i#,ljij.

=j=:5 Manual

NKY-K303 ffi. Type

11I~t~i1Jt2~1l
Portable Hydraulic Tongs Torque Control Recorder

iffflMfflV\•Bll~ffl.P}J~ Please Read the Instruction before Using it

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~ Content
1. fij~Sketch .................................................................................................................. 2
2. ~ t'Jf.±~i!Gll System mainly configured .................................................................. 3
3. ~*If'F Jl3!1! Basic Operation Principle ................................................................. 4
4. ~ft~~~ t,i. Functions and Characteristics ............................................................... 5
5. .±~it*~~ Main Technical Parameters ............................................................... 6
6. ~t'Jf~tr!f.ffi Interface Description .......................................................................... 7
6.1. ffltl:lt1J5:\:Ji'g1': Selection of Measurement Mode ............................................ 7
6.2. ~1lt.±!f.ffi Main lnterface ............................................................................ 8
6.3. M.W~ffl-"iT O Processing data ................................................................... 9
6.4. i&tll "iT tl Setting window ............................................................................... 13
6.5.~ft~iJ.1~ Function debugging ....................................................................... 18
6.6. ~ F.l.~it Zero-scale calibration .................................................................... 19
7. ~~:tlt~&tffll Data Search and Print .............................................................. 21
7.1. i!l~"iTtl Report ............................................................................................. 22
7.2. Ill~ "iT O Chart ............................................................................................... 23
7.3. tff!ltfa'tl Print ................................................................................................ 24
8. ~t'Jf~{lf:B<J~~ Attachment installation ................................................................25
9. •f'J::n~ Method of Operation ................................................................................ 31
10. ~~tt14~}fl Wt¥ Software Installation Application ........................................ 33
11. :tl:i1i t,i. Notes ........................................................................................................... 36

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1. fij~ Sketch
1. 1. NKY-K303 ~~ffil9J}Jftft.Rffi~11itlic~fx.: rm~ TPC, JE~1'P)t;:itti¥]1B.ffi{a%~fll~11itlic~*~'
m•~-B~.fil~~~~ffTL~AA~i¥JMffi, ~§filffr-~1¥J-~rr-Mffi,#~~~-
~1¥Jrr~n~F~~~~~§~ft~~L.~~m~~o
NKY-K303 torque control recorder of hydraulic power tongs (abbr. TPC) is a kind of
torque signal treatment, control and record system. It may measure, show, record and control
any torque in the period of tube makeup to ensure the optimal screw torque and save any chart
data of every joint in tightening process in disc for query in the future.

1. 2. TPC *~!ij KHT5500 ~ffil9J }JitfWci.:{tffl, xtffr-~ 1¥Jrr.t.Rffi~f~ § l9J~1!itl, {iiiEffr-~

rr•t.Rffi~ttlft API tJFltU!tfffel¥Jm:II pg, mJl~ffr-~rr~at. '29nt.Rffim,&jZl¥JfMOlOitf;f1Jn
* *
1% ff r, 3'E m; JE ff r r ::J:t at i¥J F ~ tJF ,tuo ~ o
TCP system is in corollary use with KHT5500 hydraulic power tongs. It may realize
automatic controls on screw torque of tube joints and ensure controlling screw torque of tube
joint in a range recommended in API Standard. It may avoid thread gluing and tongs teeth
damaging any tube because of over torque when tightening any tube joint so as to meet strict
standards and requirements for tube down-hole.

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 i#,ljij.=j=:5 Manual

2. ~tJf.±~IIBI System mainly configured

T~~~~~M~~g,
~-~~B,fflffiB~B,fflffi#~B, ~-~~~.~~*••·
rr~#~B.~m~~~~~W*ill~o
TPC is mainly composed of a Portable computer, Power converter, Torque monitor,
Torque sensor, Visual alarm, Unloading valve-. Turn sensor-. Communication cable-. etc. Parts.

I
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 i#,ljij.=j=:5 Manual

3. ~*I{'F~JJI! Basic Operation Principle

~~lli~hffl~~~, ~~~lli~hffl~~LOO~M~fflffi~••· -~~-~ffl~~L~~
m~~oomffim,~~~oomffim%~~~T~mmffi*•~L, ~~~~~oo•*••ffl~•~
~~~L~OO+*•~ff~~~tt~m~-~~~~-~~-.~-ffl~~-~~~oo•ffl~~~L
~m~•~~•· ~L~m*ff~•*~~-~-~~•*ff••~•.tt~H~.~~~~.~ffl
~--fil*-~~~~OOfflffi~flffl, ~~~H~fflffi~,L~m*~~OO, ~fflffi~~~~oo~~
fflffiffl~,L~m•m~~ffi%~T~m.~~-~A~~~*-~ff,W~~hffl~~~.~~¾
§~{if¥ ~ t'X 00 L tr:! •ffl.
Torque test and control: when the hydraulic power tongs operation, located in the
hydraulic power tongs tail or tail rope of torque sensor has high precision, rotating on with
direct detection of main value generated by the torque, the torque produced by the signal
acquisition card on to the next place machine torque, after AD transform the amount of digital
data transmission through a communication cable to the PC, portable computers, computing
and processing by the upper machine. Portable computers for process parameter Settings,
display, process control, and related parameters. Produce the real-time torque current value,
when to display torque, PC start drawing, when the torque setting of control torque values,
upper machine output control signals to the machine, control (alarm system) to open the
unloading valve, the hydraulic system in unloading condition (alarm), and this time the main
pliers will automatically stop rotating, automatic control effect.

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 i#,ljij.=j=:5 Manual

4. =9Jff~ ~~ 2 Functions and Characteristics

4. 1. *ffl ~*1-½~vz:#~fJJl 7 xt1~tl1i~t! !¥J~l=:~fM11¼~, fj._ mHJt ~71~tl1iff Jl o

Using digital transmission technology has realized the non-contact transmission of measured
data, so as to improve the accuracy of measuremento
*ffl~'ti~t:HJil!i¼~:ffW!tl.mt:HJie, *1¼~:ff¾@~:rt1¼~:ff, ~£~JE, :t&1~tlffll~,
4. 2.
tt~mtt~fi, #~~PT8tt~S~~. ~fflr$#~½½~~~~~ffl~~~•tt*ffi 0

Elastic body torque sensor, the sensor is a strain sensor, zero stability, high precision and
interference ability, high reliability, by the power supply for a variety of occasions, bad
weather and all kinds of corrosive environment medium.

With sampling rate, 12-bit high-precision analog A/ D converter module for input and output.

Use a photoelectric encoder to record any makeup turn number.

4. 5. *
~~llif;b hM EJG~llif;b n ttf J: 1¥1 ~ ~iEP 1iU' I~ C If ]UJO lfcl.½, PT ~fJJlJ: tr:! ffiJie § f;b~ *Ll o
Coordinate with electromagnetic unloading valves in hydraulic power station so as to realize
any automatic control of makeup torque.
4. 6. PTfLHris1i:~IZ::~*t5tIJ:1r:itt~~~. ~~, ~ffi'.~~~o
Set up makeup process parameters as well as tube body and coupling parameters according to
the requirement of operating process.
4. 7. ~fflr VAM TOP E(J&'i-ftr:I, BGTl E('lf;i-itr:I, FOX, 3SB, 13Cr ~ftJ?Ktr:l!lllWCJ:tr:i, PTi'&W!tli2Jlrr
~ffiJie, 'El ffiJ ffiJie, 'El ffiJ ffiJie b~ o
It is suitable for VAM TOP gas seal buckle closure, BGTl gas seal buckle closure as well as
special closure thread makeup so as to detect and record any tightening torque, shoulder torque,
shoulder tum number and shoulder torque ratio.

Display, control and record any makeup process data as well as record them at disc for query in
the future.
4. 9. $:DJ:TiiHTEP, A4 ~PTtTfP$'l'~%o
Carry out multiple page printing. An A4 paper may be printed with one or eight figures.
4. 10. li]!!1!:f:t5titPT8, J}J~~3'Ew, u1tfalil!!, ,fj!fflpJ8, g,tf~jJ{l!!, ~fflr:tf::f:ml¥J~~I1i:~fflo
Software, hardware design and reliable, functional, simple, reliable, easy maintenance, suitable
for harsh working environment well site.

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5. .±~tt7'c~~ Main Technical Parameters

5. 1. ~ ft!. ft!.ff Supply voltage: 220V AC ± 15% 50 to 60HZ

5. 2. I 11: ft!.ff Operating voltage: 24V DC

5. 3. ¥/1f€J}J¥ Power consumption: 500W Max.

5.4. jJ • Back clamp arm: o. 542 * Metre

5. 5. :t&W!fffl,Ii Detection accuracy:

(1) ±iffL Host computer: ::'(2. 5%
(2) 1:RJ;§:5ti!ff Torque sensor: ::'(0. 5%
(3) li~ft~ff Turn counter: ±2 JMcf1tl
5. 6. 1:RJ;§:W!~.m Torque measurement :
(1) ft!. "f- ff:it1t~ff Tension sensor
(2) 1t~ff:iU¥ Sensor range: 6000Kg
(3) ft!.~ft!.ff Voltage: 12V
(4) $m!t±:!11§% Output signal: 4-20mA
(5) 1:RJ;§:li.~ Torque range: 6000Kg x 9.8N x 0.542 * Metre=31800N.m

5.7. li~i~~:I: Turn count:

(1) it!rh!lii:iijff Turn encoder
(2) JM<i1t1~ Pulse count: 100
(3) ft!.~ft!.ff Power supply: 12V-24V
(4) $m!t±:!1r:it Output mode: ~ft!.t1Bflil4t Open Collector
(5) .±ttf§-~jl b~ Gear ratio of the master tong: 10.1
(6) .±ttf4lJ:li)l,j(f1t1~ Pulse per turn of the master tong: 10. 1x100 = 1010

5. 8. i§JJ{Jjj'$mf t±:! Unloading output: DC24V-1A

5. 9. lEPfJiJ¥lrE.m Unloading flow: 120L/min

5. 10. :Et~~& Ambient temperature: -10° C to +65° C

5. 11. :Et~r~ll'. Environmental humidity: 10% to 80% R • H (x~Ji. without any condensation)
(1) L600 X W450 X H300mm

(2) L620 X W480 X H430mm

50KG ( jd"J approximation)

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6. ~tJfle~T :W-ffi Interface Description

6.1. ffltlii1JJ:t~~ Selection of Measurement Mode

ffll:ff::~ Opera.tor
ILl Mirrg

Ift~Mode:
filffi-~ ( jj,~ ~ } To 11que-Tu rn(shou~d~d -
iiii:ii=-;;;;;;;;;

ffl.ffi-~ ( _r~fi1 ) Torque-Tu rn(sh-oulderlessJ

Torque -Turn(shoulder): Y-axis display Torque, X-axis displays Turn and Time.
6.1.2. 1.RJi§:-Jl'o~~tLl Cx~ ffiJ : Y $m7'Jt.RJieM~, X $m7'1Jl'o~loat['BJM~ o

Torque -Turn(shoulder less)): Y-axis display Torque, X-axis displays Turn and Time.

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6.2. ttf4.±~ffi Main Interface

6.2.1. tam-.fflIJ&-Jt-.tlaJ (ff~ffi.) if I=! Main Interface of Torque-Tum -Time (shoulder)

- x· .
~ VQOKE - - -- -
{ l:!!= fi le GScttin.g
f~,..~ ~ Torqu e ·Turr; -Ti~ V=N.m. X=Tum/Sc-c
2 4 6 ~•
' '

- .-----
1924 N.m

~JI,
Shou!d1=1r-Tu m Q_l9 Tu"'

------ o rpF11
aSttr - - - - --.
31 'I"
t:rerc.e!ll,.__ _ _ _

'
!l.5

=1
"":
2.0-
~

~
0

SCJi~oc'Vo lt,
' ~15 1
fi:iio
V

V
---
Decc- lcr-a tion

lq11d Rclca~

6 (QmmunicaPor
o:
I ;!el

6.2.2. tam-.fflIJ&-Jt-.tlaJ (x~ffi.) irl=I Main Interface of Torque-Tum -Time (shoulder less)
@I VE1llSCE

ffl1fi~•liifa1To rquc -Tvrn •TiTT1.e: 'l=N.rn; X=Tt.1rrsiSec

~ ~ 1 ' '~ ~ ~ ~ 2D ~ ~

6063 N.m-

~ M . , .I Tum

0-.00 Tum

~1,nalTime

19.50 &e ,

<I
~
V
!IO:
~
60~

-tO~

20-:
0

re;gl!:Bs
~nsorVoli.
'
"IS
L(l)
D«d.en1tlon

1;W
V Load Re1etie
0 6
0- ffil'.
TC'mp., \ C-ommunic.rtion

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 i#,ljij.=j=:5 Manual

6.3. :rl:li~fflif l::::t Processing data

16
~ .---==-----,
2-0k
30.k 6117 N-11n,
,-10kt f tmi l T0T'-qo-e ....___ _ _ ____.

F i ~ ,.__ _1_.8_1_
_ , 4 5;3,J::
. \ ·~w
Fhml Time
0 N.m-

1924 N;.m

0.19
31

Current torque : Real-time display detection displays current torque.

15k ··
. ., lQ.k 25 1.::
. 30k ~
5k
· 3,6.. k

6. 3. 2. ~~= ~~$Jhttf ~lWl¥J~jio

Current Speed: Display the current speed of hydraulic power tongs.

D rpm

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 i#,ljij.=j=:5 Manual

6.3.3. ~ Make-up torque Data

16
-6117

l.81
12.50

1924 N.!r'!l

0.19 Tu rn

31 %

1r•r¥%: B~~1Wrr~!'f%o
rr•mm = B~1:1i:i ttfi q=l J¥J •*rr ~1:Rm - ffi 0

fr-~~= B~J:~umq=l~~__ti¥J•::km~ffio
fr-~~= B~J:~umq=l~~__ti¥J·::k~~tilo
• :ff:t mm= B~1:1i:i ttfi q=l ~ ~1: J¥J m:ff:t mmffi o 1J3 ,~ ~mm ftf$ m:ff:t mm, ilif$ '§' mmm o
M:ff:t~~= B~J:~umq=l~~J:1¥Jm:ff:tm~ffio
~*~= B~J:~umq=l~~J:1¥Jm:ff:tmmffi~rr~mm-ffi~~l¥J~*~o
Connection No. : Display on the current number.

Final Torque : Display on the make-up the process of final torque biggest peak.

Final Turn : Displayed on the make-up "torque - time" curve of maximum turn.

Final Time : Displayed on the make-up "torque - time" curve of maximum time.

Shoulder Torque : Displayed on the make-up "torque - turn" curve of shoulder torque.

Shoulder Turn : Displayed on the make-up "torque - turn" curve of shoulder turn.

Percent : Displayed on the make-up "torque - turns" curve of shoulder torque and final torque biggest peak

percent.

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6. 3. 4. I{'F~~ Operating state:

Sensor Power: The sensor supply voltage may guarantee any sensor operating normally. 12V±0.6V belongs
to a normal range.
~~ft~ff: #~~~ili~ff¾#~~~~I~~~~.mffi~~I~~r~~~~.#~~~~
ili~ffH~¾ 1. OOV±O. 05V, )Mr~~m;!I, ~~::kr±O. lV @]!~f)r~{t®~o
Sensor Voltage : The sensor output voltage is a sign that the sensor is operating normally. When a
hydraulic power tongs is in a free state, the sensor output voltage is 1V±0.1 V that belongs to a normal
range. For any that the error is more than ±0.1 V, replace it with a new sensor.
CPU 5.J.l~: CPU ~I{'F~llJx1!9c7 CPU ~I{i:~~' 0~60'C)Mr~~I{-'J=:m:!lo
CPU thermometer: the operating temperature of CPU reflects the operating state of CPU. 0~60°C
belongs to a normal operating range.

Deceleration status: green LED lights to indicate the system is in the deceleration state.

fl;p111J~~= i1~1~~:J:J,~~*~1u1t~rfEPM~~: "31rumm" JUit~5E~ "~tumm" 1tat,

~~m~~-~M~~ili~M~~ffi%, ~-ff*~~M, w~~hffl~-ff~h-.~~-ff~
hittm~o
Unloading state: That a green indicator is on indicates that the system is under a deceleration state. When
the makeup torque reaches to a setting value of Deceleration Torque, the host computer will send unload
control signals to the deceleration electromagnetic unload valve at hydraulic power station.

~ffl~~: m~:J:J~~~-~~~~m*~ffl~m~~o
Communication status: green and yellow flashing light indicates normal hearing
communication.

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Refresh:It may eliminate any graphic and data at current interface.

6. 3. 6. §frr~~: H~~#E~iwJiJr~ri'f<JifP~~o
Current operation status: It displays any current operation status of system such as makeup,
storage, unload and idle.
6.3.7. ~1¥: ~t¥~iw3'f.ffil:l'f<J~%2:H&fflo
Storage: It may store any graphic and data at current interface.

Save Mode : Auto and manual save selection,Factory default to auto.

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6.4. ti.fl iT tJ Setting window

~~ti.fl Parameter setting

~ ~ta::§ Parameter
,_ ,

I fm Open
I h§§ff7:J S 11'\'e ilS
I I (!j!7¥ S ilYC
I I ~ @] Return
l
~ f:t. mf2 Co fig urat ion Fil e Pach
~s1::rs\Ad mi ni~ rator\Deslctop\VE.1.03CE\defa ult.cfg - ~~ System Paramecers
~~ Unit

~'§J-8~ 'Comp-,rnlJ N.:im e - J#iia®: Screen Pa ra meto=<s

lHlR..cJ!.
faximum Tor9ue I 7000
I N.m N.m ,j
,mw
Fu ll ,;; r reen~ ~ [
8000
I N.m
~Jffillj
Optimu m Torque

lillafCfR
L 0000
l N.rn

I
. ~
lrnpo rt Pa ram e-te:-~ I
~ , f!f::s. Flle_N.ame Cu nr__: graph
Full sa = ~ I 5
I ru m M inimum Torqu e I 5IIlJ
I N.m
[ T8356-,IIV
~

,---, I fi=:S.~ Numbc,i ng

Full 5c:recn~ /
50
I r-/min Speed Red. To,que I &00
J N.m ffiffi-0:,(_j::;W To rque Parameters =

~~ 1li!! Arm Length,

I ,oo ] N.m
~
1 Fu ll s;cr e ~ l
40
I Sec Ref. Torq ue
1.155
I * M otcc
Conne-cti on No. l:llilFsl:i
M a :.dm um Tu rn I 4,j ] ru m
fs-~.r¥: Sensor Rang e
f\e'11.1!1,'8!1,, r g ~ -M Pi pe Parameters
O pe ration Team
I
f'la'11.1!1,Sf/;no I ~~:Ii':
l 2,5 ]
mi.a~
~
12-3/8 003
H Opti mum Turn
Tu rn 4000
I Kg
Pipe S-iz.c
Drill ing Cre-w Non,4. , ti'fA8W20 I ~~
Til,Jlil/:i!:
Minimum Turn I 0.05
I Tu rn
~
fl ~ Pipe Type.
[EU GI Torq ue Range

Dril ling Crew No. ;,;cf)Jl,~30 I !a:lliMJel

Re set Time I 1
7 Ser ~ 5276 .I N .m

ruJi[K\l! .
Ope-ration Area f";aikG:.\MO I
,~ j;ljjj!g I N80
Pipe Grade H ®7-:_ia !;)@Jlj
Max. Sho uld er-To rque I 2500
I N.m
f;;Ji!>JW~,l;: Pul, e pc,-;od
mz~ 4 ·7/ G, 99 [3 ~ _J,.ja1l'.,jfillj 1140
l
Well Pos ition No.
rnfr'a-50
I Po und = e 1
Min. Should er-Torq ue I 1000
I N.m

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 i#,ljij.=j=:5 Manual

Storage path.of configuration file:Check the storage path.of configuration file currently operating.

:!mixJl=~f:I Co11fi'g1,1rat101£t. File P'ad,

6.4.2. tam-&~lc Torque Parameters:

••~m~~ffi~~w&~ffi~$~m~«••
Set the corresponding torque meter parameters according to the hydraulic power tongs used.
* •~=tam-&~1c~~~-~~.~~~ffl~~1tffl~~. ~~7fit~~~•ff~1
Warning: the parameters of the torque meter cannot be modified at will, and must be filled in
according to the actual data, which determines the measuring accuracy of the equipment!

~~Unit
N.m- \
m.ffi~m Ut1it:
N:rn z-1 trt•-©:~~ Select measurement units: N.m, ft.lbso

j:JJ;t Arm Leng.th .

Jrff Arm LercJ9th I0-.94 I * Metre

[o.9'4 I * Metfe fit~ffffl.nff: Input device Back Tongs arm

~I4oo_a_,·-~I Kg1

m~~ Toique Range ~iHttfl: sensor range

~.,.~ t I N,.m fil,~~~ Tgrqt1e Ra119,e •
~ j N.m
~~fttflsensor Range x frojJffl~jJff arm x 9.8N = tam-&tfl Torque range

Curves file name: User may name the file used to store the operation curves.
a:!l~{~ Cmve g.ra ph filce name
TQ340-35

* Wis: iJl.fmUfA~X~ Jtx~ lr=t==:=,:t:J!

Warning: only Chinese, English and numeric characters can be entered!

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 i#,ljij.=j=:5 Manual

6.4.4. I {'pffi,@, Work Information:

~ ~-------~
Connecti~n No: 1 _ _ _____,
. _ I_ _ _ _

f'F_\;[k[k;g:@: zylOO I
Operation Team ' - - - - - - - - ~

_:j:t-[k;g:ffl: I
Drill Crew r:,,1 ame ,___ _ _J_
1 _ o_o_ _ _~
-.d2

ft-~ · I
jd300
o,riU Crew No. ' - - - - ~ - - - ~

fl=:.'!1.1!:~~ I zy400 -
Op,e~ation Arna ' - - - - - - - - ~

•·,
~~
I
jw50n
Wel'I Position No. ' - - - - - - - - ~

Pipe Parameters : According to the technological requirements Pipe Parameters.

~~
P(pe' Si!le . I13 -3/8 339.7 r-;il
bd.

~~fl'IJ I □1
Pipe_Typce ,,_F_o_,x_ _ _ _ _=~ =

~~- I P'liO
Pipe Grade ' - - - - - - -=~=-
91
~
. 1 · 4.7/6-.99 0 1
L.J
Pourid fqfr,e · ' - - - - - - - =

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 i#,ljij.=j=:5 Manual

6.4.6. m•~~ Screen parameter:

~ N ,m
8000
Full scree; To;oue ' ~ - --'- - ~
~~~
Tum I~ - - - - ~
5
·i::ull s-creet1

~
Full scr-e e.n ·s.l;}ee-d l~__s_o__~ r/m in

~ Jtlfl'.i.l
4_0 _ _
Fulf ser e-err, T i~e ~I___ ~ Sec

Full screen torque: Setting value above of "Maximum Torque"20%a

*MJi!8~: 1¾:'.iEtl:t=E 1-s ftloz.JBJ o

Full-screen turn: Setting to among 1~5 turn.

*MttJ!: ;f-lzffl~ffil0fJftfi¥Jttif*1lt'.iE, .IE~~T~ffii}JjJitfttifi¥J 20% , .IE~1¾:JI 20-50r/mino
Full screen speed : Set according to the speed of the hydraulic power tong, 20% above normal
rotational speed of hydraulic power tongs, 20 ~ 50 normal set r/min.
*Mli-ffaJ: 1¾:'.iEtli=E 1~60 T'.YzJBJ o

Full-screen time: Setting to among 1~60 second.

6.4.7. ~tJf~~: System parameter.

~~-..fil-ffl System Pa ra.mete rs
·:tIDa..tfli'! 7000 N.m
Maximum Tor-qi.1e
~ .lffiffi 6000 N.rn
O ptim~m1 To;qu;e
5000 N .m
M inimum Torque
~ -
Sp eed Red ; Tor-que sop N .rh

1fil.-T>:fil.7H 500 N.m

Ref. To rque

4 ,5 Tu_rrr
M aximum Tw rn
~ 2.5
·O ptimu m Turn
--pj~ 0 .05 Turn
Mini mum Tu rn
-~ -@l1is.l 2 Sec
Re;et Time
~ !'irffi.,~ 2500 N.m
Max. Shoulder-To rque
*'J~n:1:l~ffl:'1£
Min . Should er-Torque 1000 N.m

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"Maximum Torque": According to the technological requirements Maximum Torque.

"Optimum Torque": According to the technological requirements Optimum Torque.

"Minimum Torque": According to the technological requirements Minimum Torque.

~J!tRm: ff~ Jj:r:r;dJ.¥&5t~t!~I1i:~~$, ill~~~ API ;1;,mm;~*, ?!H§ ~j!Jj:i::r, 11£3!~t.R3ie,

i=Eff~ J:1r:rttf¥~ lUJE~l,m §l9J~J!, Tit.11.11-:Jlfi!: S"~tUtB.3ie"El<J 30~40%, JJ6,~1Jvf-"r~lttB.3ie",
~ -f-" :lfil jf, tB.3ie" "

"Speed Red. Torque": Value of"Optimum Torque"30~40%, less than "Minimum Torque", above "Ref.

Torque""

"Ref. Torque": Value of "Optimum Torque"10%.

"Maximum Turn": According to the technological requirements, less than "Full screen turns" o

"Optimum Turn": According to the technological requirements, at "Maximum Turn" and

"Minimum Turn" between.

"Minimum Turn": Set to 0.01 turns.

~ ttn-traJ: -1~u11:1c1¥, ~frl"tB.3ie1i£-t-":lfiljr,tB.3£"1tn-t~iu ~lil-%~1:frs<Jn-t raJ, lE1iti'it7'J 2~3 f!P,
:;f fg~ Tit.11. 7'J O
0

"Reset Time": Operation is completed, "Current Torque" less than "Ref. Torque", reset the time control
circuit, normal set to 2 - 3 seconds, can not be set to 0.

"Max. Shoulder Torque" : Below the lower limit torque, higher than shoulder torque limit value.

"Min. Shoulder Torque": Above shows the torque, torque limit value below the shoulder.

- 17-
 i#,ljij.=j=:5 Manual

6.5. ~ft~iJ.Jlcl\ Function debugging

7'J 7 ~:i::'EF' t!:~11:z. lW' :lm:ii "JjJfigi~m"*.q=t i¥J "Mf'F5~1]m"PTnl:ff~J!, ifpfijf' *
- ~ J}J ~~ 1¥1 pJ;3 't~tiA~ 0

For any safety production, carry out function reliability test such as deceleration, pressure
unloading and alarm through Action Test in the menu of Function Debugging before operating.
~ VE1.03CE

~Parameter
Processing 5tate j ilstli Exit
~.~ OC2~51r"J J.tri
~
7WD - 16
7000 -
ffil!l!m
6500 - Flnal Torque , __ __ 0 N.m

6000 - t:i'iffl~ 0.00 Tum

final Turn
5500 -
1$lilltlll1
5000 -
Final TTme 0.00 Sec
4:;0I) -

4000 - M1lllli:
Should.-Ta,-que - - - -
0 N.m
J500 -
lOOIJ - fflil~
Sta,t Ocoeleratil':!9
*~
Slop- Decelerating
~
shouldC'r-Turn
0.00 Turn
l500 -
aSi'tt
2000 - q>m Pcrcenl , __ _ ___, % 0
1:;cJ() -
1000 - ~ ~~
Stael Unloading Stop· Un load,ng 12.16 V
50!) - er Deceleration
1) -,
0
I
O.S 1
I I
L5 2 l'-15 0

load Release
;;:;\iliil':ffil 'f@ Id le! 'ffJiM.'1/ .l(':jj]jii_'/l'
V tl;l;11i
OJr;entState ' - - - - - - -1 Start Al~m, Stop Alo rm
6 CO!'Clfflunics:bon
~-~ RmR Vs Turn Y=1;/min•.¥=Tum All\
51) -

O ! a l ~ Auto Save
m.$-clear
~ Manua l Save

~ J,"l!lWl]i,t Function Test

3™,£,,t ,;'~
Sta rt DeGeler at.i r\9 Stop. D~elerat'i ng

~ ;)cillf.!lif.j
Sta..'t,U~load iri.g Sf op':Unloadi'r>g

~~
Start Alarm
*~
Stop Alarm

- 18-
 i#,ljij.=j=:5 Manual

6.6. • ~~fl Zero-scale calibration

~rmN~~. ~~~~. mM•ffi, mM~tt~m~~~~~. mffi#••~~ffi¾~~

~J~, iE1itllt7'11. 00V, ±0. 05V, Ji:A~&±0. 5V, ::1'!~&~±0. lV llt1m~:mffii&JI.Bo "•B~
ll" ~:t=E~ffi~httf6i!:r'ltlt~~. ffl:JJjtJ~1:frB~t±J'f.TiiLt~1t•B~ffiiJ1~7'J 1. oov ti.ti, B
nr "~-lA~iB." , J3:llt "::1'rfirtB.ffi" J.fZ-~7'1 "0" , W.:m#Jr~J:tB.ffift•B, ~051Ht•B~ffi:t=E 1. oov
ti.ti, "::1'ifir1B.ffi" 1~r "100" ti.ti, iJ2)1)3~ltiE1ito
ctt•:ffi~~-•~m~~;itJjJ~, ~-#•tt~ffi7'J~llt, £~~~ll•B~o~-~
m~::1'!. mffi¾~ffl*~&. ffimm1)
The voltage of sensor will draft because of various reasons such as temperature change,
environmental change, mechanical wear and mechanical elastic deformation. Normally, it is
1V±0.05V, and the maximum is ±0.IV. When the error is less than or equal to O.IV (:SO.IV),
reset the zero scale. "Zero-scale Setting" shall click "Yes" only when the hydraulic power
tongs are stable and the sensor voltage at main interface is about l.OOV. If the hydraulic power
tongs are stable and the voltage of sensor is ±0.1 V, recalibrate the torque sensor or replace it
with a new sensor. See in the following figure.

Wa mi n:9.t8e -c:a refo f, t o· use tftiTs .function;

-Gq 1l h__e ad'?

NO

tt;fi::~m•BtsomJJJB~at. wnuam-&~ftj:3i-ffiiE1it, ~llH~ 20 Jttr.ti,-fflli'BB~~ 12. oov tr.

ti' -fflli'BB ~Jlizfa]' /[~~m. £:tsllfEJJJB~. -~tstlfE~ ili JJM:Hm*~~& !
!fi!r = ~1tt£1:-otm~ftj:~""f-otffi.~3i-m!1Jt:ff3i-m~~½iE 11t ~ff & r ~m "• £:tstlfE "JJJB~ 1
Note: Using zero calibration function, must be completely normal software
communication, temperature also showed around 20 degrees, sensor power is 12.00 V or so,
sensor voltage is 0.80V ~ 1.50V or so, to use the zero point calibration function. Otherwise
there will be false communication state!
Warning: Prohibited under the PC software and a machine no communication or
communication is not completely under the condition of normal use "zero point calibration"
function.

- 19-
 i#,ljij.=j=:5 Manual

clrcatpr~

~~ ~
,ll ;Q:!l V D-ecelemion
S~rirn.r 1{01111er

20 -
fw~
0
"'

'5.en~or V1:11t
~

mo
......
1.5

V
-
toad:,R-.elease

ilffi.
0 ":LommU/11 i cation:
0-
" \,
Temp.
-~

A-=-"if:Rl
iEl:il Exit

16

0 Nm

0.00 Tu rn

0.00 ~ec

a N.m

0.00 Tum

Percenl 0 9/i
W:arning!E ie c~ refu l to us:e this functio n_
Go a he-ad ?

§ f;i!Jdlel

~~-N1113: Rmp Vs 1urn Y=r/ mrn.JC=Turn

'
2.5
Yes · "J

4
No

~J
;;q:
40:

20:

0-
~
~ensor Po~s.-

~
0 ~

sensor Volt
6
< \
12.16

~15 1
Q.94

6
I/

V
Decden:rbon
~

Load Re/ease-
"3ilili

Commurti~o n:
\Mil\
~- TE"rn p.
J
"' ! l ~ Au1o s~••
~~ Manual Sav I ~ MCie ar I

- 20-
 i#,ljij.=j=:5 Manual

7. ~fl:lt~.&1J(;p Data Search and Print

~ tT E:P Z.lW, :pjij-i:A ~!mi 6~}:R~1:r0 $X14 " Office2003-SP3.exe " o

~ The "Office2003-SP3.exe" shall be installed before print.

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 i#,ljij.=j=:5 Manual

7.1. iR~iT □ Report

Open a file in" History Record", user may view any report data of tightening operation in" report
"menu.

- ltill'.m n;,,ory
,Ji!.* Reporl
. ..

iili:eJtf¢ Record Fi' E

- OO* Ch ar t
---- - - -

JT flJ Pr int I i.!<1§ Rdum

{ a ~~~~~ f'lca~ l d1= ci;,,!1 d!lfo rc=c.ord" file ~

I lJF.S{#Op,n Fil,
l
GO I « Tcrqui:: l nrlrum e:nt VP2.1 ac 1:. • d~ta
• • I • t 11 ,,•.,, ""'" .o I
Organize.,.. New fold~r ~CC T
Lil Q ~

Fa•;orites :. N<Jme - Dr.re modifted Type

WEIi Position Ne.

Desktop l emp :i!0lR/l0f:rJ. ll.!5E f 1l etold 2.r

I
D TQ3'l0-3'.dat ?a1!!/l Om U:OD OAT F11E- II ~!ii
:-i Ubraric.~
~ Doc ume:m.
J, Music
~
I Ty~" []111F,I<
Srte::4..10 KB:
D"ilte rnc-dificd: 2Cl18/1Di2712:M
I I
Operator

I
iiiil Pictur es.
fl - l!liffl'l'\E %.le ,!._

-- 8
Ell v;,1eos

WPSl<!Jll. ~
Jcil Qua lity Grade Comment

-
-
- i Ca-mp ul cr

- -
System (C:)
'-• 0"Hffi4 (D:) -
I--
' " I

- File n~mc TQJ,ll-35.dot . [E l ~ ['.datj ~1

I--
- I iii)E
I[ Cancel
l .
-

,Ji!.* Repo r t 00 $. Char t JT!ip Pr int

~ { ¢ . Record Fire

1 C:\Program Files\ Torque 11strumE11t VP2.1OCE\.(Jara\TQ;340 -35 .da~ I lJF.J<:fcf Open Flt,

l'".:llillllslas #[.!_;;;r;, !+~ i'FlkIB:J!s ~

Operati on T ea m Orilt Cr~, Name Drill Crew No Operation Ar~c1 Well Po~iiion Ne.
zylaO

jglt:i!J.18
jd200

-~~
J Jdililll zy,oo
tll";J;
J JW500

~IP
"eHI<-
Pip,E Si2e Pipe TJ'P'= Pipi:= Grade Pound fore!!: Operator
1.l-3/8 ]39.J fO X PllO 4.Jft;,59 Li Ming

..t/lltt-til!I-
Mab~:u r, Time
~~
Connection No.
T ,&,ii)tllll, ~
Op,t. Torque
~~ ~el
Final Torqu e Fina ITime
ffl l(,:f:tlli- ~ te!J;till!! %
sh,ou-lder T'ITTle Shoul, -Torque
~ 1£~ -
Torquc Unir
~

lfil:!l'l'\E
Qu:a!ity Grad,e
li!i.t-
Comment
:.
2018 ·10-27 11:DJ 09 1 4000 1019 12.2(] 1.6-0 ll..J2 19 N.m ~Qud lifoed
~ 18-10-1712:DJ:<W 2 4000 U61 14.,a 1.lO lOt-4 l6 N.m ..g..f fiQ ua lif,ed

I I I
r
I
I
I
I
-.

- 22-
 i#,ljij.=j=:5 Manual

7.2. OO~il □ Chart

IT*"ffi~fil~"x#, a"OO~"~~m~§~~~~~*OO*~ffl.~mrr~•~~
OO*X14o A4 JJfOOmITfP 1 ~i00%o
Open a file in " History Record", user may view any report data of tightening operation
also print any necessary report file and makeup process figure in" Chart" menu.

~ J,iliclili,! H istmy Re,o,d

.ffl.fl,; Repor t

.mffi-~-B'iJlSI Torqul;!-Tum-Ttme V= N.m, X=T um/Sec

rclli!l..l'if<tOp.era,i. Tea m : ruill..l'il/i:10 ll''tl31J!!c
-~~s~m~n~m=ll~m=~~~ #l,l,8 )l; Drilling Ct:ew: #1!,.8 f!Q0
@i Save as file
t:, IDmlll
#IV~Drilling 0-ew 1o. : :P-~'30 ?rint directly
7000 : ---------
ft~~~Operc1tion Ar-ea: f'l:.1.l!.~tJ;.40
' ' '
6000- i------------------ -- ------- ~-Gp!,Torqu•-wcxi-- ---- ~ We!I Pmition No.: ~mo
~ Connection No : 15
5000 - ~-----------·----- ------- ~ - t...~;n ~Torque -4------
Wf"=-~ Operator : Li M ing

4000- j [ l ~~ Final Torqu e : 6117 N.m

:f'1"StfaJ f inal Tim e: 12.5 S c-c.

lOOO i '
'
'
' :frmffl!H: Final lurn: 1.8t Tum
--- ~ i;;-i.:E!l'i',!-a:<,-5hould~ -+;oo- -
~ ~& Should e r-Turn
2000 - i ' ' 1 0,l g Turn

~~ Should. -Tor-que: 1924 N.m

: / -;;.~(1ec:clllll'i-Mi,,,- S!iookJ,.r -liw---
s,,-tt Percent: 31 %
1000 - :: : ~ ~ : : : :: ::: __ __ i ~ R,He«p• ---3~-----
etMiffi Pipe Size: 2-3/8 6-0.l
0 -, I l l 1 I I 1 I I I

0 0.5 1 1.5 2 2.5 3 3 .5 4 4.5 S ;;-~_,. Pipe Grade: N80

~ ~ Rrnp Vs Turn: V=r/min, X=TUm ·a'Effi!r:!. Pipe Type : EU
so ~ - - - - - - - - - - - - - - - - - - -
H. Pou.n d forc e: 4,7J6.9Q
....cJuatiaJ Make up Time , 201g.,.og-10 09:16134
0 '
0 0.5 l LS 2 25 3 3.5 4 4.5 ~
~~~ Qu a rrty Grade : *m Qua lified

- 23-
 i#,ljij.=j=:5 Manual

7.3. fr~iT □ Print

~ ::rtHirlB!ffmffs<JtTfP "t~~,, X{4~ "00~" X{4o
~ Optionally print "Report" or "Chart" files as needed.

~ Four printing formats: "One chart", "Two chart", "Four chart" and "eight chart".
~ mff "f¥7'JX{4" :n5:ttTfP, tJfp5cnJGB<J "t~~" X{4~ "*· xls" Microsoft Excel ~A;
tJfp5cnJGB<J "00~" X{4~ "*· xls" Microsoft Excel ~AffJVlft~* § *B"1 DATA X{4~ll!;
~ Select "save as file" to print, and print the completed "Report" file in "*.xls"
Microsoft Excel format. Print complete" chart" file to"*· XLS" Microsoft Excel format stored
in the installation directory.

~ Select "direct print" mode, the file directly input to the printer, directly print
out the chart and report.

00$. Chart !Tltl Print :!.Is§! R<hin J

i:iJ~ Availa be Record~ B€it,,."'R S.elecE.d Rec ord.s

~ -----rcc=
_tj[JJt:lisl I ~~---=
t/,M'!e!J:\ J:Hlfl'Ji!ll - ;:; Eel'Ei'i'I
M-3keu Tim~ No. 0 ·er.stor [!ljlJSJp,F,,,ll!I~ Ma k:eu Time No _ 0 entor
Print -all charts. Zll.8 -10-27 U:03:0!} Li Ming
2018-10-ll 12,-03'49 L; Ming

•
[ -"~Reselect

..., ~ 5!~ One chart

nmM Print OP'ti!J'n:!- iV 1JSl~ Print report on ly
19'1 .Hj;nt{tt" Save 'ii s ti le
~ m ~Twoch1! n
,0 00~~ Print chart onty-
E, ll9jf~ Four ch,.=ut
C: ~ Pnnt drrectly 1~ .fJE:iJHL.~~ Print report ;md ch~rt
...., /\si~~ Eig hl ch i: rt

ff Ep Prim;

~ tTfPX{4{j1'fs<J@M~ The path to save the print file :

C: \ Program Files\ Torque Instrument Installer VE1.03CE \ Data

- 24-
 i#,ljij.=j=:5 Manual

8. ~tJf@,ftf:1¥]~~ Attachment installation

8. 1. m
ff A ft!.H~ ~ ft!. Vl~ ~-JliZ$:.'I. ;(£::ft:~ i¥J ~ at ti!!jj , 3f JJl!~i-JLfJJJG)lt f;iJ , B ff@, ffi #t.
Portable computers and power converter should be placed in the open places of the derrick,
and avoid mechanical shock, insolation, drench.

Install torque monitor to the position of the hydraulic power tongs torque meter o

tB.~~jf--
Torque monitor

8. 3. ~~tB.~1½~-~~jU~ffi}JjJitti¥J~,@lLL ~i}JjJittnfE~;k~IJrrnt, ~~~;ff:fjJ, tB.~1½

~-~~~1¥JffjJ~~~m~*•*~' tt#~m3f~7F~~ffe:fi¥JffjJo
Torque sensor installed in the tail of a hydraulic power tongs. When the hydraulic
power tongs, rotating clamping buckle, tail guide bearing, the pressure of the torque sensor
will be transmitted to the torque acquisition system, the software processing and display the
pressure.

tB.~1t~•
Torque sensor

- 25-
 i#,ljij.=j=:5 Manual

Tum sensor installed on the speed of gear.

_:um
[ _il_~_1t_~_,~
___
sensor 1=========~-
,;=
(

8. 5. ~fg~fli~11u'~~~¥U~ffl9Jhttf J:o
~m= ~1:~mm~~~~oo "~~mm"m~,1:~m~ili~11u'ffi%, ~Etl9Jnffl§l9J~
*
11: ~l9J , FE9 JU § l9J ~ tU 00 ~~
o

Unloading valve installed to the hydraulic power tongs of hydraulic motor with the manual
directional control valve.
Function: when the make-up torque reaches the set of control torque value, the PC signal
unloading, hydraulic power tongs automatically stop running; have the effect of automatic
control.
~3i!fEP :i\1f ~
Unloading valve

- 26-
 i#,ljij.=j=:5 Manual

8.6. F'f :ft:/'~••1r.:/'13!:/'1¥Ll :/':HJ;§:~~-i¥JW3;5AAffi __t, F'f 16* W•>'r 3t:tE:~'ti~~, 1r.:/'11!&¥Lll93 fJ
ffls<J~r~~-~-~A~*~F'f1t*WV~ili*Wffi%~,~~~Kl:~-~.~~llil9J
fJffl~~-K~~, *~__t~-~~~-
Sound and light alarm shell is magnetic base, direct power tongs on the empty place,
easy to operation. When operators heard sound and light alarm signal alarm, immediately stop
button on the operation, make the hydraulic power tong is in static state, the on button
operation is completed.

8. 7. ~~iE1Hfl.ft!.tl-~3!~¥LlmJ;§:~~-!¥Ji¥J1i;5AAffiJ:, Jj-~J!~JLlft!.ffi~~-!¥J1i;5AAffiJ:.
~ffift!.~~~~~~*~~. ~Kft!.~m~.
Connect the communication cable a torque test bench blast five core to plug in, the other end is
connected to the five core navigation with power converter. Communication cable line to choose space,
prevent damage of cable.
~ifl.ft!.~
Communication cable

8. 8. ~~ 485 ~ffl~-ftw~JU ft!.ffi~~-s<J RS-485 $tuiliftwr __t, *~~~m ,$ D~s<J USB Dftw~lLltll!m
~ft!.JJiZi USB DJ:, B:~J!~pJ;lt !
1±•= mmtt~ftl:mRi-AB9 USB iilR:$ l=l:15J~JJNB{J COMl, i#:iF~ffl.BJc~.l® USB *l=lti.'!., 1$ l=lti
.'!.ffl 7 , ~ 5I~~ ftl:iilR:iF JE 1it I
Will be the 485 data line end is connected to a power supply control box on a RS-485 output terminals,

and the other end is connected to a PC serial port USB-RS485, pay attention to the connection reliability!

- 27-
 i#,ljij.=j=:5 Manual

Note: Torque the default communications port scanner software for the computer's
COM1, please do not make changes to a computer serial port settings, port settings are
wrong, will cause the software communication is not normal.

Jiffl$D~
Universal Serial

8. 9. f.©:jfJiJr1fi¥J~ffi14J!~JIIZPT8, Et:!.~~t-t!!~~:l'lf!PT8, ~iAJiJrJ!~i¥J~Et:!.Et:!.~~ 18ov~2sov AC

~~Et:!., ~~iAFPrr*iiEt:!.M, Wrr*Et:!.~~~Bi¥JEt:!.~o
tl:•- r*ffi-i¥J ~@ JllmJ'f, =a Y!tl1f lt-t~ l:fHJ».iitR~ iE 1lt i¥J~~ o

-~:~I~~~Et:!.~~~BLi¥J~~~~Afl~i¥J*~LI

Check all plug and socket connection shall be reliable, the power supply reliable
grounding line, make sure that the connection of the power supply is 180 v ~ 250 v AC
alternating current (AC), after confirmation, first open a computer power supply, then open the
power of the power converter.
Pay attention to the boot order, otherwise communication sometimes is not normal
phenomenon.
Warning: ground wire to the power converter before the work effective access to the
earth!

Power on the console, open the software to check if the communication is working normally.

- 28-
 i#,ljij.=j=:5 Manual

~
Q~eleiat,on
lltMcEE "il:KT" ;fll "~:tr" x'M
IAJt'f-~~

"Green light" alternate glitter with

oc- "Yellow light" .
'rem.

* il1tfrf-jE~1£tt14JMm.IE 1lt ,~r<pl1c~r::ttMt.Jfl o

Check if the software is communicating normally before operation.
:'#-UWT~14:imifliE~B<JJL1-.m.~1&ffl: Criteria for judging if the software is working well or not.

CD:imifl~~jit:):J ~~1:J::X:ltf l'AJ1:Jo The red light and yellow light flash alternately.
®1t~ff ft!.~7'.1 12V 1-r."t:i The value of sensor power is around l.00V as shown in the pie above.
a

®1t~ff ft!.llil'.7 1.00V 1-i."ti The value of sensor voltage is around l .00V as shown in the pie above.
o

®~&H~l'.1 30°1-i."ti o Temp. indicator is around 30° .

@tB.~H~ff H~ (( =)) ~-f-% The torque display shows "=" equals sign.
a

tB.~H~:ffH~ «=» ~-f-%0

The torque display shows "=" equals sign.

S/N : 00032 <=>·

is the same as the wrench number in the torque display.

Final Torque·
~
FinaJ l'a('rr 1.81 Tum

S/N-;~00032 <'>
fi nal l'.ime
N.m

li!i;-! 1924 N.rri

Sb.o uld,-Tq('q I

!1li~
S:boulder Tu 0
0.19 Tlclr

- 29-
 i#,ljij.=j=:5 Manual

8. 11. :qjfjiUJ3f 1¥JtR~:ii:fi~~ffl 1¥1tJLi'J!lGi9A.H1Ufo't1, ::t~~1tffl tR~ i&: ¼, ~ JnU~tl:ii:1¥JtR~fl° ~~ o

Confirm the accuracy of the opened torque range and the used mechanical equipment, so that
the torque equipment can be used; otherwise the measured torque has error.

8. 12. :qjfj iAJ:. tr:! ff-f- 1¥1 ~ %lO ffl xt JSIZ 1¥1 ~di tB.~ ffi, JiJri&:.'I. 1¥1 ~~JSIZ 1& ffl I~~* o

Tube on the button to confirm the model and the corresponding best torque value, the set of
parameters should be based on technical requirements.

8. 13. a:tt~J:.~11: ft!.Jwrat, 1tffl:iffiifl ft!.~at, ~a:jU~-$~1¥1 ft!.t.l\tl!t3f, iff~ ft!.~%nJGJ&~11:-=ftJc~,

JXmHI ,!!MB.~~~~~ ft!.JmizJ§J 1¥1:imifl~ IE~ElX atl~!L[lllJ~~ IE~~~ !
In the derrick on the operation of the computer, using the communication cable, pay
attention to the spread of excess cable to prevent absorption of the cable to form the source of
interference, causing the torque between the communications and computer monitors are not
normal or not normal curve of graffiti and other reasons !

- 30-
 i#,ljij.=j=:5 Manual

9. ~{'F1Jr! Method of Operation

Power test machine, the host computer and slave communications status to normal status.

~~ : 000:3°2 <·? I S/N:00032 <)

- - -- -

9. 2. _tfi::i1:Rffi:iE~U1ltJE1:Rffif1rnt, ~ffilJbhitt § lJb1f JtttlJb, ::1§~ffilJbhittt,Bf J§, tRffiM~•M

~ ::$: 1x_t tD l'f<J Ji::k tT ~t:Rffi, # § lJb frHH&ffl o
When the makeup torque reaches to a torque setting value, the hydraulic power tongs will
stop rotating automatically. When the hydraulic power tongs loosen, the torque display will
display the maximum tightening torque of last makeup and save to data.

9. 3. Mffi.I ft : !,zo :W: _t tD ttfi q=l ~ 1m ~ ~ %Ed'li*fiffl , ~ ~ ;(£jffi iR IE~ at 1ltJI ~ {J( iHJB l'f<J ~fi ffc
.m, wt"aJl2J,~w~H®, O±~= ~~~~w~~tt~•~~lottwJffim~ii~ ! ) mtj_tfi::i~
ft, _t~j1fiq=l:JE~1ltJEl'f<J~~tRffiat, ~~IE~~~. tRffiM~¥IE~M~_t~j1fiq=ll'f<J
tRffiffi, M~_t~j:ifiq=ll'f<JJl::ktT~tRffiffio
Offline Operation: If not needing any figure or report data in makeup process, only set a
correct parameter configuration when the communication is normal. Then close the computer.
(Attention: Do not power off the power converter and unplug any communication cable).
Continue any makeup operation. When reach a setting control torque in makeup process, the
system may unload normally and the torque display will display torque values and the
maximum tightening torque value in make process.

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 i#,ljij.=j=:5 Manual

S/N :00128 <.* .>

- - - - - - - - -

. ~~· 00·128 (#'5'

----------

9. 4. :it1HR)!.k~ : ~o N: m~ ~~ff~~ ~ T )!.k ~ a-f , Z{~ ]UJLi.E ft iffiJ ti\ EX i!it.11. )!.k ~ , EJG:iffi iR ~ii*~
__t, 485 ~ffl~~ffiff::f ~~~~ 51 !E9:imiR::f iE~ o

If the torque monitor communication status display shows the following state, the system
is set to debug or status, or communication cable is not connected, data cable plug 485 causes
such as poor communication is not normal.

"#": *~~ttm®~ttmmm~~#-
S/N:00032 <-=t:.> " # " : Communication is not normal.
- -

"="= *~~ttm®~ttmmm~#.
"= " : Communication is normal.
· s/N :00032 <=> '~"5": 00032 <=:.>

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 i#,ljij.=j=:5 Manual

10. ~~txftf:@JflWFf Software Installation Application

10.L!:B.~~tU*~i=Eftffl ~ IEIX14*~~~1El, ~5&*~~~~3Eff, rm~.1::,1,Jr~*JSIZffllirf o

Because some files are missed in use, the torque control system cannot operate. It
needs to reinstall applications.
10.2. ~*zvHI;~ nr"setup.exe"X14, :itl:A~* o

Installation steps. Double click Setting.exe file to enter Install.

- ~
L
' Tfi
a
~ ~ 1',;]ag!;rn
bin "lice nse supportfiles nidist.id setup, exe set up.ini

I!;.

BID
~ jfil)t

11! ~
Ji ms;.

10. 3.
Import Next Step automatically. Here, select an installation path. Replace Dictionary
to select any appointed installation path.
Ii Torque. Instrument Jnsta ller VN;l.lOCE

It is strongly recommended that you •~it all programs before running this
installer. Applications that run in the background, such as virus-sccinning
utilities, might cause the installer to take longer than average to complete.

Please wait while the installer initializes.

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 i#,ljij.=j=:5 Manual

10.4. ~A r-ti7 Import Next Step.

, Torque. l~strtlmt rfln sta ll ,ir VN_3..10C~ l=,l r~~ l~ I

Destination Directory
Select the primary installation directory.

All software will be installed ,in the follo\Ning locations.•To install software .into a
different locations. click the Browse.button and select another 'directory.

Directory for Torque Instrument installer VN 3.1 0CE

1c: \Program IOCE\
Filos\Torque Ii,strument Installer 1/113.
11 Bro\Nse·.,.
I
Directory for National Instruments products

IC \Program Files:\Hati onal. Instruments\

I I Browi~- -:- I

[ '!_<;,Back _]! .
_Next >> I[ ,CanceJo I

10.5. ~A r-ti7 Import Next Step.

T_ortjue lnst ru m!=nt lnstalJ!;l'r V_N'3.10CE l= l@l~ I

5 tart Installation
I
Review the following summary before continuing.

Adding in Changing
• Torque Instrument Installer VN3.1 0CE Files
• NI_-VISA 5.3
R.un Time Sup port

Click the Next button to begin installation. Click' the Back button to change the installation settings.

I ISave File I [
{
« -Back I[ NesO>
II Cancel
l -1

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 i#,ljij.=j=:5 Manual

10.6. §f;/J~A~~:ittlt Import an installation process automatically.

·~ Torque Instru ment inst.a ner \fN3.10C E l = ·1,@ l~ I

--
o·verall Progress: 25¼ Complete
r
. Jl

Action l 2:f6:19: lnstalllnifialize.

f
-,1
- ·-

I << Ba~k II Ner.t >> 11 .Cane.el

I

10.7. ~~n\GJ}JJ§, iw~ll!~Jaf;/Jit!UJLo After successful installation, restart the computer.

Ii Torq ue Instru me nt In sta ll er VN3 .10CE I. = I i.='1 l~ I

I nstallatiO'n Complete

The installer h'?Ls fini sheq. updating y o"ur, system.

'
I « Back I Ne.xt >> II Finish l

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 i#,ljij.=j=:5 Manual

11. tt•2 Notes

11.1. i&Jl~~~t&fflIZ::~*o Set parameters according to process requirements.
11.2. ::f~liJl[~JIJ}IJ~it.¥ff~X14o Do not delete any program or file randomly.
11.3. ~o51!1iJJl'ix1i%1'1!xfi!::f IE~, it.mJrJr~Z91~1jzitjf::rJLo
If there is any abnormal in dialog box, restart the computer again.
11.4. :2fs:rxtr1tffl TPC ]U5E~~1i:JiJr51 ~i¥JH~.ElXl'BJ~i¥J1Jl:k:::fffi.:vHf o

The factory will be irresponsible for any loss directly or indirectly by any mistake use
of TPC system

** w& •&: ~~ffi~iUittffi,:l(fi~E~Jl !

= •1r~Mtt-ftl:J§, •~•1riiw.1rfflmffi~etl(J•~~fti!rr.ttiHiw,

(ff' >1•: m~~ffl&-fiffl tt-ftl: ~ ti(] "*,a~,t" Jhft,

~~--. -~ft~,l.,atl(Jo;M.~,t~~.m~~fl-*~~.~ffiffl!
:M-~--~JI
(ff' >1•= *mff.it.Ifl:M, ~@i9c~*~~•. ~ft*liJ~i1Uf*, e!i!1J~tl~~•ffl!:11:1
~ ov lt-t, 91:l~~Uifflffl

(ff' 1'±•= tll~IHStttf4~iAl¥JiilR$ Ojg~Jmi89 COMl, f#::f~!Lit~Jmi$ 019:.'!., $ Oli.'!.ffi7, ~

** 5[ ~ttftf:iilR~iE~ I
Warning: Do not hot plug the air plugs and drag the cable!
Warning: before work makes sure the ground wire on the power supplier is access to
effective landl
(ff' Note: before stop operation, turn off the computer first, then shut the power supply,
otherwise it might damage the computer.
(ff' Note: Precautions: please don't use "zero calibration" feature in the touch screen
software without permission and zero calibration is prohibited when the sensor voltage
is OV. Improper calibration may cause large error of the torque, please operate with
caution.
(ff' Note: The default communications port is COM1, please don't change it,. If port
settings are wrong, it will cause the software communication abnormal I

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