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Technical Publication

SMS-M-001 (Rev. 2.1)

Operation & Service Manual

Model: HF-525 PLUS VET


(For Veterinary use. 32kW. Single phase, 220V AC or 110V AC)

Important!
Please read this manual thoroughly and use the system correctly before using the
system. This manual desires to keep in promised place to use always again after
reading.

EcoRay Co., Ltd.


60-10, Nanosandan 5-ro, Nam-myeon, Jangseong-gun, Jellanam-do, Korea
Tel: +82-61-392-3251 / Fax: +82-61-392-5266

#714~716, ForHu B/D, 58, Wangsimni-ro, Seongdong-gu, Seoul, KOREA, 04778


Tel) +82 70 7510 3401 ~ 6 Fax) +82 70 8630 3420 E-mail: sales@ecoray.kr
EcoRay HF-525 PLUS VET

IMPORTANT! X-RAY PROTECTIONS!

X-RAY EQUIPMENT IS DANGEROUS TO BOTH PATIENT AND OPERATOR UNLESS SAFETY


INSTRUCTIONS ARE STRICTLY OBSERVED IN USE!

Accordingly, when use this product should be thoroughly read the "Radiation Safety Control Regulation"
and then compliance with it in use. This product is serious injury's danger if do not keep use guideline
or regulation therefore, read and understood this manual before in use.

This product was designed by safety level (SL) presenting in Radiation Safety Control Regulation.
However, if do not keep using method and Radiation Safety Control Regulation, will not be able to
avoid serious injury's danger from radiation. Therefore, to prevent accident from radiation, everyone who
work connected with radioactive emission must understand radiation safety control regulation and
understand product manual fulfill thorough education and formality.

Our company recognizes enough about danger of excessive exposure to operator, installation people,
and maintenance people. Therefore, our company strongly advises that operator, installation people,
maintenance people must be educated about radiation safety control regulation and should be used this
product when understand fluently about all knowledge of operation this product.

Also, our company informs that operator, installation people, and maintenance people have a
responsibility to be educated fluently about radiation safety control regulation and understood about
product use method.

Also, our company has no responsibility about injury or calamity that occurs does not keep use method
of this product and radiation safety control regulation.

Therefore, our company strongly advises that to be used this product after that person in charge of
installation, maintenance and operator should understood radiation safety control regulation of domestic
or foreign.

Thanks for purchasing product of EcoRay.


Before using the system, please read this manual thoroughly and use the system correctly. The
precautions and prohibitions are seen though the manual is classified as follows.

(Rev. 2.1) 1 Operation & Service Manual


EcoRay HF-525 PLUS VET

NOTICE AND CONTRAINDICATION!

States a direct danger that may cause death or serious injury if it is not avoided.

States an indirect or potential danger that may cause death or serious injury if it is not avoided.

State a danger that may cause slight or medium injury or may cause damage in equipment or fire
if it is not avoided.

NOTE ☞

States the information, which helps to use the system correctly.

CONTRAINDICATION!

This x-ray system is not suitable for therapeutic applications.

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EcoRay HF-525 PLUS VET

Precautions in the use of X-ray system


(For the Safety and Prevention of Danger)

1. Only one experienced technician should operate the equipment.


2. When installing the equipment, pay attention to the following items.
2.1 Do not install it near water faucet or similar equipment.
2.2 Install it away from potential sources of problems such as abnormal pressure, temperature or
humidity, drafts, direct sunlight, dust, chlorine or sulphur gas.
2.3 During transportation and operation of the equipment, avoid tilting, vibration and sharp impact
against it.
2.4 Keep the equipment away from the areas where chemicals or gases are stored.
2.5 Use only the correct electrical power source with matching frequency, voltage and current (or
wattage).
2.6 Check the condition of the battery power source (Power Supply Unit – Optional item). (Power and
polarity before operating the equipment.)
3. Before operating the equipment, pay attention to the following items:
3.1 Check the conditions of switch contacts, polarity, and make sure the equipment performs correctly.
3.2 Confirm that the ground is connected properly.
3.3 Check all wiring for proper and correct connections.
3.4 Check the condition of the external electric circuit breaker.
3.5 Circuit breaker will be directly connected to the system and do not connect with another system.
3.6 When the equipment has been leaved for a long time (more than 10days), You must warm-up
equipment and X-ray tube sufficiently before use.
4. While operating the equipment, pay attention to the following items:
4.1 Do not ever-exceed time or the amount of equipment use needed for diagnosis.
4.2 Observe the equipment and the patient continuously for detection of problems.
4.3 When a problem is detected with the equipment or the patient, take proper action to stop the
equipment without harming the patient.
4.4 Do not let the equipment touched by the patient.
5. After operating the equipment, pay attention to the following items:
5.1 Turn of the switch and then, turn off the main power switch.
5.2 Clean the part that contacted with body.
6. When the equipment is out of order, call a certificated engineer. (Do not try to repair it.)
7. Do not modify any part of the equipment.
8. The equipment must be checked periodically for good operation condition without troubles.
9. Do not use x-ray system connecting with other system.

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EcoRay HF-525 PLUS VET

1. The owner/user have a responsibility for management and maintenance of this equipment.
2. This equipment must be operated by only authorized personnel.
3. Contact authorized service engineer when repair or inspection of the inside of the equipment.
4. In general, modifications are strictly prohibited by the Regulations. Please contact our agency if it is
needed to modify the device.
5. Do not use this system in conjunction with the other machines because seriously danger could be
happened unexpectedly.

Periodic Inspection

1. Maintenance is required to maintain safety and performance of this system for a long time.
2. Maintenance must be done periodically with maintenance plan.
3. This system must be inspected from the inspection office per every 3 years.

Warranty

1. This warranty shall apply only to defects that arise within 12months of purchase.
2. This product could have a free of charge service if troubles are occurred during the warranty
period.
3. The warranty does not cover defects caused by abuse, mishandling, accidents or improper
installation.
4. The following will not be covered under the warranty.
4-1. Modifications to the product, or repairs made by unauthorized person but manufacturer or
authorized person by manufacturer.
4-2. Acts of God. Including fire, flood, storm, power or voltage surges.
4-3. Improper use or installation.
4-4. Defects that arise in conjunction with the use of other machines.
4-5. Use of improper parts or modification the circuit.
4-6. Improper use
5. In case of repaired during the warranted period, User shall advise the result of test to manufacture.

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EcoRay HF-525 PLUS VET

Precautions in Use

When using this equipment, please observe the following precautions for the safety of the operator
and the patient.

1. Improper use of the X-ray equipment might cause the operator or the patient to be accidentally
exposed to X-ray radiation.
2. During X-ray radiation, any person other than the subject the patient should not stay in the room.
3. X-ray room must have radiation protection facility by "Radiation Safety Control Regulation"

1. Only qualified personnel should handle the equipment


2. Electric shock or leakage of electricity can happen unless ground is not installed necessarily.
3. Keep the equipment dry
4. Otherwise it may cause an electric shock to the operator of the patient and if any liquid or water
flew into electric device turn off the power and contact company or service agency.

1. This system is made radiation and must shield completely X-ray room with lead shield. After that,
must be inspected by authorized inspection office and then have to use system.
2. In the radiation exposure, operator have to adjust exposure area with suitable exposure point and
try to expose it with not over exposure.
3. The most effective method to secure from first and second radiation defilades perfectly and
should be established x-ray room by lead etc... And, to minimize radiation exposure from
radiation exposure to operator, lead partition, lead gloves, apron, cover, Gonad Shields, Thyroid
collar, Ovary Shields must be used.

NOTE ☞

For the safety of operator and patient, opening the X-ray generator cover, X-ray tube,
Collimator and other equipment cover are strictly prohibited. Only qualified engineer
could open the cover.

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EcoRay HF-525 PLUS VET

Scope

1. This manual contains information of system operation, components, control keys, switches and
hazards and technical reference information.
2. This manual may not be reproduced in whole or in part without the written permission of ECORAY
CO., LTD.
3. The text of this manual is a translation based on the Korean alphabet (Hangŭl) original.

© January, 2007
EcoRay Co., Ltd.
60-10, Nanosandan 5-ro, Nam-myeon, Jangseong-gun, Jellanam-do, Korea

Revision History

Revision No. Revision Date Change Description

Rev. 1.0 2007-01-10 Release version


Rev. 2.0 2008-03-30 Added Ceiling Tube Support (Chapter 2)
Rev. 2.1 2008-05-09 Company Name was changed to
“EcoRay Co., Ltd.”

(Rev. 2.1) 6 Operation & Service Manual


EcoRay HF-525 PLUS VET

Abbreviation

kV Kilo-voltage
mA milliampere
mAs milli-ampere Second mA*Sec
mS milli-second 1/1000 second
APR Automatic Programming Radiography
AEC Automatic Exposure Control Optional

Summary of Functions

Symbol Function Description

Switching OFF

Switching ON

When yellow lamp ON, generator is


standby condition for operation

X-ray Exposure Switch

When x-ray exposure, lamp ON

Error display

Reset switch

Filament Focal indication lamp

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EcoRay HF-525 PLUS VET

Table of Contents

Chapter 1. Introduction and Safety ..................................................................................... 11


1.1 An Overview ............................................................................................................................................. 12
1.2 Safety Information ............................................................................................................................... 12
1.3 Electrical Safety ...................................................................................................................................... 13
1.4 Protection from Radiation ................................................................................................................. 14
1.5 Maintenance ......................................................................................................................................... 15
1.6 Responsibilities ...................................................................................................................................... 15
1.7 System Error ............................................................................................................................................ 16
1.8 Non-Approved Modifications ......................................................................................................... 16
1.9 External Devices ................................................................................................................................... 17
1.10 Use According to Regulations .................................................................................................... 17
1.11 Contraindication ................................................................................................................................ 17
1.12 User profile .......................................................................................................................................... 17
1.13 Training .................................................................................................................................................. 17
1.14 Directive for User ....................................................................................................................... 18
1.15 Specification ....................................................................................................................... 18
1.16 Option ......................................................................................................................................... 18
1.17 Labels ......................................................................................................................................... 19
1.18 Certifications ....................................................................................................................... 20
1.19 Using environment condition ....................................................................................................... 20
1.20 Construction and Function ....................................................................................................... 20
1.21 General details ........................................................................................................................ 21
1.22 Service Numbers ....................................................................................................................... 21
1.23 Disuse of Product ....................................................................................................................... 22
1.24 Powering OFF the System ............................................................................................................... 22
1.25 Potential Hazards ........................................................................................................................ 23

Chapter 2. Introduction and Using Method ...................................................................... 28


2.1 Introduction ....................................................................................................................... 29
2.2 How to use Operator’s Console ...................................................................................... 30
2.3 How to use Touch Monitor …………………………………………………………………………………. 38
2.4 How to use Tube Stand .......................................................................................................... 39
2.5 How to use Collimator ......................................................................................................... 40
2.6 How to use Table Bucky ......................................................................................................... 42

Chapter 3. X-ray room Requirements .................................................................................. 45

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3.1 Environmental Requirements ............................................................................................ 46


3.2 Electrical requirements ........................................................................................................... 46

Chapter 4. Maintenance ..................................................................................................... 48


4.1 An Overview ....................................................................................................................... 49
4.2 Periodic Maintenance Procedures ........................................................................................... 49
4.3 Cable check ........................................................................................................................ 50
4.4 Console check ...................................................................................................................... 50
4.5 High voltage transformer check ...................................................................................... 50
4.6 X-Ray Tube check ....................................................................................................................... 50
4.7 Periodic Maintenance check point ................................................................................. 51

Chapter 5. Easy Installation ..................................................................................................... 52


5.1 An Overview ...................................................................................................................... 53
5.2 Pre-installation checks points and Tools and Testers .................................................. 53
5.3 Pre-installation Check .............................................................................................................. 53
5.4 Easy Installation ........................................................................................................... 55
5.5 Detector installation (optional item) ……………………………………………………............ 89
5.6 Installing Touch screen monitor (optional item) …………………………………………. 100
5.7 How to set Touch screen monitor with PC …………………………………………… 103
5.8 How to install PSU battery pack (optional item) …………………………………………… 121

Chapter 6. Technical Information ......................................................................................... 125


6.1 An Overview .................................................................................................................... 126
6.2 Installation information ........................................................................................................ 126
6.3. Exposure condition data ........................................................................................................... 126
6.4 Maintenance History ................................................................................................................. 127

Chapter 7. Calibration ..................................................................................................... 128


7.1 An Overview ..................................................................................................................... 129
7.2 Introduction ...................................................................................................................... 129
7.3 Needed tool and testers when Calibration .............................................................. 129
7.4 Check point before calibration ........................................................................................ 129
7.5 Time of Calibration .................................................................................................................... 130
7.6 Must calibrated when Main Parts are repaired or replaced ............................... 130
7.7 How to Calibrate ...................................................................................................................... 130

Chapter 8. Trouble Shooting .......................................................................................... 164

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8.1 An Overview ...................................................................................................................... 165


8.2 Error type ....................................................................................................................................... 165
8.3 Trouble Shooting ....................................................................................................................... 170
8.3.1 Charge & Discharge circuit error ..................................................................... 171
8.3.2 Tube Stator Circuit error ................................................................................... 173
8.3.3 Tube Filament Circuit error .................................................................................... 175
8.3.4 IGBT Device signal and Protection circuit trouble ............................................. 177
8.3.5 HV-DRV-OLP trouble or Error Pro O- - - error ............................................. 179
8.3.6 IGBT_OCP trouble or Error Pro - I- - error .................................................. 180
8.3.7 IGBT_OCP trouble or Error Pro - I- - error .................................................. 181
8.3.8 DRV _ PWR _ UVP trouble or Error Pro - - P – error ................................. 182
8.3.9 DRV _ PWR _ UVP trouble or Error Pro --P- error ............................... 183
8.3.10 FIL _ OCP trouble or Error Pro - - F - error ..................................... 185
8.3.11 Communication error between generator and console or Err 232 error ..... 186
8.3.12 Error AEC error ..................................................................................................... 187

Chapter 9. Circuit Diagram ..................................................................................................... 192


9.1 Block Diagram .......................................................................................................................... 193
9.2 Console Board .............................................................................................................................. 194
9.3 Mio Board ............................................................................................................................... 195
9.4 FnD Board .............................................................................................................................. 198
9.5 CnD Board ............................................................................................................................. 200
9.6 GC Board …………………………………………………………………………………………………. 202
9.7 High Voltage Transformer …………………………………………………………………………….. 203
9.8 PSU Circuit (Optional item) …………………………………………………………………………….. 204
9.9 Table Board ………………………………………………………………………………………………… 205
9.10 Collimator …………………………………………………………………………………………………. 206

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EcoRay HF-525 PLUS VET

Chapter 1

Introduction and Safety

Model: HF-525 PLUS VET


(For Veterinary use)

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EcoRay HF-525 PLUS VET

1. Introduction and Safety

1.1 An Overview
This manual contains operation instructions for HF-525 PLUS VET and also product description,
safety and operation method.
This X-ray system was designed for diagnosis’s human beings and could get good regulations by
controlled digital value by microprocessor.
This X-ray system has a self-diagnosing function and then could improve service quality, save time
and decrease customers complain.

1.2 Safety Information


1.2.1 General Safety Information
1. This manual provides guideline to operate and use the system safely.
2. The owner of this x-ray system has to get a using permission of authorized government office.
3. The owner of this x-ray system has a responsible to get a using permission from government office.
4. The owner of this x-ray system is responsible for verifying continued compliance with all applicable
regulations and standards and has to keep specific requirements or regulations that each country
made rules
5. All users of this x-ray system must know about potential hazards may occur when using.
6. All users of this x-ray system are responsible and understanding about continued compliance with
all applicable regulations and standards and safety, emergency instructions.
7. All users must know how potential hazards can be avoided and must also know how they can
protect.
8. EcoRay confirms that HF-525 PLUS VET is manufactured in accordance with the appropriate legal
regulations.
9. EcoRay assumes no responsibility or liability for after-sale operating and safety practices. (Nor can
it be responsible for personal injury or damage resulting from misuse of its systems)
1.2.2 Safety Information about X-ray exposure
1. It is very danger when x-ray over exposed to body.
2. Patient and user must observe the related radiation regulation and especially it will be more
dangerous when radiation is exposed around genitals.
3. This x-ray system must be operated by only authorized operator.
4. Radiation shields is must necessary for protection of patient and user when x-ray exposed and
radiation shields must be equipped by related regulations.
5. If X-ray was exposed to body, could be seriously injured and be careful do not exposed first,
second X-ray radiation.

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EcoRay HF-525 PLUS VET

6. Specially, radiant ray can be accumulated in body and can be continued from several months to
several years. Therefore, safest method for operator avoids for the first, second beam.
7. Also, because the second radiate beam can be stronger than reach to film, must take safeguard by
this.
8. The most effective method to secure from first and second radiation defilades perfectly and should
be established x-ray room by lead etc... And, to minimize radiation exposure from radiation
exposure to operator, lead partition, lead gloves, apron, cover, Gonad Shields, Thyroid collar, Ovary
Shields must be used.

1.3 Electrical Safety

Electrical circuits inside the equipment may use voltages which are capable of causing
serious injury or death from electric shock. To avoid this hazard, never remove any of
the cabinet covers.
Observe the following safety procedures to avoid electric shock or serious injury to operators and
patients and to avoid system malfunction.
1. Do not remove any of the assembly covers.
2. Do not touch all electric circuit and components to be connected this x-ray system.
3. Do not bypass, jumper or otherwise disable the safety interlocks.
4. Do not place food or beverage containers on any part of the equipment. If spilled they can cause
short circuits and power off immediately.
5. Always remove power to the equipment before cleaning.
6. When cleaning the cover, use a slightly damp cloth or sponge for cleaning.
7. When cleaning the inside of system, remove the cover then remove the dust with duster. Only
qualified service engineer could clean the inside of system. (It is danger when touched electric
parts)
8. Only qualified service engineers are allowed to service or repair a system.

This X-ray system is not rated for water-tight operation. Water, soap or other
liquids which get inside the may cause short-circuits, electrical shocks or fire. If
liquid should enter the system, do not connect the unit to the power supply. If
liquids drip into the equipment, disconnect the power cord and do not operate the
system until it can be cleaned and inspected by a qualified service engineer (EcoRay
engineer or Representative’s engineer).

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1.3.1 Electric danger in product fire


1. In case of fire caused by electricity
→ The owner/operator should prepare a plan for the area in which the unit is used, containing
the following safety measures:
→ If fire is occurred by electric, must do it as follows.
● Switching off the unit and removing the main power supply cable
● Evacuation of all persons in the vicinity
● Call for assistance
● In an emergency, use only a fire extinguisher which is suitable for putting out electrical fires.

1.4 Protection from Radiation


1.4.1 Radiation Exposures Safety
1. The owner/operator must read and understood relative regulation before use.
2. After turn on the power, if push console switch or hand switch, X-ray will be exposed and
especially, must handle with care to prevent unintended X-ray exposure.
3. Use X-ray protection cloth, X-ray protection plate before X-ray exposure.
4. The owner/operator must install the lead shield facility at the X-ray room and have to check and
it is necessary for patient and operator’s safety.
5. The owner/operator has a responsibility for radiation monitoring.
6. The owner must have the periodic inspection about X-ray system by qualified expert or company.
7. X-ray radiation protection report must be made before using X-ray system and this report must
confirm the technical requirements and relative regulations are correct matched.
(Also, must complied with each state or local regulations)
8. If X-ray is exposed to body, it cause of serious injury and then especially take care do not
exposed to first, second X-ray beam.
9. Especially, X-ray will be accumulated to the body and accumulated X-ray maintain during few
months or few years. It is the best safety and certain way to avoid the X-ray exposures is avoid
first, second X-ray beam.
10. Also, second X-ray beam is stronger than first X-ray beam to be reached the film and especially
take of this beam. And the owner or operator must be prepared this safety action.
11. Best protection way from the X-ray first beam and second X-ray beam is to cover the X-ray
room with lead shield after that have to use X-ray system.

1.4.2 Maximum permissible Dose (MPD)


1. For occupational exposure, the ICRP (International commission on radiological protection)
recommends that the MPD accumulated.
Shall not exceed of the following limits:

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EcoRay HF-525 PLUS VET

(1) Annual effective does: 50 mSv


(2) Annual dose for the lens of the eye: 150 mSv
(3) Annual does for all other areas: 500 mSv
(e.g. red bone marrow. breast. lung. gonads and extremities)

1.4.3 Monitoring of personnel


1. The operator must do not use it with over exposure condition and must monitored continuously of
operator’s exposed.
2. The most effective method is the using the radiation leakage meter determine whether or not
existence the MPD.
3. These measurements shall be taken at all locations where the operator or any portion of his body
may be exposed. Exposure must never exceed the accepted tolerable dose of ICRP.

The operator / patient will be seriously body injured or death by potential radiation
hazards used x-ray system without maintenance plan, using procedure, operation
method.

1.5 Maintenance
1.5.1 Maintenance must be done by qualified engineer by manufacturer.
1.5.2 This X-ray system must be maintained periodically by local or state regulations.

1.6 Responsibilities
1.6.1 Ensure that all authorized person to use the equipment are aware of the danger of excessive
exposure to X-Ray radiation.
1.6.2 The responsibility herein described that is well acquainted with sufficient training of the
radiation safety control regulation and instruction of the equipment by definitely and accurately.
1.6.3 The manufacturer is not liable for injury and damage which may result from violation of the
radiation safety control regulation and instruction of the equipment.
1.6.4 The owner/operator must confirm that X-ray room must comply with relative regulations.
1.6.5 The owner/operator must ask relative regulations to be used correctly complied with regulations
to government office or independent institute. And the owner/operator has a responsibility
about this.
1.6.6 This X-ray system must be used in the suitable X-ray room to be complied with relative
regulations and technical requirements. It is the responsibility of owner/operator to keep this
rule

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EcoRay HF-525 PLUS VET

1.6.7. The owner of this system has a responsibility to control strictly exposed radiation of operator
and must order to operator to be used “Pocket Dose meter”.

The owner/operator must know that it is very dangerous if radiation over exposed to patient.

The manufacturers don’t have a responsibility that if seriously bodily injured or accident
occurred by over X-ray exposed.

It is a responsibility of operator/owner when accident occurred during operates X-ray system.


The manufacturer doesn’t have a responsibility about that case. Also, if X-ray system is troubled
by unauthorized amendment or adjustment, the manufacturer doesn’t have a responsibility.

1.7 System Error


1.7.1 This X-ray system has a self-diagnosing function and could be checked automatically and if
system has an error, call service or push the reset button and then initialize the main CPU data.
1.7.2 After Reset, when displayed error continuously, it is meaning of system error.
1.7.3 In this case, do not uses X-ray system before service engineer check the X-ray system.
1. Power off the console power switch.
2. Powering off the main circuit breaker.
3. Contact authorized service engineer immediately.
4. Do not use X-ray system before service engineer checked the X-ray system completely.
5. Refer to Generator service manual for more error information.

1.8 Non-Approved Modifications


1.8.1 Unauthorized changes or modifications to any parts of the system can have dangerous
consequences and changes or modifications should be done after permission of EcoRay Co., Ltd.
1.8.2 Do not use with changes or modifications without permission of manufacturer.

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EcoRay HF-525 PLUS VET

1.9 External Devices


1.9.1 Do not connect non-authorized devices to this system.
1.9.2 Additional equipment or external devices should only be connected by an authorized service
engineer of manufacturer and all additional equipment connected to external interfaces of
this system.
1.9.3 External interfaces of the unit must fulfill the requirements of Standard IEC 60601-1-1.

If the system is operated together with other electrical devices from a multiple socket outlet,
current leakage can increase; the operator/user in this case is responsible for ensuring that the
requirements of IEC 60601-1-1/IEC 60601-1 are still met.

1.10 Use According to Regulations


1.10.1 This X-ray system must be used by regulations after reading and understanding relative
radiation regulations.
1.10.2 EcoRay’s HF-525 PLUS VET system is intended for use on human beings.
1.10.3 Regulations on its use cover the area of only diagnostic radiography applications.
1.10.4 It is suitable for daily use in a clinical or hospital environment by various users.

1.11 Contraindication
This x-ray system is not suitable for therapeutic applications.

1.12 User profile


This x-ray system was designed suitable for diagnosis’s human beings and must be used by
qualified personnel for using this system.

1.13 Training
After installation, EcoRay engineer or EcoRay’s agent will carry our training of its use and if you
have any further questions on the system, please contact address as shown in this manual.

Obey the instructions of operation manual for both patient and operator’s continuously safety
and read and understood the operation manual and keep the manual in accessible place.

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EcoRay HF-525 PLUS VET

Radiation Safety plan must be established and advice strongly understand and observe the
radiation protection regulations

1.14 Directive for User


1.14.1 The user, physician must not touch the patient and the interface connectors simultaneously.
1.14.2 Communication must be easily with patient in X-ray exposure.

1.15 Specification

Item Functions HF-525 PLUS VET

Generator Type High Frequency Inverter

Maximum kVp 40~125kV ±5%

Maximum mA 10~400mA ±5%


1mSec ~ 6Sec
Exposure Time
(Below: 100mSec: ±1mSec Over 100mSec: ±10%)
Generator APR 96 (Standard)

AEC Optional item

Output Frequency 40kHz

Maximum Power 32kW

Line Voltage Single phase, 220V. 50/60Hz (or 110V)

Rating 80kV / 400mA, 125kV / 250mA


High Voltage
Maximum kVp 125kVp
Transformer
Maximum mA 400mA

1.16 Option

1.16.1 General ionization could be used at AEC function.

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EcoRay HF-525 PLUS VET

1.17 Labels
1.17.1 Main parts of generator has a labels contains information as follows.
1.17.2 Labeling: Product Name, Model, Main power, manufactured date, Manufacturer & Address,
Serial No. are printed and attached at the generator.

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EcoRay HF-525 PLUS VET

1.18 Certifications
1.18.1 EcoRay have certificate as below about production for this product.
1. ISO 9001
2. ISO 13485

1.19 Using environment condition


1.19.1 Transportation and Installation, storage condition:
1. An ambient temperature: +10°C ~ +60°C
2. Humidity: 10% ~ 90% (Must be without condensation)
3. Pressure gauge: 700hPa ~ 1,060hPa
1.19.2 Working condition:
1. An ambient temperature: +10°C ~ +35°C
2. Humidity: 30% ~ 65% (Must be without condensation)
3. Pressure gauge: 700hPa ~ 1,060hPa
4. This system must be used in the without corrosion and explosion gas.

Troubles are could be occurred in the use or storage under unsuitable environment condition.

1.20 Construction and Function


1.20.1 Construction

X-ray tube

Tube Stand
Collimator

Table
Console

X-ray
Generator

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EcoRay HF-525 PLUS VET

1.20.2 Function
1. This X-ray system is consisting of Tube Stand which supports X-ray tube, Console, X-ray gen
erator, table, and X-ray tube unit.
2. Tube Stand: Assembled with table, x-ray tube, collimator and operator’s console.
3. Console: Consist of each switch and could adjust exposure values and display it.
4. X-ray generator: Consists of control unit and high voltage transformer unit and PSU. And co
ntrol x-ray exposure values and make high voltages by console.
5. Table: Consists of tabletop and bucky devices and animal will lie down on the table.
6. X-ray tube unit: Consist of X-ray tube, Collimator.
7. X-ray radiation will be made by pushing of X-ray switch of console or pushing of hand switc
h or foot switch.
8. X-ray radiation will permeate animal from x-ray tube to bucky device and after permeation, c
ould archive x-ray images by x-ray film or digital detector.

1.21 General details


1.21.1 Manufacturer
EcoRay Co., Ltd.
1.21.2 Place of Manufacture of the HF-525 PLUS VET
EcoRay Co., Ltd.
621-14, Docheon-dong, Gwangsan-gu, 506-301, Korea
1.21.3 Representative in Europe Union
1.21.4 Information
Please contact if have any query about product or safety.
EcoRay Co., Ltd.
Seoul Office: 3F, Urbanlight B/D, 630, Eonju-ro, Gangnam-gu, Seoul, Korea 135-832
Tel) +82 70 7510 3402 Fax) +82 70 8630 3420 E-mail: sales@ecoray.kr

1.22 Service Numbers


1.22.1 If the system does not work reliably, or if errors occur in terms of control functions which are
described in the manual, the owner should contact the nearest EcoRay Service Center.
1.22.2 The EcoRay Service Center can be reached at the following Phone and Fax numbers:
1.22.3 Service for Europe
1.22.4 Service for Outside of Europe, Worldwide
Tel) +82 70 7510 3402 Fax) +82 70 8630 3420 E-mail: sales@ecoray.kr

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1.23 Disuse of Product

1.23.1 Please observed the each national waste treatment regulations when disuse system or parts

and must be observed the.

1.23.2 It cause of environmental pollution if discard it without permission.

1.24 Powering OFF the System


1.24.1 Powering OFF Normally
1. Normally the unit should be powered off after use with power off switch of console.
1.24.2 Complete separation from the power supply
1. If the unit has been powered off, but there are still indications that parts of the system are still
powered on, off the circuit breaker switch if want to completely powered off.
2. In spite of the power off with circuit breaker, power supplied to system, call EcoRay Service
engineer and do not use the system until it has been inspected by service engineer.

If the unit has been powered off, but there are still indications that parts of the
system are still powered on, off the circuit breaker switch if want to completely
powered off.

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1.24.3 Procedure when Powering OFF


1. Powering OFF Normally (Power On / Off of Console)

● Check Standby lamp condition of Console: Yellow lamp lighting

● Push the Power ON of Console: Standby lamp on and off with yellow and green

during 20 seconds, power supplied when green lamp lights up.

● Push the Power OFF of Console: When push the Power OFF switch, green lamp light
up on the Power OFF, at the same time Standby lamp light up with yellow.

2. Complete Separation from the Power Supply (Circuit breaker)

● Switch OFF the circuit breaker on the wall.


● Standby lamp condition of Console: OFF condition
● Power OFF condition of Console: OFF condition
OFF

● In spite of the power off with circuit breaker, power supplied to system, call
EcoRay Service engineer and do not use the system until it has been
inspected by service engineer.

1.25 Potential Hazards


1.25.1 Medical electrical units and X-ray systems represent potential sources of danger.
1.25.2 User must know how they can detect the conditions for possible hazards, and how they can
appropriately protect themselves and others from injury.
1.25.3 The operator must take account of possible dangers and make plans to prevent them from
occurring.
1.25.4 The emergency procedure and also the operational safety procedure for the system, as well
as the safety, emergency and operational procedures of the institution must be observed.
1.25.5 HF-525 PLUS VET system has no source of danger unusual for this kind, and meets all the
safety regulations for this type of medical electrical equipment.

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1. Overheating, Explosion and Crash Hazard


Hazards Cause Precaution
Excessive use of X-ray tube causing it The temperature of the X-ray tube is
to overheat, can result in a rupture of continuously monitored and if certain
the pressure compensating bladder in temperature levels are reached, the anode
X-ray tube
the housing. This can cause hot oil to current is limited or radiation is totally
escape, potentially resulting in scalds disabled.
or burns.
Draping the X-ray generator may 1. Never install x-ray generator near the
inhibit airflow, resulting in cooling patient.
inefficiencies and may result in 2. Never place the x-ray generator against
X-ray Generator
reaching electric parts heat sooner and the patient’s skin.
if electric parts are heated over, it 3. Never put anything on the x-ray
could be exploded. generator.
Flammable and explosive anesthetics, 1. If any of these products are near the
liquids, vapors and gases can cause an system, DO NOT SWITCHES IT ON.
explosion when used around electrical 2. If any of these products are discovered
equipment. near the system while it is on, DO NOT
TOUCH ANY CONTROL OR SWITCH THE
Explosion hazard SYSTEM OFF.
3. Evacuate the facility immediately.
4. Have the facility specialists remove the
substances and ventilate the area before
having patients and personnel return to
the facility.
1. If improperly moved or use it 1. When moving Tube stand or patient
improperly, it could collide with table, watch around to prevent Crash.
other system. 2. Do not install the system not level with
floor.
3. Operator asks patient doesn’t move
Crash Hazard 2. If electronic magnetic lock system is while using electronic magnetic lock
trouble during use, Tube stand may fall system.
down and cause injury to the patient 4. After fixing exposure position, ensure
or medical personnel. the electronic magnetic lock system to be
locked.

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2. Mechanical Movement Hazard

Hazards Cause Precaution


Tube stand and Patient table are used When move Tube stand and Patient table,
electronic magnetic lock system and it have to look around continuously to
Mechanical cause of patient of operator’s injury if prevent Crash with patient or things.
Movement Hazard use it with misuse or malfunction.

If used with another equipments, its 1. Do not use equipments not mentioned
cause of injury by unexpected danger in this manual or not mentioned in the
situation. EcoRay’s printed matters.
Equipment Safety 2. This system must be installed by
authorized personnel by EcoRay.

3. Radiation Safety

Hazards Cause Precaution


1. If this X-ray system is used without 1. It is the responsibility of the owner to
observe the relative regulations, it ensure that all personnel wear protective
cause of death or seriously injury. X-ray clothing and use radiation safety
2. Observe the relative regulations, precautions when operating the system.
make maintenance plan, operating 2. Operators should avoid placing their
instructions are observed. If not, it has hands or any part of their bodies in the
a possible danger to patient and path of the X-ray beam.
operator. 3. It is the responsibility of the owner to
ensure that owner or operator must
Radiation Safety understand with relative regulations.
4. This X-ray system makes an audio
warning or audio signal to operator when
radiation exposed.
Audio warning 1: Sounds when push
switch.
Audio warning 2: Sounds when radiation is
activated. (During radiation time)
Audio warning 3: Sounds when error
occurred.

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4. Electrical Safety

Hazards Cause Precaution


Electrical circuits inside the system can Safety covers have been designed for this
cause serious injury or death. system to mitigate the hazards caused by
If repaired with unauthorized parts, it electrical circuits and high voltages. Never
cause of operator or patient’s serious remove the covers or operate the system
injury or death. while the covers are off. If any cover is off,
This system operates on high voltages. request service technician before using the
High voltages are present throughout systems.
the system. When repairing, must be repaired by
High voltage transformer and X-ray authorized engineer and never modify
Electrical Safety tube: Max. 150,000V circuit.
X-ray Generator: Max. 350 V DC Don’t touch the electric parts thoughtlessly.

WARNING: Removing the power cable


from the wall outlet is the only way to
eliminate the power supply voltage from
the entire system.

WARNING: Never any adjust the X-ray This x-ray tube is produced suitable for
generator and the X-ray tube. If adjust regulations. Never make any changes inside
against this warning, it makes cause of of circuit or parts. If needed change,
Unauthorized X-ray
serious injury of death. contact the EcoRay Service center before
tube change
change or modify it.

Fire from near or other equipments, it 1. Install X-ray system in good air flow
makes a same damage as like this condition.
product is fired. 2. If there is a fire in the area or system in
on fire, to do as follows.
Electrical Fire  Switch the circuit breaker off, stop supply
electric power.
 Escape all people near the system.
 Ask assistance.
 Put the fire out with fire extinguisher.

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5. Handle with Care

Hazards Cause Precaution


X-ray switch is located on the console. 1. Be aware of X-ray switches of console
All of console switches are membrane are broken by using and operator has to
switch. And do not push switches with pay attention when using X-ray switches.
sharp things or wetted things. These
using is cause of trouble or 2. Hand switch works as like X-ray switch,
malfunction. take of using hand switch.
3. To install holder to prevent falling of
If hand switch is fallen or stepped, it hand switch.
X-ray Switch Safety cause of damaged or malfunction. 4. After using hand switch, return it to the
holder.
5. Be careful lest hand switch cable not
press or cut. It cause of system trouble.

Almost any liquid spilled into electronic 1. This system is not water proof, it is very
equipment automatically becomes a dander if liquid is spilled on it.
conductor of electricity. This can cause 2. Do not put liquid on system.
short circuit or fire by this short circuit. 3. It must be switched off immediately if
liquid is spilled on it.
4. Do not switch the system on until the
liquid has dried completely.
5. Do not splash or spray cleaning
solution on the system.
Cleaning Safety
6. Clean the system by unplugging the
power cord from the wall outlet and using
a damp cloth or sponge to wipe the
system clean.
7. When cleaning the inside of system,
using duster after remove the cover. This
cleaning must be done by an authorized
service engineer. (Because, it is very
danger when mishandle.)

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Chapter 2

Introduction and Using Method

Model: HF-525 PLUS VET


(For Veterinary use)

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2. Introduction and Using Method

2.1 Introduction
2.1.1 An Overview
1. This HF-525 PLUS VET manual contains of operation, safety and specification of this X-ray system.
2. This X-ray system was developed by high frequency inverter circuit base.
3. This X-ray system was designed for suitable for diagnosing human being with radiation.
4. This X-ray system was designed to control radiation with digital method and calibrated radiation
before delivery could checkable by radiation meter.
5. This X-ray system was designed to do self diagnostic by electric circuit and program and
therefore, it’s easy to check the system’s condition and it indicates the type of trouble on the
display.

2.1.2 Special Features


1. This X-ray system use high frequency inverter type system.
2. This X-ray system have APR (Anatomical Programming Radiographic) and AEC (Automatic
Exposure control – Optional item).
3. Maximum voltage is 125kVp.
4. Maximum power consumption is 40kw.
5. Maximum output frequency is 40kHz.
6. This X-ray system has an APR function in basic and it could save exposure condition in advance
and could use it easily when exposure.
7. APR function is changeable by operator’s need.
8. This X-ray system has a self diagnosing function by electric circuit and program and could check
system condition when trouble occurred.
9. This X-ray system has a protection function that limit operation when abnormal voltage supplied
to system.
10. This X-ray system has an X-ray tube stator’s protection function that it checks tube stator
condition by electrical sensing and if tube stator condition is abnormal, limits x-ray exposure.
11. This X-ray system has an X-ray tube Filament’s protection function that it checks tube filament
current condition by electrical sensing and it tube filament condition is abnormal, limits x-ray
exposure.
12. This X-ray system has a High voltage Feed Back circuit to check high voltage condition and
could archive good exposure dose reproducibility.
13. This X-ray system has a circuit to control inrush current when radiation exposed and it makes
system stabilized.

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14. This X-ray system has quick rise time as 1mSec and could have good radiation efficiency.
15 This X-ray system could use low electric condition with PSU (Power Storage Unit – Battery type
– Optional item).

2.2 How to use Operator’s Console


2.2.1 Function of Console (FND display)

9. Ready / X-Ray lamp 1.Tube Focal lamp


10. Generator Standby 2. Reset switch
11. Over load lamp
lamp 3. Power Switch

4. kV / mA / Time
Display window

12. Anatomical
5. Bucky switch
mode

6. Ready / X-Ray switch


13. AEC mode
7. Chamber density switch

14. Chamber 8. Chamber density


Display
Detector

2.2.2 Explanation of Console Function


1. Tube Focal lamp / Reset switch
(1) Tube Focal is divided with small and large focal and lamp will be lighted when selected.
(2) Reset switch is used in system error condition and if pushed this switch, it makes microprocessor
initialization.

Reset switch

Small Focal

Large Focal

2. Power Switch
(1) This switch controls electric power and if push ON switch, power supplied to system and if OFF
switch, disconnect power. Green lamp lighted when
power off

Power ON
Power OFF

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3. kV / mA / Time display window


(1) Display set exposure value with numeral.

kV, mA, mAs/Time display

kV adjustment mAs / Time selection switch

switch
mA adjustment mAs / Time adjustment switch
switch

4. Bucky selection switch – Table bucky is standard


(1) If push bucky icon and then will be selected and lamp will be lighted.

Table Bucky

5. Ready / X-Ray switch


(1) This switched are used in X-ray exposure. Ready switch is preparing radiation and X-ray switch is
radiation exposure.
(This model could be used foot switch (right side) for Ready / X-ray switch)

X-Ray exposure switch


Ready switch

6. AEC selection switch – Optional item


(1) AEC is abbreviation of Automatic Exposure Control and it controls exposure time automatically.

AEC ON/OFF switch Select Bucky

Chamber density display


Chamber Detector switch

Chamber Display switch

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7. Selection of APR
(1) APR is abbreviation of Anatomical Programming Radiographic and it could memory exposure
value to the microprocessor of PCB and could use it with easily.
(2) Memorized exposure value of microprocessor could change by operator’s need.
(3) APR function will be activated automatically by Powering ON of Console.

Select body size


Select body point

Select exposure method

Memory switch
8. Generator status display lamp
(1) Display Overload, Standby, Ready and X-ray working condition and could check system condition
by lighted lamp status.
Ready status display lamp
Power status

display X-Ray exposure display lamp


Overload display lamp

2.2.3 Supply electric power


1. Supply electric power to the system
(1) Must check the input voltage by tester before Powering ON of Circuit breaker
(2) Single phase 220VAC must supply to the system and could check voltage by tester.
(But, if use PSU by option, 110VAC could be used by customer’s request)

Circuit breaker
External terminal

Voltage meter

220VAC
Back side of generator

2. Supply electric power to the generator


(1) If push power ON switch of Console, electric power will be supplied to the generator and
disconnect electric power if push OFF switch of Console.
(In OFF condition: green lamp lighting above OFF switch)

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(2) Could check generator electric condition by Standby lamp lighting condition. (Standby: Yellow,
Supplied power: Green)
(3) External devices will be activated by Console power ON.
Power ON switch

Electric power status lamp Power OFF switch

Normal: Yellow

2.2.4 Turn on the Power ON

1. Introduction of Power ON
(1) To operator the system, push the power ON switch of Console.
(2) After power on, system will diagnosing automatically during 15 seconds.

● Push the power ON switch

● After power ON, Standby lamp lighting with yellow and green.

In normal condition, green lamp lighting after 15 seconds later.

● After power on, system will diagnosing automatically during 15 seconds.


● Display progress at the mA window by 0 to 100.

● In the normal condition, 100 will be displayed at the mA window and could
use X-ray system.

● In abnormal condition, error will be displayed at the mA window before 100 and

then could not use X-ray system.

2. Procedure of Power ON
(1) Push power ON switch of Console
(2) Standby lamp lighting with yellow and green if system is normal green lamp will be lighting.
(3) ”Set 0 r 1.00” will be displayed at the Console window and if system is normal condition,
“Set 100 r 1.00” display after 15 seconds later.
(4) “Set 100 r 1.00” displayed at the window, could use X-ray system.
(5) If abnormal condition, Error code will be displayed at the Console window and then could not
use X-ray system.

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2.2.5 Check System Condition


1. In normal condition

(1) After power ON, check system condition automatically.

(2) After power ON, will be changed to the Radiography mode after
15 seconds later.

2. In abnormal condition

(1) After power ON, check system condition automatically.

(2) During system check condition, error code will be displayed

(3)when system
If error troubled.
displayed, turn ON/OFF repeatedly, but error code not
되며 제품을
appeared, 사용할
system must수 be
없음checked by authorized engineer.

2.2.6 How to Use APR


1. APR (Anatomical Programming Radiographic) function
(1) APR function will be activated automatically after power ON of console.
(2) Memorized APR data is saved by manufacturer’s experience but operator could change APR data
by need
(3) APR could use without specific procedure.
(4) APR is consists of 4 function switches.

1. Select Body size


3. Select Body point

2. Select Exposure method

4. Memory switch

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(5) Select Body size

(6) Select Exposure method

A-P exposure method APR data memory switch

Lateral exposure method Oblique exposure

method
(7) Select Body point
● Body point is consists of 21 anatomical mode and 3 types of exposure method.
● If push switch and then selected and lamp lighting.

2. Adjust exposure condition


(1) If change exposure data and memory it, old exposure data will be deleted and could not use it
again.

APR Function Adjust kV, mA, Time Memory

Select APR point


Memorized new data
(Body size, Exposure method,
Body point)

(2) Adjust Exposure value and display

● kV adjustment: Increase →No. 1, Decrease → No. 2

Fast adjustment → No. 1 + No. 2 or No. 3 + No. 2


1 2 3

● mA adjustment: Increase → No. 1, Decrease → No. 2

1 2

● mAs / Time select: If push No. 3 switch and then selected and selected
switch will be lighting.
● mAs / Time adjustment: Increase → No. 1, Decrease → No. 2
1 2 3

(3) Display Exposure values


● Adjusted exposure values are displayed at the FND window by number.

Display window
Adjustment switches

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3. Select Bucky
(1) Bucky will be activated automatically after Console power ON.
(2) Bucky signal was designed to operate only EcoRay’s bucky devices. If want to use another
company’s bucky devices, please contact authorized distributor or manufacturer and ask services.

(3) Select Bucky position

(4) How to use Bucky


● Select Bucky
● If selected, lamp lighting above the selected Bucky switch.
● Bucky device will be operated automatically by program when push Ready and X-Ray switch

4. AEC Functions - Optional

2. Select Chamber
1. AEC ON/OFF
position
4. Density lamp
switch

3. Chamber Detector switch


5. Density display

6. Density switch

(1) How to use AEC


● Ionization chamber for AEC will be installed by Bucky position and if select Bucky, chamber will
be selected automatically by program.
→ If push AEC ON/OFF switch, AEC mode will activate.
→ If turn ON AEC mode, lamp lighting above the AEC switch.
→ At the same time, density display and selected indicating lamp will be lighting.
→ Select wanted function and then adjust density with density switch.
→ Adjusted density value will be displayed by number (Density: -8 ~ +8. 16 levels))
→ If beep sound or error code occurred from Console in the using AEC function, push the
“Reset” switch of Console to initialize the system or push the OFF switch of Console and
push the ON switch. Even though, could not use AEC function, ask services by authorized
engineer. (Refer to Maintenance)

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5. X-ray Exposure
(1) Beep sound and lamp is will be activated during X-ray exposure to announce X-ray radiation to
operator.
(2) X-ray switch is located at the bottom of console and indicating lamp is located at the upper of
console.
(3) X-ray switch is designed to be assembled it at the external and use it. (Hand Switch)
(4) 1 second later after pushing the “Ready” switch, in normal condition, Ready lamp lighting and
then could use X-ray exposure.
(5) If push the "Ready" switch, "Ready" lamp will be lighting with green.
(6) If push the "X-Ray" switch, beep sound will be made and “X-ray” lamp will be lighting with yellow
during X-ray exposure.
(7) X-ray exposure values are different by body point and could adjust it by operator’s need.
(8) Radiation will be exposed by only setting exposure value and could not over expose by circuit
about the X-ray tube capacity.

Ready / X-Ray

Indicating lamp

X-Ray switch
Ready switch

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2.3 How to use Touch Monitor (Optional item: If selected DR touch monitor)

⑩ ⑪ ⑧


(Touch Monitor image)

① KVp adjustment area


② mA adjustment area
③ mAs adjustment area
④ ms adjustment area
⑤ mAs / ms selection icon: if selected, ③ or ④ will be activate.
⑥ AEC selection icon and adjustment area
⑦ Body size selection
⑧ Patient information
⑨ Study history
⑩ Decrease icon
⑪ Increase icon

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2.4 How to use Tube Stand


2.4.1 Consist of Tube Stand

Tube Arm

X-ray Tube
Tube Stand Body

Collimator

Combined part
with table

2.4.2 Function of Tube Stand


1. Function of Main Parts.
(1) Body: Column for X-tube and collimator
(2) Combined part: Must assemble with table.
(3) X-ray Tube: Electron Tube for x-ray generation.

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2.5 How to use Collimator


2.5.1 Operation of Collimator
1. Function of Collimator
- X-ray irradiation angle is adjusted by manual.
- Function and description of Collimator is as below.

No Description
① X-Ray filed adjustable knobs
② Momentaly push switch of lamp
③ Dial for film size
④ Back panel
⑤ Lock Knobe
⑥ Mounting flange for X-Ray tube
⑧ Center Cross marked plate

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2. Incident rays of Collimator


1) X-ray radiation incident with vertically with table top. (Refer to below image)

3. How to use Collimator


- Move Tube Stand to the patient exposure point.
① Minimum distance should be 45cm patient with X-ray tube.
② X-ray tube should be set with long as possible in normal condition.
- Push the Collimator lamp switch.
(After turn ON lamp, 30 seconds later collimator lamp will be turn off automatically.)
- After turn ON lamp, adjust exposure area with adjusting of iris knobs.
- If collimator lamp turns off during adjusting exposure area, turn ON the collimator lamp again.
- If setting is finished, push the X-ray switch.
- There is no problem when X-ray exposed in the lighting condition.

X-ray radiation is dangerous for both patient and operator and try to be exposed in
minimum exposure area as soon as possible.

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2. 6 How to use Table Bucky


2.6.1 Function of Table Bucky

Bucky Device Table Top

Foot Switch X-ray Exposure switch

Cover

Grid, Bucky device


Ion Chamber - Option
Ion Chamber holder - Option
Cassette Tray
Cassette Tray hand grip

2.6.2 Explanation of Table Bucky function


1. Explanation of Main parts
(1) Bucky Device: Reduce and control X-ray scattering.
(2) Foot Switch: Used to move Table top and locked by electromagnetic.
(3) X-ray exposure switch: If push one time and then it makes “Ready” condition and push one
more time, x-ray will be exposed.
(4) Table Top: Patient laying on the surface and it made by good condition of permeable material.
(5) Bucky Device
- Cassette Tray: Unit for set the cassette.
- Cassette Fixing Unit: Fixing unit after cassette setting.
- Grid: Plate for decreasing X-ray scattering.
- Oscillation Unit: Unit for moving Grid with left/right.
- Ionization Chamber: Automatic radiation time control sensor. - Option
2.6.3 Turn on the Power ON
1. Power will be supplied automatically by Power ON of console.
2. Turn ON the Console Power.
(1) To operator the system, push the power ON switch of Console.
(2) After power on, system will diagnosing automatically during 15 seconds.

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2.6.4 How to Use table bucky


1 Positing of Table Top

Lock Switch

Ready / Exposure
switch

(1) This product uses electromagnetic lock method.


(2) Turn ON Lock switch before use lock switch. Electromagnetic lock operated by left foot switch.
When push this pedal, electromagnetic lock will be released and then could make table top
position.
(3) Bucky device will be locked when push back cassette tray to the inside table with hand grip
and when pull it, it will be released.
(4) Do not move Table top in locked condition
(5) In the case of stop moving Table top, turn back foot from the bottom of the table top.

Do not move the Table Top in locked condition, it cause of system troubles.

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2. How to use cassette tray


1. Insert cassette to the cassette tray as below image.
2. Take cassette out from cassette tray as reverse procedure.

1. Insert Cassette to the cassette tray

(Refer to the image)

Lock lever Locked

2. Push the arrow direction 2. Released condition of Lock lever 3. Lock condition of Lock lever

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Chapter 3

X-ray room Requirements

Model: HF-525 PLUS VET


(For Veterinary use)

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3. X-ray room Requirements

3.1 Environmental Requirements


3.1.1 An ambient temperature: +10°C ~ +40°C
3.1.2 A relative humidity: 30% ~ 75% (Without dew condensation)
3.1.3 An atmospheric pressure: 700hPa ~ 1,060hPa
3.1.4 This system must be used in the without corrosion and explosion gas.

3.2 Electrical requirements


3.2.1 This generator contains advanced circuitry which will maintain the selected X-ray values during
irregular input voltage condition. If input voltage condition is over or less, then could not get a
good X-ray radiation and have a good electric facility to be supplied with good regulation
condition.
3.2.2 Supply specific electric power to the system.
1. Do not under size distribution transformer.
2. Insure the suitable electric facility for the system.
3.2.3 Generator Power line requirements.
1. Power line voltage variation must not exceed ± 10%.
2. Maximum line regulation for the maximum kVA demand is 5%.

Model HF 525 Plus (Vet)

Input Power Max. 60 kVA

Input Voltage Single phase, 220V (Or 110V by Optional)

3.2.5 Recommended wire size


1. Correct sizing of the feeder wire is critical to proper generator operation.
2. Wire size is depend on the kW rating of the generator, line voltage and the distance from the
generator and electric circuit breaker.
3. Minimum wire size from generator and electric circuit breaker.

Wire size
Generator Line Voltage
7.5 m 15 m 30 m
40 kVA 208-240 VAC 35 mm2 70 mm2 120 mm2

3.2.6 Interconnection and grounding requirements.


1. Main line of the generator must be connecting with main electric circuit breaker.
(1) Must use 415VAC 100A circuit breaker.
2. Connected external device with generator must have electric circuit breaker or fuse.
3. Ground terminal of the generator must be grounded with ground line of the main power line.

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4. Use recommended ground wire size by local regulation.

5. Wiring connection of main devices.

3.2.7 Fuse capacity of main parts.

No Fuse Name Position Capacity Quantity

1 F1,F2 Main Fuse 500V, 63A 2

2 F3,F4 Trans Fuse 250V, 15A 2

3 F701 ECO-XR5-MiO 250V, 10A 1

4 F901 ECO-XR5-MiO 250V, 3.15A 1

5 F801 ECO-XR5-CnD 250V, 10A 1

6 F501 ECO-XR5-FnD 250V, 3.15A 1

7 F701 ECO-XR5-GC 250V, 20A 1

8 F700,F704,F705,F708 ECO-XR5-GC 250V, 5A 4

9 F702,F703,F706 ECO-XR5-GC 250V, 3.15A 3

10 F707 ECO-XR5-GC 250V, 10A 1

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Chapter 4

Maintenance

Model: HF-525 PLUS VET


(For Veterinary use)

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4. Maintenance

4.1 An Overview
4.1.1. The purpose of this Periodic Maintenance is to assure continued safe performance of the X-
Ray generator, to increase serviceability, to reduce the cost (save time, repairs, etc.) and to
assure the safety (personal risk).
4.1.2 The following checks and maintenance procedures, together with the suggested intervals, are
the manufacturer’s recommendation for the most effective periodic maintenance schedule for
this generator.
4.1.3 Service task here described must be performed exclusively by service personnel specifically
trained on medical X-Ray generator.

4.2 Periodic Maintenance Procedures


4.2.1 To use X-ray system without troubles, periodic maintenance is the most effective method.
4.2.2 If X-ray system is out of order, contact local distributor or manufacturer ask service.
4.2.1 General cleaning

Never attempt to clean or handle any part of the X-Ray generator when it is turn on.
Switch off the generator main disconnect before cleaning or inspecting.

1. External surfaces cleaning


→ Clean external covers and surface frequently (without cloth).
→ If chemical is present on the surface, clean it quickly to protect rust.
→ Use dry clothe when cleaning the surface.
→ Do not use cleaners or solvents of any kind.
→ If external surface is scratched, touch up if need.

2. Internal generator cleaning

Keep the external protection cover in place all the time, only remove them to perform service
operations by qualified engineer.

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4.3 Cable check

4.3.1 Check that all electrical connections are firm and secure and that all cable clamps and strain

relief are in place.

4.3.2 Also check that connectors do not have exposed wires and check cable Sheaths for wear and

fraying.

4.4 Console check

4.4.1 Check hand switch wiring condition.

4.4.2 Check correct operation of console switches, displays and indicators by performing the

following test:

1. Check console standby lamp lighting with yellow.

2. Push the “Power On” button of console and supply electric power to generator.

3. After system checking, changed normal mode to use or not.

4. Check all switches working condition.

5. Set over X-ray exposure value and check “Over Load” message display or not.

6. Check “Ready” and “X-Ray” switches working condition.

4.5 High voltage transformer check

4.5.1 Check oil leakage or not.

4.5.2 If oil leakage was found, have to check oil level with oil fill plug.

(Normal: within 15mm of the top surface of the transformer)

4.5.3 Put silicon oil to high voltage cable plug after cleaning with dry cloth.

4.5.4 Check arc evidence of high voltage cable plug and Receptacle Socket or not.

4.5.5 Check high voltage cable fixed tightly or not.

4.6 X-Ray Tube check

4.6.1 Check oil leakage or not from the X-ray tube.

4.6.2 If oil leakage was found, have to refill or exchange X-ray tube.

4.6.3 Put silicon oil to high voltage cable plug after cleaning with dry cloth.

4.6.4 Check arc evidence of high voltage cable plug and Receptacle Socket or not.

4.6.5 Check high voltage cable fixed tightly or not.

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4.7 Periodic Maintenance check point

4.7.1 Make a periodic maintenance plan to use X-ray system safety and operator has a responsibility

about this.

4.7.2 Periodic maintenance must be done by qualified service engineer by manufacturer.

4.7.3 Periodic maintenance must be done after installation and must be inspected by authorized

inspection office per every 3 years.

1. Periodic Maintenance check point

Item Check Point Daily Monthly Annually

1. Check external surface condition (Damaged or Broken) ○

2. Check segment or LED display condition is normally or not. ○

3. Check cable condition. (Pressed or Twisted or Disconnected) ○


Appearance

4. Check hand switch working condition. ○

5. Check all buttons function, when push the button, displayed



it normally or not on the display.

1. Check X-ray tube rotor rotating or not when push the



“Ready” button.

Working 2. Check X-ray exposed or not when push the “X-ray” button. ○

3. Check selected Bucky working or not when pushes the



“Ready” and “X-ray” button.

Periodic 1. X-ray performance inspection must be done in periodically


ㅡ ㅡ ○
Inspection by relative regulations.

1. X-ray room condition is suitable for relative regulations. ○

Environment 2. Check around the X-ray system that dangerous factors for

patient to be or not.

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Chapter 5

Easy Installation

Model: HF-525 PLUS VET


(For Veterinary use)

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5. Installation

5.1 An Overview
5.1.1 This installation depends on generator’s type and configuration and must be installed by
instruction of this manual.

5.2 Pre-installation checks points and Tools and Testers.


5.2.1 Pre-installation checks points
Before installation, engineer must check and notice as follows.
- Check input voltage, temperature, humidity of installation place.
- Read and understand installation manual before installation.
- Install X-ray system with patient safety first.

5.2.2 Tools and Testers.


- Described installation tools and test equipments are necessary and could be changeable
installation method by optional items and then engineer should prepare tools and tester in
needed.
- Standard and generally tools and tester set used by engineer.
(Multi meter, Screwdriver, Nipper, Long nose, Wrench set, Solder wire, Soldering iron, Hex
Wrench)
- Electric Drill and assorted bits set.
- Grinding machine for cutting steel.
- Cleaning things for parts.
- kV meter
- mA meter
- Radiation Dose meter
- Operation & Installation Manual

Only qualified (must trained by EcoRay) engineer could install this X-ray system!

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5.3 Pre-installation Check


5.3.1 Prior to beginning installation, it is recommended to inspect the site and verify that the X-Ray
room complies with Pre-installation requirements, such as:
- Incoming line of X-ray room (Voltage etc.)
- Main circuit breaker
- Conduits.
5.3.2 Precaution when connecting electric power.
- First, check the input voltage with tester and then connect the power cable with circuit breaker.
- The input power must be single phase 220V AC and could check voltage with tester.
(If use PSU, it could be used 110VAC by customer’s request!)

220VAC Circuit Breaker

Check voltage

Generator

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5.4 Easy Installation (Film type)


5.4.1 Moves system to X-ray room and make a position of Bucky table.

Do not lift up with Table top!


When moves system to x-ray room, do not lift
up with table top. It cause of table top broken
or magnetic lock trouble by heavy weight
(Approximately 200kgs).
Use hand-pallet when move it to x-ray room!

Please lift up with Table bottom

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5.4.2 After make a position, remove back side of table cover.

Please remove the screw.


(Front of the unit)

1. And, remove a screw the other side.

2. And, remove this part.

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1. After removing the parts.


Go to the next step.

2. Lift up these parts holding by hands for dissemble


the front cover.

2. Lift up these parts holding by hands for dissemble


the front cover.

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Remove the screw.

Disassemble this part

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You can see like this picture.

Remove some screws in this part to disassemble


bar.
For your information, the generator is moved
inside the main body after removing this bar.

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To fix tube stand, assemble(tighten some screws) two parts behind the main body.

Remove the plate behind tube stand like next picture.

Remove some screws

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After laying down the tube stand, remove the plate on top of the tube stand.

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After fix the tube stand on articulated joint, tighten the screws using a wrench.

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Please ready for OP console case.

Please assemble the OP console case like the below picture.

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To fix OP console case to column of tube stand, Please tighten the 4 screws using the wrench like as
below picture.

Please assemble the Tube support part.

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Please ready for generator.

Remove the this plate like as below.

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Please remove the whole cover as below.

Please find the connecting cable.

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Please connect as like below picture.

For your information, the board is located in under the emergency switch.

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You can see the two cable from generator.


The OP console cable is connected to OP console.
The other cable(tube cable) is connected to tube board.

Please located the generator nearby the main body.

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Please bring the OP console cable to a hole on bottom of tube stand as like below picture.
And, do not pull the OP console cable too hard.

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Please remove this cap.

You can see the below picture.

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After removing the cap, place the tube on top of the tube stand as below picture.

Fasten two bolts using the wrench.

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Please disassemble this part to assemble on top of the tube stand.

Please assemble as below picture.

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Remove Collimator Plate to assembly with X-ray Tube

Release 4 bolt and screw to remove collimator plate!

Assembly X-ray tube with Collimator plate.

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Collimator plate!

Assembly collimator with collimator plate with 8mm spanner

Fix screw after assembly

Assembly collimator with plate.


Fix 4 bolts with 8mm spanner.

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For connecting the HV cable, Please follow steps.

Pull out the HV cable as below picture.

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Remove tube arm cover

Assembly H/V Cable bushing nut, ring (X-ray Tube side)

X-ray Tube side

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Insert H/V cable to X-ray tube after using silicon. Fix H/V Cable with X-ray
tube with H/V nut and fixing bolt.

+ +
- -

Connect 8P cable to X-ray tube

8P Cable (Generator) X-ray Tube

SC 1

SM 2

SS 3

T-TEMP 5

T-TEMP 6

GND E

COL 8

COL 9

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Connect 2P cable to X-ray tube

2P Cable (Collimator) X-ray Tube

COL 8

COL 9

Assembly Tube cover and tube arm cover

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Fix Tube Arm cover & back side of Tube Stand cove

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Please connect the OP console cable to OP console.

For assemble the foot switch, Please located two parts as below picture.

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After assemble two parts, Please assemble the main body following the below steps.

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Please placing the all cover for generator as below picture.


And then, open this part.

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After connecting the all cables, please move the generator into the main body.

And then, assemble the foot switch.

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5.5 Detector installation (Optional item)

■ Rayence Detector

Detector Power Supply

Connection
X-ray Enable Cable

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1 2 3

4 5

6 7

9 8

<Consist of Detector>
① Power Supply ………. 1ea
② Ethernet Cable (Connect PC with Detector) …………. 1ea
③ AC Power Supply Cable …. 1ea
④ Ethernet Cable ( Connect Console with ⑤ X-ray Enable Cable) ………… 1ea
⑤ X-ray Enable Cable (After connection of ④번 Ethernet Cable then connect with Detector) … 1ea
⑥ Install CD ……………….. 1ea
⑦ Menual ………………… 1ea
- Product Certificate ………….. 1ea
⑧ Detector Angle …………………….. 2ea
⑨ Grid ……………. 1ea

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< Connection>

- X-maru 1717G Detector –

① Ethernet port: Transfer images and commend to Detector with PC


② X-ray enable connector
③ AC Power connector (AC100V, Caution: High voltage!)
④ Main board power connector (DC)
⑤ LED display lamp for status

- Power Supply -

① Power supply LED: If supplied with 5V, LED Lamp ON.


② Input voltage selection: 100~120V, 200~240V
③ Power switch
④ AC power outlet
⑤ Detector power cable connector

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<Consist of Computer>

1 2 3 4

① Keyboard ………………... 1ea


② Power Cable …………… 1ea
③ Mouse ……………..……… 1ea
④ ④ Dongle key ………….. 1ea
Install Cd …………………….. 1ea
⑤ Computer …………………….. 1ea

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<LCD Monitor>

2 3 4 5 6

① Manual & User CD ……….. 1ea


② Display Port Cable 2M ……….. 1ea
③ Power Cable ………………… 1ea
④ Monitor USB Cable ……….. 1ea
⑤ RGB Cable ………………. 1ea
⑥ DVI Cable ………………….. 1ea

Display port (Backside of PC)

▶ Connect ② Display Port Cable and ③ Power Cable only

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Touch Monitor (optional item)

1 2 3

4 5
5

Monitor USB Connection Cable Serial Cable RGB Cable

① Touch Monitor ……………… 1ea


② Serial Cable (Male/Female) 5M ………… 1ea
③ AC Power Adapter, Power Code ………….. 1ea / each
④ Monitor USB Connection Cable 5M ……………… 1ea
⑤ RGB Cable (Female/Female) 5M…………….. 1ea

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■ Removal of top plate of the table


- Remove top plate of the table

■ Remove bucky cover device

- Remove the detector cover. See below the table 4 screws, 2 in front, 2 in the back part.
After, pull up the cover as shown in the photo.

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■ Installing detector in to the frame

Caution!
When handling the detector pay attention not to drop it or make any scratches on it!

Coupling the frame to


the detector
프레임을 결합

- Move out the frame from the detector tray.


- Couple the frame to the detector and fix it with screws

Position of the
detector port

- Once the frame is adjusted to the detector. Install the detector into the detector tray.

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■ Fixing the detector

- After inserting the detector into the detector tray, fix it as shown in the photo(front and back)

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■ Detector cables

2. Console

3. Detector
1. P C Controller

- 1. connect to the PC LAN port


- 2. Connect to the Console LAN port located below the table
- 3. Connect to the Detector Controller

Detector Controller

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■ Connecting cables

Foot Switch
Detector

Monitor
(Touch)
Communication
Cable
Dongle Key

Monitor

Console
PC

PC Power

Detector LAN

PC Console

Detector
Console Controller

PC

Detector Detector Controller

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5.6 Installing Touch screen monitor

1 2

4 3

① Touch Monitor PC Link Cable


② Touch Monitor PC Link Cable connector – to Monitor side
③ After connecting of Touch Monitor PC Link Cable, fix it with tightly. Not loosen.
④ Touch monitor screen and check link condition with PC.
⑤ Check monitor resolution. If not clear, set it with 1024 X 768.

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- Install the touch screen monitor on the stand and fix it with screws as shown in the photo.
- Connect power and data cables to the monitor.

■ Installig grid

- Place the grid on the frame and adjust it to the center as show in the photo(yellow arrow)
- After centering the grid lock it using the lockers in 6 places.

Caution!
When handling the grid, do not scratch the surface!
Never bend or drop the grid!

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■ Installing detector protection cover

- Coupling detector protection cover

■ Install top plate of the table


- Install top plate of the table adjusting it with the bearings and lock it.

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5.7 How to set Touch screen monitor with PC

1. Open installation file and click “SETUP.EXE” then click right side mouse. And run as administrator.

2. Click “Next”

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3. If connection method is PS/2, check it and click “Next”

4. If connection method is RS 232, check it and click “Next”

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5. After rebooting, check “None” and click “Next”.

6. Check USB touch device connected. Click “OK” if InstallShield Wizard then click “Next”

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7. Check “Support Dual monitor system” then click “Next”

8. Choose Destination location. Click “Next”

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9. Select programs folder and Click “Next”

10. Check “Create a eGalaxTouch Utility shortcut on desktop” then click “Next”

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11. Installing...

12. Searching COM port.

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13. Installation is completed. Click “NO” if “4 point calibration now?” appeared.

14. Click and Run “eGalaxTouch” program on the monitor.

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15. Setting “eGalaxTouch: USB Controller” if needed.

16. On the Display tap, Click NO 2 monitor, then check “Enable Multiple Monitors” and click “Apply”.
Click “Yes”

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17. If “Map this touchscreen to the monitors?” message appeared.

18. Click “OK” if“4 points calibration again” appeared.

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19. 4 points Calibration located on Tools tap.

20. Click red mark during 2 ~ 3 seconds within 15 seconds. 4 points calibration was completed.

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21.Click “OK” if 4 points calibration completed.

22. If ecoview program run with normally, displayed as below images.

(Main monitor display image) (Touch monitor image)

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※ Setting Touch Monitor X.Y axis values.


1. After connecting monitor: Run setup file (C:\ecoview\SetUp.exe)
2. Check “Use ViewSub” on the System tap.
3. After installation of Detector, could adjust direction of Table and Stand direction.
(Ex. image – Table 180° rotation)

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3. Input resolution
- If Touch monitor: 12" (1024 * 768), Main monitor: 22"(1920 * 1080)
- If main monitor display left, touch monitor display right side (Pos X: 1920 Pos Y: 0)
- If main monitor display right, touch monitor display left side (Pos X:-1024 Pos Y: 0)
- Input values are changeable by monitor size.
4. How to check moniotor status.
- On the main display, click right button of mouse. Check monitor resolution.

5. ① Main monitor ② Touch monitor (Select ② and drag it. Could check numeric. (1920,0)

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6. ① Main monitor ② Touch monitor (Select ②, and drag it then could check nemeric.(-1024,0)

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< Run Ecoview software >

1. Click Ecoview
- Operator: Guest
- Password : None

2. Table Detector Refresh Offset… (100% loading)

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3. If Init Generator Setting (100% loading), x-ray generator Turn On.

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4. Touch monitor display image as below

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5. Input patient information, Control mode will be displayed on the touch monitor if go to
expose mode.
- Could adjust kVp, mA, mAs, ms and patient body size (S, M, L, XL) on the touch monitor.
- If displayed data were different main monitor with touch monitor or not operated with
touch monitor, have to reset PC and check cable wiring condition again.

Touch monitor image

Main monitor image

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5.8 How to install PSU battery pack (Optional item)

Unpacking PSU battery pack

Caution!
Be careful of unpacking not to
damage cables in the PSU

Detailed image

Caution!
Be careful of unpacking not to
damage cables in the PSU

Warning!
Extremely pay attention not to get
an electric shock from batteries
when you handle it!!!!

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Install PSU battery pack

■ Move X-ray table into X-ray room where you exactly want to locate.
■ Assemble under part of tube stand into the table

■ Take off PSU battery pack from packing and be fastened behind of the table by screws.

Screws

Detailed image

Caution!
Need more than two people to carry
out with careful handling!!

Warning!
Extremely pay attention not to get

Adjusting height an electric shock from batteries


when you handle it!!!!

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Cable connection

Communication cable

10P cable for


Tube and collimator

Power cable

PSU main cable

■ Communication cable: Connecting with O/P console


■ 10P cable: Connecting with tube and collimator
■ Power cable: Connecting with generator
■ PSU main cable: Connecting with PSU connector and circuit breaker

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PSU main cable

Turn on after finishing


cable connection
Black Red

Connection 2P cable
with connector

■ Install generator under the table


■ Connecting power cable
■ Connecting 2P of main cable into the circuit breaker (Caution cable color)
■ Connecting 2P of main cable into connector
■ Turn on after finishing all cable connection

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Chapter 6

Technical Information

Model: HF-525 PLUS VET


(For Veterinary use)

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6. Technical Information

6.1 An Overview
This technical information contains that maintenance history and calibration data.

6.2 Installation information


After installation, enter the installation information as below form.

Hospital Name

Install Engineer Install Date

6.3. Exposure condition data


6.3.1 Main Parts.

Install Date Hospital Name

Model X-Ray
Model
Generator
Tube
S/N. S/N.

H/V Cable Length 6m 8m 10m 12m 15m

6.3.2 Calibration Data

Small Focal Large Focal

No kV kV Data mA mA Data No. kV kV Data mA mA Data

1 1

2 2

3 3

4 4

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6.4 Maintenance History

6.4.1 Enter the following information after each data modification in this book or Periodic

Maintenance Service

Date Engineer Name Service Note

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Chapter 7

Calibration

Model: HF-525 PLUS VET


(For Veterinary use)

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7. Calibration

7.1 An Overview
This manual contains that adjustment method of exposure condition and how to calibrate exposure
data. Calibration data will be memorized at memory chip at the ECO-XR5-Mio Board with digital
value.

7.2 Introduction
7.2.1 This calibration tool is specified program supplied by EcoRay and it will be operated at the
personal computer.
7.2.2 Control exposure value (Ex. kV, mA, etc)
7.2.3 This calibration tool must be operated by qualified engineer by EcoRay.
7.2.4 This calibration tool was designed by many experience data of manufacturer and this tool will
be operated by specified program supplied manufacturer.

7.3 Needed tool and testers when Calibration


Following tools and testers are needed in generally and another tools and testers must be
prepared if needed.
7.3.1 Calibration program
7.3.2 Generally testers and tools.
7.3.3 Insulation silicon for high voltage cable reinforcement.
7.3.4 Digital voltage meter.
7.3.5 kVp meter
7.3.6 mA meter
7.3.7 Time meter
7.3.8 Radiation Dose meter
7.3.9 Al filter set for half-valuelayer test.
7.3.10 Phantoms set for Fluoroscopy test.
7.3.11 Another tester for calibration.

7.4 Check point before calibration


7.4.1 Input voltage
7.4.2 Ground condition
7.4.3 Prepare calibration tools and tester set.
7.4.4 X-ray tube model (technical data) and external equipment.

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7.5 Time of Calibration


7.5.1 In installation: After installation, this x-ray system must be inspected by radiation inspection
office even though this x-ray system was calibrated at the factory before
delivery. And must be calibrated when needs calibration.
7.5.2 In periodic inspection: This x-ray system must be inspected by radiation inspection office per
every 3 years. And must be calibrated when needs calibration.
7.5.3 In repaired or replaced: If main parts are repaired or replaced, x-ray system must be inspected
by radiation inspection office. And must be calibrated when needs
calibration.
7.5.4. In re-installation or move: If re-install or install it another place then x-ray system must be
inspected by radiation inspection office. And must be calibrated
when needs calibration.

7.6 Must calibrated when Main Parts are repaired or replaced


4.6.1 Repaired or Replaced of X-ray Tube
7.6.2 Repaired or Replaced of ECO-XR5-MiO Board
7.6.3 Repaired or Replaced of ECO-XR5-CnD Board
7.6.4 Repaired or Replaced of ECO-XR5-FnD Board
7.6.5 Repaired or Replaced of High Voltage Transformer
7.6.6 Replaced of High Voltage Cable or replaced with another length of high voltage cable.

7.7 How to Calibrate

7.7.1 Before you start


Before calibration, must be prepared 3 items as below;

1. Required PC specification

System Pentium MMX 200Mhz or higher, or compatible system

Operating system Windows XP Service Pack2 or higher

USB Interface USB 1.1 or 2,0 (USB 2.0 recommended)

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2. USB to RS232 Converter


- Converter of PC and Generator for Data Communication

3. Connector between USB to RS232 Converter and Generator - Made by EcoRay Co., Ltd.

7.7.2 Program installation


1. Converter installation:
Converter Manual is provided with Converter and since the following explanation is quoted
from the contents that are offered by manufacturer, there could be some differences according
to manufacturer of Converter.

After finishing installation, it should be set up within Com5 in the Changes COM Port.
※ If it is set up above Com6, PC Console could not operate correctly.

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USB-Serial Cable User Guide

■ Product Features
-
- Support the RS232 Serial interface
-
- Support remote wake-up and power management

■ System Requirements
- IBM PC 486DX4-100 MHz CPU or higher or compatible system
- Available USB port
- CD-ROM drive
- Windows 2000

■ Driver Installation (WIN2000)


Follow the steps below to install Window 2000 driver of USB-Serial cable:
- Power on your computer and make sure that the USB port is enabled and working properly.
- During installation, please don‟t link USB-Serial cable with your computer.
- Double click ”setup.exe”, then it will start install.

- After installation, click „ OK ‟


- Plug in the USB-Serial cable into the USB port and run the Found New Hardware Wizard to assist
you in setting up the new device. Click Next to continue.

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- Click Next to continue. Select the “Search for a suitable driver for my device (recommend)“

- Windows will detect the driver and Click Next to continue installation.

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- Click Finish to continue and let Windows copy the needed files to your hard disk.

- You can to check the Device Manager and see the Prolific USB to Serial Com Port)

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■ Changes COM Port


Under Windows 98SE, you can change the COM Port via setcom.exe software.

Under Windows Me, Windows 2000, Windows XP, please kindly following the steps as below;
(1) Please click on the Device Manager\ Devices by connection \ ports (COM & LPT). (Images 1)

(Images 1)

(2) Doubly click on “Prolific USB-to- serial Comm port (COM3)” .And it could go to„ properties.
(Images 2)

(Images 2)

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(3) Please choose "Port Settings ", and then click on "Advanced". Please kindly choose the needed
com, and click on" ok”. (Images 3)

(Images 3)

Notice:

If the Modem could not link with the new port, and run smoothly when changed the port, please
kindly unload Modem, and re-install it.

When changing the port, the peripheral equipment could not shift to the new port, and run
smoothly. Under this situation, please kindly unload the equipment and install again.

■ Setting Up the RS232 Serial Device


Follow the steps below to connect your RS232 Serial Device (i.e.: Modem) to the USB port of your PC:

- Turn off your Modem. Plug the DB 9 connector of the USB-Serial cable into your Modem. Turn on
the Modem afterwards.
- Turn on your computer and plug in the USB connector of the USB-Serial cable into the USB port.
- If you have already installed a Modem device before, click Start, Settings, and Modems. Open
Modems Properties, select the Modem, and click Properties. In General tab, please change the Port
value to USB to Serial Port (COM3).
- After finishing these processes, you can use USB to Serial Bridge Cable to connect RS232 Serial 56K
FAX Modem and execute the Dial-up function to connect Internet, and send the FAX with the FAX
software (i.e.: Microsoft FAX) properly.

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■ Uninstalling the Driver Program


If you want to remove the USB-Serial cable driver program, you can uninstall it by following the steps
below:
- Unplug the USB-Serial cable from your PC.
- Run the DRemover98_2K.exe program from the software CD-ROM, and then reboot the PC.

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2. XR-3 PC Console installation


2.1 Auto setup

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RUN Cancel

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RUN Cancel

RUN Cancel

Finish

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2.2 Manual setup


- After Auto setup, if the Program doesn’t operate, you should install it manually.

Copy all files of DLL folder into “C:\WINDOWS\system32”

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2.2 The error coming before the program start


- When installing the program, the error might be occurred according to installation
specification of PC system.

- After press the button of Start and Execution on the operating display line of Windows in
turns, input the following order.

It is ok

In the case that “Regsvr32.exe” file is not on the PC, please copy “regsv32a.exe” of “Util”
Folder on the provided Program into “C:\Windows\system32\” and run it.

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2.3 File copy problem for Manual setup


- In the case that “oleaut32” or “asycfilt” item, it would be occurred.
- Copy the rest of file except for the upper two kinds of items.

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7.7.3 Program configuration and start


1. Configuration

Operation
Part

Setup
Part

2. Operation part
2.1 kV,mA,Time Set adjust

When choosing Fast in the case of kV, it would be changed into 10kV step.

2.2 Bucky select

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2.3 Focal select

2.4 AEC

2.5MC (Mass chest)

2.6 Tube select

2.7 Stator speed

2.8 Fluoroscope mode (Used in R/F x-ray generator)

When choosing Fast in the case of kV, it would be changed into 10kV step.

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3. Setup part
If it is possible, don’t be changed into Factory set mode in the field voluntarily.

3.1 Tube setup mode


- Establish min,max about each Tube kV mA
- It is not displayed higher or lower than established value.
- Set up all of two Tube In the case of R/F System
- When converting Tube, choose Tube1/2 by using Tube select

MIN MAX
S.kV Establishing Min kV of Small Focus Establishing Max kV of Small Focus
L.kV Establishing Min kV of Large Focus Establishing Max kV of Large Focus
S.mA Establishing Max mA of Small Focus Establishing Max mA of Small Focus
L.mA Establishing Max mA of Large Focus Establishing Max mA of Large Focus

Filament preheat: Filament preheat voltage

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3.2 System information

S/N: Product delivery date


Slice: number of photographing
H.V: kV Data
B.C: mA Data
kV: Display really checked kV
mA: Display really checked mA (now it is not realized)
3.3 Bucky type
- Choose Bucky operating type
- Spring or Motor

3.4 System check


- Display the error of System State
- System State: mark Ready state, EXP state

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4. Start
Connect converter as below.

PC Generator

4.1 Program run

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4.2 Port check


- If select “Port Check”, and then, connected port with generator port will be
connected with automatically.
- “COM6” port is hardly connected and select “COM5” port.

Connection port Two-way Data counter

4.3 Power ON
- If you choose Power ON, the figure of red area is going up and it will be
Power ON.

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Power ON screen
4.4 Exposure Key
- Ready and EXP are utilized by keyboard and acceptable keys are like below
Tube 1 Tube 2
Radiography Radiography Fluoroscopy
Ready Ctrl Ctrl
Z
Exposure X X

7.7.4 Calibration
1. Mode entrance
- Choose “Show Calibration Window” on the right side of screen.

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Choose “Calibration On/Off” key

Data loading with display of “Now Data Access”

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Data load screen

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2. Calibration Window configuration

Calibration Calibration Tube / Focal Calibration


Point “kV” Point “mA” display Data

Tube select Focal select


Tube 1 / Tube 2 Small / Large

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2.1 Data input window


- After inputting kV and mA data, Data would be changed with inputting “Enter”

kV data input window mA data input window

2.2 Level shift


- Use it when you increase and decrease overall kV and mA Data
- After inputting “Enter”, Data would be changed

2.3 Data display


- Data value that is currently checked is displayed

2.4 Feedback display


- The kV mA value checked really is displayed.
- Only HV is operated, BC is not.

2.5 Calibration scope


- If you check Calibration Point, in the case of mA, the scope of more than “100”
is displayed all to “100”. Only first “100” is the area of Calibration and the
following area is unnecessary.
- As kV is same, only the first “125” is the area Calibration and the following area
is unnecessary.
- Only the area of red is Calibration as below.

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3. Calibration start
3.1 Data change

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- If you choose the wanted condition of Calibration, color of window is changed and data is
input into “ADJ”
- Data change: change 740 750 of ADJ HV to change Data
- Data input: after inputting the data, if you choose Enter, the changed data would be saved.

Screen after change

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3.2 Focal change


If you choose “Focal Select”, it would be able to change into Small -> Large or vice
versa (it changes every time you pressed button)

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3.3 Tube change


When you choose “Tube Select” , it changes Tube1 -> Tube2 (it changes every time
you pressed button)

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3.4 Tube 2 Calibration (Used in R/F generator)


- Radiography: progress in Focal Large
- Fluoroscopy: progress in Focal Small
Only kV can be Calibration and mA is progressed in Generator

Fluoroscopy mA Calibration VR

7.7.5. Data Save & Load


- Calibration data was saved to MiO board.
- EcoRay could not mange calibration data by others after delivery from factory.
- After calibration, data must be backup and used in after service.
- Backup data used in replacement of MiO board.

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1. Save
1.1 Setup save
- If choose “Save Config”, new “Save as” screen will be appeared.

- Enter new file name and then choose “Save”

- For the next after service, use product serial no with new file name.
- Saved calibration file contains as like a below calibration data (see next page)

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1.2 Calibration data save


- Save same method with “Setup save”
- If same system, saved with same file name as “Setup save”

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2. Load
- Data load method has a “Setup” and “Calibration data”. It has some different.

2.1 Setup load


- Data loaded by choosing “Load Config”
- If loading completed, data will be saved automatically to MiO board.

2.2 calibration load


- Data could be loaded with choosing “Current focal load”

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2.3 Calibration data Store


- Loaded data at the screen is just displayed data. It is not saved status.
- If choose “Store”, loaded data will be saved to MiO board.

7.7.6. Connect console with x-ray generator


- After calibration, connect console with x-ray generator (Communication cable)

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Chapter 8

Trouble Shooting

Model: HF-525 PLUS VET


(For Veterinary use)

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8. Trouble Shooting

8.1 An Overview
8.1.1 This generator has a self-diagnosing function and display error code on the console display if
system has an error.
8.2 Error type
8.2.1 Error type
No Error type Cause
1. Charging to Main Capacity is not normal.
Charge Circuit
1 2. Input voltage is out of boundary. (Too high or too low)
problem
(Standard input voltage: Single phase, 220VAC ±10%)
Tube stator 1. Cable connection to Tube stator is wrong.
2
Circuit problem 2. ECO-XR5-MiO in Stator circuit is out of order.
1. Tube Filament circuit connection is wrong.
Tube Filament
3 2. Filament circuit is out of order.
Circuit problem
3. Tube Filament is short.
HV-DRV-OLP (ECO-XR5-FnD) signal or
Over current to IGBT Driver IC may occur
circuit is wrong.
the error.
(See circuit diagram)
IGBT-OCP (ECO-XR5-FnD) signal or Over current to IGBT Module may occur the
Generator
circuit is wrong. (See circuit diagram) error
4 Protection Circuit
DRV-PWR-UVP (ECO-XR5-FnD) signal
problem Voltage from the IGBT Driver IC is lower
or circuit is wrong.
than standard.
(See circuit diagram)
FIL-OCP (ECO-XR5-FnD) signal or
Over current on the Tube Filament
circuit is wrong. (See circuit diagram)
Communication 1. Wrong connection of communication cable.
5
program 2. Communication circuit in the Main board or Console board is out of order.
1. Wrong connection of communication cable.
6 AEC problem 2. Wrong cable connection between AEC Board and Ion Chamber.
3. AEC Board or Ion Chamber is out of order.
Irregular Exposure 1. Actual exposure time is shorter than set time.
7
Time problem 2. Exposure switch is bad condition.

8.2.2 Error type and display


Error code will be displayed on the console when occurred error.

Error displayed as like image.

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1. Error type 1: Displayed E r r C r F P at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC Exposure
Stator
Circuit Circuit Filament nication Circuit time
Circuit HV-DRV IGBT-OCP DRV-PER
error error - OLP error error error
error
To be checked
To be checked Normal Normal Normal
(Any one of 4 is possibly faulty)

2. Error type 2: Displayed E r r C r F at kVp, mA, Time section

Refer to ECO-XR5-FnD Circuit


Tube
Charge Filament Commu AEC
Stator Exposure
Circuit Circuit IGBT- DRV- Filament nication Circuit
Circuit HV-DRV time error
error error OCP PER - OLP error error
error

To be checked Normal Normal Normal Normal

3. Error type 3: Displayed E r r Cr P at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be checked
To be checked Normal Normal Normal Normal
(Any one of 4 is possibly faulty)

4. Error type 4: Displayed E r r C r at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error

To be checked Normal Normal Normal Normal Normal

5. Error type 5: Displayed E r r C FP at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be To be To be checked
Normal Normal Normal Normal
checked checked (Any one of 4 is possibly faulty)

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6. Error type 6: Displayed E r r C F at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be To be
Normal Normal Normal Normal Normal
checked checked

7. Error type 7: Displayed E r r C P at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be To be checked
Normal Normal Normal Normal Normal
checked (Any one of 4 is possibly faulty)

8. Error type 8: Displayed E r r CHA at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be
Normal Normal Normal Normal Normal Normal
checked

9. Error type 9: Displayed E r r r FP at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be checked
Normal To be checked Normal Normal Normal
(Any one of 4 is possibly faulty)

10. Error type 10: Displayed E r r r F at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error

Normal To be checked Normal Normal Normal Normal

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11. Error type 11: Displayed E r r r P at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be To be checked
Normal Normal Normal Normal Normal
checked (Any one of 4 is possibly faulty)

12. Error type 12: Displayed E r r roto at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be
Normal Normal Normal Normal Normal Normal
checked

13. Error type 13: Displayed E r r FP at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be To be checked
Normal Normal Normal Normal Normal
checked (Any one of 4 is possibly faulty)

14. Error type 14: Displayed E r r FILA at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be
Normal Normal Normal Normal Normal Normal
checked

15. Error type 15: Displayed E r r 232 at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be
Normal Normal Normal Normal Normal Normal
checked

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16. Error type 16: Displayed E r r AEC at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be
Normal Normal Normal Normal Normal Normal
checked

17. Error type 17: Displayed E r r SEC at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be
Normal Normal Normal Normal Normal Normal
checked

18. Error type 18: Displayed E r r Pro----O at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be
Normal Normal Normal Normal Normal Normal Normal Normal Normal
checked

19. Error type 19: Displayed E r r Pro--I-- at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be
Normal Normal Normal Normal Normal Normal Normal Normal Normal
checked

20. Error type 20: Displayed E r r Pro---P- at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be
Normal Normal Normal Normal Normal Normal Normal Normal Normal
checked

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21. Error type 21: Displayed E r r Pro----F at kVp, mA, Time section

Tube Refer to ECO-XR5-FnD Circuit


Charge Filament Commu AEC
Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be
Normal Normal Normal Normal Normal Normal Normal Normal Normal
checked

22. Error type 22: Displayed E r r Inte at kVp, mA, Time section
1. Inter Lock signal trouble and circuit trouble
2. Inter Lock is Door Open, Tube Temperature, Bucky start signal, Emergency Stop switch.

8.3 Trouble Shooting


8.3.1 Charge & Discharge circuit error (Check ECO-XR5-CnD Board)
1. Consist of part

LED (D817) LED (D816)

Connect (P805)

Fuse (F801)

Connect (P803)
Connect (P802)
Connect (P804)

Relay (RLY802)

L.Volt(VR801),C.Volt(VR802)
Test Point (TP802,803,804,805)

L.Volt(SW801),C.Volt(SW802) Power Relay (RLY801)

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2. Check Procedures 1
(1) Board Name: ECO-XR5-CnD
(2) Functions: This board controls charge/discharge of Main Condenser.
(3) Followings are the check procedures for ECO-XR5-CnD board when charge/discharge trouble.

Under normal condition Under defective How to maintain

Provide main input power to 1. Check Connector (P802) condition.


generator and check if LED No light at LED
2. Check voltage TP803 (GND) with
(817) is ON. (D817)
*Before the power ON at the TP804 (5V) (Normal: DC 5V ±0.2V)
console. 3. Check voltage TP803 (GND) with

TP805 (12V).

(Normal: DC 12V ±0.2V)

Console Power ON.

Standby lamp 1. Check P803 connecting condition,

flickering then and check voltage (Normal: 220VAC)


2. Check fuse condition (F801)
Standby lamp is flickering of turns green and
3. Check lighting condition (D816)
Console error code
(Normal: Green)
(CHA Err)
4. Check P805 connecting condition,
displayed.
and check voltage
Standby lamp turned to (Normal: 1 with 4 ->310VDC±10V)
green and FND display goes 5. Check P802 connecting condition.

enabled.. 6. Check voltage TP803 (GND) with


TP804 (5V). (Normal: DC 5V±0.2V)
7. Check voltage TP803 (GND) with
In case of Relay TP805 (12V).
(RLY801, 802) do (Normal: DC12V ±0.2V)

not work 8. Check relay (RLY801) working


Operating is ready
condition. (Normal: it works if push
correctly, check
the “ON” button on the console, it
the frequency at
will be stop if main condenser
Test point (TP802,
charged by 90%)
803) and make 9. Check relay (RLY802) working
Frequency adjusting method
sure if it is 75kHz condition. (Normal: If RLY801 stops,
described at
or not. RLY802 works at once)
charging/discharging part

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(4) Board Name: ECO-XR5-CnD


(5) Functions: This board controls charge/discharge of Main Condenser.
(5) Adjust frequency between Test point TP803 and TP802.

Under normal condition Under defective How to maintain

OP console Power On. In order to readjust input power freq.


1. Check it in pushing L.Volt (SW801)
condition.
2. Connect tester leads TP803 (GND)
Check L.Volt (SW801), C.Volt
with TP802 (75kHz)
(SW802) of CnD board. Freq. readjustment
3. Check frequency.
4. Fix frequency to 75kHz with VR801
(L.Volt) (Tolerance: 75kHz ±0.5kHz)
1. L.Volt (SW801): input 5. With PSU: 76~78kHz.
power frequency selector. (Tolerance: ±1kHz )

2. C.Volt (SW802): Charging

power frequency selector.


Readjust input power frequency and
Check Charging freq.
then check charging power frequency.

Check input power freq.


(Check it in pushing L.Volt In order to adjust charging power freq..
(SW801) condition) 1. Check it in pushing C.Volt (SW802)
1. Connect tester leads condition.
TP803 (GND) with TP802 2. Connect tester leads TP803 (GND)
(75kHz) Freq. readjustment with TP802 (75kHz)
2. Check frequency. 3. Check frequency.
3. Normal: 75kHz 4. Fix frequency to 75kHz with VR802
(76 ~ 78kHz in using PSU) (C.Volt) (Tolerance: 75kHz ±0.5kHz)
5. With PSU: 76~78kHz.
(Tolerance: ±1kHz )
Check charging power freq.
(Check it in pushing C.Volt
(SW802) condition)
1. Connect tester leads Readjust input power frequency and
TP803 (GND) with TP802 then check charging power frequency.
(75kHz)
2. Check frequency.
3. Normal: 75kHz
(76 ~ 78kHz in using PSU)
1. Readjust charging power frequency and then check input power
and charging frequency.
2. Power off with console and check frequency after power ON
with console.

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8.3.2 Tube Stator Circuit error (Check ECO-XR5-Mio Board)


1. Consist of part
Variable Resistor(VR702)

Variable Resistor(VR701)

Diode(D707,709)

Test Point(TP106)
Connector(P706)
Test Point(TP105)

Test Point(TP109) Transformer(T701,702)

Variable Resistor(VR901)

Test Point(TP109)

Test Point(TP110) Fuse(F701)

Test Point(TP111) Connector(P702)

Connector(P901)

LED(D906,911,912 Fuse(F901)

)
Variable Resistor(VR902)

2. Consist of Tube Stator Temperature Relay

Tube Anode Socket Receptacle

Anode Stator wiring terminal

Anode Stator Coil terminal

M: Main wiring of X-ray tube stator.


A: Assistance wiring of X-ray tube stator.
NC: Not use
ET: Earth

Note! Never connect terminal 1 to terminal 5 or 6.

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3. Check procedure
(1) Board Name: ECO-XR5-Mio Board
(2) Functions: Controlling generator including Tube Stator movement.
(3) Under the tube stator trouble, check tube stator wiring condition and then check ECO-XR5-
Mio Board and check points are as follows;

Under normal condition Under defective How to maintain

Provide main power to generator 1. Check the cable connection between


HFG and X-ray tube.
and Power ON at console
2. Check the Connector (P901) and
voltage on it -- 220VAC is normal
3. Check the Fuse (F901, F701).
4. Measure the voltage output between
Test point (TP109) and Test point
Press ‘Ready’ button on OP
(TP105) Normal: 0.5VDC. (Check
console. voltage in pushing Ready button)
5. If above voltage is abnormal (TP105),
adjust VR701 to fix it at 0.5VDC.
6. Measure the voltage between Test
point (TP109) and Test point (TP106).
Ready lamp lightening of No Ready lamp 0.5VDC is normal.
console light on of console (Check voltage in pushing Ready
button)
7. In case the voltage output (TP106) is
abnormal, adjust VR702 to fix it at
0.5VDC.

Functioning well

If you still have

the same problem


Contact service dept. (No LED light ON
in Korea with Ready)

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8.3.3 Tube Filament Circuit error (Check ECO-XR5-FnD Board)


1. Consist of part

ECO-XR5-FnD

2. High Voltage Cable

Measuring method and Procedure


- Must power off before checking X-ray tube filament short condition.
- Remove Cathode ( - ) from the high voltage transformer.
- Check resistance value C with S or C with L of cable plug.
- If short condition, resistance value could not check.

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3. Check procedure
(1) Board Name: ECO-XR5-FnDBoard
(2) Functions: Controlling Tube Filament
(3) Under Tube Filament circuit trouble, check high voltage and wiring condition of circuit and
then check ECO-XR5-FnD board.

Under normal condition Under defective How to maintain

Turn on the Main power and 1. Check Connector (P501) and measure the
voltage on it; 220VAC is normal
then turn on the Console Power
2. Check Fuse (F501).
3. Fix the Relay (RL501) position and check
LED (D516, 517, 518)
its functioning. Normal: Relay working.
ECO-XR5-FnD (Driver Board) Not lighting
4. Measure the voltage between Heat sink
Normal: All LED lighted
LED (D516, 517, 518) (U406) and Test point (M5V) Normal:
with green
점등상태확인 5VDC ±0.1V
5. Measure the voltage between Heat sink
정상: LED모두 녹색점등
(U406) and KA324 (U518 pin 4); 12VDC
Set exposure values
±0.1V is normal
6. Measure the voltage between Heat sink
(U406) and KA324 (U518 pin 11); -12VDC
Error when Ready ±0.1V is normal
Push the “Ready” button
7. In case above voltages are not good,
check input PWR of ECO-XR5-MiO (Main
Board).
8. Fix the Connector (P403) well.

X-ray switch could use after

Ready lamp lightening.


1. Check HV cables. (Anode, Cathode
directions and contact condition)
2. Tube Focal LED lightening check.
3. Check cable connections between
Could use system after repair
Connector (P401) and HV Transformer.
4. Fix the RL401 Relay of focal change, and
check its functioning (Normal: Relay On -
7. Voltage checks before Ready between Heat sink (U406) and > Large, Relay off -> Small)
Resistor (R426). (Normal: approx.RMS 0.8VDC ±0.1V and voltage 5. Voltage check between Connector (P401)
is difference at each mA with Ready condition) pin 3 and pin 4 before Ready at Small
8. Before pressing Ready, measure the voltage between Heat sink focus. (Normal: 35VDC ±2V)
(U406) and KA39 3(U519 pin3) (Normal: 1VDC ±0.1V and this is 6. Voltage check between Connector (P401)
different at each mA under Ready condition) pin 2 & 4 before Ready at Large focus.
(Normal: 35VDC ±2V)

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8.3.4 IGBT Device signal and Protection circuit trouble (Check ECO-XR5-FnD Board)
1. Consist of part

ECO-XR5-FnD

ECO-XR5-FnD

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2. Check procedure
(1) Board Name: ECO-XR5-FnD Board
(2) Functions: Controlling IGBT and Tube Filament
(3) Check high voltage cable, filament short condition of X-ray tube, wiring condition of circuit
when IGBT Device signal and protection circuit trouble and then check ECO-XR5-FnD Board
condition as bellows.

Under normal condition Under defective How to maintain

Set exposure value 1. Power OFF before the circuit check.


2. Check resistance value between P502 pin 1 & 2, and check
Diode voltage on Driver board.
(Detection point is same and measure it at Power OFF status
only)
(Normal: resistance -> 1 ㏀ ± 50Ω,
Push the Ready button
Diode voltage -> 0.7VDC ± 0.1V)
3. Measure the resistance between P502 pin 3 & 4 and voltage
at Diode in Power OFF condition.
Error (Normal: Resistance -> 1㏀ ± 50Ω,
comes Diode voltage -> 0.7VDC ± 0.1V)
4. Measure resistance value between P503 pin 1 & 2 and Diode
Push the X-ray button when X-
voltage under Power OFF status.
ray (Normal: Resistance -> 1㏀ ± 50Ω,
Diode voltage -> 0.7VDC ± 0.1V)
exposure
5. Measure resistance between P503 pin 3 & 4 and Diode
voltage at Power OFF status.
(Normal: Resistance
X-ray exposure is OK
Diode voltage -> 0.7VDC ± 0.1V)

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8.3.5 HV-DRV-OLP trouble or Error Pro O- - - error (ECO-XR5-FnD Board)


1. Consist of PCB

ECO-XR5-FnD

2. Check procedure about Board


(1) Board Name: ECO-XR5-FnD Board
(2) Functions: Controlling IGBT and Tube Filament
(3) Check wiring condition of ECO-XR5-FnD Board and check waveforms at the HV-DRV-OLP
check point with oscilloscope when IGBT Device signal and protection circuit trouble and
checked waveforms are as follows.

Error code display Normal waveform Abnormal waveform

Displayed on console

(Error Pro o---)

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8.3.6 IGBT_OCP trouble or Error Pro - I- - error (ECO-XR5-FnD Board)


1. Consist of PCB

ECO-XR5-FnD ECO-XR5-FnD

VR502

2. Check procedure about Board


(1) Board Name: ECO-XR5-FnD Board
(2) Functions: Controlling IGBT and Tube Filament
(3) Check wiring condition of ECO-XR5-FnD Board and then check IGBT_OCP trouble when IGBT
Device signal and protection circuit trouble. Check procedure is as follows.

Normal Operation Under defective How to check and repair

1. Fix the Connector (P504) (connected to


Set exposure value
IGBT current sensor)

2. Detect waveform between U519 pin 7 and

Heat sink (U406).


Error comes
3. If the waveform is nor normal, adjust
Push Ready button when X-Ray
exposure VR502 to make proper waveform.

4. This setting is always completed in factory,

so do not adjust VR502 except educated

engineers.
Push X-ray button 5. In case IGBT_OCP circuit is out of order,

please change IGBT or call Service center.

X-ray exposure is done

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8.3.7 IGBT_OCP trouble or Error Pro - I- - error (ECO-XR5-FnD Board)


1. Consist of PCB

ECO-XR5-FnD ECO-XR5-FnD

VR502

2. Check procedure
(1) Board Name: ECO-XR5-FnD Board
(2) Functions: Controlling IGBT and Tube Filament
(3) Check wiring condition of ECO-XR5-FnD Board and check IGBT_OCP trouble when IGBT
Device signal and protection circuit troubles. And check procedures are as follows.

Error code display Normal waveform Abnormal waveform

Displayed on console

(Error Pro -I--)

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8.3.8 DRV _ PWR _ UVP trouble or Error Pro - - P – error (ECO-XR5-FnD Board)
1. Consist of PCB

ECO-XR5-FnD

2. Check procedure
(1) Board Name: ECO-XR5-FnD Board
(2) Functions: Controlling IGBT and Tube Filament
(3) Check wiring condition of ECO-XR5-FnD Board and the check IGBT_OCP trouble when IGBT
Device signal and protection circuit trouble. And check procedures are as follows.

Normal Operation Under defective How to check and repair

1. LED light ON check at D516, 517, 518


Set exposure value
(Normal: All LEDs are light ON)

2. Fix the Connector (P501) and check

voltage (normal : 220VAC)


Error comes
3. Check the Fuse (F501).
Push Ready button when X-ray
exposure 4. Fix the Relay (RL501) and check its

functioning (normal: Relay working with

lamp ON)

5. Measure the voltage between Test point


Push X-ray button (TP500, 501) (normal: 18VDC ±0.2V)

6. If above voltage is not O.K, adjust VR501

to meet the proper range at 18VDC.

7. In case there is no voltage out, check the

X-ray exposure is done Resistor (R502).

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8.3.9 DRV _ PWR _ UVP trouble or Error Pro --P- error (ECO-XR5-FnD Board)
1. Consist of PCB.

ECO-XR5-FnD

2. Check procedure
(1) Board Name: ECO-XR5-FnD Board
(2) Functions: Controlling IGBT and Tube Filament
(3) Check wiring condition of ECO-XR5-FnD Board and then check IGBT _ OCP troubles when
IGBT Device signal and protection circuit troubles. And check procedures are as follows.

Normal Operation Under defective How to check and repair

Error comes when X-ray


Set exposure value exposure 8. See next page about repair

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Normal Operation Under defective How to check and repair

Set exposure value 9. Check voltage between Heat sink (U504) and

Diode Cathode (D504) (Normal: 18VDC ±0.3V)

10. Check voltage between Heat sink (U504) and


Error comes Diode Anode (D505) (Normal: -13VDC ±0.3V)
Push Ready button when X-ray
11. Check voltage between Heat sink (U504) and
exposure
Diode Anode (D524) (Normal: -10VDC ±0.3V)

12. Check voltage between Heat sink (U504) and

Resister (R526) (Normal: 15VDC ±0.3V)

Push X-ray button 13. Check voltage between Heat sink (U506) and

Diode Cathode (D506) (Normal: 18VDC ±0.3V)

14. Check voltage between Heat sink (U506) and

Diode Anode (D507) (Normal: -13VDC ±0.3V)

15. Check voltage between Heat sink (U506) and


X-ray exposure is done
Diode Anode (D519) (Normal: -10VDC ±0.3V)

16. Check voltage between Heat sink (U505) and

Resister (R521) (Normal: 15VDC ±0.3V)

17. Check voltage between Heat sink (U508) and

Diode Cathode (D508) (Normal: 18VDC ±0.3V)

18. Check voltage between Heat sink (U508) and

Diode Anode (D509) (Normal: -13VDC ±0.3V)

19. Check voltage between Heat sink (U508) and

Diode Anode (D521) (Normal: -10VDC ±0.3V)

20. Check voltage between Heat sink (U508) and

Resister (R523) (Normal: 15VDC ±0.3V)

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8.3.10 FIL _ OCP trouble or Error Pro - - F - error (ECO-XR5-FnD Board)


1. Consist of PCB

ECO-XR5-FnD

2. Check procedure
(1) Board Name: ECO-XR5-FnD Board
(2) Functions: Controlling IGBT and Tube Filament
(3) Check wiring condition of ECO-XR5-FnD Board and then check FIL _ OCP trouble when IGBT
Device signals and protection circuit trouble. And check procedures are as follows.

Normal Operation Under defective How to check and repair

Set exposure value 1. The function of FIL_OCP is to protect tube


focal spots.
2. Check voltage between Test point (TP402)
and Heat sink (U406)
Error comes
(Normal: 3.6VDC ±0.1V)
Push Ready button when X-ray
exposure 3. If the voltage is not O.K, adjust VR402 to
fix the correct voltage.
4. It is strongly recommended that VR402
is strictly prohibited from uneducated
persons. (Keeping factory setting is very
Push X-ray button important)
5. In case FIL_OCP circuit is defective, X-ray
tube or Driver board should be replaced.
Call to Service center for the further
actions.
X-ray exposure is done

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8.3.11 Communication error between generator and console or Err 232 error
(ECO-XR5-Mio Board & ECO-XR5-CON Board)
1. Consist of PCB

ECO-XR5-MiO

2. Check procedure
(1) Board Name: ECO-XR5-Mio Boar and ECO-XR5-CON Board
(2) Functions: Communication transfer between generator and console.
(3) Check communication cable condition when communication problem between console and
ECO-XR5-MiO Board. And check procedures are as follows.

Normal Operation Under defective How to check and repair

1. Communication cable connection check.


Turn ON power of console
2. LED (D107, 108) light check. Normal: D107 flickering
when parameters are being set (green light)
Abnormal: D108 light ON (Red color)
3. LED (D906, 911, 912) check. Normal: D906 light on
before Power On .D911, 912 light ON after Power ON.
Self-diagnosing automatically by Err 232 appeared
Abnormal: No LED light ON after Power ON.
program on the console 4. Connector (P901) checks and measures the voltage.
(Normal: 220VAC)
5. Check the Fuse (F901)
6. Check voltage between Test point (TP109) and Test
point (TP110) (Normal: 7.5VDC ± 0.1V)
System is ready to work 7. If the voltage (TP110) is not correct, adjust VR901 to
fix it at 7.5VDC.
8. Check voltage between Test point (TP109) and Test
point (TP111) (Normal: 15VDC ± 0.1V)
9. In case the voltage from TP111 is wrong, adjust
Err 232 appeared
VR902 to fix it at 15VDC.
Set exposure value
on the console 10. Check RX signal between MAX232 (U101) pin 13 and
Test point (TP109). Normal: see the next page
(Oscilloscope waveform)
11. Check TX signal between MAX232 (U101) pin 14 and
Test point (TP109). Normal: see the next page
(Oscilloscope waveform)
X-ray exposure

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8.3.12 Error AEC error (ECO-XR5-MiO Boar and ECO-XR5-CON Board)


1. Connect part

2. Check procedure
(1) Check Ion Chamber connector condition.
(2) Chamber position and Bucky position must be same. (Same position)
(3) Check Number flickering or not on the Time display of console after X-ray exposure with
‘beep’ sound (3 times).
(Normal: Changed normal display condition after Number flickering on the Time display)

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3. Consist of part 1

4. Check procedure 1
(1) Board Name: ECO-XR5-CON Board
(2) Functions: Controlling Ion Chamber
(3) Check communication cable condition and then check circuit when communication troubles
occurred between console and ECO-XR5-MiO Board and Ion Chamber. And check procedures
are as follows.

Normal Operation Under defective How to check and repair

Turn ON power of console 1. Check communication cable wiring condition (Console


with X-ray generator)
2. Fix the Connector (CCON7).
Self-diagnosing automatically by Err AEC comes
3. Fix the Connector (CCON6).
program on the display
4. Fix the Connector (PCON1).
5. Check LED lighting (LED2, D1, D2)

Normal: LED (D1, D2) light ON.


System is ready to be used.
6. Check the voltage between Connector (PCON1) pin 1
& 4. Normal: 7.5VDC ±0.2V

7. Check the voltage of Capacitor (C21)-both ends

Select AEC function Normal: 7.5VDC ±0.1V


8. Check the voltage of Capacitor (C21)-both ends

Normal: 5VDC ±0.1V


Set exposure value

X-ray exposure

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5. Consist of part 2

6. Check procedure 2
(1) Board Name: ECO-AEC Board
(2) Functions: Controlling Ion Chamber
(3) Check communication condition when communication trouble occurred between
input/output signal of Ion Chamber and circuit error. And check procedures are as follows.

Normal Operation Under defective How to check and repair

Turn ON power of console 1. Check communication cable wiring condition between


OP console and AEC board.
2. Check the Connector (CCON1).
Self-diagnosing automatically by Err AEC comes
program 3. Check Connector (CCON3, 4).
on the display
4. Check the console and Connector (CON4) cable
connections.
5. Check LED (D1, D2, LED31, LED91) lighting condition.
System is ready to be used. Normal: LED (D1, D2, LED31, LED91) light ON
6. Check LED (LED21) lighting condition.

Normal: LED21 flickers during data communication.

Select AEC function 7. Check voltage U91 (Heat sink. GND) with TP91
Normal: 12VDC ±0.5V

8. Check voltage U91 (Heat sink. GND) with TP53

Set exposure value Normal: 5VDC ±0.3V


9. Check voltage U91 (Heat sink. GND) with No.11 of
U51. Normal: -12VDC ±0.5V

X-ray exposure 10. Check voltage U91 (Heat sink. GND) with TP92
Normal: 5VDC ±0.3V

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7. Consist of part 3

8. Check procedure 3
(1) Board Name: ECO-XR5-MiO Board
(2) Functions: Controlling Ion Chamber

Normal Operation Under defective How to check and repair

Turn ON power of console 1. Check communication cable between OP console and


Connector (P101).
.
2. Check cable connection between ECO-AEC

Self-diagnosing automatically by (AEC Board) and Connector (P102).


Err AEC comes
program 3. Check LED (D107, 108)
on the display Normal: D107 flickers during data setting (green)
Abnormal: D108 light ON (Red)
4. Check LED (D906, 911, 912)
Normal: D906 lights ON before Power On
System is ready to be used. D911, 912 light ON after Power On
Abnormal: No LED light ON after Power On
5. Check the Connector (P901) and voltage.
(Normal: 220VAC)
Select AEC function 6. Check the Fuse (F901)
7. Measure the voltage Test point (TP109) and
Test point (TP110)
(Normal: 7.5VDC ±0.1V)
Set exposure value
8. In case the TP110 voltage is not normal, adjust VR901
to fix 7.5VDC.
9. Measure the voltage Test point (TP109) and Test point
(TP111)
X-ray exposure
(Normal: 15VDC ±0.1V)
10. In case Test point (TP111) voltage is not normal,
adjust VR902 to meet 15VDC.

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9. Consist of working signal

1. Ready ON
2. X-ray exposure ON
3. Ion chamber reset
Test point (Q4 collector) &
U91 (Heat sink) – GND
4. X-ray ON
After ion chamber reset,
automatic exposure after
230mSec.
5. X-ray exposure signal
TP51 (AEC input) & U91
(Heat sink) –GND
6. Exposure stop
TP32 (stop) & U91 (Heat
sink) – GND
7. Exposure stop
Test point (stop) & U91
(Heat sink) - GND

10. Followings are standard sensitivity value by program.


Sensitivity range Value from Test point(DC Out) & Test point(U91.Heat sink)-GND
Sensitivity switch in OP console (Density) is operated from -8 to
-8 ~ +8 +8, and the voltage between Test point(DC Out) & Test point U91
(Heat sink)-GND will move from -1.5V to -9.5V (deviation: ±0.1V)

8.3.13 Error SEC error (ECO-XR5-CON Board)


1. Error type: Caused by ECO-XR5-CON (Console Board) trouble, Membrane switch trouble, Hand
switch trouble
1. Refer to clause 4 of 4.1.3.12 about ECO-XR5-CON Board checking.
2. Check hand switch working condition.
3. Check membrane switch condition.
4. The error comes when you release the exposure switch earlier than set exposure time,
which it is not a failure.

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Chapter 9

Circuit Diagram

Model: HF-525 PLUS VET


(For Veterinary use)

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9. Circuit Diagram
9.1 Block Diagram

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9.2 Console board

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9.3 MiO board

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9.4 FnD board

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9.5 CnD board

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9.6 GC board

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EcoRay HF-525 PLUS VET

9.7 High Voltage Transformer

(Rev. 2.1) 203 Operation & Service Manual


EcoRay HF-525 PLUS VET

9.8 PSU Circuit (Optional item)

(Rev. 2.1) 204 Operation & Service Manual


EcoRay HF-525 PLUS VET

9.9 Table Board

(Rev. 2.1) 205 Operation & Service Manual


EcoRay HF-525 PLUS VET

9.10 Collimator

(Rev. 2.1) 206 Operation & Service Manual

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