THE CAMFIL GROUP

F&B Market Review & ProSafe Introduction

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 THE CAMFIL GROUP

Agenda
• About Camfil
• F&B Market Overview
• Industry Standards
• ProSafe Products
• Bottling Case Study
• What Can We Do to Help You?
• Questions

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 Food Production Industry Romania Update

• Food Production – Dairy / Nutritionals / Ready Meals

• Beverages – Aseptic Filling Lines (Case Study)
• Bio Enzyme Production
• Confectioners – Mars / Cadbury / Kelloggs etc…
• Meat Processing Plants – Controlled Area’s / Dust Collection

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 EU Milk Production by Country 2016

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 Food Production Industry Romania

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 Summary
• F&B Industry is worth €25bn per year
• Growing at a rate of 5% per year
• Dairy / Meat Processing / Vegetable Oils / Milling etc….
• Exports of Wheat / Walnuts / Barley / Food Oils are increasing
• Populations are growing
• Demand is at an all time high
• Bulk Milk powder is in huge demand
• Forecasts are positive
• Protection?

Adulteration of the Food Chain?

Camfil Can Help

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 F&B Industry Events

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 F&B Industry Standards

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 F&B Standards

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 F&B Standards

Hygienic food factory design provides:

• Defense against external factory hazards

• Defense against internal factory hazards - no harborage sites and ease of cleaning
• Internal flows of people, product, packaging, air and wastes to prevent cross-
contamination
• Hvac Standards EN779:2012 Minimum & ISO 846 Antimicrobial Growth
• Security against deliberate contamination
• The maintenance of hygienic conditions via structure rigidity - appropriate
foundations, steelwork, floor slabs
• The maintenance of hygienic conditions via material durability
• Compliance with customer/GFSI best practice

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 F&B Plant Development
Site Locations

• Whenever possible, factories should be located away from or protected against:

• Environmentally polluted or remediation areas and industrial activities which pose a serious threat of
contaminating food (e.g. incinerators, landfills, junkyards, etc).
• Neighboring facilities and activities creating possible contamination sources (e.g. waste water
treatment plant, farms, heavy chemical industries, etc).
• Areas where wastes, either solid or liquid, cannot be removed effectively.
• Rivers, canals, ponds, marshes.
• Residential areas.
• Areas subject to flooding unless sufficient safeguards are provided. Note. Flooding is a major food
safety risk and if flood waters penetrate the factory, production must cease and costly remediation is
always required. A thorough flood risk assessment is required, particularly for microbiologically
sensitive products.
• Areas prone to earthquakes or other ground movements.
• Areas prone to infestations of pests.
• Areas prone to excessive levels of airborne bacteria, yeasts and moulds.

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 F&B Air Movement Route

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 Spray Dryer Filter Requirement

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 Summary

• Camfil is an Active Member of EHEDG

• Refer to standard design criteria
• Documents by EHEDG are the industry Bible
• We have the expertise to help, use us.

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 THE CAMFIL GROUP

ProSafe Range

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 Sensitive products

6
TIME TO GROW 1

CLEAN PROCESS
FOOD & BEVERAGE LIFE SCIENCE

“Air is a food ingredient” “Of course, hygiene is relevant

General market change towards quality for all filter stages”
(organics, “Bio”, fair-trade, “What is important for F&B must
no harmful chemicals,…) be mandatory for Life Science”

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 THE COMPLETE PROSAFE FAMILY!

COMPLETE RANGE OF PROCESS SAFETY

now available for all stages from intake air to the product (G4 to H14)

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 Retrospective view
What does ProSafe mean? Food & Pharma
Beverage
ProSafe = Process Safety

• Particle protection
• Avoiding of harmful substances
• Hygiene in air conditioning
• Biological persistence
• Chemical persistence
• Food-safe
• Simplification of audits

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 ProSafe = Process Safety

• Particle protection Air filter with reliable performance

• Avoiding of harmful substances Free of bisphenol A, Phthalate and

formaldehyde
• Hygiene in air conditioning VDI 6022 concurrent

• Biological Resistance ISO 846 proved

• Chemical Resistance Tested with all common Cleansing

agent and disinfectant

• Food-safe EC 1935/2004 concurrent

• Simplification of audits
Certified and available

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 ProSafe = Customer Benefits
• Air Filter with reliable performance
• Free of bisphenol A, Phthalate and
formaldehyde
• VDI 6022 concurrent
• ISO 846 Certified
• Tested with all common Cleansing
agent and disinfectant
• EC 1935/2004 concurrent
• Online Certificates / Documentation
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Low Dp / Low Energy Consumption /
Longer Life / Less Waste etc…….
In reference to the Infant Milk Powder
Contamination in China.
Hygienic Air Conditioning & IAQ
Guarantee
Antimicrobial Inert which means Micro
organisms cannot grow on our products
The components of ProSafe products will
not be affected by harsh chemicals used
for cleaning in F&B or LS
Products are certified for food Contact
All product material is available to the
customer online by scanning the QR
Code
 Life Cycle Cost Benefits

ProSafe Filters are the most

energy efficient filters on the
market. ProSafe not only reduces
your overall running costs without
compromising on IAQ while also
ensuring Full Protection of your
people / product & processes.

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 ISO 846 test

Samples of each component are

sent for independent testing to
ensure:

• No Fungal Growth
• No Bacteria Growth
• Fully Microbial Inert

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 EU Regulation 1935/2004

• “any material or article intended to come into contact

directly or indirectly with food” (3)

• “must be sufficiently inert to preclude substances

from being transferred to food in quantities large
enough to endanger human health […]” (3)

• “Member States should lay down rules on sanctions

applicable to infringements of the provisions of this
Regulation […]” (26)

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 EU Regulation 1935/2004
Closer look at the components:

• Filter media (Glas)

– test of migration of lead and cadmium

• Filter frame (aluminium)

– Yet no indiviual regulation in EU
– Tested acc. to french law (limits for alloys)

• Potting (PU)
• Gasket (PU)
• Plastic frames

„Commission Regulation 10/2011 for plastic

materials“
- Overall. migration in:
- Acetic acid 3%
- Ethanol (10%)
- Olive oil
- Specific. migration of
- Several. phthalates
- 7 heavy metals
- Aromatic Amines

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 Test EC 1935:2004

Many probes of each material sent

to an independant institute to do
overall migration test.

Food Contact test for overall

migration, heavy metals, phthalates
and PAA migration.

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 Test chemical resistance

• Peracetic acid (bactericidal 0.001%)

• Hydrogen peroxide (bactericidal from 1%)
• Acetic acid (Bactericidal: from 3%)
• Ethanol (bactericidal action peak between 60% and 70%)
• Isopropanol (peak bactericidal action between 60% and 70%)
• Acetone (bactericidal action peak between 60% and 70%)
• Bleach (commercial solution at 2.6% - 0.072% Bactericide, fungicide 0.18%)
• Ammonium salt (50-100 mg / L)

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 Comfort Filters
the family is growing…

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 Clean Process Filter

Absolute V ProSafe Opakair ProSafe

(F7 and F9)
(Only in virgin ABS plastic
with PU gasket
610x610 & 305x610)

Megalam
mostly ProSafe approved
(Exceptions like Neoprene gasket)
Megalam ES ProSafe
Latest multi-layer membrane
composite media
First membrane 100% compatible
with Life-Science and F&B

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 How to know it’s ProSafe

Look for the ProSafe label with QR-Code leading to:

www.camfil.com/prosafe

Dedicated and responsive-design website

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 Information material online
• New Brochure • AirMail with case studies

• ProSafe Article

• Certificates

• ProSafe website

• All data sheets

• Prosafe film

Youtube, LinkedIn,
Yammer, Facebook,
Website,….

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 Market Acceptance

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 Market Acceptance

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 Market Acceptance

Quality / Energy & Validation Departments Understand & Accept this as a requirement

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 Prosafe F&B benefits

• Quality and Compliance are paramount :

• Prosafe Eliminates Risks:

• Exclusive Camfil Prosafe Protection:

• 24H / 365 D / 52 W Access to all Documentation:

• Quality Certified and Full Traceability :

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 Prosafe LS benefits

• In LS quality and traceability are critical :

• In LS compatibility with decon agents are important :

• In LS Global Specifications are important :

Priority Companies in Life Science are many , in fact ALL of our best customers

We always want to offer the best / most technically advanced product for this segment

We need to be able to supply a truly global specification.

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 References

Bongrain
• It’s a baby food plant (powder milk) of Soparind Bongrain
group. Camfil has a CFM since 4 years
• To comply with the request of auditors, we persuaded the
customer to use Prosafe range instead “classic” range

Replaced 85 Opakfil and

236 Hi-Cap XLS with Prosafe versions.

Complete Prosafe filter range

Absolute V ProSafe since 2015!

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 References

Merck Millipore
• AAF were choice supplier for a long time
• New discussions on Quality:
– Same / Better performance plus:
– Moisture resistance
– VDI6022 hygienic complience
– EG1935 Food contact approved
– Guaranteed no harmful chem.
Components outgassing
– Certificates for everything

Client seen benefits of Opakfil ProSafe.

This was the first step back into Merck Millipore!

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 References

Glanbia Belview - Ireland

• Infant formula production (I.F.). Camfil is the exclusive filter
supplier.
• Prosafe range is the standard for Glanbia as it offers the best
protection for their customers and product !!!!
• MRO cannot compete / replace !!!!

Hi-Cap XLS & Hi Flo XLT with Prosafe.

Absolute V ProSafe Site Standard !

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 References

Hovione Ireland
• Prosafe Exclusive to site !!!
• Prosafe Filters are a Class A Product which means
NO CHANGE POSSIBLE !!!!!
• Material Repair & Operations (MRO) Company
Cannot compete / replace !!!!!

150 pieces of Opakfil ProSafe

250 pieces of Hi Cap ProSafe
250 pieces of Hi Flo XLT ProSafe

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 References

Biomarin
• Prosafe has been included in their Quality Doc.
• Prosafe is exclusive product to site.

187 pieces of Opakfil ProSafe

Full Site as of 2016

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 Kerry Agreement

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 Ferrero Global Agreement

• Global Exclusive
Supplier Agreement
signed from 6th of
September!!!

Source: www.europages.com

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 Free of harmful
Microbial inert chemical components
Tested, certified to Tested for halogen, formaldehyde,
DIN EN ISO 846 pthalates, bisphenols

Decon-agent resistant
Hygienic
Tested resistance against all
Tested, certified to
common decon and cleaning
VDI 6022
agents

Food contact
QR code access to download
Tested, certified to
above certificates
EC 1935:2004

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 F&B Plant ProSafe Benefits & References

• Increasing Production Output

• Fully Certified Products – Ease of Auditing
• Full Traceability – Ease of Auditing
• Energy & CO2 Reduction – Improving Sustainability
• F&B Plant Managers we are here to help
• Education on Hvac Standards at your site?
• Added Value references…KERRY / DAIRYGOLD / LAKELAND / Glanbia / Ferrero /
Coca Cola / Nestle / Danone etc…

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 Beverage Filling Case Study

Presented by Ross Dumigan

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Issues Identified

• Low Grade Filters

• Poor Filter Installation
• Filter Configuration
• Filter Frames
• Frames Gasket / No Sealing
• Moisture / Corrosion
• Gas Burners
• Time Based Changes

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Presence of Excess Moisture – LTV1
• Moisture On Walls

• Moisture Laden
Panels

• Moisture After Pre’s

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 Presence of Excess Moisture – LTV2
• Moisture On Walls &
Floor

• Moisture Laden Panels

• Visible Water

• Wet Floors after Filters

• Corrosion on Pulleys

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LTV2 - Sirup
• Poor Filtration after
Bags

• Filters Disintegrating

• Visible Water

• Wet Floors after Filters

• Corrosion on Pulleys

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LTV3 - Bottletree
• Visible Water on Frames

• Wet Filters

• Wet Floors on Intake

• Gasket Perished - No Seal

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LTV 4 - Bottelary
• Poor Filtration

• Presence of Moisture

• Corrosion on Coils

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Production Hall
• Large Dust Residue on
Ductwork

• Dust Residue on Support Steel

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Production Hall cont.

• Supply of dust
from LTV Duct.
• Visible Dust.
• Visible Dust.

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Solutions - Hvac

• Install CamVane to AHU Supply Grilles

• Replace all Door / Frame Gaskets
• Cease use of Gas Burners – They are not working
• Change Pre Filter Frames to support ProSafe Hi Cap Bag Filters / Prosafe M
Pleat
• Use ProSafe Water Repellent Bag Filters
• Change Filters based on Pressure differential

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Solutions – Production Hall

• Install CamCleaner Air Purifiers to address excess dust from process

• Standardize Prosafe Opakfil Fan Supply Filters where applicable
• Dual 48mm G4 filters are being used instead of 96mm. Use Prosafe Ecopleat to
address this.
• Monitor the change regime of Panels & Opakfils as they are being changed
monthly.

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 THANK YOU FOR YOUR ATTENTION

Ross Dumigan @ ross.dumigan@camfil.com +353 87-1220884

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