03792-HPU-001 - Specifications

Hydraulic Power Unit (HPU)

Principal particulars
The Hydraulic Power Unit (HPU) supplies and
distributes pressurised hydraulic
fluid. The HPU has been certified to DNV 2.7-3
Portable Offshore Units. It comes equipped with a
dedicated offshore lifting set to be used for offshore
lifting and deck handling.
The HPU incorporates a pneumatic over hydraulic
mechanism which can be powered using rig
air supply (~100psi). Hydraulic fluid is brought on to
tank through filtration (3 micron) using a
diaphragm pump which also doubles as a
recirculation pump. The unit contains two tanks:
supply (850L) and return (150L). Spent (dirty fluid) is
first returned into the return tank and then
(when full) automatically transferred into the supply
tank through filtration (3 micron).
The unit contains four independent circuits: 3x low
pressure (4,545psi WP) and 1x high
pressure (8690psi WP). These circuits are powered
through respective pneumatically driven
high-pressure liquid pumps, which are used to
charge the accumulator banks: 6x 32L 5,800psi;
2x 20L 9,570psi bladder accumulators respectively.
Hydraulic pressure is distributed through a 35
function (29LP; 6HP) mimic panel, containing
double block and bleed needle valve isolations on
every line.
The HPU also contains an integrated ESD system.
When activated from a pull out panel button,
pressurised hydraulic fluid (regardless of the
position of the manual panel valves) would
automatically distribute or vent allowing safe
isolation, shutdown and disconnection from the
subsea well in the event of an emergency well control
situation.

Specifications:
Dimensions:
Length: 3,300 mm
Width: 2,400 mm
Height: 2,500 mm
Offshore Lifting:
Certification: DNV 2.7-3 Portable Offshore Units
Max. Gross Mass (MGM) 5.6 T

Particulars are believed to be correct at time of printing. December 2016

Oceaneering Services Australia
634 Karel Avenue, Jandakot, Western Australia, 6164, Australia
Tel: +61 8 6499 0000
 03792-HPU-001 - Specifications
Payload: 3.8 T
Tare Mass (Dry): 1.8 T
Proof Load ( with dedicated sling): 14 T (4-point Lift)
8.4 T (4-point Lift)

Low Pressure Circuit:

No. of Regulated Circuits: Three (x3) LP Circuits

Operating Pressure Range : 0-5,000 PSI

Pumps: Output Flowrate: 8 LPM

@ 3,000psi output press.
Max. Power: 4.47 kW
Quantity: 2

Accumulators: Working pressure: 40,000 kpa (5800 psi)

Pre-charge: 2,465psi
Volume: 32 L
Quantity: 6

LP Bulkhead Outlets: JIC 6M

High Pressure Circuit:

No. of Regulated Circuits: One (x1) HP Circuits

Operating Pressure Range : 0-9,500 PSI

Pumps: Output Flowrate: 4 LPM

@ 6,000psi output press.
Max. Power: 4.47 kW
Quantity: 2

Accumulators: Working pressure: 40,000 kpa (5800 psi)

Pre-charge: 2,465psi
Volume: 32 L
Quantity: 6

LP Bulkhead Outlets: JIC 4M

Particulars are believed to be correct at time of printing. December 2016

Oceaneering Services Australia
634 Karel Avenue, Jandakot, Western Australia, 6164, Australia
Tel: +61 8 6499 0000
 03792-HPU-001 - Specifications
Reservoir:
Supply Tank: 850 L capacity; 316SS construction w. tank level
gauge
Return Tank: 150 L capacity; 316SS construction w. tank level
gauge
(automatically recirculated through filters to
supply tank once full)

Recirculation: Diaphragm Pump

Max. Output Pressure 100psi
Max. Output Flowrate 54.5 LPM
Return Filter: 3 microns
Control Fluid: Castrol Transaqua HT2 (Water Glycol)
Hydraulic Flushing: Fluid Cleanliness Class NAS 6
Mimic Panel:
Functions: 35 Functions (29 LP; 6 HP)
Double Block and Bleed Isolations
8 x 4/3 Rotator DCVs
Construction: 316SS (etched and paint filled)
Emergency Shutdown (ESD):

Functions: 12 x Trunnion Ball Valves

2 x Pneumatic Timer Valves (0-300s)
2 x ESD Pull Out Panel Buttons
1 x Remote Station (50m jumper)

Pneumatic Requirements:

Air Pressure: 100psi (7 Bar)

Air Consumption: 150 scfm (max.)

Connection Type: 1 inch Minsup Type A

Particulars are believed to be correct at time of printing. December 2016

Oceaneering Services Australia
634 Karel Avenue, Jandakot, Western Australia, 6164, Australia
Tel: +61 8 6499 0000