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Materials Science in Semiconductor Processing 148 (2022) 106790

Contents lists available at ScienceDirect

Materials Science in Semiconductor Processing


journal homepage: www.elsevier.com/locate/mssp

Synthesis of SiO2-coated CdSe/ZnS quantum dots using various dispersants


in the photoresist for color-conversion micro-LED displays
Kai-Ping Chang a, Chung-Jui Wu a, Chih-Wei Lo a, Yu-Shan Lin a, Chao-Chun Yen a, Dong-
Sing Wuu a, b, c, *
a
Department of Materials Science and Engineering, National Chung Hsing University, Taichung, 40227, Taiwan
b
Innovation and Development Center of Sustainable Agriculture, National Chung Hsing University, Taichung, 40227, Taiwan
c
Department of Applied Materials and Optoelectronic Engineering, National Chi Nan University, Nantou, 54561, Taiwan

A R T I C L E I N F O A B S T R A C T

Keywords: Quantum dots (QDs) are a promising technology for next-generation display screens owing to their well-defined
Core–shell quantum dot and tunable emission wavelengths. However, QDs can chemically react with external environment, decreasing
Micro-LED display their photoluminescence efficiency and reliability. In addition, further work is needed on lithography techniques
Sol–gel method
to make QDs compatible with semiconductor manufacturing processes. In this study, silicon dioxide (SiO2)-
Photolithography process
coated cadmium selenide/zinc sulfide QDs are synthesized using tetraethoxysilane. The ratio of cadmium oxide
DBR
Black matrix to zinc acetate was tuned before coating the SiO2 passivation layer to adjust the emission wavelength of the QDs
between 520 and 625 nm. The SiO2 passivation layer not only enhanced the photoluminescence intensity (PLI)
by 69% but also effectively decelerated the fluorescence decay rate (<1% PLI decay after 100 h). In addition, the
hydrophilicity of the SiO2-coated QDs enabled them to integrate with appropriate dispersants and photoresist for
creating a 50-μm × 50-μm pixel on the color-conversion layer of a blue microlight emitting diode (micro-LED)
display. Finally, a structure of a distributed Bragg reflector (DBR) was designed using TFCalc software. Subse­
quently, a DBR layer was deposited on the red–green QDs’ color-conversion layer to fabricate a full-color micro-
LED display.

1. Introduction micro-LEDs. However, it can produce a coffee-ring-type effect on the


surface of micro-LEDs, leading to uneven colors that limit the applica­
The microlight emitting diode (micro-LED) is a new display tech­ tion of QDs in ultrahigh definition and high color saturation displays
nology that can be applied to automotive displays, wearable devices, [13]. Therefore, this study focuses on the combination of core–shell
augmented/mixed reality, etc. In addition, it has the potential to QDs, barrier-encapsulated QDs, dispersion technology, and micro-LED
dominate next-generation high-resolution displays in future [1–4]. Be­ displays.
sides being thin and flexible, a micro-LED display offers the advantages There are several ways to synthesize QDs using top-down or bottom-
of easy circuit design, high color gamut saturation, unlimited display up approaches. This study focuses on bottom-up approaches using
size, and little crosstalk between colors. However, it is difficult to control liquid-phase synthesis [14–17]. Herein, QDs are synthesized from a
the yield of the mass transfer technology required to prepare red, green, cadmium selenide/zinc sulfide (CdSe/ZnS) core–shell structure. The
and blue chips for fabricating full-color micro-LED displays [5–9]. wavelength of the QDs was adjusted from 520 to 625 nm by changing
Therefore, the development of color-converting quantum dots (QDs) for the ratio of Cd to Zn in the one-pot synthesis process. Further, several
use in micro-LED displays has attracted increasing attention. However, methods have been reported for coating silicon dioxide (SiO2) and zir­
some challenges remain in integrating QD color-conversion layers to conium dioxide (ZrO2) on QDs to improve the reliability. For instance,
LED displays. Typically, QDs oxidize and decay readily [10,11]. In Mo et al. used a facile method to prepare ZrO2-coated CsPbBr3 QDs by
addition, QDs aggregate easily, resulting in high light variability and injecting Zr(OC4H9)4 into the CsPbBr3 QD solution [18]. A sol–gel re­
low light conversion efficiency [12]. One of the methods to transfer QDs action using tetraethoxysilane (TEOS) as the SiO2-coating precursor has
involves the use of an inkjet to print QD solutions onto the pixels of been reported that improved the optical performance and stability of

* Corresponding author. Department of Applied Materials and Optoelectronic Engineering, National Chi Nan University, Nantou 54561, Taiwan.
E-mail address: dsw@ncnu.edu.tw (D.-S. Wuu).

https://doi.org/10.1016/j.mssp.2022.106790
Received 8 March 2022; Received in revised form 19 April 2022; Accepted 4 May 2022
Available online 20 May 2022
1369-8001/© 2022 Elsevier Ltd. All rights reserved.
K.-P. Chang et al. Materials Science in Semiconductor Processing 148 (2022) 106790

Fig. 1. (a) Schematic flow diagram of the CdSe/ZnS quantum dots (QDs) being coated with SiO2 and (b) the preparation of QD–photoresist (QD–PR) solutions using
propylene glycol methyl ether acetate (PGMEA), cyclopentanone (CPN), or gamma-butyrolactone (GBL).

Cs3Cu2Cl5 QDs [19]. Moreover, the hydrolysis of APTES was realized 2. Experimental procedure
through the interaction between 3-aminopropyl triethoxysilane (APTES)
and the QD surfaces to form SiO2 [20]. This facile one-step room-­ 2.1. Preparation of the quantum dots
temperature process was completed in air without the protection of an
inert gas or the incorporation of water from hydrolysis. In this study, growth temperature, time, and elemental proportions
In this study, to modify the emission wavelength of the CdSe/ZnS were adjusted during liquid-phase chemical synthesis of QDs to control
QDs from green to red, we adopted a two-step process involving a sol­ their size and emission wavelengths. The ratios of cadmium oxide (CdO)
–gel method using TEOS. Once the QDs are synthesized, the SiO2 pro­ to zinc acetate (Zn(OAc)2) were 0.2:4.0, 0.5:4.0, 1.0:3.5, and 1.5:3.0.
duced by TEOS hydrolysis is coated onto the outside of the core–shell For the reaction, CdO and Zn(OAc)2 were placed in a four-necked round
QDs using the sol–gel method [21] to protect them from degradation by flask with oleic acid (OA). The mixture was heated to 150 ◦ C and
hydrolysis or oxidation. Then, the surface of the SiO2-coated QDs is degassed for 30 min. Then, 25 mL of 1-octadecene was added to the
modified. The SiO2-coated QDs laden with surface hydrophilic func­ flask, and the solution was further heated to 300 ◦ C under an argon
tional groups are dispersed in a polar solvent, facilitating the mixing of stream until it became transparent. Then, trioctylphosphine (TOP) and
negative photoresist (PR) and the QDs. selenium (Se) precursors were quickly injected. After 2.5 min, 1-dodec­
The red and green QDs coated with SiO2 are dispersed in a negative, anethiol (DDT) was added. After the reaction, the solution was main­
high-contrast epoxy-based PR (SU-8 3010) using propylene glycol tained at 300 ◦ C for 20 min, the prepared TOP and sulfur (S) precursors
methyl ether acetate (PGMEA), cyclopentanone (CPN), or gamma- were added, and the temperature was maintained at 300 ◦ C for 10 min to
butyrolactone (GBL) as dispersants to create QD–PR solutions for grow the QDs. Next, toluene was added to stop the reaction. Then, the
lithography. The polymer dispersibility index (PDI) of the three QD–PR QDs were precipitated in ethanol and acetone and centrifuged at 7000
solutions is measured using zeta potential to select the optimal disper­ rpm to pelletize the QDs for subsequent analysis and experimental use.
sant [22]. Subsequently, micro-QD–PR pixels are created using I-line
lithographic techniques. The insertion of a black matrix reduces the light 2.2. Preparation of the silicon dioxide-coated quantum dots
crosstalk effect. However, it has been observed that most of the blue
light produced by a micro-LED can penetrate the QD–PR color-­ If the QDs are not appropriately covered with a protective layer, their
conversion layer and eliminate any red and green light due to its high lifetime is significantly reduced on exposure to water vapor or oxygen
excitation intensity. Therefore, it is necessary to use a color filter on the and the original brightness cannot be maintained at high temperatures.
patterned pixels of the QDs. Furthermore, this study demonstrates a Therefore, the sol–gel method was used to coat the outside of the QDs
distributed Bragg reflector (DBR) that can be used as a blue light filter. with SiO2 for isolating them from the oxygen and moisture in the at­
Most of the unabsorbed blue light can be filtered and reflected to mosphere. In addition, the modified functional groups on the surface of
improve the color purity of the full-color display [23–26]. The simula­ the QDs are destroyed in an alkaline environment, causing defects that
tions are performed using TFCalc software, and the reflection and decay the photoluminescence intensity (PLI). Therefore, DDT and OA
transmission properties are verified using photoluminescence (PL) were added to modify the surface of the QDs. The precursor TEOS was
spectroscopy. A 23-layer DBR is fabricated on the red and green QD–PR hydrolyzed to coat QDs with SiO2 in an alkaline environment. The flow
pixels to reflect blue light from the excitation source. Thus, only red and diagram of the experimental procedure is shown in Fig. 1(a). First, the
green light can penetrate the DBR layer. The optimized DBR layer shows newly prepared and dried QDs were removed from the centrifuge tube
that the reflectivity of red and green light is only 3.15% and 1.76%, and dispersed into cyclohexane. The container carrying the QDs and
respectively, whereas the reflectivity of blue light could reach 99.08%. cyclohexane was shaken in an ultrasonic bath until the QDs were
This method with set parameters significantly reduced backlight pene­ completely dispersed and free of aggregates. Then, the surfactant, CO-
tration. Finally, the patterned QD–PR color-conversion layer with a DBR 520, was added to the QD suspension, and the mixture was shaken in
layer is bonded to a blue micro-LED display to realize monochrome or the ultrasonic bath for additional 30 min. Subsequently, TEOS was
area color and full-color micro-LED displays. added, and the mixture was shaken for another 30 min. Next, the
mixture was stirred and ammonium hydroxide was added. After 16 h of
stirring, the synthesis of SiO2-coated QDs was complete. The QDs were

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K.-P. Chang et al. Materials Science in Semiconductor Processing 148 (2022) 106790

Fig. 2. Production process of the QD color filters. (a) The production procedure for the black matrix as well as (b) red and (c) green QD color filters using the QD–PR
solutions and photolithography system.

Fig. 3. Schematic flow diagram of the deposition and patterning of the DBR layer.

precipitated by adding acetone and ethanol due to their different po­ 2.5. Patterned quantum dot–photoresist with a distributed bragg reflector
larities and centrifuged. Then, the precipitates of QDs were pelletized structure on a microlight emitting diode display
and stored for subsequent use.
An electron beam evaporator was used to alternately deposit 5.5
2.3. Embedding silicon dioxide-coated quantum dots into photoresist pairs of titanium oxide (TiO2)/SiO2 on a glass substrate to obtain the
dispersants DBR layer. Then, as shown in Fig. 3, the DBR layer on the glass was
defined using photolithography and etched using the buffered oxide
The functional groups on QDs are nonpolar; therefore, they can only etchant. The defined areas where blue light could penetrate from the
be dispersed in nonpolar solvents (e.g., toluene, cyclohexane, and sapphire to the glass substrate were removed. In addition, the black PR
chloroform). Therefore, in this experiment the SiO2-coated QDs were was coated on the substrate and exposed to develop a black matrix for
mixed with the PR SU-8 3010. The flow diagram for this procedure is reducing light crosstalk. Then, the red and green QD–PR solutions were
shown in Fig. 1(b). First, the centrifugally dried QDs were dispersed and spin coated onto the glass substrate, and a pixel area of 50 μm × 50 μm
wet ground in several dispersants, including PGMEA, CPN, and GBL, for was defined using photolithography to create the color-conversion
30 min. Then, the QD suspensions were poured into a bottle and structures. Next, the color-conversion structures were adhesively lami­
dispersed uniformly in the solvents by ultrasonic vibrating for 30 min. nated onto the blue micro-LEDs using 365-nm exposure and liquid op­
Next, the negative PR SU-8 3010 was then added to the suspensions, tical glue. Finally, the QD–PR patterns (50 μm × 50 μm) on the glass
which were ultrasonically vibrated for additional 30 min, to obtain the substrates with the DBR layers were adhesively laminated onto the blue
uniformly dispersed SiO2-coated QDs in the PR without precipitation. micro-LEDs using 365-nm exposure and liquid optical glue.

2.4. Quantum dot photolithography technique 2.6. Materials’ analysis

In general, optical crosstalk occurs regularly between different The morphology and size of the QDs were investigated using high-
colored pixels. Therefore, a black matrix is applied onto the QDs’ resolution transmission electron microscope (HRTEM; JEM-2100F,
spacing pattern to prevent lateral interference of the produced light. As JEOL Ltd., Tokyo, Japan) with an accelerating voltage of 200 kV. The
shown in Fig. 2(a), first, the black PR is spin coated onto an 18 mm × 18 particle-size distributions were further analyzed using the ImageJ soft­
mm glass substrate. After exposure and development, 50-μm × 50-μm ware and built-in function called “Particle Analyzer.” In the algorithm,
pixel-sized holes were formed. Subsequently, the QD–PR solutions were this function serves to detect separated regions in the threshold image
evenly coated onto the glass substrate (Fig. 2(b) and (c)). Then, the and compute statistical data from these regions. To determine the crystal
coated substrates were baked to dry the PR films at 65 ◦ C for 10 min and structure of the QDs, X-ray diffraction (XRD) patterns were recorded
then at 95 ◦ C for 20 min. Next, the dried PR films were exposed to a 365- using a Bruker D8 Advance diffractometer (Bruker AXS, Inc., Madison,
nm light. Finally, the samples were developed using an RER-600 WI, USA) over the 2θ scanning range from 10◦ to 70◦ at a scanning rate
developer to produce 50-μm × 50-μm QD–PR pixels. of 2◦ /min. The photoluminescence quantum yield (PLQY) values and PL
spectra were obtained using a HORIBA Jobin Yvon, FluoroMax 4 Sys­
tem. In the PLQY measurement process, a QD–PR sample was loaded
into a sphere that was coated with a reflective barium sulfate–based film

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K.-P. Chang et al. Materials Science in Semiconductor Processing 148 (2022) 106790

Fig. 4. (a) X-ray diffraction patterns and (b) PL spectra of the QDs with different mole ratios of Cd/Zn. (c) The influence of the different CdO/Zn(act)2 contents on the
PL spectra of the QDs. The transmission electron microscope images and size distributions of the QDs with (d) 0.2 mM, (e) 1 mM, and (f) 1.5 mM of CdO.

to capture all the light entering and exiting the sphere. The PLQY can be
calculated using the following equation [27]:
Ec − (1 − A) × Ea Ec − Ea
PL ​ QY ​ = = (1)
La × A La − Lc

where A is the absorbance of the sample at the excitation wavelength, Ec


is the fluorescence emission area in the PL spectrum, Ea is the integrated
Fig. 5. Hydrolysis of TEOS.
luminescence from the sample caused by indirect luminescence from the
sphere, La is the scatter intensity area of the blank, and Lc is the scatter
intensity area of the sample. et al. OA, stearic acid, and dodecyl mercaptan were added before coating
with SiO2 to protect the QDs, achieving a defect-free coating process
[21]. In this study, the functional groups on the QDs were modified
3. Results and discussion
before coating with SiO2. As is shown in Fig. 5, the coating of QDs with
SiO2 required the hydrolysis of TEOS under alkaline conditions, which
Fig. 4(a) shows the XRD peaks of the ZnS and ZnSe in the QDs con­
damages the outer functional groups of the uncoated QDs. Therefore, OA
taining different concentrations of Cd. The intensity of the ZnS and ZnSe
and DDT formed a protective layer to prevent external defects and
gradually increased, which can be attributed to the increasing thickness
degradation of the QDs caused by the alkaline conditions present during
of the ZnS/ZnSe shell. Fig. 4(b) and (c) show that the PL emission
SiO2 coating.
wavelength redshifted with increasing Cd concentration in the QDs. This
After coating with SiO2 for 24 h, the QDs that were not pretreated
can be attributed to the different reaction rates of different elements
with DDT showed aggregation (Fig. 6(a)). Although the QDs were coated
during the synthesis of QDs based on the hard–soft acid–base theory. In
with SiO2, the aggregates with thick SiO2 shells were considerably large
general, the anion of OA provides an electron pair; therefore, the Lewis
to disperse in the PR; thus, they were unsuitable for the photolithog­
acid zinc ion (Zn2+) can form Zn(OA)2, which is more stable than Cd
raphy process and micro-LED applications. However, the QDs pretreated
(OA)2 [28,29]. The TOP and S can also form a relatively stable complex,
with DDT and OA showed good dispersal and stability (Fig. 6(b)).
TOP–S, which has a higher thermal stability and decomposition tem­
Therefore, coating the QDs with SiO2 improves their ability to disperse
perature than TOP–Se. Therefore, based on the kinetic rates, the order of
in solvents without aggregation, effectively prevents defects, and in­
compound formation in QDs is CdSe > CdS > ZnSe > ZnS [30,31]. After
creases their luminescence lifetime.
injecting the precursors into the four-necked bottle, the core of the CdSe
Fig. 7(a) shows the PLI of the SiO2-coated QDs without DDT pre­
and CdS first forms. The ZnS and ZnSe shell formed when Cd ceased to
treatment. The PLI decreased after the SiO2 coating was completed
react. The QDs with low Cd content had smaller core than those with
because of the damage to the TOP and OA on the surface of the QDs in
high Cd content. Based on the quantum confinement effect, the bandgap
the absence of DDT. The optical properties of the QDs slowly deterio­
of the QD core will decrease, redshifting the QDs’ emission wavelength.
rated during encapsulation. As shown in Fig. 7(b), the PLI of the SiO2-
The HRTEM images and size distributions of the QDs are shown in Fig. 4
coated QDs pretreated with DDT was enhanced. Here, DDT can passivate
(d)–4(f). When the Cd content reached the maximum, large amounts of
the hard-acid Zn2+ on the CdSe/ZnS surface and improve the quality of
CdSe and CdS were formed [21].
the ZnS shell [32]. Subsequently, during the preparation of the SiO2-­
To improve the lifetime of the QDs and mix them with negative PR,
coated QDs, the CdSe/ZnS QDs were placed in an alkaline environment
they were coated with SiO2 using the sol–gel method proposed by Marìa

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K.-P. Chang et al. Materials Science in Semiconductor Processing 148 (2022) 106790

Fig. 6. TEM images of the SiO2-coated QDs (a) without and (b) with the OA/DDT pretreatment.

Fig. 7. PL spectra of the QDs with and without SiO2 (a) without and (b) with DDT pretreatment. (c) The trend of the PL intensity of the QDs at 85 ◦ C/90% relative
humidity for 420 h. (d) The quantum yields (QYs) of the red QD (R-QD) and green QD (G-QD) before and after the aging test.

to hydrolyze the TEOS and produce the SiO2 layer. In the process for preventing defects. Due to the larger bandgap of SiO2 (8.9 eV), the
without DDT, the defect-rich ZnS shell was formed, but it cannot photoexcited electron− hole pairs were confined in the QD’s core, which
effectively protect the QDs in the alkaline environment, in which the can suppress charge recombination on the QD surface and improve the
SiO2 coating was processed. Hence, the PLI of the SiO2-coated QDs PLI. The CdSe/ZnS QDs’ energy band structure with SiO2 will resemble
without DDT pretreatment was lower than that of the DDT-pretreated the type-I structure, in which minute electron–hole separation occurs.
SiO2-coated QDs. The type-I QD heterostructure would be beneficial for color micro-LED
To verify the sealable air- and water-barrier characteristics of the applications because the outer shell of type-I QDs with large bandgap
QDs with and without the SiO2 passivation layer and their luminescence materials can act as a passivating layer to deal with redundant dangling
lifetime at high temperatures, the luminescence characteristics of the bonds and suppress nonradiative recombination [33]. Hence, SiO2 with
QDs were tested at 85 ◦ C and 90% relative humidity. The PLI of the QDs a bandgap of 8.9 eV might improve the emission efficiency. After 400 h
without the SiO2 passivation layer decreased to 28.6% after 100 h of the of the high-temperature and humidity-aging test, the QYs of the red and
aging test (Fig. 7(c)). However, the SiO2-coated QDs retained 98.5% of green QDs coated with SiO2 decayed to 86.27% and 88.69%,
their PLI after 400 h of the aging test. As is shown in Fig. 7(d), the respectively.
quantum yields (QYs) of the red and green QDs without SiO2 coating The QDs were coated with SiO2 to not only increase their lifetime but
were 88.97% and 90.36%, respectively. After 400 h of the high- also to make them more hydrophilic, so that they disperse in polar sol­
temperature and humidity-aging test, their QYs decreased to 3.84% vents and mix well with dispersants and PR. In this regard, three dis­
and 4.61%, respectively. The QYs of the SiO2-coated red and green QDs persants were selected: CPN, PGMEA, and GBL. The zeta potential of the
with the DDT/OA treatment were better at 94.71% and 96.44%, QDs in these dispersants was measured to estimate the stability of the
respectively. This can be attributed to the passivation of the QDs by SiO2 dispersion due to the charges on the surface of the colloidal particles that

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K.-P. Chang et al. Materials Science in Semiconductor Processing 148 (2022) 106790

Table 1 light (455 nm) was reflected. Thus, red and green light can penetrate
Synthesis conditions of the quantum dots (QDs) with photoresist (PR) and three smoothly with almost no reflection. After coating the DBR layer using an
dispersants: propylene glycol methyl ether acetate (PGMEA), cyclopentanone electron beam evaporator, the reflectivity of the blue light was 98.44%.
(CPN), and gamma-butyrolactone (GBL). The reflectivity of the green (530 nm) and red (630 nm) light was 6.2%
PGMEA CPN GBL and 2.3%, respectively. Fig. 8(b) shows the PL spectra of glass with and
Dielectric constant 12.3 14.45 39 without the DBR layer at an excitation wavelength of 455 nm. The glass
SU-8 content 2.0 g 2.0 g 2.0 g with the DBR layer shows an almost 100% PLI relative to the glass
QDs content 100 mg 100 mg 100 mg without the DBR layer (0.92%). The inset of Fig. 8(b) shows the optical
Dispersant content 0.4 g 0.4 g 0.4 g microscope images of the QD color filter on the blue micro-LED display
Pixel yield 91.6% 80.5% 100%
Optical microscope
with and without the DBR layer. Blue light is significant because it can
image penetrate through the red and green QD–PR pixels and reduce the
relative intensity of the red and green light. However, the intensity of the
red and green light can be enhanced by covering the DBR layer.
Therefore, the QD color-converting-LED display with a DBR layer can
improve the reduced red and green light output.
could result in mutual exclusion. According to the measurements, the The integration of the patterned QD–PR pixels and the DBR layer
zeta potential of all the dispersants was less than 30, suggesting an un­ using optical liquid glue enabled the production of a monochrome/area
stable dispersion. Therefore, the PDI was used to evaluate the three color micro-LED display. Subsequently, an optical profiler was used to
dispersants. The PDI investigations indicated that the dispersion of the measure the uniformity of the light and the crosstalk effect. Fig. 9(a) and
QDs in CPN was the worst (PDI = 0.516), in PGMEA it was intermediate 9(b) show the zone color display of green and red light, respectively.
(PDI = 0.386), and in GBL it was the best (PDI = 0.314). Consequently, The light emitted from each pixel is uniform, and the pixels are well
GBL was chosen as the best dispersant. separated by the black matrix. To create a full-color display, the red and
The dispersion of the QDs in the solvent was also affected by the green QD–PR solutions were spin coated on the glass with the DBR layer.
dielectric constant of the dispersant because the larger the dielectric After photolithography, the color-conversion structure was bonded to
constant, the greater the polarity of the solvent. However, the original the blue micro-LED display. The optical microscope images show the
lipophilic functional groups of TOP and OA on the surface of the QDs three primary colors, red, green, and blue (RGB), as shown in Fig. 9(c).
were replaced with hydrophilic hydroxyl (–OH) groups when the QDs In the chromaticity diagram in Fig. 9(d), the overlapped area of the RGB
were coated with SiO2. Therefore, the SiO2-coated QDs can be dispersed micro-LED in the Rec. 2020 standard area is 88.74%. Thus, this LED will
in polar solvents. Here the dielectric constants of the three dispersants be useful for future display applications. Fig. 9(e) shows the relative
were compared. Then, the SiO2-coated QDs and dispersants were mixed luminance percentage of the micro-LED, which is very stable after a 500-
with the negatively charged SU-8 PR to produce patterned 50-μm × 50- h aging test. After applying the QD color filter layer on the blue micro-
μm pixels using photolithography. As summarized in Table 1, the LED display, it still shows thermal stability with <15% luminance decay
dielectric constants of PGMEA, CPN, and GBL are 12.3, 14.45, and 39, rate after the 500-h aging test.
respectively. According to the dielectric constants, the order of the po­
larity will be GBL > CPN > PGMEA. Therefore, the SiO2-coated QDs 4. Conclusions
should disperse better in GBL. Then, the PR SU-8 3010 was mixed with
the dispersants and SiO2-coated QDs to form the QD–PR. The pixel yield The QDs with different core–shell structures were manufactured to
of the QD–PR using GBL was better than those prepared using other emit wavelengths between 525 and 625 nm by adjusting the proportions
dispersants. of CdO, Zn(OAc)2, S, and Se. The SiO2 passivation layer was coated on
When the blue micro-LED was used as a backlight to excite the the surface of the QDs. Consequently, the QDs exhibited excellent
patterned QD–PR, the intensity of the blue light from the micro-LED was thermal stability with <1.5% PLI decay after 150 h. In addition, coating
extremely high, which penetrated the film of the QD–PR, resulting in the QDs with SiO2 made them hydrophilic, allowing them to integrate
excitation of red and green light from the red and green QD–PR pixels with PR and dispersants. The optimized QD–PR is patterned and com­
via blue light contamination. Therefore, the DBR layer plays a crucial bined with the DBR layer to improve the selectivity of blue light from the
role in reflecting and recycling the blue light from the red and green micro-LED backlight. This is a suitable approach for realizing mono­
QD–PR pixels. The DBR (TiO2/SiO2) layer was first simulated using chrome/area color and full-color micro-LED display applications.
TFCalc software. Fig. 8(a) shows that in the simulation, 99% of the blue

Fig. 8. (a) Simulated and experimental reflectance of the 5.5 pairs of distributed Bragg reflector (DBR) layer as a function of wavelength. (b) The PLI of the glass with
and without the DBR layer. Inset: A schematic of the PL measuring instrument and optical microscope images of the QD color filter on the blue micro-LED display
with or without the DBR layer. The PLI of the blue micro-LEDs with (c) green QD–PR and (d) red QD–PR color conversion.

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K.-P. Chang et al. Materials Science in Semiconductor Processing 148 (2022) 106790

Fig. 9. Optical and fluorescence images of the (a) green, (b) red, and (c) red/green QD–PR pixels with the blue micro-LED (pixel size 50 μm × 50 μm) backlight. (d)
The chromaticity diagram of the red, green, and blue QD–PR pixels on a micro-LED display. (e) The luminance percentage trend of the blue micro-LED display with
and without QD–PR pixels at 85 ◦ C/90% relative humidity (RH) for 500 h.

CRediT authorship contribution statement [2] X. Zhou, P. Tian, C.W. Sher, J. Wu, H. Liu, R. Liu, et al., Growth, transfer printing
and colour conversion techniques towards full-colour micro-LED display, Prog.
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Kai-Ping Chang: Writing – review & editing, Writing – original pquantelec.2020.100263.
draft, Methodology, Investigation, Data curation. Chung-Jui Wu: [3] D.S. Kuo, K.T. Lam, K.H. Wen, S.J. Chang, T.K. Ko, S.J. Hon, GaN-based LEDs with
Writing – original draft, Investigation, Data curation. Chih-Wei Lo: Ar plasma treatment, Mater. Sci. Semicond. Process. 15 (2012) 52–55, https://doi.
org/10.1016/j.mssp.2011.08.004.
Investigation, Data curation. Yu-Shan Lin: Investigation, Data curation. [4] H.W. Chen, J.H. Lee, B.Y. Lin, S. Chen, S.T. Wu, Liquid crystal display and organic
Chao-Chun Yen: Investigation, Data curation. Dong-Sing Wuu: light-emitting diode display: present status and future perspectives, Light Sci. Appl.
Writing – review & editing, Supervision, Project administration, Inves­ 7 (2018), https://doi.org/10.1038/lsa.2017.168, 17168-17168.
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