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ANNEXURE-B Design Basis Report Gandhidham
ANNEXURE-B Design Basis Report Gandhidham
0
Gujarat, Food Corporation of India Date 10/08/2023
Authority Food Corporation of India
Concessionaire KCC Agri Logistics (Gandhidham) Pvt. Ltd. Page 1 of 16
Technical Support Lotus Harvestec Pvt Ltd , Gurugram
Of
On
1 INTRODUCTION:
A concession agreement was signed between FCI and KCC Agri Logistics (Gandhidham) Pvt Ltd on
13rd Dec 2022. As per the provisions of Concessionaire agreement KCC Agri Logistics (Gandhidham)
Pvt Ltd (KCCALGPL) has proposed to develop Grain Storage Silo Complex of 37500 MT at FSD
GANDHIDHAM, Gujarat on Design basis.
This document is to briefly define the Engineering and Design methodology. All the system and project
components are to be designed as per applicable Indian and International Codes / standards.
The document includes the design philosophy of the facility.
Based on the availability of land parcel available with the layout Drawing no.
LOTUS/FCI/KCC/GANDHIDHAM/FC2022/LAYOUT-01 to be incorporated of the 37500 MT Silo
complexes is finalized incorporating all the systems and the facilities to be developed as per the
Concessionaire agreement and in line with Concessionaire agreement requirement.
The layout finalized has all the facilities as mentioned in the Concessionary Agreement. The details of the
provisions made in the silo complex is shared herein this document.
Grain Storage Silo Complex of 37500 MT @ FSD Gandhidham, Rev.No. 0
Gujarat, Food Corporation of India Date 10/08/2023
Authority Food Corporation of India
Concessionaire KCC Agri Logistics (Gandhidham) Pvt. Ltd.
Page 3 of 16
Technical Support Lotus Harvestec Pvt Ltd , Gurugram
The silo complex is being designed and detailed our as per the Provisions of FCI Concessionaire
agreement for consuming area SPOKE location for Food Grain i.e. Wheat.
Following facilities, as per the Schedule B&C: Project Facilities, related to Silo and Material
handling system will be designed and implemented at the silo complex. All the project facilities
and associated infrastructure will be provide confirming to the specification & capacities
mentioned under respective heading in the concession agreement.
Silo Complex
Silo Complex 37500 MT @FSD Gandhidham by KCCALGPL
Configuration
Long Term Storage 3 numbers of flat bottom sheet metal silos, each of [12,500
Silos Metric Ton] built as per Standards and Specifications totaling
to a Capacity of 37500MT (Metric Ton)
Each of the Long-Term Storage Silo shall be fitted with
stationary vents and mechanical ventilators, aeration fans, level
switches and aeration floors and temperature monitoring
system.
The Long-Term Storage Silos are to be top loading and bottom
discharge.
The intake capacity of the conveying system: 150 TPH being
consuming Area.
The discharge / reclaim conveyors below of the long-term
storage silos including that of the sweep augur:100 Tons Per
Hour (TPH)
The specifications of all the Silo components & material
handling systems etc. shall confirm to the concession
agreement.
Grain intake system Grain intake system comprising of unloading station with dump
pits arrangement comprising of four (04) hopper bins covered
with MS grating suitably connected through a conveyor to Pre-
Storage Silos.
Truck Unloading shed : Min 22 X 16 mtrs. Sufficient for
unloading of Trucks through 4 hoppers of minimum 2.7x2.7
mtrs.
Hydraulic Tippler( 16 mtrs x 3 mtrs ) : 2 No
Drag Chain Conveyor: 150 TPH
Dust suppression system
Pre-storage silos 1 hopper bottom silos of 500 Metric Tons (MTs) with
Aeration fans, Sanitary vents & Fumigation provisions.
Top chain conveyors to have access from ground by ladder
and be equipped with catwalk for facilitating
inspection.
Process Tower Pre-Cleaner System: 150 TPH
Online Weigher: 150 TPH
Suitably designed Bag filter & Dust Collection system
Bulk Truck Loading 50 MT Hopper Bottom Silo :2 Nos
System 100 TPH Drag Chain Conveyor: 1 Set (as per actual
requirement)
Provision for Container Tilter for future requirement (as
per specification shall be incorporated as mentioned in CA for
procuring region.)
Bagging system Semiautomatic weigher and bagger mechanism –30 TPH: 2
Nos (Total storage Capacity 60 TPH)
50 MT Hopper Bottom Silo: 2 Nos
Administration office Admin office with required furniture and toilets – 100 SQM
Grain Storage Silo Complex of 37500 MT @ FSD Gandhidham, Rev.No. 0
Gujarat, Food Corporation of India Date 10/08/2023
Authority Food Corporation of India
Concessionaire KCC Agri Logistics (Gandhidham) Pvt. Ltd.
Page 5 of 16
Technical Support Lotus Harvestec Pvt Ltd , Gurugram
Pump house with Fire 75000 Ltrs UGT for Fire Hydrant System
Fighting Hydrant Fire Hydrant System including suitably designed Main fire
System (Shall be Electrical Pump and Jockey Pump with Fire hydrant line and
comply with state fire hose pipes
department) Diesel Engine Powered Fire Hydrant Pumps
Pump House above Water Tank – 25 SQM
Portable fire extinguishers like CO2, dry powder type etc.
Smoke detector to be provide at appropriate location.
Rain water harvesting Rain water harvesting recharge bores with collection tanks
As per requirement & State Government norms (Shall be
proposed in low level area.)
Drivers’ Rest Room & Integrated facility for Drivers and Working staff: 75 SQM
Cafeteria Approx
Grain Storage Silo Complex of 37500 MT @ FSD Gandhidham, Rev.No. 0
Gujarat, Food Corporation of India Date 10/08/2023
Authority Food Corporation of India
Concessionaire KCC Agri Logistics (Gandhidham) Pvt. Ltd.
Page 6 of 16
Technical Support Lotus Harvestec Pvt Ltd , Gurugram
Land Demarcation
Contour Surveying & area surveying
Silo Complex facility Layout incorporating all facilities as per the
requirement.
Finalization of process Flow
Finalization of Elevation of Silos and Material Handling systems and
facilities
• Silo Finished Level to kept at Min + 750 mm above High
flood Level (HFL) RECORDED
• Roads Level within the complex + 300 mm HFL
• Truck Unloading hopper Top Level + 500 mm HFL
• Process Tower and Other Elevator Pits Wall + 500 mm HFL
• All the buildings and transformer CSS, DG Sets etc. to be kept
at +500mm above HFL.
Finalization of Silo and Material Handling system reaction loads
Civil Structure Design of Silos, Material Handling system and Process
Tower.
Finalization of Roads & Railway Siding design and per relevant Codes and
practices.
Finalization of Electrical Load Data Sheets.
Designing of Electrical Substation and Power Backup System.
Structure Designing and material selection for all ancillary buildings.
Code/StandardTitle
IS: 1786-2008 Specification for high strength deformed steel bars and wire for
concrete reinforcement
IS:800-2007 Steel Design
IS: 383-2016 Specification for coarse and fine aggregates from natural
sources for concrete
IS:9103-1999 Concrete admixtures–Specification
IS: 1905-1987 Code of Practice for Structural use of unreinforced Masonry IS:
816 – 1969 Welding code
IS: 11089-1984 Code of Practice for Design & Construction of Ring Foundation
Material Specifications
MaterialsUnit Weight(kN/m3)
Steel 78.50
Plain Cement Concrete (PCC) 24.00
Reinforced Cement Concrete (RCC) 25.00
Soil 18.00
Water 10.00
Electrical System
Code/StandardTitle
National Building Code - 2016: Part IV, Fire and Life Safety.
BIS and IS Codes; IS: 3044, IS: 5290, IS: 5312, IS: 908, IS: 2190, IS: 3844 etc.
Local Bye – Laws and Guidelines of Local Fire Authority.
NFPA & TAC Manual (for reference and guideline).
Consultation with local (CFO) Chief Fire Officer.
Grain Storage Silo Complex of 37500 MT @ FSD Gandhidham, Rev.No. 0
Gujarat, Food Corporation of India Date 10/08/2023
Authority Food Corporation of India
Concessionaire KCC Agri Logistics (Gandhidham) Pvt. Ltd.
Page 8 of 16
Technical Support Lotus Harvestec Pvt Ltd , Gurugram
The silo complex will be designed in accordance with the prevailing standards as applicable to the job.
FCI (Food Corporation of India) Norms defined n Concessionaire agreement
Indian Electricity Rules
State Electricity Board (SEB) regulations West Bengal
Chief Electrical Inspectorate requirements of State of West Bengal
Indian Factory Act
Indian Weights & Measures Act
Any other applicable Indian Act
The following is the list of the material standards & specifications for which the
Structure components have been designed.
4 LOADING DATA:
0.9 DEAD
0.9 DEAD + 1.5 SEISMIC-HEQX
0.9 DEAD + 1.5 SEISMIC-HEQZ
0.9 DEAD + -1.5 SEISMIC-HEQX
0.9 DEAD + -1.5 SEISMIC-HEQZ
1 DEAD + -1SEISMIC-HEQX
1 DEAD + -1 SEISMIC-HEQZ
4.3 List of Drawing to be submitted
Admin Building
Warehouse Structural
Truck intake pit shed
Main entry & Exit gate
Watch Tower
5 Analysis Of Structure:
The analysis and design of the silo foundation. System shall be done manually using MS excel.
The design procedure of the same has been given in Annex-A.
The base ring shall be designed considering the hoop stress generated on the ring wall due to the
surcharge value, direct pressure from the confined earth and forces coming from silo due to wind load
and seismic load. The hoop tension is used to calculate the total requirement of the reinforcement
on the wall.
The foundation shall be designed using Code IS 11089-1980. The foundation design is performed in
accordance with loading data provided by vendor.
Annular foundation with service tunnel having separate raft foundation to be done for 12500 Ton Silos.