JOB NO. DOC NO.

REV

0-0745-05-0000 S-05-1374-001 2

DATA 5 - OCT - 2017 SHEET 1 OF _

PREP'D SWY

DATA SHEET FOR CONTROL VALVE CHK'D IBR

APP'D ZM

FRONT END ENGINEERING DESIGN PERENCANAAN PEMBANGUNAN OPEN ACCESS RU-VII

KASIM
SORONG - WEST PAPUA
PT.PERTAMINA (Persero) REFINERY UNIT VII KASIM
FOR DESIGN
REV. DATE PAGE DESCRIPTION PREP'D CHK'D APP'D
 DATA SHEET FOR CONTROL VALVE
TABLE OF CONTENT

NO. TAG NO. P&ID LINE NO. SERVICE

1 5-TV-605 D-05-1225-103 6"-5-SH102-B1A-H LP Steam Fr. Steam Header To 5-T-40

2 5-TV-606 D-05-1225-103 6"-5-SH103-B1A-H LP Steam Fr. Steam Header To 5-T-41
3 5-FV-603 D-05-1225-103 8"-5-P130-A1-H-ET Dischrage 5-P-41A/B Minimum Flow
4 5-TV-607 D-05-1225-104 6"-5-SH104-B1A-H LP Steam Fr. Steam Header To 5-T-42
5 5-TV-608 D-05-1225-104 6"-5-SH105-B1A-H LP Steam Fr. Steam Header To 5-T-43
6 5-FV-604 D-05-1225-104 10"-5-P117-A1-H-ET Dischrage 5-P-40A/B Recirculation Line
7 5-FV-605 D-05-1225-104 10"-5-P116-A1-H-ET Dischrage 5-P-40A/B To Existing Crude Day Tank
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0-0745-05-0000 S-05-1374-001 2

SHEET 2 OF 5

LE OF CONTENT
SIZE & PROCESS
SERVICE REMARK
CONN.
LP Steam Fr. Steam Header To 5-T-40 4 Inch, ANSI 150# RF
LP Steam Fr. Steam Header To 5-T-41 4 Inch, ANSI 150# RF
Dischrage 5-P-41A/B Minimum Flow 6 Inch, ANSI 150# RF
LP Steam Fr. Steam Header To 5-T-42 4 Inch, ANSI 150# RF
LP Steam Fr. Steam Header To 5-T-43 4 Inch, ANSI 150# RF
Dischrage 5-P-40A/B Recirculation Line 8 Inch, ANSI 150# RF
Dischrage 5-P-40A/B To Existing Crude Day Tank 8 Inch, ANSI 150# RF
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0-0745-05-0000 S-05-1374-001

DATA SHEET FOR CONTROL VALVE SHEET 3 OF 5

General Notes :
1. Valve body shall be silver, and actuator shall be painted as the followings : Fail Close : Red
Fail Open : Green
2. Instrument Air Supply :
Maximum : 8.0 kg/cm.G Normal : 5.0 - 6.5 kg/cm.G Minimum : 4.0 kg/cm.G
3. Vendor shall calculate the corresponding Cv's and select the valve which min. opening 10% and max. opening 90%.
4. Positioner shall be smart type with "HART Protocol".
5. The sound level shall not exeed 85 dBA at a distance of 3 feet (1 meter) downstream of the valve and 3 feet (1 meter) from the pipe centre line.
6. Instrument air tubing shall be 1/4" stainless steel, fitting shall be compression type.
7. Opening for vent/drain, such as on positioner, actuator, etc., should be provided with a protection from the entering of rain, sand and bug.
8. Valve body shall be hydrostatically tested at the manufacturer's factory in accordance with ANSI B.5.
9. Valve shall be tested for specified seat leakage in accordance with FCI 70.2.
10. Each valve shall have a corrosion resistant nameplate permanently fastened to the topwork,
visible when the valve is installed and fully insulated. The nameplate shall be Manufacturer standard.
11. This data sheet is preliminary showing the minimum requirement for FEED.
EPC Contractor shall be design, verify, and finalize during detail engineering stage.
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from the pipe centre line.

rain, sand and bug.

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0-0745-05-0000 S-05-1374-001

DATA SHEET FOR CONTROL VALVE SHEET 4

1 Tag No Quantity See sheet 2 & 5

2 P&ID See sheet 2
GENERAL
3 Service See sheet 2
4 Area Classification IEC, Class 1 Zone 2
5 Body Size Trim Size See sheet 2 or Note.2
6 Valve Type Body Mat'l Globe
7 Connection & Rating Bolting / Nuts See sheet 2
BODY
8 Bonnet Flange Surface Finish Standard
(µIN)
9 Packing Lubrication & Isolation PTFE
10 Plug Mat'l Seat Mat'l 316 SS
11 Stem/ Shaft Mat'l Trim Form 316 SS
TRIM 12 No of Seat Guiding Single
13 Characteristic Equal percentage or Note.1
14 Leakage Class ANSI Class IV
15 Actuator Type Model No Diaphragm
16 Mounting Position Size Top
ACTUATOR 17 Spring Range Air Failure Mfr's St'd
18 Operating Signal Pneumatic
19 Volume Tank N/A
20 Positioner I/P Converter E/P Positioner
21 Signal Input Signal Output 4~20 mA (Hart Protocol)
22 Gauge Bypass Yes, Stainless Steel (Hold)
23 Air Supply Air set Yes (min. pressure 4 kg/cm2-g)
ACCESSORIES 24 Lockup Handwhells No
25 Filter Regulator Split range Yes w/gauge 2" Diameter (Hold)
26 Solenoid Valve Signal Input No
27 Limit Switch close Limit Switch Open No
28 Electrical Connection Feedback Position Ind. ISO M20x1.5
29 Fluid Phase See sheet 5
30 Corrosive Erosive Fouling Materials No No
31 Engineering Measurement (Unit) @Max. Flow @Nor. Flow
32 Flow rate (kg/hr) See sheet 5 See sheet 5
33 Pressure Drop (kg/cm2) - See sheet 5
34 Operating Pressure (kg/cm2-g) See sheet 5
35 Operating Temperature (°C) See sheet 5
36 Cv Calculation Note.3 Note.3
37 Valve Opening (%) Note.3 Note.3
38 Sound (dBA) Max. 85
39 Shutoff / Design dP (kg/cm2) See sheet 5
PROCESS
40 Design Pres (Kg/cm2-g) Design Temperature (°C) See sheet 5
DATA
41 Vapor Pressure (kg/cm2-a) N/A
42 Critical Pressure (kg/cm2-a) N/A
43 S.G @ Condition N/A
44 Viscosity @ Op. (cP) - See sheet 5
45 Density (kg/m3) - See sheet 5
46 M.W gas See sheet 5
47 Sp Heat Ratio Cp/Cv See sheet 5
48 Comp (Z) See sheet 5
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DATA SHEET FOR CONTROL VALVE

Process Data for Control Valves

Pressure Operation Operation Design
Flowrate (kg/h)
No. Tag No. Fluid Phase Drop Pressure Temperature Pressure
Max. Nor. Min. Kg/cm2 Kg/cm2.G degC Kg/cm2.G

1 5-TV-605 Steam Vapor 6165 1453 - 1.0 10.5 185.3 12.0

2 5-TV-606 Steam Vapor 6165 1453 - 1.0 10.5 185.3 12.0
3 5-FV-603 Heavy Oil Liquid 827200 752000 376000 4.7 7.4 70.0 11.0
4 5-TV-607 Steam Vapor 6165 1453 - 1.0 10.5 185.3 12.0
5 5-TV-608 Steam Vapor 6165 1453 - 1.0 10.5 185.3 12.0
6 5-FV-604 Crude Oil Liquid 211919 192654 96327 3.5 4.9 50.0 8.0
7 5-FV-605 Crude Oil Liquid 211919 192654 96327 3.5 4.9 50.0 8.0
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SHEET 5 OF 5

Data for Control Valves

Design Viscosity at
Density Vapor Pressure Cp/Cv Comp (Z) Shutoff / Design dP
Temperature PT
degC (kg/m3) (cP) Kg/cm2.A kg/cm2

250.0 5.8 0.015 - - 0.924 -

250.0 5.8 0.015 - - 0.924 -
105.0 940.0 188.000 0.05 - N/A -
250.0 5.8 0.015 - - 0.924 -
250.0 5.8 0.015 - - 0.924 -
75.0 876.0 5.3 0.15 - N/A -
75.0 876.0 5.3 0.15 - N/A -