Security Level 2

Attachment 2 COMPLIANCE LIST A-418

WORK NO. PR-225
PROJECT NAME Taiyo Koko SCaRF
CLIENT TAIYO KOKO
LOCATION Gebeng, Pahang
REQ NO. AYHA004
COMMODITY FRP/GRP PIPE, FLANGE, FITTING

VENDOR'S SIGNATURE
DATE (MM/DD/YYYY)

Note:
(1) In case of "No" answer on compliance, Vendor shall submit deviation, exception or alternative list with quotation in accordance with par.6 of Material Requisition (MR) Cover.
(2) After filling the necessary requirements for each requisition, this form is utilized as Attachement-2 (Compliance List) of Material Requisition (MR).

Vendor's Offer
Requirements NOTE (1)
Ser.
Purchaser's Conclusion Remarks
No. Paragraph Compliance Reason of Nonconformity
Document Description
No. (Yes/No) (Deviation, Exception, Alternative)
Appendix 1: General Requirements

This Appendix along with the attached BM SHEET (Attachment 3) and other relative
1 1.1.1
specifications cover the requirements for this requisition.

The requirements contained in the latest edition of the following applicable codes and
standards shall form a part of the requirements of this specification in the manner and
to the extent indicated herein

- ASTM D2122 Method of Determining Dimensions of Thermoplastic Pipe and Fittings

- ASTM D2310 Machine-Made “Fiberglass” (Glass-Fiber-Reinforced Thermosetting-
Resin) Pipe
- ASTM D2563 Classifying Visual Defects in Glass Reinforced Laminate Parts.
- ASTM D2995 Filament Wound “Fiberglass” (Glass-Fiber-Reinforced Thermosetting
Resin)
- ASTM D2996 Filament Wound “Fiberglass” (Glass-Fiber-Reinforced Thermosetting
Resin) Pipe
- ASTM D3139 Specification for Joints for Plastic Pressure Pipes Using Flexible
Elastometric Seals
2 1.2.1
- ASTM D3262 Specification for “Fiberglass” (Glass-Fiber-Reinforced Thermosetting
Resin) Sewer Pipe
- ASTM D3517 “Fiberglass” (Glass-Fiber-Reinforced Thermosetting-Resin) Pressure
Pipe
- ASTM D3681 Standard Test Method for Chemical Resistance of “Fiberglass” (Glass-
Fiber-Reinforced Thermosetting Resin) Pipe in a Deflected Condition
- ASTM D3754 Standard Specification for “Fiberglass” (Glass-Fiber-Reinforced
Thermosetting Resin) Sewer and Industrial Pressure Pipe
- ASTM D3839 Standard Practice for Underground Installation of for “Fiberglass”
(Glass-Fiber-Reinforced Thermosetting Resin) Pipe
- ASTM F477 Standard Specification for Elastometric Seals Gaskets for Joining Plastic
Pipe
- AWWA C950 Standard for Fiberglass Pressure Pipe
- AWWA M45 Fiberglass Pipe Design Manual

Any conflict between requirements of this specification, related standards and other
attached documents shall be informed Purchaser for clarification. If no clarification is
3 1.2.2
raised by Vendor, it is considered more stringent requirements are followed by Vendor.

Abbreviation
4 1.2.3
FRP/GRP - Fiber Reinforced Plastic

All material shall meet the requirements of codes and standards. When alternative
5 2.1.1 codes or standards are proposed by Vendor, Vendor shall explain clearly the
differences of those codes and standards for Purchaser’s written approval.

All materials shall be new, clean and free from cracks, pits, and obvious defects. The
6 2.1.2
interior and exterior surfaces shall be free of dirt, sand and debris.

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 Security Level 2
Attachment 2 COMPLIANCE LIST A-418
Vendor's Offer
Requirements NOTE (1)
Ser.
Purchaser's Conclusion Remarks
No. Paragraph Compliance Reason of Nonconformity
Document Description
No. (Yes/No) (Deviation, Exception, Alternative)

Unless otherwise specified, the application and method of manufacturing types for
FRP/GRP materials defined in ASTM D2310 shall be as follows:

- Type I Fillament-wound type

7 2.1.3
- Type II Centrifugally cast pipe
- Type III Pressure-laminated pipe

The materials shall be FL or UL listed for firewater piping.

Materials shall be used only approved resin system, reinforcing glass fibers, fillers
additives, etc., for which a proven history of performance in this particular application
can be provided. The historical data shall have been acquired from materials of the
8 2.1.4
same construction and composition as the proposed product. Vendor shall assure the
history of performance in his quotation, and submit reports upon request by Purchaser.

Materials for pipe, flange, fitting, etc. shall be selected based on the design conditions
9 2.1.5 in the attached BM Sheet (Attachment 3).

10 2.1.6 The same type of material as pipe shall be applied to flanges and fittings.

Vendor shall provide hardness, hydrostastic design stress (HDS) values and class
11 2.1.7
limitation for FRP/GRP materials.

For FRP/GRP piping installed above ground shall be;

12 2.1.8
- Ultraviolet rays resistant
- Fire resistant

Vendor shall specify the sub Vendors (Suppliers) country of origin, fabrication, and/or
13 2.1.9
manufacturing and material, in quotation.

Flange dimensions and tolerances shall be in accordance with the following standards:
14 2.2.1
(1) NPS 24 & below: ASME B16.5
(2) Above NPS 24: ASME B16.47 Sr.B

Dimension of pipe, flange and fitting shall be in accordance with the applicable
15 2.3.1
dimensional standard.

Design and manufacturing of FRP/GRP Piping shall comply with the following project
technical specifications and the applicable codes & standards.
16 3.1.1
- AWWA M45 Fiberglass Pope Design Manual

Design features and manufacturing method of FRP/GRP shall be in accordance with

17 3.1.2 the design conditions and requirements that are specified in the BM Sheet (Attachment
3).

Vendor shall verify the suitability of the piping components specifications (eg. Wall
18 3.1.3 thickness) considering the specified design conditions and construction site conditions,
etc. in BM Sheet (Attachment 3).

Vendor shall perform stress analysis of the piping within the supply scope. The
19 3.1.4 necessary drawings for stress analysis will be issued at PO stage. The analysis shall
be in accordance with the requirements in the applicable project specification.

Vendor shall perform surge analysis. The result shall be used pressure design. (refer to
20 3.1.5
3.3.2 of this Appendix).

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 Security Level 2
Attachment 2 COMPLIANCE LIST A-418
Vendor's Offer
Requirements NOTE (1)
Ser.
Purchaser's Conclusion Remarks
No. Paragraph Compliance Reason of Nonconformity
Document Description
No. (Yes/No) (Deviation, Exception, Alternative)

Flanges shall be hubless, and solid integral type with flat-face. The outside diameter
21 3.1.6 and the hole spacing of flanges shall meet the requirements of ASME B16.5 and ASME
B16.47 Sr.B, unless otherwise specified.

When it is required, Vendor shall dispatch the Vendor’s supervisor too construction site
22 3.1.7 for training, supervision during installation, and testing of FRP/GRP piping. The
supervision fee on construction site shall be quoted at bid stage per diem.

Vendor shall specify the bolt length and the maximum allowable bolt tightening torque
23 3.1.8 for all supplied flange materials. The procedure for bolt tightening and the maximum
torque for bolting shall be in accordance with ASTM D4024.

Vendor shall recommend the most economical pipe installation parameters based on
24 3.1.9
Vendor’s experience and shall evaluate installation parameters.

Vendor shall incorporate necessary changes in the drawings issued by Purchaser for
25 3.1.10
stress analysis, such as additional and/or change of supports, etc.

26 3.2.1 Dimensions of FRP/GRP piping shall be in accordance with BM Sheet (Attachment 3).

Except when Vendor is responsible for spooling, and unless otherwise specified, pipe
shall be supplied in Vendor’s standard lengths. At least 90% of the total length of each
27 3.2.2
size and class of pipe, excluding special order lengths, shall be furnished in nominal
length sections.

28 3.2.3 Fitting dimensions shall be in accordance with ASTM D2122 and Vendor’s standard.

Fittings shall have the same inside diameter as the adjoining pipe and shall have equal
29 3.2.4 or superior strength under combined loading from internal and/or external pressure with
applied external bending moments and torsion.

Pressure class rating shall be selected for the service conditions in BM Sheet
30 3.3.1
(Attachment 3) based on proven Vendor data.

The maximum transient (operating plus surge) pressure of the line shall not exceed the
31 3.3.2
pipe nominal pressure class by more than 40%.

Pipe wall thickness shall be calculated in accordance with the conditions in the BM
32 3.3.3
Sheet (Attachment 3).

33 3.3.4 Vendor shall submit wall thickness calculation report for Purchaser’s approval.

Pipe hoop tensile strength shall be verified as specified in the applicable material
standard. All pipes shall be capable of withstanding a test pressure of 1.5 times the
34 3.3.5
design pressure of the line without leaking or cracking. This verification shall be
periodically performed at the factory at least once per lot.

Corrosion liner thickness may be Vendor’s standard subject to Purchaser’s approval.

35 3.3.6
The thickness shall be informed in the quotation.

Vendor’s selection & design of end connections, pre-qualified jointing procedures and
36 3.4.1 methods (Joint systems) shall follow the requirements and types mentioned in the
related project specifications.

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 Security Level 2
Attachment 2 COMPLIANCE LIST A-418
Vendor's Offer
Requirements NOTE (1)
Ser.
Purchaser's Conclusion Remarks
No. Paragraph Compliance Reason of Nonconformity
Document Description
No. (Yes/No) (Deviation, Exception, Alternative)
Marking may be in accordance with Manufacturer’s standard subject to Purchaser’s
approval. The following items shall be inevitably marked on body or nameplate, but not
limited to:

- Manufacturer’s name or trade mark

37 4.1.1
- Norminal size & thickness
- Pressure rating
- Classification (Pipe or Fitting; ASTM D2996/D2310 or D5685)
- Special commodity number (Spool number)

All material including support shall be marked in accordance with Vendor’s standard.
Vendor shall consider providing a clear marking, for example color coding, to identify
the type of pipe for easy handling at construction site. For example, Vendor can assign
38 4.1.2
different color on each different FRP/GRP type (e.g. Type I, Type II, or Type III).
Vendor shall submit the specification of marking for Purchaser’s approval.

FRP/GRP piping shall be properly protected and loaded in such a way as to prevent
any mechanical damage during transportation. All openings shall be capped or properly
39 5.1
covered by other suitable protective means.

Exposed machined surfaces (threads, beveled or flanged ends, etc.) shall be coated
with an easily removable corrosion inhibitor. Rust protection for interior surfaces shall
40 5.2
be performed as per Vendor's standard.

Handling and shipping shall be in accordance with the applicable standards and the
41 6.1.1 approved Vendor's standard. Vendor shall provide the handling procedure for
FRP/GRP pping and submit for Purchaser’s approval.

All pipe and fittings shall be properly handled in a safe manner that will not allow
damage, scuffing, or over-stressing. The pipe and fittings shall not be allowed to impact
42 6.1.2
on any hard objects as non-visible impact damage may occur resulting in future failures
or leakage.

All shipments shall be adequately packaged, braced and cradled in order to prevent
43 6.1.3 damage during transit. Ends shall be adequately protected from damage.

All handling shall be by means of non-abrasive slings for the purpose of preventing
44 6.1.4 damage to the pipe surface. The use of cables or chains is prohibited.

When it is required, Vendor shall provide special tools and provisions for safe handling,
45 6.1.5 construction site installation, maintenance, etc.

Vendor shall submit his standard instructions for construction.

46 6.2.1

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 Security Level 2
Attachment 2 COMPLIANCE LIST A-418
Vendor's Offer
Requirements NOTE (1)
Ser.
Purchaser's Conclusion Remarks
No. Paragraph Compliance Reason of Nonconformity
Document Description
No. (Yes/No) (Deviation, Exception, Alternative)
Appendix 2 : Test & Inspection

All inspection, examinations and tests, and workmanship of individual piping material
47 1.1 shall comply with the basic requirements of the applicable material standards and
specifications except as modified or as added in this specification.

Manufacturing data and records, such as material test reports or certificates, result of
non-destructive examination, records of visual inspection and dimensional inspection,
48 1.2
etc. shall be submitted as per the applicable material standard and this Appendix. The
related requisition number and Work number shall be specified in each document.

The following inspection and test items shown in Table 1 shall be, as a minimum,
49 Table 1
carried out at Vendor's shop.

50 Material Test as per the applicable material standards and this requisition

51 As per par. 3.2 and 3.3 APPENDIX 1 and with accordance to BM SHEET.

52 Stress analysis as per Manufacturer's standard

53 Pressure Test as per applicable ASTM standard

54 Hardness Test as per manufacturer standard.

55 Visual inspection as per manufacturer standard.

56 Marking as per par. 4 of APPENDIX 1

Rust and End Protection and Packing as per par. 5 of APPENDIX 1, BG-66173,
57
“Shipping Instruction” and BG-66174, “Packing and Marking Instruction”.
Attachment 1 Vendor Prints
58 All listed documents shall be submitted for clarification as per required schedule.
Attachment 3: BM Sheet
59 - All requirements stated in BM sheet shall be complied.
Other
60 - Country of origin shall be stated on the quotation.
61 - Validity shall be stated on the quotation.
62 - Warranty shall be stated on the quotation.
63

The below documents shall be submitted together with quotation in accordance with
Attachment.

- - Manufacturer's experience list of material in this requisition

- ISO 9000 certificate or equivalent certificate
- Catalogue and company outline
- Technical deviation list, if required.

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