QUANTM

Graco’s Next-Generation Electric Diaphragm Pump

Product Introduction
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Contents

• What is QUANTM? • Competition

• Why was it QUANTM • Accessories
Developed?
• Applications
• Nomenclature
• ROI
• QUANTM Product
• Pump Selector
Line
• Maintenance
• How it Works
• Special
• Performance
Considerations
• Approvals
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What is QUANTM?
QUANTM is the Future of Fluid
Handling!
• It’s an AODD pump that runs entirely
on electricity
• It performs like an AODD pump
o Stalls under pressure
o Uses same ball, seats, diaphragms, fluid covers
and manifolds as Husky and SaniForce lines
o Quiet operation, doesn’t use air
o No freezing
o Integrated controls
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Why was QUANTM Developed?
Pneumatic pumps consume too much
energy……
• Industry asked for affordable and more
efficient pumps that offer same benefits
of an AODD
• EODD line was great intro into market,
but had challenges with costs and still
used air
• QUANTM integrates the electric motor
and controls in a small package while
eliminating the need for a gear box and
VFD
 QUANTM Nomenclature
QUANTM

Industrial (i) Hygienic (h)

• I30 comparable to • h30 comparable to
Husky 1050 SaniForce 1040

• I80 comparable to • h80 comparable to

Husky 1590 SaniForce 1590

• I120 comparable to • h120 comparable

Husky 2150 to SaniForce 2150
ü i = for industrial applications
ü h = for sanitary/hygienic applications
ü 30, 80 and 120 refers to maximum flow rate
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QUANTM
Industrial Process
Pumps
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QUANTM Components
Aluminum Drive Housing
Potentiometer/Flow
Selector

Stator Cap

LED Light Indicator

Integrated
Controls

Cooling Fan Leak Detector Port

I/O Port
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QUANTM F&Bs
Footprint
• Elimination of gearbox
Aluminum Drive Housing allows for compact footprint
• Powder-coated IND pumps • Virtually identical to AODD
• Leak sensors available
• IP 66 wash-down rated

Integrated Control
• Easily adjust pump output
• Operates like the AODD you’re used
Modular Fluid Components to
• Many Fluid components shared with
• Multi-color LED
existing Graco AODD and EODD
o System status indicator
o Diaphragm Backers on all o Troubleshooting
diaphragms for added life
• Configurations to suit nearly every
application

I/O
• Discreet start/stop Plug-and-Play
• 4-20mA speed control • Non-hazardous location
pumps only
• 120V and 240V (1Ø & 3Ø)
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i30 i80 i120

Max Flow Rate (gpm/lpm) 32/120 80/300 120/455
Max Pressure (psi/Bar) 100/7 100/7 60/4.2
1.0/25 1.5/40 2.0/50
Fluid Connection (in/mm)
(NPT & BSPT) (NPT & BSPT) (NPT & BSPT)

120/240V (1Ø) 240V (1/3Ø) 240V (1/3Ø)

Power Input (VAC)
50/60 Hz 50/60 Hz 50/60 Hz
Max Current Draw (amps) 12 7.5 7.5
Fluid Section Options Same as AODD

Seat, Check Ball, Diaphragm Same as AODD

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QUANTM
Sanitary/Hygienic
Pumps
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QUANTM Sanitary/Hygienic F&Bs

Sanitary Design
• Tri-clamp or DIN fluid connections Integrated Control
• Tri-clamp quick knock down fluid sections • Control the pump with the turn of a dial
• Operates like the AODD you are used to
• Wash-down rated

Modular Fluid Components

• Seats, check balls, diaphragms and fluid
sections
Plug and Play
• Factory wired for quick install
• Diaphragm Backers added
• 120V and 240V options
• Create a pump configuration that matches
your fluid handling needs

Footprint
• Similar size to existing AODD External Control
• Removal of gearbox reduced • Standard I/O for remote or PLC
footprint compared to other pump control
electric options • Start/Stop
• Speed Control
Protected Center
• FEP compliant coating – similar to PTFE
• Optional leak sensors
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FEP Center Section Coating

(FEP = fluorinated-ethylene-propylene)
• Specially Formulated to be FDA Compliant
• Similar chemical resistance to PTFE and Xylan
• Abrasion Resistance similar to FEP/PFA
• Components are coated and cured to insure
adhesion and seal
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h30 h80 h120 h120 3”LP h120 4”LP

Max Flow Rate (gpm/lpm) 30/115 80/300 120/455 100/380 80/300
Max Pressure (psi/Bar) 100/7 100/7 60/4.2 60/4.2 60/4.2
HS/PH/3A - 1.0 in HS/PH/3A - 1.5 in
Fluid Connection (tri-clamp) FG - 1.5 in FG - 2.0 in 2.0 in & 2.5 in 3.0 in 4.0 in
120 (1Ø) or
Power Input (VAC) 240 (1/3Ø) 240V (1/3Ø) 240 (1/3Ø) 240 (1/3Ø) 240 (1/3Ø)
Max Current Draw (amp) 12 7.5 7.5 7.5 7.5
Fluid Section Options FG, HS, PH FG, HS, 3A, PH FG, HS, 3A, PH FL FL

Seat, Check Ball,

316 SST, 316L SST, PTFE, Santoprene, Buna, FKM, EPDM, Neoprene
Diaphragm
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How it Works
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 QUANTM Drive Module
QUANTM

Control
• Potentiometer to adjust
pump speed Ball Screw and Nut
• LED indicates status and • Converts rotational
trouble codes motion to linear
• Contains software motion
required for pump • Diaphragm connected
operation to ball screw

Rotor
FluxCore™ Stator • Transmits
• Creates electromagnetic
electromagnetic field energy from stator
to ball nut
 FluxCore Drive
QUANTM

• Graco FluxCore, transverse flux motors provide up to 8x more continuous torque

at low speeds than conventional motors.
• Graco technology increases torque and power density while minimizing size and
resistance losses
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General Operation

• Uses an AC motor that looks and acts

like a DC motor
• Able to stall pump through monitoring
current draw
o Sends low wattage signal 30X per second
• Motor does not need soft start
feature like AC motor
• Has auto prime and restart features
• Can run 5 cpm to +200 cpm
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Performance
 1” (i/h30) Performance/Energy Consumption
QUANTM

1” pump
• Husky 1050 – 46/175 (gpm/lpm) 100/7 (psi/Bar)
• SaniForce 1040 - 40/152 (gpm/lpm) 100/7 (psi/Bar)
• QUANTM i/h30– 32/120 (gpm/lpm) 100/7
(psi/Bar)
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1.5” (i/h80) Performance

1 ½” pump
• Husky 1590 – 90/340 (gpm/lpm) 100/7
(psi/Bar)
• SaniForce 1590 - 90/340 (gpm/lpm) 100/7
(psi/Bar)
• QUANTM i/h80 – 80/355 (gpm/lpm)
100/7 (psi/Bar)
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2” (i/h120) Performance/Energy Consumption

2” pump
• Husky 2150 – 150/570 (gpm/lpm) 100/7
(psi/Bar)
• SaniForce 2150 – 150/570 (gpm/lpm) 100/7
(psi/Bar)
• QUANTM i/h120 – 120/455 (gpm/lpm)
60/4.2 (psi/Bar)
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Approvals and
Certifications
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QUANTM Certifications and Approvals
• Explosion Proof
o Class 1 Division 1
• ATEX
o Class 1 Zone 1 AEx db IIb T4 Gb
• IEC
o Ex db IIb T4 Gb
• Ingress Protection
o IP66 (Normal Location)
o IP55 (Hazardous Location)
• UL Listings
o Normal Location - 1004
o Hazardous Location - 674 & 60079
• FDA, USP Class VI, 3A
• EC 1935/2004
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Target
Applications
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Target Applications
Based on preliminary QUANTM successes, below a few of the key applications areas identified

• Automotive: Assemblers, Tier 1 • Chemical Blenders

and Tier 2 o Material transfer
o Paint kitchens o Waste water
o Water treatment facilities • Building Construction Materials
• Paint Manufacturing o Paint supply systems
o Sand bead milling • Heavy Metal Fabricators
o Blending and transfer o Paint transfer
• Plating and Foundries o Waste material handling
o Chemical transfer • Ceramics
o Waste materials handling o Slip transfer
• Paper Mills o Waste water
o Chemicals • Corrugated Card Board
o Pulp transfer o Adhesive transfer
• Sanitary: Co-Packers and Pet o Ink
Food • Tire Manufacturing
o Ingredient transfer o Mold release
o Water treatment

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Return on
Investment
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Return on Investment

Calculations based
on 2” QUANTM and
Husky AODD pumps

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Return on Investment

Typical pneumatic AODD pumps

are less than 20% efficient!!
• Accounting for compressor
efficiency, losses due to leaks, and
amount of compressed air a
pneumatic pump actually consumes
to displace fluid

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Energy Savings
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Compressor
system rules of • Air compressors deliver around 4 to 5
CFM (at 100 psi) per HP input power
thumb
• Approximately $500/HP of operation
cost per year

• 10% of total cost of the compressor in

annual maintenance
• When this is neglected, the
inefficiencies of the system go up and
catastrophic maintenance and/or
replacement maybe eventually be
required.
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Compressor System
Comments
• The most inefficient system, 7-10x more
expensive than electricity alone
• US DOE data shows 30% - 50% of
compressed air is wasted
• Compressed air improvements are the
lowest cost per kWh of any energy
efficiency activity
• 95% of all compressed air systems have
low-cost energy alternatives
• 80% of all compressed air systems operate
below OEM specifications
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Air Compressor Losses

(wall to the compressor) • Energy lost due to heat loss

• Energy lost due to gears and

motor slip/in-efficiency

• Poorly maintained filter systems

• Only ~10-15% translated from

electrical power to compressed
air
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Pneumatic System Losses

(compressor to the pump)

Air Leaks
• 20-30% of air can be lost due to leaks in the system
piping or equipment with loose seals
• Air leak sniffers exist to try to capture this amount

In-efficient Air pipe layout or use:

• 10-20% losses due to inefficient or incorrect air
piping layouts
• Distance from the compressor to application
• Improperly sized pipe
• Numerous pipe bends, valves and changes in
pipe size and direction
• Using unregulated or under-regulated air(using
more than is needed by a piece of equipment
or system)
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Calculating ROI - example

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https://www.graco.com/us/en/in-plant-manufacturing/support/tools/quantm-roi-advanced.html
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An example for i120 – 2¨ Quantm pump

Fluid Flow: 189 liters / minute (50 gpm)

Fluid Output Pressure: app. 40 psi (2.8 bar)
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Power Data
• Power curve plotted for Quantm
30, 80, and 120 pumps

• Input table feeds ROI tool

• ROI tool requires a data point on

one of the table otherwise no
result will be provided
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An example for i120 – 2¨ Quantm pump

Fluid Flow: 189 liters / minute (50 gpm)

Fluid Output Pressure: app. 40 psi (2.8 bar)

Power Consumption: 1429 Watts

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For same flow rate and fluid outlet pressure, the

air consumption by an AODD pump is

approximately 40 scfm
(standard cubic feet meter)

Flow Rate: 189 liters / minute (60 gpm)

Air Inlet Pressure: 3.80 bar (55 psi)
Fluid Outlet Pressure: 2.8 bar (app 40 psi)
 QUANTM

1 scfm = 207 watts

Air Leakages and

compressor
maintenance costs are
not taken into
consideration.

https://www.graco.com/us/en/in-plant-manufacturing/support/tools/quantm-roi-advanced.html
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Accessories
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QUANTM Accessories
Leak Sensors
Carts
Hygienic
• 304 stainless steel
welded cart for Haz Loc Normal
Location
hygienic pumps and
applications
• Fits h30, h80, and h120
Food Grade pumps • Sold as an optional accessory
• Fits h30 High Sanitary • Shuts down pump in event of a
pumps diaphragm leak
• Normal and hazardous location
option available
Industrial o C1D1 and ATEX approved
• Fits i30, i80, and i120 • Wires into control board
pumps
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Pump Selector
Tool
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Pump Selector Tools
Industrial Sanitary/Hygienic

• QUANTM pump selectors with Husky and SaniForce AODD cross

references will be released when QUANTM is fully launched

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QUANTM
Pump Selection

All diaphragms options have a backer

• Santoprene backer is used for bolt through diaphragms
• PTFE backer is used for over molded diaphragms

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Maintenance
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Maintenance
Center Section Greaser Tool
• Lubrication is done without removing the motor from
the pump housing by fully seating the greaser tool in
the center section and applying grease through the
zerk fitting
• Lubrication should be done whenever replacing
diaphragms or after 1000 operational hours
Rotor/Shaft Assembly Removal
• Rotor assembly removal is done with the preload nut
installation tool. The tool is used to remove the stator caps
which retain the rotor assembly. The entire rotor assembly is
removable as a unit.
• This repair is typically only required if the pump is run with
material behind the diaphragm, left with fluid on the back of
the diaphragms or if proper greasing is not conducted over
the life of the pump.
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Questions?