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Technical Publication: Direction 5275601-100 Revision GE Healthcare Medical Diagnostic Radiography XR 6000 Service Manual
Technical Publication: Direction 5275601-100 Revision GE Healthcare Medical Diagnostic Radiography XR 6000 Service Manual
gehealthcare.com
Technical
Publication
Direction 5275601-100
Revision
GE Healthcare
Medical Diagnostic Radiography XR 6000
Service Manual
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Page 2
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Legal Notes
TRADEMARKS
All other products and their name brands are the trademarks of their respective holders.
COPYRIGHTS
All Material, Copyright © 2007~20 by General Electric Company, Inc. All rights reserved. The
material presented and contained herein may not bereproduced in any form or manner, without the
written permission of General Electric Company, Inc.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Important Precautions
LANGUAGE
警告 本维修手册仅提供英文版本。
(ZH-CN) 如果维修服务提供商需要非英文版本,客户需自行提供翻译服务。
未详细阅读和完全理解本维修手册之前,不得进行维修。
忽略本警告可能对维修人员,操作员或患者造成触电、机械伤害或其他形式的伤害。
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
DAMAGE IN TRANSPORTATION
All packages should be closely examined at time of delivery. If damage is apparent write “Damage
In Shipment” on ALL copies of the freight or express bill BEFORE delivery is accepted or “signed
for” by a GE representative or hospital receiving agent. Whether noted or concealed, damage
MUST be reported to the carrier immediately upon discovery, or in any event, within 14 days after
receipt, and the contents and containers held for inspection by the carrier. A transportation
company will not pay a claim for damage if an inspection is not requested within this 14 day period.
Call GEHC Global Parts 1-800-548-3366 and select option 8, immediately after damage is found.
At this time be ready to supply name of carrier, delivery date, consignee name, freight or express
bill number, item damaged and extent of damage.
Complete instructions regarding claim procedure are found in Section S of the Policy And
Procedures Bulletins.
14 July 1993
IMPORTANT...X-RAY PROTECTION
X-ray equipment, if not properly used, may cause injury. Accordingly, the instructions herein
contained should be thoroughly read and understood by everyone who will use the equipment
before you attempt to place this equipment in operation. The General Electric Company, Healthcare
Group, will be glad to assist and cooperate in placing this equipment in use.
Although this apparatus incorporates a high degree of protection against x-radiation other than the
useful beam, no practical design of equipment can provide complete protection. Nor can any
practical design compel the operator to take adequate precautions to prevent the possibility of any
persons carelessly exposing themselves or others to radiation.
It is important that anyone having anything to do with x-radiation be properly trained and fully
acquainted with the recommendations of the National Council on Radiation Protection and
Measurements as published in NCRP Reports available from NCRP Publications, 7910 Woodmont
Avenue, Room 1016, Bethesda, Maryland 20814, and of the International Commission on
Radiation Protection, and of any other local authorities, and take adequate steps to protect against
injury.
The equipment is sold with the understanding that the General Electric Company, Healthcare
Group, its agents, and representatives have no responsibility for injury or damage which may result
from improper use of the equipment.
Various protective materials and devices are available. It is urged that such materials or devices be used.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
OMISSIONS & ERRORS
Customers, please contact your GE Sales or Service representatives.
GE personnel, please use the GEHC Complaint Record Process to report all omissions, errors, and
defects in this publication.
WARNINGS
Do not modify this equipment without authorization of the manufacturer. Upon request,
MANUFACTURER will provide circuit diagrams, component part lists, descriptions,
calibration instructions, or other information to assist service personnel to repair parts
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Preface
Publication Conventions
Standardized conventions for representing information is a uniform way of communicating information to a
reader in a consistent manner. Conventions are used so that the reader can easily recognize the actions or
decisions that must be made. There are a number of character and paragraph styles used in this publication to
accomplish this task. Please become familiar with them before proceeding forward.
It’s important that you read and understand hazard statements, and not just ignore them.
Section 1.0
Safety & Hazard Information
Proper product safety labeling allows a person to safely use or service a product. The format and style for
safety communications reflected in this publication represents the harmonization of IEC/ISO 3864 and ANSI
Z535 standards.
Within this publication, different paragraph and character styles are used to indicated potential hazards.
Paragraph prefixes, such as hazard, caution, danger and warning, are used to identify important safety
information. Text (Hazard) styles are applied to the paragraph contents that are applicable to each specific
safety statement.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
NOTICE - Indicates information or a company policy that relates directly or indirectly to the safety of
personnel or protection of property. This signal word is associated directly with a hazard or hazardous
situation and is used in place of 'DANGER,' 'WARNING,' or 'CAUTION.' It can include:
• Destruction of a disk drive
• Potential for internal mechanical damage, such as to a X-ray tube
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
This symbol on the equipment means that the operating instructions should be consulted to assure
safe operation.
This symbol indicates that waste electrical and electronic equipment must not be disposed of as
unsorted municipal waste and must be collected separately. Please contact an authorized representa-
tive of the manufacturer for information concerning the decommissioning of your equipment.
Identifies controls or indicators associated with the selection of a small focal spot or the connection for
the corresponding filament.
Identifies controls or indicators associated with the selection of a large focal spot or the connection for
the corresponding filament.
Direct Current. Indicates equipment that issuitable for direct current only.
1.3.6 COLLIMATOR
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
1.3.7 GROUND
Functional Earth (ground) Terminal. Terminal directly connected to a point of a measuring supply or
control circuit or to a screening part which is intended to be earthed for functional purposes.
Protective earth (ground). Identifies any terminal which is intended for connection of an external
protective conductor to protect against electrical shock in case of a fault.
Section 2.0
Publication Conventions
2.1 General Paragraph and Character Styles
Prefixes are used to highlight important non-safety related information. Paragraph prefixes (such as Purpose,
Example, Comment or Note) are used to identify important but non-safety related information. Text styles
are also applied to text within each paragraph modified by the specific prefix.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.2 Page Layout
Publication Part Number & Revision Number Publication Title
The current section and its title The current chapter and its title
are always shown in the footer of are always shown in the footer of
the left (even) page. the right (odd) page.
An exclamation point in a triangle is used Paragraphs preceeded by a symbol
to indicate important information to the user. (e.g. bullets) contain information that
Paragraphs preceeded by Alphanumeric has no specific order.
characters (e.g. numbers) contain infor-
mation that must be followed in a specific order.
Headers and footers in this publication are designed to allow you to quickly identify your location. The
document part number and revision number appears in every header on every page. Odd numbered page
footers indicate the current chapter, its title and current page number. Even page footers show the current
section and its title, as well as the current page number.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Example: Fixed This paragraph’s font represents fixed input. It’s computer input that is
Input typed-in via the keyboard. Typed input that does not vary from application
to application or system to system. Fixed text the user is required to
supply as input. For example: cd /usr/3p
Example: This paragraph’s font represents computer input that can vary from
Variable Input application to application or system to system. With variable text, the
user is required to supply system dependent input or information. Variable
input sometimes is placed between greater-than and less-than operators.
For example: <variable_input>. In these cases, the (<>) operators would
be dropped prior to input. For example: ypcat hosts | grep <3.45.120.3>
would be typed into the computer as:
ypcat hosts | grep 3.45.120.3
without the greater-than and less-than operators.
2.4 Buttons, Switches and Keyboard Inputs (Hard & Soft Keys)
Different character styles are used to indicate actions requiring the reader to press either a hard or soft button,
switch or key. Physical hardware, such as buttons and switches, are called hard keys because they are hard
wired or mechanical in nature. A keyboard or on/off switch would be a hard key. Software or computer
generated buttons are called soft keys because they are software generated. Software driven menu buttons are
an example of such keys. Soft and hard keys are represented differently in this publication.
Example: Hard A power switch ON/OFF or a keyboard key like ENTER is indicated by applying a character style that uses
Keys both over and under-lined bold text that is bold. This is a hard key.
Example: Soft Whereas the computer MENU button that you would click with your mouse or touch with your hand uses
Keys over and under-lined regular text. This is a soft key.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Table of Contents
Preface
Publication Conventions ..................................................................................................... 15
Section 1.0
Safety & Hazard Information........................................................................................ 15
1.1 Hazard Messages ............................................................................................................................ 15
1.2 Text Format of Signal Words ......................................................................................................... 15
1.3 Symbols and Pictorials Used .......................................................................................................... 16
1.3.1 Special Notices ................................................................................................................. 17
1.3.2 X-Ray Tube ...................................................................................................................... 17
1.3.3 Power on and Off.............................................................................................................. 17
1.3.4 Electrical Type.................................................................................................................. 17
1.3.5 Electrical Current.............................................................................................................. 17
1.3.6 Collimator......................................................................................................................... 18
1.3.7 Ground.............................................................................................................................. 18
Section 2.0
Publication Conventions................................................................................................. 18
2.1 General Paragraph and Character Styles ........................................................................................ 18
2.2 Page Layout .................................................................................................................................... 19
2.3 Computer Screen Output/Input Text Character Styles ................................................................... 19
2.4 Buttons, Switches and Keyboard Inputs (Hard & Soft Keys) ........................................................ 20
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 2.0
Installation Checklist ...................................................................................................... 44
Section 3.0
Before You Begin ............................................................................................................ 48
Section 4.0
Integrated Table.............................................................................................................. 49
4.1 Radiography Table .......................................................................................................................... 49
4.1.1 Unpacking and Positioning............................................................................................... 49
4.1.2 Installation ........................................................................................................................ 57
4.2 Tube Stand ...................................................................................................................................... 62
4.2.1 Unpacking......................................................................................................................... 62
4.2.2 Installation ........................................................................................................................ 64
4.3 X-Ray Tube..................................................................................................................................... 69
4.4 Control Box and Collimator............................................................................................................ 72
4.5 Counterweight................................................................................................................................. 82
4.6 Cassette Tray................................................................................................................................... 83
4.7 Ion Chamber and Grid (Optional) ................................................................................................... 84
4.7.1 Install both Ion Chamber and Grid for system with standard Integrated table................. 85
4.7.2 Install the Grid Only for system with standard Integrated table....................................... 88
4.7.3 Install the Ion Chamber and Grid for system with advanced Integrated table ................. 89
4.8 Electrical Connections .................................................................................................................... 94
4.9 Install Cabinet Tray......................................................................................................................... 97
4.10 Table Top Installation and Leveling ............................................................................................... 98
Section 5.0
System Console................................................................................................................ 99
5.1 Without Console Stand ................................................................................................... 99
5.2 With Console Stand ........................................................................................................ 99
Section 6.0
Collimator Alignment................................................................................................... 101
Section 7.0 DAP Meter Installation............................................................................ 103
Section 8.0
Standard Wall Stand .................................................................................................... 106
8.1 Unpacking ..................................................................................................................................... 106
8.2 Installation..................................................................................................................................... 109
8.3 Cassette Tray................................................................................................................................. 112
8.4 Ion Chamber and Grid (Optional) ................................................................................................. 112
8.4.1 Install both Ion Chamber and Grid for standard wall stand ........................................... 113
8.4.2 Install the Grid Only for standard wall stand ................................................................. 116
8.4.3 Install both Ion chamber and grid................................................................................... 117
8.5 Counterweight............................................................................................................................... 121
Section 9.0
Final Cover Installation................................................................................................ 122
9.1 Install Standard Tube Stand Covers.............................................................................................. 122
9.2 Install Table Front Cover .............................................................................................................. 125
9.3 Install Standard Wall Stand Covers .............................................................................................. 125
Section 10.0
Labels and Rating Plates .............................................................................................. 126
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
10.1 System Console............................................................................................................................. 126
10.2 Integrated Table ............................................................................................................................ 126
10.3 Cabinet .......................................................................................................................................... 127
10.4 Wall Stand..................................................................................................................................... 127
Section 11.0
Installation Checklist .................................................................................................... 129
Section 12.0
Regulatory Tests and Final Steps ................................................................................ 131
12.1 AEC Tests ..................................................................................................................................... 131
12.1.1 AEC Maximum MAS..................................................................................................... 131
12.1.1.1 Overview................................................................................................... 131
12.1.1.2 Procedure (50kV)...................................................................................... 131
12.1.2 AEC Minimum Exposure Time ..................................................................................... 131
12.1.2.1 Overview................................................................................................... 131
12.1.2.2 Procedure .................................................................................................. 131
12.1.3 Reproducibility Of Exposure.......................................................................................... 132
12.1.3.1 Overview................................................................................................... 132
12.1.3.2 Procedure .................................................................................................. 132
> Calculation for Coefficient of Variation (C.V.):....................................... 133
12.2 Final Installation and Admin Tasks .............................................................................................. 133
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.4.7.1 Load software according to tube present in the installation...................... 148
2.4.7.2 Verify ........................................................................................................ 148
2.5 Receptor Programming ................................................................................................................. 148
2.5.1 Supplies .......................................................................................................................... 148
2.5.2 Tools ............................................................................................................................... 148
2.5.3 Safety Precautions .......................................................................................................... 148
2.5.4 Prerequisites.................................................................................................................... 149
2.5.5 Personnel ........................................................................................................................ 149
2.5.6 Time................................................................................................................................ 149
2.5.7 Procedure ........................................................................................................................ 149
2.5.7.1 Introduction............................................................................................... 149
2.5.7.2 Calling the subroutine ............................................................................... 149
2.5.7.3 Parameter selection ................................................................................... 149
2.5.7.4 Renard or normal scale for kv selection.................................................... 151
2.5.7.5 Date & Time.............................................................................................. 151
2.6 Automatic AEC Calibration.......................................................................................................... 153
2.6.1 Supplies .......................................................................................................................... 153
2.6.2 Tools ............................................................................................................................... 153
2.6.3 Safety precautions........................................................................................................... 153
2.6.4 Personnel ........................................................................................................................ 153
2.6.5 Time................................................................................................................................ 153
2.6.6 Prerequisites.................................................................................................................... 153
2.6.7 PROCEDURE ................................................................................................................ 153
2.6.7.1 Development equipment ........................................................................... 153
2.6.7.2 Preliminary Remarks................................................................................. 154
2.6.7.3 Principle .................................................................................................... 154
2.6.7.4 KVEF Adjustment..................................................................................... 155
2.7 CR AEC Calibration ..................................................................................................................... 160
2.7.1 Systems with CR Filming Only...................................................................................... 160
2.7.1.1 Program Generator with Default CR Parameters...................................... 160
2.7.1.2 CR Dose Adjustment ................................................................................ 161
2.7.2 System with Film and CR Filming Combined ............................................................... 161
2.7.3 Final Adjustment ............................................................................................................ 162
2.7.3.1 Disable Unused Film-Screen .................................................................... 162
2.7.3.2 Perform Checksum.................................................................................... 162
2.7.3.3 Save Memory ............................................................................................ 162
2.8 Checksum Validation.................................................................................................................... 162
2.8.1 Supplies .......................................................................................................................... 162
2.8.2 Tools ............................................................................................................................... 162
2.8.3 Safety Precautions .......................................................................................................... 162
2.8.4 Prerequisites.................................................................................................................... 162
2.8.5 Personnel ........................................................................................................................ 162
2.8.6 Time................................................................................................................................ 162
2.8.7 PROCEDURE ................................................................................................................ 163
2.8.7.1 Preliminary Remarks................................................................................. 163
2.8.7.2 Checksum Validation................................................................................ 163
2.9 Backup and Restore Database Parameters .................................................................................... 164
2.9.1 Supplies .......................................................................................................................... 164
2.9.2 Tools ............................................................................................................................... 164
2.9.3 Safety Precautions .......................................................................................................... 164
2.9.4 Prerequisites.................................................................................................................... 164
2.9.5 Personnel ........................................................................................................................ 164
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.9.6 Time................................................................................................................................ 164
2.9.7 Applicability ................................................................................................................... 164
2.9.8 Procedure........................................................................................................................ 164
2.9.8.1 CPU memory backup................................................................................ 164
2.9.8.2 CPU memory restore ................................................................................ 165
2.9.8.3 Error messages .......................................................................................... 165
2.10 Dosimetric Calibration.................................................................................................................. 165
2.10.1 Dose/DAP accuracy check procedure ............................................................................ 165
2.10.2 Dose/DAP accuracy maintenance .................................................................................. 166
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
4.7.2 Procedure ........................................................................................................................ 180
4.8 Exposure mAs ............................................................................................................................... 180
4.8.1 Requirements .................................................................................................................. 180
4.8.2 Procedure ........................................................................................................................ 180
4.9 Automatic Exposure Control (AEC) - Optional ........................................................................... 181
4.9.1 Table AEC ...................................................................................................................... 181
4.9.2 Wall Stand AEC ............................................................................................................. 181
4.10 Collimator Light Timer................................................................................................................. 181
Section 5.0
HHS Test........................................................................................................................ 182
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
1.8 Error Code Definition ................................................................................................................... 193
1.9 Data Associated With The Error Code ......................................................................................... 194
1.10 Number Of Occurrences ............................................................................................................... 194
1.11 Date & Time ................................................................................................................................. 194
Section 2.0
Error Codes, Diagnostics & Troubleshooting ............................................................ 194
2.1 Introduction................................................................................................................................... 194
2.2 Power On Diagnostics .................................................................................................................. 194
2.3 Error Code List ............................................................................................................................. 195
2.4 Error Reporting ............................................................................................................................. 199
2.5 Diagnostics.................................................................................................................................... 199
2.6 Detailed Error Description & Troubleshooting Guide ................................................................. 199
2.6.1 Errors .............................................................................................................................. 201
2.6.1.1 Tube spits detection Errors (Code 30) ...................................................... 201
2.6.1.2 Anode Rotation errors (Code 40).............................................................. 201
2.6.1.3 Filament Heater errors (Code 50) ............................................................. 203
2.6.1.4 Exposure errors (Code 60) ................................... 205
2.6.1.5 Power supply (Code 70) ..................................... 207
2.6.1.6 Hardware errors (Code 80) ................................... 207
2.6.1.7 Application errors (Code 90) .................................................................... 209
2.6.1.8 Communication errors (code 100) ............................................................ 209
2.6.1.9 Thermal errors (code 110) ................................... 209
2.6.1.10 Manipulation errors (code 120) ............................... 210
2.7 Warning Errors ............................................................................................................................. 210
2.8 Other Failures ............................................................................................................................... 211
2.9 Heating Function diagnostics........................................................................................................ 213
2.10 Rotation Function diagnostics ...................................................................................................... 214
2.11 Inverter in Short Circuit Function diagnostics.............................................................................. 214
2.12 AEC diagnostics ........................................................................................................................... 217
2.13 No Load HV diagnostics............................................................................................................... 217
2.14 Inverter Gate Command diagnostics............................................................................................. 218
Section 3.0
Console Troubleshooting & Error Codes ................................................................... 220
3.1 Error Codes ................................................................ 220
3.2 Console Troubleshooting............................................................................................... 220
3.2.1 System Error (C01-0001).................................................................................. 220
3.2.2 Memory Error on Console Control Board (C02-0001) .................................................. 221
3.2.3 Membrane Button Error (C02-1000).............................................................................. 222
3.2.4 JEDI Communication Error (C03-0001) ........................................................................ 223
3.2.5 APR Random or All (C04-0001).................................................................................... 223
3.2.6 No AEC Config (C04-0002) .......................................................................................... 223
3.2.7 Overlimit (C04-0003)..................................................................................................... 223
3.2.8 Phase Missing (C04-0004) ............................................................................................. 224
3.2.9 Generator Error (C05-0001) ........................................................................................... 224
3.2.10 Other Troubleshooting.................................................................................................... 224
3.2.10.1 LED Unlit Failure ..................................................................................... 224
3.2.10.2 Buzzer Failure........................................................................................... 224
3.2.10.3 LCD Display Failure................................................................................. 224
3.2.10.4 LCD Display Faintness............................................................................. 224
3.2.10.5 Power Un failure....................................................................................... 225
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 4.0 PDU Troubleshooting
225
4.1 PDU Troubleshooting ................................................................................................................... 225
4.1.1 No Console Power .......................................................................................................... 225
4.1.2 No EM Lock Power or No Collimator Power ................................................................ 226
4.1.3 No Generator Power ....................................................................................................... 227
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.5.6 Time................................................................................................................................ 233
2.5.7 Procedure........................................................................................................................ 234
2.6 Cassette Tray Carriage Maintenance ............................................................................................ 234
2.6.1 Supplies .......................................................................................................................... 234
2.6.2 Tools ............................................................................................................................... 234
2.6.3 Safety Precautions .......................................................................................................... 234
2.6.4 Prerequisites ................................................................................................................... 234
2.6.5 Personnel ........................................................................................................................ 234
2.6.6 Time................................................................................................................................ 234
2.6.7 Procedure........................................................................................................................ 234
2.7 Tube Stand and Wall Stand Maintenance..................................................................................... 235
2.7.1 Supplies .......................................................................................................................... 235
2.7.2 Tools ............................................................................................................................... 235
2.7.3 Safety Precautions .......................................................................................................... 235
2.7.4 Prerequisites ................................................................................................................... 235
2.7.5 Personnel ........................................................................................................................ 235
2.7.6 Time................................................................................................................................ 235
2.7.7 Procedure........................................................................................................................ 235
2.8 Generator Functional Checks........................................................................................................ 235
2.8.1 Supplies .......................................................................................................................... 235
2.8.2 Tools ............................................................................................................................... 235
2.8.3 Safety Precautions .......................................................................................................... 235
2.8.4 Prerequisites ................................................................................................................... 236
2.8.5 Personnel ........................................................................................................................ 236
2.8.6 Time................................................................................................................................ 236
2.8.7 Procedure........................................................................................................................ 236
2.8.7.1 Test exposure ............................................................................................ 236
> Post display initialization:......................................................................... 236
> mA accuracy ............................................................................................. 236
> AEC functionality check (if existing) ....................................................... 236
2.8.7.2 Record last error codes ............................................................................. 237
2.8.7.3 Record results on counters........................................................................ 237
2.8.7.4 Check technique factors............................................................................ 238
2.8.7.5 Tighten terminals and remove dust........................................................... 238
2.9 HV Cable and Sockets Regreasing ............................................................................................... 238
2.9.1 Supplies .......................................................................................................................... 238
2.9.2 Tools ............................................................................................................................... 239
2.9.3 Safety Precautions .......................................................................................................... 239
2.9.4 Prerequisites ................................................................................................................... 239
2.9.5 Personnel ........................................................................................................................ 239
2.9.6 Time................................................................................................................................ 239
2.9.7 Procedure........................................................................................................................ 239
2.10 Replace Generator NonVolatile Parameters RAM ....................................................................... 239
2.10.1 Supplies .......................................................................................................................... 239
2.10.2 Tools ............................................................................................................................... 239
2.10.3 Safety Precautions .......................................................................................................... 239
2.10.4 Prerequisites ................................................................................................................... 239
2.10.5 Personnel ........................................................................................................................ 239
2.10.6 Time................................................................................................................................ 239
2.10.7 Procedure........................................................................................................................ 240
2.10.7.1 Remove and Replace the RAM ................................................................ 240
2.10.7.2 Download Database .................................................................................. 240
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Chapter 8 - Renewal Parts................................................................................................ 241
Section 1.0
Renewal Parts List ........................................................................................................ 241
1.1 Bearing kit 5196543, 5196544...................................................................................................... 251
1.2 X-Ray Tube (5192454) / Collimator (5189248) Replacement ..................................................... 252
1.3 Collimator Lamp (5136302) Replacement ................................................................................... 252
1.4 Rotundity Electricity Brake Assembly (5184986) Replacement .................................... 254
1.5 Wall Stand Cassette Tray Spring Kit (5196542) Replacement..................................................... 256
1.6 Console Replacement.................................................................................................................... 257
1.7 Console Main Board Replacement ............................................................................................... 258
1.8 Hand Switch Replacement ............................................................................................................ 259
1.9 TAV Board Replacement.............................................................................................................. 259
1.10 Table Top IF Board (5335073) Replacement ............................................................................... 261
Section 2.0
JEDI Generator Renewal Parts................................................................................... 261
2.1 Introduction ................................................................................................................................... 261
2.2 JEDI Generator Renewal Parts List .............................................................................................. 261
2.3 FRU Information........................................................................................................................... 262
2.4 Jedi 50 R 1T Structure .................................................................................................................. 263
2.5 Renewal Parts.................................................................................................................. 264
2.6 Cables............................................................................................................................................ 267
Section 3.0
JEDI Generator Disassembly/Reassembly ................................................................. 268
3.1 Introduction ................................................................................................................................... 268
3.2 Tools.............................................................................................................................................. 268
3.3 HV Tank, 1 Tube, 1-3 Phase......................................................................................................... 269
3.3.1 Supplies .......................................................................................................................... 269
3.3.2 Tools ............................................................................................................................... 269
3.3.3 Safety Precautions .......................................................................................................... 269
3.3.4 Prerequisites.................................................................................................................... 269
3.3.5 Personnel ........................................................................................................................ 270
3.3.6 Time................................................................................................................................ 270
3.3.7 Disassembly.................................................................................................................... 270
3.3.8 Reassembly ..................................................................................................................... 272
3.3.9 Verify.............................................................................................................................. 273
3.4 Inverter Mid-Power Assembly...................................................................................................... 273
3.4.1 Supplies .......................................................................................................................... 273
3.4.2 Tools ............................................................................................................................... 274
3.4.3 Safety Precautions .......................................................................................................... 274
3.4.4 Prerequisites.................................................................................................................... 274
3.4.5 Personnel ........................................................................................................................ 274
3.4.6 Time................................................................................................................................ 274
3.4.7 Disassembly.................................................................................................................... 275
3.4.7.1 Remove the Auxiliary Unit ....................................................................... 276
3.4.7.2 Remove the Interface Unit ........................................................................ 276
3.4.7.3 Remove the AC/DC Unit and the support plate........................................ 277
3.4.7.4 Remove the Inverter Mid Power Assembly.............................................. 278
3.4.8 Reassembly ..................................................................................................................... 280
3.4.9 Verify.............................................................................................................................. 282
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3.5 I/F Board RAD.............................................................................................................................. 282
3.5.1 Supplies .......................................................................................................................... 282
3.5.2 Tools ............................................................................................................................... 283
3.5.3 Safety Precautions .......................................................................................................... 283
3.5.4 Prerequisites ................................................................................................................... 283
3.5.5 Personnel ........................................................................................................................ 283
3.5.6 Time................................................................................................................................ 283
3.5.7 Disassembly.................................................................................................................... 283
3.5.7.1 Remove the I/F Board Rad................................................................ 283
3.5.8 Reassembly..................................................................................................................... 284
3.6 KV Board RAD ............................................................................................................................ 284
3.6.1 Supplies .......................................................................................................................... 284
3.6.2 Tools ............................................................................................................................... 284
3.6.3 Safety Precautions .......................................................................................................... 284
3.6.4 Prerequisites ................................................................................................................... 284
3.6.5 Personnel ........................................................................................................................ 285
3.6.6 Time................................................................................................................................ 286
3.6.7 Disassembly.................................................................................................................... 286
3.6.7.1 Remove the Auxiliary Unit....................................................................... 286
3.6.7.2 Remove the Interface Unit ........................................................................ 286
3.6.7.3 Remove the kV Control Board ................................................................. 286
3.6.8 Reassembly..................................................................................................................... 286
3.6.9 Verify.............................................................................................................................. 286
3.7 EMC Board 3 Phases .................................................................................................................... 287
3.7.1 Supplies .......................................................................................................................... 287
3.7.2 Tools ............................................................................................................................... 287
3.7.3 Safety Precautions .......................................................................................................... 287
3.7.4 Prerequisites ................................................................................................................... 287
3.7.5 Personnel ........................................................................................................................ 287
3.7.6 Time................................................................................................................................ 287
3.7.7 Disassembly.................................................................................................................... 288
3.7.7.1 Remove the AC/DC Unit.......................................................................... 288
3.7.7.2 Remove the EMC Board........................................................................... 289
3.7.8 Reassembly..................................................................................................................... 289
3.7.9 Verify.............................................................................................................................. 289
3.8 AC/DC 3 PH Mid Power Assembly ............................................................................................. 289
3.8.1 Supplies .......................................................................................................................... 289
3.8.2 Tools ............................................................................................................................... 289
3.8.3 Safety Precautions .......................................................................................................... 290
3.8.4 Prerequisites ................................................................................................................... 290
3.8.5 Disassembly.................................................................................................................... 290
3.8.5.1 Remove the AC/DC Unit.......................................................................... 290
3.8.5.2 Remove the AC/DC Board ....................................................................... 291
3.8.5.3 Remove the Rectifier Block...................................................................... 291
3.8.6 Reassembly..................................................................................................................... 291
3.8.7 Verify.............................................................................................................................. 292
3.9 Inverter Coil Mid Power Assembly .............................................................................................. 292
3.9.1 Supplies .......................................................................................................................... 292
3.9.2 Tools ............................................................................................................................... 292
3.9.3 Safety Precautions .......................................................................................................... 292
3.9.4 Prerequisites ................................................................................................................... 292
3.9.5 Personnel ........................................................................................................................ 292
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3.9.6 Time................................................................................................................................ 293
3.9.7 Disassembly.................................................................................................................... 293
3.9.7.1 Remove the Auxiliary Unit and the Interface Unit ................................... 293
3.9.7.2 Remove the AC/DC Unit and the support plate........................................ 293
3.9.7.3 Remove the Inverter Coil Mid Power Assembly ...................................... 293
3.9.8 Reassembly ..................................................................................................................... 294
3.9.9 Verify.............................................................................................................................. 296
3.10 Capacitor Inverter Assembly ........................................................................................................ 296
3.10.1 Supplies .......................................................................................................................... 296
3.10.2 Tools ............................................................................................................................... 296
3.10.3 Safety Precautions .......................................................................................................... 296
3.10.4 Prerequisites.................................................................................................................... 296
3.10.5 Personnel ........................................................................................................................ 296
3.10.6 Time................................................................................................................................ 296
3.10.7 Disassembly.................................................................................................................... 296
3.10.7.1 Remove the Auxiliary Unit and the Interface Unit ................................... 296
3.10.7.2 Remove the AC/DC Unit and the Support Plate....................................... 296
3.10.7.3 Remove the Capacitor Inverter Assembly ................................................ 297
3.10.8 Reassembly ..................................................................................................................... 298
3.10.9 Verify.............................................................................................................................. 301
3.11 LV Power Supply 3 Phase Board.................................................................................................. 301
3.11.1 Supplies .......................................................................................................................... 301
3.11.2 Tools ............................................................................................................................... 301
3.11.3 Safety Precautions .......................................................................................................... 301
3.11.4 Prerequisites.................................................................................................................... 301
3.11.5 Personnel ........................................................................................................................ 301
3.11.6 Time................................................................................................................................ 301
3.11.7 Disassembly.................................................................................................................... 302
3.11.7.1 Remove the Auxiliary Unit ....................................................................... 302
3.11.7.2 Remove the LV Power Supply Board....................................................... 303
3.11.8 Reassembly ..................................................................................................................... 303
3.11.9 Verify.............................................................................................................................. 303
3.12 Filament Board 1 INV................................................................................................................... 304
3.12.1 Supplies .......................................................................................................................... 304
3.12.2 Tools ............................................................................................................................... 304
3.12.3 Safety Precautions .......................................................................................................... 304
3.12.4 Prerequisites.................................................................................................................... 304
3.12.5 Personnel ........................................................................................................................ 304
3.12.6 Time................................................................................................................................ 304
3.12.7 Disassembly.................................................................................................................... 305
3.12.7.1 Remove the Auxiliary Unit ....................................................................... 305
3.12.7.2 Remove the Filament Board ..................................................................... 306
3.12.8 Reassembly ..................................................................................................................... 306
3.12.9 Verify.............................................................................................................................. 306
3.13 Rotor Board High Speed ............................................................................................................... 306
3.13.1 Supplies .......................................................................................................................... 306
3.13.1.1 Tools.......................................................................................................... 307
3.13.2 Safety Precautions .......................................................................................................... 307
3.13.3 Prerequisites.................................................................................................................... 307
3.13.4 Personnel ........................................................................................................................ 307
3.13.5 Time................................................................................................................................ 307
3.13.6 Disassembly.................................................................................................................... 307
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3.13.6.1 Remove the Auxiliary Unit....................................................................... 307
3.13.6.2 Remove the Rotor Board .......................................................................... 308
3.13.7 Reassembly..................................................................................................................... 308
3.13.8 Verify.............................................................................................................................. 309
3.14 AEC Board.................................................................................................................................... 309
3.14.1 Supplies .......................................................................................................................... 309
3.14.2 Tools ............................................................................................................................... 309
3.14.3 Safety Precautions .......................................................................................................... 309
3.14.4 Prerequisites ................................................................................................................... 309
3.14.5 Personnel ........................................................................................................................ 309
3.14.6 Time................................................................................................................................ 309
3.14.7 Disassembly.................................................................................................................... 310
3.14.7.1 Remove the Auxiliary Unit....................................................................... 310
3.14.7.2 Remove the AEC Board ........................................................................... 310
3.14.8 Reassembly..................................................................................................................... 311
3.14.9 Verify.............................................................................................................................. 311
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 2.0
Central Listings............................................................................................................. 327
2.1 kV Measure Board ........................................................................................................................ 327
2.2 Filament Board 1 Inv. ................................................................................................................... 328
2.3 Rotation Board High Speed .......................................................................................................... 329
2.3.1 Indicators ........................................................................................................................ 330
2.3.2 J2 Wiring ........................................................................................................................ 330
2.4 LV Power Supply 3 PH Board...................................................................................................... 331
2.5 Gate Command Board................................................................................................................... 332
2.6 Dual Snub Board........................................................................................................................... 333
2.7 kV Control Board.......................................................................................................................... 334
2.7.1 Switches and Jumpers..................................................................................................... 335
2.7.2 Indicators ........................................................................................................................ 335
2.7.3 Non Volatile RAM ......................................................................................................... 335
2.8 AC/DC 3 Phase board ................................................................................................................... 336
2.9 I/F Board RAD V1 ........................................................................................................................ 337
2.10 I/F Board RAD V2 ........................................................................................................................ 338
2.11 AEC Board.................................................................................................................................... 339
2.11.1 Test Points ...................................................................................................................... 339
2.12 AEC Board V2 .............................................................................................................................. 340
2.13 Test Points..................................................................................................................................... 340
Section 3.0
Schematics ..................................................................................................................... 341
3.1 PDU Connection Diagram ............................................................................................................ 341
3.2 Table Electrical Schematics .......................................................................................................... 342
3.3 A61001C Console Control Board Circuit Diagram ...................................................................... 345
3.4 Jedi Generator TAV Interface Board............................................................................. 359
3.5 I/F Board RAD Electrical ............................................................................................................. 363
3.6 I/F Board RAD V2 Electrical........................................................................................................ 367
3.7 Rotor board ................................................................................................................................... 371
3.8 Heater board.................................................................................................................................. 382
3.9 LVPS board................................................................................................................................... 389
3.10 Inverter .......................................................................................................................................... 391
3.11 Gate cmd ....................................................................................................................................... 392
3.12 Dual snub ...................................................................................................................................... 395
3.13 AC/DC board ................................................................................................................................ 396
3.14 AEC board..................................................................................................................................... 397
3.15 Rad IF............................................................................................................................................ 401
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3.1.2 J2 FW Download Serial Port, 5194292.......................................................................... 406
3.1.3 J3 Power and RTL Interface, 5183903........................................................................... 407
3.1.4 J4 Generator Interface, 5182354 .................................................................................... 408
3.2 Generator ...................................................................................................................................... 410
3.2.1 Generator Power Cable, 5196454................................................................................... 410
3.2.2 Generator Grounding Cable, 5196643 ........................................................................... 410
3.3 Table ............................................................................................................................................. 410
3.3.1 TM1-XS105 Cable, 5193103 ......................................................................................... 410
3.3.2 Table Grounding Cable 1, 5193105 ............................................................................... 411
3.3.3 Table Grounding Cable 2, 5193106 ............................................................................... 411
3.3.4 Table Grounding Cable 3, 5193107 ............................................................................... 411
3.3.5 Table Grounding Cable 5, 5193109 ............................................................................... 411
3.3.6 Table Power Cable, 5193607 ......................................................................................... 412
3.3.6.1 Table MC7 Cable, 5197242...................................................................... 412
3.3.7 Table Cable No1, 5197244............................................................................................. 413
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 1.0
Introduction
The goal of this document is to guide the service representative through an entire X-ray room installation and
to provide Diagnostic and Calibration information for troubleshooting and repair.
The following On-site Requirements must be accounted for prior to beginning installation of the system.
Section 2.0
Objective and Scope of this Manual
This direction will lead you in a correct sequence through the manuals needed to install the equipment.
Following the suggested sequence will result in an orderly installation. However, extenuating circumstances
may dictate a deviation from the recommended sequence. Feel freeto deviate, but keep track of your progress
by checking off the tasks in the flowchart as you complete them.
Check equipment according to the packing list for your system against the main catalog numbers in the FDO
(Field Delivery Order). Also, verify that all the manuals are present in the binders according to the Table of
Contents.
2.3 Interconnection
Interconnection of products by furnished cables or contractor supplied wiring is indicated by numbered MIS
runs in the installation sections. Run interconnect charts are available, which describe the connection and
function of each wire.
For XR 6000 System, refer to the following:
• XR 6000 System Schematics (Chapter 10)
• XR 6000 System MIS Chart (Chapter 11)
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.4 Presentation
The procedures in this steering manual are presented in jobcard forms.
Section 3.0
On-Site Requirements
3.1 EMC Requirements
If electromagnetic compliance is mandatory for the local country where this system is installed, this
equipment is allowed to be installed only in X-ray protected rooms, which provide an attenuation of at least
12 dB for radio disturbances from 30 MHz to 1 GHz.
3.3 Documentation
Directions are necessary for correct installation of the XR 6000 System. Procedures from each document will
be used and reflect the latest information available at this time.
Not all procedures in this manual apply to all sites. Before you begin installation, cross out the procedures
that do not apply to your site.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.4 Audio and Visual
It is the User’s responsibility to provide the means for audio and visual communication between the Operator
and the patient.
Section 4.0
Description of System
Standard / Advanced
3
1 4
Cabinet
Operator Console WLS
Standard /
Advanced
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 1.0
System Installation Guide
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
(Continued)
6 Install Wall Stand People Required: 2 Minutes to Complete: 50
Remove wall stand from shipping container.
Position and install wall stand according to site plans & drawings, and secure.
Install cassette tray.
Install ion chamber and grid (optional).
Counterweight balance.
11 Attach Warning Labels and Rating Plates People Required: 1 Minutes to Complete: 15
Attach all the warning labels and detent marks.
If your country requires the product rating plate to be in the language of that country, follow the
instructions on document #45474336. Paste the appropriate language label over the English rating plate.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Lead is used in this system to provide required radiation shielding, such as in tube, collimator, please pay
attention and do not touch it directly.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 2.0
Installation Checklist
Pre-Installation Checklist
Delivery Date: Sales Person:
Customer: FDO No.: Room #
Equipment:
2.) Floor is strong enough for intended equipment and mounting methods approved?
8.) Support structures installed for floor and wall mounted equipment?
Interconnections Completed
4.) Flexible, stranded wire provided for System input power connection?
5.) System “feeder” power cables pulled and sufficient length available at disconnect
box for connections?
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
General Completed
1.) Walls and floor clear of all obstructions?
Comments:
Inspection Date(s):
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Installation Checklist
Purpose: Installation checklist to confirm that all critical installation steps have been completed.
3.) Cable shield clamps installed and tightened (how many?, where?).
4.) All mounting bolts installed and tightened (floor and wall).
10.) List of any installation drawing deviations (all deviations should be signed by customer
and reviewed by the installation specialist).
Warning labels
Rating plates
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Item # Item Sign Off
23.) Has system documentation (paper and CDROM) been given to the customer?
24.) Has local physics inspection been completed. Some states/sites may not allow use of
system for patients until this is done.
25.) Has backup of pristine system been performed? (Patient Data Base as well as total
system backup)
Pre-Installation
Installation checklist
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 3.0
Before You Begin
Check all the crates appearances, preventive collision labels and preventive tilting labels.
If the center of the preventive collision label is GREEN, it means the system is OK without any collision
during shippment.
If the center of the preventive collision label is RED, it means the system is not OK with collision during
shippment. Please open the crates to check system carefully.
Green Red
Figure 2-1 Preventive Collision Label
If the center of the preventive tilting label is GREEN, it means the system is OK without any tilting during
shippment.
If the center of the preventive tilting label is RED, it means the system is not OK with tilting during
shippment. Please open the crates to check system carefully.
Green Red
Figure 2-2 Preventive Tilting Label
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 4.0
Integrated Table
4.1 Radiography Table
• Do not discard any packing materials such as envelopes, boxes, bags until all parts are accounted for
against the packing list.
• Check the mechanical conditions and external appearances of all parts for possible damages or missing
items.
• The distribution center or factory must be notified immediately of any damage or shortage of parts.
Note: Unpacking OPEN ME FIRST box (Pink Box) in Crate #1 at first.
Take out the Documents: Pre-Installation Manual (5275600-100), Service Manual (5275601-100), Operator
Manual (5275602-100), and Quick Start (5275603-100). Read Pre-Installation Manual and Service Manual
carefully before system installation and calibration.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Note: To remove the side shipping container successfully, fix the fibulaes after loosen them.
2.) Remove the side shipping container, and table top is bound on it. See Figure 2-5.
Side Shipping Container
with Table Top
3.) Loosen the remaining fibulaes, and remove the top and other sides of shipping containers together. See
Figure 2-6 and Figure 2-7.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Ramps
9.) Demount the two fixed screws, and remove the table front cover.
Chapter 2 - Physical Installation Page 53
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
10.) Demount the four bolts which fixed the table to the crate base.
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DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
11.) Adjust caster bolts to lower the casters down the table base level. See Figure 2-16.
12.) Pull the table down the ramp and to the field.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
13.) Unpack the table top, and take it into the field.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
4.1.2 Installation
1.) Refer to the room layout in Pre-Installation Manual (5275600-100), confirm the location of the table
with the operator, make marks and move the table away.
2.) Drill four holes at the marks, and then clean the holes of all dust and chips.
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DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
Note: Please use 10 drill.
3.) Move the table, let the mounting holes on the table align the holes in the floor, and adjust caster bolts to
upper the casters above the table base level.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
7.) Tighten the anchors to fix the table to the floor.
8.) Demount the three table stop plates (RED color) in the table frame.
9.) Take out all the cables inside the tube stand rail, and route the cables.
Note: Suggest to route the cables from the table food end.
Table Table
Foot Head
End End
10.) Demount the cabinet tray with two screws each side and pull it out.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
Pull Here
Figure 2-28 Pull Out Cabinet Tray
11.) Demount generator cover with four screws and PDU cover with two screws, and put them aside.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
4.2 Tube Stand
4.2.1 Unpacking
• Do not discard any packing materials such as envelopes, boxes, bags until all parts are accounted for
against the packing list.
• Check the mechanical conditions and external appearances of all parts for possible damages or missing
items.
• The distribution center or factory must be notified immediately of any damage or shortage of parts.
1.) Loosen all the 6 fibulaes, and remove the top and sides of shipping containers together. See Figure 2-
30.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
2.) Take out the covers.
3.) Remove the two fixed plates with two bolts each.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
4.2.2 Installation
1.) Demount the rubber bumper and leveling bolt on one side of the tube stand rail.
Note: Suggest to install the tube stand from the table headend (if the cables are routed from the table food end).
Table
Head
End
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
6.) Demount tube stand back cover, connect the tube stand cables (TM1-XS105 cable 5193103, No1
cable 5197244, and Grouding cables 5193106 / 5193107), and remount the back cover.
5139106/5139107
5139103 - XP105
5139103 - XS106
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
8.) Press the tube arm to the appropriate position that are easy to install the tube and collimator, and insert
the carriage fixed bolt again to fix the carriage.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
4.3 X-Ray Tube
Note: For tube instruction, refer to related contents contained in the related specifications.
1.) Loosen the three screws on the tube arm, install the tube fork into it, and screw it tightly. And mount the
cable supporting plate.
2.) Loosen the four screws of the upper clamp of tube fork, and remove the upper clamp of tube fork.
To prevent the clamps from any impact. In case impact occurred, it should be verified that the clamp has
enough strength before installation.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
Upper Clamps
Lower Clamps
Notice the tube installation direction. If the direction is wrong, the tube focal spot will be
inaccurate, and the tube may be falling down if the clamps are loose.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
6.) Adjust the tube to align the RED indication label with 0 degree, and lock the tube.
Locks
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
4.4 Control Box and Collimator
Spacer
Collimator
1.) Demount the two stop plates and take out the collimator flange.
Stop
Plates
Collimator
Flange
Suggest to demount the two stop plates totally, but NOT only loosen them. Or the stop
plates will crash the glass window during collimator installation.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
Glass Window
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
3.) Put the spacer and control box handle between the collimator flange and the tube, and mount them with
the four mounting screws demounted above. See Figure 2-52.
Note: Please install the collimator flange according to the marks on the x-ray tube.
Note: To enhance securites, please daub some Loctite 242 onto the screw thread, and drop some into the
bottom of the hole. But to avoid dropping into the collimator, DO NOT drop too much.
Confirm the screws are tightened.
Daub to the
screw thread
Drop into
the hole
Collimator Flange
Spacer
Control Handle
4.) Mount collimator onto the collimator flange using the two stop plates.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
Note: In order to securely mount the collimator, please add Loctite 242 to the screws on the stop plates.
6.) Route the cable through cable supporing bracket to the tube side.
Note: DO NOT fix the cables on supporting bracket or plate before the cable connections on tube side.
7.) Prior to the connection of the high-voltage cables, remove the old silicone compound on the plug
surfaces with clean dry cloth and check to verify there are as cracks, flaws, or traces of creeping
discharge on the surfaces.
Note: When the traces of creeping discharge are found, be sure toreplace the defective parts. Grinding off the
traces only will not be effective.
8.) Coat the tip of the cable plugs with the silicone compound about five to seven grams, that is, to the extent
the tip is hidden under the heaped up compound. At this time, the side of the cable plug should not be
greased.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
9.) Remove the cap covered the socketof the tube housing and wipe the inside softly with a clean dry cloth.
DO NOT use any chlorinated solvents to clean any parts.
10.) Connect the anode and cathode HV cables (2269002-5) to the X-ray tube.
Check the polarity of HV cables carefully, and DO NOT connect the two HV cables reversedly.
Connect the HV cables in the correct polarity with sufficient care not to produce clearance
between the cable plug flange and the cable socket at the insertion of the plugs. Presence of such
clearance or incomplete silicone compound coating will cause creeping discharge and normal
operation of tube will be disturbed.
11.) Tighten the high-voltage cables solidly to the sockets of the tube housing by the threaded cable flange.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
12.) Demount the tube cover on Anode side.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
15.) Connect the control box cables to the connecting plate, fix the plate onto control box, ty-rap the cables
and fix with a cupule, and mount the control box cover.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
5193107 5197244-E
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
a. Loosen the handles.
b. Install the
control box cover.
16.) Install the cable supporting plate, route and ty-rap the cables, and fix them onto the plate.
Be careful of the cable moving range, and make sure the cable will not be damaged during tube
movement.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
Fix
Supporting Plate
17.) Mount the cable supporting bracket onto the back of the tube stand, put the cables onto the supporting
bracket, but DO NOT fix the cables.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
DO NOT FIX
4.5 Counterweight
Adjust the counterweight by adding or removing couterweight blocks until the up/down operation force is
balanced.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
DO NOT put anything onto the ion chamber or grid. And pay attention to the Ion Chamber and
Grid's orientation.
Note: The fixers installation method is different with different options.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
4.7.1 Install both Ion Chamber and Grid for system with standard Integrated table
1.) Demount the cassette tray side cover and two of the four fixers, and loosen the other two.
Limit
Position Fixer
Cassette Tray
Side Cover
2.) Install the ion chamber and grid, connect table ion chamber (5167409) and 4 m cable (5166493), and
install the cassette tray side cover back.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
Block is in the
lower place
Cable
Routing
5167409
Cassette Tray
Side Cover
Connect to JEDI
Cable
Routing
5166493
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
AEC1
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
4.7.2 Install the Grid Only for system with standard Integrated table
1.) Demount the four fixers.
Limit
Position Fixer
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
Block is in the
upper place
4.7.3 Install the Ion Chamber and Grid for system with advanced Integrated table
For the system with advanced integrated table, the grid was oscillate grid. The installatation should be done
as steps below:
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
1.) Remove the cover A by remove the five screws as fig 2-73 shown.
2.) Loosen the four screws marked with circle in Fig 2-74 which were used to tighten the ion chamber.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
3.) Insert the ionion chamber to the holder as Fig 2-75 shown. Please be care for the orientation of the grid.
2.) Use the cover A dismounted before as ruler to mark the center of the rectangle used to hold the
grid, then adjust the position of ion chamber to make the center of the ion chamber superpose with
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
the center line marked by the cover A. See fig 2-77.
Figure 2-77 Superpose the center of ion chamber and the center of the rectangle
3.) Tighten the four screws removed in step 2 as Fig 2-74 shown.
5.) Route the ion chamber cable as Fig 2-78 shown.
Figure 2-78 Route the ion chamber cable as Fig 2-78 arrow shown
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
6.) Connect the ion chamber cable as Fig 2-79 circle shown.
7.) Insert the cable connections into the holder and mount the cover A.
8.) Put the grid on the ion chamber surface with their center superposed as Fig 2-80 shown. Note the
orientation of the grid.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
9.) Fix the grid with four fixers.
Fixer
2.) Connect and Xray-on Light (pin 4, 6) and Room Door interlock (pin 1, 2) Cables (hospital provide). For
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
details, please refer to Room Power Supply in Chapter 4 of Pre-Installation Manual (5275600-100).
9
8
7
6
5
4
3
2
1
Figure 2-83 Connect Xray-on light and Room Door interlock Cables
3.) If wall stand ion chamber is ordered, connect and route the ion chamber 24 m cable (5166654) and
grounding cable (5193110) to JEDI.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Service Laptop
System Console
AEC1 - Table
Cable Routing
5166654/5193110
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
4.9 Install Cabinet Tray
1.) Install generator and PDU covers, and push cabinet tray to under the table.
Push Here
2.) Fix the cabinet tray to the table base with two screws.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
4.10 Table Top Installation and Leveling
1.) Demount the stopper on one side of the table top, slide the table top onto the table base, and remount the
stopper.
2.) Check the table top leveling. If it is not level, loosen the mounting anchors, and adjust the leveling bolts,
then fix them with washers.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 5.0
System Console
Route the console cables to the control room.
System
Part No. Part Name The Other End
Console
5184620 Handswitch J1 Handswitch
5194292/5241079 RS232 Service Cable / ISP Download Cable J2 Service Laptop
5183903 Console Power Cable J3 PDU - TM3
5182354 JEDI Generator Communication Cable J4 PDU - J1
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
2.) Connect and ty-rap the console cables.
System
Part No. Part Name The Other End
Console
5184620 Handswitch J1 Handswitch
5194292/5241079 RS232 Service Cable / ISP Download Cable J2 Service Laptop
5183903 Console Power Cable J3 PDU - TM3
5182354 JEDI Generator Communication Cable J4 PDU - J1
3.) Demount console stand bottom cover with two screws. Confirm the location of the console with
the operator, make marks and move the console away.
4.) Drill two holes at the marks, and then clean the holes of all dust and chips.
Note: Please use 7 drill.
5.) Move the console, and let the mounting holes on the console foot panel align the holes in the floor.
6.) Insert the supplied two M6 anchors and washers, and hammer the anchors into the holes.
7.) Tighten the anchors.
8.) Mount the bottom cover back.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
Section 6.0
Collimator Alignment
1.) Power up the system. Check LEDs status. Refer to Chapter 4 - Functional Checks - 3.1 System
Power Up.
2.) Move the tube to the lowest position above the table top, open collimator light, confirm the center of the
light field projected by the collimator with an article, such as a screw.
4.) Make sure the bias of the center is less than 3 mm, and make sure the collimator beam can align the
center point of the cassette tray handle.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
Bias in less
than 3 mm
Collimator
beam
Handle Center
Figure 2-96 Collimator Beam Align Cassette Tray Handle Center Point
5.) If the requirements above cannot be met, adjust the three screws on the tube fork to align the collimator.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
Procedures:
Note: Fix the cable inside the tube cover for the system which does not include the DAP meter.
1.) Installing the Chamber in the X-ray Unit
Slide the chamber into the middle level of accessory rails of the collimator till the detent is reached
Figure 2-99 Insert DAP Meter into the middle level of the collimator rail
Figure 2-100 Connect the DAP Meter to the 24V Power Supply
3.) Connect the other end of the connector to the 24V power supply of the PDU. Connection diagram as
below:
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
TURN OFF THE POWER BEFORE CONNECT/DISCONNECT THE CHAMBERDo not connect/
disconnect the chamber to/from the system when the power is turned on. It may
damage the electronics.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
Section 8.0
Standard Wall Stand
8.1 Unpacking
• Do not discard any packing materials such as envelopes, boxes, bags until all parts are accounted for
against the packing list.
• Check the mechanical conditions and external appearances of all parts for possible damages or missing
items.
• The distribution center or factory must be notified immediately of any damage or shortage of parts.
1.) Loosen all the 6 fibulaes, and remove the top and sides of shipping containers together. See Figure 2-
101.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
2.) Take out the covers.
3.) Remove the two fixed plates with two bolts each.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
6.) Install dolly (5241044).
Rear
Front
7.) Adjust caster bolts to lower the casters down the wall stand base level. See Figure 2-106. Pull wall
stand into the field.
Front
Rear
8.2 Installation
1.) Refer to the room layout in Pre-Installation Manual (5275600-100), and confirm the location of the wall
stand with the operator. Move wall stand and its template to the location, adjust caster bolts to upper the
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
casters above the wall stand base level, and let wall stand stand on the template.
2.) Demount the casters.
3.) Adjust the four leveling bolts to level the wall stand top frame and front panel in longitudinal level and
vertical level.
4.) Rotate the tube facing to the wall stand front panel.
5.) Open the collimator light, move the tube from SID 1.5 m to 1.8 m, and make sure that the bias
between the cross hair projected by the collimator and the cross hair in the wall stand front
panel is less than 3 mm in two orthogonal directions.
Note: When the collimator blades are closed to one line, itshould be overlapped with the wall stand cross hair.
Measure the rectangle’s length and width at 1.5 SID and 1.8 SID to make sure the bias is less than 3 mm.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
6.) If the requirements above cannot be met, adjust wall stand location or the four leveling bolts.
7.) Drill two holes through the two holes on wall stand base, and clean holes of all dust and chips.
Note: Please use 10 drill.
8.) Insert the supplied two M10 anchors and washers, and hammer the anchors into the holes.
9.) Tighten the anchors to fix the wall stand to the floor.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
8.4.1 Install both Ion Chamber and Grid for standard wall stand
1.) Demount the wall stand front panel.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Note: If 60 line or 78 line grid is ordered, use the wide edge of the fixers to the bottom and narrow edge to the
top.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.) Connect and route the wall stand ion chamber cable.
Cable Routing
From JEDI
Figure 2-114 Routing Ion Chamber Cables
Cable Routing
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
8.4.2 Install the Grid Only for standard wall stand
1.) Demount the wall stand front panel.
2.) Install the grid.
Note: The side marked as "tube side" should be on the tube side.
Note: If 40 line grid is ordered, use the wide edge of the fixers.
Note: If 60 line or 78 line grid is ordered, use the wide edge of the fixers to the bottom and narrow edge to the
top.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
8.4.3 Install both Ion chamber and grid
1.) Demount the wall stand front panel
2.) Demount the cassette holder with the four screws marked with circle as the Fig below shown.
3.) Pull the the cassette holder out carefully and put it standing on ground.
4.) Demount the top cover of the cassette holder.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
5.) Loosen the four screws used to fix the ion chamber.
Figure 2-118 Loosen the four screws used to fix the ion chamber
6.) Demount the cover at the bottom of the front surface of the cassette holder.
7.) Insert the ion chamber in from the right side of the cassette hold at the orientation as the fig shown below
and route the cable according to the path the arrown shown.
Figure 2-119 Insert the ion chamber into the cassette holder and route the ion chamber cable
according to the path the arrow shown
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
1.) Make the rod perpendicular.
2.) There is a screw hole on the center of the top side and bottom side of the rectangle used to hold
grid. Suppose the line across the two hole point was the FOV center and we can use the cover
dismounted at step 6 as a ruler to mark the line. Adjust the position of ion chamber to make
its center superpose the FOV’s center.
Figure 2-121 Make the center of ion chamber superpose the FOV’s center
10.) Tighten the four screws loosened at step 5 as Fig 2-115 to fix the ion chamber.
11.) Remount the top cover of the cassette holder.
12.) Remount the cassette holder to wall stand.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
13.) Connect the Ion chamber cable and ground cable as below Fig shown.
Figure 2-122 Connect the Ion chamber cable and ground cable
14.) Remount the cover at the bottom of the front surface of the cassette holder.
15.) Remount the wall stand front panel.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
8.5 Counterweight
Note: Load a cassette onto cassette tray before adjust the counterweight.
Adjust the counterweight by adding or removing couterweight blocks until the up/down operation force is
balanced.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
Section 9.0
Final Cover Installation
After system configuration and calibration, ty-rap all the cables, and install the protective covers.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
1.) Loosen the screw on the tube arm protective cover.
2.) Insert SID ruler through the cover, and install the ruler.
3.) Install tube stand side covers, and tighten the tube arm protective cover.
Note: Notice the side covers directions.
The No1 Cable (5197244) should be routed inside the right side cover.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
9.2 Install Table Front Cover
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
Section 10.0
Labels and Rating Plates
Attach English/multilingual labels to overlay the English/Chinese labels attached in factory.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
10.3 Cabinet
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 11.0
Installation Checklist
Purpose: Installation checklist to confirm that all critical installation steps have been completed.
3.) Cable shield clamps installed and tightened (how many, where).
4.) All mounting bolts installed and tightened (floor and wall).
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Item # Item Sign Off
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 12.0
Regulatory Tests and Final Steps
12.1 AEC Tests
12.1.1.1 Overview
At 50kV or more, exposures shall not exceed 600mAs per exposure.
12.1.2.1 Overview
At 50 kV or more, minimum exposures must be less than 16 msec.or less than the time to deliver 5
mAs, whichever time is greater.
12.1.2.2 Procedure
1.) Align the tube with the image receptor. Lateral Detent ON. Select 50kV, AEC (area 1 selected).
2.) Set the SID to 100 cm.
3.) Remove all phantoms.
4.) Acquire an AEC exposure.
5.) Record the exposure time:
Ion Chamber Area 1 _____________ msec
Ion Chamber Area 2 _____________ msec
Ion Chamber Area 3 _____________ msec
6.) Verify that the exposure time is less than 16 msec, or less than 5 mAs.
7.) Repeat the above procedure for each detector in the system.
Record the exposure time:
Ion Chamber Area 1 _____________ msec
Ion Chamber Area 2 _____________ msec
Ion Chamber Area 3 _____________ msec
8.) Verify that the exposure time is less than 16 msec, or less than 5 mAs.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
12.1.3 Reproducibility Of Exposure
12.1.3.1 Overview
• For any specific combination of selected technique factors, the estimated coefficient of variation (CV)
of radiation exposures shall be no greater than 0.05. HHS rejection limit is 0.045.
• Test Equipment: Radiation meter with integrate mode, 3.8 cm thickness of Aluminum.
12.1.3.2 Procedure
1.) Align the tube with the image receptor. Lateral Detent ON.
2.) SID = 100 cm.
3.) For Digital table place 3.8 cm aluminum on the table, center in the collimator light.
4.) Center radiation probe 30 cm above the table top.
5.) Collimate to a field size of 13 cm square.
6.) Select 80 kV, AEC mode and mA such that the exposure will be at least 0.1 second long.
7.) Measure the exposure in mR for each of the 10 exposures. After each exposure, recycle the technique
(switch to other values and then return them to the original values). Also vary the time between
exposures to record any filament heating variations.
Test Results:
Exposure # kV mA Time mR
1 _______ _______ _______ _______
2 _______ _______ _______ _______
3 _______ _______ _______ _______
4 _______ _______ _______ _______
5 _______ _______ _______ _______
6 _______ _______ _______ _______
7 _______ _______ _______ _______
8 _______ _______ _______ _______
9 _______ _______ _______ _______
10 _______ _______ _______ _______
Exposure # kV mA Time mR
1 _______ _______ _______ _______
2 _______ _______ _______ _______
3 _______ _______ _______ _______
4 _______ _______ _______ _______
5 _______ _______ _______ _______
6 _______ _______ _______ _______
7 _______ _______ _______ _______
8 _______ _______ _______ _______
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
9 _______ _______ _______ _______
10 _______ _______ _______ _______
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
5.) Record installation time in Service database.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL<DEFAULT ? FONT>
Section 1.0
Configuration & Calibration List
Section 2.0
Configuration & Calibration Contents
2.1 System Configuration
During the Application screen, press these two buttons for more than 5sec to switch from
Application screen to Configuration screen. If system is at configuration screen, press these two
buttons to switch from Configuration screen to Application screen. At the configuration screen,
operator can configure the Type of Generator, System Power, Table AEC, Wall Stand, Wall Stand
AEC.
1.) Configure the Generator
Press the Patient View button to configure that the generator is Jedi or Djinn.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL<DEFAULT ? FONT>
Press the Patient Size button to configure that system is with Table AEC or not.
Press the Previous Exp Recall button to configure if there is Wall-stand AEC.
Press this button to configure if console will display the Dose or not.
2.2.1 Requirements
1.) Use the larger focal spot of the tube, and the seasoning will be done with the circuit specified
in technical data.
2.) The operating tube voltage and current should be monitored all exposures during this
seasoning operation.
3.) The anode rotation should be utilized at normal speed (3000 or 3600 min-1).
4.) Do not exceed either the generator or the tube ratings.
2.2.2 Procedure
Effecting exposure at near peak potential and current without prior tube warm up will
damage the tube.
To maximize tube life, perform the following tube seasoning procedure.
1.) Provide continuous input of small tube current (Approx.1 mA) and increase the tube voltage
stepwise according to the time of the Seasoning Schedule at installation (See Figure 3-1).
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL<DEFAULT ? FONT>
For any X-ray equipment without the fluoroscopy circuit, perform seasoning of short-time input
from 50 kV.
2.) Use the larger focus, rotate the anode, set the tube current to 50% of the maximum permissible
tube current at maximum tube voltage, apply short-time input once a minute with exposure
time of 0.1s, and increase the tube voltage stepwise.
When unstable, states of the tube current are observed in the course of increasing tube voltage, reduce
the tube voltage to the extent that no variation occurs, and then increase it more slowly than previously.
3.) Stain like impact traces might appear on the X-ray tube target surface by the slight discharge
in the course of the seasoning.
The phenomena are one process to recover the withstanding voltage performance at that time, Even if
unstable states appear in the course of the seasoning, the stable operation is obtained at the maximum
tube voltage of succeeding seasoning, the tube unit can be used without any interference to its electrical
performance.
(The maximum tube testing voltage must be strictly limited to the maximum rated tube voltage of the
tube unit.)
4.) When the X-ray tube unit is used after a dormant period of a week or more, use the tube unit
after performing the Seasoning Schedule at Starting (See Figure 3-1).
5.) Every day morning, when you start to use X-ray tube, you are requested to warm-up the tube
to your necessary high voltage condition for stabilized equipment operation.
a.) At least 80kV (Step 1) is requested for all operation.
b.) Need voltage up to your necessary daily voltage (Step 2 or higher step).
c.) If discharge happened, re-warm up again under the previous condition.
Steps Voltage Current Focus Expose Time Cooling Time after Number of
(condition) [kV] [mA] [sec.] Exposure [sec.] cycle
Note 1: If you use over 120 kV, up voltage by 5 kV to your necessary voltage.
6.) After these seasoning operations are completed, the X-ray tube unit can be used in the usual
way.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL<DEFAULT ? FONT>
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL<DEFAULT ? FONT>
2.3.1 Supplies
None.
2.3.2 Tools
• JEDI service software (the software is a DOS application)
• Console R232 cable (5194292)
• Computer with floppy or CD drive
2.3.4 Prerequisites
Basic knowledge of PC based computer laptop, DOS and usage of Microsoft WINDOWS.
2.3.5 Personnel
1 person.
2.3.6 Time
15 minutes.
2.3.7 Procedure
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL<DEFAULT ? FONT>
• Switch on the Service terminal.
• To run the program:
Under Windows:
- Exit Windows. Restart computer in MS-DOS mode.
- Select Disk Drive from where you want to run the program: C: [enter]
- Change to the new directory
- Type: "ASIAN" [enter] to run the program
The following screen appears:
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL<DEFAULT ? FONT>
The software will load the help screen information contained in Asiane .msg file.
• Wait or press space bar to jump to screen.
The Application screen will appear:
Note: If the serial line to the generator is not operating (e.g.: cable not correctly connected, I/F or kV Control
board down, Generator not ready or powered OFF), further screens will not be displayed and no function
keys will operate. Correct this problem before continuing.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL<DEFAULT ? FONT>
2 : Status area. Displayed by Service Software, Enlighten or blinking key controlled by JEDI
Software.
Display of function keys usable with menu displayed. Commands are remembered in help area:
F3: Increase mA or mAs (3 points or 2 points) F4: Decrease mA or mAs (3 points or 2 points)
F9: Darkness correction + (w/t AEC Cell) F0 (F10): Darkness correction - (w/t AEC Cell)
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL<DEFAULT ? FONT>
SELECTING MAINTENANCE AND APPLICATION MODE; MAJOR KEYS
FROM PROCEDURE TO
APPLICATION MODE Type <ALT> - <S > (Together) SETUP/MAINTENANCE
MODEMENU 3
APPLICATION MODE Type <ALT> - <D > (Together) SETUP/MAINTENANCE
MODELAST MENU OR
SUB-MENU selected.
SETUP/MAINTENANCE From any menu, type <R > (several APPLICATION MODE
MODE times if necessary) or <Q >
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL<DEFAULT ? FONT>
MENU 1
[F1] [F3] [F5] [F7]
HEAT ANOD HIGH AEC
AUTO, AUTO,
3,4,5 3k, 9k
MENU 2
[F3] [F5] [F7]
LIST NEXP DATE
MENU 3
[F1] [F5]
TECH MODE
MENU 4
[F5] [F7]
AEC CAL
MENU 5
[F1] [F7]
RAMS Vx Px.x DSPL
[F1] [F3]
CKS MCL
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL<DEFAULT ? FONT>
(See 2.6 - Automatic AEC Calibration)
2.) Ram - MENU5
RAMS: NVRAm operation & display:
- CKSM: To update Checksum after configuration, calibration, parameter change. (See 2.8
- Checksum Validation)
- MCLR: Clear NVRam memory. Normally not to be used, unless specifically instructed.
Note: Do not use if Data Base backup has not been performed previously.
Vx Px.x: Display generator software version (e.g. P3.3)
DSPL: In Maintenance Mode, to display parameter after exposure using key [Z]
3.) Utilities - MENU2
LIST: To display last recorded error codes (up to 64)
- Last error is viewed with Date and Time
- Function keys allow to scroll down and up
- [Z] to get back to the last recorded error
- Same consecutive error are counted Up in the same line
- [^H ], and [W] to clear error log
NEXP: To view/clear tube and generator recorded tracking Data. Clear must be performed only when
replacing X-Ray tube. Meaning of each parameter is found in Chapter 9 - - Service Tool Job Cards
- Section 2.0 - Tube Replacement Software Procedure.
DATE: To enter / modify the date and time.
4.) Diagnostics - MENU1
HEAT: To exercise Heater/filament function.
- Auto: run fixed current on both filament (if 2 filaments) in sequence on selected tube (If
more than 1).
- L or S: run 3, 4, or 5 Amps on Large or Small Focus.
ANOD: To exercise Rotor function.
- Auto: run rotation cycle in Low Speed then High Speed (If allowed by configuration) on
selected tube. (If more than 1)
- 3k: run one cycle acceleration, hold, break in Low Speed on selected tube (If more than 1)
- 9k: run one cycle acceleration, hold, break in High Speed (If allowed by configuration) on
selected tube (If more than 1)
HIGH: To exercise High Voltage function.
- NoLD: To troubleshoot HV problem, without mA nor rotation with or without X-Ray tube.
Test is run from 80 to max. kV, adjustable from 1 to 60 sec.
- Gate CD Test: to verify operation of the gate command board on the Inverter. Test is run
during 10 sec. At 0 kV.
Note: Requires manual set up. Read related information in diagnostics section.
- ShC INV Tst: To verify operation of inverter with inverter in short circuit. Test is run during
100 msec. At 0 kV.
Note: Requires manual set up. Read related information in diagnostics section.
AEC: To verify operation of AEC board. Refer to diagnostics section.
2.4.1 Supplies
None.
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2.4.2 Tools
• JEDI service software (the software is a DOS application)
• Console R232 cable (5194292)
• Computer with floppy or CD drive
2.4.4 Prerequisites
The service terminal must be configured and software installed (refer to 2.3 - Service Software User
Guide).
2.4.5 Personnel
1 person.
2.4.6 Time
15 minutes.
2.4.7 Procedure
2.4.7.2 Verify
According to the tube used in the installation, verify if 50 kW database loaded for tube E7843X
• The maximum mA displayed on the console must be 630 mA for 80 kV.
The word "Workstation" is incorrectly used and displayed in the JEDI software screens.
"Workstation" actually refers to the word "Receptor".
2.5.1 Supplies
None.
2.5.2 Tools
• JEDI service software (the software is a DOS application)
• Console R232 cable (5194292)
• Computer with floppy or CD drive
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2.5.4 Prerequisites
Service terminal must be configured and software installed. Refer to 2.3 - Service Software User
Guide.
2.5.5 Personnel
1 person.
2.5.6 Time
15 minutes.
2.5.7 Procedure
2.5.7.1 Introduction
Receptor programming uses function keys indicated on screen for the following :
• receptor select,
• tube select,
• define nominal number of exposures for 2-point mode operation,
• AEC : types of chamber and number of pickup fields in each,
• Screen-film combination select, (if only one Select A).
<-
R : Return Q : Exit
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL<DEFAULT ? FONT>
SPE * Anatomic (for RF room)
DIR* Anatomic (for RAD room)
POMU Wall-mounted Bucky (i.e. SG50 or SG70)
SETE Spot-film device technique on remote-controlled table (i.e. Prestilix 1600)
TOPO Tomography Bucky
TOSE Tomography spot-film device technique
POTA Table-mounted Bucky
PULM Pulmorapid
CHAN Film changer
TOCO Special tomographic applications
SECO Spot-film device technique on conventional table
NUME Digital mode
TONU Digital tomography
Use the [ ] and [ ] keys to select.
* For RAD
TECH 1 = DIR
TECH 2 = POTA (TABLE BUCKY with moving grid) or DIR (if fixed grid).
TECH 3 = POMU (with moving grid) or DIR (if fixed grid) or OFF (if no Wall Bucky).
Nominal number
Receptor Tube Tomo tech & time of exposures In Type of AEC
2-point mode
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Suggested values are given below:
DIR N = 2 POTA N = 2
POMU N = 2
Use function keys [F5] and [F6] to select.
4.) Selection of Exposure Chamber
IN1 Ionization chamber 1 (for Table Bucky Receptor POTA).
IN2 Ionization chamber 2 (for Wall Bucky Receptor on - POMU).
Select AEC in or out using function keys [F7] et [F8]. Each chamber corresponds to a specific
technique, i.e. POMU and POTA.
5.) Control Console Function Key assignment
Function keys are assigned using the alphanumeric keyboard ([1] corresponds to function key 1, etc., up
to 8). Use the shift key for numbers 0 to 9.
With the RAD Console only four techniques are available.
The technique selected is shown in reverse video in zone 3.
6.) Selection of screen-film combination used
Keys [A], [B] and [C] are used to select the first, second and third screen-film combinations,
respectively.
The combination selected is displayed in reverse video in zone 2.
Press the key again to cancel a selection.
One combination is always selected. Select Key A for the RAD used screen film combination.
7.) Selection of Number of Pickup Fields
The number of pickup fields of the exposure chamber selected for AEC Mode with ionizing chamber or
II must be keyed in:
[D] middle pick-up field (one),
[F] three pick-up fields.
The number of pick-up fields is displayed in reverse video in zone 3.
8.) Validation
Use [W] to validate all values for a given function appearing on the screen.
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Table 3-1 Receptor Parameters (Example for RAD with Wall Bucky and two ionisation chambers)
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2.6 Automatic AEC Calibration
2.6.1 Supplies
None.
2.6.2 Tools
• Sensitometer
• Densitometer
• Set of five plexiglass plates (5 cm x 25 cm x 25 cm)
For 5 cm, it is 2 inches
OR
• A plastic bucket with a minimum height of 25 cm (for water)
• JEDI service software (the software is a DOS application)
• Console R232 cable (5194292)
• Computer with floppy or CD drive
2.6.4 Personnel
1 person.
2.6.5 Time
1 hour.
2.6.6 Prerequisites
• Working knowledge of service terminal and installed software,
• Service terminal must be configured and software installed,
• Workstation configuration done,
• AEC option must be installed.
2.6.7 PROCEDURE
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• Use the formula below to determine gamma:
Gamma = ( d(f2) - d(f1) ) / log10 (mAs(f2)/mAs (f1))
• If gamma is not between 2 and 3 change or renew the solution
2.6.7.3 Principle
The automation of this calibration is to use the optical density entered after one exposure or four
exposures to predict and propose the parameter for the next exposures. This leads to a reduction
in the number of exposures to run to find mAs, kV and reference AEC for a given optical density.
INIT
KVEF acquisition screen
No
END
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL<DEFAULT ? FONT>
Note: If an error occurs during exposure, reset by pressing key Z - redo the exposure.
• To redo an exposure after entering the optical density, enter "o" for optical density and redo
the exposure.
• To clear optical density, press and hold down the CTRL key, press the H key and enter the
new optical density.
Note: You should back-up the database after all calibration have been done. Refer to 2.9 - Backup and
Restore Database Parameters.
INITIALIZATION
KVEF is the main compensation coefficient for film darkening : its value varies significantly with kV
The MENU4 F7 key of the laptop service enters the calibration menu.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL<DEFAULT ? FONT>
A
Software : first kV step 80kV or next kV step (selected by Key F5-F6
(steps are 80kV, 100kV, max kV, 40kV and 60kV)
Operator : Start a serie of exposures for this kV step
Keys a & B are flickering
NO
Is V flickering ?
YES
Operator : Valid the kV step with V key when flickered
NO YES
Screen key light on?
B
Figure 3-6 KVEF Parameter Acquisition Flow Diagram (Continued)
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End of kvef calibration. If first screen-film See descriptions of time and grid
calibration , select, if needed, time calibrations below
1.) Press T key and input Destination Density, then validates it with W key. Pressing T key
deselect Destination Density. Run the first exposures proposed by the software, develop the
films and measure the optical density. For each exposure, the software records the AEC signal
from the ionization chamber. The operator then selects the exposure number with F1/F2 keys,
enters the associated read optical density with key pad, and validates it with W key.
Note: There is no Beep during the exposure! The laptop Icon will light during X-ray.
2.) When the optical densities have been entered, the software calculate the parameters for the
next exposure regarding the result of the previous ones (AEC signal from ionization chamber
and optical density).
3.) The operator should run the next exposure proposed by the software, develop the film and
measure the optical density. The operator then selects the exposure number with F1/F2 keys
and enters the associated read optical density with the keypad, and validates it with the W key.
The software records the AEC signal from the ionization chamber. At each optical density
entered, the software evaluates if those values permit it to find the mAs0, which provides the
target density for this screen-film combination and the kV. When the mAs0 is found, the
software calculates the KVEF associated, then the V key starts to flicker to ask the operator to
validate the calibration by pressing the V keystroke.
4.) Select another kV and repeat the previous operation for all kV steps
Note: Don't forget to change the phantom thickness when changing kV settings!
When all kV values are calibrated, the software extend the result and calculates the equivalent mAs
(for an optical density equal to the target value) to the kV,mA plan.
At the end of the first screen-film KVEF calibration , the operator selects the KT time calibration with
the V key after the V key has been illuminated.
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1.) Set the plexi or water thickness indicated on the Service Terminal display
2.) Run the proposed exposures (0.5s) develop the film and measure the optical density for each
image. The operator then selects the exposure number with F1/F2/ keys, and enters the
associated read optical density with key pad, and validates it with W key. Repeat the operation
for the other proposed exposures (1s, 2s, 3.2s)
3.) If the mAs for 80kV, 15cm of plexi or water thickness is greater than 2.5mAs, the software
calculates the necessary plexi or water thickness to obtain less than 2.5 mAs. The calculated
plexi or water thickness is displayed..
4.) Set the the plexi or water thickness indicated on the Service Terminal display
5.) Run the proposed exposure (10ms), develop the film, measure the optical density, enter and
validate the value with W key.
The software calculate Ktime parameters.
6.) The operator validates the Ktime calibration with V key. For the first screen-film calibration, the
software then proposes the KF calibration. By_pass it with V key again.
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SID = new SID
Example: mAs0 = 5mAs SID = 1.4
mAs = 5 * (!.4)2 = 10 mAs
Set mAs to 16 for backup.
• Run exposure in AEC
• Develop the film and measure the density
• If the density is not equal to 1, go to MENU 4 AEC (F5)
• Select KG (Key F3)
• Select Grille 2 (Key F5/F6)
• Enter a KG parameter :
- If density is greater than 1, decrease KG value
- If density is smaller than 1, increase KG value
• Redo the same exposure and correct KG if density is not equal to 1.
CHECKSUM VALIDATION
The checksum must be validated at the end of the calibration. See 2.8 - Checksum Validation.
SET KVEF
• Use the function key F1 to select sub-routine KVEF.
SET KT
• Use function key F5 to select sub-routine KG.
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• Use the following keys to select the screen-film combination : A for combination 1, B for
combination 2, C for combination3. The screen-film combination selected is displayed in
reverse video.
• Select time step number with F1/F2 keys. (N = 0 T = 10ms, N = 1 T = 100ms, N = 2 T = 500,
N = 3 T = 1s, N = 4 T = 2s, N = 5 T = 3.2s).
• If necessary, select time with F3/F4 keys.
• Set KTIME to the known value with F9/F10 keys.
• Validate each new setting with the W key.
• Press the R key when the settings have been completed.
SET KG
• Use the function key F3 to select sub-routine KG.
• Use the function keys F5/F6 to scroll grid (grid number corresponds to the ionization chamber
number). Set KG to the known value using F9/F10 keys
• Validate each new setting with the W key
• Press the R key when settings have been completed.
CHECKSUM VALIDATION
The checksum must be validated after settings have been completed; refer to 2.8 - Checksum
Validation.
3.) Program the generator with the following default values for KVEF, KG, KTIME, and KF.
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Menu 4 F5 AEC F1 KVEF
Menu 4 F5 AEC F3 KG
(table) (chestand)
Menu 4 F5 AEC F5 KTIME
(how the film respoonds to Time) 10 100 500 1000 2000 3200
Menu 4 F5 AEC F9 KF
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2.7.3 Final Adjustment
2.8.1 Supplies
None.
2.8.2 Tools
• JEDI service software (the software is a DOS application)
• Console R232 cable (5194292)
• Computer with floppy or CD drive
2.8.4 Prerequisites
Service terminal must be configured and software installed (refer to 2.3 - Service Software User
Guide.
2.8.5 Personnel
1 person.
2.8.6 Time
5 minutes.
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2.8.7 PROCEDURE
Resulting display:
MCLR is used to erase all setup parameters. Function key [F3] corresponding to this function
should not be used.
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2.9 Backup and Restore Database Parameters
2.9.1 Supplies
None.
2.9.2 Tools
• JEDI service software (the software is a DOS application)
• Console R232 cable (5194292)
• Computer with floppy or CD drive
2.9.4 Prerequisites
1.) The service terminal must be configured and the software installed (refer to 2.3 - Service
Software User Guide).
2.) All calibrations must have been completed.
2.9.5 Personnel
1 person.
2.9.6 Time
15 minutes.
2.9.7 Applicability
Setup parameters must be logged after the setup procedure has been completed, or whenever
these parameters are changed. This enables service engineers to key in parameters rapidly, i.e.
when changing the KV Control Board in the event of a battery outage.
2.9.8 Procedure
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2.9.8.2 CPU memory restore
All parameters stored in CPU NVRAM memory must have been saved previously on calibration CD
disk.
The procedure is the same as "Memory backup" except: Hit [F7] to restore memory.
This procedure is also used to down load new software (File type for Database or Software is
automaticaly recognised).
Note: Errors during memory restore may cause unpredictable results. A new transfer is required.
If generator is locked, cycle power and repeat the entire memory restore procedure.
MESSAGE ERROR
Error communication Error during transfer. Try a new transfer from the beginning.
Note: Ensure ASIAN.exe software running under DOS and not
under WINDOWS.
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100cm SID
4.) Take exposure.
5.) Read and take note of the results on dosimeter DoseRef. (unit in mR or μGy), the DAP value
on
the DAP meter DAPviewer (μGy *m2).
6.) Convert dose unit if needed: 1 mR = 8.76μGy, 1μGy = 0.001 mGy
7.) Determine the reference field size (convert unit to m2 if needed) at the dosimeter position
Reference Field size = collimated FOV * (SOD/SID)2
where SOD is distance from tube focal spot to dosimeter upper surface.
8.) Calculate the Reference Dose Area Product DAPRef. = DoseRef. * Reference Field size
9.) Compare the DAPRef. with DAPviewer as following:
(DAPRef. - DAPviewer) / DAPRef.*100%
The acceptable error is less than ±30% when DAP ≥ 5μGy*m2
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Section 1.0
Introduction
Functional Checks describes the procedures necessary to determine whether the XR 6000
system (Refer to Figure 4-1) is operating correctly and performing within specifications.
All the XR 6000 system functions should conform to safety regulations, local codes or other
applicable standards.
• Operational Checks
• Performance Checks
Operational Checks may be performed by the customer or trained personnel. These checks only
indicate that the unit is functioning correctly at an operational level. They do not indicate that the
unit is
performing within specifications.
Performance Checks must be performed by trained personnel only. These checks verify that
the unit is performing to specification. It is recommended to complete these checks during and
after installation, during periodic maintenance, and when the equipment is replaced or modified.
Before performing Functional Checks all System Configuration and Calibrations must be
completed. Refer to Chapter 3 - - Configuraton & Calibration.
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10 3
2
9
4
8
7 6
Figure 4-1 XR 6000 System
Section 2.0
Tools and Test Equipment
In addition to the standard service tool kit the following tools and test equipment will be necessary
to perform the functional checks described in this chapter:
• DVM
• Metric Tape Measure
• KEITHLEY 35080A kV peak meter (or equivalent)
• RADCAL MDH2025 dosimeter (or equivalent) with 20x5-60 probe
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Section 3.0
Operational Checks
3.1 System Power Up
Power up the XR 6000 system, check that all the corresponding LEDs are displaying correctly.
Green
Red
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1 2
6 3 4 6
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3.2.5 X-Ray Tube Tilting
Release the machine lo ck (two), and check the tube can be tilting from forward 20 d egree to backward 30
degree.
Section 4.0
Performance Checks
4.1 Console
1.) Check the buttons functions.
a.) Power up.
b.) Press every button except power up and off button, a beep sound will be heard.
2.) Check the APR Save function.
a.) Change any parameter of the factory default APR database.
b.) Press the APR Save button for more than 3 seconds, and the system console will give a
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
c.) Power off.
d.) Power up.
e.) Check the technique parameters be saved.
3.) Check the APR Restore factory default function.
a.) Press the buttons together for more than 10 seconds. System console will retrieve
the factory default APR database. After the retrieve is done, system console will give a beep sound
to inform the operators.
b.) Power off.
c.) Power up.
d.) Check the technique parameters.
4.2.1 Requirements
The following image is gotten in a plane that is perpendicular to x-ray field. Verify below requirements are
met.
|a1| + |a2| <= 1.7% SID and |b1| + |b2| <= 1.7% SID.
b1
b2
a2
X-ray Field
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be identified from the x-ray film.
6.) Make exposure at 40kV/2mAs with large focal spot.
Note: The mAs value may need change according to the development liquid condition.
7.) Adjust the blades to get x-ray FOV of 300 mm x 300 mm.
8.) Make exposure at 40kV/0.5mAs with large focal spot.
Note: The mAs value may need change according to the development liquid condition.
9.) Develop the film.
10.) Measure the variance between the light field edge and x-ray field edge of the second exposure. For each
edge, record the value into following table.
|b1| + |b2|
Note: If the x-ray field is left shifted, move the flange right.
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Note: If the x-ray field is right shifted, move the flange left.
13.) Re-install the collimator to the moved flange, re-test the misalignment value between x-ray field and
light field.
14.) If the requirement |a1| + |a2| <= 1.7% SID and |b1| + |b2| <= 1.7% SID has been met, make marks onthe
flange, spacer, and tube as below.
Note: Please oriente the collimator flange by referring to the thin and thick lines.
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Note: Please orient the collimator flange by referring to the marks outside.
15.) If the misalignment is not within the system requirements, please repeat step 13) to 14) until the
accuracy is within the specification and then make marks when the accuracy finally meet the
requirements.
4.3.1 Requirements
Mis-alignment of centers of x-ray field and image receptor shall not exceed 1.7% SID. |d1| <= 0.017 SID.
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9.) Check whether it meets the requirement.
d1
After replace the tube or JEDI or some parts in JEDI, please do the tests below from 4.5 to 4.8.
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4.5 Tube Voltage Accuracy
4.5.1 Tools
A calibrated non-invasive kV meter of 2% accuracy or better. KV meter calibration value must be inside the
spec and must be in period of validity Or invasive Dynalyzer or equivalent.
4.5.2 Requirements
Range: 40kVp ~ 150kVp;
Minimum adjusting step: 1kV;
Accuracy: less than or equial to +/-(3%+2 kV+kV meter accuracy)
Note: If measurement with non-invasive kV meter failed, turn to Dynlayzer for accurate measurement.
4.5.3 Procedure
1.) System power up, select radiography mA at 200mA to 630mA, set 100ms, Large focal spot, select
exposure kV as following table.
2.) Take exposure with large spot and record the data of console display. The variance should be met the
requirement as above.
40
80
150
4.6.1 Requirements
Range: 10mA~630mA separate adjustment, 10.0, 12.5, 16.0, 20. 0, 25.0, 32.0, 40.0, 50. 0, 63.0, 80.0, 100 .0,
125.0, 160.0, 200.0, 250.0, 320.0, 400.0, 500.0, 630.0;
Large Spot: 10~630mA;
Small Spot: 10~250mA;
Accuracy: less than or equal to +/-15%.
4.6.2 Procedure
1.) System power up, select three parameter mode (mA,kV,time) on system console. Manually adjust
exposure mA as following table, exposure at 150kV from 10 to 400mA, 80kV for 630mA, set 100ms
exposure time.
2.) Take exposure by handle switch with Large Spot, record the data of console display.
Note: The mA used shall be minimum as allowed and mSec > 20.
10 mA
200 mA
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Setting Value (kV) Test Data @ 80 kV Test Data @ 150 kV Pass/Fail
400 mA N/A
630 mA N/A
4.7.1 Requirements
Range: 1.0ms~6300ms;
Separate adjustment: 1.0, 1.2 5, 1.6, 2.0, 2.5, 3.2, 4.0, 5.0, 6.3, 8 .0, 10.0, 12.5, 16.0, 20.0, 25.0, 32.0, 40 .0,
50.0, 63.0, 80.0, 100.0, 125.0, 160.0, 200.0, 250.0, 320.0, 400.0, 500.0, 630.0, 800, 1000, 1250, 1600, 2000,
2500, 3200, 4000, 5000, 6300;
Accuracy: less than or equal to +/-(10%+1ms).
4.7.2 Procedure
System power up, select radiography exposure parameter 80kV, 100mA. Take exposure and record the data
of console display. The variance should be less than or equal to +/-(10%+1ms).
4.8.1 Requirements
Range: 0.5mAs~630mAs;
Separate adjustment: 0.5, 0.63, 0.8, 1.0, 1.25, 1.6, 2.0, 2.5, 3.2, 4.0, 5.0, 6.3, 8.0, 10.0, 12.5, 16.0, 20.0, 25.0,
32.0, 40.0, 50.0, 63.0, 80.0, 100.0, 125.0, 160.0, 200.0, 250.0, 320.0, 400.0, 500.0, 630;
Accuracy: less than or equal to +/-(10%+0.2mAs).
4.8.2 Procedure
1.) System power up, select two-parameter exposure mode, and select the exposure mAs as following table
at 80kV.
2.) Take exposure and record the data of console display. The variance should be less than or equal to +/-
(10%+0.2mAs).
10
40
63
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4.9 Automatic Exposure Control (AEC) - Optional
If table AEC or wall stand AEC is ordered, enable them through configuration screen of the console.
Warm up or season the tube before exposures of high kV or mA can be taken appropriately.
Section 5.0
HHS Test
Installers must indicate that the combination of installed HHS Certified Components is compatible on Form
F3382 provided in Direction 46-013894, System Field-Test For HHS.
Figure 4-6 System HHS Compliance Compatibility List
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 1.0
Theory
1.1 Glossary
Glossary of terms used in this document:
Term Definition
CPU Control Processor Unit. Microprocessor and peripherals which run the
software/firmware
EPLD Erasable Programmable Logic Device.
EMC Electro Magnetic Compatibility. The EMC function prevents the generator
from polluting the power source.
FPGA Field Programmable Gate Array. It is programmed by the CPU core after
the reset and handles all the exposure control logic including the system
interface real-time lines.
HV RIPPLE High voltage variations due to inverter current pulses. Typically a few
percent.
STATE Software or hardware function which handles the state of a system and
MACHINE authorize to go to the next state upon reception of specific events.
Llr HV power inverter serial resonant current; current in the serial inductor.
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1.2 JEDI HIGH LEVEL BLOCK DIAGRAM
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Section 2.0
Theory Presentation
2.1 Introduction
Jedi is the engineering name for a family of compact high frequency X-Ray generators. This
generator family covers a wide range of applications from mobile equipment up to vascular
systems:
• JEDI 12-25 kW: Mobile applications
• JEDI 24-48 kW: CT applications
• JEDI 32-50 kW: RAD applications
• JEDI 50-65-80 kW: RF applications
• JEDI 100 kW: VASCULAR applications
2.3 Applications
3 Points Mode X X X
2 Points Mode X X X
1 Point Mode X X X
0 Point Mode X X
AEC X X X
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Tomography X X
AET X X
Continuous/Pulsed X X X
Fluoroscopy
Rad Exposures X
Cinema 30 fr/s X
Cinema 90 fr/s X
ABC X X
Variable mA Scans X
Low mA Fluoroscopy X
Legend:
• AEC - Automatic Exposure Control
• AET - Automatic Tomographic Exposure
• ABC - Automatic Brightness Control in fluoroscopy
2.4 Architecture
Refer to Illustration 19: Jedi Generator / Functional Architecture
The Jedi family is composed of 3 elements:
2.4.1 A Kernel
• High voltage chain composed of kV control, HV power inverter and HV tank
• Anode rotation function
• Tube filaments heater function
• Control bus for communication between the functions
• DC bus for power distribution to each function
• Input voltage to DC conversion: AC/DC function
• Low voltage power supply
• Application software, running on the kV control board
These functions are the Jedi core. They are present in all versions of the generator.
A function can be unique for all products, or can have several different releases based on product
specification.
Example: The anode rotation function is available in 2 releases:
• low speed rotation for applications where the tube has a max rotation of 3000 rpm
• high speed/low speed rotation for applications where at least one of the tubes can use 8000-
10000 rpm
The control bus is unique.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
• EMC function
• Grid function (RF, vascular)
• Bias function (RF, vascular)
• Tube management (2 tubes or 3 tubes option)
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.5 A Packaging Architecture
The packaging architecture consists in a set of boxes which can be put together in several ways to
make Jedi fit either in a cabinet, or a console foot, or a table foot. The boxes can also be split in 2
units distant of several meters (example: CT gantry). Refer to Illustration 20.
The boxes normally consist of the following:
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Inverter
Dual Snub LVPS Board
(for TIGER) AC/DC
Tube Board
HV
Gate
Board
+-
CT
Inter KV Control
face Board EMC Filter
(Optional)
Heater Board
System Interface
Rotation Box for the rad
Board product
Tube Grid/Bias
Selection Control
Rotation Rotation
Capacitor Capacitor
(optional)
Auxiliaries Optional
Box Boxes
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 3.0
Technique Factors Measurement Criteria
3.1 kV Accuracies
JEDI emperor: Generator 50kW
Definition: accuracy between operator selection and the peak kV during the exposure.
Radiography:
40kV~150kV range: +/- 3%+/-2kV
3.2 mA Accuracies
JEDI emperor: Generator 50kW
Definition: accuracy between operator selection and the real mean mA during the exposure
(characterized by real kV>75% of the operator selection).
Radiography:
exposures shorter than 40ms (=mA loop setting time): +/- 10%+/-1mA
exposures longer than 40ms (=mA loop setting time): +/- 5%+/-1mA
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
Section 1.0
Exception Handling
JEDI software performs auto-test at power up and continuously monitors the correct operation of its
functions during application. Any malfunction is stored in the JEDI error log. Errors found can only
be reported if the generator is powered on and functional.
1.1 Diagnostics
There are different levels of diagnostics.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Each log shows the following structure:
Simplified Generator Error Error Data associated Number of Date &
error code Phase Class Code with the error code occurrences time
The fields are described in the following paragraphs.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
1 Errors which have no impact on the system operation.
Errors detected in background diagnostics during application. They are referred as "Warning"
errors,
to monitor drifts and used for engineering tracking.
The generator phase remains unchanged.
Errors are stored in the JEDI error log.
2 Errors which are detected by JEDI and that are recoverable automatically without noticeable
effect
on the system, such as error related to recovered tube spits.
The generator phase remains unchanged.
Errors which usually occur during exposure.
3 Errors detected by JEDI during exposure. They stop the exposure and revert the generator into
a safe state.
Error will be reset on Exposure Command release. It will require another Exposure Command to
restart the sequence.
The generator phase is set to "error" until the error is cleared.
4 Errors which are related to any hardware failures, software application or communication errors.
JEDI will revert to a safe state.
If preparation is in progress, it is stopped.
Errors are cleared either by a reset error action from the system (for system having a reset error
mechanism) or by a prep release or by a new prep command.
The generator phase is set to "error" until ther error is cleared.
Application cannot work if errors are persistent.
5 These codes may appear when the generator or tube temperature limits are reached.
The application waits until the thermal information disappears. The error information is
temporary.
The generator phase is set to "error" until the error is cleared.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
10 Tube management
11 Grid
12 Bias
13 AEC
14 Hardware
Section 2.0
Error Codes, Diagnostics & Troubleshooting
2.1 Introduction
This diagnostics section is to introduce the JEDI generator with the following information:
• Power-On diagnostics LED indication.
• List all the potential error codes that can be issued by JEDI Generator.
• Provide error code explanation, potential cause and recommended action.
• List of diagnostics aids and explanation of diagnostics.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
kV control board
S0..................S7
_ oooo
S0.........................S7
The 8 LED's (S0...S7) are lit successively in both directions (Scrolling as indicated by the arrows): the
power up diagnostics are completed, kV control board is up and running.
S0.....................S7
o o o o
One out of two is lit: Data base checksum problem. An error code is logged. Refer to error code
description.
S0.....................S7
o oo
S7, S6, S5 are lit along with either S0 or S1 or S2 (depending of the type of FPGA downOne out of two
is lit: Data base checksum problem. An error code is logged. Refer to error code description.
• When an application error occurs (Not PRD)
e.g: No communication
The simplified error code is displayed on the Leds. They blink; when the error is cleared (by a return to
the standby mode for example), the 8 LEDs are lit successively.
Heater board LED status: (See central listing)
After the power on diagnostics, heater board LEDs DS1 and DS2 are lit successively. Any different
status correspond to an abnormal situation. An error code is logged. Refer to error code description.
Rotation board LED status: (See central listing)
After the power on diagnostics, rotation board LED DS5 is blinking. Any different status correspond to
an abnormal situation. An error code is logged. Refer to error code description.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Simplified Description ErrorClass ErrorCode Description
Error Code
2 0305H FPGA problem (restarting safety signal)
40 Rotation 4 0101H No CAN message received within 5 secs
Error
4 0102H Database not correct
4 0103H Rotation current overload
4 0104H Rotation Openload
4 0105H Rotation Phases unbalanced
4 0106H Rotation Phases error
4 0107H Rotation Inverter permanent overcurrent
4 0108H Rotation command error
4 0109H MAINS_DROP has failed
4 0110H PRD error
4 0111H F0 main frequency problem
4 0149H Unknown Rotation error
50 Heater Error 4 0201H No CAN message received within 5 secs
4 0203H Heater inverter permanent overcurrent
4 0204H Filament permanent open circuit
4 0205H Heater Inverter permanent short circuit
4 0206H Filament too high for Pre-heat
4 0207H Filament too high for Pre-heat
4 0208H Filament too high for Heat
4 0209H Heater command error
4 0210H Current under estimated fork
4 0211H Current over estimated fork
4 0212H MAINS_DROP detected
4 0213H PRD error
4 0214H Stay too long in Boost
4 0215H Filament selection error
4 0216H Measured current while inverter OFF
4 0221H Filament Database not correct
0222H
0223H
0224H
4 0248H Unknown Heater error
0249H
60 Exposure 3 0306H No kV Feedback on anode
errors
3 0307H No kV Feedback on cathode
3 0308H No kV Feedback on anode and cathode
3 0309H kV detected during kV diag
3 0310H kV max detected
3 0311H ILP current not OK
3 0312H ILR current not OK
3 0313H ILR max current detected
3 0314H ILR current timeout
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3 0316H Spit Max error
3 0317H Spit Ratio error
3 0318H kV did not reach 75% after 20ms
3 0319H kV unbalanced detected
3 0320H FPGA problem (safety signal)
3 0323H ILP and ILR currents not OK
3 0401H No mA feedback
3 0402H mA scale error
3 0403H mA accuracy exceeded 5%
3 0504H Inverter Gate Power Supply failed
3 0801H Exposure backup mAs exceeded
3 0802H Exposure backup time exceeded
3 0803H Exp cmd while gene not ready
3 1406H time counter error
3 1407H mAs counter error
3 1408H AEC counter error
3 1409H mAs meter saturated
3 1410H FPGA Locked
70 Power 4 0501H DC bus out of range
Supply
errors
4 0503H Inverter Gate Power Supply error
4 0505H Mains power supply has dropped during exposure
4 0506H DC bus 1 phase precharge error
4 0507H DC bus 1 phase discharge error
4 0549H Unknown LVPS error
4 0553H Detected +160V too high
4 0557H Detected +160V too low
4 0563H Detected +15V too high
4 0567H Detected +15V too low
4 0573H Detected -15V too strong
4 0577H Detected -15V too weak
80 Hardware 4 0180H Rotor board communication problem
error
4 0181H Rotor board has reset
4 0280H Heater board communication problem
4 0281H Heater board has reset
4 0321H kV conversion error
4 0322H kV ref ADC / DAC failed
4 0601H RTL error
4 0602H External CAN bus off
4 0902H tube Fan supply error
4 1402H Internal CAN bus off
4 1403H Connectic Fault
4 1404H FPGA configuration problem
4 1405H Tank sensor problem
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
90 Application 4 0701H Saved RAM checksum pb
errors
4 0702H Software problem
4 0703H Watchdog reset has just occurred
4 0704H Rotor/Heater hold too long
100 Communica 4 0603H Debug screen com error
tion errors
4 0604H Database download error
4 0605H TAV communication error
4 0606H MPC/Madrid communication error
4 1301H AEC communication error
110 Thermal 5 0804H Tank Thermal Error
error
5 0903H Tube exceeded 70degC
120 Manipulatio 5 1500H Tomo brightness error
n error
5 1501H Exposure switch released during exposure
5 1502H AEC cut off error
10 Rotor 1 0151H CAN Domain command number error
Warning
1 0152H CAN Domain request with no transfer init
1 0153H CAN Domain Toggle bit error
1 0154H CAN Domain : less than 2 data to download
1 0155H CAN Domain Abort received & applied
1 0156H Bad index in config upload
1 0157H Tube switch while rotor not off
1 0158H Acceleration cmd while no tube selected
1 0159H Acceleration cmd while database not OK
1 0160H Database download while rotor speeding
1 0161H Acceleration command not OK
1 0162H Rotor acceleration while in error
1 0163H No CAN message received within 4 secs
1 0164H Rotation Inverter overcurrent (< 3 times)
1 0199H Unknown rotation warning
20 Heater 1 0251H Received command is not OK
Warning
1 0252H Heater command not OK
1 0253H No CAN message received within 4 secs
1 0254H Heater inverter overcurrent
(inverter1) (<3 times)
1 0255H Filament open circuit (inverter1) (<3 times)
1 0256H Heater Inverter short circuit (inverter1) (<3times)
1 0257H Tube switch while filaments not OFF
1 0258H CAN Domain command number error
1 0259H CAN Domain request with no transfer init
1 0260H CAN Domain Toggle bit error
1 0261H CAN Domain : less than 2 data to download
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
1 0262H CAN Domain Abort received & applied
1 0263H Database download while heater not cut
1 0299H Unknown Heater warning
25 Low Voltage 1 0550H No more warn +160V too low or too gigh
Power
supply
Warnings
1 0551H Detected +160V too high
1 0555H Detected +160V too low
1 0560H No more warn +15V too low or too high
1 0561H Detected +15V too high
1 0565H Detected +15V too low
1 0570H No more warn -15V too low or too high
1 0571H Detected -15V too strong
1 0575H Detected -15V too weak
1 0599H Unknown LVPS warning
27 Application 1 1401H Saved RAM power supply limit reached
warnings
2.5 Diagnostics
This chapter describes diagnostics tools based on error codes and specific diagnostics.
Before any manual intervention, ensure the main power is off. Apply lock out-tag out procedure for
your own safety when manipulating inside the equipment is required.
GE HEALTHCARE
Page 200
*
LEDs Neon's
*
DC bus, 400 ... 800 V
DS 1
DS 3
DIRECTION 5275601-100, REVISION 10
+ M -
Wednesday, July 4, 2012
*
F1
INVERTER. & LLC. Circuit DS 1 - 15V DC bus, 160V
(120 to 200V)
3:16 PM
+ 15V
Gate Command Board
DS 300
*
LVPS
*
I/F AC/DC NE 1 DS 2
Console PUPT-
or
DS7-6
DS 1, 2
- 15 V
-15V, +15V + - DS 3, 2, 1
AEC + 15 V Rotor +5, -15, +15
kV ctrl Board
- 15 V "VCC": +5V DS 7
N1 (230 V)
*
* + 15 V
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.6.1 Errors
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
40-0106H Rotation phase error 1. Rotation board
The rotation board has detected that the
current in the anode stator does not show the
correct phase shift between main and
auxiliary.
40-0107H Rotation Inverter permanent overcurrent 1. Rotation board
An overcurrent has been detected and 3 2. Tube stator winding in short circuit -> x-ray
restart have been tried unsuccessfully within tube
a single rotation state 3. Wiring incorrect (shorted)
40-0108H Rotation command error. No hardware failure
Rotation board has informed kV control board
that the command was erroneous; this is a
DEBUG error.
40-0109H MAINS_DROP has failed 1. Interference (spikes)
The firmware of the rotation board has 2. Mains drop
detected the mains_drop signal activation 3. Cable or connector contact in DC bus
and transmitted error to kV control between power unit and auxiliary unit
4. Rotation board
40-0110H PRD error Rotation board
Firmware checksum, RAM test and EPLD
access are performed at power up or reset.
40-0111H F0 main frequency problem. Rotation board
EPLD has not applied the inverter start
command.
40-0149H Unknown Rotation error. Software problem
The main software received an error from
rotation board with no error code assocxiated.
Associated data structure:
PRD error:
component failure:
0001H=RAM
0002H=RAM stack
0200H=EPLD
8000H=program checksum
Rotation database error:
2 bytes data, each value points to a specific parameter found as being erroneous
Other errors:
rotation state:
0=inverter OFF
1=acceleration 0 to low speed
2=acceleration 0 to high speed
3=acceleration low speed to high
4=low speed run
5=high speed run
6=high speed to low speed brake
7=brake reverse
8=brake DC
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.6.1.3 Filament Heater errors (Code 50)
Class4 Error code Message/explanation Potential cause
50-0201H No CAN message received within 5 sec's 1. kV Control main software lost
The Heater board has not received any 2. kV control or Heater board driver failure
command from the kV control main software 3. Bad contact on one of the pin on the CAN
for the last 5 sec., interpreted as a loss of bus line connector
communication
50-0203H Heater inverter permanent overcurrent. (SW 1. Heater board
limit)
Issued by the heater board when an
overcurrent has been detected and 3 restarts
have been tried without success within 100
ms
50-0204H Filament permanent open circuit. 1. X-ray tube filament open
Issued by the heater board when an open has 2. Heater to HV tank cable
been detected and 3 restarts have been tried 3. Cathode HV cable or pin contacts
without success within 100 ms 4. Open circuit in filament transformer inside
HV Tank.
50-0205H Heater Inverter permanent short circuit (HW 1. Heater board
limit)
Issued by the heater board when a short
circuit has been detected and 3 restarts have
been tried without success within 100 ms
50-0206H Filament current too high on inverter 1 for 1. Tube Database or calibration
"Pre-Heat" 2. Heater board
This is the result of an integrated value of the
RMS current measurement on Heater board
comparison with max. Tube value in
Database.
50-0207H Filament current too high on inverter 1 for 1. Tube Database or calibration
"Boost" 2. Heater board
Same as above
50-0208H Filament current too high on inverter 1 for 1. Tube Database or calibration
"Heat" 2. Heater board
Same as above
50-0209H Heater command error No hardware failure
Heater board has informed kV control board
that the command was erroneous; this is a
DEBUG error.
50-0210H Current under estimated fork/range Heater board
RMS filament current measurement (every
0.5 msec.) on heater board is too high
50-0211H Current under estimated fork range 1. Open circuit
RMS filament current measurement (every 2. Heater board
0.5 msec.) on heater board is too low
50-0212H MAINS_DROP detected. 1. Interference (spikes)
The firmware of the Heater board has 2. Mains drop
detected the mains_drop signal activation 3. Cable or connector contact in DC bus
and has transmitted error to kV control between AC/DC and auxiliary unit4
. Heater board
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
50-0213H PRD error 1. Heater board
Firmware checksum, RAM test and EPLD 2. No -15V on Heater board
access are performed at power up or reset.
50-0214H Boost too long on inverter 1. May be a loss of communication during boost.
Boost command stayed longer than 400 ms
50-0215H Filament selection error. Heater board
The relay on the Heater board selecting the
filament is in the wrong position with respect
to the selection
50-0216H Measured current while inverter OFF Heater board
Inverter current has been measured while the
inverter was not commanded
50- Filament Database not correct 1. Wrong kV control Database. It can only
0221H The firmware of the heater board has happen at power up.
0222H detected that the Received Database from kV
0223H control contains erroneous data for Tube 1, 2,
3, or 4.
0224H
50- Unknown heater error Software problem.
0248H The main software received an error from
0249H heater board with no error code associated.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.6.1.4 Exposure errors (Code 60)
Class 3 Error Message/explanation Potential cause
code
60-0306H No kV feedback on anode side 1. HV cable short circuit
kV measured <12 kV 0,5 ms after start of 2. HV tank
exposure on anode side only 3. kV control board (less probable)
60-0307H No kV feedback on cathode side 1. HV cable short circuit
kV measured <12kV 0,5ms after start of 2. HV tank
exposure on cathode side only 3. kV control board (less probable)
60-0308H No kV Feedback (on anode and cathode) 1. HV tank
kV measured <12 kV 0,5 ms after start of 2. kV control board
exposure on both anode and cathode.
60-0309H kV detected during kV diagnostics. Improper setup before the diagnostic is run.
KV measured during inverter diagnostics
while no kV must be generated.
60-0310H kV MAX detected kV control
kV reached 160 kV during exposure
60-0311H ILP current not OK. 1. Inverter LC resonant circuit (Inverter coil assy,
The current in the parallel resonant circuit of capa inverter assy.)
the inverter did not rise at the beginning of the 2. Inverter
exposure. 3. kV control
60-0312H ILR current not OK See above
The current in the serial resonant circuit of the
inverter did not rise at the beginning of the
exposure.
60-0313H Inverter max. ILR current detected. 1 HV tank
This is a hardware detection of maximum 2 kV control
current in serial resonant circuit.
60-0314H ILR Current time out. 1. kV control
The current resonant frequency is lower than 2. Inverter
expected 3. Current measurement circuit.
60-0316H Spit Max error. reasonably x-ray tube
kV control has detected the number of tube
spits during exposure has reached the limit
(see theory of operation, software section)
60-0318H kV did not reach 75% after 20 ms. 1. kV control
Indicates that there were no HV ON signal
generated for exposure time count-up
60-0319H kV unbalanced detected. HV tank
Detects that there is more than 12 kV
difference between kV+ and kV -
60-0320H FPGA problem; Safety hit with unknown 1. This may be due to transient interference
reason (Spikes).
No error at the inputs while checking for error 2. SW bug
source.
60-0323H ILP and ILR current not OK 1. Inverter LC resonant circuit. (Inverter coil assy,
No inverter current measures at the capa inverter assy, cabling)
beginning of the exposure 2. Inverter
3. kV control board
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
60-0401H No mA feedback 1. HV tank
mA measurement function: 2. kV control board
kV control has detected no mA feedback 20 3. x-ray tube (filament open)
ms after the beginning of the exposure.
60-0402H mA scale error 1. kV control board
mA has been measured to be either too low 2. default filament currents not correctly adjusted
or too high with respect to mA demand 20 ms 3. HV Tank (improbable)
after the beginning of the exposure
60-0403H mA accuracy exceeded 5% 1. tube spit
(Class 2 Measured mA every 50 msec exceeded 5%
error) of mA demand.This error is logged, but does
not stop the exposure.
60-0504H Inverter Gate Power Supply error 1. Inverter (gate command board)
gate supply voltage has dropped below the 2. kV control board
level required to drive the IGBTs properly 3. Generator input voltage too low or line
impedance too high
60-0801H Exposure backup mAs exceeded 1. Esposure command line stuck to the active
The exposure command last so long that the state
maximum mAs allowed has been reached. 2. kV control board
3. Heater board
60-0802H Exposure backup time exceeded. 1. System
The exposure command last longer than the 2. System-Generator cable
duration that was loaded by the system 3. I/F board: exposure line stuck to the active state
(Backup time + 5%.)
60-0803H Exp cmd while gene not ready. 1. Software bug/problem
generator received an exposure command 2. Cable / communication problem
while not in ready state 3. External cause (Spikes)
60-1406H Time counter error. kV control board
Error found in verifying the counter normal
operation.
60-1407H mAs counter error kV control board
Error found in verifying the counter normal
operation.
60-1408H AEC counter error 1. ION chamber
If there is no AEC feedback in AEC station 2. AEC cable, connection
exposure. 3. AEC board
4. kV control
60-1409H mAs meter saturated. 1. kV control
A check is done on mAs counter operation at
the beginning of exposure and found the mAs
meter with unrealistic value.
60-1410H FPGA locked. 1. Software problem
FPGA detected an error and did not allow 2 kV control
start exposure after exposure command
symbol was received
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.6.1.5 Power supply (Code 70)
Class 4 Error code Message/explanation Potential cause
70-0501H DC bus out if range (<400 or >850) 1. mains problem (Too low or too high)
2. One phase missing at Generator input
70-0503H Inverter Gate Power Supply error (checked at 1. Mains
prep) 2. Cable pb
3. Gate command board (Inverter)
4. kV control
70-0505H Mains power supply has dropped During unknown
exposure
70-0549H Unknown LVPS error Software problem
The main software received an LVPS error
with no error code associated.
70-0553H Detected +160 V too high 1. LVPS
+160 V is higher than 225 V (measured on 2. Heater board
heater board)
70-0557H Detected 1. LVPS
+160 V too low+160 V is lower than 110 V 2. Heater board
(measured on heater board)
70-0563H Detected +15 V too high 1. LVPS open circuit
+15 V is higher than 17.3 V (measured on 2. Heater board
heater board)
70-0567H Detected +15 V too low 1. LVPS open circuit
+15 V is lower than 13 V (measured on heater 2. Heater board
board) 3. rotation (short circuit)kV control (short
circuit) (improbable)
70-0573H Detected -15 V too high 1. LVPS open circuit
-15 V is lower than -17.3 V (measured on 2. Heater board
heater board)
70-0577H Detected -15 V too low 1. LVPS (open circuit)
-15 V is higher than -13 V (measured on 2. Heater board
heater board) 3. rotation (short circuit)
4. kV control (short circuit) (improbable)
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
80-0321H KV conversion error KV control board
KV feedback measured while no KV
generated
80-0322H kV ref ADC / DAC failed KV control board
kV control DAC and ADC capability are
permanently tested for coherency.
80-0601H RTL error (+ associated data to check which 1. system communication power supply (for
of the 4 RTL lines) isolated communications)
Real Time Lines show a wrong state. RTL's 2. system communication cable
are tested on a regular basis in stand by. 3. system interface board
4. system interface to kV control flat cable
5. kV control board
80-0602H External CAN bus off 1. system communication power supply (for
isolated communications)
2. system communication cable
3. system interface board
4. system interface to kV control flat cable
5. kV control board
80-0902H Tube Fan supply error. 1. No 115 V tube cooling supply
Rotation board has detected that a wrong 2. Rotation board
voltage is applied to the tube fan
80-1402H Internal CAN bus off 1. kV control
Can device on kV control board detected 2. Control bus cable
abnormal level on it's 2 line and sent error to 3. Heater or Rotation
the CPU
80-1403H Connection Fault Multiple, but likely improbable.
One of the flat cable connector is not
connected in Generator.
80-1404H FPGA configuration problem. kV control board.
Detected during power up. The kV control
main software cannot load the FPGA.
80-1405H Tank temperature sensor problem. kV controlHV tank
Means that t?„ value of the HV tank is < 10?„C
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
2.6.1.7 Application errors (Code 90)
Class 4 Error code Message/explanation Potential cause
90-0701H NV RAM checksum pb. 1. Database problem
Generator kV control board has detected 2. External cause (Spikes)
corruption in the NV Ram verification (After 3. kV control
power up)
90-0702H Software problem. 1. Software or Database problem.
2. kV control board failure.
90-0703H Watchdog reset has just occurred. 1. Software or Database problem.
This error is logged when the CPU of the kV 2. kV control board failure.
control board is reset by it's Watch Dog timer.
90-0704H Rotation/Heater hold too long. Software problem.
Will pop up if preparation command from the
system is maintained longer than 3 minutes.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.6.1.10 Manipulation errors (code 120)
Class 5 Error code Message/explanation Potential cause
120-1500H Tomo brightness not good Technics (kV, mA) not set at the correct value.
The brightness signal is out of range (+/-20%)
120-1501H Exposure switch released Handswitch has been released before the end
of exposure
120-1502H AEC CUT off error Backup time or mAs too short; AEC did not cut
the exposure
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
0299H Unknown heater warning
25 Low Voltage Power 0550H No more warn +160V too low or too high
Supply Warnings
0555H Detected +160V too low
0560H No more warn +15V too low or too high
0561H Detected +15V too high
0565H Detected +15V too low
0570H No more warn -15V too low or too high
0571H Detected -15V too strong
0575H Detected -15V too weak
0599H Unknown LVPS warning
27 Application 1401H Saved RAM power supply limit reached
warnings This message is the result of a computation
that is made by the software based on the Date
for a period of approximately 7 years
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
System GENERATOR 1. No power on the Perform the troubleshooting in the following way:
does not reply to Generator 1/ kV control Leds S0-S7 are lit successively:
the system 2. EMC filter refer to system communication errors (code 06xx
3. AC/DC- Diode bridge H)
4. Cable between AC/DC 2/ Leds S0-S7 show a specific pattern: refer to
and LVPS PRD errors section
5. LVPS down 3/ Led RESET is lit: board is maintained in reset
6. CAN cable problem either by the system or by a system I/F failure or kV
control failure
7. kV control
4/ Led HALT is lit: replace kV control
8. RAD interface
5/ No Led is lit: verify that +5 V on kV control
9. AEC board
board (J6, pin 2).is present. If yes, replace kV
10. Rotation board control. If no:
11. Heater board 6/ Verify if +15 V/-15 V is present (Leds DS1/
12. Inverter in short circuit DS2).
13. Generator to system If yes:
cable Verify that mains_drop line is not stopping the kV
control software (mains_drop active):
6_1/Check if DS1 LED on LVPS board is lit. If yes,
replace LVPS board.
6_2/Disconnect Heater board control bus cable.
Check if kV control software starts. If yes, replace
Heater board.
6_3/Disconnect Rotation board control bus cable
and connect it directly to LVPS board. Check if kV
control software starts. If yes, replace rotation
board.
6_4/If AEC existing, disconnect AEC cable (J5)
from IF board (J3) cable. Check if kV control
software starts. If yes, disconnect AEC chambers
and connect AEC board to IF board. If kV control
starts, check AEC chambers, else replace AEC
board.
6_5/Disconnect IF board cable (J10). Check if kV
control software starts. If yes, replace IF board,
else: replace kV control board.
if no:
7/ Verify if +15 V/-15 V is present on rotation
board (DS1/DS2) and the 160 V is present on the
heater board (DS3). If yes: check the control bus
cable to the kV control board. If no error, change
the kV control board. If no:
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GENERATOR 8/ Verify if the LVPS DC input is right. If no, check
does not reply to AC/DC fuse and input line
the If yes:
system(Cond't) 9/ disconnect all output cables from the LVPS
board. Verify the +15 V/-15 V/160 V output. If right:
reconnect each board successively to find the one
stucking the 15V to ground. If wrong, replace LVPS
board
3 phases CB1 1. Short circuit on 1/ Disconnect DC bus cables between AC/DC
breaker trips in Generator: and inverter (on AC/DC side)
PDU - IGBT in short circuit 2/ Check if these cables are in short circuit. If yes,
- ACDC or bridge rectifier replace inverter
in short circuit if no,
- EMC filter in short circuit 3/ Remove ACDC board
4/ Check between outputs pins then between
inputs of ACDC board. If short circuit, replace AC/
DC FRU
if no:
5/ Check bridge rectifier, between outputs, if yes,
replace ACDC FRU (including rectifier bridge)
if no:
6/ Check bridge rectifier, between inputs, if yes,
replace ACDC FRU (including rectifier bridge)
if no:
7/ Disconnect AC line input from EMC board.
Check EMC for short circuit between phases. If
short circuit, replace EMC board.
Software or Data 1. After software download: Retry download
base corrupt - Incorrect or uncompleted
download
- Checksum problem
Console display Console power does not PDU DPS1:V1 output should be +5V. Adjust the
malfunction reach the specification potentiometer if needed.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Error codes reporting:
Refer to the troubleshooting table.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Sequence: 1.) Disconnect the HV Tank primary cables from the inverter.
Take care not to disconnect at the same time the parallel inductor cable which is tightened with the HV
Tank primary cables.
Put the short circuit cable (included in the first aid kit) between the two capacitors as shown:
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
0501 kV control or inverter can be faulty
0503 kV control or inverter can be faulty
0504 kV control or inverter can be faulty
0505 Isolation fault between inverter components and ground. Check
inverter inductors. If no faulty component, kV control or inverter
can be faulty
Note 1: Ilp and Ilr currents not detected
1.) Check the -15 V (Led DS1) on kV control board (see central listing). If it is not lit, refer to "other
failures" section. Else:
2.) Power off the Generator. Wait until all neons are off.
3.) Check that the currents transformers (capacitor set) to gate_cmd board cable is correctly connected. If
yes:
4.) Check that the inverter inductors are correctly connected. If yes:
5.) Check that the gate_cmd to HV Tank cable and HV Tank to kV control cables are correctly connected.
If yes, replace the inverter
6.) Reconnect all the cables
Note 2: Ilp current not detected
1.) Power off the Generator. Wait until all neons are off.
2.) Check that the parallel inductor is correctly connected. If yes:
3.) Check that the parallel inductor impedance is 0 Ohms. If no: replace inverter. If yes:
4.) Check that inverter capacitors (capacitors set) are not broken. If yes, replace the capacitor set. Else:
5.) Disconnect the currents transformers to gate_cmd board cable. Check that the parallel current
transformer impedance is 0. If no: replace the capacitor set. Else:
6.) Check that the gate_cmd to HV Tank cable and HV Tank to kV control cables are correctly connected.
If yes:
7.) Disconnect the HV Tank to kV control cable. Check that the impedance between pin 20 and pin 21 of
J2 of HV Tank is 3,3 Ohms. If no replace the inverter. If yes replace kV control board.
8.) Reconnect all the cables.
Note 3: Ilr current not detected
1.) Power off the Generator. Wait until all neons are off
2.) Check that the inductors are correctly connected. If yes:
3.) Disconnect the currents transformers to gate_cmd board cable. Check that the serial current transformer
impedance is 0. If no: change capacitor set. Else:
4.) Check that inverter capacitors (capacitors set) are not broken. If yes, replace the capacitor set. Else:
5.) Check that the gate_cmd to HV Tank cable and HV Tank to kV control cables are correctly connected.
If yes:
6.) Disconnect the HV Tank to kV control cable. Check that the impedance between pin 20 and pin 21 of
J2 of HV Tank is 5 Ohms. If no replace iverter. If yes replace kV control board.
7.) Reconnect all the cables
Note 4: Ilr current resonant frequency is lower than expected
1.) Power off the Generator. Wait until all neons are off.
2.) Check that the inductors are correctly connected. If yes:
3.) Check that the inverter capacitors (capacitors set) are not broken. If yes: replace the apacitor set. Else:
4.) Disconnect the currents transformers to gate_cmd board cable. Check that the parallel current
transformer impedance is 0. If no: change the capacitor set. Else: replace kV control board.
5.) Reconnect all the cables
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.12 AEC diagnostics
Purpose: The purpose of this test is to drive the AEC function in order to identify a faulty AEC, IF or kV control
board FRU or the wrong connection between the AEC board and ion chambers.
Pre-requisites: • application mode without AEC mode is running properly
• kV Control board alive and running: S0-S7 LEDs are lit successively or a combination of them
blink
• cabling between IF board, AEC board and ionization chambers checked.
Test type: Automated, with the use of Service Laptop
Sequence: Select AEC function in menu 1 on Service Laptop.
Press V to run the test.
AEC function is verified through a series of 7 tests as follows:
• AEC return measurement test:
A voltage reference is switched to one input of the AEC select multiplex.
Nominal value of return voltage = 5.24 V
Test 1 is OK if: 4 V < measured value < 6 V
This test is also performed at lower frequency count up:
Test 2 is OK if: 4 V < measured value < 6 V.
• Switching Gain test (x10):
A voltage reference is switched to one input of the AEC select multiplex and count up gain is
applied.
Nominal value of return volatge = 4.76 V
Test 3 is OK if: 4 V < measured value < 6 V.
• AEC ion chamber HV power supply test:
A portion of HV power supply is switched to one input of the AEC select multiplex:
- No cell selected, Test 4 is OK if return voltage measurement is 0 V.
- Select respectively one of the three cells, left, right, middle.
Test 5, 6, 7 are OK if: 1 V < measured value < 3 V.
Error codes reporting:
Error Code Associated Data Conclusion
1111111 (*) None Test OK
Any combination None Test KO = test failed; replace AEC board
0001000 None Communication error:
- Replace AEC board
- If same problem, apart from a DOA board, suspect
IF board then KV Control board.
(*) except for AEC board with serial number: 2184569-X: the resulting error code must be 0001111
(test is OK on this board the HV power supply test is not performed).
For the other error codes, refer to the troubleshooting table.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
• kV control board alive and running: S0-S7 Leds are lit successively or a combination of them
blink
• inverter gate_cmd board DC supply present: DS300 neon is lit
• inverter dual snubber board DC supply present: DS1 neon is lit
• Inverter gate command diagnostic passed without failure
• Inverter in short circuit diagnostic passed without failure
• *) HV Receptacles must be filled with oil if HV cables are removed.
Test type: Manual operation is required.
Sequence: 1.) Power on the Generator
2.) Start the diagnostic and verify:
- error reported on the operator console
- inverter gate_cmd board Leds DS101, DS102, DS201, DS202 are lit: IGBTs gate drive supply is
working properly
3.) Select kV (default = 80 kV) and exposure time (default = 1 sec.).
4.) Press the exposure switch
5.) During the "exposure", verify:
- error reported on the operator console
6.) Release the exposure switch
7.) Power off the Generator
Error reporting:
See Troubleshooting Table.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
7.) During the "exposure", verify:
- error reported on the operator console
- inverter gate_cmd board Leds DS100 and DS200 are lit: IGBTs gate drive is working properly
8.) Release the exposure switch
9.) Power off the Generator
10.) Reconnect the 2 DC bus cables from the AC/DC board (see Central Listing).
Error reporting:
Error Conclusion
DS1 neon lit Check that DC bus cables have been removed
DS300 neon off Check the gate_cmd supply cable between AC/DC and gate_cmd
board
0301/0302/0303/0304/ Check that DC bus cables have been removed.
0309/0310/0311/0312/ If yes, replace kV control board
0313/0314/0319/0323
(H)
0320 if problem persists, replace Kv control board
0501 kV control or inverter fault, replace inverter first
0503 kV control or inverter fault, replace inverter first
0504 kV control or inverter fault, replace inverter first
one of DS101/DS102/ Replace inverter
DS201/DS202 LEDs off
while no error reported
DS100 and/or DS200 Check cabling between kV control, HV Tank and gate_cmd board.
LEDs off If cabling is right, kV control or inverter fault, replace inverter first
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 3.0
Console Troubleshooting & Error Codes
Adjust KV
No Connector of J4 on Yes
KV can be changed?
console is loosing?
Yes
No
8QSOXJ+6FRQQHFWRU
Press the button.
Yes
Is LED (DS4) lighting or Yes Jedi
Replace Power up 15s
flashing on TAV board? troubleshooting
console after power off
No
Replace TAV
board
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.2.2 Memory Error on Console Control Board (C02-0001)
Yes
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.2.3 Membrane Button Error (C02-1000)
Yes
Operation each button.
Check and record which
button is invalid.
Yes
Replace console
main board
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.2.4 JEDI Communication Error (C03-0001)
No
Power off console, then
power on it after 15 sec
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.2.8 Phase Missing (C04-0004)
No
No
Replace console
main board
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.2.10.5 Power Un failure
Power off. Pull out J3 connector from console. Check if there is 24VDC between Pin1 and Pin2 of
Power cable. This is console 24V supplier from PDU. If it does not exist, check PDU. Otherwise,
replace the console main board.
Section 4.0
PDU Troubleshooting
4.1 PDU Troubleshooting
Y
N
N
N
Replace DSP1
Replace F1
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
4.1.2 No EM Lock Power or No Collimator Power
No EM lock power
Check LED1 is light or N Close BK or
or
not hostipital BK
No collimator power
Y
N
Replace EM lock
Y Check DSP2 output is
or Check T2 input is Y
24 V or not Replace T2
Replace Collimator 380 VAC or not
N
N
Replace DSP2
Check CT2 is close or Y
Replace F2
not
Check K1 is close or Y
Replace CT2
not
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
4.1.3 No Generator Power
N
Y
Y
Y
Replace K1
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Counterweight chain 13 months 2.7 Inspect and grease length of chains; replace if
required
Carriage roller bearing 13 months Clean roller bearings and tracks
inspection
Vertical lock 13 months Clean and inspect
GENERATOR
Check generator functions 13 months 2.8 1. Test exposure, including AEC if present
2. Record last error codes
3. Record result on counters
4. Check technique factors
5. Tighten terminals and remove dust
Regrease HV cables and tube 13 months 2.9 Perform the tasks described in Chapter 2 -
cable sockets Physical Installation to regreasing HV cables and
tube cable sockets
Replace NonVolatile RAM on Every 8 Years 2.10 1. Upload database
the kV Control Board 2. Battery replacement
3. Download database
Collimator
Check the collimator 13 months 1. Check the flange.
mounting screws 2. If the collimator mounting screws are
loose, apply LOCTITE onto the screws.
WALL STAND (Optional)
General cleaning and painting As required 2.1 Keep all surfaces clean and touch-up paint chips
Visual inspection 13 months 2.2 Check for defects that would indicate abnormal
wear
Functional checks 13 months 2.3 Perform the tasks described in Chapter 4 -
Functional Checks
Counterweight chain 13 months 2.7 Inspect and grease length of chains; replace if
required
Carriage roller bearing 13 months Clean roller bearings and tracks
inspection
Vertical lock 13 months Clean and inspect
Section 2.0
Preventive Maintenance
The following pages list the preventive maintenance detailed activities.
2.1.1 Supplies
Cleaning liquids and compounds.
Touch-up paint.
2.1.2 Tools
None.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.1.3 Safety Precautions
Remove power from the system before beginning work.
Check that the power is off.
2.1.4 prerequisites
None.
2.1.5 Personnel
1 person.
2.1.6 Time
15 minutes.
2.1.7 Procedure
1.) Remove power from the system.
2.) Carefully clean all surfaces of the system. Note any paint damage as you clean the system.
3.) Apply touch-up paint to any paint-damage areas.
4.) Reapply power to the system.
2.2.1 Supplies
None.
2.2.2 Tools
None.
2.2.4 Prerequisites
None.
2.2.5 Personnel
1 person.
2.2.6 Time
15 minutes.
2.2.7 Procedure
1.) Remove power from the system.
2.) Visually check around the moving parts of the system for any debris, wear or damage. This includes
tabletop, tube stand, XRT mount, collimator moving parts and the wall stand if present.
3.) If any debris, wear or damage is observed, replace or repair the affected areas.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
4.) Reapply power to the system.
2.3.1 Supplies
None.
2.3.2 Tools
None.
2.3.4 Prerequisites
None.
2.3.5 Personnel
1 person.
2.3.6 Time
45 minutes.
2.3.7 Procedure
Follow the functional checks specified in Chapter 4 - Functional Checks of this Service Manual.
2.4.1 Supplies
None.
2.4.2 Tools
Measuring tape.
2.4.4 Prerequisites
None.
2.4.5 Personnel
1 person.
2.4.6 Time
45 minutes.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
2.4.7 Procedure
1.) Control Pedals and Movement Inhibition Buttons
a.) Confirm the control pedal unlocks the table top when depressed and locks the table top in place
when released. Adjust the locks as required if there is inappropriate table motion.
b.) Confirm that each of the 4 movement inhibit buttons on the control panel release the appropriate
lock when depressed and locks the relevant motion when released. Adjust the locks as required if
there is inappropriate motion.
2.) Electrical cables
a.) Remove power from system
b.) Check condition of all cables including cable sheathing, connectors and overall condition; if any
cable damage is noted, replace or repair affected cable
c.) Confirm that the cables are correctly routed
3.) Power and ground cables
a.) Check that power is removed from system
b.) Check condition of all power and ground cables including cable sheathing, connections and overall
condition; if any cable damage is noted, replace or repair affected cable
c.) Confirm that the cables are correctly routed
4.) Connector panel and cable connectors
a.) Check that power is removed from system
b.) Check condition of all interconnection cables including cable sheathing, connections and overall
condition; if any cable damage is noted, replace or repair affected cable
c.) Confirm that the cables are correctly routed
d.) Reapply power when complete
2.5.1 Supplies
Grease.
Light Machine Oil.
2.5.2 Tools
None.
2.5.4 Prerequisites
None.
2.5.5 Personnel
1 person.
2.5.6 Time
45 minutes.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.5.7 Procedure
1.) Surface finish.
Remove the dust from the table top and table topside rails.
2.) Bearings (longitudinal and transversal).
Remove the dust.
3.) Bearing tracks and rails (longitudinal and transversal).
Remove the dust from the bearing tracks and rails. Add the light machine oil on the tracks and rails.
4.) Rubber bumper end stops (longitudinal and transversal).
Verify the bumper stops have no cracks and one fixed tightly.
2.6.1 Supplies
Grease.
Light Machine Oil.
2.6.2 Tools
None.
2.6.4 Prerequisites
None.
2.6.5 Personnel
1 person.
2.6.6 Time
45 minutes.
2.6.7 Procedure
1.) Electrical connector and cable
Confirm properly connected.
2.) Cassette handle assembly, push button and hand holder
Check the push button function. Check the movement with the handle functions.
3.) Bearings and tracks (front and rear)
Remove the dust and add grease or light machine oil.
4.) Rubber bumper and stops
Confirm the bumper and stops have no cracks and are fixed tightly.
5.) Tray
Confirm the pull-in and pull-out movement is smooth.
6.) Cassette size marker and locking assembly
Check the cassette size marker is firmly set and the cassette locking assembly is functional.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.7 Tube Stand and Wall Stand Maintenance
2.7.1 Supplies
Grease.
Light Machine Oil.
2.7.2 Tools
None.
2.7.4 Prerequisites
None.
2.7.5 Personnel
1 person.
2.7.6 Time
45 minutes.
2.7.7 Procedure
1.) Counterweight chain (Tube stand)
Check the chain is fixed tightly.
2.) Carriage roller bearing inspection
Corresponding movement operates smoothly.
3.) Vertical lock
Confirm proper function.
2.8.1 Supplies
Film.
Error-code recording form.
X-ray counter recording form.
2.8.2 Tools
Laptop.
2.8.4 Prerequisites
None.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
2.8.5 Personnel
1 person.
2.8.6 Time
60 minutes.
2.8.7 Procedure
mA accuracy
Run the exposures in table below and check if the mA value on post display (Z key) is between
the min and max value.
If not , run the same exposure 10 times with exposure time set to 12.5ms and then check again.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Press (F3) to select LIST
Press (F5) to select the first error code
Fill the chart below with the error code number
Then use F5 key for following error code.
Refer to diagnostic section (Chapter 6) for fix if necessary.
Clear the Error Log after checking. (Use CTRL and H keys, then confirm with W key).
Simplified Error Code Generator Error Class Data associated Number of Date and
Error Code Phase with the Error Code occurrences Time
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
RX GSF H Cumulated exposure time on Small Focus
2.9.1 Supplies
None.
2.9.2 Tools
None.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.9.4 Prerequisites
None.
2.9.5 Personnel
1 person.
2.9.6 Time
30 minutes.
2.9.7 Procedure
Follow the process specified from Step 7 to Step 11 in Chapter 2 - Physical Installation - 4.3 X-Ray
Tube of this Service Manual.
2.10.1 Supplies
None.
2.10.2 Tools
5.5 nut driver or socket wrench with ratchet.
2.10.4 Prerequisites
Upload the database that is stored in the RAM before starting the replacement procedure
Refer to Chapter 3 - Configuraton & Calibration - 2.9 Backup and Restore Database Parameters.
2.10.5 Personnel
1 person.
2.10.6 Time
45 minutes.
2.10.7 Procedure
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Insert the new Nonvolatile Parameters RAM in its place. Be careful to insert it facing in the same
direction.
This NV RAM contains a LITHIUM CARBON MonoFlouride (LiCFx) battery, used to provide the
battery backup for the static RAM and the time keeper device.Electrical Characteristics: 3 V - 49
mAh type BR 1225.Resend the former component to your local GEMS representative for recycling.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
Section 1.0
Renewal Parts List
Note: Refer to Section 2.0 for information regarding JEDI Generator Renewal Parts.
Item Part No. Description Quantity/
unit
1 5183178 Pioneer console assembly 1
2 5199452 Pioneer console E-board 1
3 5184620 Handswitch 1
4 5182285 TAV board 1
5 5195772 Relay DC24V 1
6 5195778 Power supply 150W 1
7 5195779 Power supply 320W 1
8 5181727 Long electromagnetism brake assembly C (tube stand 1
movement)
9 5182277 Line wheel 2
10 5195615 Circle electrical bracket A (up/down) 1
11 5191715 Tube stand top cover (50kW) 1
12 5181910 Pioneer tube support assembly (without clamps) 1
13 5181374 Tube fork clamps 1
14 5184986 Rotundity electricity brake assembly B (tube rotate) 1
15 5180983 Pioneer tube cover assembly (mechanical parts) 1
16 5215489 Table top 1
17 5184226 Long electricity brake assembly B (table top lognitudinal) 2
18 5184407 Table front cover 1
19 5184488 Long electricity brake assembly A (table top transverse) 3
20 5184750 Lock handle (table cassette tray) 1
21 5184895 Foot Pedal Tweak spring 2
22 5196542 Pioneer WS cassette tray spring kit (spring 5193827, twist 2
spring 5193856)
23 5184245 Wall Stand bottom cover 1
24 5184272 Wall Stand top cover 1
25 5195279 Switch VS10N051C2 1
26 5193099 MC3 MC4 cable 1
27 5193102 MC8 cable 1
28 5260909 Key switch 5
29 5195278 Foot pedal switch 1
30 5196543 Bearing kit 1 GB/T276 6001-2Z(021-0141) + 5181681 6
31 5196544 Bearing kit 2 GB/T276 6001-2Z (021-0141) + 5182435 4
32 021-0103 Bearing GB/T276 6200-2Z 12
33 021-0129 Bearing GB/T276 6203-2Z 2
34 021-0102 Bearing GB/T276 6000-2Z 19
35 021-0122 Bearing GB/T276 609-2Z 3
36 5184698 Bearing outer circle A 4
37 5184364 Nylon outer circle B 12
38 5183903 Pioneer console power cable 1
39 5182354 Pioneer generator console cable 1
40 5212348 Table 78L 10:1 100 cm grid 1
41 2259298-75 Table 60L 10:1 100 cm grid 1
42 5308337 Tube (50kW): Toshiba E7843X 1
43 5213401 Wall stand with 78L 10:1 180 cm grid 1
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
44 2226687 Wall stand with 60L 10:1 180 cm grid 1
45 5189248 Manual collimator 1
46 5136302 Collimator lamp 24V 1
47 5224261 Pioneer PDU breaker 1
48 5224263 Pioneer PDU contactor 50A 1
49 5224276 Pioneer PDU contactor 9A 1
50 5224272 Pioneer PDU Fuse kit 1
51 5224265 Relay MY2J 24VDC 1
52 5224548 NTC board assembly 1
53 5224274 Pioneer PDU transformer 550VA 2
54 5224275 Lose phase monitor 1
55 2259298-85 HV cables (8 m federal standard high voltage cable) 2
56 5167409-1 Table ion chamber (same as VR) 1
57 5167409-2 Wall stand ion chamber (same as VR) 1
58 5184391 Faceplate 1
59 5335073 Tabletop IF board 1
60 5184224 Photo drawer part assembly 1
61 5323823 Bucky Handle Assembly 1
62 5193838 Pioneer WS cassette tray support assembly 1
Note: If the part 5192454 needs replacement, please order tube 5308337.
Item 1 Item 2
Item 39
Item 38
Item 3
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Item 4
Item 7
Item 53
Item 49 Item 48
Item 47
Item 6
Item 50
(F1~F5)
Item 54
Item 52
Item 11
Item 51
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Item 31
Item 33 Item 33
Item 31
Item 30
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Item 9
Item 10
Item 34
Item 46
Item 11
Item 42
Item 45
Item 16
Item 18
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Item 15
Item 28
Item 13
Item 14
Item 12
Two
Four Totally
Four Totally
Item 32
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Item 26
Item 27
Item 17
Item 34, 37
Item 55
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Item 34, 36
Item 34, 36
Item 19
Item 19
Item 35
Item 19
Item 25
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Item 56
Item 57
Item 28
Item 20
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Item 24
Item 34
Item 58
Item 23
Item 61
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Idler Wheel
Eccentric Cam
5.) Reinstall the tube stand.Please refer to Chapter 2 - Physical Installation - Section 4.0 Integrated
Table - 4.2 Tube Stand
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PioneerSM_ENG.book Page 253 Wednesday, July 4, 2012 3:16 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.) Demount the back cover with four screws (two in the back cover, and two in side covers).
Another Screw
5.) Remount back cover, rotate collimator back, and tighten the fix knob.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Note: The collimator uses a special Collimator lamp.When the collimator lamp burns out it MUST be
replaced with the replacement lamp listed in the renewal parts section. Part number 5136302 MUST
be used as a replacement lamp. DO NOT use any other lamp as a replacement bulb as X-ray field
to Light field alignment may not meet HHS requirements.
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PioneerSM_ENG.book Page 255 Wednesday, July 4, 2012 3:16 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
13.) Demount the cable clamp, disconnect the cable, and take out the rotundity electricity brake assembly.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
14.) Replace the brake, seal the cable, and fix it with cable clamp.
15.) Refer to the above steps to re-install the parts.
Note: Please refer to Chapter 2 - Physical Installation - Section 6.0 Collimator Alignment to do alignment.
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PioneerSM_ENG.book Page 257 Wednesday, July 4, 2012 3:16 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.) Demount the handswitch socket off from the handswitch mounting plate.
4.) If console stand is ordered, please demount console off from the console stand. If not, please skip this
step.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
5.) Install the handswitch socket which is demounted before to the mounting plate on the new console.
6.) Connect the related cables.
7.) If console stand is ordered, mount the new console onto the console stand. If not, please skip this step.
8.) Power up.
9.) Switch to configuration mode and set the site’s system configuration.
- 32kW or 50kW
- WS AEC or not
- Table AEC or not
- Have WS or not
- Dose display or not
10.) Retrieve factory default APR database.
11.) Exit configuration mode, and reset system.
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Pull Here
Figure 8-5 Pull Out Cabinet Tray
Push Here
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GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
1.10 Table Top IF Board (5335073) Replacement
1.) The default setting for DIP switch S3 as
Table 8-1
DIP-Switch bit 1 2 3 4
XR6000 On On On On
Table 8-2
DIP-Switch bit 1 2 3 4
XR6000 On On On Off
Section 2.0
JEDI Generator Renewal Parts
2.1 Introduction
This Section provides information for the identification of Renewal Parts for the JEDI 50 R 1T
generator.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2121569 Power bridge 1
2200700 Inverter Coils Mid Power Assy 1
2159419 Non-Volatile parameters RAM 1
2208000 Assy AEC cable 1
2198191 KV Measure - KV Control cable 1
2215903 ROT/LVPS/Heater cable 1
2214511 System cable 1
5133341 Capa Inverter Assy 2
2202419 I/F RAD - AEC cable (option) 1
2202418 KV control - I/F RAD cable 1
2221983 CAN cable 1
2198185 KV Measure - Gate Command cable 1
FRU name
Inverter PW Assembly
2187001 Part number for
Inverter Capa Assembly ordering
2203900
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.4 Jedi 50 R 1T Structure
JEDI 50 R 1T
2212259-2
Module Auxiliaries 50 R 1T
2215808
System cable
2214511
Module Power 50 R 1T
2229597
CAN Cable
2221983
Equipped AC/DC 50 R 1T
2221722
Service Tools
2228546
Interface Module 50 R 1T
2205629-2
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
2.5 Renewal Parts
AC/DC Unit
Interface Unit
Power Unit
Auxiliary Unit
TOP VIEW
Interface
Unit
AC/DC Unit
Jedi Standard
HV Tank
REAR VIEW
Figure 8-7 JEDI 50 R 1T Generator Location of Main Assemblies
Miscellaneous Items:
First aid spares: Services tools
1 short circuit cable Service software, 2227656
1 fuse 15 A 700 VDC RS232 Cable, 2207478
1 fuse 10 A 250 V
10 M4-8 mm screws
10 tie-wraps
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
AC/DC Unit
Interface Unit
Auxiliary Unit
Figure 8-8 JEDI 50 R 1T AC/DC Unit, Interface Unit & Auxiliary Unit
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
A
Non-Volatile parameters
RAM
2159419
FRU: 2
Job Card PM JEDI 15-2
Programmed kV Control
Board
2214606-2
5126994-3
FRU: 1
Job Card D/R JEDI 17-26
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
2.6 Cables
DC_BUS N to INVERTER
DC_BUS P to INVERTER
DC_BUS to Auxiliary
88 Unit (Rotation Board)
DC_BUS to
Power Unit
J1 J3
Not Used 9pts (Gate Command
J4 AEC Board DC_BUS+ Board)
DC_BUS- J1J2J3
PH3PH2PH1 DC_BUS M
Not Used 9
pts
J7 16
pts J5
Not Used PH1
9
pts
J5
Room Door PH2
Interface 9
pts J6 J2&TP2J1&TP1
W22 9pts 9pts PH3
9
pts
J8
EMC Board AC/DC Board
Service
Laptop
25
pts
J9
Console
I/F Board
11
64
J10 J3 pts
16
pts
22
AC/DC Unit
9
AEC1 pts
33
9
AEC2 pts THREE PHASES
Interface Unit + Ground from PDU
From
KV Control
board
Keyed
Connections
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
88
DC_BUS N
DC_BUS P 70 o C
DC_BUS to ACDC Unit J1
to Tube
DC_BUS to ACDC Unit J3
to Tube Rotor
NP
anode cathode 1 1 1
11 9 6 5 4 3 1
CAN 77
55 66 26pts
J1 CF1 CF2
Keyed
Connections
Section 3.0
JEDI Generator Disassembly/Reassembly
3.1 Introduction
This section provides information to dismount and remount FRU (Field Replaceable Unit).
3.2 Tools
Serviceability of Jedi Generator requires the following tools:
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
F I
C
E
a
D G
B H
Digital Multimeter (A)
Phillips Screwdriver (B)
Allen Key (C)
Screwdriver With Interchangeable Socket Head (D)
Long Extension for Ratchet Wrench (E)
Short Extension for Ratchet Wrench (F)
Cutting Pliers (G)
High Voltage Wrench (H)
Ratchet Wrench (I)
Socket Wrench (J)
Hexagonal Head Socket Set (K)
3.3.1 Supplies
None
3.3.2 Tools
• 5.5 mm nut driver or socket wrench with ratchet.
• 3 mm Allen wrench.
• 13 mm socket with ratchet.
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.3.4 Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Upload the database that is stored in the RAM before starting the replacement procedure (refer to
Chapter 3 - Configuraton & Calibration - 2.9 Backup and Restore Database Parameters).
THE WHOLE GENERATOR WEIGHS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.3.5 Personnel
1 person.
3.3.6 Time
1 hour 30 minutes.
3.3.7 Disassembly
1.) To release the Power Unit, follow the instructions of Disassembly / Reassembly procedure of 3.4
Inverter Mid-Power Assembly.
Observe the Caution relating to dangerous voltages, and the Warning relating to the weight of the
generator!
Do not remove the two EMC panels from the top of the Power Unit.
3.) Disconnect the short ribbon cable 2 connecting J2 on the Gate Command board (Inverter Assembly)
to J1 on the KV Measure Board (HV Tank).
4.) Disconnect the wider short ribbon cable 3 connecting J2 on the KV Control Board to J2 on the KV
Measure board (HV Tank).
5.) Using a 13 mm socket wrench, remove the three nuts 4 attaching the primary coil flat cables to the
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
round capacitors located on the shelf just above the KV Control Board.
Take great care not to let screws fall into the HV connector receptacles. Cover them with plastic caps.
6
7.) Remove the 5.5 mm screws: three at the front side 6 (two at right, one at left) and three at the right
side 7 .
8.) At the rear side, remove the eight 3 mm Allen screws 8 which secure the heat sink of the Inverter Mid
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Power Assembly to the HV Tank.
9.) Take off the assembly constitued by five parts: EMC covers, Coils Inverter Assy, Capa Inverter Assy,
Mid Power Assy and KV Control Board. The HV Tank is now free 9 .
3.3.8 Reassembly
Reverse the disassembly procedure to reassemble and replace the unit.
1.) Mount the flat cable J1 on the kV Measure Board of the new HV Tank (refer to (refer to Disassembly
section 2 ).
2.) Reassemble the HV Tank with the other elements of the Power Unit (refer to Disassembly section 9 ).
3.) Mount the eight 3 mm Allen screws to secure the heat sink of the Inverter Mid Power Assembly to the
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
6.) Using the 13 mm socket wrench, connect the primary coil flat cables to the three capacitors 1 ).
The two flat cables with white bands on them go both together on the middle capacitor with the
parallel resonant cable (refer to section Reassembly 2 ).
7.) Reconnect the cable to J3 on the KV Measure Board (refer to section Disassembly 1 ).
Tighten the nuts to 8 N.m (80 kg.cm).
8.) Reconnect the wider short ribbon cable from J2 on the kV Control board to J2 on the kV Measure Board
(refer to section Disassembly 3 ).
9.) Mount the two 5.5 hex head screws securing the cover to the HV Tank on the HV outlet side (refer to
section Disassembly 5 ) and the three screws on the other side (refer to section Disassembly 7 ).
Tighten the screws between 1.5 to 2 N.m (15 to 20 kg.cm).
10.) Mount the Power Unit on the support plate.
3.3.9 Verify
Connect the service laptop (refer to Chapter 3 - Configuraton & Calibration - 2.3 Service Software
User Guide) and proceed to "HV no load diagnostics" to ensure correct operation.
Skip steps "Gate Command and Inverter in Short Circuit" diagnostics.
3.4.1 Supplies
None
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.4.2 Tools
• 5.5 mm nut driver or socket wrench with ratchet.
• 3 mm Allen wrench.
• 13 mm socket with ratchet.
• C-clamp for HV connections.
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.THESE LEDS INDICATE THE PRESENCE OF DANGEROUS
VOLTAGE ON THE POWER SUPPLY CAPACITORS.
Look through the front of the power unit; observe leds ds 1 at the top of the dual snub board
and ds 300 at the right hand end of the gate command board. if either is lit, wait until both
are off before proceeding further.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.4.4 Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.4.5 Personnel
1 person.
3.4.6 Time
2 hours.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.4.7 Disassembly
3
1
1
3
4
4 2 2
TOP VIEW
FRONT VIEW
1 AC/DC UNIT
1 5
2 POWER UNIT
4 3 INTERFACE UNIT
4 AUXILIARY UNIT
2 5 SUPPORT PLATE
3
TABLE
TABLE BUCKY
BUCKY
WALL
WALL BUCKY
BUCKY
DOOR
DOOR
LAPTOP
LAP TOP
CONSOLE
CONSOLE
AEC2
AEC2 AEC1
AEC1
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.4.7.1 Remove the Auxiliary Unit
1.) Disconnect the connectors J2 and J3 and ground cable on the top of the generator 1 .
2.) Remove four 5.5 mm hex head securing screws holding the Auxiliary Unit on the support plate 2 .
3.) Disconnect the flat ribbon cable 3 , without tearing, between the Auxiliary Unit and the Interface
Unit.
4.) Remove the Auxiliary Unit.
2
1
3
1.) The Interface Unit appears after removing the Auxiliary Unit. Release the flat ribbon cable 1 ,making
it sliding along the cover panel 2 of the Interface Unit.
2.) Unscrew twelve 5.5 mm screws that retain the cover panel and remove this one 2 .
3.) On the I/F Rad Board, disconnect the flat wide ribbon cable J10 3 linked to the KV Control Board.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
THE POWER UNIT WEIGHTS 30 KILOGRAMS (66 POUNDS). DO NOT TRY TO LIFT IT
WITHOUT ASSISTANCE.
4.) Unscrew twelve 5.5 mm screws securing the Interface Unit box to the Power box.
5.) Taking care of the flat wide ribbon cable 3 ,remove the Interface Unit box. The components of the
Power Unit appear: coils assembly, capacitors assembly, KV Control Board.
1 2
5 4
1.) On the top of the generator, the two connectors 1 are fixed mecanically on the support plate.
Unscrew connectors screws in order to release the 4 power cables 2 coming from the Power Unit
and the AC/DC Unit.
2.) Remove the screw securing the ground cable on the AC/DC Unit. Disconnect the cable 3 linking the
3.) Remove the four screws 5 on the support plate in order to release the Power Unit. This one is then
free.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
1.) Remove the 5.5 mm hex head screws which secure the two EMC cover panels 1 at each side of the
Power Unit; remove the panels.
2.) With a 10 mm socket wrench with ratchet 2 ,remove the three hex head screws securing the cables
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
Q100C 3 , Q100E and Q200C on the Inverter Mid Power Assembly.
7
A
6
3.) Disconnect flat ribbon cables from J1 and J3 on the Gate Command Board 4 and disconnnect J4 at
the right hand side of the board.
4.) With 10 mm wrench, disconnect the parallel Coil connection from the Current Transformer pass
through 5 and with 13 mm wrench the other connection from the Capacitor Assembly 6 .
5.) Remove the eight 3 mm Allen screws 7 which secure the Inverter Mid Power Assembly to the HV
Tank.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.4.8 Reassembly
1.) Present the new Inverter assembly. Put back the eight 3 mm Allen screws to secure the Inverter Mid
Power assembly to the HV Tank (refer to section 3.4 Inverter Mid-Power Assembly 7 ).
Tighten them firmly to torque 2 N.m (20 kg.cm).
2.) Remount all cables that were removed:
a.) Remount the three Coil cables on the Inverter IGBT's with three 5.5 mm screws.
Tighten them firmly to torque 3 N.m (30 kg.cm).
Mid-Power Assembly 4 ).
c.) Reconnect the DC bus cable to J4 to the right hand side of the Gate Command board.
Top J4
+ -
d.) With the 10 mm screw and flat and lock washer,reconnect the shorter cable of the parallel coil on
the Inverter assembly onto the right hand side current transformer (Ti1/100) pass through. A .
Tighten to 3 N.m (30 kg.cm) torque.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
e.) With the 13 mm screw, with flat and lock washer, reconnect the longer cable of the coil on the
central capacitor (C3UF) of the Capacitor assembly, together with the two primary HV
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Parallel Coil
Q100C Q200C
C C
Q100E
Inverter Assembly
E E
Coil Assembly
+ -
+ DC Ti1/40 Ti1/100 - DC
Capa Assembly
C3UF
HV Tank
4.) Remount the two EMC panels on the top of Power Unit with the 5.5 hex head screws.
Tighten all the cover screws to torque between 1.5 to 2 N.m (15 to 20 kg.cm)
5.) Assemble the Power Unit with the AC/DC Unit on the support plate with 5.5 mm hex head screws. Put
back in place the disconnected cables: ground, DC bus (refer to section 3.4 Inverter Mid-Power
Assembly).
6.) Remount the Interface Unit on the support plate then the Auxiliary Unit. Follow the inverse procedure
indicated in the sections and .
7.) Remount the generator inside the table.
3.4.9 Verify
Run HV LOAD DIAGNOSTIC - "Inverter in Short Circuit Diagnostics" and "Inverter Gate Command
Diagnostic" are not pre-requested.
Verify correct operation on the whole application range.
3.5.1 Supplies
None
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.5.2 Tools
5.5 mm nut driver or socket wrench with ratchet.
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.5.4 Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.5.5 Personnel
1 person.
3.5.6 Time
15 minutes.
3.5.7 Disassembly
The I/F Board Rad is situed in the Interface Unit. To reach this Unit, the Auxiliary Unit has to be
released from the generator. Follow the instructions of 3.4 Inverter Mid-Power Assembly.
1 4
1.) Disconnect the flat ribbon cable 1 and the two cables 2 , if existing, coming from the AEC Board.
2.) Disconnect the flat wide ribbon cable J10 coming from the KV Control Board 3 .
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
4.) Remove the ten 5.5 mm screws 5 securing the Interface Board Rad; remove the board.
3.5.8 Reassembly
1.) Reverse the disassembly procedure to reassemble the unit. Tighten screws to torque between 1.5 and 2
N.m (15 to 20 kg.cm).
2.) Power the system on and verify that the system functions properly.
3.6.1 Supplies
None
3.6.2 Tools
• 5.5 mm nut driver or socket wrench with ratchet.
• 10 mm Allen wrench.
• 13 mm socket with ratchet.
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.6.4 Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
The KV Control board contains a saved memory Database with essentially the following
parameters:
• Tube conf iguration par ameters, AEC calibration parameters, an d Room co nfiguration ( workstation,
AEC, screen film pairs).
• Filament aging variable
• Error og L
• Recorded parameter data
If it is possible, backup database first. Else, the diagram hereafter helps you to determine the action
to take for your situation.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
First
DB Is
Upload
Database Yes Upload No original DB No
Possible? saved?
(*)
Yes
Replace Replace Replace
KV Control KV Control KV Control
SW Download SW Yes SW
No Software Yes OK?
OK? OK?
Yes No No
Download Download
Software Software
Calibrate if
applicable
Reset
Database:
* Date
* Time
* Clear Error
log
Operational
Checks
Save Non
Volatile RAM
Database
3.6.5 Personnel
1 person.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.6.6 Time
45 minutes.
3.6.7 Disassembly
1.) Disconnect the cables from J1, J2 and J3 on the kV Control Board 1 .
2.) Remove the seven 5.5 mm hex head screws which secure the kV Control Board; remove the board 2 .
3.6.8 Reassembly
Reverse the disassembly procedure to reinstall the KV Control board and the Interface Unit.
Tighten 5.5 mm screws to torque between 1.5 and 2 N.m (15 to 20 kg.cm).
3.6.9 Verify
1.) Connect the Service Laptop (refer to Chapter 3 - Configuraton & Calibration - 2.3 Service Software
User Guide).
2.) Reapply power and verify that the 8 LEDs on KV Control board are scrolling.
3.) Verify software version (service floppy, menu 5)
- If it corresponds to the software version on the floppy delivered with the equipment (or upgraded
by FMI), proceed to Database Restore (refer to Chapter 3 - Configuraton & Calibration - 2.9
Backup and Restore Database Parameters).
- If not, download thesoftware and proceed toChapter 9 - Service Tool Job Cards - Section 1.0
Software Download / Upgrade.
4.) Restore Database (refer to Chapter 3 - Configuraton & Calibration - 2.9 Backup and Restore
Database Parameters).
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
- Up-to-date database if available
- Most recent or originally saved Data Base if available
- Default one from the floppy delivered with the equipment in the Service Tool set.
Alternately, you may try to swap the NVRAM chip (U32) from the former to the new KV Control
board to keep all the parameters. Refer to Chapter 7 - Planned Maintenance - 2.10 Replace
Generator NonVolatile Parameters RAM“Replace Non Volatile Parameters RAM” JobCard. If this
chip is not involved in the failure or the cause for replacement, it will allow to keep up-to-date data.
5.) Calibrate:
- Perform several exposures on both focus in several workstation, with exposure time longer than
12.5 ms.
If default database was restored, it is necessary to resume room set up and AEC calibration (if
present) (refer to Chapter 3 - Configuraton & Calibration - 2.6 Automatic AEC Calibration). Then
perform the checksum (refer to Chapter 3 - Configuraton & Calibration - 2.8 Checksum Validation).
6.) Save Database on the service floppy delivered with the equipment (refer to Chapter 3 - Configuraton
& Calibration - 2.9 Backup and Restore Database Parameters).
3.7.1 Supplies
None.
3.7.2 Tools
5.5 mm nut driver or socket wrench with ratchet.
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.7.4 Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.7.5 Personnel
1 person.
3.7.6 Time
45 minutes.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
3.7.7 Disassembly
4.) Remove the four 5.5 mm screws securing the AC/DC Unit to the support plate 4 . The AC/DC Unit
is now free 5 .
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.7.7.2 Remove the EMC Board
1.) Remove ten 5.5 mm hex head screws which retain the cover. Remove that one.
2.) Remove the three nuts 1 securing the phase cables and three screws 2 retaining the EMC board to
the rectifier block.
3.) Unscrew nine 5.5 mm hex head screws 3 and remove the EMC Board 4 .
3.7.8 Reassembly
Reverse the disassembly procedure to reinstall the EMC board.
Tighten 5.5 mm screws to torque between 1.5 and 2 N.m (15 to 20 kg.cm).
Ensure that U1 screw is tighten to the torque between 1.5 and 2 N.m (15 to 20 kg.cm). Refer
to Disassembly 5 .
Remount the generator inside the table.
3.7.9 Verify
Reapply power and verify the presence of 3 phases.
Verify that the system functions correctly.
3.8.1 Supplies
None.
3.8.2 Tools
• 5.5 mm socket, with ratchet if possible (to remove cover and board)
• 10 mm socket with ratchet (to remove DC and rectifier cables)
Chapter 8 - Renewal Parts Page 289
PioneerSM_ENG.book Page 290 Wednesday, July 4, 2012 3:16 PM
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
• Large Philips screw driver (to remove cables from the rectifier block).
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
1.) Insure that the neon (orange) indicator light on the board has gone out.
2.) Be careful touching components on this board; some become very hot.
3.) To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.8.4 Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.8.5 Disassembly
Note: The AC/DC 3 Phases Mid Power Assembly is made up of two main elements: AC/DC Board 3
Phases and Rectifier Block 3 Phases.
4.) Remove the four 5.5 mm screws securing the AC/DC Unit to the support plate 4 . The AC/DC Unit
is now free 5 .
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.8.5.2 Remove the AC/DC Board
1.) Remove fourteen 5.5 mm hex head screws which retain the cover. Remove that one.
2.) Remove the two DC cables fastened with 10 mm nuts on the board 1 .
3.) Remove two screws retaining the AC/DC board to the rectifier block 2 .
4.) Remove seven 5.5 mm hex head screws 3 and lift out the AC/DC Board 4 .
1.) The Rectifier Block 1 appears after removing the EMC Board (refer to 3.7 EMC Board 3 Phases)
and the AC/DC Board.
2.) With the Allen key 3 mm, unscrew the 2 screws 2 holding the rectifier to the chassis and remove the
block.
3.8.6 Reassembly
1.) Reverse the disassembly procedure to reinstall the AC/DC 3 PH Mid Power Assembly and the EMC
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Board.
2.) Tighten the 10 mm cable retaining nuts to 3 N.m (30 kg.cm), and the 5.5 mm hex head screws to 1.5 to
2 N.m (15 to 20 kg.cm).
Verify that the + and - DC Bus cables are not reversed to prevent damage to the Inverter (Refer
to section Disassembly 1 .
The Rectifier Block has to be placed with the two poles in regard of the AC/DC Board (Refer to
section Disassembly 1 .
Be careful to preserve the special grease that is spread between the Rectifier Block and the chassis.
This grease, called: Conductive Surface Compound, provides both thermal and electrical
conductivity that is important in reducing failure of the rectifier.
3.) Remount the generator inside the table.
3.8.7 Verify
Reapply power and verify that the system functions correctly.
3.9.1 Supplies
None.
3.9.2 Tools
• 5.5 mm nut driver or socket wrench with ratchet.
• 3 mm Allen wrench.
• 13 mm socket with ratchet.
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.9.4 Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.9.5 Personnel
1 person.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
3.9.6 Time
2 hours.
3.9.7 Disassembly
THE POWER UNIT IS NOW FREE BUT IT WEIGHTS 30 KILOGRAMS (66 POUNDS). DO NOT
TRY TO LIFT IT WITHOUT ASSISTANCE.
1.) On the Power Unit, remove the 5.5 mm hex head screws 1 which secure the L-shaped EMC cover
2.) With a 10 mm socket wrench with ratchet 3 , remove the three hex head screws 4 securing the
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
cables Q100C, Q100E and Q200C on the Inverter Mid Power Assembly.
7 7
6 6
3.) Remove the 10 mm screw 5 on the left current transformer Ti1/40 pass through, top of the Capacitor
assembly. Retain the washers and release the cable.
4.) Disconnect the two cables linking coils to capacitors atright and left 6 Use a socket wrench to remove
screws.
5.) On each side 7 , remove one 5.5 mm screw holding the coils support.
3.9.8 Reassembly
1.) Present the new Inverter Coil assembly and mount one 5.5mm hex head screw on each side ofthe frame
to hold the Coil assembly (refer to 3.9 Inverter Coil Mid Power Assembly removed 7 .
Tighten to torque between 1.5 to 2 N.m (15 to 20 kg.cm)
2.) Remount all cables that were removed.
a.) Remount the three Coil cables on the Inverter Mid Power Assembly (IGBTS) with three screws
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
1 . There is a locking washer between the screws and the cable.
c.) Using a socket wrench, connect the two cables linking coils to capacitors at right and left (refer to
section Disassembly 6 .
Tighten to torque between 1.5 to 2 N.m (15 to 20 kg.cm).
3.) Refer to Disassembly / Reassembly procedure for 3.4 Inverter Mid-Power Assembly.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
3.9.9 Verify
It is recommended to perform the “No load HV“ diagnostics test. “INVERTER GATE” and
“INVERTER in Short Circuit ” diagnostics are not pre-requested.
Verify correct operation on the whole application range.
3.10.1 Supplies
None.
3.10.2 Tools
• 5.5 mm nut driver or socket wrench with ratchet.
• 10 mm allen wrench.
• 13 mm socket with ratchet.
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.10.4 Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.10.5 Personnel
1 person.
3.10.6 Time
3 hours.
3.10.7 Disassembly
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
THE POWER UNIT IS NOW FREE BUT IT WEIGHTS 30 KILOGRAMS (66 POUNDS). DO NOT
TRY TO LIFT IT WITHOUT ASSISTANCE.
1
2
1.) On the Power Unit, remove the 5.5 mm hex head screws 1 which secure the L-shaped EMC cover
2.) Remove the cable from connector J1 3 on the Gate Command Board.
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DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
3.) Disconnect the Filament cable J3 4 from the HV Tank.
6 5 6
8 8
4.) Remove the 10 mm 5 and 13 mm screws 6 on the top side , and the 13 mm screws 7 on the lower
side of the Capacitor assembly. Release the cables.
5.) Remove the four left and right 5.5 mm screws 8 holding the Capacitor assembly.
3.10.8 Reassembly
1.) Present the new capacitor assembly.
2.) Mount two 5.5 mm hex headscrews to hold the Capacitor assembly (refer to section Disassembly 8 ) ).
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.) Reconnect the cable J1 on the Gate Command Board (refer to section Disassembly 3 ).
4.) Attach the shorter cable (parallel coil) on the upper right current transformer (Ti1/100) pass
through with a 10 mm screw 1 and its washers (refer to section Disassembly 5 . Tighten to torque
3 N.m (30 kg.cm).
5.) Remount the DC+ cable and the corresponding serial coil cable together on the upper left side of
the capacitor assembly with a 13 mm screw and its washers (refer to section Disassembly 6 . Tighten
to torque 8 N.m (80 kg.cm).
6.) Remount the DC- cable and the corresponding serial coil cable together on the upper right side of
the capacitor assembly with a 13 mm screw and its washers (refer to section Disassembly 6 . Tighten
to torque 8 N.m (80 kg.cm).
7.) Remount the remaining serial coil cable to the upper left current transformer (Ti1/40) pass through
with a 10 mm screw 1 and its washers (refer to section Disassembly 5 . Tighten to torque 3 N.m
(30 kg.cm).
8.) Run the ”INVERTER IN SHORT CIRCUIT” diagnostic:
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Use the illustration below to check the connections are right:
Parallel Coil
Q100C Q200C
C C
Q100E
E Inverter Assembly
E
Coil Assembly
+ -
+ DC Ti1/40 Ti1/100 - DC
Capa Assembly
c.) Reassemble the Power Unit with AC/DC Unit, Interface Unit and Auxiliary Unit (refer to 3.4
Inverter Mid-Power Assembly).
d.) Run “inverter short circuit diagnostics”.
9.) After ”INVERTER SHORT CIRCUIT” diagnostics, disassemble the Auxiliary Unit and the Interface
Unit (see section Disassembly). Remove the short circuit cable.
10.) On the central capacitor (C3UF), attach together the two flat wires of the primary coils of the HV
transformer that have a white ring 2 and the longer wire of Parallel Coil with a 13 mm screw and
its washers. Tighten to torque 8 N.m (80 kg.cm).
3 3
11.) Mount the two remaining flat cables 3 from the HV Tank with 13 mm screws and their washers
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DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
underneath the capacitor assembly, one on the left side, one on the right side.
12.) Reconnect the Filament cable J3 on the HV Tank (refer to section Disassembly 4 .
13.) Mount the two last remaining 5.5 mm hex head screws on the left and right side of the frame (refer to
section Disassembly).
Tighten to torque 1.5 to 2 N.m (15 to 20 kg.cm).
14.) Reassemble the Power Unit. Mount it with the AC/DC Unit, the Interface Unit and the Auxiliary Unit
on the support plate (Refer to 3.4 Inverter Mid-Power Assembly).
3.10.9 Verify
It is recommended to perform the “No load HV“ diagnostics test. Verify correct operation on the
whole application range.
3.11.1 Supplies
None.
3.11.2 Tools
5.5 mm hex nut driver or socket wrench with ratchet.
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
1.) Insure that the Neon N1 (orange) indicator light on the LVPS Board has gone out.
2.) Be careful touching components on the LVPS Board. Some become very hot.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.11.4 Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.11.5 Personnel
1 person.
3.11.6 Time
15 minutes.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.11.7 Disassembly
1.) Disconnect the connectors J2 and J3 and the ground cable on the top of the generator 1 .
2.) Remove four 5.5 mm hex head securing screws 2 olding the Auxiliary Unit 4 on the support plate
5 .
3.) Disconnect the flat ribbon cable 3 without tearing, between the Auxiliary Unit 4 and the Interface
Unit 6 .
4.) Remove the Auxiliary Unit.
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DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
3.11.7.2 Remove the LV Power Supply Board
1.) The Auxiliary Unit being free, unscrew ten 5.5 hex head screws and remove its cover.
2.) Disconnect the 3 cables 1 , 2 , 3 from the LV Power Supply 3 Phases board 4 .
3.) Unscrew the six 5.5 mm hex head screws and remove the LV Power Supply 3 Phase Board 4 .
3.11.8 Reassembly
Reverse the disassembly procedures to reinstall the LV Power Supply 3 Phases Board.
Verify that the following cables are not reversed before power ON (refer to section 3.11.7.2
Remove the LV Power Supply Board:
3.11.9 Verify
Verify that the system functions correctly.
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3.12 Filament Board 1 INV
3.12.1 Supplies
None.
3.12.2 Tools
5.5 mm hex nut driver or socket wrench with ratchet.
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
1.) Insure that the Neon DS3 (green) indicator light on the Filament Board has gone out.
2.) Be careful touching components on the Filament Board . Some become very hot.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.12.4 Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.12.5 Personnel
1 person.
3.12.6 Time
15 minutes.
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DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
3.12.7 Disassembly
1.) Disconnect the connectors J2 and J3 and the ground cable on the top of the generator 1 .
2.) Remove four 5.5 mm hex head securing screws 2 holding the Auxiliary Unit 4 on the support
plate 5 .
3.) Disconnect the flat ribbon cable 3 , without tearing, between the Auxiliary Unit 4 and the
Interface Unit 6 .
4.) Remove the Auxiliary Unit.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.12.7.2 Remove the Filament Board
1.) The Auxiliary Unit being free, unscrew ten 5.5 mm hex head screws and remove its cover.
2.) Disconnect the ribbon cable 1 between the Filament Board 4 and the LVPS Board 5 .
3.) Unscrew the six 5.5 mm hex head screws and remove the Filament Board 1 INV 4 .
3.12.8 Reassembly
Reverse the disassembly procedures to reinstall the Filament Board 1 INV.
Verify that cables CF4 (160 V) and CF3 (0 V) 2 are not reversed before power ON (refer to
section 3.12.7.2 Remove the Filament Board).
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Remount the auxiliary unit on the generator support plate.
Remount the generator inside the table.
3.12.9 Verify
Verify that the system functions correctly.
Run Heater Function Diagnostics.
3.13.1 Supplies
None.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.13.1.1 Tools
5.5 mm hex nut driver or socket wrench with ratchet.
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
1.) Insure that the Neon DS7 (orange) indicator light on the Rotor Board has gone out.
2.) Be careful touching components on the Rotor Board. Some become very hot.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.13.3 Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.13.4 Personnel
1 person.
3.13.5 Time
15 minutes.
3.13.6 Disassembly
1.) Disconnect the connectors J2 and J3 and the ground cable on the top of the generator 1 .
2.) Remove four 5.5 mm hex head securing screws 2 holding the Auxiliary Unit 4 on the support
plate 5 .
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.) Disconnect the flat ribbon cable 3 , without tearing, between the Auxiliary Unit 4 and the
Interface Unit 6 .
4.) Remove the Auxiliary Unit.
1.) The Auxiliary Unit being free, unscrew ten 5.5 mm hex head screws and remove its cover.
2.) Disconnect the ribbon cable 1 between the Rotor Board High Speed 4 and the LVPS Board
3.) Unscrew two 5.5 mm hex head screws that are in holes 3 below the surface of the board and that
secure an IGBT.
4.) Unscrew the eight 5.5 mm hex head screws and remove the Rotor Board High Speed 4 .
Be careful to preserve the special grease that is spread between the IGBT and a heat sink
under the Rotation Board. This grease, called "Conductive Surface Compound", provides
both thermal and electrical conductivity that are important in reducing failure of the IGBT.
3.13.7 Reassembly
Reverse the disassembly procedure to reinstall the Rotor Board High Speed.
Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Ensure that cables are correctly connected. Ensure that marks on the cables match the
marks on the board.
Remount the cover. Tighten the 5.5 mm hex head screws to 1.5 to 2 N.m (15 to 20 kg.cm).
Remount the auxiliary unit on the generator support plate.
Remount the generator inside the table.
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DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
3.13.8 Verify
Verify that the system functions correctly.
Run Heater Function Diagnostics.
3.14.1 Supplies
None.
3.14.2 Tools
5.5 mm nut driver or socket wrench with ratchet.
BEFORE ANY MANUAL INTERVENTION, ENSURE THE MAIN POWER IS OFF. APPLY LOCK
OUT - TAG OUT PROCEDURE FOR YOUR OWN SAFETY WHEN MANIPULATING INSIDE THE
EQUIPMENT IS REQUIRED.
To protect the circuit boards, do not forget to wear the antistatic bracelet.
3.14.4 Prerequisites
Remove the generator from the table and put it on its bottom side on the floor or on a work bench.
THE WHOLE GENERATOR WEIGHTS 63 KILOGRAMS (139 POUNDS). TWO PEOPLE ARE
REQUIRED TO CARRY IT.
3.14.5 Personnel
1 person.
3.14.6 Time
10 minutes.
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DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
3.14.7 Disassembly
1.) Disconnect the connectors J2 and J3 and the ground cable on the top of the generator 1 .
2.) Remove four 5.5 mm hex head securing screws 2 holding the Auxiliary Unit 4 on the support
plate 5 .
3.) Disconnect the flat ribbon cable 3 , without tearing, between the Auxiliary Unit 4 and the
Interface Unit 6 .
4.) Remove the Auxiliary Unit.
1.) After removing the Auxiliary Unit, the Interface Unit appears. Release the flat ribbon cable 1 ,
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DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
2.) Unscrew twelve 5.5 mm screws that retain the cover panel and remove this one 2 .
4 6
8
3.) Disconnect the flat ribbon cable from J5 3 between the I/F Board RAD 7 and the AEC Board 8 .
4.) Disconnect the connectors J2 4 and J1 5 and Test Points TP1 and TP2 6 on the AEC Board.
5.) Remove the six 5.5 mm screws securing the AEC Board 8 .
3.14.8 Reassembly
Reverse the disassembly procedure to reassemble the unit. Tighten screws to torque between 1.5
and 2 N.m (15 to 20 kg.cm).
3.14.9 Verify
Reapply power. Proceed to ”AEC diagnostics” to ensure correct operation.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 1.0
Software Download / Upgrade
1.1 Supplies
None.
1.2 Tools
• JEDI service software (the software is a DOS application)
• Console R232 cable (5194292)
• Computer with floppy or CD drive
1.4 Prerequisites
Basic knowledge of PC based computer laptop, DOS and usage of Microsoft WINDOWS.
1.5 Personnel
1 person.
1.6 Time
15 minutes.
1.7 Procedure
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DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
It is necessary to load those files on the hard disk drive and run them; they will unzip and create
other files that you will use.
• Double click on the JEDP424B.exe file, and verify that the new file is created.
3.) Press button together more than 5 seconds to enter the HUB model;
4.) Restart the computer in DOS mode (for software download or database backup, it is required
to run ASIAN.exe under DOS to avoid communication problem).
With the mouse, click on START, SHUTDOWN, RESTART COMPUTER UNDER DOS MODE.
5.) Run the program:
Under DOS:
* Select Disk drive from where you want to run the program:
* C: enter]
[
* key in: “ASIAN” [enter]
6.) From the laptop software main screen, type “F7: restore memory”.
7.) Type “appl.mx”, then enter (or C:\JEDI\appl.mx).
Wait for the count to start. It may take 20 seconds before starting. The software code transfer will take
about 20 minutes. Download is complete when all the LEDs on kV Control board are ON and laptop
indicates download is complete.
Normally, the kV Control board will reset at the end of transfer and all the LEDs will scroll.
8.) Verify the software version is P3.2, behind “RAM” text (or P3.X in case of new software);
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
9.) Select menu 2 with the arrows, select LIST, and clear generator error log. (^H, then W);
10.) To exit program, press Q, or R to return then ESC, or ESC twice.
Section 2.0
Tube Replacement Software Procedure
2.1 Supplies
None.
2.2 Tools
• JEDI service software (the software is a DOS application)
• Console R232 cable (5194292)
• Computer with floppy or CD drive
2.4 Prerequisites
Basic knowledge of PC based computer laptop, DOS and usage of Microsoft WINDOWS.
Knowledge of Service Software (refer to Chapter 3 - - Configuraton & Calibration - 2.3 - Service
Software User Guide).
2.5 Personnel
1 person.
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.6 Time
15 minutes.
2.7 Procedure
3.) Press button together more than 5 seconds to enter the HUB model;
4.) Restart the computer in DOS mode (for software download or database backup, it is required
to run ASIAN.exe under DOS to avoid communication problem).
With the mouse, click on START, SHUTDOWN, RESTART COMPUTER UNDER DOS MODE.
5.) Run the program:
Under DOS:
* Select Disk drive from where you want to run the program:
* C: enter]
[
* key in: “ASIAN” [enter]
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DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
Note: Before resetting all the memory, it is advised to record them on table 2.7.4 - Generator Counter
Reading Record, found at the end of this Job Card.
4.) Enter ^H, press W to confirm.
All the tube related Data will be erased; only Generator related Data will be kept.
The filament ageing parameter will be reset to default value.
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DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
Serial number:
Software version:
Options: (AEC)
X-Ray system
description:
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DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
RXGLF H Cumulated exposure time on large focus
7.) On the application screen, press button together for more than 5 seconds to enter the
HUB mode.
8.) Press function key F7 to Load Software according to the tube installed.
- 50 kW tube: type E7843X File : E7843_R?.mx (? means the current revision)
9.) When the successful installation message display, press Esc button on the computer.
10.) Press the function key F1 into the Jedi application interface.
11.) Press Alt and S key together to enter service interface.
12.) Set Date&Time.
- Call Menu 2 using the arrows on the keyboard.
- Call DATE by pressing F7.
- Enter date (MM DD YYYY) via numeric keypad.
- Hit W to confirm.
- Hit 1. F
- Enter time (HH MM) via numeric keypad.
- Hit W to confirm.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
13.) Checksums
Checksums must be validated at the end of the generator setup or whenever a parameter is changed.
- Call Menu 5 using the arrows on the keyboard.
- Press function key F1.
- Press function key [F1] and [V] simultaneously.
- A buzzer will sound, which indicating that the sums have been checked and OK on display screen.
14.) Press "R" key to return to the application mode.
15.) Press Esc key to exit the JEDI software.
Page 321
1 2 3 4 5 6 7 8
A A
XR 6000 Fixed Grid Configuration Block
Grounding
Grounding
B B
Tube Stand
System Cabinet
Power Supply Tube
P1 P1 24 VDC Console
PDU
P2 TM2
C Hospital Power P2
24 VDC C
P3 P3 Terminal
Supply GND
Grounding
P1 P2 P3
GND
Chapter 10 - Schematics
Stud
3 Phase Stud
TM3 Ele-Magnetic
Brakes
Rotor/Tube fan/Pressure SW
P1 P2 P3 J2/J3 Tube
HV +
HV + HV +
HV -
D HV - HV -
D
24 VDC
Xray-On Light J6
Chapter 10 - Schematics
24 VDC Collimator
Generator Collimator
DAP Meter
Door Interlock J6
Jedi
Table
Switches
E 24 VDC
E
AEC2
AEC1
EM Brakes
J8
J9
TM1
5166493
RS232
Ion-Chamber
RTL
RS485/
RS232
5166654
Ion-Chamber
F Wallstand F
AC Power Line
Handswtich
DIRECTION 5275601-100, REVISION 10
J3 J4
DC Power Line
G HV Line G
Wednesday, July 4, 2012
Serial / RTL
Grounding Line
Others System Console
J1
H TITLE
Pioneer System Architecture
REV H
FIRST MADE FOR: Pioneer
3
GEHL MEDICAL SYSTEMS 51888818 BLK SHT/CONT ON
Section 1.0
1/4
1 2 3 4 5 6 7 8
GE HEALTHCARE
MIS Map
Page 321
PioneerSM_ENG.book
XR 6000 SERVICE MANUAL
1 2 3 4 5 6 7 8
A XR 6000 Fixed Grid Configuration Interconnect Cable Diagram A
Service Laptop
Handswtich 5194292/
J1
Console J2 5241079 Serial port
5194507
B B
J4 J3
5184620
5182354
5183903
C Hospital Main Power 380 PDU C
3 phase
TM3
5183465/ 5193110 GND
GND AEC2
Stud
5220653 Stud
LU 5197678 5193105
LV TM1 GND
LW J1 TAV Stud
5197679 5182285
GND GND J1 J1 5193607
Stud Stud GND
TM1 Stud
TM2 Wallstand
5194508
D D
5196643
5196454
Table
UVW
laptop
console
GND
E Stud GND 5183561 E
Stud
TM1
Stud
GND
TM1
DOOR Interlock AEC1
5166493
AEC1
Room Light Door
F F
5193106
5193103
Jedi R1T 50
2212259-2/4
3:16 PM
J2
XP105
Stud
GND
5195936 Rotation
J3 Anode
HV +
2269002-5
HV +
G 2269002-5 Tube Stand G
Wednesday, July 4, 2012
HV - HV -
5183392/
5184093
DIRECTION 5275601-100, REVISION10
5166654
AEC2
H TITLE
Pioneer 500 System Architecture
REV H
FIRST MADE FOR: Pioneer 500
2
GEHL MEDICAL SYSTEMS 51888818 BLK SHT/CONT ON
2/4
1 2 3 4 5 6 7 8
Page 322
GE HEALTHCARE
PioneerSM_ENG.book
Page 322
XR 6000 SERVICE MANUAL
Page 323
1 2 3 4 5 6 7 8
A A
XR 6000 Oscillating Bucky Configuration Block
Grounding
Grounding
B B
Tube Stand
System Cabinet
Power Supply Tube
P1 P1 24 VDC Console
PDU
P2 TM2
C Hospital Power P2
24 VDC C
P3 P3 Terminal
Supply GND
Grounding
P1 P2 P3
GND
Stud
3 Phase Stud
TM3 J4 J1 Ele-Magnetic
Brakes
Rotor/Tube fan/Pressure SW
110 VAC
P1 P2 P3 J2/J3 Tube
Chapter 10 - Schematics
HV +
HV + HV +
HV -
D J4
HV - HV -
D
24 VDC
Xray-On Light J6
Collimator
24 VDC
Generator Collimator
DAP Meter
Door Interlock J6
Jedi
Table
Table Bucky
Switches
E E
WS Bucky
24 VDC
AEC2
AEC1
EM Brakes
J8
J9
TM1
5166493
RS232
Ion-Chamber
RTL
Table Bucky Control
RS485/
Bucky
RS232
F 5166654
Wallstand F
Ion-Chamber
24VDC/PSW
TM1
24 VDC
Switches
AC Power Line EM Brakes
J3 J4
DC Power Line
G HV Line G
Serial / RTL
Handswtich
Grounding Line
System Console
3:16 PM
Others
J1
H TITLE
H
DIRECTION 5275601-100, REVISION 10
REV
Pioneer System Architecture
FIRST MADE FOR: Pioneer
3
Wednesday, July 4, 2012
1 2 3 4 5 6 7 8
XR 6000 Oscillating Bucky Configuration Interconnect Cable
A A
Diagram
Service Laptop
Handswtich 5194292/
J1
Console J2 5241079 Serial port
5194507
B B
J4 J3
5184620
5182354
5183903
C Hospital Main Power 380 GND 5193110 GND C
3 phase PDU TM3 Stud Stud
5193105
5220653 GND
Stud
AEC2
LU 5197678 5193607
LV TM1
J1 TAV
TM2 Wallstand
LW
5197679 5182285 5315864 5316773
GND GND J1
J1 J4 TM1
Stud Stud GND
J1 TM1 Stud
Bucky
D D
5196643
5196454
5313870
5182354
UVW
J4 GND WS Stud
laptop
console
E Stud Bucky 5315834
TM1 5316772 E
5313869
Table Bucky
Bucky
Stud
GND
TM1
DOOR Interlock AEC1
5166493
AEC1
Room Light Door
F F
5193106
5193103
Jedi R1T 50
2212259-2
J2
XP105
Stud
GND
5195936 Rotation
J3 Anode
HV +
2269002-5
HV +
G Tube Stand G
3:16 PM
HV -
2269002-5 HV -
5183392
5166654
AEC2
Wednesday, July 4, 2012
H TITLE
Pioneer 500 System Architecture
REV H
FIRST MADE FOR: Pioneer 500
3
GEHL MEDICAL SYSTEMS 51888818 BLK SHT/CONT ON
4/4
1 2 3 4 5 6 7 8
Page 324
GE HEALTHCARE
PioneerSM_ENG.book
Page 324
PioneerSM_ENG.book Page 325 Wednesday, July 4, 2012 3:16 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
Section 2.0
Central Listings
2.1 kV Measure Board
This board forms part of the oil seal of the High Voltage Tank. It can only be removed at the
factory. The Field Replaceable Unit (FRU) is the complete HV Tank.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
2.2 Filament Board 1 Inv.
HIGH VOLTAGE: DO NOT GO INTO GENERATOR UNTIL INDICATOR DS3 GOES OUT.
DC
160v LF Common
SF
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.3 Rotation Board High Speed
HIGH VOLTAGE: DO NOT GO INTO GENERATOR UNTIL INDICATOR DS6 AND DS7 (NEON-
ORANGE) GO OUT.
Auxiliary
DC bus Common
Main
DS6
DC bus
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.3.1 Indicators
2.3.2 J2 Wiring
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
115V
sense
Fan, 115V AC
Line input
Fan*, 115V AC X-ray tube
Line output
Thermal safety
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
2.4 LV Power Supply 3 PH Board
HIGH VOLTAGE AND HOT SURFACE: DO NOT TOUCH BOARD UNTIL INDICATOR NE1
(NEON - ORANGE) GOES OUT.
+ 400
DC bus
- 400
160V
DC
0
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.5 Gate Command Board
HIGH VOLTAGE: DO NOT TOUCH BOARD UNTIL DS300 ON THIS BOARD AND DS1 ON
DUAL SNUB BOARD ARE OUT.
DC bus
DS300 - Neon (Orange) -
Presence of voltage on DC
bus for Flyback Converter to
create power supplies for
both Gate Commands
ILR
DS102
* Insulated Gate
Bipolar Transistor
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.6 Dual Snub Board
HIGH VOLTAGE: DO NOT GO INTO GENERATOR UNTIL INDICATOR DS1 (NEON - ORANGE)
GOES OUT.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.7 kV Control Board
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.7.1 Switches and Jumpers
2.7.2 Indicators
REFERENCE DESIGNATION
U32 NON VOLATILE PARAMETERS RAM (BATTERY
INCLUDED)
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.8 AC/DC 3 Phase board
HIGH VOLTAGE: DO NOT GO INTO GENERATOR UNTIL DS1 (NEON - ORANGE) GOES OUT.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
2.9 I/F Board RAD V1
N1 - Orange (neon) -
Indicates presence of 100 ON & VAC
VAC for the
Pin 9
Table Bucky
Pin 1
Pin 9
Wall Bucky
Pin 1
Pin 9
Pin 1
Service Laptop
TUBE
PUPT - Yellow -
Data being sent to the console
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
2.10 I/F Board RAD V2
ON & VAC N1 - Orange (neon) -
Indicates presence of
Pin 9 100 VAC for the Bucky
Table Bucky
Pin 1
Pin 9
Wall Bucky
Pin 1
To AEC board
Pin 9
Room Door & Light I/F
Pin 1
DS4: CAN TRANSMIT
(yellow)
Service Laptop
DS5: EXT.CAN
TRANSMIT (yellow)
DS6: Receive Data
from console (yellow)
Console
OPTIONAL
Presence of strap -
TUBE 1
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.11 AEC Board
Testpoint Measurement
SIGNAL RANGE
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
2.12 AEC Board V2
TESTPOINT MEASUREMENT
SIGNAL RANGE
TP1 230 VDC 230 VDC _5%
TP2 230 VDC 230 VDC _5%
TP3 230 VDC 230 VDC _5%
TP4 230 VDC 230 VDC _5%
TP5 AEC assignment reference 0 to 10 V
TP6 10 VDC (reference) 10 VDC _1%
TP7 AEC return voltage
TP8 AEC1 return voltage
TP9 AEC2 return voltage
TP10 AEC3 return voltage
TP11 AEC4 return voltage
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 3.0
Schematics
3.1 PDU Connection Diagram
6
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3:16 PM
GE HEALTHCARE
PioneerSM_ENG.book
Page 342
3.2
XR 6000 SERVICE MANUAL
Page 343
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Chapter 10 - Schematics
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3:16 PM
7ROHUDQFH
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DIRECTION 5275601-100, REVISION10
( (
Ѥӊ٤Еᄗವ Αै6FDOH ϫॸ 0DWHULDO ζੋ҉स )LQLVK ϠѩΩۜ
7ROHUDQFH
Wednesday, July 4, 2012
DIRECTION 5275601-100, REVISION10
GE HEALTHCARE
PioneerSM_ENG.book
Page 344
PioneerSM_ENG.book
3.3
Page 345
GE HEALTHCARE
1 2 3 4 5 6 7 8
I1 I8
I5
LPC2294 MEMORY
A POWER
Wednesday, July 4, 2012
ARM_JTAG<5..0> DATA<31..0>
ARM_IO<30..0>
DIRECTION 5275601-100, REVISION 10
CPLD_JTAG<3..0> ADDR<23..0>
CPLD_CLK
3:16 PM
ARM_RESET ARM_IO<30..0>
ARM_CON<9..0> FEED_DOG
B
I3
EPM570
I4
ADDR<23..0>
CPLD_CLK ARM_IO<30..0>
ISP_ENTER ISP_ENTER
ARM_RESET
ARM_IO<30..0> CPLD_IO<33..0>
LED<6..1> ARM_RESET
FEED_DOG
HCLK
Chapter 10 - Schematics
I7
LCD I6
JTAG
DATA<31..0>
ARM_RESET ARM_JTAG<5..0>
ADDR<23..0>
CPLD_JTAG<3..0>
ARM_CON<9..0> ARM_IO<30..0>
HCLK ARM_RESET
A61001C Console Control Board Circuit Diagram
GE Healthcare
Company Restricted
Block Path Block Sheet Dwg No Rev Sheet
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Page 345
XR 6000 SERVICE MANUAL
Page 346
PioneerSM_ENG.book
GE HEALTHCARE
Page 346
1 2 3 4 5 6 7 8
5C6> ARM_RESET
A
ARM_IO<30..0>
DIRECTION 5275601-100, REVISION10
IO 4D3>
U13
74LVC-LCX14
Wednesday, July 4, 2012
R1 3V3 1V8
CPLD_CLK 12 B A 13
OUT
33.2
U1
0.125W
VCC=3V3;GND=GND LPC2292FBD144
1%
3:16 PM
V18(1..0)
3V3 143 V18A
V3(9..0)
Y1 U13 14 V3A
74LVC-LCX14
FL3 ARM_RESET 135 RESET_N TD1 22 CAN1_TX 26
BLM31A601S C4
1 2 4 VCC VOUT 3 9 A B 8 CPU_CLK 142 XTAL1
141 XTAL2
600 OHM 1 2 100P
R2 ENABLE GND 50V 0 PO0_TXD0 42 91 CS0 0
C1 C2 C3 P0_0_TXD0_PWM1 P1_0_CS0
50V 5% 1 PO1_RXD0 49 90 OE 9
1U 10N 1K VCC=3V3;GND=GND P0_1_RXD0_PWM3_EINT0 P1_1_OE
16V 50V 0.1U 0.125W 10MHZ 2 PO2_SCL 50 P0_2_SCL_CAP0_0 ARM_CON<9..0> 4C7>
OUT
B 10% 10% 10% 1% 3 PO3_SDA 58 P0_3_SDA_MAT0_0_EINT1 P1_16_TRACEPKT0 34
4 PO4_SCK0 59 P0_4_SCK0_CAP0_1 P1_17_TRACEPKT1 24
5 PO5_MISO0 61 P0_5_MISO0_MAT0_1 P1_18_TRACEPKT2 15
6 PO6_MOSI0 68 P0_6_MOSI0_CAP0_2 P1_19_TRACEPKT3 7
7 PO7_SSEL 69 P0_7_SSEL0_PWM2_EINT2 P1_20_TRACESYNC 102
GND 8 PO8_TXD1 75 P0_8_TXD1_PWM4 P1_21_PIPESTAT0 95
9 PO9_RXD1 76 P0_9_RXD1_PWM6_EINT3 P1_22_PIPESTAT1 86
10 PO10_RTS1 78 P0_10_RTS1_CAP1_0 P1_23_PIPESTAT2 82
11 PO11_CTS1 83 P0_11_CTS1_CAP1_1 P1_24_TRACECLK 70
12 PO12_DSR1 84 P0_12_DSR1_MAT1_0 P1_25_EXTIN0 60
GND 13 PO13_DTR1 85 P0_13_DTR1_MAT1_1 P1_26_RTCK 52 ARM_RTCK 0
14 PO14_DCD1 92 P0_14_DCD1_EINT1 P1_27_TDO 144 ARM_TDO 1
15 PO15_EINT2 99 P0_15_RI1_EINT2 P1_28_TDI 140 ARM_TDI 2
16 PO16_EINT0 100 P0_16_EINT0_MAT0_2_CAP0_2 P1_29_TCK 126 ARM_TCK 3
17 PO17_SCK1 101 P0_17_CAP1_2_SCK1_MAT1_2 P1_30_TMS 113 ARM_TMS 4
18 PO18_MISO1 121 P0_18_CAP1_3_MISO1_MAT1_3 P1_31_TRST 43 ARM_TRST 5
19 PO19_MOSI1 122 P0_19_MAT1_2_MOSI1_CAP1_2
20 PO20_SSEL1 123 P0_20_MAT1_3_SSEL1_EINT3
21 PO21_PWM5 4
0
0.125W 0%
A
R3 AGND GND
17 PO17_SCK1 CPLD_TCK 1
0
0.125W 0%
R4
18 PO18_MISO1 CPLD_TDO 0
0
0.125W 0%
R5
19 PO19_MOSI1 CPLD_TDI 3
0
0.125W 0%
D
R6
20 PO20_SSEL1 CPLD_TMS 2 CPLD_JTAG<3..0>
IO
0
0.125W 0%
GE Healthcare
Company Restricted
Block Path Block Sheet Dwg No Rev Sheet
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XR 6000 SERVICE MANUAL
PioneerSM_ENG.book
Page 347
GE HEALTHCARE
1 2 3 4 5 6 7 8
A
Wednesday, July 4, 2012
DATA<31..0> ADDR<23..0>
IO OUT
U1
LPC2292FBD144
3:16 PM
Chapter 10 - Schematics
10K R14 SYM 2 OF 2
C6
0.1W
10K 0.1U
0.1% 3V3 ARM_CON<9..0>
0.1W 50V OUT 3B8>
0.1% 10%
C R19 3V3 3V3
10K
R16
0.1W
A
0.1% 10K
AGND 0.1W
BOOT1 DATA<27> 27 0.1%
1V8 R10
29 26 DATA<26> BOOT0
10K
C9 C11 C13 C15 C16 C17 C18 C19
0.1W R15
C7 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U
0.1%
10K 0.1U 50V 50V 50V 50V 50V 50V 50V 50V
0.1W 50V 10% 10% 10% 10% 10% 10% 10% 10%
0.1% 10%
A
BOOT 1:0 = 11 INTERNAL BOOTUP
AGND
12V R11 C10 C12 C14
30 0.1U 0.1U 0.1U
1V8 50V 50V 50V
10K
0.1W 10% 10% 10%
R12 C8
0.1% 2K GND
0.1U
0.125W 50V
D 1% 10%
A
AGND
ARM_IO<30..0> 3A8<>
GE Healthcare
Company Restricted
Block Path Block Sheet Dwg No Rev Sheet
1 2 3 4 5 6 7 8
Page 347
XR 6000 SERVICE MANUAL
Page 348
PioneerSM_ENG.book
GE HEALTHCARE
Page 348
1 2 3 4 5 6 7 8
A
ARM RESET & WATCH DOG
DIRECTION 5275601-100, REVISION 10
Wednesday, July 4, 2012
3:16 PM
VCC
VCC
R9
10K
0.125W
1%
3V3
J3
B
FEED_DOG 1 2 C23
IN R21
0.1U
10K U24 50V
R20
1%
JUMPER 0.125W MAX6301 10%
R22
1%
2.49K
0.125W
20K
S1 1%
0.125W
KT11B1JM
8 VCC
1 1 3 3 1 RESET_IN
6 WDI
2 2 4 4 5 WDS RESET_N 7 ARM_RESET 3A4<
OUT
3 SRT
4 SWT GND 2
EXTENDED MODE
R18
C20 C21 C22
5V
1K 2.2U 47N 4.7N
C TWD=2.67*CSW*500=6.3S
GND GND
GND
GE Healthcare
Company Restricted
Block Path Block Sheet Dwg No Rev Sheet
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XR 6000 SERVICE MANUAL
PioneerSM_ENG.book
Page 349
GE HEALTHCARE
1 2 3 4 5 6 7 8
R24 R28
7 3
NLED<6..1>
10K 10K
3
1
2
4
5
6
0.125W 0.125W
CPLD_IO<33..0> 1% 1%
IO
R25 R29
3
1
9
0
2
4
5
6
10
11
12
13
14
15
16
17
18
19
6 2
20
21
22
23
Wednesday, July 4, 2012
10K 10K
A 0.125W 0.125W
DIRECTION 5275601-100, REVISION10
1% 1%
R26 3V3 R30 3V3
5 1
101
102
103
104
105
106
107
108
73
74
75
76
77
78
79
80
81
84
85
86
87
88
93
94
95
96
97
98
3V3 3V3
10K 10K
0.125W 0.125W
1% 1%
3:16 PM
IO_73
IO_74
IO_75
IO_76
IO_77
IO_78
IO_79
IO_80
IO_81
IO_84
IO_85
IO_86
IO_87
IO_88
IO_93
IO_94
IO_95
IO_96
IO_97
IO_98
IO_101
IO_102
IO_103
IO_104
IO_105
IO_106
IO_107
IO_108
4 0
R23
10K 10K 10K
VCCINT<3..0>
0.125W 0.125W 0.125W
VCCIO1<3..0>
1% 1% 1%
VCCIO2<3..0> S2
CHS_04TB
C24
C26
C28
C30
50V 50V 50V 50V 8 IO_11 IO_133 27
OUT
10% 10% 10% 10% 9 DATA<9> 12 IO_12 IO_134 134 28
10 DATA<10> 13 IO_13 IO_137 137 29 IN
11 DATA<11> 14 IO_14 IO_138 138 30
12 DATA<12> 15 IO_15 IO_139 139 31 GND
Chapter 10 - Schematics
13 DATA<13> 16 IO_16 IO_140 140 32 U16
14 DATA<14> 21 IO_21 IO_141 141 33 74ABT244 VCC
15 DATA<15> 22 IO_22 IO_142 142 PO22
0.1U 0.1U 0.1U 0.1U 0 23 IO_23 IO_143 143 FEED_DOG
24 144 ISP_ENTER 1
C25
C27
C29
C31
50V 50V 50V 50V 1 IO_24 IO_144 OE_N C32
10% 10% 10% 10% 2 27 IO_27 0.1U
C 3 28 IO_28 GNDI0<7..0> 6 2 A1 Y1 18 6 50V
4 29 IO_29 GNDINT<3..0> 5 4 A2 Y2 16 5 10%
5 30 IO_30 4 6 A3 Y3 14 4
6 31 IO_31 3 8 A4 Y4 12 3
7 32 IO_32
GND
GND SWITCH<7..0> VCC=VCC;GND=GND
U16
IO_37
IO_38
IO_39
IO_40
IO_41
IO_42
IO_43
IO_44
IO_45
IO_48
IO_49
IO_50
IO_51
IO_52
IO_53
IO_55
IO_57
IO_58
IO_59
IO_62
IO_63
IO_66
IO_67
IO_68
IO_69
IO_70
IO_71
IO_72
74ABT244
VCC
GND
37
38
39
70
71
72
40
41
42
43
44
45
48
49
50
51
52
53
55
57
58
59
62
63
66
67
68
69
15 A3 Y3 5 0.125W
PO21_PWM5 17 A4 Y4 3 1 2 1%
RED
1
VCC=VCC;GND=GND
7
0
2
4
5
6
8
9
ARM_CON<9..0>
IN
LED<6..1>
OUT
10
11
12
13
4
5
6
23
24
ARM_IO<30..0>
IO
D GND
22
21
3
1
7
0
2
4
5
6
8
ADDR<23..0>
IN
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GE HEALTHCARE
Page 350
1 2 3 4 5 6 7 8
PDU24V
POWER CONNECTOR
R33
3 J6
15K
0.125W
10C6> XRAY_ON_LIGHT 4 4 1 1
1% 5 2 PSW
5 2 7B5>
6 6 3 3 DOORIN TERLOCK 7C1<
C D1 12V
A R36
LSM340J
DIRECTION 5275601-100, REVISION10
2 B K1
Q1 40V
AZ742-2C-24D 24V_IN PIN
4.99K MMBT3904 GND
E RIGHT_ANGLE
0.125W
Wednesday, July 4, 2012
R47
1%
SMBJ5.0 1% 1 FL7
20K
COIL1 MC1489A SHIELD
6.7V 2 BLM31P500S
0.125W
COIL2 R46
9B3< OVER_CURRENT 3 1 1 2
4 3
COM<1> CLOSED<1> O IN
15K 50 OHM
OPEN<1> 5
7 0.125W
2
RESP_CTRL
PDUGND PDUGND COM<0> CLOSED<0> 6
VCC=VCC;GND=GND 1%
OPEN<0> 8 C38
3:16 PM
R37 0.1U
1 50V
10%
15K PDU24V
J4
0.125W
F1 D3
1% D2 MURS320T3
LSM340J K2 K3 GND 3 3 1 1
C 40V 4 2
R38 G6B_2114P_US24VDC G6B_2114P_US24VDC 4 2 2A
0 B 200V
Q2
4.99K MMBT3904 8 8
E COILP COILP PIN
0.125W 1 1
COILN COILN RIGHT_ANGLE
CR2 1%
WIRE_TO_BOARD
SMBJ5.0 3 OPEN1 OPEN2 4 3 OPEN1 OPEN2 4 PSW 7A8<
6.7V 6 5 6 5
B CLOSED1 CLOSED2 CLOSED1 CLOSED2
PDUGND
PDUGND
PDUGND
ON/OFF_KEY<3..0> 11D3<> J7
FL5
BLM31P500S
1 2 1 1
VCC 7D1< PREP 2 2
3V3 50 OHM 3 3
7D1< EXP 4 4
R39
1%
1
1
FL4
20K
MC1489A
BLM31P500S 11 9 X_RAY_LIGHT
0.125W
R44 A1 Y1 10D4<
7A8> DOORIN TERLOCK 1 2 13 11 13 A2 Y2 7 CPLD_IO<0> 0 CPLD_INTERLOCK MH6
IN O 15 A3 Y3 5 CPLD_IO<1> 1 CPLD_PREP MHP4_50TB10_00
50 OHM 15K
1
12
MHP4_50TB10_00
1% VCC=VCC;GND=GND
1
VCC=3V3;GND=GND
U14
R40
1%
CPLD_IO<3> 3
20K
MC1489A
0.125W
R42 MH3 MH7 C39 R48
7C7> PREP 10 8 MHP4_50TB10_00 MHP4_50TB10_00 22N 1MEG
1
1
IN O 250V 0.125W
12V 15K 20% 1%
C33
0.125W RESP_CTRL
9
0.1U GND
1% VCC=VCC;GND=GND
50V MH4 MH8
10% MHP4_50TB10_00 MHP4_50TB10_00
1
1
U14
R41
1%
GND
20K
MC1489A
GND
0.125W
D R43
7C7> EXP 4 6
IN O
15K
C34 11C8<> 10B1<> 9B3<> CPLD_IO<33..0> SHIELD
0.125W RESP_CTRL IO
5
0.1U
1% VCC=VCC;GND=GND
50V
10%
GE Healthcare
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GE HEALTHCARE
1 2 3 4 5 6 7 8
Wednesday, July 4, 2012
A
DIRECTION 5275601-100, REVISION10
3:16 PM
TP2
TIN
VCC R53 R54
10K 1K ARM_IO<30..0> 9B1<>
IO
U2 0.125W 0.125W
DCR010505U 1% 1% CAN_VCC
TIN
HCPL0720-060 50V GND
VCC 10%
TP1
5 VREF
1 VDD1 VDD2 8 8 S 7 CAN_H 10C6<>
CANH
CAN_GND
26 CAN1_TX 2 VI VO 6 1 TXD
GND 3V3
R49 C42 C46 4 5 4 RXD CANL 6 CAN_L 10C8<>
U12 0.1U GND1 GND2
74VHC123A 3V3 50V
20K 1U 10% VCC=CAN_VCC;GND=CAN_GND
0.125W 16V
1% 10% 6
Chapter 10 - Schematics
CEXT R55 CAN_GND
R57
1%
DS1
121
7 REXT_CEXT Q 5 332
HSMY-C650 0.125W
0.125W
9 A_N 1%
10 B Q_N 12 1 2 GND U4
9C8< ARM_RESET 11 RD HCPL0720-060
IN
YELLOW VCC
C
R52 VCC=3V3;GND=GND 8 VDD2 VDD1 1
R50 0 R56
3V3 10K 0.125W 25 CAN1_RX 6 VO VI 2
0.125W 0%
1% CAN1_TX 26 C47 5 4 C48 332
CAN1_RX 25 0.125W
0.1U GND2 GND1 0.1U
C41 50V 50V 1%
0.1U R51 10% 10%
50V 10K
10% 0.125W
1%
CAN_GND
GND
GND
GND
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1 2 3 4 5 6 7 8
VCC
3V3
C57
0.1U
50V C60
10% 0.1U
50V
VCC 10%
A 3V3
3V3
DIRECTION 5275601-100, REVISION 10
VCC GND
C53 RS485_TX+ 10C8< R64 C58 GND
Wednesday, July 4, 2012
10C6< B Q_N
10C6> RS485_RX+ 8 A 3 RD
OE_N 1 RO 2 DATA_IN YELLOW
R59 7 B
DATA_OUT 18 Y1 A1 2 PO8_TXD1 8 110 GND 4 R65 VCC=3V3;GND=GND
9 PO9_RXD1 16 Y2 A2 4 DATA_IN 0.1W 10K R69
14 Y3 A3 6 0.1% 0.125W 0
12 Y4 A4 8 OVER_CURRENT 7A5> 1% 0.125W
10C8> RS485_RX- 0%
VCC=3V3;GND=GND PO8_TXD1
PO9_RXD1
GND
B R67
8B6<> ARM_IO<30..0> GND 10K
0.125W
1%
24
CPLD_IO<33..0> 7D4<> 10B1<> 11C8<>
GND
ISP_ENTER
OUT
3V3
3V3 3V3
DTR
0.125W
C56 R63 D6
C C52 C55 1U PMBD914
R68
1%
20K
16 Q3
20K
VCC
MMBT3904 0
0.125W
2 VP E 0.125W
6 VN D4
ISP_TXD 0 C +0.05
PMBD914
1 C1P 85V B C59
3 Q4
C1M 0.1U
4 MMBT3904 50V
C2P
R61
E
1%
5 10%
20K
C2M D5
0.125W
PMBD914
C51 C54 0 PO0_TXD0 11 T1IN T1OUT 14 85V
0.1U 0.1U 10 T2IN T2OUT 7 GND
50V 50V 1 ISP_RXD 13 R1IN R1OUT 12 PO1_RXD0 1
10% 10% 8 R2IN R2OUT 9 RTS GND
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1 2 3 4 5 6 7 8
VCC VCC
VCC
GND
B 19 OE_N
4 CPLD_IO<4> 11 A1 Y1 9 EXPOSURE_ENABLE P1
1%
1%
332
332
5 CPLD_IO<5> 13 A2 Y2 7 RESET I150
R83
R84
0.125W
0.125W
10A6> XRAY_ON/OFF 15 A3 Y3 5
6 CPLD_IO<6> 17 A4 Y4 3 XRAY_CMD BUZZER
1
VCC=3V3;GND=GND BUZ 2
GND 12V
7 CPLD_IO<7> FL6
VCC BLM31P500S
8 CPLD_IO<8> EXPOSURE 1 2
J11
50 OHM
9 CPLD_IO<9> PREPARE C64
GND
Chapter 10 - Schematics
0.1U
50V 3V3 1 1 2 2
10% 3 3 4 4 BUZ_CMD 10C1<
GND 10A8> XRAY_CMD+ 5 5 6 6 XRAY_ON/OFF+ 10A3<
10A6> RESET+ 7 7 8 8 EXPOSURE_ENABLE+ 10A3>
U13 U13 R78 R79 R82 9B3< RS485_RX+ 9 9 10 10 RS485_TX+ 9A5>
74LVC-LCX14 74LVC-LCX14 GND 10K 10K 10K 11 11 12 12
C 0.125W 0.125W 0.125W 8B8<> CAN_H 13 13 14 14 EXPOSURE_SW 10C6>
U7 1% 1% 1% 2111738 10C6> PREPARE_SW 15 15 16 16
1 2 11 10 74LVC_LCX244 18PIN 17 17 18 18 XRAY_CMD- 10A8>
A B A B
Q6 10B3< XRAY_ON/OFF- 19 19 20 20 RESET- 10A6>
ULN2803 10A3> EXPOSURE_ENABLE- 21 21 22 22 RS485_RX- 9B3<
12V 1 OE_N 9A5> RS485_TX- 23 23 24 24 CAN_L 8C8<>
VCC=3V3;GND=GND VCC=3V3;GND=GND 25 25 26 26
2 A1 Y1 18 1 I1 O1 18 EXPOSURE_SW 10C8<
4 A2 Y2 16 2 I2 O2 17 PREPARE_SW 10C6<
U20 6 A3 Y3 14 CPLD_IO<10> 10 3 I3 O3 16 XRAY_ON_LIGHT 7A7< PIN
R70
1%
8 12 4 15 BUZ
20K
MC1489A A4 Y4 I4 O4 RIGHT_ANGLE
5 14
0.125W
R75 I5 O5 RIBBON_CABLE_STANDARD
10C8< BUZ_CMD 1 3 6 I6 O6 13
IN O VCC=3V3;GND=GND 7 I7 O7 12 24V GENERATOR CONNECTOR
15K
8 I8 O8 11
0.125W
2
RESP_CTRL 10
1% VCC=VCC;GND=GND
COMMON CAN_GND
11 CPLD_IO<11> GND 9
D
GND
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GE HEALTHCARE
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1 2 3 4 5 6 7 8
D8 10%
C67 R97 MMSD4148
Wednesday, July 4, 2012
332
C 0.125W
3
1
6
5
4
2
LED<6..1> 1%
IN
CPLD_IO<33..0> 9B3<>
7D4<>
10B1<>
3
ON
2
1
OFF
7B2<> ON/OFF_KEY<3..0> 0
RS232<3..0> 9D7<>
J8
3
1
0
2
1 1 2 2 ISP_RXD
ISP_TXD 3 3 4 4
5 5 6 6 RTS
DTR 7 7 8 8
D 9 9 10 10
PIN
RIGHT_ANGLE
RIBBON_CABLE_LOW_PROFILE
GE Healthcare
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GND
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Page 355
GE HEALTHCARE
1 2 3 4 5 6 7 8
TP7
POWER SUPPLY TIN
5V TO 3.3V
R116
Wednesday, July 4, 2012
1K
VCC 0.125W D15 TP9
A TP3 1% BAS116
DIRECTION 5275601-100, REVISION 10
2
R109 U9 VR2 1K
24V_IN 0.125W
3:16 PM
1
6 FEEDBACK BOOST 3 4 SHDN_N SENSE 2
CR3 7 ON_OFF 33U
SM6T27A C69 C71 R110 GND 4 10N 20% R113 GND1 3 C83
27V 2 3 100U 0.1U 1K TAB_GND 8 50V D13 5A CR4 499 C78 C80 GND2 6 100U
50V 10% LSM340J SMBJ5.0
35V
10%
0.125W 0.125W
C85
22U
50V 10U 0.1U 16V
200 OHM 20% 10% 1% 40V 6.7V 1% 16V 50V 10%
+80%-20% 10% 3.3V
PDUGND TP5
B
TP4 24V TO 12V 1V8
12V
TIN R108 5V TO 1.8V R117
TIN
TP8
5.11K 1K
R111
0.125W 0.125W
2
9.09K U10
24V_IN 1% 0.1W VCC 1%
LM2676 DS7 D16
FL2 0.1% HSMG-C650 BAS116
ZJYS51R5-2P GREEN
1 4 2 INPUT SWIT_OUT 1 C76 L2
R118
1
6 FEEDBACK BOOST 3 75V
7 ON_OFF 33U 1.4K
C70 C72 R112 GND 4 10N 20% R114 VR1 0.1W
50V
Chapter 10 - Schematics
2 3 100U 0.1U 1K TAB_GND 8 D14 5A CR5 1K LT1963EQ 1%
50V 10% LSM340J P6SMB18A
35V
10%
0.125W 0.125W
C86
22U
50V
200 OHM 20% 10% 1% 40V 18V 1%
R115 2 VIN VOUT 4 10U
1 5
C84
0.1W
1%
0.1U
C77
50V 10U
TP10
C79
10% 16V
+80%-20%
12V TO LCD TIN
U25 J1
FL8
12V ZJYS51R5-2P GND
1 4 1 1 3 3 1 1 G1 G1
2 2 G2 G2 24V_IN
4 4 FL9 24V
ZJYS51R5-2P
2 3 2 2 5 5 1 4
PIN
RIGHT_ANGLE C81 C82
200 OHM CXA-L10L
GND C73 C74 WIRE_TO_BOARD 100U
OUTPUT HV 0.1U
4.7U 0.1U 2 3 50V 50V
50V 50V TWO PARTS AS CLOSE AS POSSIBLE 10% 20%
10% 10% SHIELD 200 OHM
D
PDUGND
GND
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1 2 3 4 5 6 7 8
ARM_JTAG<5..0>
IO
3V3
A
DIRECTION 5275601-100, REVISION 10
Wednesday, July 4, 2012
C88
50V
1% 1% 1% 1% 1% J5 10%
1 1 2 2
5 ARM_TRST 3 3 4 4
3:16 PM
2 ARM_TDI 5 5 6 6
4 ARM_TMS 7 7 8 8
3 ARM_TCK 9 9 10 10
0 ARM_RTCK 11 11 12 12
1 ARM_TDO 13 13 14 14
ARM_RESET 15 15 16 16
IN
17 17 18 18
R123 19 19 20 20
10K
0.125W
1% PIN
STRAIGHT
DUAL_ROW_HEADER_BREAK
B GND GND
3V3
C
3V3
J2
2 2 1 1 CPLD_TCK 1
4 4 3 3 CPLD_TDO 0
6 6 5 5 CPLD_TMS 2
8 8 7 7
0.1U 10 10 9 9 CPLD_TDI 3
C87
50V
10%
PIN
STRAIGHT
DUAL_ROW_HEADER_BREAK
GND
CPLD_JTAG<3..0>
IO
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1 2 3 4 5 6 7 8
3V3 U15
S1D13700F02
ARM_CON<9..0>
IN
COREVDD<2..0>
HIOVDD<2..0>
NIOVDD<1..0>
Wednesday, July 4, 2012
A
ADDR<23..0> 3 CS3 43 CS_N
IN
9 OE 41 RD_N ARM_IO<30..0>
IO
DIRECTION 5275601-100, REVISION 10
4 WE 42 WR_N
61 54 PO16_EINT0 DATA<31..0>
16
AS_N WAIT_N IO
0 ADDR<0> 16 A0 D0 52 DATA<0> 0
1 ADDR<1> 15 A1 D1 51 DATA<1> 1
2 ADDR<2> 14 A2 D2 50 DATA<2> 2
3:16 PM
3 ADDR<3> 13 A3 D3 49 DATA<3> 3
4 ADDR<4> 11 A4 D4 47 DATA<4> 4
5 ADDR<5> 10 A5 D5 46 DATA<5> 5
6 ADDR<6> 9 A6 D6 45 DATA<6> 6
7 ADDR<7> 8 A7 D7 44 DATA<7> 7
8 ADDR<8> 6 A8 CYCLE TIME
9 ADDR<9> 5 A9
10 ADDR<10> 4 A10 FPDAT0 21 FPD<0> 14D4<
11 ADDR<11> 3 A11 FPDAT1 20 FPD<1> 14D4< FPSHIFT:CLOCK INPUT = 16 : 1
U13 12 ADDR<12> 2 A12 FPDAT2 19 FPD<2> 14D4<
74LVC-LCX14 13 ADDR<13> 64 A13 FPDAT3 18 FPD<3> 14D4<
14 ADDR<14> 63 A14
R134 15 ADDR<15> 62 A15
HCLK 6 B A 5 FPSHIFT 23 CP 14C4<
OUT
ARM_RESET 36 RESET_N XECL 24
33.2 IN
YSCL 29
0.125W 56 26 LOAD
VCC=3V3;GND=GND CNF0 FPLINE 14C4<
1% 57 30 FRM
B CNF1 FPFRAME 14C4<
Y2 U13 58 CNF2 MOD_OUT 27
3V3 74LVC-LCX14 59 CNF3 YDIS 31 DISP 14C4<
FL10 60 CNF4
BLM31A601S R135
1 2 4 VCC VOUT 3 3 A B 4 39 CLKI
600 OHM 1 2 33.2 35 XCG1
ENABLE GND 0.125W 34
VCC=3V3;GND=GND XCD1
C89 C90 C91 1%
R132
1U 10N 0.1U 1K 40MHZ 37 SCANEN
16V 50V 50V 0.125W 38 TSTEN VSS<4..0>
10% 10% 10% 1%
GND
Chapter 10 - Schematics
GND
GND
3V3
C 3V3
J14
1%
R125
10K
8 8
9 GND
0.125W
9
10 10
R133 11 11
CW FPD<3> 12
14B7> 12
14B7> FPD<2> 13 13
10K 14B7> FPD<1> 14 14
500MW 14B7> FPD<0> 15 15
10% 16 16
TP_LCDGND 17 17
18 18
1%
R136
15K
TIN 19 19 G1 G1
0.125W
20 20 G2 G2
D SOCKET
RIGHT_ANGLE
FLEX_CABLE_ZIF_BOTTOM
GND
GND SHIELD
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1 2 3 4 5 6 7 8
A
DIRECTION 5275601-100, REVISION 10
Wednesday, July 4, 2012
3:16 PM
3V3
3V3
C97
0.1U
B 50V
U11 10%
24C256
R137 R138
10K 10K
0.125W 7 WP 0.125W GND
1% 1%
2 PO2_SCL 6 SCL
1 A0 SDA 5
2 A1
3 A2
VCC=3V3;GND=GND
GND
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3.4
Page 359
GE HEALTHCARE
1 2 3 4 5 6 7 8
POWER SUPPLY
A TP1 12V TO 5V A
VCC
Wednesday, July 4, 2012
TIN
12V_IN
DIRECTION 5275601-100, REVISION 10
12V
R1
3.16K VARIOUS
0.125W U2
1% LM2676 R4
3:16 PM
F1 FL1 511
FAST_ACTION ZJYS51R5-2P 0.125W
1 4 2 INPUT SWIT_OUT 1 C7 L1 1%
6 FEEDBACK BOOST 3
1A 7 ON_OFF 33U
63V 4 10N
GND 20%
2 3 TAB_GND 8 50V 5A
10%
2
C3 C4 R2
200 OHM 100U 0.1U 1K C9 DS1
35V 50V 0.125W D1 10U D2 HLMP-1790
20% 10% 1% LSM340J 35V MMSZ5235B GREEN
TP2 40V 10%
6.8V
TIN
1 POWER GOOD
B B
P
12V_GND
GND
Jedi Generator TAV Interface Board
ISOLATED 5V
TP3
Chapter 10 - Schematics
VCC RS232_VCC
C R3 TIN
C
U1 10K
DCR010505U 0.125W
1%
1 VS1 VOUT 14
2 VS2
ERROR_N 17
28 SYNCIN VREC 12
26 0VIN1 ENABLE 16
C1 C2 27 0VIN2 0VOUT 13
10U 0.47U C6 C8
35V 16V 47U 0.47U
10% 10% 5V C5 35V 16V
1U 10% 10%
25V TP4
10%
TIN
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1 2 3 4 5 6 7 8
VCC
DIRECTION 5275601-100, REVISION 10
RS232<1..2>
CONSOLE_RX+ 1
Wednesday, July 4, 2012
RS232_VCC U5 U7
C30 HCPL0720-060 MAX488E
0.1U C32 R17
U3 50V 0.1U 110
C11 C13 MAX3221E 10% 1 VDD1 VDD2 8 50V 1 VCC 0.1W
0.1U 0.1U 10% Y 5 0.1%
50V 50V RXD 2 VI VO 6 RS485_TX 3 DI
10% 10% 15 VCC Z 6 CONSOLE_RX- 3
3:16 PM
3 VP 4 5 2 CONSOLE_TX+ 8 A
7 VN GND1 GND2 RO 2 RS485_RX
7 B
2 C1P R16 GND 4
4 C1N 110
5 C2P GND 0.1W
6 C2N 0.1%
C10 C12 RS232_GND
0.1U 0.1U TXD 11 T1IN T1OUT 13 RS232_TX 1 4 CONSOLE_TX-
50V 50V RS232_RX 8 R1IN R1OUT 9 RXD
10% 10% RS232_VCC VCC
1 EN_N INVALID_N 10
B 12 FORCEON FORCEOFF_N 16 B
GND
GND 14 C29
0.1U U6
50V HCPL0720-060 C31
10% 0.1U
2 RS232_RX 50V RS485<1..4>
8 VDD2 VDD1 1 10%
TXD 6 VO VI 2 RS485_RX
R6 R8 5 4
RS232_VCC 20K 0 GND2 GND1
0.125W 0.125W
1% +0.05
GND
U4 R11 U4
20K 1U 511 20K 1U
74HC123 74HC123 R18
0.125W 16V 0.125W 0.125W 16V 511
R5 R13
1K 1% 10% 1% 1K 1% 10% 0.125W
0.125W 14 CEXT 0.125W 6 CEXT 1%
1% 15 13 DS2 1% 7 5 DS3
REXT_CEXT Q REXT_CEXT Q
HLMP-1719 HLMP-1719
1 A_N 9 A_N
2 B Q_N 4 1 2 10 B Q_N 12 1 2
3 RD 11 RD
YELLOW YELLOW
VCC=VCC;GND=GND VCC=VCC;GND=GND
TX LED RX LED
D D
REV 2 01July04
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1 2 3 4 5 6 7 8
CONSOLE_JEDI<1..7>
DIRECTION 5275601-100, REVISION 10
RS485<1..4>
3:16 PM
12V_IN
J1
1 1
1 CONSOLE_RX+ 2 2 14 14EXPOSURE_SW 2
2 CONSOLE_TX+ 3 3 15 15PREPARE_SW 3
4 4 16 16ON_SW 4
5 5 17 17CONSOLE_RX- 3
1 EXT_CAN_H 6 6 18 18CONSOLE_TX- 4
7 7 19 19EXT_CAN_L 5
1 JEDI_TX+ 8 8 20 20JEDI_TX- 3
2 JEDI_RX+ 9 9 21 21JEDI_RX- 4
B 4 JEDI_ON_SW 10 10 22 22JEDI_EXP_SW 6 B
7 JEDI_PREP_SW 11 11 23 23
5 EXT_CAN_L 12 12 24 24 EXT_CAN_H 1
2 RS232_RX 13 13 25 25 RS232_TX
G1 G1
G2
1
G2
RS232<1..2>
SOCKET
RIGHT_ANGLE
STD_DENSITY
Chapter 10 - Schematics
RS232_GND
C C
MH1 MH3
VCC VCC VCC VCC VCC VCC VCC VCC MHP4_50TB10_00 MHP4_50TB10_00
1
1
U8
74ACT00
1 A
Y 3
2 B C16 C17 C18 C19 C20 C21 C23 C24
0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U C22
50V 50V 50V 50V 50V 50V 50V 50V 22N
VCC=VCC;GND=GND 10% 10% 10% 10% 10% 10% 10% 10% 250V
20%
R19 MH2 MH4
20K MHP4_50TB10_00 MHP4_50TB10_00
1
1
0.125W
1% GND SHIELD
GND
D D
REV 2 01July04
GE Healthcare
Company Restricted
Block Path Block Sheet Dwg No Rev Sheet
1 2 3 4 5 6 7 8
Page 361
XR 6000 SERVICE MANUAL
Page 362
PioneerSM_ENG.book
GE HEALTHCARE
Page 362
1 2 3 4 5 6 7 8
CONSOLE_JEDI<1..7>
A 12V 12V A
K1 K2
G6RN_1_12VDC G6RN_1_12VDC
DIRECTION 5275601-100, REVISION10
1 1
Wednesday, July 4, 2012
COIL1 COIL1
5 COIL2 5 COIL2
CLOSED 4 CLOSED 4
2 COM OPN 3 JEDI_EXP_SW 6 2 COM OPN 3 JEDI_PREP_SW 7
R21 D3 R25 D4
20K BAS116 20K BAS116
0.125W 75V 0.125W 75V
1% 1%
3:16 PM
2 EXPOSURE_SW 3 PREPARE_SW
RS232_GND RS232_GND
U10
MC1489A
R24
U10 U8 4 6
B MC1489A 74ACT00 IN O B
15K
R22
0.125W RESP_CTRL
5
1 3 12 A C28
11 1% VCC=VCC;GND=GND
IN O Y 0.1U
15K 13 50V
B
0.125W RESP_CTRL
2
10%
1% C26 VCC=VCC;GND=GND
VCC=VCC;GND=GND
0.1U
50V
10%
GND
GND VCC
VCC
R20
1%
0.125W
392K
VCC=VCC;GND=GND 1%
0.125W
9 A_N
10 12 VCC=VCC;GND=GND
B Q_N
11 RD
C25
VCC=VCC;GND=GND
1U U9
16V 74HC123
10% GND
14 CEXT
15 REXT_CEXT Q 13
1 A_N
2 B Q_N 4
3 RD
VCC=VCC;GND=GND
PREPARE,EXPORSURE AND INDICATOR
D D
GND
REV 2 01July04
GE Healthcare
Company Restricted
Block Path Block Sheet Dwg No Rev Sheet
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XR 6000 SERVICE MANUAL
PioneerSM_ENG.book Page 363 Wednesday, July 4, 2012 3:16 PM
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.5 I/F Board RAD Electrical
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
3.6 I/F Board RAD V2 Electrical
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.7 Rotor board
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.8 Heater board
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
3.9
Page 389
GE HEALTHCARE
1 2 3 4 5 6 7 8
LVPS board
220P 330
CR19
1W
DIRECTION 5275601-100, REVISION10
SSTA206S 2KV
10% 5%
A 600V A
CR9 ISLOCALPART=TRUE
+400_LINE
SMCJ43A CR20 CR3
50.3V SSTA206S DSEI12-12A
ZENERS_CHAIN 600V
0.25AMP V160DC
3:16 PM
2
SMCJ43A 11A
50.3V CR21 V160AC ISLOCALPART=TRUE V160DC 160V
R10
1W
5%
SMCJ43A
47K
ZENERS_CHAIN 0.75AMP L3 0.75AMP
1
0.25AMP 0.25AMP 0.25AMP 50.3V TAB
STARTUP_CHAIN CR8 ZENERS_CHAIN 1U STRAIGHT
SMCJ43A 2.5 TURN PIN
R33
2
50.3V CR16 CR22 CF4
ZENERS_CHAIN SMCJ43A C30 C6 C8 SMCJ43A 47K
R13
1W
5%
50.3V
47K
0.25AMP 100V LOW_VOLTAGE 1W
1
0.25AMP 0.75AMP 5% A1 1
2
2
50.3V SMCJ43A 20% 20% 20% CR18
0.25AMP 50.3V SMCJ43A
R20
GREEN
1W
5%
100V
47K
0.25AMP 0.25AMP ZENERS_CHAIN
1
1
HLMP-1790
A1 1
DCBUS_P STARTUP_CHAIN 0.25AMP CR15 0.75AMP
ZENERS_CHAIN SMCJ43A LOW_VOLTAGE
2
50.3V TAB
B B
2PIN L4 STRAIGHT
R21
R23
5%
5%
DCBUS_N ISLOCALPART=TRUE 1U PIN
100K
100K
0.5W
0.5W
1
0.25AMP R27 DCBUS_N 0.25AMP 2.5 TURN CF3
CR13
BAW56 0.75AMP
100 1 K1 LOW_VOLTAGE
0.1W 2 1 A 3 ISLOCALPART=TRUE
C25 1% 2 K2 T1 POWER_P15V
C23
CR2 10A P15V
0.1U 0.25AMP C19 ISLOCALPART=TRUE
50V NE1 DSS10-01A ISLOCALPART=TRUE
STARTUP_CHAIN 0.47U 75V ISLOCALPART=TRUE LOW_VOLTAGE L1 LOW_VOLTAGE
10% N76530 2 2 1 1
0.1U 50V
C7
25V
20%
NEON 50V 10% 1AMP 1U 1AMP
100U
C24 10% 22 19
19 100V R3
CF2 2.5 TURN
100P 1 OHM
PIN R31 C16
1MEG 50V 3 3 18 18 0.5MW
STRAIGHT R30 0.25AMP DCBUS_N ISLOCALPART=TRUE 0.47U
5% 5%
C4
C1
10%
50V
ISLOCALPART=TRUE
18V
0.1W
25V
20%
25V
20%
C12
TAB 0.25AMP
2.5A 20K LOW_VOLTAGE 1717 50V
1500U
1500U
0.47U
0.1W
CR12
SMCJ16A
Chapter 10 - Schematics
2X3.3MH 1% 1% U5 HEATSINK 16 1AMP 1.5AMP
1 A1 R26 UC3844A CR17
44 16
ISLOCALPART=TRUE 70V C31 C13
K2
5 5 15
15
BAV99 0.5AMP C 220P 0.47U
150K 7 8 2KV 50V
L2 VIN VREF R25 DCBUS_N
C 0.1W 4 6
AK
3 G 10% C
F1
FILTER RT_CT VOUT 14 14 10%
1% Q1
C3
C2
10%
50V
18V
1 2 2 1
25V
20%
25V
20%
C18
3 22 IRG4PH10U
CR7
SMCJ16A
1 A
5% 0.25AMP 0.25AMP LOW_VOLTAGE LOW_VOLTAGE
3 4 DCBUS_N SW_SNUB 9
9 12 12 ISLOCALPART=TRUE
ISLOCALPART=TRUE DCBUS_N 0.5AMP
R14
1W
100V 2 1
5%
330
F2
ISLOCALPART=TRUE
0.25AMP LOW_VOLTAGE
R38
R12
CF1 R24
20K 1 6 1 OHM
CR11 0.25AMP
1
6
R37
1W
1% 0.25AMP
1W
5%
330
2 3
0.1
R5
-400V_LINE
R4
1W
5%
330
REV 2 01July04
GE Healthcare
Company Restricted
Block Path Block Sheet Dwg No Rev Sheet
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEMS ePDM System to determine the status of this document.
1 2 3 4 5 6 7 8
Page 389
XR 6000 SERVICE MANUAL
Page 390
PioneerSM_ENG.book
GE HEALTHCARE
Page 390
1 2 3 4 5 6 7 8
P15V
C11
0.1U
50V
DIRECTION 5275601-100, REVISION 10
A 10%
LOW_VOLTAGE A
Wednesday, July 4, 2012
LOW_VOLTAGE
C14 VCC
0.1U 0.25AMP
50V 0.25AMP
10%
LOW_VOLTAGE C9
0.1U
VCC VCC
0.25AMP 50V
3:16 PM
M15V 10%
R6 R9 LOW_VOLTAGE
10K 2K
CR6 0.1W 0.1W 0.25AMP
BAW56 LOW_VOLTAGE 0.25AMP 1% 1%
0.5AMP LOW_VOLTAGE 0.25AMP R11 LOW_VOLTAGE R8 LOW_VOLTAGE
K1 1
LOW_VOLTAGE 0.25AMP 0.25AMP
FORWARD_MEASURE
3 A POWER_P15V
K2 2 10K 100K
R18 LOW_VOLTAGE 0.25AMP
0.1W 0.1W
2
2K LOW_VOLTAGE
0.1W 1% VCC 1%
75V DS1
0.25AMP 1% 0.25AMP HLMP 1709 R2 J1
C10 LOW_VOLTAGE ISLOCALPART=TRUE 1K
0.47U R16 0.1W
RED
1
B 50V 2K R15 P15V VCC
LOW_VOLTAGE U2 1% 1 1 2 2 B
8
10% 0.1W 20K MAX485 3 3 4 4
1% 0.1W U3 5 6
VP
LM311 0.25AMP 5 6 LOW_VOLTAGE
LOW_VOLTAGE 1% 2 7 7 8 8
0.25AMP LOW_VOLTAGE 7 _MAINS_DROP 4 DI RO 1 9 9 10 10
R17 3 VOUT 3 DE 11 11 12 12
1K C17 0.25AMP LOW_VOLTAGE 6 A 13 13 14 14
0.1W 0.1U 0.25AMP 7 B 15 15 16 16
1 GND
1%
4 VN
6
5 BAL
50V 2 RE_N 17 17 18 18
10% C15 19 19 20 20
BAL_STR
R19 0.1U 21 21 22 22
1K 50V VCC=VCC;GND=GND_CHASSIS 23 23 24 24
0.1W 10% 25 25 26 26
1% LOW_VOLTAGE
PIN
STRAIGHT
M15V RIBBON_CABLE_STANDARD
C C
P15V
1AMP
LOW_VOLTAGE LOW_VOLTAGE
U4
0.25AMP MC78M05CDT VCC
R1
1 VIN VOUT 3
10 C22 4 C21
GND
1W
0.47U 0.1U
5% 50V 50V
10% 5V 0.75AMP 10%
GE Healthcare
Company Restricted
Block Path Block Sheet Dwg No Rev Sheet
State: RELEASE - Document is released and under formal Change Control. Changes are subject to the ECR/ECO Process.
See the GEMS ePDM System to determine the status of this document.
1 2 3 4 5 6 7 8
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.10 Inverter
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.11 Gate cmd
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
3.12 Dual snub
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
3.13 AC/DC board
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
3.14 AEC board
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.15 Rad IF
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
Section 1.0
Scope
This section provides detailed information about each MIS run in the form of individual MIS cable
charts.
Each of the following charts defines a single interconnection in the system. The charts are arranged
in the order, according to MIS numbers. In some cases, a particular MIS number is repeated, except
for a letter added at the end. Such a set of charts use the same cable, and carry essentially the
same signals, however the applications for each chart is different - the point of connection is
different (at one or both ends) for each chart in the set.
Section 2.0
How to Use
Each MIS cable shown on the MIS map has its own MIS chart. Each chart identifies all signals
present on the cable, and the specific pins associated with each signal. See Figure 11-1 for an
example.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 3.0
MIS Charts
3.1 System Console
Handswitch J1
COM
1 1
PREP
2 2
COM
3 3
EXP
4 4
J2 Serial Port
Receive Data
2 to console
Transmit Data
3 from console
Signal Ground
5 GND
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
J2 Serial Port
Receive Data
2 to console
Transmit Data
3 from console
Data Terminal Ready
4 from console
Signal Ground
5 GND
Request to Send
7 from console
TM3 J3
1 DC24V
1 Console Power Input
4 E
4
5 Power Issue A
5
Power Issue B
6 6
PSW
7 7 RTL (0-DC24V; Active: 0V)
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
3.1.4 J4 Generator Interface, 5182354
J4 J1
1 12V_GND
1
9 RS485_RX+ 2
10 RS485_TX+ 3
11 12V_GND
4
12 12V_IN
5
CAN_H
13 6
Exposure_SW
14 14
Prepare_SW
15 15
ON_SW
17 16
RS485_RX-
22 17
RS485_TX-
23 18
CAN_L
24 19
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
JEDI TAV
J9 J1
11 RS232-GND
7
10 RS485_TX+ 8
9 RS485_RX+ 9
17 ON_SW
10
15 Prepare_SW
11
CAN_L
24 12
RS485_TX-
23 20
RS485_RX-
22 21
Exposure_SW
14 22
CAN_H
13 24
JEDI TAV
J8 J1
3 TX
25
2 RX 13
5 RS232-GND 23
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.2 Generator
PDU Generator
380 VAC
TM1 Un P1
380 VAC
TM1 Vn P2
380 VAC
TM1 Wn P3
PDU Generator
E
Grouding Bar G
3.3 Table
TM1 XP105
1 1
2 2
3 3
4 4
XP106 1 5
XP106 2 6
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
3.3.2 Table Grounding Cable 1, 5193105
PDU Table
E
Grouding Bar PE1
E
PE1 PE2
E
PE2 PE3
E
PE5 PE6
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.3.6 Table Power Cable, 5193607
24 V
5 3
0V
6 4
foot-1
7 8
24 V
8 2
0V
9 1
24V
1 1
0V
2 2
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
3.3.7 Table Cable No1, 5197244
XP105 3
Collimator Connector 4
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
This page is intentionally left blank.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Section 1.0
Compliance Statement
This equipment complies with IEC 60601-1-2:2001+A1:2004 EMC standard for medical devices.
This equipment generates , uses, and can radiate radio fr equency energ y. Th e equi pment may cause rad io
frequency interference to other medical and non-medical devices and radio communications.
To provide reasonable protection against such interference, this product complies the radiated emission as per
CISPR11 Group1 Class A standard limits.
However, there is no guarantee that interference will not occur in a particular installation.
If this equipment is found to cause interference (which may be determined by turning the equipment on and
off), the user (or qualified service personnel) should attempt to correct the problem by one or more of the
following measure(s):
• Reorient or relocate the affected device(s)
• Increase the separation between the equipment a nd the affe cted device (see recommended separation
distances)
• Power the equipment from a source different from that of the affected device
• Consult the point of purchase or service representative for further suggestions
Use of accessories, transducers, cables and other parts other than those specified by the manufacturer of this
equipment may result in increased emissions or decreased immunity of the equipment.
The manuf acturer i s not resp onsible f or any i nterference caused by u sing other t han r ecommended
interconnect cables or by unauthorized changes or modifications to this equipment. Unauthorized changes or
modifications could void the users' authority to operate the equipment.
All interconnect cables to peripher al devices must be shielded an d p roperly gr ounded, excep t w hen
technologically prohibited. Use of cables not properly shielded and grounded may result in the equi pment
causing radio frequency interference.
The XR 6000 is predominantly intended for use in non-domestic environments, and not directly connected to
the Public Mains Network that supplies buildings used for domestic purposes.
The compatible access ories must be used within the recommended ope rating conditions outlined in the
operation manuals. In addition to calibration and warm-up, other devices must be reset before and after use
to ens ure accurate dose me asurements. Sustained expo sure to electromagnetic fields (exceeding the test
conditions) may cause fals e measurements. Fail ure to foll ow the recommended use may caus e false
measurements.
The magnetic field environment from a MRI device located nearby is a risk of interference.
All of the above are required to achieve the Electromagnetic Compatibility for a typical installation of the XR
6000. Further d etailed d ata & requirements are d escribed in the Use Recomm endations an d Installation
Recommendations sections.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
Section 2.0
Compatibility Tables
This equipment complies with IEC 60601-1-2:2001+A1:2004 EMC standard for medical devices.
The XR 6000 is suitable to be used in an electromagnetic environment, as per the limits & recommendations
described in the tables hereafter:
• Emission Compliance level & limits (<Text: Hypertext>Table 1).
• Immunity Compli ance level & reco mmendations to maintain equ ipment clin ical ut ility (see <Text:
Hypertext>Table 2 and <Text: Hypertext>Table 3).
Note: This system complies with above mentioned EMC standard when used with supplied cables. If different
cable lengths are required, contact a qualified service representative for advice.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
2.2 Electromagnetic Immunity
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Guidance and Manufacturer’s declaration - electromagnetic immunity. The XR 60 00 is suit able for use in the specified
electromagnetic environment. The customer or the u ser of t he XR 6000 shou ld assure t hat it is used in an electromagnetic
environment as described below.
Immunity Test IEC 60 601-1-2 Test Compliance Electromagnetic Environment Guidance
Level Level
Conducted R F, 3 Vrms, 150 kHz to V1 = 3Vrms Portable and mobile RF communications equipment should be
IEC 61000-4-6 80 MHz used no closer to any par t of th e XR 6000, including cables,
Radiated RF IEC 61000- 3 V /m, 80 MHz to E1 = 3V/m than the recommended separation distance calculated from the
4-3 2.5 GHz equation appropriate for the frequency of the transmitter.
Recommended Separation Distance
d = 1.2
a
Field st rengths f rom f ixed transmitters, such as base stat ions f or radio (cel lular/cordless) telep hones and land mo bile
radios, amateur radio, AM and FM radio broadcast, and TV broadcast cannot be predicted theoretically with accuracy. To assess
the electromagnetic environment due to fixed RF transmitters, an electromagnetic sitesurvey should be considered. If the measured
field strength in the location in which the XR 6000 is used exceeds the applicable RF compliance level above, the XR 6000 should
be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as re-
orienting or relocating the XR 6000.
b Over the frequency range 150 kHz to 80 MHz, field strengths should be less than [V1] V/m.
These g uidelines may not appl y in al l sit uations. Electr omagnetic pr opagation i s affected by abs orption and reflection from
structures, objects, and people.
Table 3 XR 6000 Electromagnetic Immunity (Continued)
GE HEALTHCARE
DIRECTION 5275601-100, REVISION XR 6000 SERVICE MANUAL
Recommended separation distances between portable and mobile RF communications equipment and the XR 6000
The XR 6000 is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The
customer or the user of the XR 6000 can help prevent electromagnetic interference by maintaining a minimum distance between
portable and mobile RF communications equipment (transmitters) and the XR 6000 as recommended below, according to the
maximum output power of the communications equipment.
Rated Maximum Output Power (P) of Separation distance according to frequency of transmitter
Transmitter Watts (W)
150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
For transmitters rated at a maximum output power not listed above, the separation distance can be estimated using the equation
in the corresponding column, where P i s the maximum output power rating of the transmitter in watts (W) according to the
transmitter manufacturer. V1 and V2 are the COMPLIANCE LEVELS for the IEC 61000-4-6 test and E1 is the COMPLIANCE
LEVEL for the IEC 61000-4-3 test. V1 and V2 are in V and E1 is in V/m.
NOTE 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection
from structures, objects, and people.
Table 4 Recommended Separation Distances
Prob./Appl
. Severity Test
Level Name Essential Performance of Failure of Failure Req’d Test Methord Pass/Fail Criteria
Exposur; Exposure parameter
System XR-6000 system display and set; Positioner See below See below Yes See subsystems below See subsystems below
movement.
No unintended exposure;
Monitor exposure
No Incorrect exposure (the
Fix exposure parameter that
Subsystem Acquire expectant dose MEDIUM MEDIUM Yes exposure results is not meet
AEC displaied on system
product registration
console.
standard)
Positioner Table electromagnetic lock (EM- Check EM-lock after The EM-lock function work as
Subsystem MEDIUM LOW Yes
movement lock) function. immunity test. intended after immunity test.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
Table 5 Product Essential Performance
Section 3.0
Use Recommendations
This product complies with IEC 60601-1-2:2001+A1:2004 EMC standard for medical devices and with radio
frequency emission r equirements p er CISPR11 Group1 Class A stan dard li mits. The X R 6 000 is
predominantly intended for use in hospitals.
Do n ot u se devices wh ich i ntentionally tran smit RF Signals (Cellular Phones, Transceivers, or Radio
Controlled Prod ucts) in the vici nity of this equi pment as it may cause performance outsi de the published
specifications. Keep the power to these types of devices turned off when near this equipment.
Adhering to the dis tance separation recommended in <Text: Hypertext>Table 4, between 15 0 kHz & 2.5
GHz, will reduce disturbances recorded at the image level but may not eliminate all disturbances. However,
when installed and operated as sp ecified h erein, the system wi ll maintain i ts essenti al p erformance by
continuing to safely acquire controlled radiological X-ray exposures in a mobile radiography environment.
For example, a 1W mobile phone (800 MHz to 2.5 GHz carrier frequency) shall be put 2.3 meters apart from
the XR 6000 (in order to avoid image interference risks).
The use of acce ssories, transducers, and cables other than thos e specified ma y result in degraded
ELECTROMAGNETIC COMPATIBILITY of the XR 6000.
The medical staff in charge of this equipment is required to instruct technicians, patients, and other people
who may be around this equipment to comply fully with the above equipment requirements.
Section 4.0
Installation Recommendations
This system complies with above mentioned EMC standard when used with supplied cables.
In order to minimize interference risks, the following requirements shall apply.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
4.5 Electrostatic Discharge Environment & Recommendations
In order to reduce electrostatic discharge interference, install a charge dissipative fl oor material to avo id
electrostatic charge buildup.
The relative humidity shall be at least 30 percent.
The dissipative material shall be connected to the system ground reference, if applicable.
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION10 XR 6000 SERVICE MANUAL
GE HEALTHCARE
DIRECTION 5275601-100, REVISION 10 XR 6000 SERVICE MANUAL
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PioneerSM_ENG.book Page 426 Wednesday, July 4, 2012 3:16 PM
GE HEALTHCARE
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