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Data sheet

Customer item no.:1500 @ 180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.: 100
Quantity: 1 Date: 24/10/2021
Page: 1 / 25

Omega 300-700 A SC G F Version no.: 1

Operating data
Requested flow rate 1500.00 m³/h Actual flow rate 1500.00 m³/h
Requested developed head 180.00 m Actual developed head 180.00 m
Pumped medium Water Efficiency 85.2 %
Clean water Power absorbed 856.56 kW
Pumped medium details Not containing chemical and Pump speed of rotation 1493 rpm
mechanical substances which NPSH 3% 4.03 m
affect the materials NPSH required 5.38 m
Max. ambient air temperature 20.0 °C Discharge press. 17.51 bar.g
Min. ambient air temperature 20.0 °C
Fluid temperature 40.0 °C

Fluid density 992 kg/m³ Operating pressure (for 19.98 bar.g


Fluid viscosity 0.66 mm²/s indicated duty conditions)
Suction pressure max. 0.00 bar.g Shutoff head 205.43 m
Mass flow rate 413.33 kg/s Min. allow. flow for continuous 921.83 m³/h
Max. power on curve 1060.91 kW stable operation
Max. allow. mass flow 565.61 kg/s Min. allow. mass flow for 254.01 kg/s
continuous stable operation
Design Single system 1 x 100 %
Performance test Yes

Design
Pump standard KSB axially split volute casing Impeller diameter 704.0 mm
pump Minimum impeller diameter 550.0 mm
The performance of a pump is influenced by certain Full impeller diameter 705.0 mm
manufacturing aspects and the quality of the materials used. Free passage size 26.0 mm
(Surface roughness of castings, casting tolerances ...). With the Direction of rotation from drive Clockwise
"Enhanced Finish" measures beyond the standard are carried Bearing seal driver side Lip seal
out to improve the pump efficiency.. Bearing type driver side Anti-friction bearings
Design Pump and motor on common Lubrication type driver side Grease
Baseframe (3E) Bearing sealing end side Lip seal
Orientation Horizontal Bearing type end side Anti-friction bearings
Enhanced Finish Yes Bearing lubrication end side Grease
Suction flange (AS) EN 1092-2 / DN 400 / PN 25 Temperature measurement With
drilling+seal face according to 21A / FF tapping
Discharge flange (AD) EN 1092-2 / DN 300 / PN 25 Temperature sensor PT100 Without
drilling+seal face according to 21A / FF motor side
Shaft seal Single acting mechanical seal Vibration measurement With
Shaft seal manufacturer KSB tapping
Shaft seal type 5AOM Color Ultramarine blue (RAL 5002)
Mechanical Seal Form Unbalanced KSB-blue
Material code Q1Q1VGG
Sealing plan E Single acting mechanical
(external circulation)
Wear ring Casing wear ring
Wear ring type Standard design
Data sheet

Customer item no.:1500 @ 180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.: 100
Quantity: 1 Date: 24/10/2021
Page: 2 / 25

Omega 300-700 A SC G F Version no.: 1

Driver, accessories
Coupling Manufacturer Flender Frequency 50 Hz
Coupling type Eupex N Rated voltage 400 V
Nominal size 350 Rated power P2 1000.00 kW
Coupling guard type Lightweight, not treadproof Available reserve 16.75 %
(ZN79) Rated current 790.0 A
Guard size A453 Starting current ratio 7
Guard material Steel Insulation class F to IEC 34-1
Motor enclosure IP55
Baseplate type Pump and motor on common Cos phi at 4/4 load 0.89
baseframe (3E) – light Motor efficiency at 4/4 load 96.6 %
execution Temperature sensor 6 PTC resistors
Baseplate size OM3E19 Terminal box position 0°/360° (top)
Scope of mounting parts : Viewed from the drive
- Baseframe for pump set (scope of supply) Motor winding 400 / 690 V
- chemical anchor bolts M20x260 Number of poles 4
Driver type Electric motor Connection mode Delta
Drive standard mech. IEC Motor cooling method Surface cooling
Model (make) Siemens Motor material Grey cast iron GG/CAST IRON
Drive supplied by Standard motor supplied by Motor noise pressure level 79 dBa
KSB - mounted by customer
Motor const. type B3
Motor size 450
Efficiency class Efficiency class IE3 acc. to
IEC60034-30-1
Motor speed 1493 rpm

Materials SC
Notes Bearing housing (350.1) Grey cast iron EN-GJL-250
General criteria for a water analysis: pH-value >= 7; chloride Shaft seal housing (441) Ductile cast iron EN-GJS-
content (Cl) <=250 mg/kg. Chlorine (Cl2) <=0.6 mg/kg. 400-15
Ammonium (NH4+) <= 2 mg/kg, free of H2S; Chlorine (Cl2) Neck ring (457.2) Tin Bronze CC493K
<=0.6 mg/kg. Casing wear ring (502) Tin Bronze CC493K
Volute casing (102) Ductile cast iron EN-GJS- Shaft protecting sleeve (524.1) GX120CRMO29-2 1.4138
400-15
Pump shaft (211) Chrome steel 1.4021+QT800
Double-entry impeller (234) Stainless steel 1.4408
Data sheet

Customer item no.:1500 @ 180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.: 100
Quantity: 1 Date: 24/10/2021
Page: 3 / 25

Omega 300-700 A SC G F Version no.: 1

Certifications
Quantity, witnessed 0
Hydraulic performance test
Acceptance standard ISO 9906 2B Hydrostatic test (room temp.)
Quantity meas. points Q-H 5 Range Complete pump with shaft
Certificate Inspection cert. 3.1 to EN seal
10204 Test pressure 25.98 bar.g
Test participation Non-witnessed Test time 30.0 min
Quantity, non-witnessed 1 Certificate Without
Quantity, witnessed 0 Test participation Non-witnessed
The performance test will be performed at reduced speed. Quantity, non-witnessed 1
Quantity, witnessed 0
Balancing test
Balancing grade G 6,3 Final visual inspection
Part Impeller Certificate Without
Certificate Without Test participation Non-witnessed
Test participation Non-witnessed Quantity, non-witnessed 1
Quantity, non-witnessed 1 Quantity, witnessed 0
Performance curve

Customer item no.:1500 @ 180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.:100
Quantity: 1 Date: 24/10/2021
Page: 4 / 25

Omega 300-700 A SC G F Version no.: 1

Qmin
200

[m]
Total developed head

Qmax

ø705.0/A01
ø704.0/A01
150

Qmin

100

ø550.0/A01

0 200 [m³/h] 400 600 800 1000 1200 1400 1600 1800 2000 2200

NPSHR

NPSH 3%
6
NPSH

[m]

0 200 [m³/h] 400 600 800 1000 1200 1400 1600 1800 2000 2200
100

[%]
Efficiency

50

0
0 200 [m³/h] 400 600 800 1000 1200 1400 1600 1800 2000 2200

1000
Power Input

[kW]

500

0 200 [m³/h] 400 600 800 1000 1200 1400 1600 1800 2000 2200
Flow
Curve data
Speed of rotation 1493 rpm Efficiency 85.2 %
Fluid density 992 kg/m³ Power absorbed 856.56 kW
Viscosity 0.66 mm²/s NPSH required 5.38 m
Flow rate 1500.00 m³/h NPSH req. 3% 4.03 m
Requested flow rate 1500.00 m³/h Curve number K42800/1
Total developed head 180.00 m Effective impeller diameter 704.0 mm
Requested developed head 180.00 m Acceptance standard ISO 9906 2B
Installation plan

Customer item no.:1500 @ 180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.:100
Quantity: 1 Date: 24/10/2021
Page: 5 / 25

Omega 300-700 A SC G F Version no.: 1

485
650 750 585 810 1995
51 57
5

900

300
1435
648
521 910
400

550
~50
210

320
200

870 100 850 850 850 100

950
2750

1010

Drawing is not to scale Dimensions in mm

Motor Connections
Motor manufacturer Siemens Suction flange (AS) EN 1092-2 / DN 400 / PN 25
Motor size 450 drilling+seal face according to 21A / FF
Motor power 1000.00 kW Discharge flange (AD) EN 1092-2 / DN 300 / PN 25
Number of poles 4 drilling+seal face according to 21A / FF
Speed of rotation 1493 rpm

Baseplate Coupling
Design Pump and motor on Coupling manufacturer Flender
common baseframe (3E) – Coupling type Eupex N
light execution Coupling size 350
Size OM3E19 Spacer 0.0 mm
Material S235JR
Leakage drain baseplate Rp1, Without Weight net
(8B) Pump 1690 kg
Foundation bolts Chemical anchor bolts Baseplate 435 kg
M20x260 Coupling 92 kg
Coupling guard 10 kg
Motor 4300 kg
Total 6527 kg

Connect pipes without stress or strain! For auxiliary connections see


Notes for dimensions: separate drawing.
Installation plan

Customer item no.:1500 @ 180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.:100
Quantity: 1 Date: 24/10/2021
Page: 6 / 25

Omega 300-700 A SC G F Version no.: 1

Drawing is not to scale.


Dimensions without tolerance indication: ISO 2768 CK
Dimensions without tolerance indication - shaft height: DIN 747
Dimensions without tolerance indication - welded parts: ISO 13920 - B/F
Dimensions without tolerance indication - Cast parts: ISO 8062-3 - DCTG 13
Dimensions without tolerance indication - Flange position: ISO 8062-3 - DCTG 13
Dimensions without tolerance indication - Flanges: acc. to flange standard
Dimensions without tolerance indication - Keyway and key at coupling: DIN6885 -
sheet 1
Dimensions without tolerance indication - Shaft diameter at coupling: DIN 7155 - h6

General notes:
Piping must be connected free of stress. The pump must not be used as
support for the piping (The pump is not an anchor point for the piping). The
piping must be fixed in such a way that no forces, vibrations or the weight of
the piping is transferred to the pump. Restrictions for forces and moments on
suction and pressure nozzle must be considered. Connection by means of
unrestrained expansion joints is not permitted!!

Grout all holes for the foundation blocks completely with nonshrinking
concrete. Observe the required compressive strength class C25/30 of the
concrete in exposure class XC1 as per EN 206-1.
Connection plan

Customer item no.:1500 @ 180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.:100
Quantity: 1 Date: 24/10/2021
Page: 7 / 25

Omega 300-700 A SC G F Version no.: 1

Connections
1M.1 Pressure gauge connection G 1/2 Drilled and plugged.
1M.2 Pressure gauge connection G 1/2 Drilled and plugged.
4M.1 Temperature gauge connection (driven G 3/8 Drilled and plugged.
end)
4M.2 Temperature gauge connection (non G 3/8 Drilled and plugged.
driven end)
6B.1 Pumped liquid drain G 1/2 Drilled and plugged.
6B.2 Pumped liquid drain G 1/2 Drilled and plugged.
6D Pumped medium - filling / venting G 1/2 Flexible pipe with four way connector
and vent plugged
8A Leakage drain G 3/4 Drilled and plugged.
26M.1 SPM sensor connection (driver side) M8 Drilled and plugged.
26M.2 SPM sensor connection (non-driver M8 Drilled and plugged.
side)
Data sheet
The configuration is inconsistent; this printout is possibly
incorrect.

Customer item no.:2000@180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.: 200
Quantity: 1 Date: 24/10/2021
Page: 8 / 25

RDLO 350-690 A SC G F Version no.: 1

Operating data
Requested flow rate 2000.00 m³/h Actual flow rate 1987.36 m³/h
Requested developed head 180.00 m Actual developed head 177.73 m
Pumped medium Water Efficiency 86.2 %
Clean water Power absorbed 1114.19 kW
Pumped medium details Not containing chemical and Pump speed of rotation 1492 rpm
mechanical substances which NPSH 3% 4.67 m
affect the materials NPSH required 7.10 m
Max. ambient air temperature 20.0 °C Discharge press. 17.39 bar.g
Min. ambient air temperature 20.0 °C
Fluid temperature 20.0 °C

Fluid density 998 kg/m³ Operating pressure (for 18.89 bar.g


Fluid viscosity 1.00 mm²/s indicated duty conditions)
Suction pressure max. 0.00 bar.g Shutoff head 192.98 m
Mass flow rate 550.94 kg/s Min. allow. flow for continuous 1202.67 m³/h
Max. power on curve 1486.53 kW stable operation
Max. allow. mass flow 955.79 kg/s Min. allow. mass flow for 333.41 kg/s
continuous stable operation
Design Single system 1 x 100 %

Design
Pump standard KSB axially split volute casing Impeller diameter 700.0 mm
pump Minimum impeller diameter 575.0 mm
The performance of a pump is influenced by certain Full impeller diameter 700.0 mm
manufacturing aspects and the quality of the materials used. Direction of rotation from drive Clockwise
(Surface roughness of castings, casting tolerances ...). With the Bearing seal driver side V ring
"Enhanced Finish" measures beyond the standard are carried Bearing type driver side Anti-friction bearings
out to improve the pump efficiency.. Lubrication type driver side Grease
Design Pump and motor on common Bearing sealing end side V ring
Baseframe (3E) Bearing type end side Anti-friction bearings
Orientation Horizontal Bearing lubrication end side Grease
Enhanced Finish Yes Temperature measurement With
Suction flange (AS) according EN 1092-2 / DN 400 / PN 25 tapping
to 21A / FF Temperature sensor PT100 Without
Discharge flange (AD) EN 1092-2 / DN 350 / PN 25 motor side
according to 21A / FF Vibration measurement With
Shaft seal Single acting mechanical seal tapping
Shaft seal manufacturer KSB Color Ultramarine blue (RAL 5002)
Shaft seal type 4RD KSB-blue
Mechanical Seal Form Balanced
Material code BQ1EMG
Sealing plan E Single acting mechanical
(external circulation)
Wear ring Casing wear ring
Wear ring type Standard design
Data sheet
The configuration is inconsistent; this printout is possibly incorrect.

Customer item no.:2000@180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.: 200
Quantity: 1 Date: 24/10/2021
Page: 9 / 25

RDLO 350-690 A SC G F Version no.: 1

Driver, accessories
Coupling Manufacturer Flender
Scope of mounting parts: Baseframe for pump set – (Scope of
Coupling type Eupex N
supply)
Coupling guard type Lightweight, not treadproof chemical anchor bolts M24x300 – (Scope of supply)
(ZN79) Driver type Electric motor
Guard size RDLEL400 Drive standard mech. IEC
Guard material Stainless steel 1.4301 Drive supplied by Standard motor supplied by
KSB - mounted by customer
Baseplate type Pump and motor on common
Insulation class F to IEC 34-1
baseframe (3E) – light
Number of poles 4
execution
Motor cooling method Surface cooling
Baseplate size RD3E02

Materials SC
Notes Bearing housing (350.1) Grey cast iron EN-GJL-250
General criteria for a water analysis: pH-value >= 7; chloride Bearing housing (350.2) Grey cast iron EN-GJL-250
content (Cl) <=250 mg/kg. Chlorine (Cl2) <=0.6 mg/kg. Shaft seal housing (441) Grey cast iron EN-GJL-250
Ammonium (NH4+) <= 2 mg/kg, free of H2S; Chlorine (Cl2) Casing wear ring (502) Tin Bronze CC493K
<=0.6 mg/kg. Shaft protecting sleeve (524.2) CC483K
Volute casing (102) Ductile cast iron EN-GJS-
400-15
Pump shaft (211) Chrome steel 1.4021+QT800
Double-entry impeller (234) Stainless steel 1.4408

Certifications
Test pressure 24.55 bar.g
Tests acc. to QCP-Plan Test time 10.0 min
Test standard QCP to ZN56555-2A Certificate Without
Acceptance standard: None; tolerances to ISO 9906 class 2 Test participation Non-witnessed
Quantity, non-witnessed 1
Balancing test Quantity, witnessed 0
Balancing grade G 6,3
Part Impeller Final visual inspection
Certificate Without Certificate Without
Test participation Non-witnessed Test participation Non-witnessed
Quantity, non-witnessed 1 Quantity, non-witnessed 1
Quantity, witnessed 0 Quantity, witnessed 0

Hydrostatic test (room temp.)


Range Complete pump with shaft
seal

Order documentation
The following documents will be supplied with the order: QCP (quality control plan)
Technical data sheet General arrangement drawing
Auxiliary connection plan Performance curve
Material certificates Languages English
Operating manual
Performance curve
The configuration is inconsistent; this printout is possibly incorrect.

Customer item no.:2000@180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.:200
Quantity: 1 Date: 24/10/2021
Page: 10 / 25

RDLO 350-690 A SC G F Version no.: 1

200 Qmin

[m]
Total developed head

150
Qmin

ø700.0/A01

100

ø590.0/575.0/40°/14/A38

0 500 [m³/h] 1000 1500 2000 2500 3000 3500


20
NPSHR
NPSH 3%
[m]
NPSH

10

0 500 [m³/h] 1000 1500 2000 2500 3000 3500


100

[%]
Efficiency

50

0
0 500 [m³/h] 1000 1500 2000 2500 3000 3500
1600

[kW]
Power Input

1000

400
0 500 [m³/h] 1000 1500 2000 2500 3000 3500
Flow
Curve data
Speed of rotation 1492 rpm Efficiency 86.2 %
Fluid density 998 kg/m³ Power absorbed 1114.19 kW
Viscosity 1.00 mm²/s NPSH required 7.10 m
Flow rate 2000.00 m³/h NPSH req. 3% 4.67 m
Requested flow rate 2000.00 m³/h Curve number K1387.03/6
Total developed head 180.00 m Effective impeller diameter 700.0 mm
Requested developed head 180.00 m Acceptance standard tolerances to ISO 9906 2B
Installation plan
The configuration is inconsistent; this printout is possibly
incorrect.

Customer item no.:2000@180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.:200
Quantity: 1 Date: 24/10/2021
Page: 11 / 25

RDLO 350-690 A SC G F Version no.: 1

C
550 750 900 720 956 D

E F
550

475
DN1
AD AS
900 G

DN2
H
S
35

I
B J
L
K

Pump Centre

O P Q R

Drawing is not to scale Dimensions in mm


Installation plan
The configuration is inconsistent; this printout is possibly incorrect.

Customer item no.:2000@180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.:200
Quantity: 1 Date: 24/10/2021
Page: 12 / 25

RDLO 350-690 A SC G F Version no.: 1

Motor Connections
Motor size Suction flange (AS) according to EN 1092-2 / DN 400 / PN 25
Pump power 1114.19 kW 21A / FF
Number of poles 4 Discharge flange (AD) EN 1092-2 / DN 350 / PN 25
according to 21A / FF
Baseplate
Design Pump and motor on
common baseframe (3E) – Coupling
light execution Coupling manufacturer Flender
Size RD3E02 Coupling type Eupex N
Material Steel ST Coupling size
Leakage drain baseplate Rp1, Without Spacer 0.0 mm
(8B)
Foundation bolts Chemical anchor bolts Weight net
M24x300 Pump 2965 kg
Baseplate 791 kg
Coupling
Coupling guard 1 kg
Total 3757 kg

Connect pipes without stress or strain! For auxiliary connections see


Notes for dimensions: separate drawing.
Drawing is not to scale and only exemplary. Weights and dimensions shown are not
binding. Binding arrangement drawing only on request and with submittal of binding
motor dimension sheet
Dimensions without tolerance indication - shaft height: DIN 747
Dimensions without tolerance indication - welded parts: ISO 13920 - B/F
Dimensions without tolerance indication - Cast parts: ISO 8062-3 - DCTG 11
Dimensions without tolerance indication - Flange position: ISO 8062-3 - DCTG 11
Dimensions without tolerance indication - Flanges: acc. to flange standard
Dimensions without tolerance indication - Keyway and key at coupling: DIN6885 -
sheet 1
Dimensions without tolerance indication - Shaft diameter at coupling: DIN 7154 - m6

General notes:
Piping must be connected free of stress. The pump must not be used as
support for the piping (The pump is not an anchor point for the piping). The
piping must be fixed in such a way that no forces, vibrations or the weight of
the piping is transferred to the pump. Restrictions for forces and moments on
suction and pressure nozzle must be considered. Connection by means of
unrestrained expansion joints is not permitted!!

Grout all holes for the foundation blocks completely with nonshrinking
concrete. Observe the required compressive strength class C25/30 of the
concrete in exposure class XC1 as per EN 206-1.
Connection plan
The configuration is inconsistent; this printout is possibly incorrect.

Customer item no.:2000@180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.:200
Quantity: 1 Date: 24/10/2021
Page: 13 / 25

RDLO 350-690 A SC G F Version no.: 1

Connections
1M.1 Pressure gauge connection G 1/2 Drilled and plugged.
1M.2 Pressure gauge connection G 1/2 Drilled and plugged.
6B.1 Pumped liquid drain G1 Drilled and plugged.
6B.2 Pumped liquid drain G1 Drilled and plugged.
6D Pumped liquid vent G1 Drilled and plugged.
8A Leakage drain G 3/4 Drilled
6D Sealing liquid outlet G1 Flexible pipe with four way connector
26M.1 SPM sensor connection (driver side) M8 Drilled and plugged.
26M.2 SPM sensor connection (non-driver M8 Drilled and plugged.
side)
4M.1 Temperature gauge connection (driven G 1/2 Drilled and plugged.
end)
4M.2 Temperature gauge connection (non G 1/2 Drilled and plugged.
driven end)
Data sheet
The configuration is inconsistent; this printout is possibly
incorrect.

Customer item no.:2500 @ 180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.: 300
Quantity: 1 Date: 24/10/2021
Page: 14 / 25

RDLO 400-705 A SC G F Version no.: 1

Operating data
Requested flow rate 2500.00 m³/h Actual flow rate 2500.05 m³/h
Requested developed head 180.00 m Actual developed head 180.01 m
Pumped medium Water Efficiency 85.3 %
Clean water Power absorbed 1434.98 kW
Pumped medium details Not containing chemical and Pump speed of rotation 1492 rpm
mechanical substances which NPSH 3% 5.79 m
affect the materials NPSH required 8.77 m
Max. ambient air temperature 20.0 °C Discharge press. 17.62 bar.g
Min. ambient air temperature 20.0 °C
Fluid temperature 20.0 °C

Fluid density 998 kg/m³ Operating pressure (for 19.83 bar.g


Fluid viscosity 1.00 mm²/s indicated duty conditions)
Suction pressure max. 0.00 bar.g Shutoff head 202.60 m
Mass flow rate 693.07 kg/s Min. allow. flow for continuous 1534.47 m³/h
Max. power on curve 1924.18 kW stable operation
Max. allow. mass flow 1287.25 kg/s Min. allow. mass flow for 425.39 kg/s
continuous stable operation
Design Single system 1 x 100 %

Design
Pump standard KSB axially split volute casing Impeller diameter 708.0 mm
pump Minimum impeller diameter 580.0 mm
The performance of a pump is influenced by certain Full impeller diameter 720.0 mm
manufacturing aspects and the quality of the materials used. Direction of rotation from drive Clockwise
(Surface roughness of castings, casting tolerances ...). With the Bearing seal driver side V ring
"Enhanced Finish" measures beyond the standard are carried Bearing type driver side Anti-friction bearings
out to improve the pump efficiency.. Lubrication type driver side Grease
Design Pump and motor on common Bearing sealing end side V ring
Baseframe (3E) Bearing type end side Anti-friction bearings
Orientation Horizontal Bearing lubrication end side Grease
Enhanced Finish Yes Temperature measurement With
Suction flange (AS) according EN 1092-2 / DN 500 / PN 25 tapping
to 21A / FF Temperature sensor PT100 Without
Discharge flange (AD) EN 1092-2 / DN 400 / PN 25 motor side
according to 21A / FF Vibration measurement With
Shaft seal Single acting mechanical seal tapping
Shaft seal manufacturer KSB Color Ultramarine blue (RAL 5002)
Shaft seal type 4RD KSB-blue
Mechanical Seal Form Balanced
Material code BQ1EMG
Sealing plan E Single acting mechanical
(external circulation)
Wear ring Casing wear ring
Wear ring type Standard design
Data sheet
The configuration is inconsistent; this printout is possibly incorrect.

Customer item no.:2500 @ 180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.: 300
Quantity: 1 Date: 24/10/2021
Page: 15 / 25

RDLO 400-705 A SC G F Version no.: 1

Driver, accessories
Coupling Manufacturer Flender
Scope of mounting parts: Baseframe for pump set – (Scope of
Coupling type Eupex N
supply)
Coupling guard type Lightweight, not treadproof chemical anchor bolts M24x300 – (Scope of supply)
(ZN79) Driver type Electric motor
Guard size RDLEL400 Drive standard mech. IEC
Guard material Stainless steel 1.4301 Drive supplied by Standard motor supplied by
KSB - mounted by KSB
Baseplate type Pump and motor on common
Insulation class F to IEC 34-1
baseframe (3E) – light
Number of poles 4
execution
Motor cooling method Surface cooling
Baseplate size RD3E05

Materials SC
Notes Bearing housing (350.1) Grey cast iron EN-GJL-250
General criteria for a water analysis: pH-value >= 7; chloride Bearing housing (350.2) Grey cast iron EN-GJL-250
content (Cl) <=250 mg/kg. Chlorine (Cl2) <=0.6 mg/kg. Shaft seal housing (441) Grey cast iron EN-GJL-250
Ammonium (NH4+) <= 2 mg/kg, free of H2S; Chlorine (Cl2) Casing wear ring (502) GX2CRNIMOCUN25-6-3-3
<=0.6 mg/kg. 1.4517
Volute casing (102) Ductile cast iron EN-GJS- Shaft protecting sleeve (524.2) CC483K
400-15
Pump shaft (211) Chrome steel 1.4021+QT800
Double-entry impeller (234) Stainless steel 1.4408

Certifications
Test pressure 25.78 bar.g
Tests acc. to QCP-Plan Test time 30.0 min
Test standard QCP to ZN56555-2A Certificate Without
Acceptance standard: None; tolerances to ISO 9906 class 2 Test participation Non-witnessed
Quantity, non-witnessed 1
Balancing test Quantity, witnessed 0
Balancing grade G 6,3
Part Impeller Final visual inspection
Certificate Without Certificate Without
Test participation Non-witnessed Test participation Non-witnessed
Quantity, non-witnessed 1 Quantity, non-witnessed 1
Quantity, witnessed 0 Quantity, witnessed 0

Hydrostatic test (room temp.)


Range Complete pump with shaft
seal

Order documentation
The following documents will be supplied with the order: QCP (quality control plan)
Technical data sheet General arrangement drawing
Auxiliary connection plan Performance curve
Material certificates Languages English
Operating manual
Performance curve
The configuration is inconsistent; this printout is possibly incorrect.

Customer item no.:2500 @ 180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.:300
Quantity: 1 Date: 24/10/2021
Page: 16 / 25

RDLO 400-705 A SC G F Version no.: 1

Qmin
Qmin
200

[m]
Total developed head

150
Qmin

Qmax
ø720.0/A01
ø708.0/A01
100

ø580.0/A01

0 500 [m³/h] 1000 1500 2000 2500 3000 3500 4000 4500 5000

NPSHR
20
NPSH 3%

[m]
NPSH

10

0 500 [m³/h] 1000 1500 2000 2500 3000 3500 4000 4500 5000
100

[%]
Efficiency

50

0
0 500 [m³/h] 1000 1500 2000 2500 3000 3500 4000 4500 5000

2000
Power Input

[kW]

1000

0 500 [m³/h] 1000 1500 2000 2500 3000 3500 4000 4500 5000
Flow
Curve data
Speed of rotation 1492 rpm Efficiency 85.3 %
Fluid density 998 kg/m³ Power absorbed 1434.98 kW
Viscosity 1.00 mm²/s NPSH required 8.77 m
Flow rate 2500.00 m³/h NPSH req. 3% 5.79 m
Requested flow rate 2500.00 m³/h Curve number K1387.11/4
Total developed head 180.00 m Effective impeller diameter 708.0 mm
Requested developed head 180.00 m Acceptance standard tolerances to ISO 9906 2B
Installation plan
The configuration is inconsistent; this printout is possibly
incorrect.

Customer item no.:2500 @ 180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.:300
Quantity: 1 Date: 24/10/2021
Page: 17 / 25

RDLO 400-705 A SC G F Version no.: 1

C
570 800 900 720 956 D

E F
570

450
DN1
AD AS
900 G

DN2
H
S
35

I
B J
L
K

Pump Centre

O P Q R

Drawing is not to scale Dimensions in mm


Installation plan
The configuration is inconsistent; this printout is possibly incorrect.

Customer item no.:2500 @ 180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.:300
Quantity: 1 Date: 24/10/2021
Page: 18 / 25

RDLO 400-705 A SC G F Version no.: 1

Motor Connections
Motor size Suction flange (AS) according to EN 1092-2 / DN 500 / PN 25
Pump power 1434.98 kW 21A / FF
Number of poles 4 Discharge flange (AD) EN 1092-2 / DN 400 / PN 25
according to 21A / FF
Baseplate
Design Pump and motor on
common baseframe (3E) – Coupling
light execution Coupling manufacturer Flender
Size RD3E05 Coupling type Eupex N
Material Steel ST Coupling size
Leakage drain baseplate Rp1, Without Spacer 0.0 mm
(8B)
Foundation bolts Chemical anchor bolts Weight net
M24x300 Pump 2840 kg
Baseplate 799 kg
Coupling
Coupling guard 1 kg
Total 3640 kg

Connect pipes without stress or strain! For auxiliary connections see


Notes for dimensions: separate drawing.
Drawing is not to scale and only exemplary. Weights and dimensions shown are not
binding. Binding arrangement drawing only on request and with submittal of binding
motor dimension sheet
Dimensions without tolerance indication - shaft height: DIN 747
Dimensions without tolerance indication - welded parts: ISO 13920 - B/F
Dimensions without tolerance indication - Cast parts: ISO 8062-3 - DCTG 11
Dimensions without tolerance indication - Flange position: ISO 8062-3 - DCTG 11
Dimensions without tolerance indication - Flanges: acc. to flange standard
Dimensions without tolerance indication - Keyway and key at coupling: DIN6885 -
sheet 1
Dimensions without tolerance indication - Shaft diameter at coupling: DIN 7154 - m6

General notes:
Piping must be connected free of stress. The pump must not be used as
support for the piping (The pump is not an anchor point for the piping). The
piping must be fixed in such a way that no forces, vibrations or the weight of
the piping is transferred to the pump. Restrictions for forces and moments on
suction and pressure nozzle must be considered. Connection by means of
unrestrained expansion joints is not permitted!!

Grout all holes for the foundation blocks completely with nonshrinking
concrete. Observe the required compressive strength class C25/30 of the
concrete in exposure class XC1 as per EN 206-1.
Connection plan
The configuration is inconsistent; this printout is possibly incorrect.

Customer item no.:2500 @ 180


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.:300
Quantity: 1 Date: 24/10/2021
Page: 19 / 25

RDLO 400-705 A SC G F Version no.: 1

Connections
1M.1 Pressure gauge connection G 1/2 Drilled and plugged.
1M.2 Pressure gauge connection G 1/2 Drilled and plugged.
6B.1 Pumped liquid drain G1 Drilled and plugged.
6B.2 Pumped liquid drain G1 Drilled and plugged.
6D Pumped liquid vent G1 Drilled and plugged.
8A Leakage drain G 3/4 Drilled
6D Sealing liquid outlet G1 Flexible pipe with four way connector
26M.1 SPM sensor connection (driver side) M8 Drilled and plugged.
26M.2 SPM sensor connection (non-driver M8 Drilled and plugged.
side)
4M.1 Temperature gauge connection (driven G 1/2 Drilled and plugged.
end)
4M.2 Temperature gauge connection (non G 1/2 Drilled and plugged.
driven end)
Data sheet
The configuration is inconsistent; this printout is possibly
incorrect.

Customer item no.:2000@280


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.: 400
Quantity: 1 Date: 24/10/2021
Page: 20 / 25

RDLO 350-850 A SC G F Version no.: 1

Operating data
Requested flow rate 2000.00 m³/h Actual flow rate 1990.03 m³/h
Requested developed head 280.00 m Actual developed head 277.21 m
Pumped medium Water Efficiency 82.0 %
Clean water Power absorbed 1828.01 kW
Pumped medium details Not containing chemical and Pump speed of rotation 1492 rpm
mechanical substances which NPSH 3% 5.02 m
affect the materials NPSH required 8.81 m
Max. ambient air temperature 20.0 °C Discharge press. 27.13 bar.g
Min. ambient air temperature 20.0 °C
Fluid temperature 20.0 °C

Fluid density 998 kg/m³ Operating pressure (for 28.22 bar.g


Fluid viscosity 1.00 mm²/s indicated duty conditions)
Suction pressure max. 0.00 bar.g Shutoff head 288.30 m
Mass flow rate 551.68 kg/s Min. allow. flow for continuous 1607.54 m³/h
Max. power on curve 2613.46 kW stable operation
Max. allow. mass flow 974.85 kg/s Min. allow. mass flow for 445.65 kg/s
continuous stable operation
Design Single system 1 x 100 %
Performance test Yes

Design
Pump standard KSB axially split volute casing Impeller diameter 850.0 mm
pump Minimum impeller diameter 760.0 mm
The performance of a pump is influenced by certain Full impeller diameter 850.0 mm
manufacturing aspects and the quality of the materials used. Direction of rotation from drive Clockwise
(Surface roughness of castings, casting tolerances ...). With the Bearing seal driver side V ring
"Enhanced Finish" measures beyond the standard are carried Bearing type driver side Anti-friction bearings
out to improve the pump efficiency.. Lubrication type driver side Grease
Design Pump and motor on common Bearing sealing end side V ring
Baseframe (3E) Bearing type end side Anti-friction bearings
Orientation Horizontal Bearing lubrication end side Grease
Enhanced Finish Yes Temperature measurement With
Suction flange (AS) according EN 1092-2 / DN 500 / PN 40 tapping
to 21A / FF Temperature sensor PT100 Without
Discharge flange (AD) EN 1092-2 / DN 350 / PN 40 motor side
according to 21A / FF Vibration measurement With
Shaft seal Single acting mechanical seal tapping
Shaft seal manufacturer KSB Color Ultramarine blue (RAL 5002)
Shaft seal type 4RD KSB-blue
Mechanical Seal Form Balanced
Material code BQ1EMG
Sealing plan E Single acting mechanical
(external circulation)
Wear ring Casing wear ring
Wear ring type Standard design
Data sheet
The configuration is inconsistent; this printout is possibly incorrect.

Customer item no.:2000@280


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.: 400
Quantity: 1 Date: 24/10/2021
Page: 21 / 25

RDLO 350-850 A SC G F Version no.: 1

Driver, accessories
Coupling Manufacturer Flender Baseplate size RD3E18
Coupling type Eupex N
Scope of mounting parts: Baseframe for pump set – (Scope of
Nominal size 520
supply)
Coupling guard type Lightweight, not treadproof chemical anchor bolts M24x300 – (Scope of supply)
(ZN79) Driver type Electric motor
Guard size RDLEL720 Drive standard mech. IEC
Guard material Stainless steel 1.4301 Drive supplied by Standard motor supplied by
KSB - mounted by KSB
Baseplate type Pump and motor on common
Insulation class F to IEC 34-1
baseframe (3E) – light
Number of poles 4
execution
Motor cooling method Surface cooling

Materials SC
Notes Bearing housing (350.1) Grey cast iron EN-GJL-250
General criteria for a water analysis: pH-value >= 7; chloride Bearing housing (350.2) Grey cast iron EN-GJL-250
content (Cl) <=250 mg/kg. Chlorine (Cl2) <=0.6 mg/kg. Shaft seal housing (441) Grey cast iron EN-GJL-250
Ammonium (NH4+) <= 2 mg/kg, free of H2S; Chlorine (Cl2) Casing wear ring (502) Tin Bronze CC493K
<=0.6 mg/kg. Shaft protecting sleeve (524.2) CC483K
Volute casing (102) Ductile cast iron EN-GJS-
400-15
Pump shaft (211) Chrome steel 1.4021+QT800
Double-entry impeller (234) Stainless steel 1.4408

Certifications

Hydraulic performance test Hydrostatic test (room temp.)


Acceptance standard ISO 9906 2B Range Pump casing
Quantity meas. points Q-H 5 Test pressure 36.68 bar.g
Certificate Without Test time 30.0 min
Test participation Non-witnessed Certificate Without
Quantity, non-witnessed 1 Test participation Non-witnessed
Quantity, witnessed 0 Quantity, non-witnessed 1
Quantity, witnessed 0
Balancing test
Balancing grade G 6,3 Final visual inspection
Part Impeller Certificate Without
Certificate Without Test participation Non-witnessed
Test participation Non-witnessed Quantity, non-witnessed 1
Quantity, non-witnessed 1 Quantity, witnessed 0
Quantity, witnessed 0

Order documentation
The following documents will be supplied with the order: Operating manual
Technical data sheet Performance curve
Auxiliary connection plan General arrangement drawing
QCP (quality control plan) Languages English
Performance curve
The configuration is inconsistent; this printout is possibly incorrect.

Customer item no.:2000@280


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.:400
Quantity: 1 Date: 24/10/2021
Page: 22 / 25

RDLO 350-850 A SC G F Version no.: 1

300
Qmin

[m]
Total developed head

250

Qmin
ø850.0

200

ø760.0

0 500 [m³/h] 1000 1500 2000 2500 3000 3500

NPSHR

NPSH 3%
10
NPSH

[m]

0 500 [m³/h] 1000 1500 2000 2500 3000 3500


100

[%]
Efficiency

50

0
0 500 [m³/h] 1000 1500 2000 2500 3000 3500
3000

[kW]
Power Input

2000

500
0 500 [m³/h] 1000 1500 2000 2500 3000 3500
Flow
Curve data
Speed of rotation 1492 rpm Efficiency 82.0 %
Fluid density 998 kg/m³ Power absorbed 1828.01 kW
Viscosity 1.00 mm²/s NPSH required 8.81 m
Flow rate 2000.00 m³/h NPSH req. 3% 5.02 m
Requested flow rate 2000.00 m³/h Curve number K1387.38/1
Total developed head 280.00 m Effective impeller diameter 850.0 mm
Requested developed head 280.00 m Acceptance standard ISO 9906 2B
Installation plan
The configuration is inconsistent; this printout is possibly
incorrect.

Customer item no.:2000@280


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.:400
Quantity: 1 Date: 24/10/2021
Page: 23 / 25

RDLO 350-850 A SC G F Version no.: 1

C
650 1000 900 747 998 D

E F
650

575
DN1
AD AS
1000 G

DN2
H
S
35

I
B J
L
K

Pump Centre

O P Q R

Drawing is not to scale Dimensions in mm


Installation plan
The configuration is inconsistent; this printout is possibly incorrect.

Customer item no.:2000@280


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.:400
Quantity: 1 Date: 24/10/2021
Page: 24 / 25

RDLO 350-850 A SC G F Version no.: 1

Motor Connections
Motor size Suction flange (AS) according to EN 1092-2 / DN 500 / PN 40
Pump power 1828.01 kW 21A / FF
Number of poles 4 Discharge flange (AD) EN 1092-2 / DN 350 / PN 40
according to 21A / FF
Baseplate
Design Pump and motor on
common baseframe (3E) – Coupling
light execution Coupling manufacturer Flender
Size RD3E18 Coupling type Eupex N
Material Steel ST Coupling size 520
Leakage drain baseplate Rp1, Without Spacer 0.0 mm
(8B)
Foundation bolts Chemical anchor bolts Weight net
M24x300 Pump 3960 kg
Baseplate 913 kg
Coupling 275 kg
Coupling guard 1 kg
Total 5149 kg

Connect pipes without stress or strain! For auxiliary connections see


Notes for dimensions: separate drawing.
Drawing is not to scale and only exemplary. Weights and dimensions shown are not
binding. Binding arrangement drawing only on request and with submittal of binding
motor dimension sheet
Dimensions without tolerance indication - shaft height: DIN 747
Dimensions without tolerance indication - welded parts: ISO 13920 - B/F
Dimensions without tolerance indication - Cast parts: ISO 8062-3 - DCTG 11
Dimensions without tolerance indication - Flange position: ISO 8062-3 - DCTG 11
Dimensions without tolerance indication - Flanges: acc. to flange standard
Dimensions without tolerance indication - Keyway and key at coupling: DIN6885 -
sheet 1
Dimensions without tolerance indication - Shaft diameter at coupling: DIN 7154 - m6

General notes:
Piping must be connected free of stress. The pump must not be used as
support for the piping (The pump is not an anchor point for the piping). The
piping must be fixed in such a way that no forces, vibrations or the weight of
the piping is transferred to the pump. Restrictions for forces and moments on
suction and pressure nozzle must be considered. Connection by means of
unrestrained expansion joints is not permitted!!

Grout all holes for the foundation blocks completely with nonshrinking
concrete. Observe the required compressive strength class C25/30 of the
concrete in exposure class XC1 as per EN 206-1.
Connection plan
The configuration is inconsistent; this printout is possibly incorrect.

Customer item no.:2000@280


Communication dated: 24/10/2021 Number: ES 8001479937
Doc. no.: Quick quote Item no.:400
Quantity: 1 Date: 24/10/2021
Page: 25 / 25

RDLO 350-850 A SC G F Version no.: 1

Connections
1M.1 Pressure gauge connection G 1/2 Drilled and plugged.
1M.2 Pressure gauge connection G 1/2 Drilled and plugged.
6B.1 Pumped liquid drain G1 Drilled and plugged.
6B.2 Pumped liquid drain G1 Drilled and plugged.
6D Pumped liquid vent G1 Drilled and plugged.
8A Leakage drain G 3/4 Drilled
6D Sealing liquid outlet G1 Flexible pipe with four way connector
26M.1 SPM sensor connection (driver side) M8 Drilled and plugged.
26M.2 SPM sensor connection (non-driver M8 Drilled and plugged.
side)
4M.1 Temperature gauge connection (driven G 1/2 Drilled and plugged.
end)
4M.2 Temperature gauge connection (non G 1/2 Drilled and plugged.
driven end)

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