Pengambilan Irigasi D.I Kanan

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DESIGN SECTION : PINTU PENGAMBILAN IRIGASI D.I KANAN
TYPE : PINTU SORONG / SLIDE GATE
CAPACITY/DIMENSION : 0.9m x 2.0m
OWNER : -
PROJECT/LOCATION : BENGAWAN SOLO - KARANG NONGKO
PO / SPK No. : -
CONTRACTOR : -
NAME SIGNATURE & DATE DESIGNATION / COMPANY
Prepared By
Checked By
Checked By
Approved By
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1 DESIGN DATA
1.1 DESIGN CONDITION
- Type : Pintu Sorong / Slide Gate
- Quantity : 2.00 Unit
- Clear Span : 0.90 m
- ClearHeight : 2.00 m
- Hoist Deck elevation : 43.50 m
- Maintenance Deck elevation : - m
- Flood Water Level : 40.35 m
- Normal Water Level : 40.00 m
- Sill. Elevation : 36.00 m
- Top Opening. Elevation (Lintel) : ### m
- Seismic Intencity : 0.15 m Horizontal Deflection
- Design At Normal Condition : 4.00 m
- Design At Earthquake : 4.35 m
- Number of Sealing system wedge : 4.00 -
- Maximum deflection at Horizontal Beam : 1 / 800 Of Supporting span
- Corrosion allowance : 2.00 mm
- Type Of Hoist : Electrically Driven Spindle / Stem Gearbox
- Operating Speed : 0.30 m/Min ±100%
- Hoisting Height : 2.35 m Not Less than
- Control System : Local Control System + Remote

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1 DESIGN DATA
1.2 HYDROSTATIC LOAD AT NORMAL CONDITION
W =  . B . h . (H - h/2)
Where :
Design Head H : 4.35 m
Gate Sealing Height h : 2.00 m
Water Head At Gate Stop h1 : 2.35 m
Clear Span B : 0.90 m
Specific Garvity of water  : 1.00 t/m3
Hydrostatic Load W : 6.03 tf
5.00
4.50
4.00
3.50
3.00
2.50
2.00
1.50
1.00
0.50
0.00
0.00 0.35 1.35 2.35 3.35 4.35
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1 DESIGN DATA
1.3 HYDROSTATIC LOAD AT EARTH QUAKE
a . Wave Height due to Earth Quake
k . t g.H
he =
2 . 
Where :
Seismic intencity of Horizontal direction k : 0.15 -
Seismic Period t : 1.00 Sec.
Gravity acceleration g : 9.80 m/Sec2
Water Head From Sill. Elevation H : 4.35 m
Water Head Due to Eart Quake he : 0.16 m
b . Hydraulic Load At Earth Quake
P h = 1 / 2 .  . B . (H 2 - h 1 2 )
Where :
Water Head At gate Stop h1 : 2.35 m
Hydraulic Load Ph : 6.03 tf
c . Dynamic water Pressure during At Earth Quake
Pd = 7
/ 12 .  . k . H 1/2 . h 3/2 . B
Where :
Water Head from the bottom h : 4.35 m
Dynamic water pressure Pd : 1.49 tf

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1 DESIGN DATA
1.3 HYDROSTATIC LOAD AT EARTH QUAKE
d . Innertia of Gate
Pg = k . Wg
Where :
Estimate Gate Weight Wg : 1.00 tf
Innertia Of Gate Pg : 0.15 tf
e . Total Load At Earth Quake
Pe = Ph + Pd + Pg
Where :
Hydraulic Load Ph : 6.03 tf
Dynamic water pressure Pd : 1.49 tf
Innertia Of Gate Pg : 0.15 tf
Total hydraulic Load at Earth quake Pe : 7.67 tf
1.4 DESIGN LOAD
Hydrostatic Load at Normal condition W : 6.03 tf
Total Hydrostatic Load at Normal condition Pn : 9.05 tf W x 1.5
Total hydraulic Load at Earth quake Pe : 7.67 tf
Base Critical design P : Normal Condition
The loads at normal condition are more critical than those at earthquake condition for the design this gate
as allowable stresses at earthquake condition may increase by 50% of value in normal condition
Thus, the gate designed at normal condition.

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1 DESIGN DATA
1.5 SPACING OF HORIZONTAL BEAM
a . Depth of Spacing Beam
k +  n ( H - h) 2 2H
hk = H
n + 
 = H2 - ( H - yk = 3S n +  [ k+  3/2
-(k-1+  )
3/2
]
h) 2
Where :
Water Head At gate Stop h1 : 2.35 m
Number of beam n : 3.00 -
Distance of seqment h/4 : 0.50 m
Depth factor  : 1.24 -
Depth of Pressure hk : See the table result
Depth of Horizontal Beam yk : See the table result
Depth of Analictical Pressure Depth of Horizontal Beam
1 + b 8.7
h1 = H S = 3.16 m y1 = [k+b 3/2 -(k-1+b) 3/2 ] = 2.78 m
3 + b 6.1747
2 + b 8.7
h2 = H S = 3.80 m y2 = [k+b 3/2 -(k-1+b) 3/2 ] = 3.49 m
3 + b 6.1747
3 + b 8.7
h3 = H S = 4.35 m y3 = [k+b 3/2 -(k-1+b) 3/2 ] = 4.08 m
3 + b 6.1747
h4 = ............ y 4 =. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
h5 = ............ y 5 =. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
h6 = ............ y 6 =. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
h7 = ............ y 7 =. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1 DESIGN DATA
1.5 SPACING OF HORIZONTAL BEAM
b . Depth of Spacing Beam Table
DEPTH TABLE
Depth 0 1 2 3 4 5 6 7 8 9 10 11 12
hk 0.00 3.16 3.80 4.35
yk 0.00 2.78 3.49 4.08
lk 0.00 -0.43 -1.14 -1.73
c . Depth of Spacing Beam Diagram

2.78
2.35
=
=
yk1
3.49
h1
4.08
4.35
2.35 tf/m2
=
=
EL. 38.00
yk2
425.15
=
yk3
2.78 tf/m2 A
H
716.02
3.49 tf/m2 B
591.00
4.08 tf/m2 C
4.35 tf/m2
Sill EL. 36.00
267.82
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1 DESIGN DATA
1.6 REACTION FORCE OF MAIN HORIZONTAL BEAM
a . Force on the Beam Table
FORCE TABLE
Depth 0 1 2 3 4 5 6 7 8 9 10 11 12
P 2.35 2.78 3.49 4.08 4.35
l 0.00 0.425 0.716 0.591 0.268
b . Reaction on the Beam
P1 + P2 2 . P2 + P3
RA = . l1 + . l2 = 2.17 Tfm
2 6
P2 +( 2 . P3) (2 . P 3 ) + P 4
RB = . l2 + . l3 = 2.25 Tfm
6 6
P 3 + (2 . P 4 ) P4 + P5
RC = . l3 + . l4 = 2.28 Tfm
6 2
Total Reaction Force = 6.70 Tf/m
c . Check for total Load
Where :
Water Head At Gate Stop h1 : 2.35 m
Hydrostatic Load W : 6.03 tf
Total Reaction R tt : 6.70 tf
Total Load of Reaction R tt x B : 6.03 tf - OK

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2 STRUCTURAL DESIGN
2.1 MATERIAL PROPERTIES
The material to be used follows the specified reference :
Plate : ASTM A36 / SS400 / Jis 3101 (For Main Structural)
: Stainless Steel / SUS 304 (For Seal Plate)
Steel Shaphed : ASTM A36 / SS400 / Jis 3101 (For main Structural)
Design Structural of the Gate Use ASD (Allowable Stress Design) Method
a . Stress / Strenght
< 40 Plate Thickness > 40 Plate Thickness
AllowableTensile Stress  at
: 1300.00 kg/Cm2 1200.00 kg/Cm2
Allowable Compression Stress  ac

: 1300.00 kg/Cm2 1200.00 kg/Cm2
Allowable Shearing Stress  a

: 750.00 kg/Cm2 700.00 kg/Cm2
Allowable Impact Stress  i

: 2200.00 kg/Cm2 2000.00 kg/Cm2
Yield Strenght y : 2525.00 kg/Cm2 2525.00 kg/Cm2
Young Modulus E : 2,100,000 kg/Cm2 2,100,000 kg/Cm2
b . Deflection
Maximum Deflection  G
: 1 / 800 For main girder of the Gate
Maximum Deflection  S
: 1 / 600 For main girder of the Stoplog
Maximum Deflection  T
: 1 / 600 For main girder of the Trashrack
Maximum Deflection  M
: 1 / 1200 For Monorail Track Beam
Maximum Deflection  : 1 / 1000 For other component
c . Corossion Allowance
Corrosion Allowance Ca : 2.00 mm For Spillway
Corrosion Allowance Ca : 3.00 mm For Submerged Parts

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2 STRUCTURAL DESIGN
2.2 MAIN GIRDER / HORIZONTAL BEAM
a B a
Ls
a . Maximum Bending Moment b . Maximum Shearing Force
P.B P.B
Mb = 8
x (2+L-B) Sb = 2
Where :
Water Pressure Load on Each Beam P : - tf/m2 See the Table
Supporting Span Ls : 1.20 m
Bending Moment on the girder Shearing Force on the girder
P.B P.B
MbA = x (2+L-B) = 0.65 Tfm SbA = = 1.25 Tf
8 2
P.B P.B
MbB = x (2+L-B) = 0.81 Tfm SbB = = 1.57 Tf
8 2
P.B P.B
MbC = x (2+L-B) = 0.95 Tfm SbC = = 1.84 Tf
8 2
MbD ........................ SbD ..............
MbE ........................ SbE ..............
MbF ........................ SbF ..............
MbG ........................ SbG ..............

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2 STRUCTURAL DESIGN
c . Required Section Modulus d. Required Web Area
Mb Sb
Z req. = A req. =
a a
Where :
Maximum Bending Moment Mb : - Tfm
Maximum Shearing Force Sb : - Tf
Allowable Bending Stress  ac

: 1300 Kg/Cm2

: 750 Kg/Cm2
Required Section Modulus Z req. : - Cm3
Required Section Area A req. : - Cm2
Required section Modulus Required Web Area
M b (A) S b (A)
Z req. (A) = = 49.71 Cm3 A req. (A) = = 1.665 Cm2
a a
M b (B) S b (B)
Z req. (B) = = 62.54 Cm3 A req. (B) = = 2.095 Cm2
a a
M b (C) S b (C)
Z req. (C) = = 73.13 Cm3 A req. (C) = = 2.449 Cm2
a a
Z req. (D) . . . . . . . . . . . . . . . . . . . . . . . . . . . A req. (D) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Z req. (E) . . . . . . . . . . . . . . . . . . . . . . . . . . . A req. (E) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Z req. (F) . . . . . . . . . . . . . . . . . . . . . . . . . . . A req. (F) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Z req. (G) . . . . . . . . . . . . . . . . . . . . . . . . . . . A req. (G) . . . . . . . . . . . . . . . . . . . . . . . . . . .

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2 STRUCTURAL DESIGN
e . Maximum Deflection
 max.
= 1/800 x L G
Where :
Length Of Girder LG : 1.50 m
Maximum Deflection at Girder Beam  max.

: 0.188 Cm
f . Required Moment of innertia
R max . B 3
I req. =
48 . E .  max.
Where :
Water Pressure Load on Each Beam (Consentrated) R max . : 227723.51 Kgcm
Water Pressure Load on Each Beam (Distributed) W : 2721.45 kg/Cm2
Length Of Girder LG : 150.00 Cm
Clear Span B : 90.00 Cm
Young Modulus E : 2,100,000 kg/Cm2
Required Moment of Innerta (P) I req : 8,784 kg/Cm4
Required Moment of Innerta (W) I req : 5,905 kg/Cm4
R max. . B 3
 max. = = 0.188 Cm - OK At Point Load
48 . E . I req.
5 . W . B4
 max. = = 0.188 Cm - OK At Uniformly Distributed Load
384 . E . I req.
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g . Beam Selected
Beam Selected : HB 250 x 250 x 9 x 14
Height Of Beam H : 250.00 mm
Width Of Beam W : 250.00 mm
Thickness Of Web Tw : 9.00 mm
Thickness of Flange Tf : 14.00 mm
Section Area A : 92.18 Cm2 - OK
Moment Of Innertia Ix : 10800.00 Cm4 - OK
Moment Of Innertia Iy : 3650.00 Cm4
Radius Of Gyration ix : 10.80 Cm
Radius Of Gyration iy : 6.29 Cm
Modulus Of Section Zx : 867.00 Cm3 - OK

3
Modulus Of Section Zy : 292.00 Cm
Center Of Gravity Cx : 125.00 Cm
Center Of Gravity Cy : 125.00 Cm
Weight/Meter Length W : 72.40 Kg/m
Length L : 1.50 m
Total Weight Wt : 108.60 Kg
250
14
x x
9 250
14
y
250
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2 STRUCTURAL DESIGN
h . Bending Stress i. Shearing Stress
Mb Sb
m = m =
Z A
Where :
Maximum Bending Moment Mb : - tfm
Maximum Shearing Force Sb : - tfm

: 1300 Kg/Cm2

: 750 Kg/Cm2
Required Section Modulus (Selected) Z : 867.00 Cm3
Required Section Area (Selected) A : 92.18 Cm2
Bending Stress Shearing Stress
MbA SbA
 mA = = 74.54 Kgf/Cm2  mA = = 13.55 Kgf
867 92.18
MbB SbB
 mB = = 93.77 Kgf/Cm2  mB = = 17.04 Kgf
867 92.18
MbC SbC
 mC = = 109.65 Kgf/Cm
2
 mC = = 19.93 Kgf
867 92.18
 mD =...........................  mD =..............................
 mE =...........................  mE =..............................
 mF =...........................  mF =..............................
 mG =...........................  mG =..............................
 max. <  all = 109.65 < 1300 - OK
 max. <  all = 19.93 < 750 - OK

Result
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2 STRUCTURAL DESIGN
j . Deflections With Point Load k . Deflections With Distributed Load
R max . B 3 5. W . B4
 max. =  max. =
48 . E . I req. 48 . E . I req.
Where :
Water Pressure Load on Each Beam (Consentrated) R max . : 216847.08 225429.41 227723.51 Kgcm
Water Pressure Load on Each Beam (Distributed) W : 1850.10 2327.45 2721.45 kg/Cm2
Length Of Girder LG : 150.00 150.00 150.00 Cm
Clear Span B : 90.00 90.00 90.00 Cm
Young Modulus E : 2,100,000 2,100,000 2,100,000 kg/Cm2
Moment of Innerta (Selected) I : 10,800 10,800 10,800 kg/Cm4
Deflectioan at Point Load Deflection at Distributed load
RA . B3 5 . W A . B4
 max. A = = 0.145 Cm  max. A = = 0.07 Cm
48 . E . I x 384 . E . I x
RB . B3 5 . W B . B4
 max. B = = 0.151 Cm  max. B = = 0.09 Cm
48 . E . I x 384 . E . I x
RC . B3 5 . W B . B4
 max. C = = 0.152 Cm  max. C = = 0.103 Cm
48 . E . I x 384 . E . I x
 max. D = ..........................  max. D = ..........................
 max. E = ..........................  max. E = ..........................
 max. F = ..........................  max. F = ..........................
 max. G = ..........................  max. G = ..........................
L
 max. < = 0.15249 < 0.1875 OK
800
Result
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2 STRUCTURAL DESIGN
2.3 VERTICAL BEAM
a. Pitch Of Vertical Beam
tw
d < 3200 Sb
A
Where :
Web Thickness of main Girder Tw : 9.00 mm
Section Area of Main Girder A : 92.18 Cm2
Maximum Shearing Force on the girder Sb : 1836.98 Kgf
Maximum Distance of Vertical Beam d : 60.48 Cm
Maximum Distance of Vertical Beam (Design) D : 50.00 Cm - OK
Center
250
250 500 500 250
1500.00
b . Bending Moment
P + (P+1)
Mb = x D x L
16
Where :
Water Pressure Load on Each Beam P : - tf/m2
Bending Moment Mb : - tfm
P1 + P2
MbA = x D x L1 = 0.07 tfm MbE =. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
P2 + P3
MbB = x D x L2 = 0.14 tfm MbF =....................................
16
P3 + P4
MbC = x D x L3 = 0.14 tfm MbG =. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
P4 + P5
MbD = x D x L4 = 0.07 tfm
16
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2 STRUCTURAL DESIGN
2.3 VERTICAL BEAM
c . Shearing Force
P1 + P2 2P1 + P2
QA1 = x D x l1 = 0.54 tf QB1 = x D x l1 = 0.26 tf
2 6
P2 + 2P3 2P2 + P3
6 6
P3 + 2P4 2P3 + P4
6 6
P4 + 2P5 P3 + 2P4
2 2
QA5 = ................................ QB5 = ................................
QA6 = ................................ QB6 = ................................
QA7 = ................................ QB7 = ................................
QA8 = ................................ QB8 = ................................
QA9 = ................................ QB9 = ................................

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2.3 VERTICAL BEAM
d . Beam Selected
Beam Selected : T 125 x 250
Section Area A : 46.09 Cm2
Moment Of Innertia Ix : 411.00 Cm4
Modulus Of Section Zx : 39.40 Cm3
Modulus Of Section Zy : 146.00 Cm3
Length L : 1.50 m
125
14
x x
250
y
9
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2 STRUCTURAL DESIGN
2.3 VERTICAL BEAM
e. Bending Stress f. Shearing Stress
Mb Sb
 max. =  max. =
Z A
Where :
Allowable Bending Stress  all

: 1300 Kg/Cm2
Allowable Shearing Stress  all

: 750 Kg/Cm2
M max. S max.
 max. = = 95.80 Kgf/Cm2  max. = = 18.18 Kgf
146.00 46.09
 max. <  all = 95.80 < 1300 - OK
 max. <  all = 18.18 < 750 - OK

Result
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2 STRUCTURAL DESIGN
2.4 SKIN PLATE
a. Timosenko's Formula
1 P K . a2 . P
 = K.a 2
t req =
100 t2 100 .   all
Where :
Coefficient k : - tfm
Short Span of plate a : - Cm
Long Span of plate b : 1.50 Cm
Water Pressure Load on Each Beam P : - Kg/Cm2
Thickness of the skin Plate t : 8.00 mm

: 1300 Kg/Cm2
Allowable Shearing Stress  all

: 750 Kg/Cm2
b. Span and Coefficient Table
Section a b b/a  1x  1y  4x  4y P t req. Ca t  (Kgf/Cm 2 ) Result

1 42.52 50.00 1.18 18.80 13.50 33.90 40.30 0.26 0.26 0.30 8.00 136.06 - OK
2 50.00 71.60 1.43 22.10 12.20 34.30 45.50 0.31 0.36 0.30 8.00 270.48 - OK
3 50.00 59.10 1.18 18.80 13.50 33.90 40.30 0.38 0.37 0.30 8.00 278.08 - OK
4 26.78 50.00 1.87 24.70 9.50 34.30 49.90 0.42 0.24 0.30 8.00 116.71 - OK
 4y At minimum Stress
 1x 1 P1
1 = k . a2 . = 44.89 Kg/Cm2 - OK
100 t2
At maximum Stress
 1y  3y 1 P1
4 = k . a2 . = 235.79 Kg/Cm2 - OK
100 t2
 1x  3x
Maximum deflection Occurs at the enter of the plate
 . P . a4
f = = 0.00 Cm - OK
E . t3
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2 STRUCTURAL DESIGN
2.5 SIDE BEAM
a. Concentrated Load on side Beam
R . B
P =
2
Where :
Reaction Force on Main Girder R : - tfm
Concentrated Load /On Side Beam P : - tf
Center
250
1500.00
R1 . B
PA = = 0.98 tf = 975.81 Kgf
2
R2 . B
PB = = 1.01 tf = #### Kgf
2
R3 . B
PC = = 1.02 tf = #### Kgf
2
Total Reaction force per one side 3.02 tf = #### Kgf
Total Reaction force 6.03 tf = #### Kgf - OK

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2 STRUCTURAL DESIGN
2.5 SIDE BEAM
b. Main Wheel Arrangement
Number of main wheel set per one side = 2
Main wheel should be arranged the gravity center of each hydraulic pressure load divided in equal parts.
Where :
Water height - 1 h1 : 1.33 m h - h2
Water height - 2 h2 : 0.67 m h / 3
Gravity height - 1 h g1 : 0.44 m h1 / 3
Gravity height - 2 h g2 : 0.28 m (h 2 / 3) . (h + 2.h 2 )/(h + h 2
Wheel Distance -1 l1 : 1.11 m h 2 + h g1
Wheel Distance -2 l2 : 0.28 m l 2 = h g2
Wheel Distance -1 (Selected) l1 : 1.25 m
Wheel Distance -2 (Selected) l2 : 0.40 m

h1
Center line-1
2.00
hg1
=
h
l1
Center line-2
h2
hg2
l2
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2 STRUCTURAL DESIGN
2.5 SIDE BEAM
c. Reaction of main wheel
LD LC
600 750
P3 P2 P1
1.02 1.01 0.98
RB LB LA RA
450 550
150 1000 200

L3 L2 L1
M = 0
= P1 x L1 - P2 x LA + RB x L2 - P3 x (L2 + L3)
= 0.98 x 0.20 - 1.01 x 0.55 + RB x 1.00 - 1.02 x 1.15
= 0.20 - 0.56 + RB x 1.00 - 1.18
1 RB = -0.20 + 0.56 + 1.18
RB = 1.54 tf
RA = 3.02 - RB
RA = 1.47 tf
d. Bending Moment
M1 = 0
MA = P1 x L1 = 0.98 x 0.20 = 0.20 tfm
M2 = P1 x LC - RA x LA = 0.98 x 0.75 - 1.47 x 0.55 = -0.08 tfm
MB = P3 x L3 = 1.02 x 0.15 = 0.15 tfm
e. Shearing Force
S1 - A = P1 = 0.98 tf
SA -2 = P1 - RA = 0.98 - 1.47 = -0.50 tf
S2 - B = SA - P2 = -0.50 + 0.55 = 0.05 tf
SB -3 = S2 - RB = 0.05 - 1.54 = -1.49 tf

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2.5 SIDE BEAM
f. Bending moment Table and Diagram
Length Dist P M
0.00 0.000 0.98 0.000
0.05 0.050 0.98 0.049
0.10 0.100 0.98 0.098
0.15 0.150 0.98 0.146
0.20 0.200 0.98 0.195
0.25 0.175 0.98 0.17
0.30 0.150 0.98 0.15
0.35 0.125 0.98 0.12
0.40 0.100 0.98 0.10
0.45 0.075 0.98 0.07
0.50 0.050 0.98 0.05
0.55 0.025 0.98 0.02
0.60 0.000 0.98 0.00
0.65 -0.025 0.98 -0.02
0.70 -0.050 0.98 -0.05
0.75 0.000 0.98 -0.079
0.80 -0.110 0.98 -0.107
0.85 -0.140 0.98 -0.137
0.90 -0.170 0.98 -0.166
0.95 -0.200 0.98 -0.195
1.00 -0.230 0.98 -0.224
1.05 -0.270 0.98 -0.263
1.10 -0.230 0.98 -0.224
1.15 -0.200 0.98 -0.195
1.20 0.150 1.02 -0.154
1.25 -0.100 1.02 -0.102
1.30 -0.050 1.02 -0.051
1.35 0.000 1.02 0.000
BENDING MOMENT DIAGRAM
0.20
0.00 0.00
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
0.00
‐0.08
‐0.26
DOCUMENT NO : 1.00
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DESIGN CALCULATION
2 STRUCTURAL DESIGN
2.5 SIDE BEAM
g. Shearing Force Table and Diagram
Length Dist P S
0.00 0.000 0.98 0.976
0.05 0.050 0.98 0.976
0.10 0.100 0.98 0.976
0.15 0.150 0.98 0.976
0.20 0.200 0.00 0.976
0.25 0.175 0.98 -0.50
0.30 0.150 0.98 -0.50
0.35 0.125 0.98 -0.50
0.40 0.100 0.98 -0.50
0.45 0.075 0.98 -0.50
0.50 0.050 0.98 -0.50
0.55 0.025 0.98 -0.50
0.60 0.000 0.98 -0.50
0.65 -0.025 0.98 -0.50
0.70 -0.050 0.98 -0.50
0.75 0.000 0.98 0.050
0.80 -0.110 0.98 0.050
0.85 -0.140 0.98 0.050
0.90 -0.170 0.98 0.050
0.95 -0.200 0.98 0.050
1.00 -0.230 0.98 0.050
1.05 -0.270 0.98 0.050
1.10 -0.230 0.98 0.050
1.15 -0.200 0.98 0.050
1.20 0.150 1.02 -1.500
1.25 -0.100 1.02 -1.500
1.30 -0.050 1.02 -1.500
1.35 0.000 1.02 -1.500
SHEARING FORCE DIAGRAM
0.98 0.98
0.05
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
0.00
0.05
‐1.50
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2 STRUCTURAL DESIGN
2.5 SIDE BEAM
h . Required Section Modulus i. Required Web Area
Mb Sb
Z req. = A req. =
a a
Where :
Maximum Bending Moment Mb : - Tfm
Maximum Shearing Force Sb : - Tf

: 1300 Kg/Cm2

: 750 Kg/Cm2
Required Section Modulus Z req. : - Cm3
Required Section Area A req. : - Cm2
M b (A) S b (A)
Z req. (A) = = 0 Cm3 A req. (A) = = 1.301 Cm2
a a
M b (B) S b (B)
Z req. (B) = = 15.01 Cm3 A req. (B) = = 0.664 Cm2
a a
M b (C) S b (C)
Z req. (C) = = 6.05 Cm3 A req. (C) = = 0.069 Cm2
a a
M b (C) S b (C)
Z req. (D) = = 11.82 Cm3 A req. (D) = = 1.986 Cm2
a a
Z req. (E) . . . . . . . . . . . . . . . . . . . . . . . . . . . A req. (E) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Z req. (F) . . . . . . . . . . . . . . . . . . . . . . . . . . . A req. (F) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Z req. (G) . . . . . . . . . . . . . . . . . . . . . . . . . . . A req. (G) . . . . . . . . . . . . . . . . . . . . . . . . . . .

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2 STRUCTURAL DESIGN
2.5 SIDE BEAM
j . Beam Selected
Beam Selected : UNP 150 x 75 x 9 x 12.5

3
Length L : 1.50 m
y 75
12.50
9
x x
150
12.50
y
75
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2 STRUCTURAL DESIGN
2.5 SIDE BEAM
k . Bending Stress l. Shearing Stress
Mb Sb
m = m =
Z A
Where :

: 1300 Kg/Cm2

: 750 Kg/Cm2
Bending Stress Shearing Stress
MbA SbA
 mA = = 0.00 Kgf/Cm2  mA = = 31.90 Kgf
140 30.59
MbB SbB
 mB = = 139.40 Kgf/Cm2  mB = = 16.28 Kgf
140 30.59
MbC SbC
 mC = = -56.22 Kgf/Cm2  mC = = 1.70 Kgf
140 30.59
MbD SbD
 mD = = 109.80 Kgf/Cm2  mD = = 48.68 Kgf
140 30.59
 mE =...........................  mE =..............................
 mF =...........................  mF =..............................
 mG =...........................  mG =..............................
 max. <  all = 139.40 < 1300 - OK
 max. <  all = 48.68 < 750 - OK

Result
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DESIGN CALCULATION
2 STRUCTURAL DESIGN
2.6 MAIN WHEEL ASSEMBLY
a . Wheel Dimension and Stress
The Stenght of main Wheel is calculated in accordance with Herz's Formula
For Line contact :
250 . P
R req. =
B o . HB 2
Where :
Working Load of Wheel P : 1541.24 Kgf
Clear Seating Width of wheel Bo : 7.50 Cm
Wheel Brinel Hardness HB : 150.00 Kgf/Cm2
Radius of wheel required R req. : 2.28 Cm
Radius of wheel Selected R : 6.00 Cm - OK
Diameter of wheel Selected D : 12.00 Cm
Safety factor  : 1.3 -
Hertz's Contact Stress
P .E
p = 0.42 S = 3544.99 Kg/Cm2
Bo . R
Half Contact Width
P .R
C = 1.52 S = 0.04 Cm
120
Bo . E
Depth where maximum shearing stress occurs
Z = 0.78. C = 0.03 Cm
Allowable Contact stress

100
Pa = x HB = 5769.23 Kg/Cm2
2.  75
P < Pa = 3544.99 < 5769 - OK

Result
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2 STRUCTURAL DESIGN
2.6 MAIN WHEEL ASSEMBLY
b . Bending Moment of Wheel Shaft
Mw = P . lr
Where :
Working Load of Wheel P : 1541.24 Kgf
Distance C/C Side beam to Main Wheel lr : 5.00 Cm
Bending Moment Mw : 7706.22 KgfCm
c . Required Diameter of Wheel Shaft
3 32.Mn
d req. = S
 . a
Where :
Bending Moment Mw : 7706.22 KgfCm

: 1050.00 Kg/Cm2 For Stainless Steel
Diameter Required d req. : 4.21 Cm
Diameter Selected d : 6.00 Cm - OK
d . Load On the Bearing
PaB =  all .d.l
Diameter Of Wheel shaft d : 6.00 Cm
Clear width of Bearing l : 7.50 Cm

: 230.00 Kg/Cm2 For Oiless Bearing / Broze Metal
Allowable Load PaB : 10350.00 Kgf
P < PaB = 1541.24 < 10350 - OK

Result
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2 STRUCTURAL DESIGN
2.7 GATE WEIGHT
L/t WEIGHT TOTAL WEIGHT

DESCRIPTIONS MATERIAL DIMENSION QTY
(mm) (Kg) (Kg)
Main beam SS400 H-250/250/9/14 900 3 65 195
Top Beam SS400 U-150/75/9/12.5 900 1 31 31
Vertical Beam SS400 T-250/125/9/14 2000 3 70 211
Side Beam SS400 U-150/75/9/12.5 2000 2 69 138
Skin Plate SS400 900 x 2000 8 1 113 113
Side Seal Frame SS400 50 x 2000 2000 2 9 19
Bottom Seal Stopper SS400 30 x 30 900 1 6 6
Side Seal Clamp SS400 50 x 2000 2000 2 5 9
Bottom/Top Seal Clamp SS400 50 x 2000 900 1 5 5
Rib and Stifenner SS400 T-250/125/9/14 250 3 9 26
Wheel Ring Support SS400 4 3 12
Wheel SS400 4 8 34
Shaft SUS 304 4 6 25
Other 1 25 25
TOTAL WEIGHT 851

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DESIGN SECTION : RANGKA PENGARAH PINTU PENGAMBILAN IRIGASI D.I KANAN
TYPE : RANGKA PENGARAH TETAP / FIXED GUIDE FRAME
CAPACITY/DIMENSION : 0.9m x 2.0m x 5.25m
OWNER : -
PO / SPK No. : -
CONTRACTOR : -
Prepared By
Checked By
Checked By
Approved By
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3 DESIGN DATA
- Type : Fixed Frame / Sliding Guide Frame
- Clear Span : 0.90 m
- ClearHeight : 2.00 m Lintel Frame
- Maintenance Deck elevation : - m
- Flood Water Level : 40.35 m
- Normal Water Level : 40.00 m
- Sill. Elevation : 36.00 m
- Top Opening. Elevation (Lintel) : ### m
- Seismic Intencity : 0.15 m Horizontal Deflection
- Design At Normal Condition : 4.00 m
- Design At Earthquake : 4.35 m
- Number of Sealing system wedge : 4.00 - Sealing Plate
- Maximum deflection For Beam : 1 / 800 Of Supporting span
- Corrosion allowance : 2.00 mm
- Type Of Hoist Frame : Suporting Base Plate
- Height Of Slide Frame : 7.50 m ±100%
- Hoisting Height : 2.35 m Not Less than
- Height of Support Frame : 0.9 m

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3 DESIGN DATA
3.2 LOAD ON THE FRAME
Where :
Gate Weight W : 851.00 Kgf
Working Load Of Main wheel Pw : 1542.00 Kgf
Working Load Of Side Roller Pr : 0.00 Kgf
3.3 DIMENSIONS
Where :
Clear Height H : 2.00 m
Sill Elevation SE : 36.00 -
Hoist deck Elevation HE : 43.50 -
Height Of Slide Frame HS : 7.50 m
Height Of Support Frame HF : 0.90 m
3.4 GUIDE FRAME PROFILE

0.9
43.50
5.50
7.50
2.00
Flow
36.00
Hc
Bc
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3 DESIGN DATA
3.5 MATERIAL PROPERTIES
The material to be used follows the specified reference :
Plate : ASTM A36 / SS400 / Jis 3101 (For Main Structural)
: Stainless Steel / SUS 304 (For Seal Plate)
Steel Shaphed : ASTM A36 / SS400 / Jis 3101 (For main Structural)
Design Structural of the Gate Use ASD (Allowable Stress Design) Method
a . Stress / Strenght
< 40 Plate Thickness > 40 Plate Thickness
AllowableTensile Stress  at
: 1300.00 kg/Cm2 1200.00 kg/Cm2
Allowable Compression Stress  ac

: 1300.00 kg/Cm2 1200.00 kg/Cm2

: 750.00 kg/Cm2 700.00 kg/Cm2
Allowable Impact Stress  i

: 2200.00 kg/Cm2 2000.00 kg/Cm2
Yield Strenght y : 2525.00 kg/Cm2 2525.00 kg/Cm2
Young Modulus E : 2,100,000 kg/Cm2 2,100,000 kg/Cm2
b . Deflection
Maximum Deflection  G
: 1 / 800 For main girder of the Gate
Maximum Deflection  S
: 1 / 600 For main girder of the Stoplog
Maximum Deflection  T
: 1 / 600 For main girder of the Trashrack
Maximum Deflection  M
: 1 / 1200 For Monorail Track Beam
Maximum Deflection  : 1 / 1000 For other component
c . Corossion Allowance
Corrosion Allowance Ca : 2.00 mm For Spillway

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4 STRUCTURAL DESIGN
4.1 BOTTOM FRAME
a . Bending Moment
At Ends of Frame At Center of Frame

2
W . L W . L2
M b max. = Mb1 =
12 24
Where :
Gate Weight W : 0.85 Tf
Length Of beam L : 0.90 m
Maximum Bending Moment At Ends M bmax. : 0.057 Tfm
Maximum Bending Moment At Centr M b1 : 0.029 Tfm
b . Shearing Force

W . L L
S b max. = Sb1 = W ( - X )
4 4
Equation - 03 Equation - 04
Where :
Maximum Shearing force At Ends S bmax. : 0.191 Tf
Maximum Shearing force At Centr S b1 : 0 Tfm
c . Max. Deflection
1
Beam With Concrete
 max. = x L
800
Equation - 05
Where :
Length Of beam L : 0.90 m 900 mm
Maximum Deflection At center  max. : 1.125 mm

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4 STRUCTURAL DESIGN
4.1 BOTTOM FRAME
d . Required Section Modulus
M b max.
Z req . =
 all
Where :
Maximum Bending Moment At Ends M bmax. : 0.057 Tfm 57.44 KgfCm
Allowable Bending Stress  all : 1300 Kg/Cm2
Required Section Modulus Z req. : 0.04 Cm3
e . Required Section Web Area
S b max.
A req . =
a
Where :
Maximum Shearing Force S bmax. : 0.191 Tf 191.5 KgfCm
Allowable Shearing Stress a : 700 Kg/Cm 2
Required Web Section Area A req. : 0.27 Cm2
f . Required Moment Of innertia
W . L4
I req. =
384 . E . E c .  max.
Equation - 08
Where :
Gate Weight W : 0.85 Tf 851 mm
Young Modulus (Steel) E : 2,100,000 Kgf/Cm2
Young Modulus (Concrete) Ec : 235,000 Kgf/Cm2
Required Web Moment if innertia I req. : 0.00262 Cm4

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4 STRUCTURAL DESIGN
4.1 BOTTOM FRAME
g . Beam Selected
Beam Selected : IWF 150 x 75 x 5 x 7
Moment Of Innertia Ix : 666.00 Cm4 - OK

3
Length L : 1.50 m
75
x x
5 150
7
y
75
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4 STRUCTURAL DESIGN
4.1 BOTTOM FRAME
h . Bending Stress of Bottom Frame
Mb
 =
Z
Where :
Compression Stress  : 0.65 Kgf/Cm2
i . Shearing Stress of Bottom Frame
W
 =
A
Equation - 04
Shearing Stress  w
: 47.68 Kgf/Cm2
j . Deflection of Bottom Frame
W . L4
 max. =
384 . E . E c . I x
Equation - 08
Where :
Gate Weight W : 0.85 Tf 851 mm
Moment Of inertia Ix : 666 Cm4
Maximum Deflections  max.

: 0.00000 mm
 <  all = 0.65 < 1200 OK
w <  all
= 47.68 < 700 OK
 max. <  all

= 0.000 < 0.003 OK
Result
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4 STRUCTURAL DESIGN
4.2 WHEEL TRACK FRAME
a . Bending Moment

2
W . L W . L2
M b max. = Mb1 =
12 24
Where :
Working Load Of Main Wheel P : 1.54 Tf
Maximum Bending Moment At Ends M bmax. : 7.228 Tfm
Maximum Bending Moment At Centr M b1 : 3.614 Tfm
b . Shearing Force

P . L L
S b max. = Sb1 = P ( - X )
4 4
Equation - 03 Equation - 04
Where :
Working Load Of Main Wheel P : 1.54 Tf
Maximum Shearing force At Ends S bmax. : 2.891 Tf
Maximum Shearing force At Centr S b1 : 0 Tfm
c . Max. Deflection
1
Beam With Concrete
 max. = x L
800
Equation - 05
Where :
Maximum Deflection At center  max. : 9.375 mm

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4 STRUCTURAL DESIGN
d . Required Section Modulus
M b max.
Z req . =
 all
Where :
Maximum Bending Moment At Ends M bmax. : 7.228 Tfm 7228 KgfCm
Allowable Bending Stress  all : 1300 Kg/Cm2
Required Section Modulus Z req. : 5.56 Cm3
e . Required Section Web Area
S b max.
A req . =
a
Where :
Maximum Shearing Force S bmax. : 2.891 Tf 2891 KgfCm
Allowable Shearing Stress a : 700 Kg/Cm 2
Required Web Section Area A req. : 4.13 Cm2
f . Required Moment Of innertia
P . L4
I req. =
384 . E . E c .  max.
Equation - 08
Where :
Working Load Of Main Wheel P : 1.54 Tf 1542 mm
Required Web Moment if innertia I req. : 22.89 Cm4

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g . Beam Selected
Beam Selected : UNP 150 x 75 x 9 x 12.5
Moment Of Innertia Iy : 147.00 Cm4 - OK
Modulus Of Section Zx : 140.00 Cm3
Modulus Of Section Zy : 28.30 Cm3 - OK
Length L : 1.50 m
75
13
x x
9 150
13
y
75
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h . Secondary Concrete for Wheel Track Frame
P
k = 0.0588 3
2
S b1 . I
Equation - 01
Where :
Wheel Load P : 1.54 Tf
Bottom Flange of Beam b1 : 15 Cm
Moment Of innertia I : 147 Cm4
Allowable Compressive Stress of Concrete  Conc. : 70.00 Kgf/Cm2
Compressive Stress of concrete k : 2.82 Kgf/Cm2
k <  conc. = 2.82 < 70.00 OK

Result
i . Stress Distribution Length of Concrete
P
a = 0.75
k . b1
Where :
Wheel Load P : 1.54 Tf
Stress distribution Length of concrete a : 27.30 Cm

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4 STRUCTURAL DESIGN
j . Bending Moment of Wheel Track Frame
k . a . b1
Mb =
4
Equation - 03
Where :
Stress distribution Length of concrete a : 27.30 Cm
Maximum Bending Moment of Bottom frame Mb : 289.13 kgfCm
k . Bending Stress of Wheel Track Frame
Mb
 =
Z
Equation - 03
Where :
Compression Stress  : 10.22 Kgf/Cm2
l . Shearing Stress of Wheel Track Frame
P
w =
2 . Aw
Equation - 04
Compression Stress  w
: 25.20 Kgf/Cm2
 <  all = 10.22 < 1200 OK
w <  all
= 25.20 < 700 OK
Result
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SHEET/SHEETS : - 14
DESIGN SECTION : ALAT PENGANGKAT PINTU AIR / HOIST SYSTEM
TYPE : PENGANGKAT DENGAN SATU BATANG BER ULIR / SINGLE SPINDLE STEM
CAPACITY/DIMENSION : 2.0 t x 3.0m
OWNER : -
PO / SPK No. : -
CONTRACTOR : -
Prepared By
Checked By
Checked By
Approved By
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SHEET/SHEETS : 1 14
5 DESIGN DATA
- Type : Lifting Gear with Spindle Stem
- Capacity : 2.00 t
- Lifitng Height : 3.00 m
- Number Of Threaded : 1.00 - Single Threaded
- Number Of Spindle : 1.00 - Single Spindle
- Lifting Speed : 0.30 m/min
- Lifting Span : 0.00 m
- Top Opening. Elevation (Lintel) : 3.00 m
- Lifting Driven : Electrically Driven Spindle / Stem Gearbox

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5 DESIGN DATA
5.2 SAFE WORKING LOAD
a . Weight Of The Gate Leaf
Weight of the gate leaf are estimate weight of steel structure for gate leaf
Where :
b . Friction due to main Wheel
(  1 +  2 r )P
F r1 =
R
Where :
Rolling Frictional coefficient Of Wheel 1 : 0.10 -
Sliding Frictional coefficient Of Wheel 2 : 0.20 -
Total Hydraulic pressure during gate operation Pr : 6.03 Tf - For Raising
Total Hydraulic pressure during gate operation Pl : 6.03 Tf - For Lowering
Radius of wheel Shaft r : 3 Cm
Radius of wheel R : 6 Cm
Frictrion Due to Main Wheel F r1R : 0.704 Tf - For Raising
Frictrion Due to Main Wheel F r1l : 0.704 Tf - For Lowering
C . Friction due to Seal Rubber
F r2 =  1( q + P . b )  l
Where :
Friction Coefficient Of Rubber Seal r : 1.20 - - For Raising
Friction Coefficient Of Rubber Seal l : 0.70 - - For Lowering

P1 + P4
Mean Design Pressure Pr : 3.210 Tf/m2 - For Raising
2
Mean Design Pressure Pl : 3.210 Tf/m2 - For Lowering
Initial Phusing Load on rubber q : 0.13 Tf/m
Contact Width of seal rubber b : 0.03 m
Total sliding length of seal rubber l : 4.00 m 2 x 2 Side
Frictional Force Due to Rubber F r2R : 1.086 Tf
Frictional Force Due to Rubber F r2l : 0.634 Tf

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5 DESIGN DATA
C . Buoyancy
Fb = 1 x V
Where :
Specific Gravity Of Water  : 1.00 Tf/m3
Water Volume displaced by the gate leaf V : 0.11 m3
Buoyancy Fb : 0.108 Tf
d . Friction Force of Sedimentation
Fs = 3 x Pe
Where :
Coefficient Of Sedimentation 1 : 0.50 -
Total Sedimentation Load Pe : 0.00 Tf
Friction Force of Sediemntation Fs : 0.00 Tf
e . Down Pull force
Fu = k1 .  . H . D . B
Where :
Downpull Coefficient k1 : 0.15 -
Upstream Water Depth H : 4.35 m
Thickness of Gate Leaf D : 0.25 m
Downpull Force by overflowing Water Fu : 0.15 tf

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5 DESIGN DATA
f . Total Load / Safe working load
SWL = W + F r1 + F r2 + F b
Where :
RISING LOWERING
Gate Weight W : 0.85 0.85 Tf
Frictrion Due to Main Wheel F r1 : 0.70 0.70 Tf
Frictional Force Due to Seal Rubber F r2 : 1.09 0.63 Tf
Buoyancy Fb : 0.11 0.11 Tf
Total Sedimentation Load Fs : 0.00 0.00 Tf
Downpull Force Fu : 0.15 0.15 Tf
Total Working Load TWL : 2.90 2.44 Tf
Safe Working Load SWL : 3.00 3.00 Ton
g . Design Parameter
Safe Working Load SWL : 3.00 Ton
Lifting Speed v : 0.30 m/min
Lifting Height h : 3.00 m
Number Of Spindle Sn : 1 -
Number Of Thread St : 1 -
Service Life Sl : 5000 Hours
Service factor fs : 1.18 -
Torque factor ft : 0.71 -
Duty Cycle ED : 50 %
Life time Factor For Bearing fF : 2.2 -
Acceleration Of Load Vr : 0.005 m/Sec

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REV. : 0
DESIGN CALCULATION
SHEET/SHEETS : 5 14
6 MECHANICAL DESIGN
6.1 SPINDLE
a . Load per Spindle
3 . SWL
Ps =
Sn
Where :
Safe working Load SWL : 3.00 Ton
Number Of Spindle Sn : 1.00 -
Load Per Spindle Ps : 9.00 Ton
b . Max. Buckling Load Per Spindle
F buck. =
 2
. E . l
F buck. < Ps
=
S2 . V
Where :
Length Of Spindle l : 3.00 m
Buckling Factor S : 2121 -
Safety factor v : 5 -
Buckling Load on Spindle F buck. : 2.76 Ton
c . Required Diameter of Spindle
4 64 . F buck . S 2 . V
d req. =
 3
. E
Required Diameter of Spindle d req. : 3.76 Cm
Diameter Selected For Spindle d : 4.00 Cm
d . Stress of Spindle
P
s =
A
Where :
Section Area of Spindle A : 11.57 Cm2
Stress of Spindle  s
: 778.12 Kg/Cm2 < 1200.00 Kg/Cm2 - OK
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DESIGN CALCULATION
SHEET/SHEETS : 6 14
6 MECHANICAL DESIGN
6.1 SPINDLE
e . Thread Screw Selected
Screw Selected : Tr 40 x 7
Pitch Pi : 7.00 mm
Nominal Diameter of Bolt d : 40.00 mm
Pitch Diameter (Bolt) d2 : 36.50 mm
Pitch Diameter (Nut) D2 : 36.50 mm
Efective Diameter (Bolt) d3 : 32.00 mm - OK
Efective Diameter (Nut) D1 : 32.00 mm
Nominal Diameter of Nut D : 41.00 mm
Height of Thread (Bolt) h3 : 4.00 mm
Height of Thread (Nut) H3 : 4.00 mm
Width Of Root Thread b : 2.29 mm
40.00
14.00 For Double Thread
36.50
7.00 For Single Thread
32.00
30⁰
4.00
2.29
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DESIGN CALCULATION
SHEET/SHEETS : 7 14
6 MECHANICAL DESIGN
6.3 DRIVE UNIT
a . Required Motor Torque
SWL . L
T mreq. =
2 . s . n
Where :
Safe working load / Hoisting Load SWL : #### Kgf
Lead L : 1 -
Friction Eficiency of Spindle s : 0.20 -
Number of Spindle Sn : 1 -
Required Motor Torque T remq. : #### KgfCm : 234.1 Nm
b . Required Motor Power
SWL . v
P mreq. =
612 . 
Where :
Safe working load / Hoisting Load SWL : 3.00 Tf
Operating Speed v : 0.30 m/min
Eficiency of Actuator a : 0.70 -
Eficiency of Gearbox G : 0.95 -
Eficiency of Spindle s : 0.20 -
Total Mechanical Eficiency  : 0.13 -
Required Motor Power P mreq. : 1.11 kW
c . Revolution Speed Of Lifting Nut
v
n sn
=
Pi . St
Where :
Lifting Speed / Operating Speed v : 0.30 m/min
Number Of Thread St : 1 -
Pitch Pi : 7 mm
Revolution Speed of Lifting Nut n sn : 43 Rpm

DOCUMENT NO : 1.00
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DESIGN CALCULATION
SHEET/SHEETS : 8 14
6 MECHANICAL DESIGN
6.3 DRIVE UNIT
d . Lifting Nut Gearbox

Pinion Bevel Gear
Gear Ratio (Bevel Gear) i GB : 1 4 -
Modul M : 3 3 mm
Number Of Teeth Z : 8 32 Pcs
Pitch Diameter PB : 24 96 mm
Face Width B : 30 30 mm
Revolution Speed of Gear - Stage1 n sg : 171 43 Rpm
e . Driven Gearbox
Worm Shaft Worm Gear
Gear Ratio (Worm Gear) i GW : 1 8 -
Revolution Speed of Gear - Stage2 n sw : 1371 171 Rpm
f . Required Motor Speed
Required Motor Speed vM : 1371 Rpm
g . Check Speed
n Sw
v 0
=
i Gw . i GB . n sn
x v
Where :
Actual Operating Speed v0 : 0.30 m/min - OK

DOCUMENT NO : 1.00
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DESIGN CALCULATION
SHEET/SHEETS : 9 14
6 MECHANICAL DESIGN
6.4 GEARBOX AND MOTOR SELECTED
a. Gearbox
Gearbox Selected : Gk 14.6 - F
Output Torque Tg : 500.00 Nm - OK
Reduction Ratio ig : 4 1 - OK
Input Torque Tm : 139.00 Nm
Gearbox factor fg : 3.60 mm
Handwheel Diameter dh : 315.00 mm
Weight Wg : 15.00 Kg
b. Actuator Selected
Motor Actuator Slected : SA 10.1 - 27
Actuator speed v1 : 8.00 Rpm
ActuatorTorque T1 : 90.00 Nm
Motor speed vm : 1400.00 Rpm - OK
Motor Power P1 : 0.12 kW - OK
Maximum Spindle Diameter d smax. : 40.00 mm - OK
Reduction Ratio iH : 11 1
Hand Wheel Diameter dH : 200 mm
Weight Wa : 23.00 Kg
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DESIGN CALCULATION
6 MECHANICAL DESIGN
6.5 POWER SCREW
a . Axial Torque At Rated Torque

T SA = TA
i x n
Where :
Rated Torque Of Actator TA : 57.30 KgfCm
Technical Officiency Of Gearbox  : 0.95 -
Reduction Ratio Of Gearbox i : 1/4 0.25
Number Of Spindle n : 1 -
Axial Torque At Rated Torque T SA : 217.74 KgfCm
b . Axial Force
T SA . 2  .  s
Wm =
L
Where :
Axial Torque At Rated Torque T SA : 217.74 KgfCm
Friction Eficiency of Spindle s : 0.20 -
Lead L : 1 -
Axial Force Wm : 273.62 Kgf
c . Slendernes Ratio
c 1. Boundry Slendernes Ratio c 2. Slendernes Ratio of Spindle
 E L r
0 =  = =  x
 y . 0.6 r L
Where :
Yield Strenght  y
: 2400.00 Kg/Cm2
Boundry Slenderness Ratio  0

: 120.0 Kg/Cm2
Radius of Spindle r : 16 mm
Effective Buckling Length L : 3,000 mm
Slenderness Ratio of Spindle  : 187.5 Kg/Cm2 > 120.0 Kg/Cm2 - OK

DOCUMENT NO : 1.00
REV. : 0
DESIGN CALCULATION
6 MECHANICAL DESIGN
6.5 POWER SCREW
d . Screw Inclination
Pi
tan  =
 . d 3
Where :
Pitch of Screw Pi : 7.00 mm
Effective Diameter d3 : 32.00 mm
Friction Coefficient for Spindle tan  : 0.0022 ⁰
Incline factor - 1  : 0.1247 ⁰
Friction Coefficient for Bronze  : 0.20 ‐
Friction Coefficient for Bronze Nut tan  : 0.9921 ⁰
Incline factor - 2  : #### ⁰
e . Friction coefficient for Bronze Nut and Spindle
Friction Coefficient tan (  +  ) : 1.5693 ‐
f . Torque moment
Mt = F . tan (  +  ) . 0.5 .d 2
Where :
Force acting F : 273.62 Kgf
Torque Moment Mt : 687.01 Kgf
g . Shearing Stress due the action Torque
Mt 
 = W polar = x d23 = 6.434
W polar 16
Where :
Allowable Shearing Stress  all : 500.00 Kg/Cm2
Shearing Stress  : 106.78 Kg/Cm2 < 500.0 Kg/Cm2 - OK

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DESIGN CALCULATION
6 MECHANICAL DESIGN
6.5 POWER SCREW
h . Stress Due tension in Screw
F
s =
A
Where :
Pitch of Screw F : 273.62 Kgf
Effective Diameter d3 : 3.20 Cm
Cross Section Area A : 8.04 Cm2
Stress in Spindle Screw s : 34.02 Kg/Cm2 < 900.0 Kg/Cm2 - OK
i . Self Locking Check
tan 
s =
tan (  +  )
Friction Coefficient for Spindle tan  : 0.0022 ⁰
Incline factor - 1  : 0.1247 ⁰
Friction Coefficient for Bronze Nut tan  : 0.9921 ⁰
Incline factor - 2  : 7.1065 ⁰
Friction Coefficient tan (  +  ) : 1.5693 ⁰
Self Locking Value s : 0.079 < 0.500 - - - - - - - - Self Locking

DOCUMENT NO : 1.00
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DESIGN CALCULATION
6 MECHANICAL DESIGN
6.6 MANUAL OPERATING LOAD
a . Operating Load With Manual Hand wheel
2 . Mt
Ph =
R H .  i . 
Where :
Torque Moment Mt : 687.01 Kgf
Radius Of Handwheel RH : 10.00 Cm
Ratio of Lifting Nut Gearbox iG : 4 1
Ratio of Actuator Driven gearbox iA : 11 1
Ratio of Hand Wheel iH : 11 1
Total Reduction Ratio of Manual Handwheel i : 484 1
Eficiency of Actuator a : 0.70 -
Eficiency of Gearbox G : 0.95 -
Eficiency of Spindle s : 0.20 -
Eficiency of Handwheel H : 0.95 -
Total Mechanical Eficiency  : 0.13 -
Manual Operating Load With Driven Gearbox ratio PH 1 : 2.25 Kgf < 10.00 Kgf - OK
Manual Operating Load Without Driven Gearbox ratio PH 2 : 4.94 Kgf < 10.00 Kgf - OK
DOCUMENT NO : 1.00
REV. : 0
DESIGN CALCULATION
6 MECHANICAL DESIGN
6.7 LIFTING PIN
a . Bending Moment
Ps . L
M bpin. =
4
Where :
Load Per Spindle Ps : #### Kg
Total Length Of Gate L : 150.00 Cm
Maximum Bending Moment of pin M bpin. : #### KgfCm
b . Required Diameter of Lifting Pin
3 32 . M b
d req. =
 .  all.
Where :
Allowable Tensile Stress  all

: #### Kg/Cm2
Safety factor v : 5 -
Allowable Tensile Stress for Pin  all

: 240.00 Kg/Cm2
Required Diameter of Lifting Pin d req. : 4.60 Cm
Diameter Selected For Lifting Pin d : 5.00 Cm
c . Stress of Lifting Pin
P
s =
A
Where :
Section Area of Spindle A : 19.63 Cm2
Stress of Spindle  s
: 458.37 Kg/Cm2 < 1200.00 Kg/Cm2 - OK

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DOCUMENT NO : 1.

DESIGN SECTION : PINTU PENGAMBILAN IRIGASI D.I KANAN

TYPE : PINTU SORONG / SLIDE GATE

CAPACITY/DIMENSION : 0.9m x 2.0m

PROJECT/LOCATION : BENGAWAN SOLO - KARANG NONGKO

NAME SIGNATURE & DATE DESIGNATION / COMPANY

1.1 DESIGN CONDITION

- Type : Pintu Sorong / Slide Gate

- Quantity : 2.00 Unit

- Clear Span : 0.90 m

- Hoist Deck elevation : 43.50 m

- Maintenance Deck elevation : - m

- Flood Water Level : 40.35 m

- Normal Water Level : 40.00 m

- Sill. Elevation : 36.00 m

- Top Opening. Elevation (Lintel) : ### m

- Seismic Intencity : 0.15 m Horizontal Deflection

- Design At Normal Condition : 4.00 m

- Design At Earthquake : 4.35 m

- Number of Sealing system wedge : 4.00 -

- Maximum deflection at Horizontal Beam : 1 / 800 Of Supporting span

- Corrosion allowance : 2.00 mm

- Type Of Hoist : Electrically Driven Spindle / Stem Gearbox

- Operating Speed : 0.30 m/Min ±100%

- Hoisting Height : 2.35 m Not Less than

- Control System : Local Control System + Remote

1.2 HYDROSTATIC LOAD AT NORMAL CONDITION

Design Head H : 4.35 m

Gate Sealing Height h : 2.00 m

Water Head At Gate Stop h1 : 2.35 m

Clear Span B : 0.90 m

Specific Garvity of water  : 1.00 t/m3

Hydrostatic Load W : 6.03 tf

1.3 HYDROSTATIC LOAD AT EARTH QUAKE

a . Wave Height due to Earth Quake

Seismic intencity of Horizontal direction k : 0.15 -

Seismic Period t : 1.00 Sec.

Gravity acceleration g : 9.80 m/Sec2

Water Head From Sill. Elevation H : 4.35 m

Water Head Due to Eart Quake he : 0.16 m

b . Hydraulic Load At Earth Quake

Design Head H : 4.35 m

Water Head At gate Stop h1 : 2.35 m

Clear Span B : 0.90 m

Specific Garvity of water  : 1.00 t/m3

Hydraulic Load Ph : 6.03 tf

c . Dynamic water Pressure during At Earth Quake

Seismic intencity of Horizontal direction k : 0.15 -

Design Head H : 4.35 m

Water Head from the bottom h : 4.35 m

Clear Span B : 0.90 m

Specific Garvity of water  : 1.00 t/m3

Dynamic water pressure Pd : 1.49 tf

1.3 HYDROSTATIC LOAD AT EARTH QUAKE

Seismic intencity of Horizontal direction k : 0.15 -

Estimate Gate Weight Wg : 1.00 tf

Innertia Of Gate Pg : 0.15 tf