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    GC Hy CNG 400C QC Qap 001

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    mech1
    This quality assurance plan from Gascomp Fueltech(India) Pvt Ltd outlines testing procedures for a 400 SCMH CNG hydraulic booster compressor being supplied to HPCL. It lists 27 bought out materials like frames, valves, and sensors that will undergo visual and functional testing at a rate of 100%. It also describes 17 final inspection tests on the fully assembled compressor package to check for leaks, alarms, electrical functionality, and compliance with design documents. The purpose is to ensure the compressor meets all operational and safety requirements before delivery to the customer.

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    GC Hy CNG 400C QC Qap 001

    Uploaded by

    mech1
    15 views3 pages
    This quality assurance plan from Gascomp Fueltech(India) Pvt Ltd outlines testing procedures for a 400 SCMH CNG hydraulic booster compressor being supplied to HPCL. It lists 27 bought out materials like frames, valves, and sensors that will undergo visual and functional testing at a rate of 100%. It also describes 17 final inspection tests on the fully assembled compressor package to check for leaks, alarms, electrical functionality, and compliance with design documents. The purpose is to ensure the compressor meets all operational and safety requirements before delivery to the customer.

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    GC-HY-CNG-400C-QC-QAP-001

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    This quality assurance plan from Gascomp Fueltech(India) Pvt Ltd outlines testing procedures for a 400 SCMH CNG hydraulic booster compressor being supplied to HPCL. It lists 27 bought out materials like frames, valves, and sensors that will undergo visual and functional testing at a rate of 100%. It also describes 17 final inspection tests on the fully assembled compressor package to check for leaks, alarms, electrical functionality, and compliance with design documents. The purpose is to ensure the compressor meets all operational and safety requirements before delivery to the customer.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    15 views3 pages

    GC Hy CNG 400C QC Qap 001

    Uploaded by

    mech1
    This quality assurance plan from Gascomp Fueltech(India) Pvt Ltd outlines testing procedures for a 400 SCMH CNG hydraulic booster compressor being supplied to HPCL. It lists 27 bought out materials like frames, valves, and sensors that will undergo visual and functional testing at a rate of 100%. It also describes 17 final inspection tests on the fully assembled compressor package to check for leaks, alarms, electrical functionality, and compliance with design documents. The purpose is to ensure the compressor meets all operational and safety requirements before delivery to the customer.

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    © All Rights Reserved
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    of 3

    QUALITY ASSURANCE PLAN GASCOMP FUELTECH(INDIA) PVT LTD

    PLOT NO:- 219 GIDC- RANOLI, VADODARA, GUJARAT-391350

    Product Name : CNG Hydraulic Booster Compressor -400SCMH Customer Name:- HPCL QAP NO:- GC-HY-CNG-400C-QC-QAP-001 REV. - 00

    Project No:- GC-HY-CNG-400C-LAB/3517868/5,6 Project Name:- SUPPLY OF 400 SCMH CNG BOOSTER COMPRESSOR DATE - 15-12-2023

    Sr. No. Component Operation Characteristics Frequency Scope Of TPI CA Remarks

    A:-Bought Out Material

    1 Frame (Compressor Body) Visual 100% W W/R


    2 Intensifier Visual, Hydro test 100% R R
    3 Actuator Visual, Test Certificates 100% R R
    4 Ball Valve Visual, Test Certificates 100% R R
    5 Safety Valve (SRV) Visual, Test Certificates 100% R R
    6 NRV Visual, Test Certificates 100% R R
    7 Solenoid Valve Visual, Test Certificates 100% R R
    8 SS Fittings Visual, Test Certificates 100% R R
    9 SS Tubing's Visual, Test Certificates 100% R R
    10 Gas Cooler & Oil Cooler Visual, Hydro test 100% R R
    11 Pressure Gauge Visual, Test Certificates 100% R R
    12 Pressure Transmitter Visual, Test Certificates 100% R R
    13 Temperature Transmitter Visual, Test Certificates 100% R R
    14 Mass Flow Meter Visual, Test Certificates 100% R R
    15 FLP Electrical Control Panel Enclosure Visual, Test Certificates 100% R R
    16 Water Pump Visual, Test Certificates 100% R R
    17 Main Motor & Aux. Motor Visual, Test Certificates 100% R R
    18 Flame Detector Visual, Test Certificates 100% R R
    19 Gas Detector Visual, Test Certificates 100% R R
    20 CO2 Flooding System Visual, Test Certificates 100% R R
    21 Stability Certificate Visual, Stability Certificate 100% R R
    22 LCV Filling Hose Visual, Test Certificates 100% R R
    23 Breakaway Visual, Test Certificates 100% R R
    24 QRC Visual, Test Certificates 100% R R
    25 Needle Valve Visual, Test Certificates 100% R R
    26 Door Limit Switch Visual, Test Certificates 100% R R
    27 Juction Box Visual, Test Certificates 100% R R
    28 FLP Tub light Visual, Test Certificates 100% R R
    29 Hooter Visual, Test Certificates 100% R R
    30 Hydraulic Hoses Visual, Test Certificates 100% R R
    QUALITY ASSURANCE PLAN GASCOMP FUELTECH(INDIA) PVT LTD
    PLOT NO:- 219 GIDC- RANOLI, VADODARA, GUJARAT-391350

    Product Name : CNG Hydraulic Booster Compressor -400SCMH Customer Name:- HPCL QAP NO:- GC-HY-CNG-400C-QC-QAP-001 REV. - 00

    Project No:- GC-HY-CNG-400C-LAB/3517868/5,6 Project Name:- SUPPLY OF 400 SCMH CNG BOOSTER COMPRESSOR DATE - 15-12-2023

    Sr. No. Component Operation Characteristics Frequency Scope Of TPI CA Remarks

    B Test : Final Inspection (for complete assembly)


    1 Leak Test @200 Bar Functional Test 100% W W/R
    2 Main Motor Overload Relay (Simulation) Functional Test 100% W W/R
    3 Cooling Fan Motor Overload Relay (Simulation) Functional Test 100% W W/R
    Oil Temperature Transmitter Functional Test 100% W W/R
    4
    (Simulation)
    5 Gas Detector Functional Test 100% W W/R
    6 Flame Detector Functional Test 100% W W/R
    7 CO2 Alarm Functional Test 100% W W/R
    8 Check for High Suction Pressure Alarm (Simulation) Functional Test 100% W W/R
    9 Check for Low Suction Pressure Alarm (Simulation) Functional Test 100% W W/R
    10 High Voltage Alarm Functional Test 100% W W/R
    11 Low Voltage Alarm Functional Test 100% W W/R
    12 High Discharge Pressure Functional Test 100% W W/R
    13 High Water Temperature Alarm Functional Test 100% W W/R
    14 Electrical Panel Functional Test 100% W W/R
    15 Canopy Painting Visual 100% W W/R
    16 Final mock-up Assembly of the package (As per GAD) Visual 100% W W/R
    17 P&ID Check Visual 100% W W/R
    18 Wiring Diagram Check Visual 100% W W/R
    19 Dimensional Inspection (As per approved GAD, PID) Visual 100% W R
    20 Priority Panel Visual 100% W R
    21 HV Continuity, Mass mode Function Functional Test 100% W W/R
    QUALITY ASSURANCE PLAN GASCOMP FUELTECH(INDIA) PVT LTD
    PLOT NO:- 219 GIDC- RANOLI, VADODARA, GUJARAT-391350

    Product Name : CNG Hydraulic Booster Compressor -400SCMH Customer Name:- HPCL QAP NO:- GC-HY-CNG-400C-QC-QAP-001 REV. - 00

    Project No:- GC-HY-CNG-400C-LAB/3517868/5,6 Project Name:- SUPPLY OF 400 SCMH CNG BOOSTER COMPRESSOR DATE - 15-12-2023

    Sr. No. Component Operation Characteristics Frequency Scope Of TPI CA Remarks

    C Mechanical Run Test/ String Test (In Continuous of 4 hours without Breakdown)

    1 Delivery Test (200 bar) Performance Test 100% W W/R


    Media NITROGEN/ CNG
    2 Suction pressure Performance Test 100% W W/R
    (Kg/cm2)@30
    3 Discharge Pressure Performance Test 100% W W/R
    (Kg/cm2)@250 (As per client Requirements)
    4 Unit in KWH Performance Test 100% W W/R
    5 HMR Performance Test 100% W W/R
    6 Discharge Unit Performance Test 100% W W/R
    7 Flow Unit (KG/hr) Performance Test 100% W W/R
    Average
    8 Noise and vibration Performance Test 100% R
    9 Name Plate, Tagging, Client Logo Visual 100% R
    D Site Performance Test (Field trails run test @72Hours (MFR - P) 100% W/R
    NOTE: 1. All the Electrical instruments PESO Certificate will also be reviewed by TPI.
    2. T4S Annexure shall be checked and stamped by TPIA,Anneture Compliance signed with remarks from TPIA shall be given with IRN.
    NOTE :
    1. LEGENDS , W - Witness , R- Review , P- Perform
    2. CA - Owner / Owner's Representative (VCS/HPCL)

    PREPARED BY (GASCOMP) APPROVED BY

    -OEM shall follow the Typ. QAP as per mentioned in tender documents.
    -QAP shall covers all triping and alarms list.

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