te, Maintenance 2701-5/A1 Cylinder Head ZA4OS | Replacing the Valve Guides for the Inlet and Exhaust Valves ‘Tools: Key to Ilustrations: 1 Spindle M24x600 9427.26 1 Special mut M26 6 NutMas 1 Spindle M24x760 9427266 2 Locking ring 7 Valve seat 1 Upper sleeve 942727 3 Ball thrust bearing 8 Double ended ring 1 Lower sleeve 9427.28 4 Gilder head spanner AF 46/50 1 Centring dise 942732 5 Valve guide bush 1 Double ended ring spanner AF 46(50 9427.268 Whenvalee guida hnchae arawnm heyand the permiecih limit orareatherwien damaged, they musth ‘bushes, whereby the undermentioned procedure should be followed: emoval of a valve guide bush (tig. A) — Fit the tool as shown in Fig.’A’ and rotate the special nut { with the double ended ring spanner 8 until the valve guide bbush has been withdrawn from its guide bore inthe cylinder head 4, and can be put aside. — Clean the bore and the seating surface in the cylinder head carefully. Use emery cloth only for extremecasesandthen only sparingly, to avoid any enlargement of the bore in the cylinder head, Fitting a valve guide bush (Fig. ’B') ‘Valve seat 7 must be fitted! — Check the bore in cylinder head 4 and valve guide bush S for cleanliness and possible damage, remedy if necessary. — Smearoil or Thred Gardinto the bore and the lower partof the valve guide bush; push the guide bush as far as possible the bore and tap lightly with lead hammer. Ascertain that the valve guide bush is exactly aligned with the axis of the bore in the eylinder head. Mount the too! as shown in Fig, B’ and, by rotating the special nut 1 with the double ended ring spanner 8, push the valve yuide busli 5 into its bore until fully seated un is shoulder = Remove the tool and fit seal rings into the grooves in the valve guide bush bore (lubricate the bore with oil). 16 1995,