Reliance

Inspection And Test Plan For

Above Ground Pipin Fabrication & Erection at Field
Attachments
List of Referenced Forms:
No. Form No. Description
I 6RCMD2QM001MIA46015
2 EPCND 2 QMO0 FMT ME 023 Magnetic P artic ie Inspection Report
3 EPCND 2 QM00 FMT ME 024 Dye Penetrant inspection Report
4 EPCND 2 QN00 FMT ME 025 Uitrasonic inspection Report
5 EPCMD 2 QN00 FMT ME 027 Radiographic Tnspectton Report
6 EPCMD 2 QN00 FMT ME 050 Fit up and Weld Visual Report
7 EPCMD Z QN00 FMT ME 069 Reinforcement PAD Pressure Test Record
B EPCN D 2 QN 00 FNT M E 114 Record on Flan ge AIlgnment and Bolt Tensioning / TlghEening
9 EPCNID 2 QM00 FMT ME 138 Post weld Heat Treatment / H ydrogen Backing Report
TO EPCND 2 QM00 FMT ME 141 Welder Performance Record
11 1 EPCND 2 QM00 FMT ME 142 Welder Performance Record for Fillet Weld
12 EPCMD 2 QN00 FMT PP 001 Test Pack Coversheet (Pip ing)
13 EPCMD 2 QN00 FMT PP 002 Line history Sheet
1q EPCMD Z QN00 FNT PP 003 Punch List for Clearance oC1sometnc/ Pressure Test
TS EPCMD 2 QMOO FMT PP 005 Line / /SO Clearance /'or Pressure testing
16 EPCM D 2 QM00 FM* PP OOB PI ping Pressure test Record
17 EPCMD 2 QM0 0 FMT PP 010 Handi ng Over Document of Completed *est Pack
GB EPCNID 2 QM00 FMT PP OU Intern al Clea n1i ness Report for I nstalIed Pip i rig Syste m
+9 EPCNID 2 QM00 FIST PP OU PI p jng Bo x Up Report
21 EPCMD 2 QNI00 FMT PP 018 Orifice Flange Certificate
22 EPCMD 2 QN00 FMT PP 037 Internal clean liness of piping system Fabrication Facilities
23 EPCMD 2 QNI00 FNIT PP 038 InternaI c leanII ness of pipIng system Pa int Ing Fac i titles
24 EPCNID 2 QMOO FNT PP 039 InternaI cleanl mess of piping System La ydown Facilities
25 EPCNID Z QN00 FMT PP 090 Internal cleanliness of pip ing system —Clearance for Pressure Test
26 EPCMD 2 QfH00 NOT PP 041 InternaI cleans mess of piping syste m during Flush ing & Pressure *est

* All applicable formats shall be identified from the ITP and records sha II be maintained.
Note:
1. Each specific Inspection and Test Plan (ITP) will h6ve a revision number, which is individually changed as the ITP
is revised. The referenced forms are included in and controlled by the referenced document. Therefore, the latest
revision of these forms, at the time of initiation of the ITP, will be utilized. The referenced forms will be incl uded
only during ITP review cycles prior to issue for construction (IFC).
This ITP shall be used as Inspector and Test Plan before execuUon of the Job, whereas during
and after iob
execution it shall be used as checklist.
Leo en d of Z nso ection Reg uirements:

H: Hold Point is a mandatory inspection pot nt and work shall not oroceed without the presence of a
representative of the cognizant organization.
Witness Inspection Point: Designated Witness Points for the involved personnel, which are required to be
signed off by Witnessed person net. All activities, which have a ”W” point, will require a written notification to
Company Inspector, in the event that the Company Inspector does not attend within an agreed period the
work may oroceed. In such cases, the Vendor‘s /contractor‘s Inspectors will record in the aopropriate
signature space on the forms "Not Witnessed”, and shall sign and date such spaces.
% Witness Inspection Point: Designated percentage Witness Point assigned by the Company, which will
Require written notification from the Vendor/contractor. In the event Company Inspector does not aLtend
within an agreed period the work may proceed. The percentage shall mean a minimum of 10% inspection, if
not otherwise agreed in the contract; however this nnay be increased at discreNon ofthe Company
Inspector.
S: Surveillance/ monitoring: Random observation of the controls of process activities. However, such
activities are not required to be sipned off by Company Inspector.
DR: Document Review/ Review: This entails review of appropriate documenta of.
EPCMD-2-QMO0-ITP-PP-010 ¿• (- ‘@*‘" ,‹
08 30.11.2015 Issued for Implementation P@/ QMD Leads )" SP
07 28.11.2015 Issued for Implementation NNS PPP SNS
06 15.10.2015 issued for Implementation PPP QMD Leads SNS
05 27.03.2015 Revised & Issued for Review PPP QMD Leads SNS
04 21.02.2015 Revised & Issued for Implementation PPP QMD Leads SNS
SNS / Rick
03 02.09.2013 Revised & Issued for Implementation PPP / AU KSS
Tucker
FIuor Comments & N!IQA requirements
02 22.12.2012 PPP KSS SNS / Karl
Incorporated - IFI
Prepared Checked Approved
Rev Date Revision
By By By
N one: - This FTP prov odes genera I information . This is vaiid (or speci lie pro3ecr onIy when reviewed and modified as per specific proJecr
requirements and approved by authorized person.
 ITP No. : EPCMD 2 QM00 ITP PP
Inspection and Test Plan For
010 Rev. No. 08
Date : 30.11.2015
Above Ground Piping
Reliance Sheet No. : 2 of 17 Fabrication & Erection at Field
Project: Plant: Unit:
Reliance
Sr. Controlling
Activity Description Acceptance Criteria Verifying Forms Contractor
No. Document (s) Execution QMD O & M/CES

1.0 General
Check the release notes for pipe racks / sleepers
EPCMD
1.1 /structures / equipment / Civil Pipe Support (CPS) Approved drawing Approved drawing H H S S
2QM00FMTME226
etc. as applicable.
Approved Latest Approved Latest
Check availability of latest drawings, project Document Control
1.2 Drawings, Drawings, H H S S
specification. Register
Specifications Specifications
2.0 Site Storage & Material Verification

Ensure Pipes & spools are stored on proper EPCMD EPCMD EPCMD
H H S S
2.1 dunnage 2QM00JEPPP002 2QM00JEPPP002 2QM00FMTPP039

Below 12" pipes are provided with end caps, if EPCMD EPCMD EPCMD
2.2 H H S S
missing replenish 2QM00JEPPP002 2QM00JEPPP002 2QM00FMTPP039
Flanges are stored properly without any flange EPCMD EPCMD EPCMD
2.3 H H S S
face serration damage 2QM00JEPPP002 2QM00JEPPP002 2QM00FMTPP039
Valves are stored properly with end caps/ original EPCMD EPCMD2QM00FMT
2.4 EPCMD2QM00JEPPP002 H H S S
packing 2QM00JEPPP002 PP039
Lay down areas are available with proper draining EPCMD EPCMD EPCMD
2.5 H H S S
facilities to avoid water logging 2QM00JEPPP002 2QM00JEPPP002 2QM00FMTPP039
EPCMD
Verify physical condition of the piping materials /
Project Specification/ 2QM00FMTPP011
2.6 pipe spools, before erection. Ensure internal Project Specification H H S W
Physical condition Spool sheets
cleanliness of the piping components.
Release note
Check the thickness o rusted or pitted raw Project Specification EPCMD
2.7 Project Specification H H H S
materials, if any. f 2QM00FMTME050

Legend: CES: Central Engineering Services-Inspection, NDT: Non Destructive Testing, P & ID: Process & Instrumentation Diagram, O & M: Operations & Maintenance
Contractor Engineer Reliance Execution Reliance QMD Reliance O & M / TPI
Signature
Name
Date
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