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What Is Alumina Substrate
What Is Alumina Substrate
Also called PCB materials, these substrates help one to optimize the circuit
In this article, you will learn what an alumina substrate PCB is.
Table of Contents
Alumina (AI203) substrate has become one of the most-used circuit board
It is also worth noting that this substrate is the favorite for manufacturing
circuit boards that have a need for good mechanical and chemical
resistances.
The properties cut across the principal requirements for making reliable
material:
The ability of a PCB substrate to conduct heat effectively is also one of the
Just as the substrate helps to dissipate heat, it also helps to insulate the
By this, the electric insulation capabilities help in the provision of safe and
4. Good Smoothness
substrate:
Corrosion resistance
High-light reflection
You will find two (2) different types of alumina substrates in use. These are
Before we go into the differences, let us quickly point out that alumina is
This type of alumina ceramic substrate has the alumina content ranging
between 96% and 99.6%. It also has the substrate readily available in two
(2) products.
For this type of alumina substrate, you will find it available in different
0.15 to 0.25
0.38 – 0.5
0.75 to 1
2 mm.
For the dimension, you will have the Sintered High-Density Alumina
Low adherence.
This is the second type of alumina substrate. The Sintered Porous Alumina
1 to 1.5 mm and;
2 mm
You will also find this material available in different dimensions, such as
The major attribute of this substrate is the porosity, which supports the
following:
your PCB. From improving heat conduction and making the electronic
beneficial.
a. Extended Lifespan
The heat conduction properties readily come in handy for the extension of
the devices and components; it makes it possible for these to be used for
temperature.
c. Reliable Performance
the performance reliable. The durability that this offer is the reason why
stability.
good fit for the electronic devices that are used in high-temperature
environments. Also, this makes the material ideal for the environments
compromised.
You can use these materials in both electronic devices and applications
that require optimum performance and reliability. The following are some
a. LED Devices
Alumina materials are used in the Light Emitting Diode (LED) market,
where they are used to improve the reliability and heat conduction of
these applications.
Besides, these substrates are effective in the faster dissipation of heat and
Circuit boards are one of the use cases for the alumina substrate. The
usages here range from providing stability and reliability to the electronic
The alumina substrates can also be used for the power-related electronic
Inverters
Power modules
Besides these three, the alumina substrates can also be used in the
following applications:
Filtration of liquids
Sintering equipment
Catalyser
Chip resistors
Medical technology/devices.
Different steps are used when producing alumina substrate. The robust
The raw material will be selected first and the major concentrations are on
the particle size distribution of the powder and the purity. By choosing a
substrate in return.
The best raw materials to use are aluminum oxide powder, and aluminum
hydroxide. Any of the two can provide you with the desired consistency
b. Powder Preparation
You can also prepare the powder, by using any of the following options:
Washing
Grinding
Filtering and;
Mixing.
Note that this preparation method is utilized to control the purity, size and
c. Forming Methods
These processes include the mixture of the powder to form a green sheet.
Extrusion and tape casting are some of the techniques used for this
purpose. Following the mixture, the green sheets would then be cut into
This method is also called molding and has to do with the shaping of the
Compression molding
Injection molding
Extrusion molding
d. Sintering Process
This is also called the firing process. At this stage of alumina substrate
Have in mind that the sintering process is used because the molded
density.
Final Thoughts
prolonged usage.
Related Posts:
2. What Is IC Substrate ?
https://www.raypcb.com/alumina-substrate/