Download as pdf or txt
Download as pdf or txt
You are on page 1of 31

Document Number

Project Package Originator Discipline Doc. Type Unit n° Serial n° Rev. Page

RAPID P0014 7010 MEC PRC 0001 0001 B 1/31

PETRONAS RAPID PROJECT


PACKAGE 14 - UTILITIES, INTERCONNECTING,
OFFSITE UNITS

INSPECTION TEST PLAN

CHEMICAL INJECTION PACAKGE To check the font size


4800-A-001 / 005
6210-A-001
6220-A-001
6310-A-001 / 003 / 005

2 - PROCEED, CHANGE AS NOTED AND


RESUBMIT

OWNER Approval: PRPC Utilities and Facilities Sdn. Bhd. Authorization to proceed does not relieve Contractor
/Supplier of its responsibility or liability under the
Name: Contract and/or Purchase Order.

Date (DD-MMM-YY):

Signature: By NEOH YUEN CHIN on Feb 17, 2016

Document Class: X
4 - ACCEPTED WITH MINOR COMMENTS
Where Revise
is the track comments
per Purchaser changes pages
and proceed ?
with all
work defined by the data. Resubmit the revised data
Pages modified under this revision: - for final acceptance.

Authorization to proceed does not relieve Contractor


/Supplier of its responsibility or liability under the
Contract and/or Purchase Order.

CK Digitally signed by CK Leow Digitally signed by Joseph

Alfred Digitally signed by Alfred Wung


DN: cn=Alfred Wung, o=Lewa
Nikkiso Singapore, ou,
DN: cn=CK Leow, o=Lewa
Nikkiso Singapore, ou,
email=cheekeong.leow@lew
Joseph Yong
DN: cn=Joseph Yong, o=Lewa
Nikkiso Singapore, ou,
email=joseph.yong@lewa-

Yong
email=alfred.wung@lewa.nikkiso.

Leow
a-nikkiso.sg, c=SG

Wung sg, c=SG nikkiso.sg, c=SG


Date: 2016.01.27 18:11:08 +08'00' Date: 2016.01.27 18:11:23 Date: 2016.01.27 18:11:35
+08'00' +08'00'

B 27-Jan-16 IFR - ISSUED FOR REVIEW AW CK JY

A 5-Jan-16 IFR - ISSUED FOR REVIEW AW CK JY

Date WRITTEN BY CHECKED BY APPROVE BY


Rev STATUS - REVISION MEMO
DD-MMM-YY (Name & Visa) (Name & Visa) (Name & Visa)

Sections changed in last revision are identified by a vertical line in the margin

In accordance with Article 32 of the Conditions of Contract, the ownership in this document shall vest in OWNER. No part of this document may be reproduced, stored in a retrieval
system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the OWNER.
CONFIDENTIAL – Not to disclose without authorization”
RAPID-P0014-7010-MEC-PRC-0001-0001_B

RAPID-P0014-7010-MEC-PRC-0001-0001_A cover page To update the correct doc number


To provide the track changes record for previous change at all page

B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

1 Purchase Order Review Purchase Order & Mechanical Order R R R OR


Mechanical Requisition (MRI) for Acknowledge-
Requisition (MRI) Chemical Injection ment
for Chemical Package (RAPID-
Injection Package P0014-OUI-MEC-
(RAPID-P0014- MRI-0001-2003_1)
OUI-MEC-MRI-
0001-2003_1)

2 Submission of Drawings and Documents for Job Quality Mechanical Issue of R R R OR


review and approvals Assurance Plan Requisition (MRI) for Documents,
(RAPID-P0014- Chemical Injection Datasheets &
7010-PMG-QAA- Package (RAPID- Drawings, etc.
0001-0001) & P0014-OUI-MEC-
Vendor MRI-0001-2003_1)
Document List
(RAPID-P0014-
7010-ENG-LST-
0001-0001)
3 Purchasing of Package Equipment’s (sub- Job Quality P.O. requirements Issue of R R R IR
orders) Assurance Plan /Purchaser approval Purchase
(RAPID-P0014- Orders
7010-PMG-QAA-
0001-0001) &
Sub-Item Input the sub-item PO document
Purchase Orders number as per VDL

2 of 31
RAPID-P0014-7010-MEC-PRC-0001-0001_B
Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 1 of 29
Total page is different from cover page
Add a new line with witness point for skid water drip pan flow test.

B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

4 Supplier’s Quality Control Plan Job Quality Inspection And Test ISO Certificates R R R OR
Assurance Plan Plan (RAPID-
(RAPID-P0014- PO014-7010-MEC-
7010-PMG-QAA- PRC-0001-0001)
0001-0001) + ISO
certified (ISO
9001-2000)

5 Pre-Inspection Meeting Mechanical N/A Report / H H H OR


Requisition (MRI) Minutes of
for Chemical Meeting
Injection Package
(RAPID-P0014-
OUI-MEC-MRI-
0001-2003_1)
& PIM AGENDA

6 PUMP (to be done in Germany)

6.1 Material receipt and inspection class I Project Project Specification Material R R R OR
- Material Certificate Specification Reciprocating Certificate +
-As per PTS 31.29.12.30 section 4.2 Reciprocating Positive Report
(Inspection Class 1) Positive Displacement and
(According to ISO 10474) Displacement and Metering Pumps

3 of 31
RAPID-P0014-7010-MEC-PRC-0001-0001_B
Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 2 of 29
B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

Metering Pumps (API 675, RAPID-


(API 675, RAPID- P0014-OUI-ROT-
P0014-OUI-ROT- SPN-0001-0002)
SPN-0001-0002)

6.2 Check Completeness of Accessories/ Job Quality Lewa Standard Lewa Report H R R IR
Components for Assembly Assurance Plan Procedure
- Internal Parts Visual Inspection (RAPID-P0014-
7010-PMG-QAA-
0001-0001)

6.3 Painting of Pumps Surface Project Specification Painting Report H R R OR


Preparation and - Protective Coating
Painting and Lining (RAPID-
Procedure P0014-OUI-MCI-
(RAPID-P0014- DES-0001-9003) &
7010-MCI-SPN- PTS 30.48.00.31
0001-0001)

6.4 Dimensional Check Cross Sectional Cross Sectional Dimensional H W W IR


-all main dimensions Drawing for Pump Drawing for Pump Check Report
-size, position & rating of flanges (RAPID-P0014- (RAPID-P0014-
-size & type of threaded connection 7010-MEC-DWG- 7010-MEC-DWG-
0001-0001) 0001-0001)

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 3 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

6.5 Hydrostatic Test of Pumps Job Quality Project Specification Hydrostatic H W/ W/ OR


-30 Minutes of input duration Assurance Plan Reciprocating Test Report H H
-Holding Pressure (1.5 times of Maximum (RAPID-P0014- Positive
Allowable Working Pressure) 7010-PMG-QAA- Displacement and
-comply to API 675 0001-0001) & Metering Pumps
-individual pumps Hydrostatic Test (API 675, RAPID-
Procedure For P0014-OUI-ROT-
As per specified in DS, pump mechanical run
Pump (RAPID- SPN-0001-0002)
test for 4hrs is required as per API 675, clause
P0014-7010-
8.3.5.2,
PMG-PRC-0001-
0003)
6.6 Performance Test of Pumps Performance Test Project Specification Performance H W W OR
-individual pumps Procedure for Reciprocating Test Report
Pump (RAPID- Positive
P0014-7010- Displacement and
PMG-PRC-0001- Metering Pumps
0004) (API 675, RAPID-
P0014-OUI-ROT-
SPN-0001-0002)

7 ELECTRICAL MOTOR (TO BE DONE IN FINLAND)

7.1 Inspection and Receipt of Electrical Motor Electrical Electrical Machines - Test Report/ H R R IR
Machines - Cage- Cage-Induction Data Sheets &
Induction Types Types Drawings
(Amendments/Su (Amendments/Suppl
pplements to IEC ements to IEC
60034-1 and 60034-1 and
Electrical motor shall be designed, manufactured and
tested in accordance with
RAPID-P0014-P0014-OUI-ELE-SPN-0001-0014
Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 4 of 29
B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

IEC 60034-14) IEC 60034-14) (PTS


(PTS 33.66.05.31)
33.66.05.31) &
Electric Motor
Datasheet
(RAPID-P0014-
7010-ELE-TDS-
4800-3001,
RAPID-P0014-
7010-ELE-TDS-
4800-5001,
RAPID-P0014-
7010-ELE-TDS-
6210-1001,
RAPID-P0014-
7010-ELE-TDS-
6220-1001,
RAPID-P0014-
7010-ELE-TDS-
6310-1001,
RAPID-P0014-
7010-ELE-TDS-
6310-3001,
RAPID-P0014-
7010-ELE-TDS-
6310-5001)
7.2 Compliance with Specification Electrical Electrical Machines - Test Report/ H R R IR

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 5 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

Machines - Cage- Cage-Induction Data Sheets &


Induction Types Types Drawings
(Amendments/Su (Amendments/Suppl
pplements to IEC ements to IEC
60034-1 and 60034-1 and
IEC 60034-14) IEC 60034-14) (PTS
(PTS 33.66.05.31)
33.66.05.31) &
Electric Motor
Datasheet
(RAPID-P0014-
7010-ELE-TDS-
4800-3001,
RAPID-P0014-
7010-ELE-TDS-
4800-5001,
RAPID-P0014-
7010-ELE-TDS-
6210-1001,
RAPID-P0014-
7010-ELE-TDS-
6220-1001,
RAPID-P0014-
7010-ELE-TDS-
6310-1001,
RAPID-P0014-
7010-ELE-TDS-

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 6 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

6310-3001,
RAPID-P0014-
7010-ELE-TDS-
6310-5001)
7.3 Degree Protection of Enclosure Electric Motor Electrical Machines - Test Report/ H R R IR
Datasheet Cage-Induction Data Sheets &
(RAPID-P0014- Types Drawings
7010-ELE-TDS- (Amendments/Suppl
4800-3001, ements to IEC
RAPID-P0014- 60034-1 and
7010-ELE-TDS- IEC 60034-14) (PTS
4800-5001, 33.66.05.31)
RAPID-P0014-
7010-ELE-TDS-
6210-1001,
RAPID-P0014-
7010-ELE-TDS-
6220-1001,
RAPID-P0014-
7010-ELE-TDS-
6310-1001,
RAPID-P0014-
7010-ELE-TDS-
6310-3001,
RAPID-P0014-
7010-ELE-TDS-
6310-5001)

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 7 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

7.4 Cable Entries Electric Motor Electrical Machines - Test Report/ H R R IR


Datasheet Cage-Induction Data Sheets &
(RAPID-P0014- Types Drawings
7010-ELE-TDS- (Amendments/Suppl
4800-3001, ements to IEC
RAPID-P0014- 60034-1 and
7010-ELE-TDS- IEC 60034-14) (PTS
4800-5001, 33.66.05.31)
RAPID-P0014-
7010-ELE-TDS-
6210-1001,
RAPID-P0014-
7010-ELE-TDS-
6220-1001,
RAPID-P0014-
7010-ELE-TDS-
6310-1001,
RAPID-P0014-
7010-ELE-TDS-
6310-3001,
RAPID-P0014-
7010-ELE-TDS-
6310-5001)
7.5 Dimensional/ Visual Inspection of motor Electric Motor Electrical Machines - Approved H R R IR
Datasheet Cage-Induction Drawing
(RAPID-P0014- Types
7010-ELE-TDS- (Amendments/Suppl

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 8 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

4800-3001, ements to IEC


RAPID-P0014- 60034-1 and
7010-ELE-TDS- IEC 60034-14) (PTS
4800-5001, 33.66.05.31)
RAPID-P0014-
7010-ELE-TDS-
6210-1001,
RAPID-P0014-
7010-ELE-TDS-
6220-1001,
RAPID-P0014-
7010-ELE-TDS-
6310-1001,
RAPID-P0014-
7010-ELE-TDS-
6310-3001,
RAPID-P0014-
7010-ELE-TDS-
6310-5001)
7.6 Surface Preparation And Coating of Motor Electric Motor Project Specification Painting Report H R R OR
Datasheet - Protective Coating
(RAPID-P0014- and Lining (RAPID-
7010-ELE-TDS- P0014-OUI-MCI-
4800-3001, DES-0001-9003) &
RAPID-P0014- PTS 30.48.00.31
7010-ELE-TDS-
4800-5001,

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 9 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

RAPID-P0014-
7010-ELE-TDS-
6210-1001,
RAPID-P0014-
7010-ELE-TDS-
6220-1001,
RAPID-P0014-
7010-ELE-TDS-
6310-1001,
RAPID-P0014-
7010-ELE-TDS-
6310-3001,
RAPID-P0014-
7010-ELE-TDS-
6310-5001)
7.7 Routine Test Motor Routine Electrical Machines - Report H R R OR
Test Procedure Cage-Induction
Types
(Amendments/Suppl
ements to IEC
60034-1 and
IEC 60034-14) (PTS
33.66.05.31)

7.8 Type Test Motor Routine Electrical Machines - Report H R R OR


Test Procedure Cage-Induction
Types

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 10 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

(Amendments/Suppl
ements to IEC
60034-1 and
IEC 60034-14) (PTS
33.66.05.31)
7.9 Noise Level Compliance Motor Routine Project Specification Report H R R OR
Test Procedure - Electrical Machines
-
Cage-Induction
types (RAPID-
P0014-OUI-ELE-
SPN-0001-0014)
7.10 Vibration Level Compliance Motor Routine Project Specification Report H R R OR
Test Procedure - Electrical Machines
-
Cage-Induction
types (RAPID-
P0014-OUI-ELE-
SPN-0001-0014)
8 PULSATION DAMPENER

8.1 Receipt and Inspection of Dampener Pulsation Study Pulsation Study Test Report/ H R R OR
- 3.1 Material Certificate Report (Design Report (Design Data Sheets &
- DOSH registration is required Approach 2) Approach 2) Drawings

8.2 Positive Material Identification As Manufacturer Project Specification Report H R R OR


Standard - Positive Material
Identification for

Pulsation dampeners shall be compliant with


RAPID-P0014-OUI-ROT-SPN-0001-0002
Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 11 of 29
B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

Pressure Vessel
(RAPID-P0014-OUI-
MCI-SPN-
0001-0110)
8.3 Hydrostatic Test As Manufacturer Pressure Vessels Report H R R OR
Standard (Based on ASME
Section VIII) (PTS
31.22.20.31) RAPID-P0014-OUI-CSF-SPN-0001-0404 Job Specification – Safety Relief Valve
and Rupture Disc

9 PRESSURE SAFETY VALVES

9.1 Receipt and Inspection of PSV LEWA Standard Mechanical Test Reports/ H R R IR
Requisition (MRI) for Datasheets &
Reference doc for DS / Drawing doc
number to be included Chemical Injection Drawings
Package (RAPID-
P0014-OUI-MEC-
MRI-0001-2003_1)
Hydro/Pneumatic Test Hydrostatic Test Report
As Manufacturer Standard
9.2 Calibration As Manufacturer Mechanical Report H R R OR
Standard Requisition (MRI) for Pressure safety valves shall be compliant with
Chemical Injection RAPID-P0014-OUI-CSF-DES-0001-9012.
Package (RAPID- External pressure safety valves shall be in accordance API 520,
P0014-OUI-MEC- API 526 and API 527
MRI-0001-2003_1)
Test Report from Sub-Vendor (incl.Pop-up PSV Datasheet Test Report Certificates
Test) PSV Datasheet

10 PRESSURE CONTROL VALVES Document number Document number

10.1 Receipt and Inspection of Pressure control LEWA Standard Mechanical Test Reports/ H R R IR

Reference doc for DS / detail Drawing doc


number to be included

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 12 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

valve Requisition (MRI) for Datasheets &


Chemical Injection Drawings
Package (RAPID-
P0014-OUI-MEC-
MRI-0001-2003_1)

10.2 Dimensional check As Manufacturer Control Valves – Report H R R IR


Standard Selection, Sizing and
Specification
(RAPID-P0014-OUI-
INC-DES-0001- RAPID-P0014-OUI-CSF-SPN-0001-0404 Job Specification – Safety Relief Valve
9008, PTS and Rupture Disc.
32.36.01.17) Pls check if applicable , get Vendor to add.

10.3 Hydrostatic Test As Manufacturer Control Valves – Report H R R OR


Standard Selection, Sizing and
Specification
(RAPID-P0014-OUI-
INC-DES-0001-
9008, PTS
32.36.01.17)

10.4 Functional Test As Manufacturer Control Valves – Report H R R OR


Standard Selection, Sizing and
Specification
(RAPID-P0014-OUI-
INC-DES-0001-

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 13 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

9008, PTS
32.36.01.17)

11 MANUAL VALVES (BALL, GLOBE, CHECK VALVE AND ETC)

11.1 Receipt and Inspection of manual valve LEWA Standard Mechanical Test Reports/ H R R IR
Requisition (MRI) for Datasheets &
Chemical Injection Drawings
Package (RAPID-
P0014-OUI-MEC- To include the valve /
MRI-0001-2003_1) equipment datasheet doc
number for acceptance criteria

11.2 Hydrostatic Test As Manufacturer Mechanical Report H R R OR


(Hydro for Body and seat, Pneumatic Standard Requisition (MRI) for
for seat) Chemical Injection
Package (RAPID-
P0014-OUI-MEC-
MRI-0001-2003_1)

12 Y-STRAINERS

12.1 Receipt and Inspection of Y-strainer LEWA Standard Mechanical Test Reports/ H R R IR
Requisition (MRI) for Datasheets &
Chemical Injection Drawings
Package (RAPID-
P0014-OUI-MEC-
MRI-0001-2003_1)

MRI only cover the scope of supply of the equipment and


doesn't cover detail equipment technical acceptance
criteria. Vendor to specified the related doc in these
column ie detail drawing doc number for the dimensional
check , data shett doc number, hydrostatict test
Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 procedure doc number etc
14 of 29
B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

12.2 Hydrostatic Test As Manufacturer Mechanical Report H R R OR


Standard Requisition (MRI) for
Chemical Injection
Package (RAPID-
P0014-OUI-MEC-
MRI-0001-2003_1)

13 INSTRUMENTS

13.1 Receipt and Inspection of Instruments LEWA Standard Mechanical Test Reports/ H R R IR
To list out all the instruments Requisition (MRI) for Datasheets &
Update the instrument data sheet doc
number, detail instrument doc number to
Chemical Injection Drawings
be updated. Package (RAPID-
Instrumentation shall in accordance minimum requirement
P0014-OUI-MEC-
of RAPID-P0014-OUI-INC-DES-0001-9007 &
MRI-0001-2003_1)
RAPID-P0014-OUI-INC-DES-0001-9020

13.2 Calibration As Manufacturer Mechanical Report H R R OR


Standard Requisition (MRI) for
Chemical Injection
Package (RAPID-
P0014-OUI-MEC-
MRI-0001-2003_1)

14 TANK (TO BE DONE IN INDONESIA AND TAIWAN)

14.1 Receipt and Inspection of Material for Tank LEWA Standard Mechanical Material H R R OR
Requisition (MRI) for Certificates
Chemical Injection

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 15 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

Package (RAPID-
P0014-OUI-MEC-
MRI-0001-2003_1)
What is the tank design code ?

14.2 Review of Material Traceability LEWA Standard ISO 10474 Material H R R OR


Certificates

14.3 Leak Test Approved Leak Approved Leak Test Report H W R OR


Test Procedure Procedure for Tank
for Tank (RAPID- (RAPID-P0014-
P0014-7010- 7010-PMG-PRC-
PMG-PRC-0001- 0001-0002)
0002)
14.4 Dimensional Inspection Approved GA Approved GA Report H W R OR
Drawing (RAPID- Drawing (RAPID-
P0014-7010- P0014-7010-MEC-
MEC-DWG-4800- DWG-4800-3001,
3001, RAPID- RAPID-P0014-7010-
P0014-7010- MEC-DWG-4800-
MEC-DWG-4800- 5001, RAPID-
5001, RAPID- P0014-7010-MEC-
P0014-7010- DWG-6210-1001,
MEC-DWG-6210- RAPID-P0014-7010-
1001, RAPID- MEC-DWG-6220-
P0014-7010- 1001, RAPID-
MEC-DWG-6220- P0014-7010-MEC-

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 16 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

1001, RAPID- DWG-6310-1001,


P0014-7010- RAPID-P0014-7010-
MEC-DWG-6310- MEC-DWG-6310-
1001, RAPID- 3001, RAPID-
P0014-7010- P0014-7010-MEC-
MEC-DWG-6310- DWG-6310-5001)
3001, RAPID-
P0014-7010-
MEC-DWG-6310-
5001)
15 HOPPER

15.1 Receipt and Inspection of Hopper LEWA Standard Mechanical Test Reports/ H R R IR
Requisition (MRI) for Datasheets &
Chemical Injection Drawings
Package (RAPID-
P0014-OUI-MEC-
MRI-0001-2003_1)

15.2 Dimensional Check As Manufacturer Approved Hopper Approved H R R IR


Standard Drawing (RAPID- Hopper
P0014-7010-MEC- Drawing
DWG-0001-0006) (RAPID-P0014-
7010-MEC-
DWG-0001-
0006)

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 17 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

15.3 Surface Preparation and Painting of Hopper Surface Project Specification Report H R R OR
Preparation and - Protective Coating
Painting and Lining (RAPID-
Procedure P0014-OUI-MCI-
(RAPID-P0014- DES-0001-9003) &
7010-MCI-SPN- PTS 30.48.00.31
0001-0001)
16 AGITATORS

16.1 Receipt and Inspection of Agitators LEWA Standard Mechanical Test Reports/ H R R IR
Requisition (MRI) for Datasheets &
Chemical Injection Drawings
Package (RAPID-
P0014-OUI-MEC- Tank mixer / agitator shall be in accordance to
MRI-0001-2003_1) RAPID-P0014-OUI-ROT-SPN-0001-0018

16.2 Visual and dimensional Check Approved Agitator Approved Agitator Approved H R R IR
Drawing (RAPID- Drawing (RAPID- Agitator
P0014-7010- P0014-7010-MEC- Drawing
MEC-DWG-0001- DWG-0001-0007) (RAPID-P0014-
0007) 7010-MEC-
DWG-0001-
0007)

16.3 Mechanical Run Test As Manufacturer Mechanical Report H R R OR


Standard Requisition (MRI) for
Chemical Injection
Package (RAPID-

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 18 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

P0014-OUI-MEC-
MRI-0001-2003_1)

17 SCREW FEEDER

17.1 Receipt and Inspection of Screw Feeder LEWA Standard Mechanical Test Reports/ H R R IR
Requisition (MRI) for Datasheets &
Chemical Injection Drawings
Package (RAPID-
P0014-OUI-MEC-
MRI-0001-2003_1)

17.2 Functional Test As Manufacturer Mechanical Report H R R OR


Standard Requisition (MRI) for
Chemical Injection
Package (RAPID-
P0014-OUI-MEC-
MRI-0001-2003_1)

18 SKID STRUCTURE (TO BE DONE IN INDONESIA AND TAIWAN)

18.1 Receipt and Inspection of Package Material for LEWA Standard Mechanical Material H R R OR
Skid Structure Requisition (MRI) for Certificates
Chemical Injection
Package (RAPID-
P0014-OUI-MEC-
MRI-0001-2003_1)

Skid, base frame and steel structure shall comply with


RAPID-P0014-OUI-MEC-SPN-0001-0200
Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 19 of 29
B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

18.2 Review of Material Traceability LEWA Standard ISO 10474 Material H R R OR


-3.1 Material Certificate Certificates

18.3 Fabrication of Skid Structure Detailed Mechanical As-Built H R R OR


Structural Requisition (MRI) for Drawings
Drawing (RAPID- Chemical Injection
P0014-7010- Package (RAPID-
CVS-DWG-0001- P0014-OUI-MEC-
0001) MRI-0001-2003_1)

18.4 Dimensions Inspection of Skid Structure Detailed Minimum As-Built H R R OR


Structural Requirement For Drawings
Drawing (RAPID- Structural Design
P0014-7010- And Engineering
CVS-DWG-0001- (PTS 34.00.01.30) &
0001) Steel Structures
(PTS 34.28.00.31)
18.5 Visual Inspection of Skid Structure Detailed Minimum As-Built H R R OR
Structural Requirement For Drawings
Drawing (RAPID- Structural Design
P0014-7010- And Engineering
CVS-DWG-0001- (PTS 34.00.01.30) &
0001) Steel Structures
(PTS 34.28.00.31)

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 20 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

18.6 Surface Preparation and Painting of Structural Surface Project Specification Report H R R OR
Skid Preparation and - Protective Coating
Painting and Lining (RAPID-
Procedure P0014-OUI-MCI-
(RAPID-P0014- DES-0001-9003) &
7010-MCI-SPN- PTS 30.48.00.31
0001-0001)
18.7 Hot Dip Galvanizing for Ladders, Handrails and Hot Dip Project Specification Report H R R OR
Gratings galvanizing - Protective Coating
Procedure and Lining (RAPID-
P0014-OUI-MCI-
DES-0001-9003) &
PTS 30.48.00.31

18.8 Drip Pan PTFE Lining PTFE Lining Approved PTFE Report H R R OR
Procedure Lining Procedure
(RAPID-P0014- (RAPID-P0014-
7010-MCI-PRC- 7010-MCI-PRC-
0001-0001) 0001-0001)

18.9 Proof Load Test for lifting lugs & spreader bar Weighing Weighing Procedure, Report H R R OR
Procedure Lifting Arrange
Drawings (RAPID-
P0014-7010-GEN-
DWG-0001-0001)
18.10 Weld / WPS / PQR / WQT data approval for Approved Approved Report H R R OR
Skid WPS/PQR/WQT WPS/PQR/WQT

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 21 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

procedures procedures (RAPID-


(RAPID-P0014- P0014-7010-PMG-
7010-PMG-WPS- WPS-0001-0001)
0001-0001)
18.11 NDT Approved NDT Approved NDT Report H R R OR
procedures procedures (RAPID-
(RAPID-P0014- P0014-7010-PMG-
7010-PMG-PRC- PRC-0001-0007)
0001-0007)
19 PIPING (TO BE DONE IN INDONESIA AND TAIWAN)

19.1 Receipt and Inspection of Package Material for Piping Classes- Piping Classes- Test Report/ H R R OR
Piping Basic Of Design Basic Of Design Data Sheets &
(PTS (PTS 31.38.01.10) & Drawings
31.38.01.10) & Piping-General & TAT if
Piping-General Requirements (PTS applicable
Requirements 31.38.01.11)
(PTS All chemical injection pipework shall be designed in
31.38.01.11) accordance with RAPID-P0014-OUI-PIP-DES-0001-9014

19.2 Review of Material Traceability Piping Classes- Piping Classes- Material H R R OR


Basic Of Design Basic Of Design Certificates
(PTS (PTS 31.38.01.10) &
31.38.01.10) & Piping-General
Piping-General Requirements (PTS
Requirements 31.38.01.11)
(PTS
31.38.01.11)

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 22 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

19.3 Fabrication of Piping General Project Specification As-Built R R R OR


- Visual Inspection of Flange faces Arrangement - Shop and Field Drawings and
drawing for Skid Fabrication of Piping Reports
(RAPID-P0014- (RAPID-P0014-OUI-
7010-MEC-DWG- PIP-SPN-0001-
4800-3001, 9008)
RAPID-P0014-
7010-MEC-DWG-
4800-5001,
RAPID-P0014-
7010-MEC-DWG-
6210-1001,
RAPID-P0014-
7010-MEC-DWG-
6220-1001,
RAPID-P0014-
7010-MEC-DWG-
6310-1001,
RAPID-P0014-
7010-MEC-DWG-
6310-3001,
RAPID-P0014-
7010-MEC-DWG-
6310-5001)
19.4 Dimensions Inspection of Tie-In Points of the General Piping Classes- As-Built H R R OR
Piping’s Arrangement Basic Of Design Drawings

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 23 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

drawing for Skid (PTS 31.38.01.10) &


(RAPID-P0014- Piping-General
7010-MEC-DWG- Requirements (PTS
4800-3001, 31.38.01.11) +
RAPID-P0014- MESC Compliance
7010-MEC-DWG-
4800-5001,
RAPID-P0014-
7010-MEC-DWG-
6210-1001,
RAPID-P0014-
7010-MEC-DWG-
6220-1001,
RAPID-P0014-
7010-MEC-DWG-
6310-1001,
RAPID-P0014-
7010-MEC-DWG-
6310-3001,
RAPID-P0014-
7010-MEC-DWG-
6310-5001)
19.5 Visual Examination of Piping Approved Approved General As-Built H R R OR
General Arrangement Drawings
Arrangement drawing for Skid
drawing for Skid (RAPID-P0014-
(RAPID-P0014- 7010-MEC-DWG-

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 24 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

7010-MEC-DWG- 4800-3001, RAPID-


4800-3001, P0014-7010-MEC-
RAPID-P0014- DWG-4800-5001,
7010-MEC-DWG- RAPID-P0014-7010-
4800-5001, MEC-DWG-6210-
RAPID-P0014- 1001, RAPID-
7010-MEC-DWG- P0014-7010-MEC-
6210-1001, DWG-6220-1001,
RAPID-P0014- RAPID-P0014-7010-
7010-MEC-DWG- MEC-DWG-6310-
6220-1001, 1001, RAPID-
RAPID-P0014- P0014-7010-MEC-
7010-MEC-DWG- DWG-6310-3001,
6310-1001, RAPID-P0014-7010-
RAPID-P0014- MEC-DWG-6310-
7010-MEC-DWG- 5001)
6310-3001,
RAPID-P0014-
7010-MEC-DWG-
6310-5001)
19.6 Hydrostatic Test – Piping Approved Approved Report H W R OR
Hydrostatic Test Hydrostatic Test
Procedure For Procedure For
Piping RAPID- Piping RAPID-
P0014-7010- P0014-7010-PMG-
PMG-PRC-0001- PRC-0001-0001)
0001)

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 25 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

19.7 Flushing and Cleaning Approved Approved Report H R R OR


Hydrostatic Test Hydrostatic Test
Procedure For Procedure For
Piping RAPID- Piping RAPID-
P0014-7010- P0014-7010-PMG-
PMG-PRC-0001- PRC-0001-0001)
0001)

20 INSPECTION AND SHIPMENT (TO BE DONE IN INDONESIA AND TAIWAN)

20.1 Final Assembly of Pump Packages and General General As Built H W/ W/ OR


Dimensional Check Arrangement Arrangement Drawings H H
drawing for Skid drawing for Skid
(RAPID-P0014- (RAPID-P0014-
7010-MEC-DWG- 7010-MEC-DWG-
4800-3001, 4800-3001, RAPID-
RAPID-P0014- P0014-7010-MEC-
7010-MEC-DWG- DWG-4800-5001,
4800-5001, RAPID-P0014-7010-
RAPID-P0014- MEC-DWG-6210-
7010-MEC-DWG- 1001, RAPID-
6210-1001, P0014-7010-MEC-
RAPID-P0014- DWG-6220-1001,
7010-MEC-DWG- RAPID-P0014-7010-
6220-1001, MEC-DWG-6310-

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 26 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

RAPID-P0014- 1001, RAPID-


7010-MEC-DWG- P0014-7010-MEC-
6310-1001, DWG-6310-3001,
RAPID-P0014- RAPID-P0014-7010-
7010-MEC-DWG- MEC-DWG-6310-
6310-3001, 5001)
RAPID-P0014-
7010-MEC-DWG-
6310-5001)
20.2 P&ID Line check Piping and Piping and As Built H W/ W/ OR
Instrument Instrument Diagram Drawings H H
Diagram (RAPID- (RAPID-P0014-
P0014-7010- 7010-PRO-PID-
PRO-PID-4800- 4800-3001, RAPID-
3001, RAPID- P0014-7010-PRO-
P0014-7010- PID-4800-5001,
PRO-PID-4800- RAPID-P0014-7010-
5001, RAPID- PRO-PID-6210-
P0014-7010- 1001, RAPID-
PRO-PID-6210- P0014-7010-PRO-
1001, RAPID- PID-6220-1001,
P0014-7010- RAPID-P0014-7010-
PRO-PID-6220- PRO-PID-6310-
1001, RAPID- 1001, RAPID-
P0014-7010- P0014-7010-PRO-
PRO-PID-6310- PID-6310-3001,
1001, RAPID- RAPID-P0014-7010-

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 27 of 29


B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

P0014-7010- PRO-PID-6310-
PRO-PID-6310- 5001)
3001, RAPID-
P0014-7010-
PRO-PID-6310-
5001)
19.3 Factory Acceptance Test – Functional test Factory Mechanical Report H W W OR
Acceptance Tests Requisition (MRI) for
Procedure Chemical Injection
(RAPID-P0014- Package (RAPID-
7010-PMG-PRC- P0014-OUI-MEC-
0001-0005) MRI-0001-2003_1)

20.3 Weight Check of the Complete Package LEWA Standard LEWA Standard Weight Report H R R OR

20.4 Final Inspection LEWA Standard LEWA Standard ITP signed off H H H OR

20.5 Packing, Marking & Preservation Release Note Approved Packing Certified H H H OR
-Inspection Release for Shipping and Preservation Release Note
Procedure (RAPID-
P0014-7010-MEC-
PRC-0001-0009)
20.6 Spare Parts Purchase Order Purchase Order Packing List OR
-Identification Attachment 1b Attachment 1b and
To add the noise test for
whole package
Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 28 of 29
B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:

LEWA PTE LTD,


RAPID PROJECT PACKAGE 14 – UTILITIES, INTERCONNECTING,
Blk 1 Clementi Loop, Unit #02-06, Clementi West -
OFFSITE UNITS
Logispark, Singapore 129808

WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE – BATAM ISLAND, INDONESIA (PROJECT ENGINEER)

LBT TECH CO., LTD. CK LEOW


DESCRIPTION OF ITEM:
NO. 41-2, BAGU RD., LUZHU TOWNSHIP, TAOYUAN (PROJECT ENGINEER)
COUNTY 33849, TAIWAN (R.O.C.)

LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS

-Quantity and 1c 1c

20.7 Manufacturing Data Book Vendor Data Approved Vendor Vender Data H H R OR
Book Summary Data Book Summary Book
(RAPID-P0014- (RAPID-P0014-
7010-ENG-VDB- 7010-ENG-VDB-
0001-0002) 0001-0002)

Add in a new line for final inspection release with Hold point.

Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 29 of 29


RAPID-P0014-OUI-ENG-PRC-0001-6026_1_Attach 8.4
To fill up the details in these
column

REFINERY AND PETROCHEMICALS INTEGRATED DEVELOPMENT PROJECT (RAPID)


COMMENTS RESPONSE SHEET (CRS)

Return Xml No. Vendor Transmital No.

Date of Xml Vendor Transmittal Date

Doc. No.: RAPID-P0014-7010-MEC-PRC-0001-0001

Rev. No. : B

Status

Title: INSPECTION TEST PLAN

No. Comments by Owner Confirmation / Explanation OWNER Response to Responder Explanation


1 Pump test requirement shall comply with API 675 test ie,
-the pump shall be mechancially run for 4 hrs and be performed OUIJV Response (16 Feb 2016) : Vendor to perform mechanical run test as per requested in mechanical datasheet as
Not applicable. Performance test will be conducted per API675 clause 8.3.5.2
at rated flow
-Test tolerance table to be provided will be included in performance test report OUIJV Response (16 Feb 2016) : Noted

To include shop inspection include dimensional check, including


2 OUIJV Response (16 Feb 2016) : Noted
but not limited to following:
- baseplate & location of foundation bolt holes Not applicable as pump will be mounted on skid OUIJV Response (16 Feb 2016) : Noted

- bore of coupling half Not Applicable OUIJV Response (16 Feb 2016) : Noted

3 Reference of routine test procedure to be submitted As per manufacturer standard and will not be submitted for approval OUIJV Response (16 Feb 2016) : Noted

4 Include for package noise test Not applicable. Motor noise test will only be conducted at motor factory. OUIJV Response (16 Feb 2016) : Package noise test is compulsory to be performed

hydrostatic test chart / reports, water certificate, test gauge /


5 Not applicable. Test report will be as per manufacturer standard OUIJV Response (16 Feb 2016) : Noted
recorder calibration to be provided

6 all piping are PVC thus ITP for piping shall tailor to PVC pipe Noted and revised OUIJV Response (16 Feb 2016) : Noted

7 GEVEKE to confirm if NDT is applicable for PVC pipe Not applicable. Revised OUIJV Response (16 Feb 2016) : Noted

please provide the procedure / doc number for flushing and


8 Flushing and cleaness check will be part of hydrotest procedure OUIJV Response (16 Feb 2016) : To update the reference document number and acceptance report
cleaness check
please add activities for instrumentation items within pacakge
9 Revised under section 13 OUIJV Response (16 Feb 2016) : To update and revised the items and detail documents
such as:

Notes.
CRS sheet only to be use for the comments which are conflicting/not acceptable/required further clarification
One CRS sheet applicable for one document only.
Always attached CRS sheet in the end of the document in PD F format

File: RAPID-P0014-7010-MEC-PRC-0001-0001_B CRS Page 1/1

You might also like