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Heat Stable Reactor Heater 1.5 KG - HR (9.24 MM ID Tube)
Heat Stable Reactor Heater 1.5 KG - HR (9.24 MM ID Tube)
Heat Stable Reactor Heater 1.5 KG - HR (9.24 MM ID Tube)
Unit: heat stable reactor D:\Ongoing Projects\LA_PLA\Heat Stable Reactor\heat stable 1.5 Kg_hr.htri
Final Results Page 2
Released to the following HTRI Member Company:
Pipe Information
Type Plain
Overall length (m) 4.000
Effective length (m) 3.968 Outside diameter (mm) 13.716
Total tubesheet (mm) 31.750 Wall thickness (mm) 2.235
Area ratio (out/in) 1.4835
Pipe metal SA-214 Tube (W) K01807
Unit: heat stable reactor D:\Ongoing Projects\LA_PLA\Heat Stable Reactor\heat stable 1.5 Kg_hr.htri
Final Results Page 3
Released to the following HTRI Member Company:
Inlet Outlet
Inlet Outlet
Pipe Nozzles
Diameter (mm) 9.246 9.246
Velocity (m/s) 5.94e-3 6.98e-3
Pressure drop (kPa) 1.73e-5 1.05e-5
Nozzle R-V-SQ (kg/m-s2) 3.68e-2 4.33e-2
Unit: heat stable reactor D:\Ongoing Projects\LA_PLA\Heat Stable Reactor\heat stable 1.5 Kg_hr.htri
Supplementary Results Page 4
Released to the following HTRI Member Company:
Unit: heat stable reactor D:\Ongoing Projects\LA_PLA\Heat Stable Reactor\heat stable 1.5 Kg_hr.htri
Annulus Incremental Monitor Page 5
Released to the following HTRI Member Company:
Length from tube inlet (mm) 3968.3 3869.0 3670.6 3472.2 3273.8 3075.4
Mass fraction vapor (--) 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Bulk temperature (C) 210.00 209.96 209.87 209.77 209.65 209.52
Skin temperature (C) 200.58 199.33 197.90 196.23 194.23
Wall metal temperature (C) 200.52 199.26 197.82 196.14 194.13
MTD (C) 10.6 11.9 13.4 15.1 17.2
Superheat for Onset of Nucleate Boiling (C)
Delta MTD correction (--) 1.0000 1.0000 1.0000 1.0000 1.0000
Pressure (kPa) 301.32 301.32 301.32 301.32 301.32 301.32
Pressure drop (kPa) 2.67e-3 3.18e-5 3.25e-5 3.32e-5 3.40e-5 3.50e-5
Friction loss (kPa) 3.18e-5 3.25e-5 3.32e-5 3.40e-5 3.50e-5
Static head loss (kPa) 0.000 0.000 0.000 0.000 0.000
Momentum loss (kPa) 0.000 0.000 0.000 0.000 0.000
Crossflow velocity (m/s)
Longitudinal velocity (m/s) 7.21e-3 7.21e-3 7.21e-3 7.21e-3 7.21e-3
Shear stress at tube wall
Crossflow (Pa) 0.00 0.00 0.00 0.00 0.00
Longitudinal flow (Pa) 1.96e-3 2.00e-3 2.05e-3 2.10e-3 2.16e-3
Area (m2) 8.55e-3 8.55e-3 8.55e-3 8.55e-3 8.55e-3
Cumulative area (m2) 8.55e-3 0.017 0.026 0.034 0.043
Duty (MegaWatts) 2.42e-6 2.76e-6 3.17e-6 3.66e-6 4.24e-6
Cumulative duty (MegaWatts) 2.42e-6 5.18e-6 8.36e-6 1.20e-5 1.63e-5
Heat flux (W/m2) 282.59 323.40 371.32 427.98 496.40
Calculated heat flux (W/m2) 339.86 388.91 446.24 513.67 594.75
Critical heat flux (W/m2)
Overall U (W/m2-K) 32.07 32.67 33.28 33.92 34.66
Shellside h (W/m2-K) 36.29 36.95 37.62 38.32 38.96
Sensible liquid h (W/m2-K) 36.29 36.95 37.62 38.32 38.96
Sensible vapor h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Condensate film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Vapor phase h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Nucleate boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Conv. boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Film boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Boiling thin film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Natural convective h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Local Reynolds (--) 1525.5 1525.6 1524.4 1523.0 1521.5 1519.7
Vapor Reynolds (--)
Liquid Reynolds (--) 1525.5 1525.6 1524.4 1523.0 1521.5 1519.7
Vapor Prandtl (--)
Liquid Prandtl (--) 16.891 16.888 16.898 16.908 16.921 16.935
Grashof number (--) 5.943e+8 6.670e+8 7.504e+8 8.464e+8 9.425e+8
Richardson number (--) 255.35 287.01 323.48 365.64 408.11
Flow regime param. (--) 0.0000 0.0000 0.0000 0.0000 0.0000
Condensate regime (--) Sens Liq Sens Liq Sens Liq Sens Liq Sens Liq
Boiling flow regime (--)
Boiling mechanism (--)
Unit: heat stable reactor D:\Ongoing Projects\LA_PLA\Heat Stable Reactor\heat stable 1.5 Kg_hr.htri
Annulus Incremental Monitor Page 6
Released to the following HTRI Member Company:
Length from tube inlet (mm) 2877.0 2678.6 2480.2 2281.7 2083.3 1884.9
Mass fraction vapor (--) 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Bulk temperature (C) 209.37 209.18 208.97 208.72 208.43 208.08
Skin temperature (C) 191.97 189.32 186.09 182.41 177.98 172.68
Wall metal temperature (C) 191.85 189.18 185.92 182.21 177.75 172.41
MTD (C) 19.5 22.3 25.5 29.4 34.0 39.4
Superheat for Onset of Nucleate Boiling (C)
Delta MTD correction (--) 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000
Pressure (kPa) 301.32 301.32 301.32 301.32 301.32 301.32
Pressure drop (kPa) 3.59e-5 3.70e-5 3.83e-5 3.96e-5 4.11e-5 4.28e-5
Friction loss (kPa) 3.59e-5 3.70e-5 3.83e-5 3.96e-5 4.11e-5 4.28e-5
Static head loss (kPa) 0.000 0.000 0.000 0.000 0.000 0.000
Momentum loss (kPa) 0.000 0.000 0.000 0.000 0.000 0.000
Crossflow velocity (m/s)
Longitudinal velocity (m/s) 7.20e-3 7.20e-3 7.20e-3 7.20e-3 7.20e-3 7.20e-3
Shear stress at tube wall
Crossflow (Pa) 0.00 0.00 0.00 0.00 0.00 0.00
Longitudinal flow (Pa) 2.22e-3 2.28e-3 2.36e-3 2.44e-3 2.53e-3 2.64e-3
Area (m2) 8.55e-3 8.55e-3 8.55e-3 8.55e-3 8.55e-3 8.55e-3
Cumulative area (m2) 0.051 0.060 0.068 0.077 0.085 0.094
Duty (MegaWatts) 4.93e-6 5.76e-6 6.77e-6 7.97e-6 9.40e-6 1.10e-5
Cumulative duty (MegaWatts) 2.12e-5 2.70e-5 3.37e-5 4.17e-5 5.11e-5 6.21e-5
Heat flux (W/m2) 577.06 673.88 791.86 932.00 1099.5 1290.4
Calculated heat flux (W/m2) 689.85 803.48 941.63 1105.0 1300.0 1522.2
Critical heat flux (W/m2)
Overall U (W/m2-K) 35.35 36.07 36.88 37.60 38.27 38.61
Shellside h (W/m2-K) 39.72 40.50 41.22 42.07 42.77 43.09
Sensible liquid h (W/m2-K) 39.72 40.50 41.22 42.07 42.77 43.09
Sensible vapor h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Condensate film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Vapor phase h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Nucleate boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Conv. boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Film boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Boiling thin film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Natural convective h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Local Reynolds (--) 1517.6 1515.2 1512.3 1509.0 1505.1 1500.5
Vapor Reynolds (--)
Liquid Reynolds (--) 1517.6 1515.2 1512.3 1509.0 1505.1 1500.5
Vapor Prandtl (--)
Liquid Prandtl (--) 16.952 16.972 16.994 17.021 17.053 17.091
Grashof number (--) 1.070e+9 1.218e+9 1.369e+9 1.571e+9 1.822e+9 2.107e+9
Richardson number (--) 464.47 530.63 598.59 689.74 804.50 935.68
Flow regime param. (--) 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Condensate regime (--) Sens Liq Sens Liq Sens Liq Sens Liq Sens Liq Sens Liq
Boiling flow regime (--)
Boiling mechanism (--)
Unit: heat stable reactor D:\Ongoing Projects\LA_PLA\Heat Stable Reactor\heat stable 1.5 Kg_hr.htri
Annulus Incremental Monitor Page 7
Released to the following HTRI Member Company:
Length from tube inlet (mm) 1686.5 1488.1 1289.7 1091.3 892.86 694.44
Mass fraction vapor (--) 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Bulk temperature (C) 207.67 207.19 206.63 205.96 205.19 204.28
Skin temperature (C) 166.39 158.90 150.04 139.40 127.32 113.59
Wall metal temperature (C) 166.07 158.54 149.60 138.88 126.73 112.90
MTD (C) 45.9 53.6 62.7 73.6 85.9 99.9
Superheat for Onset of Nucleate Boiling (C)
Delta MTD correction (--) 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000
Pressure (kPa) 301.32 301.32 301.32 301.32 301.32 301.32
Pressure drop (kPa) 4.48e-5 4.70e-5 4.96e-5 5.27e-5 5.62e-5 6.04e-5
Friction loss (kPa) 4.48e-5 4.70e-5 4.96e-5 5.27e-5 5.62e-5 6.04e-5
Static head loss (kPa) 0.000 0.000 0.000 0.000 0.000 0.000
Momentum loss (kPa) 0.000 0.000 0.000 0.000 0.000 0.000
Crossflow velocity (m/s)
Longitudinal velocity (m/s) 7.20e-3 7.19e-3 7.19e-3 7.19e-3 7.18e-3 7.18e-3
Shear stress at tube wall
Crossflow (Pa) 0.00 0.00 0.00 0.00 0.00 0.00
Longitudinal flow (Pa) 2.76e-3 2.90e-3 3.06e-3 3.25e-3 3.47e-3 3.72e-3
Area (m2) 8.55e-3 8.55e-3 8.55e-3 8.55e-3 8.55e-3 8.55e-3
Cumulative area (m2) 0.103 0.111 0.120 0.128 0.137 0.145
Duty (MegaWatts) 1.29e-5 1.52e-5 1.79e-5 2.10e-5 2.45e-5 2.83e-5
Cumulative duty (MegaWatts) 7.51e-5 9.03e-5 1.08e-4 1.29e-4 1.54e-4 1.82e-4
Heat flux (W/m2) 1513.5 1779.0 2092.9 2461.9 2868.9 3314.2
Calculated heat flux (W/m2) 1782.2 2092.9 2462.6 2902.8 3395.1 3938.2
Critical heat flux (W/m2)
Overall U (W/m2-K) 38.84 39.08 39.27 39.47 39.52 39.42
Shellside h (W/m2-K) 43.26 43.43 43.61 43.70 43.69 43.51
Sensible liquid h (W/m2-K) 43.26 43.43 43.61 43.70 43.69 43.51
Sensible vapor h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Condensate film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Vapor phase h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Nucleate boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Conv. boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Film boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Boiling thin film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Natural convective h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Local Reynolds (--) 1495.1 1488.8 1481.5 1472.9 1462.9 1451.3
Vapor Reynolds (--)
Liquid Reynolds (--) 1495.1 1488.8 1481.5 1472.9 1462.9 1451.3
Vapor Prandtl (--)
Liquid Prandtl (--) 17.135 17.187 17.248 17.321 17.406 17.505
Grashof number (--) 2.441e+9 2.833e+9 3.304e+9 3.825e+9 4.418e+9 5.071e+9
Richardson number (--) 1092.0 1278.1 1505.4 1763.0 2064.3 2407.5
Flow regime param. (--) 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Condensate regime (--) Sens Liq Sens Liq Sens Liq Sens Liq Sens Liq Sens Liq
Boiling flow regime (--)
Boiling mechanism (--)
Unit: heat stable reactor D:\Ongoing Projects\LA_PLA\Heat Stable Reactor\heat stable 1.5 Kg_hr.htri
Annulus Incremental Monitor Page 8
Released to the following HTRI Member Company:
Unit: heat stable reactor D:\Ongoing Projects\LA_PLA\Heat Stable Reactor\heat stable 1.5 Kg_hr.htri
Pipe Incremental Monitor Page 9
Released to the following HTRI Member Company:
Length from tube inlet (mm) 0.000 99.206 297.62 496.03 694.44 892.86
Mass fraction vapor (--) 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Bulk temperature (C) 30.00 42.61 66.22 86.76 104.25 118.97
Skin temperature (C) 55.59 76.03 95.23 111.64 125.64
Wall metal temperature (C) 57.11 77.39 96.42 112.67 126.53
MTD (C) 157.9 135.6 116.3 99.9 85.9
Superheat for Onset of Nucleate Boiling (C)
Pressure (kPa) 2101.3 2101.3 2101.3 2101.3 2101.3 2101.3
Pressure drop (kPa) 1.73e-5 3.08e-4 2.18e-4 1.72e-4 1.46e-4 1.29e-4
Enhanced pressure drop mult (--)
Friction loss (kPa) 3.08e-4 2.18e-4 1.72e-4 1.46e-4 1.29e-4
Static head loss (kPa) 0.000 0.000 0.000 0.000 0.000
Momentum loss (kPa) 0.000 0.000 0.000 0.000 0.000
Maximum velocity (m/s) 5.97e-3 6.06e-3 6.14e-3 6.23e-3 6.32e-3
Average velocity (m/s) 5.97e-3 6.06e-3 6.14e-3 6.23e-3 6.32e-3
Shear stress at tube wall (Pa) 3.32e-3 2.54e-3 2.01e-3 1.70e-3 1.51e-3
Area (m2) 8.55e-3 8.55e-3 8.55e-3 8.55e-3 8.55e-3
Cumulative area (m2) 8.55e-3 0.017 0.026 0.034 0.043
Duty (MegaWatts) 4.11e-5 3.71e-5 3.26e-5 2.83e-5 2.45e-5
Cumulative duty (MegaWatts) 0.0000 4.11e-5 7.82e-5 1.11e-4 1.39e-4 1.64e-4
Heat flux (W/m2) 4806.9 4335.1 3808.8 3314.2 2868.9
Calculated heat flux (W/m2) 5798.1 5203.7 4547.1 3938.2 3395.1
Critical heat flux (W/m2) 0.00 0.00 0.00 0.00 0.00
Overall U (W/m2-K) 36.73 38.37 39.09 39.42 39.52
Tubeside h (W/m2-K) 660.52 783.27 791.75 786.42 773.26
Enhanced heat transfer mult (--)
Sensible liquid h (W/m2-K) 660.52 783.27 791.75 786.42 773.26
Sensible vapor h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Condensate film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Vapor phase h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Nucleate boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Conv. boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Film boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Boiling thin film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Natural convective h (W/m2-K) 0.00 0.00 0.00 0.00 0.00
Local Reynolds (--) 79.396 79.429 119.78 158.69 193.66 224.28
Vapor Reynolds (--)
Liquid Reynolds (--) 64.506 79.429 119.78 158.69 193.66 224.28
Vapor Prandtl (--)
Liquid Prandtl (--) 7.0783 5.6888 3.7346 2.8422 2.3742 2.1005
Grashof (--) 201564 343006 504522 635318 725466
Richardson (--) 31.949 23.906 20.035 16.940 14.423
Flow regime param. (--) 0.0000 0.0000 0.0000 0.0000 0.0000
Condensate regime (--)
Boiling flow regime (--) Sens Liq Sens Liq Sens Liq Sens Liq Sens Liq
Boiling mechanism (--) Sens Liq Sens Liq Sens Liq Sens Liq Sens Liq
Unit: heat stable reactor D:\Ongoing Projects\LA_PLA\Heat Stable Reactor\heat stable 1.5 Kg_hr.htri
Pipe Incremental Monitor Page 10
Released to the following HTRI Member Company:
Length from tube inlet (mm) 1091.3 1289.7 1488.1 1686.5 1884.9 2083.3
Mass fraction vapor (--) 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Bulk temperature (C) 132.21 143.81 153.54 161.71 168.59 174.40
Skin temperature (C) 137.96 148.82 157.87 165.50 171.93 177.33
Wall metal temperature (C) 138.72 149.46 158.42 165.97 172.33 177.67
MTD (C) 73.6 62.7 53.6 45.9 39.4 34.0
Superheat for Onset of Nucleate Boiling (C)
Pressure (kPa) 2101.3 2101.3 2101.3 2101.3 2101.3 2101.3
Pressure drop (kPa) 1.17e-4 1.08e-4 1.02e-4 9.69e-5 9.29e-5 8.97e-5
Enhanced pressure drop mult (--)
Friction loss (kPa) 1.17e-4 1.08e-4 1.02e-4 9.69e-5 9.29e-5 8.97e-5
Static head loss (kPa) 0.000 0.000 0.000 0.000 0.000 0.000
Momentum loss (kPa) 0.000 0.000 0.000 0.000 0.000 0.000
Maximum velocity (m/s) 6.41e-3 6.48e-3 6.55e-3 6.62e-3 6.67e-3 6.72e-3
Average velocity (m/s) 6.41e-3 6.48e-3 6.55e-3 6.62e-3 6.67e-3 6.72e-3
Shear stress at tube wall (Pa) 1.37e-3 1.26e-3 1.19e-3 1.13e-3 1.08e-3 1.05e-3
Area (m2) 8.55e-3 8.55e-3 8.55e-3 8.55e-3 8.55e-3 8.55e-3
Cumulative area (m2) 0.051 0.060 0.068 0.077 0.085 0.094
Duty (MegaWatts) 2.10e-5 1.79e-5 1.52e-5 1.29e-5 1.10e-5 9.40e-6
Cumulative duty (MegaWatts) 1.85e-4 2.03e-4 2.18e-4 2.31e-4 2.42e-4 2.51e-4
Heat flux (W/m2) 2461.9 2092.9 1779.0 1513.5 1290.4 1099.5
Calculated heat flux (W/m2) 2902.8 2462.6 2092.9 1782.2 1522.2 1300.0
Critical heat flux (W/m2) 0.00 0.00 0.00 0.00 0.00 0.00
Overall U (W/m2-K) 39.47 39.27 39.08 38.84 38.61 38.27
Tubeside h (W/m2-K) 756.67 728.26 716.29 696.23 676.35 656.56
Enhanced heat transfer mult (--)
Sensible liquid h (W/m2-K) 756.67 728.26 716.29 696.23 676.35 656.56
Sensible vapor h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Condensate film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Vapor phase h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Nucleate boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Conv. boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Film boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Boiling thin film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Natural convective h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Local Reynolds (--) 251.52 275.80 296.38 313.67 328.29 340.74
Vapor Reynolds (--)
Liquid Reynolds (--) 251.52 275.80 296.38 313.67 328.29 340.74
Vapor Prandtl (--)
Liquid Prandtl (--) 1.9152 1.7802 1.6874 1.6228 1.5763 1.5418
Grashof (--) 775808 749614 770411 741171 701314 654467
Richardson (--) 12.263 9.8546 8.7705 7.5328 6.5073 5.6370
Flow regime param. (--) 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Condensate regime (--)
Boiling flow regime (--) Sens Liq Sens Liq Sens Liq Sens Liq Sens Liq Sens Liq
Boiling mechanism (--) Sens Liq Sens Liq Sens Liq Sens Liq Sens Liq Sens Liq
Unit: heat stable reactor D:\Ongoing Projects\LA_PLA\Heat Stable Reactor\heat stable 1.5 Kg_hr.htri
Pipe Incremental Monitor Page 11
Released to the following HTRI Member Company:
Length from tube inlet (mm) 2281.7 2480.2 2678.6 2877.0 3075.4 3273.8
Mass fraction vapor (--) 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Bulk temperature (C) 179.29 183.40 186.88 189.82 192.34 194.49
Skin temperature (C) 181.86 185.62 188.92 191.63 193.94 195.98
Wall metal temperature (C) 182.15 185.87 189.13 191.81 194.10 196.11
MTD (C) 29.4 25.5 22.3 19.5 17.2 15.1
Superheat for Onset of Nucleate Boiling (C)
Pressure (kPa) 2101.3 2101.3 2101.3 2101.3 2101.3 2101.3
Pressure drop (kPa) 8.72e-5 8.56e-5 8.27e-5 8.13e-5 8.01e-5 7.82e-5
Enhanced pressure drop mult (--)
Friction loss (kPa) 8.72e-5 8.56e-5 8.27e-5 8.13e-5 8.01e-5 7.82e-5
Static head loss (kPa) 0.000 0.000 0.000 0.000 0.000 0.000
Momentum loss (kPa) 0.000 0.000 0.000 0.000 0.000 0.000
Maximum velocity (m/s) 6.77e-3 6.81e-3 6.84e-3 6.87e-3 6.89e-3 6.92e-3
Average velocity (m/s) 6.77e-3 6.81e-3 6.84e-3 6.87e-3 6.89e-3 6.92e-3
Shear stress at tube wall (Pa) 1.02e-3 9.97e-4 9.64e-4 9.47e-4 9.33e-4 9.11e-4
Area (m2) 8.55e-3 8.55e-3 8.55e-3 8.55e-3 8.55e-3 8.55e-3
Cumulative area (m2) 0.103 0.111 0.120 0.128 0.137 0.145
Duty (MegaWatts) 7.97e-6 6.77e-6 5.76e-6 4.93e-6 4.24e-6 3.66e-6
Cumulative duty (MegaWatts) 2.59e-4 2.66e-4 2.72e-4 2.77e-4 2.81e-4 2.84e-4
Heat flux (W/m2) 932.00 791.86 673.88 577.06 496.40 427.98
Calculated heat flux (W/m2) 1105.0 941.63 803.48 689.85 594.75 513.67
Critical heat flux (W/m2) 0.00 0.00 0.00 0.00 0.00 0.00
Overall U (W/m2-K) 37.60 36.88 36.07 35.35 34.66 33.92
Tubeside h (W/m2-K) 636.51 628.86 583.78 566.83 550.80 512.05
Enhanced heat transfer mult (--)
Sensible liquid h (W/m2-K) 636.51 628.86 583.78 566.83 550.80 512.05
Sensible vapor h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Condensate film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Vapor phase h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Nucleate boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Conv. boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Film boiling h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Boiling thin film h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Natural convective h (W/m2-K) 0.00 0.00 0.00 0.00 0.00 0.00
Local Reynolds (--) 351.23 360.06 367.58 373.94 379.39 384.13
Vapor Reynolds (--)
Liquid Reynolds (--) 351.23 360.06 367.58 373.94 379.39 384.13
Vapor Prandtl (--)
Liquid Prandtl (--) 1.5163 1.4971 1.4823 1.4709 1.4619 1.4546
Grashof (--) 602033 593484 450948 409463 371470 279425
Richardson (--) 4.8803 4.5778 3.3375 2.9283 2.5807 1.8937
Flow regime param. (--) 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Condensate regime (--)
Boiling flow regime (--) Sens Liq Sens Liq Sens Liq Sens Liq Sens Liq Sens Liq
Boiling mechanism (--) Sens Liq Sens Liq Sens Liq Sens Liq Sens Liq Sens Liq
Unit: heat stable reactor D:\Ongoing Projects\LA_PLA\Heat Stable Reactor\heat stable 1.5 Kg_hr.htri
Pipe Incremental Monitor Page 12
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API 660 Shell-And-Tube Heat Exchanger Specification Sheet Page 13
Released to the following HTRI Member Company: SI Units
1 Client Location
2 Process unit heat stable reactor Item No.
3 Job No. Fabricator
4 Service of Unit Number of unit
5 Size 52.502 x 4000 mm Type
Jacketed Pipe Horizontal Connected In 1 Parallel 1 Series
6 Effective surface per unit (plain/finned) 0.171 m2 Shell/Unit 1 Effective surface per shell 0.171 m2
7 PERFORMANCE OF ONE UNIT Shell Side Tube Side
8 Inlet Outlet Inlet Outlet
9 Fluid Name hot oil LA +water
10 Fluid Quantity, Total kg/hr 41.150 1.5000
11 Vapor (relative molecular mass)
12 Liquid 41.150 41.150 1.5000 1.5000
13 Steam
14 Water 1.0500 1.0500
15 Noncondensables (relative molecular mass)
16 Temperature C 210.00 200.00 30.00 200.00
17 Density (Vapor/Liquid) kg/m3 786.13 792.02 1045.5 889.68
18 Viscosity (Vapor/Liquid) mN-s/m2 0.6953 0.7596 0.8892 0.1448
19 Specific Heat (Vapor/Liquid) kJ/kg-C 2.5785 2.5434 3.7291 4.4642
20 Thermal Conductivity (Vapor/Liquid) W/m-C 0.1062 0.1074 0.4689 0.4500
21 Specific latent heat kJ/kg @ C @ 210.00 @ 200.00 @ 30.00 @ 200.00
22 Inlet Pressure kPa 301.32 2101.3
23 Velocity m/s 7.20e-3 6.67e-3
24 Pressure Drop, Allow/Calc kPa 30.000 6.27e-3 20.000 2.34e-3
25 Fouling Resistance (min) m2-K/W 0.000176 0.000176
26 Average Film Coefficient W/m2-K 41.26 637.36
27 Heat Exchanged 292.80 W MTD (Corrected) 55.2 C
28 Transfer Rate W/m2-K Required 31.05 Fouled 36.96 Clean 37.56
29 Rho-V2 kg/m-s2 Inlet Nozzle 4.32 Bundle Entrance Bundle Exit
30 Hydrogen Service Tube Side (Y/N) Shell Side (Y/N) Sour Service Tube Side (Y/N) Shell Side (Y/N) Cyclic Service (Y/N)
31 CONSTRUCTION OF ONE SHELL
32 Tube No. 1 OD mm 13.716 NOZZLES - Number, Size and Rating
33 Tube Wall Thickness mm 2.235 minimum wall / average wall Shell Side Tube Side
34 Tube Pitch mm 17.145 Tube layout 30 Inlet mm 1 @ 15.799 1 @ 9.246
35 Tube Length m 4.000 Tube Type Plain Outlet 1 @ 15.799 1 @ 9.246
36 Tube-Tubesheet Joint Expanded (2 grooves) Intermediate @ @
37 Shell diameter mm (ID/OD) 52.502 / 57.264 Vent @ @
38 Cross Baffle Type Drain @ @
39 Baffle Spacing(c/c) mm 3968.3 No. of Crosspasses 1 Pressure Relief @ @
40 Baffle cut % Design pressure kPaG 517.11 2206.3
41 Tube support type None Vacuum kPa
42 Longitudinal baffle seal type None esign temp. (Max/MDMT) C 237.78 / 200.52 232.22 / 200.50
43 Bypass Seal Arrangement 1 pairs seal strips No Passes per Shell 1 1
44 Impingement Protection Type None Corrosion Allowance mm 0.000 0.000
45 MATERIALS OF CONSTRUCTION
46 Shell SA-516 70 Pl. K02700 Tube SA-214 Tube (W) K01807 Gaskets
47 Shell Cover Shell Side Mach. Mtl. (Kammprofile\Flex. Face)
48 Channel or Bonnet SA-516 70 Pl. K02700 Tube Side Mach. Mtl. (Kammprofile\Flex. Face)
49 Channel Cover SA-516 70 Pl. K02700 Floating Head
50 Floating Head Cover Spare Gaskets Reqd
51 Tubesheet-Stationary SA-105 Forgings K03504 Tubesheet-Floating Test Ring Reqd. (Y/N)
52 Baffles-Cross Baffles-Long Insulation-shell mm
53 Tube Support Material Insulation-channel mm inlet/outlet
54 Expansion Joint Type None Expansion joint material
55 Pressure design code Stamp Calculate MAWP Y/N TEMA Class non-TEMA
56 Remarks:
57
58
Reprinted with Permission
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HEAT EXCHANGER RATING DATA SHEET Page 14
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HEAT EXCHANGER SPECIFICATION SHEET Page 15
Released to the following HTRI Member Company: SI Units
Job No.
Customer Reference No.
Address Proposal No.
Plant Location Date 11-12-2023 Rev
Service of Unit Item No.
Size 52.502 x 4000 mm Type
Jacketed Pipe Horizontal Connected In 1 Parallel 1 Series
Surf/Unit (Gross/Eff) 0.172 / 0.171 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 0.172 / 0.171 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation Shell Side Tube Side
Fluid Name hot oil LA +water
Fluid Quantity, Total kg/hr 41.150 1.5000
Vapor (In/Out)
Liquid 41.150 41.150 1.5000 1.5000
Steam
Water 1.0500 1.0500
Noncondensables
Temperature (In/Out) C 210.00 200.00 30.00 200.00
Specific Gravity 0.7865 0.7924 1.0460 0.8901
Viscosity mN-s/m2 0.6953 0.7596 0.8892 0.1448
Molecular Weight 320.00 320.00 23.70 23.70
Molecular Weight, Noncondensables
Specific Heat kJ/kg-C 2.5785 2.5434 3.7291 4.4642
Thermal Conductivity W/m-C 0.1062 0.1074 0.4689 0.4500
Latent Heat kJ/kg
Inlet Pressure kPa 301.32 2101.3
Velocity m/s 7.20e-3 6.67e-3
Pressure Drop, Allow/Calc kPa 30.000 6.27e-3 20.000 2.34e-3
Fouling Resistance (min) m2-K/W 0.000176 0.000176
Heat Exchanged 292.80 W MTD (Corrected) 55.2 C
Transfer Rate, Service 31.05 W/m2-K Clean 37.56 W/m2-K Actual 36.96 W/m2-K
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design/Test Pressure kPaG 517.11 / 2206.3 /
Design Temperature C 237.78 232.22
No Passes per Shell 1 1
Corrosion Allowance mm 0.000 0.000
Connections In mm 1 @ 15.799 1 @ 9.246
Size & Out mm 1 @ 15.799 1 @ 9.246
Rating Intermediate @ @
Tube No. 1 OD 13.716 mm Thk(Avg) 2.235 mm Length 4.000 m Pitch 17.145 mm
Tube Type Plain Material SA-214 Tube (W) K01807 Tube patter 30
Shell SA-516 70 Pl. K02700 ID 52.502 OD 57.264 mm Shell Cover
Channel or Bonnet SA-516 70 Pl. K02700 Channel Cover SA-516 70 Pl. K02700
Tubesheet-Stationary SA-105 Forgings K03504 Tubesheet-Floating
Floating Head Cover Impingement Plate None
Baffles-Cross Type None %Cut (Diam) Spacing(c/c) 3968.3 Inlet mm
Baffles-Long Seal Type None
Supports-Tube U-Bend Type None
Bypass Seal Arrangement 1 pairs seal strips Tube-Tubesheet Joint Expanded (2 grooves)
Expansion Joint Type None
Rho-V2-Inlet Nozzle 4.32 kg/m-s2 Bundle Entrance Bundle Exit kg/m-s2
Gaskets-Shell Side Mach. Mtl. (Kammprofile\Flex. Face) Tube Side Mach. Mtl. (Kammprofile\Flex. Face)
- Floating Head
Code Requirements TEMA Class non-TEMA
Weight/Shell 56.61 kg Filled with Water 65.14 kg Bundle 3.03 kg
Remarks:
Unit: heat stable reactor D:\Ongoing Projects\LA_PLA\Heat Stable Reactor\heat stable 1.5 Kg_hr.htri
Properties Profile Monitor Page 16
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Properties Profile Monitor Page 20
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Properties Profile Monitor Page 21
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Properties Profile Monitor Page 22
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Properties Profile Monitor Page 23
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Properties Profile Monitor Page 24
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Properties Profile Monitor Page 25
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Properties Profile Monitor Page 26
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Properties Profile Monitor Page 27
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Properties Profile Monitor Page 28
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Properties Profile Monitor Page 29
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Properties Profile Monitor Page 30
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Stream Properties Page 31
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Stream Properties Page 32
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Drawings Page 33
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53
mm
4
m
Unit heat stable reactor Total tube inlet nozzles 1 Stream ID Shellside Tubeside
TEMA typeJacketed Pipe Total tube outlet nozzles 1 Stream name hot oil LA +water
Shell diameter 52.502 mm Total shell inlet nozzles 1 Flow (total), kg/s 0.0114 4.17e-4
Tube length 4 m Total shell outlet nozzles 1 Pressure drop, kPa 6.27e-3 2.34e-3
Dry weight 57 kg/shell Temperature, C 210.00 200.00 30.00 200.00
Wet weight 65 kg/shell Wt. fraction vapor 0.0000 0.0000 0.0000 0.0000
Bundle weight 3 kg/shell Pressure, kPa 301.32 301.32 2101.3 2101.3
Unit: heat stable reactor D:\Ongoing Projects\LA_PLA\Heat Stable Reactor\heat stable 1.5 Kg_hr.htri
Drawings Page 34
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15.799 mm
Unit: heat stable reactor D:\Ongoing Projects\LA_PLA\Heat Stable Reactor\heat stable 1.5 Kg_hr.htri
Input Reprint Page 35
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Pipe Data
Type Plain
Pipe outside diameter 13.716 mm
Wall thickness 2.235 mm
Pipe length 4.000 m
Pipe material SA-214 Tube (W) K01807
Nozzle Data
Radial position of annulus inlet nozzle Program decides
Longitudinal position of annulus inlet nozzle At rear head
Radial position of annulus outlet nozzle Program decides
Annulus Inlet ID 15.799 mm
Annulus Outlet ID 15.799 mm
Pipe Inlet ID 9.246 mm
Pipe Outlet ID 9.246 mm
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Input Reprint Page 36
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