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Expedited Energy Charging of Water Using Natural Graphite Flake For Cool Thermal Storage
Expedited Energy Charging of Water Using Natural Graphite Flake For Cool Thermal Storage
To cite this article: V. Kumaresan, K. S. Raghavan, M. P. Vikram & J. Iyyappan (2021): Expedited
energy charging of water using natural graphite flake for cool thermal storage, Fullerenes,
Nanotubes and Carbon Nanostructures, DOI: 10.1080/1536383X.2021.1879056
Article views: 14
Expedited energy charging of water using natural graphite flake for cool
thermal storage
V. Kumaresan, K. S. Raghavan, M. P. Vikram, and J. Iyyappan
Department of Mechanical Engineering, College of Engineering Guindy Campus, Anna University, Chennai, India
CONTACT V. Kumaresan kumaresanvm1973@gmail.com Department of Mechanical Engineering, College of Engineering Guindy Campus, Anna University,
Chennai 600025, India.
ß 2021 Taylor & Francis Group, LLC
2 V. KUMARESAN ET AL.
energy consumption during nanoparticles synthesis, thermal Table 1. Specification of NGF and PVP.
stability, material cost and availability are yet to Parameter NGF PVP
be addressed. Formula C (C6H9NO)n
Molecular weight 12.01 g mol1 111.14 g mol1
Natural graphite flake (NGF) is an allotrope of carbon, Density 1800 kg m3 1200 kg m3
containing the stacked sheets of carbon atoms with a hex- Diameter 50–800 lm –
agonal crystal structure.[10–13] Fascinating features of NGF Thickness 1–150 lm –
Melting temperature 3654–3697 C 150 C
such as inherent high thermal conductivity, high specific
surface area, self-lubrication and low density have received
much attention as a suitable thermal conductivity enhancer charging in the MePCM are explored for the CTES
in thermal energy storage applications.[14] Liu et al.[15] applications.
reported an improvement in the thermal conductivity of
paraffin by 58.6% and 41.4% with 2 wt. % of graphene and
2. Experimental methods
exfoliated graphite sheet respectively, as a result of a larger
lamellar structure of graphene compared to exfoliated graph- 2.1. Preparation of MePCM
ite sheet. Results of Wang et al.[16] showed a subcooling
elimination in OP10E/water emulsion with nano-graphite at A new kind of MePCM is prepared with de-ionized (DI)
a concentration greater than 2 wt. %. Thermal conductivity water as the PCM and NGF as the additive via the two-step
of the emulsion was augmented by 111.8% and exhibited a method. The hydrophilic properties of NGF are advanta-
higher cooling rate with the addition of nano-graphite. Kim geous for interfacial adhesion with any base material, but
et al.[17] analyzed the thermal conductivity of basalt fiber/ the adsorption of airborne hydrocarbon contaminations with
reinforced epoxy with NGF and reported an enhancement exposure to ambient transforms the NGF into hydrophobic.
of 252% with 40 wt. %. The phonon transfer between the Considering this, a polymer surfactant, polyvinyl pyrrolidone
matrix provided the efficient heat transfer paths for improv- (PVP) is taken as the surfactant for increasing the stability
ing the thermal conductivity. According to Zhou et al.,[18] of the suspension. The NGF with 99% purity (Sigma
dispersion of modified expanded graphite in magnesium Aldrich, India) and PVP (SRL Scientific, India) are used as
chloride hexahydrate resulted in an abrupt reduction of sub- received and their specifications are given in Table 1.
cooling and an increase in thermal conductivity of 7.7 folds Initially, the required mass of NGF and PVP (20 wt. % of
than the base PCM. Al-shannaq et al.[19] performed experi- NGF) is weighed in a precision electronic balance (Wenser,
mental studies on the phase change behavior of water and PGB 200) and it is then mixed with a known volume of
organic PCM (PureTemp4) in a spherical capsule coated base PCM. This mixture is subjected to magnetic stirring for
with graphite. A remarkable reduction in both freezing and 15 min, followed by probe sonication for 30 min at 20 kHz.
melting times was observed through the accelerated nucle- The heat generated during the sonication is dissipated by
ation of PCM. However, the PCM entrapped inside the placing the mixture in a water bath at 20 C. Following the
graphite pores suppressed the free convective currents dur- above steps, MePCMs are prepared with the different NGF
ing the melting process. Cheng et al.[20] developed a theoret- mass concentrations of 1%, 2%, 3%, 4% and 5% and kept
ical model with inclusion micromixing process of idle for 72 h to study their stability. The NGF settles at the
heterogeneous constituents for attaining the optimal thermal bottom of the container after 2 h and therefore the MePCMs
conductivity of the composite. Based on their results, are prepared afresh under two different sonication times of
expanded graphite was considered as a suitable additive ‘60 min’ and ‘90 min’. The stability of MePCM has not
because of its favorable microstuture paramentes such as improved for the sonication time ‘60 min’, while no visible
aspect ratio, specific surface area and equivalent thickness. precipitations are noticed in the MePCM sonicated for
Thermal conductivity enhancement of 16 times was reported ‘90 min’, as illustrated in Figure 1. After ensuring the stabil-
by Li et al.[21] in n—eicosane/expanded graphite composite ity, the size of dispersed NGF is measured using a scanning
with 30 wt. %. This enhancement resulted from the loading electron microscope (Hitachi S3400N). The random overlap-
of base PCM in the pores of expanded graphite, which pro- ping of NGF results with an increase in size, as the concen-
vided the interconnected pathways for continuous ther- tration varying from 1 wt. % to 5 wt.% as shown in Figure
mal transport. 2(a) and 2(b).
As inferred from the literature review, the carbonaceous
particles have been utilized as a promising thermal conduct-
2.2. Contact angle measurement
ivity enhancer in many PCMs, but no studies have been
reported on the phase change characteristics of water dis- In this study, the contact angle of MePCM is measured
persed with NGF. In this study, the main focus is to prepare using a goniometer (Kyowa Interface Science, DMe 211)
water based composite with NGF, called micro-particle that works based on the sessile drop method. Firstly, a
enhanced phase change material (MePCM) and investigate known volume of MePCM (2 lL) is taken in a syringe and
its solidification characteristics in two different sizes of injected out at a controlled flow rate on a borosilicate glass
spherical capsule. Effects of NGF addition on thermal con- substrate. The droplet is captured by a camera system, after
ductivity, nucleation and solidification characteristics of its spreading from initial to equilibrium position on the sub-
water are studied and the advantages of partial energy strate. The images are processed for obtaining the contact
FULLERENES, NANOTUBES AND CARBON NANOSTRUCTURES 3
angle according to the equation, tan h2 ¼ HR , where, H— performed at each temperature condition to ensure the
height of the droplet and R—radius of the droplet on the repeatability of the measured data.
substrate. The aforesaid procedure is repeated thrice for
each sample to ascertain the repeatability of the data and
2.4. Description of experimental system
their average is considered for evaluating the heterogeneous
nucleation factor. Figure 3 illustrates the schematic arrangement of the test
facility for studying the solidification behavior of MePCM,
consisting of a chiller unit (Siskin Instruments, RCC 700,),
2.3. Thermal conductivity measurement
temperature bath, heating element and data logger (Agilent,
It is essential to explore the effects of NGF addition on the 34972 A). An aqueous mixture of ethylene glycol (60:40 by
thermal conductivity of the MePCM, as it mainly influences volume) is filled in the temperature bath and brought to
the rate of energy stored and retrieved during the phase 7 C using the chiller unit. The output of heating element
change process. Thermal conductivities of the MePCMs are is regulated through a proportionate temperature differential
measured at 10 C, 20 C and 30 C, using a KD2 pro ther- controller (PTDC) according to bath temperature and a
mal analyzer (Decan Devices Inc., USA) The analyzer has a mechanical stirrer is used for maintaining the temperature
needle probe sensor with an inbuilt heating element that uniformity. The prepared MePCM is poured into a spherical
works based on the transient inline source method. A borosilicate glass capsule of ‘64 mm’ diameter (Case 1) with
known volume of MePCM (25 ml) is poured into a cylin- a wall thickness of 1 mm. To accommodate the volume
drical glass container and the sensor is inserted at the cen- expansion of MePCM during the solidification, the capsule
ter. This container is placed in a thermally insulated is filled up to 80% of its volume and three resistance tem-
rectangular chamber of 7 l capacity, filled with an aqueous perature detectors (RTD) are located at different locations in
mixture of ethylene glycol (60:40 by volume) as the coolant. each capsule; from the center at 12 mm, 24 mm and 32 mm
The coolant mixture is circulated through a refrigerated–cir- for ‘Case 1’ while 9 mm, 19 mm and 26 mm for ‘Case 2’ as
culator (Poly Science, AD7R 20), bringing the temperature shown in Figure 3. The capsule with MePCM is placed in
of MePCM to the required test condition. The thermal con- the temperature bath at 7 C. Transient temperature varia-
ductivity measurement is subsequently carried out for 90 s tions of the MePCM are continuously measured every ‘10 s’
(30 s each for equilibrium, heating and cooling time). For from the initial condition of 30 C till the solidified MePCM
every MePCM sample, three experimental trials are attains 4 C. Similar experiments are performed in a
4 V. KUMARESAN ET AL.
presence of high conductive ice molecules between the flakes the low nucleation energy barrier, subcooling elimination,
and on the surface of NGF, providing the efficient heat per- enhanced thermal conductivity, partial charging in an accel-
colation path. Further, charging of the MePCM bound erated mode and low cost of NGF will make MePCM as the
between ‘r2–r1’ takes 23.1 min, storing a cumulative cool potential energy storage material in the CTES applications.
thermal energy of 94% in a shorter duration of 32.5 min,
against the baseline case of 58 min. Considering the above, it
is suggested to turn off operate the chiller unit during the Acknowledgments
decelerated mode of charging, storing only 6% of cool ther- The authors acknowledge the financial support from the Technology
mal energy. From the volume solidified results for ‘Case 2’ Mission Division (Grant No. DST/TMD/MES/2K16/98), Department of
as illustrated in Figure 6(b), the MePCM smaller capsule Science and Technology, New Delhi, Government of India.
size provides a higher energy storage rate, owing to shorter
heat conduction path. Perceiving the data in Table 4, the Disclosure statement
solidification of base PCM between ‘rS–r1’ takes 30 min for
storing 96% of cool thermal energy, while it is 17 min is by No potential conflict of interest was reported by the authors.
the MePCM with 5 wt. %. It is construed that, the energy
storage per unit volume is at a faster rate in the smaller Funding
spherical capsule than the larger one, accelerating it further
in the MePCM with the presence of NGF. Department of Science and Technology, Ministry of Science
and Technology.
An attempt has been made to compare the cost of com-
monly used additives in the PCM based applications, par-
ticularly water as the base PCM. For that, the present results
are compared with the published data, in terms of subcool- References
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