Ore Description

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MANUFACTURER KREBS BIDDER KREBS ENGINEERS CHILE S.A.

(B)* OPERATING CONDITIONS


EQUIPMENT NO. 320-CS-006 thru 008
CYCLONE DUTY:
Service REGRIND CYCLONE
Operating Time, hrs/d 24
d/y ###
Location INDOOR
No. of Lines (clusters) Three (3)
Sp. gravity; Solid / Liquid 3.1 / 1.0
Ambient Temp. As per section 4 item 4.0
Type of Circuit Closed
% Circulating Load ###
Ore Description:
Copper Concentrate from flotation circuit
Bend of rougher Concentrate plus cleaner scavenger concentrate; 10 to 15 ( Copper sulfides + pyrite )

The phase IV Concentrator for Minera Escondida Ltda. will be designed to process a nominal throughput of 110,000 t/d
of copper ore. However, the concentrator will be started initially with a capacity of 90,000 t/d. Operating conditions for
both cases are as follows:
90 000 t/d 110 000 t/d
(For reference)
1

Increment all throughput, t/d. 0 20000


Number of Regrind Mills - HP 4- 1500 HP 4- 1500 HP

Number of Cyclone Clusters (1)


Operating 2 2
Stand by 1 1
Total 3 3
Cyclone size, inch (mm) 20 (508 mm) 20 (508 mm)

Number of Cyclones per cluster based on design flow


Operating 6 7
Stand by 3 2
Total 9 9

Vendor can quote on clusters with different number of cyclones, as alternatives, if different than the number of cyclones
specified above.

* 1. (B) INDICATES BUYER. (S) INDICATES SELLER


2. ALL (B) ITEMS SHALL BE COMPLETED BY BUYER. ALL (S) ITEMS SHALL BE COMPLETED BY SELLER
3. NOT APPLICABLE (NA) SHALL BE ENTERED WHERE INFORMATION IS NOT RELEVANT

1 23-Mar-00 Revised and reissued for Purchase HA GR RKB CL


0 29-Jul-99 Issued for Purchase HA GR RKB CL
REV. DATE DESCRIPTION ENG CHECKEGS PE
EQUIPMENT NO. REGRIND JOB NO. 24017 REV
320-CS-006 thru 008 CYCLONE CLUSTERS FORM: M-010-DS-02 1
DATA SHEET SHEET 1 OF 5
MANUFACTURER BIDDER
(B)* OPERATING CONDITIONS

Service REGRIND MILL


Regrind Cyclone Process Streams
90 000 t/d 110 000 t/d
( For reference) 1
Balance Condition Design Condit Balance Condition Design Condition
1 New Feed to Regrind Mill, Cyclone
Circuit (solids), t/h ### 992 939 1110
% solids 22 22 22 23
Pulp, m3/h 2979 3836 3645 4031 1
Pulp temperature, °C 30 30 30 30
pH 9-11 9-11 9-11 9-11
Circulating load, % ### 150 150 ###
New Feed size F80, um 120 to 140 120 to 140 120 to 140 120 to 140

2 Cyclone Feed Conditions (2)


(estimated)
Total Flow, m3/h 3802 4881 4653 5465
Flow/Operating Cluster, m3/h 1901 2441 2326 2733
1
% solids (approx) 38 38 38 38

3 Cyclone Underflow Cond.


% Solids 73 73 73 73

4 Overflow Conditions
Solids, t/h 768 992 939 1110
% Solids 22 22 22 22
1
Product size P80, um 80 to 100 80 to 100 80 to 100 80 to 100

5 Typical Screen Analysis (estimated)


New Feed to Regrind Mill/Cyclone Circuit

Size, mm 212 ### 106 75 53 45


Cum %Passing 100-95 95-90 85-80 75-70 65-60 60-55
F80 =110-90

Regrind Cyclone Overflow

Size, mm 212 ### 106 75 67 45


Cum %Passing 100 99-95 97-95 95-90 85-80 80-75

* 1. (B) INDICATES BUYER. (S) INDICATES SELLER


2. ALL (B) ITEMS SHALL BE COMPLETED BY BUYER. ALL (S) ITEMS SHALL BE COMPLETED BY SELLER
3. NOT APPLICABLE (NA) SHALL BE ENTERED WHERE INFORMATION IS NOT RELEVANT
EQUIPMENT NO. REGRIND JOB NO. 24017 REV
320-CS-006 thru 008 CYCLONE CLUSTERS FORM: M-010-DS-02 1
DATA SHEET SHEET 2 OF 5
MANUFACTURER BIDDER
(S)* CYCLONE DATA

Service REGRIND MILL


90 000 t/d 110 000 t/d
(Initial Operation)
1
Cyclone Feed O'flow Cond. U'flow Cond. Cyclone Feed O'flow Cond. U'flow Con.
TPH Solids (Total) 1919 766.8 1153 2348 937.8 1410
TPH Liquid 3148 2722 426.3 3850 3329 521.4
TPH Pulp 5067 3488 1579 6198 4267 1931
% Solid (by Wt.) 37.9 22 73 37.9 22 73
Cum/hr Pulp 3774 2974 800 4616 3638 978

Screen Analysis: (90 000 t/d at balance )


Feed Overflow Underflow Recovery
Micron %+ cum %+ ind tph %+ cum %+ ind tph %+ cum %+ ind tph

### 25.7 25.7 492.3 0.2 0.2 1.2 42.6 42.6 491.1 99.8
### 41.5 15.9 304.8 1.6 1.4 11.1 68.1 25.5 293.7 96.4
75 50.2 8.7 166.7 6.0 4.4 33.7 79.6 11.5 133.0 79.8
53 57.4 7.2 137.4 14.5 8.6 65.6 85.9 6.2 71.8 52.3
45 61.0 3.7 70.4 19.9 5.4 41.1 88.4 2.5 29.3 41.6
-45 100.0 39.0 747.7 100.0 80.1 614.1 100.0 11.6 133.6 17.9

Total 1919.3 766.8 1152.5 60

Screen Analysis: (110 000 t/d at balance ) 1


Feed Overflow Underflow Recovery
Mesh %+ cum %+ ind tph %+ cum %+ ind tph %+ cum %+ ind tph

150.0 25.7 25.7 602.2 0.2 0.2 1.5 42.6 42.6 600.7 99.8
106.0 41.5 15.9 372.8 1.6 1.4 13.6 68.1 25.5 359.2 96.4
75.0 50.2 8.7 203.9 6.0 4.4 41.2 79.6 11.5 162.7 79.8
53.0 57.4 7.2 168.1 14.5 8.6 80.2 85.9 6.2 87.8 52.3
45.0 61.0 3.7 86.1 19.9 5.4 50.3 88.4 2.5 35.8 41.6
-45.0 100.0 39.0 914.5 100.0 80.1 751.1 100.0 11.6 163.4 17.9

Total 2347.5 937.8 1409.7 60

REMARKS (B) :
The climatic and seismic conditions at the plant are described
in Section 4, Project Information of the Material Requisition

* 1. (B) INDICATES BUYER. (S) INDICATES SELLER


2. ALL (B) ITEMS SHALL BE COMPLETED BY BUYER. ALL (S) ITEMS SHALL BE COMPLETED BY SELLER
3. NOT APPLICABLE (NA) SHALL BE ENTERED WHERE INFORMATION IS NOT RELEVANT
EQUIPMENT NO. REGRIND JOB NO. 24017 REV
320-CS-006 thru 008 CYCLONE CLUSTERS FORM: M-010-DS-02 1
DATA SHEET SHEET 3 OF 5
MANUFACTURER BIDDER
(S)* CYCLONE DATA
Service Regrind Cyclone
90 000 t/d 110 000 t/d
1
Cyclone Size, mm ( 20") 508 (B) ( 20") 508 (B)
Model No. DS20LB DS20LB
Oper. Cyclones Req. 9 / 12 12 / 14
Recommended Spares
No. Cyclones/Cluster 9 (B) (*) 9 (B) (*)
No. Clusters 3 3

Feed Pressure, kPa 20 - 21 psi 20 - 21 psi

Feed Conn.Dia.,mm 152.4 (6") 152.4 (6")


Feed Inlet Dimen., mm 152.4 (6") 152.4 (6")
Feed Inlet Area, sq.mm2 17,424 (27 sq.in.) 17,424 (27 sq.in.)
Vortex Finder Dia., mm 7.5" 7.5"

Vortex Finder Material Rubber lined steel Rubber lined steel


Vortex Finder Thk., mm 19 (3 / 4") 19 (3 / 4")
O'flow Conn. Dia., mm 254 (10") 254 (10")
Apex Orifice Dia., mm 88.9 (3.5") 88.9 (3.5")
Adj. Apex Valve X N/A X N/A
Type Control X N/A X N/A
Apex Material Rubber Rubber
Apex Conn. Dia., mm

Cylindrical Section Steel Steel


ID Dia.x Lgth, mm 508 x 584 (20" x 23") 508 x 584 (20" x 23")
Conical Section Steel Steel

Angle x Lgth, mm 20° x 584 20° x 584

Casing Material Steel Steel


Casing Thickness, mm 3 3
Liner Thk.(mm)/Matl. 25 / Rubber 25 / Rubber

List Liners

Pressure Gages None


For Each Cyclone
Feed Manifold Only X (B) X (B)
Quantity 1 (B) 1 (B)
Manufacturer Aschcroft Aschcroft
Type APPCOR Diaphragm (B) APPCOR Diaphragm(B)

(*)Number of Cyclones to be confirmed by Seller


N/A = Not applicable (required)
* 1. (B) INDICATES BUYER. (S) INDICATES SELLER
2. ALL (B) ITEMS SHALL BE COMPLETED BY BUYER. ALL (S) ITEMS SHALL BE COMPLETED BY SELLER
3. NOT APPLICABLE (NA) SHALL BE ENTERED WHERE INFORMATION IS NOT RELEVANT

EQUIPMENT NO. REGRIND JOB NO. 24017 REV


320-CS-006 thru 008 CYCLONE CLUSTERS FORM: M-010-DS-02 1
DATA SHEET SHEET 4 OF 5
MANUFACTURER BIDDER
(S)* MANIFOLD AND SUPPORT SYSTEM
90 000 t/d 110 000 t/d
Service 1
Manifold/Support
required
Feed Manifold
Material Steel Steel
Liners, Matl/Thick Rubber / 25 mm Rubber / 25 mm
Diameter, mm 965 (38") 965 (38")
Height, m 1194 (47") 1194 (47")

Shut-off valves
Material Steel Steel
Type KGD6 AC KGD6 AC
Manufacturer Clarkson Clarkson
Size, mm 152 (6") 152 (6")

O'flow Launder
Material Steel Steel
Dimensions, mm 2540 (100") 2540 (100")
Liners, Matl/Thick Rubber / 12 mm Rubber / 12 mm
Conn. Size, mm 762 (30") 762 (30")
1
U'flow Launder
Material Steel Steel
Dimensions, mm 3785 (149") 3785 (149")
Liners, Matl/Thick Rubber / 25 mm Rubber / 25 mm
Conn. Size, mm 711 (28") 711 (28")
1

(S)* WEIGHTS

Cyclone, Each ### kg


Manifold, Each 8649 kg
Heaviest Piece for Erection 2000 kg
Total Shipping Weight 27,000 kg
Number of Packages 60

* 1. (B) INDICATES BUYER. (S) INDICATES SELLER


2. ALL (B) ITEMS SHALL BE COMPLETED BY BUYER. ALL (S) ITEMS SHALL BE COMPLETED BY SELLER
3. NOT APPLICABLE (NA) SHALL BE ENTERED WHERE INFORMATION IS NOT RELEVANT
EQUIPMENT NO. REGRIND JOB NO. 24017 REV
320-CS-006 thru 008 CYCLONE CLUSTERS FORM: M-010-DS-02 1
DATA SHEET SHEET 5 OF 5

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