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Chapter 9. Artificial Lift Methods - Gas Lift - SV2019
Chapter 9. Artificial Lift Methods - Gas Lift - SV2019
Chapter 9
Artificial Lift Methods
Chapter 9
Artificial Lift Methods
Ref:
1.‘Petroleum Production system’ by Economides, et
al., 1994
2.‘Production Optimization Using Nodal Analysis’ by
Beggs, H.D.
3. Prof. Peter Behrenbruch’s lecture materials
Artificial Lift
Many oil wells require artificial lift at some point in the life of the field, and
many gas wells benefit from artificial lift to take liquids off the formation so
gas can flow at a higher rate.
To realize the maximum potential from developing any oil or gas field, the
most economical artificial lift method must be selected. The methods
historically used to select the lift method for a particular field vary broadly
across the industry. The methods include operator experience; what methods
are available for installations in certain areas of the world; what is working in
adjoining or similar fields; determining what methods will lift at the desired
rates and from the required depths; evaluating lists of advantages and
disadvantages; “expert” systems to both eliminate and select systems; and
evaluation of initial costs, operating costs, production capabilities, etc. with
the use of economics as a tool of selection, usually on a present value basis.
Objective:
– Increase production by reducing bottomhole flowing pressure or
tubing intake pressure / providing pressure differential (depending
method)
Two basic forms or methods
1. Gas Lift: – by reducing the pressure gradient of produced fluids by
mixing external gas through injection.
2. Downhole pumping: Provides pressure differential needed to
overcome tubing back pressure, and hence maintain stable flow
rate:
– Electric Submersible Pump (ESP)
– Beam Pump (Sucker Rod Pump)
– Jet (Venturi) Pump
– Progressing Cavity Pump (PCP)
– Plunger Lift
–
4 September 2023
Hydraulic Lift
Copyright © 2007 The University of Adelaide PETROENG 3020 5
Introduction: Gas Lift
Australian School of Petroleum
Gas
in
Pth
DEPTH
Flowing gradient
With injected gas
Rate without
Gas lift pwf
RATE
Rate with
Gas lift
IPR
Continuous flow
▪ For a given flowing welhead pressure, the required bottomhole pressure can be
calculated as:
ptf + ptrav = p wf
Here, ptrav is the pressure traverse (pressure consumed in the wellbore along the total
depth).
This is a function of the flow rate, the GLR, the depth, and the properties and
composition of the fluid.
The above equation can be written in terms of pressure gradient in the well. Here, dp/dz
is considered constant, though it is not constant throughout the depth of the well.
dp
ptf + H = p wf
dz
Gas Injection Rate
Australian School of Petroleum
qg
GLR 2 − GLR1 =
ql
Here, GLR1 is natural gas liquid ratio. This may result in a pressure traverse
requiring a large, pwf.
GLR2 is gas liquid ratio, which is the result of gas injection at the rate of qg to
have a desirable pwf.
The ql is liquid production rate (oil plus water). ΔGLR indicates the gas you are
injecting, that is, qg.
GLR = qg/qo
GLRoperating = GLRinjected + GLRformation
Injected gas rate, qg = GLRinjected*qo
Solution
For 8000 ft and GLR 300, the required pwf is 1900 psi (from figure).
Australian School of Petroleum
qg = ql (GLR2 − GLR1 )
= 800 (450 − 300 ) = 1.2 10 5 SCF / d
g 2 f f u 2 L
Mechanical energy balance, p = p1 − p2 = z + u +
2
gc 2g c gc D
p = p PE + p KE + p F
28 .97p
From real gas law, =
ZRT
▪ If gas of g= 0.7 is injected at 8000 ft and if psurf = 900 psi, Tsurf =
80oF and Tinj =160oF, calculate the pressure at the injection point, pinj.
Solution:
Average temperature is the average of surface and injection point
temperatures, that is, (80+160)/2 = 120oF, then convert into oR.
Average Z-factor is at the average temperature and pressure of
surface and injection points. Assume an injection pressure of
1100 psi.
To calculate average Z, find pseudo critical pressure and pseudo
critical temperature for the gas of = 0.7 (figure in earlier
file/lecture note).
Then need to calculate pseudo-reduced pressure and pseudo-
reduced temperature. Then find Z from (from Standing’s figure).
4 September 2023 Copyright © 2007 The University of Adelaide PETROENG 3020 21
Example 2: Injection-point pressure
Australian School of Petroleum
(900 + 1100 )
p pr = 2 = 1 .5
668
(80 + 160 )
+ 460
Tpr = 2 = 1.49
390
0.01875H inj / ZT
pinj = psurf e
H inj
pinj p surf 1 +
40,000
This equation can be used for first design approximations.
▪ The point of gas injection, Hinj, would create two zones in the well:
– one below, with natural flowing pressure gradient (dp/dz)b, and
– one above, with a flowing pressure gradient (dp/dz)a.
GLR3 Pwf2
– Hydrostatic head of fluid in the well Pwf3
Depth
Injection
– GLR
– Gas gradient q1
Solution
(A). Surface gas injection pressure
H inj
psurf 1 + − 100 = pwf − 0.33(8000 − H inj )
40000
Hinj = 5490 ft
H inj 5490
pinj = psurf 1 + = 9151 + = 1040 psi
40000 40000
H inj 5490
pinj = psurf 1 + = 9151 + = 1040 psi
40000 40000
qg = ql (GLR2 − GLR1 )
= 500 (340 − 300 ) = 2 10 4 SCF / d
psurf
0.2
HP = 2.23 10 q g
−4
− 1
pin
Example 4:
Suppose that the gas injection rate is 1.2 x 105 SCF/d, psurf is 1330
psi, and the compressor inlet pressure is 100 psi. Calculate the
horsepower requirements.
psurf 0.2
HP = 2.23 10 − 4 q g − 1
pin
−4
5 1330
0.2
= 2.23 10 (1.2 10 ) − 1
100
= 18.4 hp
Increase of Gas Injection Rate
Australian School of Petroleum
dp H inj
pwf = pinj + ( H − H inj ) pinj p surf 1 +
pwf calculated from: dz b 40,000
Increase of Gas Injection Rate
Australian School of Petroleum
dp
pwf = pinj + ( H − H inj )
dz b
500
p wf = 2550 − = 1268 . psi
0.39
The injection point must be obtained
from the solution:
H inj
9151 + − 100 = 1268 − 0.33(8000 − H inj )
40,000 GLR=0
Hinj = 7120 ft
Solution:
For each liquid production rate there exists a limit GLR where
minimum pwf will be observed. From the gradient curves, note the
limit GLRs and pwf , and plot pwf versus ql, which is the optimum gas-
lift performance curve (for two liquid flow rates: 800 and 500 STB/d).
See the graph of the intersection of the IPR and the optimum gas-lift
performance curve.
ql = 0.39( p − pwf )
The above is the IPR curve with s = 0. Suppose that the wellbore
damage (s = +9) would reduce the IPR curve to ql = 0.22( p − pwf )
Solution
Now from gradient curves, find the pwf at 500 STB/d, H=8000ft and
6100 SCF/STB, that is 800 to 810 psi. (approx)
In one of previous examples, the gas injection rate for the maximum
production rate of 825 STB/d and limit GLR of 3800 SCF/STB is 2.89
x 106 SCF/d. That is, the required gas injection for the maximum
production was the corresponding to the limit GLR. This would
assume unlimited gas supply. Since this is frequently not the case,
repeat the well deliverability calculation for 5x104, 1x105, and 5 x 105
SCF/d gas injection rates, respectively.
ql = 0.39( p − pwf )
Similarly, with the gradient curves for the other flow rates, find pwf (qg =
5x104 ). Then plot pwf versus ql.
When comparing with limit GLR (qg = 2.89 x 106 SCF/d), the
incremental benefits are - $720/d; that is, the incremental
production rate cannot compensate for the incremental
compression and separation costs.
If the average reservoir pressure is 3550 psi and the natural GLR is
300 SCF/STB, calculate the required rate of gas to be injected at
the bottom of the well (H = 8000 ft) for three different tubing sizes
(2.5-in., 3.5-in., and 4.5-in., respectively) in order to produce 2000
STB/d of liquid. The wellhead pressure is 100 psi.
▪ Orifice size
– Size of the orifice in the injection valve is selected such that
it will give a 50~200 psi pressure drop
▪ Tubing size
– The tubing size for gas lift must be identified pre-
completion as cannot be retrofitted without re-completion
– Gas lift capability may avoid tubing workover as a
consequence of declining reservoir pressure, increasing
water cut and declining production rates
Advantages Disadvantages
1. Gas availability (must) – air, exhaust gases,
(1) Initial downhole equipments cost is and nitrogen can be used, but they are
low expensive; and it is difficult to deal with them
compared to locally produced natural gas
(2) Very flexible and available with
2. Wide well spacing may limit the use of a
various options (i.e. can be centrally located source of high pressure gas.
designed to lift from one to many
3. Corrosive lift gas can increase the operations
thousands of barrels per day) cost if it is necessary to treat or dry the gas
before use.
(3) Long service life, and relatively low
4. Installations of gas lift systems including
operating cost
surface equipments need longer lead time
(4) Easy to maintain the surface compared to other pumping; and it could be
expensive too.
handling equipments (such as
5. Conversion of old wells to gas lift requires
compressor
higher level of casing integrity compared to
pumping well.