Professional Documents
Culture Documents
Rapid-P0014-7010-Mec-Prc-0001-0001 - B - Code 2
Rapid-P0014-7010-Mec-Prc-0001-0001 - B - Code 2
Project Package Originator Discipline Doc. Type Unit n° Serial n° Rev. Page
OWNER Approval: PRPC Utilities and Facilities Sdn. Bhd. Authorization to proceed does not relieve Contractor
/Supplier of its responsibility or liability under the
Name: Contract and/or Purchase Order.
Date (DD-MMM-YY):
Document Class: X
4 - ACCEPTED WITH MINOR COMMENTS
Where Revise
is the track comments
per Purchaser changes pages
and proceed ?
with all
work defined by the data. Resubmit the revised data
Pages modified under this revision: - for final acceptance.
Yong
email=alfred.wung@lewa.nikkiso.
Leow
a-nikkiso.sg, c=SG
Sections changed in last revision are identified by a vertical line in the margin
In accordance with Article 32 of the Conditions of Contract, the ownership in this document shall vest in OWNER. No part of this document may be reproduced, stored in a retrieval
system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the OWNER.
CONFIDENTIAL Not to disclose without authorization
RAPID-P0014-7010-MEC-PRC-0001-0001_B
B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
2 of 31
RAPID-P0014-7010-MEC-PRC-0001-0001_B
Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 1 of 29
Total page is different from cover page
Add a new line with witness point for skid water drip pan flow test.
B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
4 Suppliers Quality Control Plan Job Quality Inspection And Test ISO Certificates R R R OR
Assurance Plan Plan (RAPID-
(RAPID-P0014- PO014-7010-MEC-
7010-PMG-QAA- PRC-0001-0001)
0001-0001) + ISO
certified (ISO
9001-2000)
6.1 Material receipt and inspection class I Project Project Specification Material R R R OR
- Material Certificate Specification Reciprocating Certificate +
-As per PTS 31.29.12.30 section 4.2 Reciprocating Positive Report
(Inspection Class 1) Positive Displacement and
(According to ISO 10474) Displacement and Metering Pumps
3 of 31
RAPID-P0014-7010-MEC-PRC-0001-0001_B
Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 2 of 29
B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
6.2 Check Completeness of Accessories/ Job Quality Lewa Standard Lewa Report H R R IR
Components for Assembly Assurance Plan Procedure
- Internal Parts Visual Inspection (RAPID-P0014-
7010-PMG-QAA-
0001-0001)
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
7.1 Inspection and Receipt of Electrical Motor Electrical Electrical Machines - Test Report/ H R R IR
Machines - Cage- Cage-Induction Data Sheets &
Induction Types Types Drawings
(Amendments/Su (Amendments/Suppl
pplements to IEC ements to IEC
60034-1 and 60034-1 and
Electrical motor shall be designed, manufactured and
tested in accordance with
RAPID-P0014-P0014-OUI-ELE-SPN-0001-0014
Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 4 of 29
B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
6310-3001,
RAPID-P0014-
7010-ELE-TDS-
6310-5001)
7.3 Degree Protection of Enclosure Electric Motor Electrical Machines - Test Report/ H R R IR
Datasheet Cage-Induction Data Sheets &
(RAPID-P0014- Types Drawings
7010-ELE-TDS- (Amendments/Suppl
4800-3001, ements to IEC
RAPID-P0014- 60034-1 and
7010-ELE-TDS- IEC 60034-14) (PTS
4800-5001, 33.66.05.31)
RAPID-P0014-
7010-ELE-TDS-
6210-1001,
RAPID-P0014-
7010-ELE-TDS-
6220-1001,
RAPID-P0014-
7010-ELE-TDS-
6310-1001,
RAPID-P0014-
7010-ELE-TDS-
6310-3001,
RAPID-P0014-
7010-ELE-TDS-
6310-5001)
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
RAPID-P0014-
7010-ELE-TDS-
6210-1001,
RAPID-P0014-
7010-ELE-TDS-
6220-1001,
RAPID-P0014-
7010-ELE-TDS-
6310-1001,
RAPID-P0014-
7010-ELE-TDS-
6310-3001,
RAPID-P0014-
7010-ELE-TDS-
6310-5001)
7.7 Routine Test Motor Routine Electrical Machines - Report H R R OR
Test Procedure Cage-Induction
Types
(Amendments/Suppl
ements to IEC
60034-1 and
IEC 60034-14) (PTS
33.66.05.31)
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
(Amendments/Suppl
ements to IEC
60034-1 and
IEC 60034-14) (PTS
33.66.05.31)
7.9 Noise Level Compliance Motor Routine Project Specification Report H R R OR
Test Procedure - Electrical Machines
-
Cage-Induction
types (RAPID-
P0014-OUI-ELE-
SPN-0001-0014)
7.10 Vibration Level Compliance Motor Routine Project Specification Report H R R OR
Test Procedure - Electrical Machines
-
Cage-Induction
types (RAPID-
P0014-OUI-ELE-
SPN-0001-0014)
8 PULSATION DAMPENER
8.1 Receipt and Inspection of Dampener Pulsation Study Pulsation Study Test Report/ H R R OR
- 3.1 Material Certificate Report (Design Report (Design Data Sheets &
- DOSH registration is required Approach 2) Approach 2) Drawings
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
Pressure Vessel
(RAPID-P0014-OUI-
MCI-SPN-
0001-0110)
8.3 Hydrostatic Test As Manufacturer Pressure Vessels Report H R R OR
Standard (Based on ASME
Section VIII) (PTS
31.22.20.31) RAPID-P0014-OUI-CSF-SPN-0001-0404 Job Specification – Safety Relief Valve
and Rupture Disc
9.1 Receipt and Inspection of PSV LEWA Standard Mechanical Test Reports/ H R R IR
Requisition (MRI) for Datasheets &
Reference doc for DS / Drawing doc
number to be included Chemical Injection Drawings
Package (RAPID-
P0014-OUI-MEC-
MRI-0001-2003_1)
Hydro/Pneumatic Test Hydrostatic Test Report
As Manufacturer Standard
9.2 Calibration As Manufacturer Mechanical Report H R R OR
Standard Requisition (MRI) for Pressure safety valves shall be compliant with
Chemical Injection RAPID-P0014-OUI-CSF-DES-0001-9012.
Package (RAPID- External pressure safety valves shall be in accordance API 520,
P0014-OUI-MEC- API 526 and API 527
MRI-0001-2003_1)
Test Report from Sub-Vendor (incl.Pop-up PSV Datasheet Test Report Certificates
Test) PSV Datasheet
10.1 Receipt and Inspection of Pressure control LEWA Standard Mechanical Test Reports/ H R R IR
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
9008, PTS
32.36.01.17)
11.1 Receipt and Inspection of manual valve LEWA Standard Mechanical Test Reports/ H R R IR
Requisition (MRI) for Datasheets &
Chemical Injection Drawings
Package (RAPID-
P0014-OUI-MEC- To include the valve /
MRI-0001-2003_1) equipment datasheet doc
number for acceptance criteria
12 Y-STRAINERS
12.1 Receipt and Inspection of Y-strainer LEWA Standard Mechanical Test Reports/ H R R IR
Requisition (MRI) for Datasheets &
Chemical Injection Drawings
Package (RAPID-
P0014-OUI-MEC-
MRI-0001-2003_1)
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
13 INSTRUMENTS
13.1 Receipt and Inspection of Instruments LEWA Standard Mechanical Test Reports/ H R R IR
To list out all the instruments Requisition (MRI) for Datasheets &
Update the instrument data sheet doc
number, detail instrument doc number to
Chemical Injection Drawings
be updated. Package (RAPID-
Instrumentation shall in accordance minimum requirement
P0014-OUI-MEC-
of RAPID-P0014-OUI-INC-DES-0001-9007 &
MRI-0001-2003_1)
RAPID-P0014-OUI-INC-DES-0001-9020
14.1 Receipt and Inspection of Material for Tank LEWA Standard Mechanical Material H R R OR
Requisition (MRI) for Certificates
Chemical Injection
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
Package (RAPID-
P0014-OUI-MEC-
MRI-0001-2003_1)
What is the tank design code ?
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
15.1 Receipt and Inspection of Hopper LEWA Standard Mechanical Test Reports/ H R R IR
Requisition (MRI) for Datasheets &
Chemical Injection Drawings
Package (RAPID-
P0014-OUI-MEC-
MRI-0001-2003_1)
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
15.3 Surface Preparation and Painting of Hopper Surface Project Specification Report H R R OR
Preparation and - Protective Coating
Painting and Lining (RAPID-
Procedure P0014-OUI-MCI-
(RAPID-P0014- DES-0001-9003) &
7010-MCI-SPN- PTS 30.48.00.31
0001-0001)
16 AGITATORS
16.1 Receipt and Inspection of Agitators LEWA Standard Mechanical Test Reports/ H R R IR
Requisition (MRI) for Datasheets &
Chemical Injection Drawings
Package (RAPID-
P0014-OUI-MEC- Tank mixer / agitator shall be in accordance to
MRI-0001-2003_1) RAPID-P0014-OUI-ROT-SPN-0001-0018
16.2 Visual and dimensional Check Approved Agitator Approved Agitator Approved H R R IR
Drawing (RAPID- Drawing (RAPID- Agitator
P0014-7010- P0014-7010-MEC- Drawing
MEC-DWG-0001- DWG-0001-0007) (RAPID-P0014-
0007) 7010-MEC-
DWG-0001-
0007)
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
P0014-OUI-MEC-
MRI-0001-2003_1)
17 SCREW FEEDER
17.1 Receipt and Inspection of Screw Feeder LEWA Standard Mechanical Test Reports/ H R R IR
Requisition (MRI) for Datasheets &
Chemical Injection Drawings
Package (RAPID-
P0014-OUI-MEC-
MRI-0001-2003_1)
18.1 Receipt and Inspection of Package Material for LEWA Standard Mechanical Material H R R OR
Skid Structure Requisition (MRI) for Certificates
Chemical Injection
Package (RAPID-
P0014-OUI-MEC-
MRI-0001-2003_1)
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
18.6 Surface Preparation and Painting of Structural Surface Project Specification Report H R R OR
Skid Preparation and - Protective Coating
Painting and Lining (RAPID-
Procedure P0014-OUI-MCI-
(RAPID-P0014- DES-0001-9003) &
7010-MCI-SPN- PTS 30.48.00.31
0001-0001)
18.7 Hot Dip Galvanizing for Ladders, Handrails and Hot Dip Project Specification Report H R R OR
Gratings galvanizing - Protective Coating
Procedure and Lining (RAPID-
P0014-OUI-MCI-
DES-0001-9003) &
PTS 30.48.00.31
18.8 Drip Pan PTFE Lining PTFE Lining Approved PTFE Report H R R OR
Procedure Lining Procedure
(RAPID-P0014- (RAPID-P0014-
7010-MCI-PRC- 7010-MCI-PRC-
0001-0001) 0001-0001)
18.9 Proof Load Test for lifting lugs & spreader bar Weighing Weighing Procedure, Report H R R OR
Procedure Lifting Arrange
Drawings (RAPID-
P0014-7010-GEN-
DWG-0001-0001)
18.10 Weld / WPS / PQR / WQT data approval for Approved Approved Report H R R OR
Skid WPS/PQR/WQT WPS/PQR/WQT
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
19.1 Receipt and Inspection of Package Material for Piping Classes- Piping Classes- Test Report/ H R R OR
Piping Basic Of Design Basic Of Design Data Sheets &
(PTS (PTS 31.38.01.10) & Drawings
31.38.01.10) & Piping-General & TAT if
Piping-General Requirements (PTS applicable
Requirements 31.38.01.11)
(PTS All chemical injection pipework shall be designed in
31.38.01.11) accordance with RAPID-P0014-OUI-PIP-DES-0001-9014
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
P0014-7010- PRO-PID-6310-
PRO-PID-6310- 5001)
3001, RAPID-
P0014-7010-
PRO-PID-6310-
5001)
19.3 Factory Acceptance Test Functional test Factory Mechanical Report H W W OR
Acceptance Tests Requisition (MRI) for
Procedure Chemical Injection
(RAPID-P0014- Package (RAPID-
7010-PMG-PRC- P0014-OUI-MEC-
0001-0005) MRI-0001-2003_1)
20.3 Weight Check of the Complete Package LEWA Standard LEWA Standard Weight Report H R R OR
20.4 Final Inspection LEWA Standard LEWA Standard ITP signed off H H H OR
20.5 Packing, Marking & Preservation Release Note Approved Packing Certified H H H OR
-Inspection Release for Shipping and Preservation Release Note
Procedure (RAPID-
P0014-7010-MEC-
PRC-0001-0009)
20.6 Spare Parts Purchase Order Purchase Order Packing List OR
-Identification Attachment 1b Attachment 1b and
To add the noise test for
whole package
Electronic Filename: RAPID-P0014-7010-MEC-PRC-0001-0001 28 of 29
B1402
PURCHASE ORDER NO.: PURCHASER DOC NO.:
INSPECTION AND TEST PLAN PV14-4-0709-00/P4JV100020
RAPID-PO014-7010-MEC-PRC-
0001-0001
SUPPLIER: SUPPLIER CONTACT: PROJECT TITLE: SUPPLIER DOC NO.:
WORK LOCATION:
PT ANGKASA ENGINEERS INDONESIA
BLOCK 2V TUNAS INDUSTRIAL ESTATE ALFRED WUNG
BATAM CENTRE BATAM ISLAND, INDONESIA (PROJECT ENGINEER)
LEWA GmbH
Ulmer Str.10
71229 Leonberg Germany
CHEMICAL INJECTION PACKAGE
27-JAN-
LEGEND: A = APPROVAL R = REVIEW H = HOLD M = MONITOR W = WITNESS DATE ISSUE: REVISION NO: B
2016
INSPECTION REQUIREMENTS
CERTIFYING/ REMARKS
ACTIVITY PROCESS DESCRIPTION REFERENCE (SIGN)
ACCEPTANCE CRITERIA VERIFYING
No OR INSPECTION ACTIVITY DOCUMENT
DOCUMENT LEWA OUIJV PMC/SD4 RECORDS
-Quantity and 1c 1c
20.7 Manufacturing Data Book Vendor Data Approved Vendor Vender Data H H R OR
Book Summary Data Book Summary Book
(RAPID-P0014- (RAPID-P0014-
7010-ENG-VDB- 7010-ENG-VDB-
0001-0002) 0001-0002)
Add in a new line for final inspection release with Hold point.
Rev. No. : B
Status
- bore of coupling half Not Applicable OUIJV Response (16 Feb 2016) : Noted
3 Reference of routine test procedure to be submitted As per manufacturer standard and will not be submitted for approval OUIJV Response (16 Feb 2016) : Noted
4 Include for package noise test Not applicable. Motor noise test will only be conducted at motor factory. OUIJV Response (16 Feb 2016) : Package noise test is compulsory to be performed
6 all piping are PVC thus ITP for piping shall tailor to PVC pipe Noted and revised OUIJV Response (16 Feb 2016) : Noted
7 GEVEKE to confirm if NDT is applicable for PVC pipe Not applicable. Revised OUIJV Response (16 Feb 2016) : Noted
Notes.
CRS sheet only to be use for the comments which are conflicting/not acceptable/required further clarification
One CRS sheet applicable for one document only.
Always attached CRS sheet in the end of the document in PD F format