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140 GC MOTOR GRADER W92 Transmission - Disassemble
140 GC MOTOR GRADER W92 Transmission - Disassemble
Page 1 of 59
Cerrar SIS
Pantalla anterior
Desarmado y Armado
140 GC Motor Grader Power Train
Número de medio -M0104787-02 Fecha de publicación -01/03/2020 Fecha de actualización -13/03/2020
i07966208
Transmission - Disassemble
SMCS - 3002-015; 3030-015; 3159-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-5750 Engine Stand 1
B 581-9598 Bracket As 1
C - Guide Stud (M8x1.25x80-MM) 2
D 421-5662 Lifting Eye Assembly 2
E 589-7478 Pump Removal Tool Gp 1
F 589-7479 Shaft Removal Tool Go 1
G 418-4568 Table As 1
H 589-7480 Spring Installer 1
J 589-7481 Shaft Removal Tool 1
1P-0074 Slide Hammer Puller Gp 1
K
4C-5653 Threaded Adapter 1
L 8B-7551 Bearing Puller Gp 1
M 1P-0520 Driver Gp 1
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M0098... Page 2 of 59
8T-0355 Bolt 1
N 1U-5230 Hydraulic Pump Assembly 1
360-6956 Hydraulic Cylinder Gp 1
Start By:
Illustration 1 g06471531
Reference: For more information, refer to supplemental video 140 GC Transmission -Disassemble on
Caterpillar Channel1 (A CWS login is required to access Caterpillar Channel1)
Note: Click or copy the following link into a web browser (A CWS login is required to access
Caterpillar Channel1), or scan the following QR code with a QR enabled device.
https://channel1.mediaspace.kaltura.com/media/t/1_vs92oeo6
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M0098... Page 3 of 59
Illustration 2 g06518132
Illustration 3 g06472855
1. Attach a suitable lifting device to transmission (1). The weight of transmission (1) is
approximately 454 kg (1000 lb).
3. Use the suitable lifting device and Tooling (B) to install transmission (1) onto Tooling (A) as
shown in Illustration 3.
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Illustration 4 g06473143
Illustration 5 g06473157
Illustration 6 g06473160
Illustration 7 g06473162
Illustration 8 g06473165
Illustration 9 g06473174
10. Remove gasket (7), plate (8), and gasket (9) from plate assembly (6).
Illustration 10 g06473182
Illustration 11 g06473185
Illustration 12 g06473186
14. Remove gasket (13), plate (14), and gasket (15) from plate assembly (12).
Illustration 13 g06473197
Illustration 14 g06473206
16. Use Tooling (A) to position transmission (1) as shown in Illustration 14.
17. If necessary, cut the cable straps that secure the converter assembly to transmission (1).
Illustration 15 g06473231
Illustration 16 g06473236
19. Attach Tooling (D) and a suitable lifting device to converter assembly (18). The weight of
converter assembly (18) is approximately 27 kg (60 lb).
20. Use Tooling (D) and the suitable lifting device to remove converter assembly (18).
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Illustration 17 g06473239
21. Position converter assembly (18) onto a suitable work surface as shown in Illustration 17.
Illustration 18 g06473244
Illustration 19 g06473254
25. Use two people to remove housing (20). The weight of housing (20) is approximately 14 kg
(30 lb).
Illustration 20 g06473267
Illustration 21 g06473283
27. Remove lip-type seal (24) and bearing assembly (25) from housing assembly (23).
Illustration 22 g06473286
Illustration 23 g06473305
Illustration 24 g06473310
Illustration 25 g06473320
31. Attach a suitable lifting device to Tooling (E) and pump assembly (27). The combined weight
of Tooling (E) and pump assembly (27) is approximately 36 kg (80 lb).
Illustration 26 g06473332
33. Position pump assembly (27) onto a suitable work surface as shown in Illustration 26.
Illustration 27 g06473353
35. Use Tooling (A) to position transmission (1) as shown in Illustration 27.
Illustration 28 g06473359
Illustration 29 g06473364
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38. Attach Tooling (D) and a suitable lifting device to housing assembly (31). The weight of
housing assembly (31) is approximately 9 kg (20 lb).
39. Use Tooling (D) and the suitable lifting device to remove housing assembly (31) and the gasket.
Illustration 30 g06473408
Illustration 31 g06473411
40. Remove nuts (32), screw plugs (33), and rollers (34).
Note: Rollers (34) are located underneath screw plugs (33). Use a suitable magnet to remove
rollers (34).
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Illustration 32 g06473414
Illustration 33 g06473417
42. Install Tooling (F) on shaft assembly (35) (not shown) as shown in Illustration 33.
Illustration 34 g06473424
43. Use Tooling (F) to remove shaft assembly (35) (not shown).
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Illustration 35 g06473437
Illustration 36 g06473435
Illustration 37 g06473443
44. Position Tooling (G) and suitable cribbing under clutch assembly (36) as shown in Illustration
36.
45. Slide clutch assembly (36) forward onto the suitable cribbing.
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 18 of 59
46. Use Tooling (G) to lower clutch assembly (36) and remove clutch assembly (36) and shims
(37).
Illustration 38 g06473467
Note: The three clutch assemblies for the transmission are similar, but the clutch assemblies are
not the same. Do not interchange the parts for the clutch assemblies.
47. Use two people to position clutch assembly (36) onto a suitable work surface as shown in
Illustration 38. The weight of clutch assembly (36) is approximately 27 kg (60 lb).
Illustration 39 g06473486
49. Remove retaining ring (39) and shim plate (40) from gear assembly (38).
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Illustration 40 g06473489
Illustration 41 g06473495
50. Remove ball bearing (41) and spacer (42) from gear assembly (38).
Illustration 42 g06473471
Illustration 43 g06473472
Illustration 44 g06473479
Illustration 45 g06473504
Illustration 46 g06473509
55. Remove bearing race (47), roller bearing (48), and gear (49) from clutch assembly (46).
Illustration 47 g06473725
Illustration 48 g06473726
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Illustration 49 g06473727
Illustration 50 g06473511
Illustration 51 g06473513
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Illustration 52 g06473514
Illustration 53 g06473516
Note: Note the order of friction discs (56) and clutch plates (57) for assembly purposes.
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 24 of 59
Illustration 54 g06473822
Illustration 55 g06473827
63. Use Tooling (H) and the suitable press to compress the spring and remove retaining ring (58).
65. Slowly release the pressure on the spring and remove Tooling (H).
Illustration 56 g06481528
67. Remove guide rings (61) and spring (60) from clutch assembly (46).
Illustration 57 g06473838
68. Insert shaft assembly (35) into clutch assembly (46) as shown in Illustration 57.
69. Insert regulated air at approximately 30 psi into the port on shaft assembly (35) as indicated in
Illustration 57. The air pressure will help with the removal of piston (62) from clutch assembly
(46).
Illustration 58 g06481530
71. Remove seal ring (63) and seal ring (64) from piston (62).
Illustration 59 g06473848
73. Repeat Step 59 to Step 72 for the opposite side of clutch assembly (46).
Illustration 60 g06473991
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Illustration 61 g06473995
75. Install Tooling (F) on shaft assembly (69) (not shown) as shown in Illustration 61.
Illustration 62 g06473998
Illustration 63 g06474001
Illustration 64 g06474006
Illustration 65 g06474018
77. Position Tooling (G) and suitable cribbing under clutch assembly (70) as shown in Illustration
64.
78. Slide clutch assembly (70) forward onto the suitable cribbing.
79. Use Tooling (G) to lower clutch assembly (70) and remove clutch assembly (70), shim (71),
thrust washer (72), and thrust washer (73).
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Illustration 66 g06474220
Illustration 67 g06474218
80. Use two people to position clutch assembly (70) onto a suitable work surface as shown in
Illustration 66. The weight of clutch assembly (70) is approximately 32 kg (70 lb).
81. Remove needle cage (74) and needle cage (75) (not shown).
Note: Needle cage (74) and needle cage (75) may fall out when clutch assembly (70) is lifted
onto the suitable work surface.
Illustration 68 g06474226
Illustration 69 g06474229
Note: Note the orientation of seal ring (78) for assembly purposes.
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 31 of 59
Illustration 70 g06474233
Note: Note the orientation of seal ring (79) for assembly purposes.
Illustration 71 g06474239
Illustration 72 g06474241
Illustration 73 g06474244
Illustration 74 g06474307
Illustration 75 g06474308
Illustration 76 g06474309
Illustration 77 g06474338
Illustration 78 g06474423
Illustration 79 g06474427
96. Install Tooling (F) on shaft assembly (88) (not shown) as shown in Illustration 79.
Illustration 80 g06474429
Illustration 81 g06474431
Illustration 82 g06474435
Illustration 83 g06474440
98. Position Tooling (G) and suitable cribbing under clutch assembly (89) as shown in Illustration
82.
99. Slide clutch assembly (89) forward onto the suitable cribbing.
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 36 of 59
100. Use Tooling (G) to lower clutch assembly (89) and remove clutch assembly (89).
Illustration 84 g06474444
View from inside the transmission
Illustration 85 g06474452
Illustration 86 g06474457
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102. Use two people to position clutch assembly (89) onto a suitable work surface as shown in
Illustration 85. The weight of clutch assembly (89) is approximately 32 kg (70 lb).
Note: Roller bearing (91) and bearing race (92) may fall out when clutch assembly (89) is lifted
onto the suitable work surface.
Illustration 87 g06478781
Illustration 88 g06475176
Illustration 89 g06475183
Illustration 90 g06475186
Illustration 91 g06475187
Illustration 92 g06475190
Illustration 93 g06475193
Illustration 94 g06475196
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 40 of 59
Illustration 95 g06475199
Illustration 96 g06475202
Illustration 97 g06475205
Illustration 98 g06475216
117. Use Tooling (A) to position transmission (1) as shown in Illustration 98.
Illustration 99 g06475232
120. Use Tooling (J) to remove shaft assembly (106) (not shown).
123. Remove bearing assembly (109), gear (110), shims (113), bearing assembly (112), and race
(111) from gear assembly (107).
127. Use Tooling (A) to position transmission (1) as shown in Illustration 107.
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135. Use a suitable hammer and punch to remove cover (134) and cover (135).
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 48 of 59
136. Remove bolt (136), bolt (137), and cover plate (138).
Note: Use the opening as shown in Illustration 124 to remove gear assembly (143) and cover
plate (144) from the transmission.
145. Use Tooling (L) and the suitable press to remove bearing assembly (146) from shaft assembly
(140).
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 52 of 59
146. Use Tooling (A) to position transmission (1) as shown in Illustration 127.
149. Use a suitable hammer and Tooling (M) to remove bearing assembly (149).
150. Remove bolts (150), bolts (152), tube assembly (151), and the gaskets.
153. Remove washer (155), spring (156), piston (157), and valve (158) from relief valve assembly
(154).
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 55 of 59
156. Install Tooling (N) and use Tooling (N) to remove shaft assembly (161).
157. Remove Tooling (N) and O-ring seal (162) from shaft assembly (161).
159. Install Tooling (N) and use Tooling (N) to remove shaft assembly (164).
160. Remove Tooling (N) and O-ring seal (165) from shaft assembly (164).
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161. Position shaft assembly (35) onto a suitable work surface as shown in Illustration 144.
162. Remove seal rings (166) and O-ring seal (167) from shaft assembly (35).
163. Remove ball (168). Repeat for the ball on the opposite side of shaft assembly (35).
164. Position shaft assembly (69) onto a suitable work surface as shown in Illustration 145.
165. Remove seal rings (169) and O-ring seal (170) from shaft assembly (69).
140 GC Motor Grader W9200001-UP (MACHINE) POWERED BY C7.1 Engine(M00... Page 59 of 59
166. Position shaft assembly (88) onto a suitable work surface as shown in Illustration 146.
167. Remove seal rings (171) and O-ring seal (172) from shaft assembly (88).
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