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Fire Testing Technology Limited
Fire Testing Technology Limited
FTT is internationally
recognised as the
world’s leading
supplier of fire testing
instrumentation, supplying
the majority of leading
fire research groups and
Unit 19, Charlwoods Road, East Grinstead,
fire testing laboratories
West Sussex, RH19 2HL, United Kingdom.
around the world.
www.fire-testing.com
iCone
ISO ISO
2+
9001:2015 14001:2015
2020 Edition Print Ver 2.0 © 2020 Fire Testing Technology Ltd.
All Rights Reserved. Printed in UK in June, 2020 instruments for over 30 years. 2020
Latest generation gas analyser
Edition
Print
Ver 2.0
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PRODUCT CATALOGUE
reduced oxygen atmospheres so that data for code) and is entitled to make some changes to them.
modelling vitiated fire environments can be Fire Safety in these codes is based on test method
generated. standards which were developed by the SDOs and the
codes typically incorporate acceptance criteria
Developments in European Railway developed by the code committees. FTT directors
and our US agent (Marcelo Hirschler and Tim Earl)
Fire Standards
participate extensively in ASTM and other
In order to facilitate interoperability of railway rolling
standardisation organisations as well as in code
stock within Europe, railway rolling stock is to be
development at ICC and NFPA.
constructed to meet the performances specified in
several EN standards. The EN 45545 suite describes
Many fire tests used in the USA are based on the same
these requirements and EN 455452 lists all the fire
instruments and fire tests developed by ISO, albeit
performance requirements and test methods that
with different designations. In recent years there have
products must meet to be used in various rolling stock
been many developments in use of heat release test
applications. Almost all the fire tests to be used were
standards in research and in regulation, primarily with
developed by other specialist fire test committees,
regard to large scale tests. The use of ASTM E1354
but, as it was judged that there were no adequate
(US version of ISO 56601) is increasing for product
international test methods for “Fire Tests for Seating”
development and research and is also included for
and for “Determination of Toxic Gases”, new testing
some building contents, and ASTM E2965 (similar to
methods were included as Normative Annexes in
ISO 56604) has recently been adopted in some codes.
EN 455452. These 2 Annexes have recently been
Construction product regulations still use the ASTM
extensively revised and published as full standards
E84 Steiner tunnel but there is an increasing use of
and EN 455452 revised accordingly. These new
large scale heat release tests. This includes a room
standards are EN 16989 “Fire Behaviour Test for a
corner test (NFPA 286, for many construction
Complete Seat” and EN 17084 “Toxicity Tests for
products, including insulation), and tests based on
Materials and Components”.
individual product calorimetry (NFPA 289),
combustible vegetation (such as Christmas trees;
Codes and Standards in the USA ASTM E3082), decorative materials, and stage
In the USA, standards are produced by several private displays. The most recent largescale heat release test
standardisation organisations (SDOs) including ASTM, (UL 9540A) is a test for evaluating fire propagation
NFPA and UL. Model codes are developed by ICC and from battery energy storage systems. FTT makes,
NFPA. Each state can adopt a model code for any installs and supports almost all of these apparatuses.
application (such as a building code or an electrical SEAN GREGORY (Managing Director)
Sean Gregory has a degree in Chemistry and Energy Studies, Ph.D in Fire
Safety Science and an MBA.
On completion of his Ph.D, he joined FTT , becoming its Sales Director in 2005
and its Managing Director in 2009. His Ph.D focused on fire calorimeter
instrumentation and modelling which is the core technology upon which
much of FTT ’s business is based. He has continued instrument design and
applied research studies in this area since joining FTT much of which has
been done collaboratively with industry groups and leading European fire
research institutes and works extensively in national, European and
international standardisation committees dealing with fire safety.
SEAN GREGORY
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PRODUCT CATALOGUE
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About us
Established in 1989 by instrumentation engineer products and transport applications for instruments
Stephen Upton and fire scientist Stephen Grayson, such as the Cone Calorimeter, NBS Smoke Density
Fire Testing Technology Limited (FTT ) was the first Chamber, and the new FAA MicroCalorimeter etc.
company in the world to specialise in the
manufacture, supply and maintenance of reaction to FTT is pleased to offer its clients a full professional
fire testing instrumentation. service, commencing with an informed discussion of
requirements, followed by the assembly of individual
Today, FTT is internationally recognised as the world’s instruments, manufactured to order in our own
leading supplier of fire testing instrumentation and production facility. All software is written and
has supplied the majority of leading fire research updated by FTT engineers and can be customised to
groups and testing laboratories around the world. Our meet a specific client brief. FTT ’s engineers will take
directors and senior researchers participate in UK, ISO, care of the complete installation of fire testing
CEN and ASTM standardisation committees to ensure equipment at the client site, with training and
that our instruments are always compliant. These support offered to instrument users where required,
include: committees dealing with construction as part of our comprehensive postsales service.
products, electro technical products, furnishing
retes
fiire g
sting
esting
teechnology
ology
chnol
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PRODUCT CATALOGUE
ISO
9001:2015
Accreditation and Compliance Services
Quality
Management FTT provides full lab design, training and consultation on getting labs
accredited. You can count on FTT to deliver seamless compliance
ISO solutions that minimise your regulatory risk and harmonise your
14001:2015 compliance program across your entire lab or enterprise – even covering
Environmental
Management
other manufacturers’ instruments.
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FTT_main catalogue 2020_PRELIMS V2_10th proof 03/06/2020 15:58 Page 8
programs. Each program is Telephone & email support Yes Yes Yes
designed for customers with Onsite visits 1 2 2
different requirements but are all
Discount on spares and additional labour days 5% 10% 15%
focussed to maximise the
Discount on calibrations 5% 10% N/A
performance of your instruments,
minimise downtime, and optimise Software updatea Yes Yes Yes
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EU Construction
Products
EU Electric Cables
Tab Guide
To help you navigate our catalogue, FTT has added colour coded tabs to EU Railway
pages. These tabs will help you navigate to the product/standard you
are looking for, based on their industry sector and fire test parameter.
EU Roofing
US Transportation
Plastics
Aviation
Heat Release
Ignitability
© 2020 Fire Testing Technology Limited.
All Rights Reserved. Due to FTT’s commitment to continuous
development, technical specifications/products can change without Combustion Gas
prior notice. We reserve the rights to amend these specifications
Analysis/Toxicity
without any prior notice.
Fire Resistance
FTT_main catalogue 2020_PRELIMS V2_13th proof 07/07/2020 09:40 Page 10
Contents
Smoke Production
NBS Smoke Density Chamber (ASTM E662; BS 6401; NFPA 258) ............................................................................ 105
The 3 Metre Cube (IEC 61034; BS 6853; BS 6724; BS 7622) ................................................................................... 109
Density of Smoke from the Burning or Decomposition of Plastics (ASTM D2843) ................................................. 113
Smoke Density Photometric System (DIN 50055) .................................................................................................. 119
Flame Spread
Vertical Flame Propagation for a Single Insulated Wire or Cable Test (IEC 603321) .............................................. 121
LIFT, IMO Spread of Flame Apparatus (ISO 56582/IMO/LIFT Spread of Flame Apparatus/
ISO 56582; IMO FTP Part 5; ASTM E1317; ASTM E1321) .................................................................................. 125
Flooring Radiant Panel (EN ISO 92391) ................................................................................................................. 129
Radiant Panel Flame Spread Apparatus (ASTM E162; ASTM D3675) ..................................................................... 133
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PRODUCT CATALOGUE
Thermal/Acoustic Insulation Flame Propagation Apparatus (FAR Part 25 Appendix F Part VI;
Airbus AITM 2.0053; Boeing BSS 7365) .............................................................................................................. 139
Roofing Tests for European Roofing Products ......................................................................................................... 141
Ignitability
Mass Loss Calorimeter (EN ISO 13927; EN ISO 17554) ........................................................................................... 147
FAA Micro Calorimeter (ASTM D7309) ................................................................................................................... 151
Large Scale Mattress Fire Test (CA TB 603; 16 CFR Part 1633) ................................................................................ 155
Oxygen Bomb Calorimeter (EN ISO 1716; ISO 1928; ASTM D240; ASTM D4809; ASTM D5468;
ASTM D5865; ASTM E711) ................................................................................................................................. 157
The Single Flame Source Test (EN ISO 119252) ..................................................................................................... 161
NonCombustibility Apparatus (EN ISO 1182; ASTM E2652; IMO FTPC Part 1) ...................................................... 165
Oxygen Index (ISO 45892; ASTM D2863) ............................................................................................................... 169
Elevated Temperature Oxygen Index (ISO 45893).................................................................................................. 169
UL 94 Chamber........................................................................................................................................................ 173
Vertical/Horizontal Wire Flame Test (UL 1581) ....................................................................................................... 177
Ignitability Apparatus (ISO 5657, BS 476 Part 13) .................................................................................................. 181
The Federal Motor Vehicle Safety Standard No. 302 (FMVSS 302; ISO 3795) ........................................................ 185
Federal Aviation Regulation Bunsen Burner Test Apparatus .................................................................................. 189
Fire Resistance
Circuit Integrity Under Fire Conditions Apparatus (BS 6387; IEC 60331; EN 50200) .............................................. 215
Fire Resistance Test Furnaces ................................................................................................................................. 219
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EU Construction
Products
PRODUCT CATALOGUE
Test Method
EN 13823: Reaction to fire tests for building products, excluding floorings exposed to thermal attack by a single burning item
EN ISO 1716: Reaction to fire tests for building products – Determination of the heat of combustion
EN ISO 1182: Reaction to fire tests for building products – Non combustibility test
EN ISO 11925: Reaction to fire tests for building products – Ignitability of building products subjected to direct impingement of flame
EN ISO 9239: Reaction to fire tests for building products – Horizontal surface spread of flame for floor coverings
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EU Construction
Products
PRODUCT CATALOGUE
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EU Construction the National fire test methods of Each member state is now able to
each member state. e.g. British continue to classify the products
Products Regulation
building regulations require using the traditional methods
The EU Construction Products classification using test methods alongside the new methods during
Regulation (CPR), is the basis of described in the BS 476 test series. a transition period. The traditional
construction products regulations route will probably be unattractive
to be used in all member states. The CPR requires that all member to most suppliers, as the
This Regulation will require that all states modify their regulations to classification supported by
construction products be incorporate the classification traditional national tests will only
reclassified using the new set of systems described in EN 13501 and be applicable in the host country,
common test methods. These using the test methods quoted whilst those gained to the new test
products include all wall lining, therein. methods will be valid across all
flooring and other fixed products member states and the European
such as linear pipe thermal EN 13501 was revised in 2007 to Economic Area (EEA).
insulation products and electric include classification requirements
cables. for linear thermal insulation These test methods and in some
product and is, in 2010, being cases the classification system, are
Construction products are currently further revised to incorporate the now been used extensively beyond
controlled in National Building electric cable fire performance the European Union both by
Regulations that typically used classifications requirements. countries and producers wanting to
classifications often derived using trade these products with Europe
and by countries wanting to
establish or upgrade their own
regulations without spending
extensive research and
development budgets.
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EU Construction
Products
PRODUCT CATALOGUE
These are: Table 1 (on page 18) shows the test The fire tests are listed below and
• Construction product excluding methods and performance criteria most are used to assess products
flooring products for all construction products other in all sets whilst others are just
• Flooring products than flooring products. Table 2 used for one product set.
• Linear pipes thermal Insulation (on page 19) shows the test EN 13823: Reaction to fire tests for
products methods and performance criteria building products excluding
for flooring products and Table 3 floorings exposed to thermal attack
Please note that electric cables (on page 20) shows the test by a single burning item.
have their own classification system methods and performance criteria
EN ISO 92391: Reaction to fire
which is given in EN 135016 – see for linear pipe insulation products.
tests for building products –
the European Cable Testing and
Horizontal surface spread of flame
Classification section. Products in class A1 are mostly
for floor coverings.
based on nonorganic materials
Each of these sets has 5 and classification into this group EN ISO 119252: Reaction to fire
classification levels A1,A2, B, C, D is gained using EN ISO 1716 tests for building products –
and E and a nonperformance Determination of the heat of Ignitability of building products
determined class “F” and the combustion and the EN ISO 1182 subjected to direct impingement of
performance criteria and the fire Non combustibility test. flame.
test methods to be used in assessing
the performance are described in 3 Classification into classes A2, B, C EN ISO 1716: Reaction to fire tests
tables (one for each set). and D which are the major classes for building products –
inhabited by most products, other Determination of the heat of
Products in the nonflooring set are than those described above, combustion.
tested using the SBI test plus all require testing using either the EN ISO 1182: Reaction to fire tests
other test methods except the EN 13823 or EN ISO 92391, and for building products – Non
EN ISO 92391. Flooring products EN ISO 119252; Class E only combustibility test.
are tested using the EN ISO 92391 requires testing to EN ISO 119252.
instead of the SBI (EN 13823).
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Table 1 – Classes of Reaction to Fire Performance for Construction Products Excluding Floorings
EN 13823 FIGRA ≤120W/s; and LFS < edge of Smoke production(5) and
specimen; and THR600s ≤ 7.5 MJ Flaming droplets/particles(6)
B EN 13823 FIGRA ≤120W/s; and LFS < edge of Smoke production(5) and
and specimen; and THR600s ≤ 7.5 MJ Flaming droplets/particles(6)
C EN 13823 FIGRA ≤ 120W/s; and LFS < edge of Smoke production(5) and
and specimen; and THR600s ≤ 15 MJ Flaming droplets/particles(6)
F No performance determined
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EU Construction
Products
PRODUCT CATALOGUE
Ffl No performance determined
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Table 3 – Classes of Reaction to Fire Performance for Linear Pipe Thermal Insulation Products
BL EN 13823 FIGRA ≤ 270W/s and LFS < edge of Smoke production(5) and
and specimen and THR600s ≤ 7.5 MJ Flaming droplets/particles(6)
CL EN 13823 FIGRA ≤ 460W/s and LFS < edge of Smoke production(5) and
and specimen and THR600s ≤ 15 MJ Flaming droplets/particles(6)
FL No performance determined
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EU Construction
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EU Construction
Products
PRODUCT CATALOGUE
NonCombustibility
Apparatus
EN ISO 1182: Reaction to fire tests
for building products – Non
combustibility test.
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PRODUCT CATALOGUE
EU Electric
Cables
The fire performance of electric cables will Regulation (CPR) changes this situation. EN 135011 “Fire classification of
be uniformly regulated within the European Once implemented all electric cables used construction products and building
Union. in member states will be tested using the elements” to include electric cable
same test methods and classified using the requirements. EN 135016 shows the test
Traditionally these products have not been same classification system. methods and performance criteria that
addressed in national building regulations must be met in order for a cable to meet a
and classifications had been voluntary or Cables are tested using five test methods, particular classification (Aca, B1ca, B2ca, Cca,
required by larger purchasing agencies. and classified by the provisions of Dca and Eca). The five test methods used are:
The inclusion of electric cables within the EN 135016 which is a parallel standard in
European Union’s Construction Products the existing CPR classification standard
Test Method
Test for vertical flame propagation for a single insulated wire or cable (EN 6033212) 1 kW premixed flame
This test evaluates the flame spread of a cable under exposure to a small flame. This test is relevant for the classes B1ca, B2ca, Cca, Dca and Eca.
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PRODUCT CATALOGUE
European Cable
EU Electric
Cables
Testing and
Classification
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The fire performance of Cables will be tested using 5 test the test procedure used is quite
electric cables is now to be methods, and classified by robust and well developed. The test
extending the provisions in the results are validated for real fires by
uniformly regulated within existing CPR classification standard using reference scenarios in the
the European Union. EN 13501 “Fire classification of FIPEC project and through further
Traditionally these products construction products and building analysis and comparisons to other
have not been addressed in elements” to include “Part 6: building products under the CPR.
national building Classification using data from
reaction to fire tests on electric The reactiontofire classification
regulations and cables”. The establishment of these system used in the CPR was
classifications had been standards has been mandated to developed in cooperation with
voluntary or required by CEN and CENELEC by the EU and European regulators and the cable
larger purchasing agencies. CENELEC have drafted the industry in Europe and presented
The inclusion of Electric modifications to EN 13501 in line in 2003.
with the requirements of the
cables within the European European commission decision and The European Commission decided
Union’s Construction this is currently being progressed on a testing and classification
Products Regulations (CPR) within CEN. system on cables during 2006.
changes this situation. Once The system is built in the same way
implemented all electric Of these standard tests the new as that used for linings and pipe
standard EN 50399 is the major test insulation. However, it also
cables used in European procedure for reaction to fire of included the possibility to declare
Union countries will be cables, this test specification derives optional acidity of the smoke gases,
tested using the same test from work done in an EU funded the subclasses a1, a2 and a3.
methods and classified project called FIPEC, Fire
using the same Performance of Electric Cables. This Both EN 50399 and the
work was performed by a research modifications to EN 13501 were
classification system. group consisting of SP, Interscience, developed in CENELEC TC20 WG10.
ISSEP and CESI. The FIPEC project The latter is now working on the
included a study of cable installations proposals for Extended Applications
and relevant reference scenarios as for assessment of cable family fire
well as a comprehensive test performance that will enable
program of different kinds of cables. representative cables to be used to
This, together with subsequent qualify cable groups.
Industry test data, was used in the
development of the proposal for the The Extended Application rules
European testing and classification were developed in the CEMAC
system. project which was financed by the
European Cable Industry in close
Two round robin exercises have cooperation with a group of
been carried out on EN 50399. The research laboratories, consisting of
first was performed by the SP, Interscience, ISSEP, LSF and VDE.
developers of the system, the FIPEC The project was led by Europacable
laboratories. The second round and the RTD contributions were led
robin was performed through by SPFire Technology. During both
CENELEC and included many test the FIPEC and CEMAC projects FTT
sites. The results were good and fire scientists were seconded to
EN 50399 Burning behaviour comparable to the results of the SBI Interscience to oversee calibration,
of bunched cable test used for linings in Europe. Thus test, data acquisition and analysis.
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PRODUCT CATALOGUE
EU Electric
• Acidity levels produced by
Cables
How are cables burning cables (EN 5026723):
This test evaluates the potential
classified?
contribution of burning cable
EN 13501 shows the test methods
materials to the hazardous
and performance criteria (see Table
properties of evolved gases.
1) that must be met in order for a
The test is relevant for the
cable to meet a particular
classes B1ca, B2ca, Cca and Dca, in
classification (Aca, B1ca, B2ca, Cca, Dca
association with the additional
and Eca.)
classification for acidity.
• Heat of combustion test
The 5 test methods used are:
(EN ISO 1716):
• Burning behaviour of bunched This test determines the
cables – 20.5 kW flame source
potential maximum total heat
(EN 50399):
release of a product when
This test evaluates the potential
completely burning, regardless
contribution of a cable to the
of its end use. The test is
early stages of development of a Duct section placed in EN 50399 exhaust
relevant for the class Aca.
fire, under direct exposure to a
20.5 kW flame source. The test
is relevant for the classes B2ca,
EN 50399 Burning
Cca and Dca. behaviour of bunched
• Burning behaviour of bunched cables
cables – 30 kW flame source The EN 50399 was based on
(EN 50399): IEC 603323 with the addition of
This test evaluates the potential heat release measurement and a
contribution of a cable to the modified air inlet system. This is
early stages of development of a accomplished by fitting a small
fire, under direct exposure to a instrumented section of ducting
30 kW flame source. The test is into the exhaust system of the rig
relevant for the class B1ca. and using this with associated FTT
• Burning behaviour of single gas analysis instrumentation and
cables (EN 6033212): software. The duct section houses
This test evaluates the flame all gas sampling probes,
spread of a cable under temperature and mass flow probes
exposure to a small flame. The and has ports for the smoke
test is relevant for the classes measuring system.
B1ca, B2ca, Cca, Dca and Eca.
• Smoke production of burning The gas analysis instrumentation is EN 50399 Cable Test Interior detail
cables (EN 61034): housed in a 19" instrument rack
This test evaluates the potential containing:
contribution of a cable to • Oxygen Analyser (paramagnetic)
obscuration of visionwhen supplied with temperature and
burning under static air flow pressure compensation for
conditions. The test is relevant primary heat release
for the classes B1ca, B2ca, Cca and measurement.
Dca, in association with the
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PRODUCT CATALOGUE
EU Electric
outer bath are both monitored and
Cables
under fire conditions: products – used in the calculation. The test is
Tests on gases evolved Determination of the used to qualify products for the
during combustion of heat of combustion classes Aca.
materials from cables The bomb calorimeter is the
instrument most widely used to The Oxygen Bomb calorimeter
Part 23: Determination of degree
measure the heat of combustion or consists of:
of acidity of gases for cables by
calorific value of a material. A test • Bomb calorimeter with
determination of the weighted
specimen of known mass is burned embedded computer control,
average of pH and conductivity
under standardised conditions. userfriendly interface, LCD
This test was developed to assess
The heat of combustion, graphics display, high accuracy/
the amount of acid gas which is
determined under these conditions, resolution PRTs, RS232 interface
evolved when cable insulating,
is calculated on the basis of the port for printer
sheathing and other materials burn
measured temperature rise while • Oxygen bomb and bucket
as this acid can cause damage to
taking account of heat loss. (calorimeter vessel)
electrical and electronic equipment
• Thermostatically controlled
not involved in the fire itself. This
The combustion process is initiated bath, circulator, cooler, pipette
test method uses pH and electrical
in an atmosphere of oxygen in a (2L)
conductivity as an indirect
constant volume container, the • EN ISO 1716 sample preparation
assessment of this property and is
bomb, which is a vessel built to device, firing wire and cotton,
being used as the assessment
withstand high pressures. cigarette making device
method for the additional acid
• Printer (optional)
classification with classes B1ca,
B2ca, Cca and Dca. The bomb is immersed in a stirred
water bath, and the whole device is Why FTT ?
The equipment comprises of: the calorimeter vessel. The FTT has been at the forefront of
• Control unit calorimeter vessel is also immersed test instrumentation development
• Furnace in a second outer water bath. The in reaction to fire applications for
• Magnetic stirrer over 30 years and now sets the
• pH meter and calibration pH benchmark in this field of testing.
solutions
FTT ’s production and design facility
in the UK continues to develop
benchscale instrumentation and
largescale tests for a wide range of
regulatory requirements and offers
a worldwide sales and technical
support service.
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B1ca EN 50399 (30 kW flame source) FS ≤ 1.75 m and Smoke production(2, 5) and
and THR1200s ≤ 10 MJ and Flaming droplets/particles(3) and
Peak HRR ≤ 20 kW and Acidity(4)
and FIGRA ≤ 120 W/s
EN 6033212 H ≤ 425 mm
B2ca EN 50399 (20.5 kW flame source) FS ≤ 1.5 m; and Smoke production(2, 6) and
THR1200s ≤ 15 MJ; and Flaming droplets/particles(3) and
Peak HRR ≤ 30 kW; and Acidity(4)
and FIGRA ≤ 150 W/s
EN 6033212 H ≤ 425 mm
Cca EN 50399 (20.5 kW flame source) FS ≤ 2.0 m; and Smoke production(2, 6) and
THR1200s ≤ 30 MJ; and Flaming droplets/particles(3) and
Peak HRR ≤ 60 kW; and Acidity(4)
and FIGRA ≤ 300 W/s
EN 6033212 H ≤ 425 mm
Dca EN 50399 (20.5 kW flame source) THR1200s ≤ 70 MJ; and Smoke production(2, 6) and
Peak HRR ≤ 400 kW; and Flaming droplets/particles(3) and
FIGRA ≤ 1300 W/s Acidity(4)
EN 6033212 H ≤ 425 mm
(1) For the product as a whole, excluding metallic materials, and for any external component (i.e. sheath) of the product.
(2) s1 = TSP1200s ≤ 50 m2 and Peak SPR ≤ 0.25 m2/s
s1a = s1 and transmittance in accordance with EN 61034 ≥ 80%
s1b = s1 and transmittance in accordance with EN 61034 ≥ 60% < 80%
s2 = TSP1200s ≤ 400 m2 and Peak SPR ≤ 1.5 m2/s
s3 = not s1 or s2
(3) d0 = No flaming droplets/particles within 1200 s; d1 = No flaming droplets/particles persisting longer than 10 s within 1200 s; d2 = not d0 or d1.
(4) EN 5026723: a1 = conductivity < 2.5 μS/mm and pH > 4.3; a2 = conductivity < 10 μS/mm and pH > 4.3; a3 = not a1 or a2. No declaration = No Performance Determined.
(5) The smoke class declared for class B1ca cables must originate from the test according to EN 50399 (30 kW flame source).
(6) The smoke class declared for class B2ca, Cca, Dca cables must originate from the test according to EN 50399 (20.5 kW flame source).
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PRODUCT CATALOGUE
European railway
European Regulations such as the fire test methods, for use in the reaction to fire performance required for
Construction Products Regulations have led classification of products and materials classification of structural products
European industries to harmonise testing employed in railway carriages throughout including flooring, seats, cables and non
methods for the products used in the Europe, producing harmonisation between listed items.
EU Railway
construction of buildings. As member states product standards throughout the
move towards harmonising these methods European states. The performance of all the products is
and regulations, there has been a similar determined with respect to flame spread
initiative to harmonise the interoperability In 2013, CEN/TC 256 and CENELEC/TC 9X and the amounts of heat, smoke and toxic
of railway rolling stock. As a result, the published a sevenpart standard EN 45545 fumes produced.
European Commission have authorised a in which Part 2 describes the reaction to
working group (CEN 256 WG1) to identify fire test methods, test conditions and All of these test methods are offered by FTT.
Test Method
STANDARD INSTRUMENT
ISO 56582 Lateral spread on building products in vertical configuration IMO Spread of Flame Apparatus
ISO 56601 Heat release, smoke production and mass loss rate – Part 1: Heat release rate Cone Calorimeter
EN ISO 92391 Horizontal surface spread of flame for floor coverings Flooring Radiant Panel
ISO 56592 Plastics – Smoke generation – Part 2: Determination of optical density by a singlechamber test NBS Smoke Density Chamber with FTIR
EN ISO 119252 Ignitability of building products subjected to direct The Single Flame Source Test
impingement of flame
SEATS
STANDARD INSTRUMENT
ISO 9705 Fullscale room test for surface products Furniture Calorimeter
ISO 56601 Heat release, smoke production and mass loss rate – Part 1: Heat release rate Cone Calorimeter
ISO 56592 Plastics – Smoke generation – Part 2: Determination of optical density by a singlechamber test NBS Smoke Density Chamber with FTIR
CABLES
STANDARD INSTRUMENT
EN 6033212 Tests on electric and optical fibre cables under fire conditions Electric Cable Test
EN 60332324 Common test methods for cables under fire conditions – Test for vertical flame spread of Electric Cable Test
verticallymounted bunched wires or cables (for d ≥ 12 mm)
EN 50305 Railway applications – Railway rolling stock cables having special fire performance (for d ≤ 6 mm) Electric Cable Test
EN 610342 Measurement of smoke density of cables burning under defined conditions – 3M Cube
Part 2: Test procedure and requirements
NONLISTED ITEMS
STANDARD INSTRUMENT
ISO 45892 Plastics – Determination of burning behaviour by oxygen index – Part 2: Ambienttemperature test Oxygen Index
ISO 56592 Plastics – Smoke generation – Part 2: Determination of optical density by a singlechamber test NBS Smoke Density Chamber with FTIR
NF X 70100 Fire behaviour test – Analysis of pyrolysis and combustion gases – pipe still method EN 5026723/IEC 60754 Part 1 & 2
ISO 56601 Heat release, smoke production and mass loss rate – Part 1: Heat release rate Cone Calorimeter
ISO 56582 Lateral spread on building products in vertical configuration IMO Spread of Flame Apparatus
The requirements specified in EN 55452 depend on the end use of the product and the Hazard Level of the carriage.
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PRODUCT CATALOGUE
Fire Classifications
and Fire Test Methods
for the European
EU Railway
Railway Industry
(EN 455452; EN 17084; EN 16989)
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European Regulations such as the Part 2 describes the reaction to fire The performance of all the
Construction Products Regulations test methods, test conditions and products is determined with
have led European regulators and reaction to fire performance respect to ignitability, flame
industries to utilise harmonised required for classification of spread and the amounts of heat,
testing methods and classification structural products including smoke and toxic fumes produced.
system for assessing the products flooring, seats, cables and non These reaction to fire tests aim to
used in the construction of listed items. qualify and classify the products
buildings. The European Rail according to their final applications
Industry is similarly developing This standard specifies that: which are separated into groups,
harmonised procedures particularly • Railway vehicles are classified in including: structural products,
to facilitate interoperability of accordance with the fire hazard seats, cables and nonlisted items.
railway rolling stock. Growth in level associated with their Each of these product groups are
European crossborder rail design and operation. required to meet a specific set
movements has further • Three hazard levels HL 1 to HL 3 of performance requirement
emphasized the need for are defined, HL 1 being the levels (listed R1 to R26). Each
European harmonisation both lowest requirement and HL 3 requirement has a corresponding
of these test methods and being the highest. series of test performance criteria
classification systems for the • The test methods used depend imposed for each fire risk levels
materials are used in vehicles. on the product under HL 1 to HL 3.
investigation.
The European Commission
mandated CEN (CEN/TC 256/WG 1)
to identify and standardise the fire
test methods for use in the
classification of products and
materials employed in railway
carriages throughout Europe. In
2013, CEN/TC 256 and CENELEC/
TC 9X published a 7part standard
EN 45545, “Fire Protection on
Railway Vehicles” which includes:
• Part 1: General
• Part 2: Requirements for fire
behaviour of materials and
components
• Part 3: Fire resistance
requirements for fire barriers
• Part 4: Fire safety requirements
for railway rolling stock design
• Part 5: Fire safety requirements
for electrical equipment
including that of trolley buses,
track guided buses and magnetic
levitation vehicles
• Part 6: Fire control and
management systems
• Part 7: Fire safety requirements
for flammable liquid and
flammable gas installations
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PRODUCT CATALOGUE
STRUCTURAL PRODUCTS Flame spread ISO 56582 Lateral spread on building products in vertical configuration Lateral Flame Spread Test
(including flooring)
Heat release ISO 56601 Heat release, smoke production and mass loss rate – Cone Calorimeter
Part 1: Heat release rate
Flame spread of EN ISO 92391 Horizontal surface spread of flame for floor coverings Flooring Radiant Panel
floorings
EU Railway
Smoke production ISO 56592 Plastics – Smoke generation – Part 2: Determination of optical NBS Smoke Density
and toxicity density by a singlechamber test Chamber with FTIR
Ignitability and EN ISO 119252 Ignitability of building products subjected to direct Single Flame Source Test
flaming droplets impingement of flame
SEATS Heat release ISO 9705 Fullscale room test for surface products Furniture Calorimeter
Heat release ISO 56601 Heat release, smoke production and mass loss rate – Cone Calorimeter
Part 1: Heat release rate
Smoke production ISO 56592 Plastics – Smoke generation – Part 2: Determination of NBS Smoke Density
optical density by a singlechamber test Chamber with FTIR
CABLES Flame spread of EN 6033212 Tests on electric and optical fibre cables under fire EN 6033212 Vertical Flame
electric cables conditions –single insulated wire or cable, 1 kW Propagation Test for a
premixed flame Single Cable
Flame spread of EN 60332324 Common test methods for cables under fire conditions – EN 603323 Vertical Flame
electric cables Test for vertical flame spread of verticallymounted Propagation Test for
bunched wires or cables (for d ≥ 12 mm) Bunched Cables
Flame spread of EN 50305 Railway applications – Railway rolling stock cables having EN 603323 Vertical Flame
electric cable special fire performance (for d ≤ 6 mm) Propagation Tests for
Bunched Cables
Smoke production EN 610342 Measurement of smoke density of cables burning under 3M Cube Smoke
defined conditions – Part 2: Test procedure and requirements Density Test
NONLISTED ITEMS Oxygen index ISO 45892 Plastics – Determination of burning behaviour by oxygen Oxygen Index
index – Part 2: Ambient temperature test
Heat release ISO 56601 Heat release, smoke production and mass loss rate – Cone Calorimeter
Part 1: Heat release rate
Flame spread ISO 56582 Lateral spread on building products in vertical configuration Lateral Flame Spread Test
Smoke production ISO 56592 Plastics – Smoke generation – Part 2: Determination of NBS Smoke Density Chamber
optical density by a singlechamber test
Toxicity NF X 70100 Fire behaviour test Analysis of pyrolysis and combustion Toxicity Test
pipe still method
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Heat release The Cone Calorimeter is the most Building on this expertise FTT has
significant bench scale instrument developed a new generation of the
Heat Release Rate is the key
in the field of fire testing because it Cone Calorimeter called iCone that
measurement required to assess
measures important real fire utilise stateoftheart technology to
the fire hazard of products and
properties of the material being improve the efficiency and accuracy
materials, as it quantifies fire size,
tested, under a variety of preset of the fire test process.
rate of fire growth and
conditions. These measurements
consequently the release of
can be used directly by researchers The iCone is an automatic and
associated smoke and toxic gases.
or can be used as data for input interactive system. Not only does it
It is measured using a technique
into correlation or mathematical possess all the advantages of a
called oxygen consumption
models used to predict fire conventional Cone Calorimeter, it
calorimetry.
development. also features an interactive and
intuitive interface, flexible control
A new Rate of Heat Emission
The FTT Dual Cone Calorimeter has options, and builtin data
parameter has been introduced in
been the benchmark in this field for acquisition technology and
EN 455452.
its ease of use, robustness, reporting with the userfriendly
sophisticated software that guides ConeCalc software. It has been
This parameter is known as MARHE
users through the calibration, designed using FTT ’s decades of
or Maximum Average Rate of Heat
testing and report protocols. experience in calorimetry and
Emission. The heat release rate is
determined using the oxygen
consumption technique from which
an Average Rate of Heat Emission
(ARHE) is calculated. The maximum
ARHE over the testing period is
MARHE. The MARHE parameter
was selected because it is not
greatly affected by normal
experimental variation or
measurement noise. It has also
proved to be a fairly robust
measure of the propensity for fire
development under real scale
conditions.
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PRODUCT CATALOGUE
Requirement set Heat flux Test parameter and unit Maximum threshold
R9 90 90 60
R8 – 50 50
EU Railway
R10 – – –
R19, R21 75 50 50
R1, R7 50kW/m2 – 90 60
R6, R11 90 90 60
R12 60 60 60
R17 – 90 60
R2 – – 90
incorporates many new features, In order to determine MARHE, a Instrumented Duct Insert section.
not seen by fire testing laboratories complete seat assembly should be The console is housed in a 19"
up until now. It is perceived as the tested using the ISO 97052 as a instrument rack and it contains all
new benchmark in calorimetry. furniture calorimeter. the necessary instrumentation to
measure Heat Release Rates and
Directly measured properties FTT builds and supplies the other associated parameters.
include: ISO 97052, complete with the
• Rate of Heat Release appropriate instrumentation The Gas Analysis Console contains:
• Time to Ignition package or supply instrumentation • FTT Calorimeter Analyser
• Critical Ignition Flux to clients wishing to upgrade featuring paramagnetic oxygen
• Mass Loss Rates existing facilities or with a wish to sensor with temperature and
• Smoke Release Rates build their own apparatus. In the pressure compensation for
• Effective Heat of Combustion latter cases we supply a Gas primary heat release
• Rates of Toxic Gas Release Analysis Console and an measurement.
(e.g. carbon oxides) According
to EN 455452, the electrical
heater within the Cone
Calorimeter must impose two
different irradiance levels:
25kW/m2 and 50kW/m2.
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* : – during the test, the flame spread shall not reach the edges of the seat surface or the backrest;
– during the test, the flame height above the highest point of the seat surface shall not exceed 1,000mm;
– if the peak heat release values are too high for test equipment safety then the product is not compliant.
Figure 4: Instrumented Duct Insert Requirement set Test parameter and unit Maximum threshold
* If droplets/particles that exhibit sustained flaming are reported during the test ISO 56582, or for the special case of materials which
do not ignite in ISO 56582 and are additionally reported as unclassifiable, the following requirements shall be added:
Test to the requirements of EN ISO 119252 with 30 s flame application.
The acceptance requirements are:
Figure 5: DIN 50055 White Light System – flame spread < 150 mm within 60 s;
– no burning droplets/particles.
Controller
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PRODUCT CATALOGUE
The requirement sets in relation to The Lateral Flame Spread Following ignition, any flame front
passenger seats are: Apparatus measures the lateral which develops is noted, and the
• R6: Passenger seat shell – Base spread of flame on vertically progression of the flame front
and Back oriented specimens using a horizontally along the length of the
• R18: Complete passenger seats rectangular radiant panel and an specimen in terms of the time it
• R19: Seats in staff areas additional gas burner flame as the takes to travel various distances is
EU Railway
• R21: Upholstery for passenger ignition source. recorded.
seats and head rest
It provides data suitable for The results are expressed in terms
ISO 56582 Lateral comparing the performance of of the flame spread distance/time
essentially flat materials, history, the flame front velocity
Flame Spread
composites or assemblies, which versus heat flux, the critical heat
Apparatus are primarily used as the exposed flux at extinguishment and the
Flame spread of structural products surfaces of walls. average heat for sustained burning.
including floorings and insulation
materials is determined according
to ISO 56582.
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Flaming droplets 0
R5 Flame spread [mm] 150 (within 60 s)
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PRODUCT CATALOGUE
EN ISO 92391 Flooring This test method is used to The FTT Flooring Radiant Panel can
measure the critical radiant flux of also comply with ASTM E648,
Radiant Panel
floor covering systems exposed to a ASTM E970, NFPA 253 and DIN
The burning behaviour of floorings, flaming ignition source in a graded 4102 Part 14.
including any substrates if used, is radiant heat environment, within a
tested according to EN ISO 92391 test chamber. The Critical Heat Flux at
in a closed chamber using a radiant
EU Railway
extinguishment value (CHFvalue) is
panel heat source. A smoke measuring system the incident heat flux at the
according to DIN 50055 is mounted specimen surface, at the point
The FTT Flooring Radiant Panel on a separate frame at the exhaust where the flame ceases to advance
(FRP) evaluates the critical radiant stack. It can also be used to and may subsequently go out. For
flux below which flames no longer measure this same critical radiant classification purposes, the
spread over a horizontal surface. flux for exposed attic floor cellulose CHFvalues in kW/m2 for each
insulation. Hazard Level, are shown in Table 5.
Figure 8:
FTT EN ISO 92391
Flooring Radiant Panel
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EN 6033212 and
EN 60332324 Vertical
Flame Propagation Test
Apparatuses
According to EN 455452, the fire
behaviour and the flame
impingement duration of cables
should be tested and evaluated in
respect to the diameter of the
cables in question.
D ≤ 25 60
25 < D ≤ 50 120
50 < D ≤ 75 240
D > 75 480
R15, R16 EN 6033212 Unburned length [mm] Burned part ≤ 540 and unburned part > 50
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PRODUCT CATALOGUE
Smoke production and EN ISO 56592 Smoke emitted during the test, are capable
of operating simultaneously as well
toxicity Density Chamber with
as independently using two specific
There are two test methods FTIR Toxicity Test procedures for the acquisition of
detailed in EN 455452 that can be Apparatus FTIR spectra and smoke opacity.
used for determining the toxic
This method consists of a smoke
composition of gases and fumes
EU Railway
density chamber as described in The NBS Smoke Density Chamber
generated by the combustion of (SDC) has been established for
EN ISO 56592 and an FTIR toxicity
specified railway products. These many years and is used widely in all
test and sampling system. The two
two methods, EN ISO 56592 and industrial sectors for the
instruments dedicated respectively
NF X 701001 are described as determination of smoke generated
to the analysis of the opacity of the
follows: by solid materials and assemblies
smoke and to the qualitative and
quantitative analysis of gases mounted in the vertical position
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with a closed chamber. It measures • Gas measurement ports are transmission in the absence of
the specific optical density of provided, for optional smoke before the start of the test.
smoke generated by materials, measurements of toxic gases.
when an essentially flat specimen, • Cabinet designed with a Two different levels of irradiance
approximately 25mm thick, is standard 19" rack, for simple have been standardised, depending
exposed vertically to a heat source addition of gas analysers, chart on the application of the product:
of 25kW/m2, in a closed chamber, recorder and other control units. • 50kW/m2 with no additional gas
with or without the use of a pilot • Air cooled radiometer for ignition source.
flame. The FTT smoke density furnace flux calibration. • 25kW/m2 with an additional gas
chamber has been designed ignition source.
specifically to incorporate the The FTT SDC is supplied with a
ISO 5659 Conical Radiant Furnace. software package called SDCSoft, The exposure conditions of the test
This extends the potential of the which is designed as a data specimen in the smoke chamber
SDC by allowing testing at heat acquisition and presentation are radiant heat with or without
fluxes up to 50kW/m2, horizontal package allowing either manual or application of a pilot flame. For
orientation of the specimen and automatic control. This enables a large area products such as walls
the measurement of mass loss rate more efficient use of the and ceilings, the test specimens
of the specimen. instrument, leading to larger daily shall be exposed to radiant heat
throughput of testing and flux conditions that simulate a
enhanced quality graphical data developed stage of a fire; that is a
Features of the FTT NBS
presentation. heat flux of 50 kW/m2 without a
Smoke Density pilot flame.
Chamber include: ‘SDCSoft’ is a Microsoft Windows
• Test chamber with full width based package which collects test For floor coverings that generally
opening door, allowing easy data and assists with all calibration receive lower levels of radiant heat
access for sample loading and routines. during a fire, the test specimens
chamber cleaning. shall be exposed to a radiant heat
• Photomultiplier control unit According to EN 455452, the flux of 25 kW/m2 with a pilot flame.
with all manual controls and optical density of flat products,
digital display of optical density i.e. interior walls, floor coverings, The optical density of the smoke
and relative intensity. Computer seat backs and seat coverings produced is measured continuously
setting for use with FTT software should be determined using the by an optical system. Toxic effluents
to perform automatic control of closed chamber according to are analysed using FTIR
the test procedure on the SDC. EN ISO 56592. Spectroscopy. For assessment of
• Controls are mounted beside toxic gases from railway products
chamber for convenient The smoke opacity during the the Conventional Index of Toxicity
operation. They are not combustion of the material is (CIT) is used which is always
obstructed when the door is determined measuring the calculated from test data and is
open. attenuation of a white light beam dimensionless. The analysis of
• Smoke density and temperature by the effluents. the spectrum collected during the
are on digital displays, for easier test determines the concentration
use and greater accuracy. The obscuration produced from the of gases.
• Chamber walls are preheated smoke is measured as a fraction of
for easier startup and the light intensity reaching the According to EN 455452 the
convenient equipment photometric detector in the analysis is carried out using the
operation. presence of smoke to the value equipment and the procedures for
• Safety blowout panel, easily corresponding to the luminous testing and calibration described in
replaceable, allows for safe ISO 19702.
operation of test method.
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PRODUCT CATALOGUE
CO2 72,000
CO 1,380
HBr 99
HCl 75
EU Railway
HCN 55
HF 25
NOx 38
SO2 262
The 8 gas components need to be has a multipass sample cell which The exposure conditions of the test
analysed and their reference is heated to 180°C and features specimen in the tube furnace are
concentrations (see Table 8). gold plated mirrors with protective generally set at 600°C, a fixed
MgF2 coating which ensures high ventilation condition which
FTT FTIR is a modular construction performance even in high water represents a developing fire
that typically comprises of a FTIR vapour concentrations or corrosive condition for railway products.
gas analyser, heated sampling unit gases.
and an industrial PC which are When the CIT for a product on a
mounted in a 19" cabin. The FTIR NF X 70100 Toxicity railway vehicle is required, only one
gas analyser is an integral part of method is used for the testing, gas
Test Apparatus
the system which allows analysis and calculation of CIT.
This method is based on the The method to be used is shown in
simultaneous measurement of
exposure of 1 g of test specimen. Table 9.
multiple gas compounds. Typically
The test apparatus and conditions
concentrations of H2O, CO2, CO,
for this method are described in The test conditions specified for use
SO2, NO, NO2, HCl, HF, HBr, HCN,
NF X 701002 with additional gas when performing EN ISO 56592 or
NH3, etc. are continuously
analysis information provided in NF X 701002 depend upon the
measured. The FTIR gas analyser
EN 455452. application and position of the
Table 9: Test method to be used for determination of Conventional Index of Toxicity (CIT)
Products with large areas or significant surface areas; e.g. interior walls, floor coverings, Yes No
seat backs and coverings
Nonlisted products; e.g. minor mechanical components No Yes
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PRODUCT CATALOGUE
Table 10: Requirements concerning Smoke Optical Density and Toxicity of Listed Products
Requirement set Test method reference Test parameter and unit Maximum threshold
R1, R2, R6, R11, R12 EN ISO 56592: 50kW/m2 DS(4) 600 300 150
EU Railway
2
R3 EN ISO 56592: 50kW/m DS(4) – 480
Table 11: Requirements concerning Smoke Production of Electric Cables for EN 610342 test
R15 Transmission % 25 50 70
R16 – 25 50
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The FTT Oxygen Index (OI) and Temperature Oxygen Index (TOI) offer
many improvements such as the latest oxygen analyser technology
for high accuracy, reliability and long operating life.
R23
R24
Figure 15:
FTT Vertical Flame
EN 606951110 Vertical Flame Test
Test Apparatus The EN 455452 specifies the EN 606951110 for
testing small electrotechnical products, e.g. lower
power circuit breakers, overload relays, contactors, etc.
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PRODUCT CATALOGUE
EU Railway
construction products. control, where it is possible to measurement.
supply too high a current to the
Brake resistors used in rolling stock, heater element during the heating Please contact us for the latest
e.g. casing and any heat shields, are cycle, FTT has automated the changes and development of this
tested to this Euroclass criteria. The process by using modern standard..
EN ISO 1182 test identifies products electronics which considerably
that will not, or significantly not, extend the life of the furnace.
contribute to a fire, regardless of
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T01 EN ISO 45892 Determination of burning behaviour by oxygen index – R22, R23, R24 EN ISO 45892
Part 2: Ambient temperature test Oxygen Index Test
T02 ISO 56582 Lateral flame spread R1, R2, R3, R4, R7, ISO 56582 Lateral Flame
R11, R12, R17 Spread Apparatus
T03 ISO 56601 Reactiontofire tests – Heat release, smoke production R1, R2, R3, R5, R6, R7, iCone Calorimeter,
and mass loss rate – Part 1: Heat release rate R8, R9, R10, R11, R12, Dual Cone Calorimeter
(cone calorimeter method) R17, R19, R20, R21
T04 EN ISO 92391 Radiant panel test for horizontal flame spread of floorings R8, R10 EN ISO 92391
Flooring Radiant Panel
T05 EN ISO 119252 Ignition when subjected to direct impingement of flame R4, R5 EN ISO 119252
SingleFlame Source
Test Apparatus
T06 ISO 97052 Furniture calorimeter vandalised seat R18 ISO 97052 Large Scale
Calorimeter
T09.01 EN 6033212 Tests on electric and optical fibre cables under fire R15, R16 EN 603321 Vertical
conditions – Part 12: Test for vertical flame Flame Propagation Test
propagation for a single insulated wire or cable – for flame a Single Cable
Procedure for 1 kW premixed
T09.02 EN 60332324 Common test methods for cables under fire conditions – R15, R16 EN 603323 Vertical
Test for vertical flame spread of verticallymounted Flame Propagation Test
bunched wires or cables– Part 24: Procedures – Category C for Bunched Cables
T09.0304 EN 50305:2002 Railway applications – Railways rolling stock cables R15, R16 EN 603323 Vertical
Clause 9.1 having special fire performance – Test methods Flame Propagation Test
for Bunched Cables
T10 EN ISO 56592 Plastics – Smoke generation – Part 2: Determination R1, R2, R3, R4, R5, R6, NBS Smoke Density
of optical density by a singlechamber test R7, R8, R9, R10, R11, Chamber
R12, R17, R20, R21,
R22, R23
T11 EN 455452:2013 Gas analysis in the smoke chamber EN ISO 56592, R1, R2, R3, R4, R5, R6, NBS Smoke Density
Annex C using FTIR technique R7, R8, R9, R10, R11, Chamber with FTIR
R12, R17, R20, R21 Gas Analyser
T12 NF X 701001 Gas analysis for the 8 gases described on 3.1.5 R22, R23 EN 502671 Cable
NF X 701002 Toxicity Test Apparatus
T13 EN 61034 Measurement of smoke density of cables burning R15, R16 3M Cube Smoke
under defined conditions – Part 2: Test procedure Test Apparatus
and requirements
T14 EN 13501 Fire classification of construction products and building R13 EN ISO 1182
(EN ISO 1182 and elements – Part 1: Classification using test data from NonCombustibility
EN ISO 1716:2010) reaction to fire tests Apparatus,
EN ISO 1716 Bomb
Calorimeter
T15 EN 50305 Railway applications – Railway rolling stock cables having R15, R16 EN 502761 Cable
special fire performance – test methods Toxicty Test Apparatus
T16 EN 60695211 Fire hazard testing – Part 211: Glowing/hotwire based R25 EN 60695211
test methods Glowwire flammability test method for Glow Wire
endproducts Test Apparatus
T17 EN 606951110 Fire hazard testing – Part 1110: Test flames – 50 W R26 EN 606951110
horizontal and vertical flame test methods Vertical Flame
Test Apparatus
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PRODUCT CATALOGUE
Test Method
EU Roofing
Test 4 – with two stages incorporating burning brands, wind and supplementary radiant heat
The tests assess the fire spread across the from the exposed surface (Tests 1, 3 and 4). The four tests listed above do not imply any
external surface of the roof, the fire spread Tests 2 and 3 are not applicable to ranking order. Each test stands on its own
within the roof (Tests 1, 2 and 3), the fire geometrically irregular roofs or roof without the possibility to substitute or
penetration (Tests 1, 3 and 4) and the mounted appliances e.g. ventilators and exchange one for another.
production of flaming droplets or debris roof lights.
falling from the underside of the roof or
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PRODUCT CATALOGUE
US transportation
Regulation for fire safety in intercity and scenarios as well as the tests required by (CA TB 129). NFPA 130 also contains
interstate trains in the US is addressed by the Federal Railway Administration and by requirements for wires and cables, which
the Federal Railroad Administration (FRA), NFPA 130. must meet the UL 1685 vertical cable
and was published in “Passenger tray test, including smoke obscuration
Equipment Safety Standards; Final Rule”, The key fire tests are ASTM E162, criteria (absent from FRA regulations).
found in the Code of Federal Regulations ASTM D3675 (similar to ASTM E162 for NFPA 130 also contains circuit integrity
(49CFR238 Appendix B). More extensive foams), ASTM E648 (for flooring), requirements for some cables, based on a
requirements can be found in NFPA 130, ASTM E119 (a fire resistance test for fire resistance test.
Standard for Fixed Guideway Transit and structural components), and ASTM C1166
Passenger Rail Systems, a consensus (a small burner test for cellular elastomeric Subways fall under the jurisdiction of the
standard issued by NFPA and widely gaskets and accessories). Fabrics are tested Federal Transit Administration (FTA), so the
adopted for trains and underground with a small vertical Bunsen burner test and FRA regulations do not apply. There are
systems. Guidance on fire hazard smoke obscuration is assessed with the guidelines (but no requirements) which
US Transportation
assessment of passenger trains is found in ASTM E662 test. In order to conduct fire reference the same set of fire tests as
ASTM E2061: Fire Hazard Assessment of hazard assessment, it is acceptable to run shown above and, in practice, many (or
Rail Transportation Vehicles. This guide can complete seat assemblies to ASTM E1537 even most) local transportation authorities
be used to develop a fire hazard (CA TB 133 upholstered furniture test) or reference NFPA 130. Buses often also follow
assessment and it discusses different fire complete mattresses to ASTM E1590 the same guidelines voluntarily.
Test Method
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PRODUCT CATALOGUE
Plastics
Plastics used in most industrial and transport applications and particularly those used in higher fire hazard environments, are compounded
with flame retardants to enhance their fire performance.
Several methodologies have been developed to assess the burning characteristics of the materials so that performance of the plastics
themselves and the products into which they are made can be comparatively assessed. Some of these methods are simple flame tests and
others can be used in numerical models.
Listed below are some flammability tests that are widely used in the industry to measure different fire response characteristics:
Test Method
Micro Calorimeter
NBS Smoke Density Chamber (BS 6401, ASTM E662, ISO 5659, NES 711)
Plastics
UL 94 Horizontal/Vertical Flame Chamber
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PRODUCT CATALOGUE
Aviation
The Federal Aviation Administration (FAA) regulates aircraft operating in the US but its guidelines are followed worldwide. Fire tests for
materials used in passenger aircraft are detailed in the FAA Aircraft Materials Fire Test Handbook. FTT provides the following fire testing
equipment which are all described in the FAA Fire Test Handbook and are used for regulation:
Test Method
NBS Smoke Density Chamber (BS 6401, ASTM E662, ISO 5659, NES 711)
Thermal/Acoustic Insulation Flame Propagation Apparatus (FAR Part 25 Appendix F Part VI, Airbus AITM 2.0053, Boeing BSS 7365)
Aviation
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PRODUCT CATALOGUE
iCone2+ Calorimeter
(ISO 5660; ASTM E1354)
Heat Release
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PRODUCT CATALOGUE
large scale fire system tests. FTT’s Contribution to calorimetry design engineers
A number of heat release ensure their products integrate
apparatuses have been
the Development of new developments. FTT ’s
developed since and are based Calorimetry production engineers are the
on these findings. The most In the mid 1980s FTT directors world’s most experienced Cone
important of these is the ‘Cone worked with Babrauskas and other Calorimeter builders and its team
Calorimeter’. colleagues to help develop of specialist service engineers
international test standards based ensure that FTT calorimeters are
Oxygen Consumption upon oxygen consumption promptly maintained, on all five
calorimetry. continents.
Calorimetry
.
They also designed European iCone2+ Calorimeter
q = (13.1 × 10 3) 1.10C οP (X O – X O )
0
prototypes and Stanton Redcroft’s
The iCone2+ has all the advantages
2 2
Te (1.105 – 1.5 X O )2
commercial Cone Calorimeter.
of the conventional single purpose
Where: FTT has been the world’s leading
Cone Calorimeter and has been
. manufacturer of all calorimeters,
q = Rate of heat release (kW) produced to be the most easily
C = KƌŝĮĐĞƉůate ĐoeĸĐŝĞnt (kg1/2 . m1/2 . K1/2) including full scale calorimeters
οP = Pressure drŽƉĂĐrŽƐƐƚŚĞŽƌŝĮĐĞƉůate (Pa)
maintained cone in the
(e.g. Furniture Calorimeter, the
Te = Gas tĞŵƉĞrature aƚƚŚĞŽƌŝĮĐĞƉůate (K) marketplace. It fits into the smallest
ISO 9705 Room Corner test and the
XO = DĞĂƐƵƌĞŵŽůĞĨƌĂĐƟŽŶŽĨK2 in the
2 labs and is easy to operate using
exhaust air (no units) SBI) since 1989. Throughout this
XO = /ŶŝƟĂůŵŽůĞĨƌĂĐƟŽŶŽĨK2 in the exhaust
0 the FTT userfriendly, menu driven
2 period FTT scientists and engineers
air (no units) software, which guides users
have worked on several calorimetry
through the calibration, testing and
research projects and contributed
Modelling with reporting protocols. The apparatus
extensively to International,
meets all existing Standards
Calorimeter Data European, ASTM and British
(including ISO 56601, ASTM E1354,
Early work carried out in the USA Standardisation groups.
ASTM E1474, ASTM E1740,
and Sweden showed how ASTM F1550, ASTM D5485,
successful the Cone Calorimeter International standards have been
Heat Release
ASTM D6113, CAN ULC 135 and
was in generating good input data published describing the equipment
BS 476 Part 15). It features an
for models. and several national standardisation
interactive and intuitive interface,
bodies have now published product
sophisticated and flexible control
After the EUREFIC project standards for use of the Cone
options, and builtin data
demonstrated excellent prediction Calorimeter in assessing
acquisition technology for robust
of Room Corner test (ISO 9705) performances of finished products.
data collection, analysis and
performance for wall lining • Furniture (ASTM E1474)
reporting and is the most advanced
materials from Cone Calorimeter • Wall lining materials
Cone Calorimeter produced in the
data, the European Commission (ASTM E1740)
world.
funded several large multilab • Prison mattresses (ASTM F1550)
• Electric Cables (ASTM D6113)
research projects to develop
models for prediction of the • Railway rollingstock applications Features of iCone2+
performance of finished (EN 455452) • Online support and remote
construction products from small • Maritime applications (IMO) diagnostics and control of
scale calorimeter tests. These instruments from FTT for
include the CBUF (Combustion FTT has supplied more than 400 internet connected system
Behaviour of Upholstered Furniture Cone Calorimeters to customers, in • Design based on cutting edge
Project) for Furniture, and FIPEC approximately 50 countries, for surface mounted PCB technology
(Fire Performance of Electric both research studies and testing in • PCB modular design facilitates
Cables) for electric cables. accordance with fire safety improved serviceability and
standards. FTT ’s specialist reliability
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PRODUCT CATALOGUE
Heat Release
if not measured) and mass flow and 0.3 & 0.8 neutral density
Spark Ignition controller (MFC). The MFC filters for calibration
• 10 kV spark generator fitted allows maximum control of flow
with a safety cutout device
• Automatic positioning and
control of spark igniter via 5.5"
touchscreen or ConeCalc
software to ignite the
combustion gases from the
specimen
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Calibration Burner
• For calibrating the rate of heat
release measured by the
apparatus using methane of
17" touchscreen PC and ConeCalc software
99.5% purity. Mass flow of
methane is controlled via
ConeCalc software and a mass in a nonvolatile 50,000reading – Instrument control and
flow controller for optimising memory showing status of the
accuracy of the system instrument
calibration ConeCalc Software – Fully automatic calibration of
• Userfriendly Windows based gas analysis instrumentation
5.5" Colour Touchscreen and PLC ConeCalc user interface with and storage of calibration
Control System pushbutton actions, data entry results
• Simple to use HMI user interface fields and capable of: – Fully automatic Cfactor
and setup menus for operating calibration with the use of
the Cone Calorimeter and mass flow controller
providing control and display of
all main system parameters, e.g.
– Frequency of Exhaust Blower
– Spark igniter positioning
(inout) and control (onoff)
– Fire Model Heat Shield
control
– Fire Model Glass Protection
Screen control
– Height adjustment of Heater
– Fire Model Protection Alarm
System
Data Acquisition
• Data Acquisition/Switch Unit
featuring a 3slot cardcage with
up to 6½ digit (22 bit) internal
DMM enabling up to 120 single
ended or 48 doubleended
measurements. Scan rates up to
250 channels/s are available
with a USB and Ethernet
interface as standard. All
readings can be automatically
time stamped and can be stored Large Cone Fire Model and Control Unit
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PRODUCT CATALOGUE
– Cfactor calibration via pool • Ignition time and extinction • Soot Mass Sampling
fire (ethanol) routine time (s) • Large Cone Fire Model
– Collecting data generated • Heat release rate (kW/m2) (ISO/TS 56604, ASTM E2965) –
during a test • Smoke production rate (m2/s) for testing samples 150mm ×
– Calculating the required • Mass loss, Mass loss rate (g, g/s) 150mm and gives uniform heat
parameters • Effective heat of combustion flux over entire sample surface
– Averaging of multiple tests (MJ/kg) • Controlled Atmosphere
– Presenting the results in a • Specific extinction area (m2/kg) Attachment – for testing
manner in accordance with • CO2 yield (kg/kg) specimens in low oxygen
ISO 56601, ASTM E1354 and • CO yield (kg/kg) atmospheres (021%) that may
EN 455452 • Total heat release (MJ/m2) be found in well developed fires,
– Exporting calculated data to CSV • MARHE (kW/m2) [Maximum or for studying the effects of
(comma separated variable) files average rate of heat evolved] gaseous suppressants or other
for quick transfer to • Total oxygen consumption (g) dynamic controlledatmosphere
spreadsheets. environments. The cone
Options assembly is located on top of
Test Parameters the enclosure with exhaust gas
• Integrated Carbon Dioxide and
• Heat flux (kW/m2) exiting through the cone only.
Carbon Monoxide NDIR gas
• Flow rate in exhaust duct (ℓ/s) The cabinet replaces the
analysers
• Cfactor (m1/2 ∙ kg1/2 ∙ K1/2) conventional cone assembly but
• Sartorius Load Cell (increased
uses the same controllers as the
range)
Heat Release
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Cone Corrosimeter
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PRODUCT CATALOGUE
Unrivalled Experience in
Design and Manufacturing
FTT’s site in East Grinstead, is home to
the largest group of fire scientists and
instrumentation design engineers
working on fire testing instrumentation,
and is at the heart of our design and
manufacturing. For more than 30 years
FTT has provided the highest
quality instruments and
service for fire testing and
research professionals
worldwide, directly
and through its
extensive global sales
and support network.
Heat Release
Quality Integrity Excellence Global
• Worldclass • A dedicated team • A worldclass team • Worldwide
manufacturing in passionate about fire made up of qualified distribution network
accordance with testing fire scientists, for global sales,
multiple international instrumentation and mechanical, electrical installations, training,
and national standards, continuous product and electronic fire maintenance and
including: EN, ISO & improvement instrument design technical support
ASTM • Delivering reliable, engineers and • Leading global supplier
• ISO 9001, ISO 14001 robust and easytouse production, installation of the Cone
certified instruments for the and maintenance Calorimeter, Large
past 30 years engineers Scale Calorimeter, NBS
Smoke Chamber and
Oxygen Index
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Element
• 5kW electrical heating element
Heater
• Heat flux up to 75100kW/m2
• Motorised height adjustment and control via 5.5" touchscreen during test for materials that intumesce
• Heat flux can be gradually increased during test in 10 predetermined steps and automatically controlled via software, e.g. 10kW/m2 increases up to
100kW/m2
Heat shield
• Motorised
• Automatic/Manual control via 5.5" touchscreen or software to protect specimen from heat exposure before test
Spark igniter
• Automatic positioning and control via 5.5" touchscreen or software to ignite the combustion gases from the specimen
• Spark gap of 3mm located 13mm above the centre of the specimen
Specimen holder
• A square pan with an opening of 106mm × 106mm at the top, and a depth of 25mm, constructed from stainless steel
Sample size
• 100mm × 100mm
Sample thickness
• Up to 50mm
Load cell
• Resolution of 0.01g
• Mounted on an independent table to avoid any vibration from exhaust fan
Load capacity
• Up to 8.2kg (Sartorius Load Cell)
• Up to 5.0kg (Standard Load Cell)
iTrap
• Moisture removal controlled by a microprocessor with builtin stainless steel heat exchanger
• Adjustable setpoint temperature
• Status display
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PRODUCT CATALOGUE
Duct diameter
• 114mm
Nominal exhaust flow rate
• 24 ℓ/s
Orifice plate
• Internal diameter 57mm located in chimney to measure duct flow
Sampling ring
• 685mm from the hood, contains 12 small holes with a diameter of 2.2mm
Gas sampling apparatus
• Incorporates a pump, soot filter, moisture trap and optional CO2 removal trap, mass flow controller (for precise control of flow to analyser and reducing
drift) controlled via software
Calibration Burner
Construction
• A tube with a 500mm2 square orifice covered with wire gauze
Control
• Methane flow controlled at required heat release using a mass flow controller
Heat Release
• Paramagnetic type with a range of 025% Oxygen. t10t90 response time less than 12s. Drift typically less than 20ppm in 30 minutes
• Low noise. Specially designed for FTT
Light source
• 0.5mW HeliumNeon laser beam
Detectors
• Silicone photodiode
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Data Logger
Resolution
• Up to 22 bits
Recording time
• Up to 250 channels per second
Storage
• Raw data recorded for each test is stored and can be retrieved
Simple to use HMI user interface and setup menus for operating the Cone Calorimeter and providing control and display of all main system parameters, e.g.
Userfriendly Windows based ConeCalc user interface with pushbutton actions and data entry fields and capable of:
Test Parameters
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PRODUCT CATALOGUE
Measuring Principle
• FTIR (Fourier Transform Infrared)
Performance
• Unlimited simultaneous analysis of multiple gases
• Preloaded analysis for 21 gas species
• Userfriendly and comprehensive software package to enhance gas analysis
• Detachable 19" rack system which can be disconnected and used with other fire test applications
Sensitivity Drift
• None
Linearity Deviation
• < 2% of measuring range
Temperature Drifts
• < 2% of measuring range per 10 K temperature change
Pressure Influence
• Pressure measured and compensated for in gas cell
Gas Species:
Heat Release
• CH4 • C2H6 • C3H8 • C2H4 • C6H14 • HCHO
• Phenol • Acrolein • COF2
Service Requirements
Electric:
220250VAC, 28A, 50/60 Hz. Single Phase for the main frame
220250VAC, 6A, 50/60 Hz. Single Phase for the gas analysis rack
Water:
210 kPa (30 psi)
Exhaust Extraction:
250500 ℓ/s
Standard Gases:
Nitrogen (oxygenfree), Methane (UHP 99.5%)
Optional:
Span gas consisting of CO 0.85%, CO2 8.5%, balance nitrogen
Due to the continuous development policy of FTT technical changes could be made without prior notice.
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PRODUCT CATALOGUE
Heat Release
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PRODUCT CATALOGUE
A2 FIGRA ≤ 120W/s; and Smoke production; and Flaming droplets/particles EN ISO 1716
LFS < edge of specimen; and
THR600s ≤ 7.5 MJ
B FIGRA ≤ 120W/s; and Smoke production; and Flaming droplets/particles EN ISO 119252
LFS < edge of specimen; and
THR600s ≤ 7.5 MJ
C FIGRA ≤ 250W/s; and Smoke production; and Flaming droplets/particles EN ISO 119252
LFS < edge of specimen; and
THR600s ≤ 15 MJ
D FIGRA < 750W/s Smoke production; and Flaming droplets/particles EN ISO 119252
Heat Release
sampling probe, bidirectional
noise and is compatible with
probe and thermocouples for
small, medium and large
mass flow measurement and
calorimeters.
smoke measuring ports.
• Soot filter, refrigerant cold trap,
drying column(s), pump and
waste regulators for
conditioning the sampled gases
prior to analysis.
• Controls for the smoke
measurement system (if
purchased). 19" Gas Analysis Rack
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PRODUCT CATALOGUE
Heat Release
• Commercial propane supply • Flooring Radiant Panel
• Electrical power providing EN ISO 92391. Reaction to fire
230VAC 50/60 Hz 16A at the tests for building products –
instrument rack must be Horizontal surface spread of
available. flame for floor coverings.
TECHNICAL SPECIFICATIONS
Gas flow rate (for burner) 647 mg/s and 2000 mg/s
Due to the continuous development policy of FTT technical changes could be made without prior notice.
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PRODUCT CATALOGUE
Heat Release
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Heat release and smoke Construction Product performance criteria that must be
production measurement met in order for a cable to meet a
Regulations
particular fire classification (Aca,
on cables during flame Traditionally electric cables have B1ca, B2ca, Cca, Dca and Eca).
spread test. (Test apparatus not been included or classified in
also meets IEC 603323 national building regulations. The According to EN 13501 Part 6:
inclusion of electric cables within “Classification using data from
series tests specification)
the Construction Products reaction to fire tests on electric
Regulations (CPR) changes this cables”, cables are tested using
situation. Cables are to be tested 5 test methods in which the
using 5 test methods, and classified EN 50399 is the major test protocol
by the provisions of EN 135016 for Classes B1ca, B2ca, Cca and Dca.
which is a parallel standard in the This test protocol was developed by
existing CPR classification standard SP (Sweden), ISSeP (Belgium), CESI
EN 135011. EN 135016 covers (Italy) and Interscience (UK) with
electric cable requirements and the help of FTT fire scientists, in an
defines all the test methods and EU funded project called FIPEC, Fire
Performance of Electric Cables. The
FIPEC project included a study of
cable installations and relevant
reference scenarios as well as a
comprehensive test program of
different families of cables. This,
together with subsequent industry
test programmes, was used in the
development of the proposal for
the European testing and
classification system. The
classification utilises the results
obtained from IEC 603323 test
equipment fitted with heat and
smoke release measurement
instrumentation.
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PRODUCT CATALOGUE
Gas mass flow control, ignition and flame detection system mounted on the Gas Diverter Gas control box mounted on wall
plate (cover not shown)
FTT IEC 603323 Series situated 150mm from the front wall the test chamber are thermally
of the test chamber. insulated to give a coefficient of
Test Apparatus
heat transfer of approximately
The test rig comprises of a vertical The standard requires the air flow 0.7W/(m2∙K). The distance between
test chamber of 1000mm (W) × rate to be 5000 l/min, measured at the ladder and the rear wall of the
2000mm (D) × 4000mm (H); the the inlet before the test chamber is 150mm and between
floor of the chamber is raised commences. This parameter can be the bottom rung of the ladder and
above ground level. The test regulated during the test. the ground 400mm. Cables can be
chamber is nominally airtight along mounted on two types of ladder; a
its sides, air being supplied at the An outlet of 300mm × 1000mm is standard ladder of 500mm width
Heat Release
base of the test chamber through at the rear edge of the top of the and a wide ladder of 800mm width.
an aperture of 800mm × 400mm test chamber. The back and sides of
Side view of cable test chamber, hood and ducting Front view of cable test chamber
and hood
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This apparatus also consists of all the test chamber and conveyed
inlet air and exhaust ducting, gas through an exhaust system which
supply and control system, and two contains a duct section housing the
20.5kW propane burners as specified sampling probes, thermocouples,
in the IEC 603323 standard. mass flow probes and smoke
measuring system. Test results are
EN 50399 Common test calculated from data on continuous
measurement of the oxygen
methods for cables
consumed and carbon dioxide
under fire conditions – generated in the combustion
Heat release and smoke process using FTT ’s data acquisition
production and analysis software.
Duct section for EN 50399
measurement on cables
The Heat Release and Smoke
during flame spread test
Production Measurement
IEC 603323 apparatus can be
Apparatus includes:
modified to measure heat release
and smoke production by fitting a
1. Probe and Sensor Duct Section
small instrumented section of
A stainless steel duct section of
ducting into the exhaust system of
approximate dimensions 0.4m
the rig and using this with
diameter by 0.762m long fitted to
associated FTT gas analysis
an exhaust system. The duct will
instrumentation and software and
contain ports for:
using a modified test protocol.
• Sampling tube for flue gas
extraction (for gas analysis)
The standard specifies the cable
• Smoke obscuration system
mounting methods and both the air
• Mass flow monitoring
inlet duct design and air flow rates
• Thermocouple for measuring
into the chamber. The combustion
exhaust gas temperature
gases are collected in a hood above
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PRODUCT CATALOGUE
By connecting this duct section to Instrumentation for volume flow Calorimeter and complies with
the gas analysis rack the client is measurement: that specified in ISO 5660. The
able to make measurements on the • Bidirectional probe white light system is similar to
effluent from the rig to determine • Differential pressure transducer that used in the SBI test and
oxygen consumption and carbon constructed to DIN 50055.
dioxide production in the exhaust Clients already owning the FTT Dual
duct to calculate heat release Cone Calorimeter, ISO 9705 Room • Density Photometric System
and smoke density in the exhaust Corner Test or EN 13823 SBI Test DIN 50055
duct with either the DIN 50055 can use their gas analysis A photometric system
white light system or laser instrumentation to measure heat consisting of a white light
smoke system. release rate of the EN 50399 test. source and lens, a silicon
Alternatively the EN 50399 gas photodiode detector, along
2. Gas Analysis Instrumentation analysis instrumentation can be with housings and controls.
Heat release measurement is used with other FTT calorimeters
obtained by sampling combustion (e.g. Dual Cone Calorimeter, The photodiode detector
products from the exhaust and ISO 9705, SBI, etc.). consists of an achromatic
computing heat release rates from system of lenses, a silicon
the volume flow rates and the 3. Smoke Measurement Systems photoelectric cell and a high
measured oxygen consumption and FTT offers two smoke measurement gain lownoise amplifier. The
carbon dioxide generation in the system options, laser or white light latter is capable of measuring
The FTT Calorimeter Analyser is systems. The laser system is similar relative light intensity against
housed in a 19" rack that can be to that used in the Cone time as percentage
placed in the laboratory.
Heat Release
sensor with atmospheric
pressure compensation and
Infrared carbon dioxide sensor
(010%). Carbon monoxide
(01%) is optional.
• Developed and optimised
specifically for the FTT
calorimeters this analyser
features flow control and bypass
for fast response, low drift and
noise and is compatible with
small, medium and large
calorimeters.
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transmission continuously over Each MFC is housed on the ‘Gas CableSoft Software
the ranges to be studied. The Diverter’ plate fitted on the outside
The FTT EN 50399 test apparatus
system has a linear response wall of the test chamber. This is
uses sophisticated instrumentation
with respect to transmission and normally protected behind a cover.
and we supply the CableSoft
an accuracy of better than
software package to make the
±1.5% of the maximum reading. The Gas Control Box enables each
calibration and use of the
The photodiode is housed in an gas to have 3 preset levels. After
instrument as easy as possible.
assembly with a collimating lens, presetting, the burner output can
in a tube mounting on the side be switched between these levels.
CableSoft is a powerful, yet easy to
of the exhaust duct. It also houses the numerous
use, Microsoft Windows based
• Laser Smoke System power supply units for the MFCs
application that allows the user to
As an alternative to the and solenoid valves, the ignition
perform most operations required
DIN 50055 system, a laser smoke system and controls for the
on the apparatus with a computer.
system can be used. safety features.
It is based on push buttons and
It features a 0.5mW Helium
Windows data entry boxes and
Neon laser smoke and support The signals from the MFCs are
selectors and capable of:
system, power supplies, displayed on screen using FTT
• Showing the status of the
calibration and zeroing device for CableSoft software, which shows
instrument
smoke extinction coefficient. The the mass flow rate of the respective
• Calibrating the instrument and
detector output is designed with gas and the corresponding heat
storage of calibration results
a Main and Compensating output and facilitates any required
• Collecting data generated during
Detector to eliminate drift and is adjustment. The mass flow rate of
a test
supplied with 0.3 and 0.8 neutral each gas is also stored by the
• Calculating the required
density filters for calibrating the software enabling heat release
parameters
unit. Calibration and calculation from the burner to be subtracted
• Presenting the results required
of the associated smoke from the total measured heat
by the Standards
obscuration parameters can be release rate (of specimen and
performed by FTT software. burner) so that the heat release
All the functions available in
rate from the specimen alone can
CableSoft can be accessed from the
4. Data Acquisition and Analysis be determined.
Main Menu which offers 7 options:
Software
The signals are collected using a
Data Acquisition Unit. A Windows
based software package enables
data acquisition and analysis to
determine the various parameters
needed for heat release
determination.
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PRODUCT CATALOGUE
Heat Release
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Technical Specification
IEC 603323/EN 50399 Burning Behaviour of Bunched Cable Test
Burners
Venturi mixer
Enclosure Vertical test chamber 1000 mm W × 2000 mm D × 4000 mm H; the floor of the chamber is
raised above ground level.
Nominally airtight along its sides, air being admitted at the base of the test chamber
through an aperture of 800 mm × 400 mm situated 150 mm from the front wall of the test
chamber.
Ladder Types There are two types of ladder; a standard ladder of 500 mm width and a wide ladder of
800 mm width
Control Unit
Control Unit Solid state gas control system with PLC control
5V PSU
4 process control meters to display process parameters
2 Type K temperature controllers for interlock and safety
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PRODUCT CATALOGUE
Probe and Sensor Duct Section Stainless steel duct section of approximate dimensions 0.4 m diameter by 0.762 m length
containing ports for:
1. Sampling tube for flue gas extraction (for gas analysis)
2. Smoke obscuration system
3. Volume flow monitoring
4. Thermocouple for measuring exhaust gas temperature
5. Thermocouple for measuring gas temperature at smoke measuring position
Heat Release
By connecting this duct section to an FTT gas analysis rack the user is able to make
measurements on the effluent from the rig to determine oxygen consumption and carbon
dioxide production for calculating heat release and smoke density in the exhaust duct.
Data Acquisition Signals are collected using a Keysight data acquisition/switch unit
• 3slot cardcage
• Scan rates up to 250 channels/s are available with a 115 kbaud RS232 and PCI GPIB
interface as standard
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SEVICES REQUIRED
Air Supply Pressure regulated clean, oilfree shop air at a maximum flow rate of 200 l/min
Alternatively, a small compressor situated on the roof
Gas Supply Commercial propane 95% minimum purity at a pressure between 34 bar
Due to FTT’s continuous development policy, technical changes could be made without prior notice.
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PRODUCT CATALOGUE
Heat Release
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Gas Analysis shaped materials. Other products FTT Room Corner Test
can also be evaluated in the
Instrumentation FTT supply the Room Corner test
method, for example pipe
Console insulation and upholstered
with the appropriate
instrumentation depending on
Among other options, FTT also offer furniture.
customer’s requirements; a
burners constructed to ISO 9705
complete system and installation,
Annex A1 and A2 complete with gas The Consumption Corner tests
an upgrade to existing facilities or
train. A mass flow controller with simulate a fire that starts under
just the gas analysis
digital display controls the gas flow. wellventilated conditions, in a
instrumentation console (FTT
corner of a small consumption with
Calorimeter Analyser) and a duct
The gas controls include an a single open doorway. The method
section for those with a wish to
autoignition unit incorporating is intended to evaluate the
build their own apparatus.
several safety features. contribution to fire growth
provided by a surface product using
The FTT Calorimeter Analyser
The method evaluates the fire a specified ignition source. The test
contains all the necessary
characteristics of a surface product provides data for a specified
instrumentation to measure heat
in a room fire scenario. The main ignition source for the early stages
release rate and other associated
field of application is for building of a fire from ignition up to
parameters. The FTT Calorimeter
products that, for some reason, flashover. The standards listed
Analyser has been developed
cannot be tested in small scale, for above require specific
specifically for FTT Calorimeters;
example thermoplastic materials, measurement techniques inside
incorporating a high stability
joint systems and large irregular and outside the consumption.
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PRODUCT CATALOGUE
Heat Release
When used with the Cone – Vent valve to ensure correct
Calorimeter the console is gas pressure
conveniently located with the Cone • Duct insert for Room Corner test
Calorimeter unit. showing laser smoke unit and
sampling ports. Fitted with:
The Duct Insert contains probes for – Sampling probe for the
gas sampling and exhaust flow oxygen consumption and
measurement along with smoke CO/CO2 gas train
measurement equipment (white – Bidirectional probe for
light or laser). Most dynamic fire volume flow monitoring 19" Gas Analysis Rack
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LSHRCalc Software
LSHRCalc is a Microsoft Windows parameters generating a detailed • Calculate the required
based software package that enables report for the product(s) being parameters
automatic data collection and tested. • Calibrate the instrument and
manipulation from the sophisticated store calibration results
data logger supplied with the Gas The user friendly software interface • Collect and view data generated
Analysis Instrumentation Console. allows the operator: during a test
It automatically calculates the heat • To see the status of the • Present the results in a manner
release rate and associated instrument approved by the Standards
Options
• Laser smoke measurement
system. A 0.5mW helium
neon laser system with twin
photo detectors
• White light smoke
measurement system.
Tungsten filament lamp, lens
and detector system
• Large scale mattress fire test
CA TB 603/16 CFR Part 1633.
This test method is a full
scale flammability test which
exposes a mattress specimen
to a pair of Tshaped propane
burners and allows it to burn
for a specified period of time. White light smoke measurement system
The combination of burner
standoff distance and
propane gas flow rate to the
burners determines the heat
flux they impose on the
surface of the test specimen
so that both of these
parameters are tightly
controlled. The heat release
rate is measured by means of
oxygen consumption
calorimetry.
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PRODUCT CATALOGUE
Open Calorimeters
up to 40MW
Testing principles from large scale flow rate, as explained in ISO 24473, The UL 9540a:2019 Battery Energy
calorimeters can be applied to Open Calorimetry – Measurement Storage System set of tests require
open calorimeters for measuring of the rate of production of heat heat release rate tests to be
fires up to 10, 20 or even 40MW, and combustion products for fires conducted at different large scales
by increasing the hood size, up to 40MW. with systems up to 20MW. FTT can
exhaust diameter and exhaust provide all of these scales of testing.
TECHNICAL SPECIFICATIONS
Measuring principle Measurement of fire characteristics of a surface product in a room fire scenario
Dimensions of gas analysis console 600mm (W) × 600mm (D) × 1800mm (H)
Sampling probe Cylindrical with a series of holes along its length. 10 mm external diameter stainless steel.
Burners Twin sandbox (main and auxiliary) includes automatic safety cutoff solenoid valve
Sample pump Double ended Teflon coated diaphragm pump; capacity 30ℓ/min
Exhaust system Stainless steel – (a minimum distance of 3500mm from exhaust hood to measurement system is
required).
Exhaust hood dimensions as per customer requirements
Duct insert Stainless steel – 400mm/16 inches diameter (customer to specify), 762mm long. Custom inserts
available on request.
Heat Release
Laser smoke measurement system (option) 0.5mW HeNe laser system
White light smoke measurement system (option) Tungsten filament lamp; colour temperature
2900 ± 100K
Due to FTT’s continuous development policy specifications could change without prior notice.
SERVICES
Electrical power 220/240VAC 8A, 50Hz or 110/120VAC 16A, 60Hz (specify at the time of order)
Gases • Oxygenfree nitrogen is required for calibration of the oxygen analyser and for leak testing purposes. Commercial propane minimum
95% purity is required for the gas burner calibration
• Span gas
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PRODUCT CATALOGUE
Heat Release
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FAR 25.853 (a1): The OSU Rate of Heat Release • Dual 110VAC transformers at
FAA Fire Test Handbook – Apparatus is used to expose aircraft 5.5kVA are provided for
interior cabin materials to an separate control of the upper
Chapter 5 incident radiant heat flux of and lower element pairs.
35kW/m2. This will determine if the • Wand Assembly for lighting the
ASTM E906: material complies with FAR 25.853 upper pilot and calibration
Configuration A Standard [a1] requirements. burners.
Test Method for Heat • Dual globar power controllers
FTT OSU incorporates for ease of heat flux uniformity
Release Rate for Materials
comprehensive safety features and adjustment.
and Products is fully equipped to provide reliable • Upper pilot and lower pilot (with
test data for both FAA and ASTM spark ignition) and calibration
tests. The apparatus, built in methane gas burners.
accordance with Chapter 5 of the • Thermopile for heat release rate
FAA Fire Test Handbook, is provided measurement, with five hot
in four parts: test chamber, control thermocouple junctions in the
unit, air distribution system and chimney and five cold
data acquisition and analysis thermocouple junctions in the
system. air chamber.
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PRODUCT CATALOGUE
• The air supply manifold at the • Four flow meters are fitted with
base of the pyramidal chimney needle valve adjustment for
section has 48 evenly spaced controlling the lower and upper
holes, resulting in an airflow of pilot burner’s gas and air
approximately three to one mixtures.
within the apparatus.
Calibration Heat Flux Meter
Specimen Holder and Drip Pan Two watercooled, heat flux sensors
• Two specimen holders are are supplied to measure the heat
provided with each OSU. flux density at the centre and each
• Each specimen holder and the corner.
drip pan are fabricated from
stainless steel. Software
• Each holder has two studs top FTT offer a data acquisition and
and bottom which allows two analysis standalone software
wires to be attached vertically in package for the OSU that can be
front of the holder to secure the used either with our
face of the specimen. instrumentation or with existing
equipment.
Control Unit
The OSU Apparatus is a
Standalone Control Unit housed in
sophisticated instrument, designed
19" Rack, with flow control for both
to make the calibration and use of
burners
the instrument userfriendly. The
OSUCalc software package acquires
Calibration Flow Rate Control
test data, assists with calibration
• This is only used when a The software interfaces with the OSU apparatus via a
routines and automatically
Calibration is required. data logger system, into which all the required signals
generates test reports. are connected
Heat Release
• There are 5 latching pushbutton
switches which allow accurate
control of calibration gas flow
rates. The user interface is a
• Under each flow control switch Microsoft Windows based
is a 10 turn potentiometer for system with push button
fine adjustment of the actions and standard
calibration gas flow rates. Windows data entry fields,
drop down selectors, check
Lower Burner Ignition boxes and switches.
• Lower burner ignition button
allows the gas to the lower and The Software has the
upper burners to flow. following features:
• In the event of a power failure 1. View of Transducer Signals
the solenoid will automatically 2. Heat Release Rate
stop the flow of gas and hence Calibration
extinguish any burner flames. 3. Automatic File Naming
• Five On/Off ball valves for 4. Data Collection
controlling the Lower and Upper 5. Data Presentation.
pilot burners and Calibration.
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TECHNICAL SPECIFICATIONS
SERVICES
Extraction The exhaust stack 133mm by 70mm in cross section and 254mm tall is fabricated from stainless steel and mounted on the outlet of the
pyramidal section. Inside the exhaust stack is a baffle, this is perpendicular to the airflow, 76mm above the base of the stack.
An exhaust hood system with the following criteria is required:
• Recommended hood size 60cm wide × 150cm long.
• The bottom of hood should be 1520cm above the apparatus exhaust stack.
• Adjustable to produce a maximum volume 70m3/min (2470 CFM)
• Pressure 1.4mmHg
Water 200300 ml/min water flow through the system at room temperature, i.e. 1530°C
(To cool heat flux meter assembly)
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PRODUCT CATALOGUE
Fire Propagation
Apparatus
(ASTM E2058; FM 4910; ISO 12136)
Heat Release
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The FTT FPA can be used to ASTM E2058 FM 4910 Windows based
determine: FTT manufactures the FM Global software
• Critical heat flux for Fire Propagation Apparatus (FPA), A Windows based software package
ignition a heat release calorimeter. enables simple data acquisition,
• Thermal response analysis and storage via a 22bit
parameter
Instrument features: data logger.
• Infrared Heaters: Four heaters
• Effective heat of All parameters are displayed. The
each supplied with six 500W
combustion lamps and associated water and versatile data logger may be used in
• Chemical and convective air cooling connectors, other applications and is supplied
heat release rates controlled by a single phase with software that allows the data
power controller to provide heat stored in the logger to be
• Fire Propagation Index
flux up to 65 kW/m2. downloaded to a PC for further
• Mass Loss Measurement: analysis.
It can also be instrumented A 02000 g load cell, with an
to measure: accuracy of 0.1g. Services required
• Average Corrosion Index • Air Distribution Chamber and Prior to operating the Fire
• Smoke yield Air Supply Pipes: Quartz Propagation Apparatus, the
Cylinder and Water Cooled following services must be provided
Shield: Two quartz cylinders for the laboratory:
fitted above the aluminium a) Fire Products Extraction: a
cylinder, allow supply of oxidant collection hood system is
to the specimen flame, while required above the FPA exhaust
enabling radiant energy from stack. The blower of the
the Infrared heating system to collection hood system shall
reach the specimen surface. A have the flow capacity in excess
watercooled shield protects the of 300 l/s (0.3 m3/s) (635 cfm) of
specimen from the heat from the FPA.
the Infrared heaters prior to b) Electrical Power: 277 VAC,
testing. 50/60 Hz, single phase – single
• Ignition Pilot Tube: A pilot hot leg from 480 VAC referenced
ignition tube, with a 4hole to ground – 2 AWG wire and
ceramic insert. 125/160 ampere fuse
• Exhaust System: Intake funnel, disconnect or circuit breaker for
mixing duct, and test section. the IR heaters and power
• Gas Sampling: Sampling probe, controller.
filters, traps, and flow control. c) Water Supply: pressure
• Oxygen, Carbon Dioxide and regulated clean water (on line
Carbon Monoxide Analysis: filter should be used) with a
Inlet concentration of oxygen flow rate of 2.0 l/min allowing
and exhaust concentrations of each IR heater to receive at least
oxygen, carbon dioxide and 0.34 l/min at 50 psi. The inlet
carbon monoxide are measured. temperature shall not exceed
• Heat Flux Meter: For calibration 70°F (22°C). A supply is also
of the Infrared heating system. necessary for the watercooled
• Instrument Frame: Developed sample shield, which should
for 19" rack mounting. prevent a temperature increase
of the shield in the upposition
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PRODUCT CATALOGUE
Schematic Diagram
Averaging
Pilot-Tube
FLOBAR
Gas Sampling
Mixing Probe Corrosion/Smoke
Duct Duct Blower
0.0 0.0001 V
Control I1 2 0.9 50 %0
I2 2 0.9 50 %
2 × OЇ, COЇ, CO
Exhaust Control
Analyser
Set Flow On Methane Ethylene/Air On
On On
Gas Control Kī Kī
Panel
Exhaust Control
Quartz Glass & Hydrocarbon
Stainless Steel Analyser
Oxygen On
Collar Inlet Flow
Kī Kī
Inlet Air
Heat Release
Control
I.R. Heaters Drying Columns
Sample Gas (Inlet) Inlet Exhaust
Oxygen Oxygen Inlet Exhaust
Kī
Kī
Carbon Dioxide/
Nitrogen Carbon Monoxide
Nitrogen Kī
Carbon Dioxide/
Carbon Monoxide
Interlocks Set Lamp Voltage
Analyser On Methane 1000 Zero Air Fuel Gas Fuel Gas Hydrocarbon
Panel Enable/Disable
Lamps
On
Kī
On
Kī
On
Kī Zero
On
Kī
Flow Control
Span
Panel
ŝƌŝƐƚƌŝďƵƟŽŶ
Chamber Power
Panel
Load Cell
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PRODUCT CATALOGUE
Smoke Production
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ASTM E662: The NBS Smoke Density Chamber is • Safety blowout panel, easily
Standard test method for widely used in all industrial sectors replaceable, allows for safe
for the determination of smoke operation of test method.
specific optical density of generated by solid materials and • Gas measurement ports are
smoke generated by solid assemblies mounted in the vertical available, for optional
materials orientation within a closed measurements of toxic gases.
chamber. • Cabinet designed with a
BS 6401: standard 19" rack, for simple
It measures the specific optical addition of gas analysers, chart
Method for measurement,
density of smoke generated by recorder and other control units.
in the laboratory, of the materials when an essentially flat • Air cooled radiometer for
specific optical density of specimen, up to 25 mm thick, is furnace flux calibration.
smoke generated by exposed to a radiant heat source of
materials 25kW/m2, in a closed chamber, The FTT SDC has been designed
with or without the use of a pilot specifically to incorporate the
flame. The radiant heat source can ISO 5659 Conical Radiant Furnace.
NFPA 258:
be easily replaced with the Conical This extends the potential of the
Recommended practice for Radiant Furnace for testing of SDC by allowing testing at heat
determining smoke specimens in the horizontal fluxes up to 50 kW/m2, horizontal
generation of solid orientation according to ISO 5659 orientation of the specimen and
materials and IMO FTP Part 2 requirements. the measurement of mass loss rate
of the specimen. It takes
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PRODUCT CATALOGUE
Smoke Production
AITM 3.0005 – Airbus ABD 0031:
time data is displayed on the VDU
The ABD0031 (formerly ATS
during the course of a test. The
1000.001) option is a gas sampling
information is displayed in graphical
system which includes a vacuum
and textual form.
chamber, vacuum pump, hand
metering pump and gas analysis
The graphical form is an auto
detection tubes.
scaling graph with time on the
xaxis and transmission (%) and
Provision is made for
specific optical density on two
gaseous/volatile test products to be
yaxes.
drawn through three ports on the
top of the chamber at any time for
Textual data includes:
subsequent analysis. One of these
• Instantaneous transmission (%)
ports is used to connect to the
and specific optical density (DS)
ABD0031 vacuum box.
• Time from start of test
• Maximum DS and time to
maximum DS
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Heated Line:
FTT also offers a heated gas
sampling system. The system
includes a heated filter, 2m heated
line and 2 × temperature
controllers.
NES 711:
The NES 711 attachment comprises
a spark ignition burner and stirrer
fan. The FTT SDCSoft software is
compatible with this option.
ABD0031 Vacuum Box
TECHNICAL SPECIFICATIONS
Measuring principle Specific optical density – white light source and photomultiplier tube
Operating heat flux of radiant heat furnace 25 ± 0.5 kW/m2 (standard furnace) up to 50 kW/m2 for ISO 5659/IMO fire model
Internal dimensions of chamber (mm) 914 (H) × 914 (L) × 610 (D)
SERVICES
Due to the continuous development policy of FTT technical changes could be made without prior notice.
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PRODUCT CATALOGUE
Smoke Production
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FTT 3M Cube comprises: The 3 Metre Cube is used for Features and Benefits
measuring smoke emission when
• 3 Metre Cube assembly The enclosure is constructed from
electric cables are burned under
• Photometric system, Zintec sheet steel of 0.8 mm
defined conditions, for example,
stands, fans and sample thickness fixed to a steel
when several cables are burned
framework. A door with a window
mounting frames horizontally. The tests are carried
enabling observation is placed at
• Extraction fan and out in a cubic enclosure, a
the front of the cube, with sealing
ducting photometric system is used to
at all appropriate joints.
measure increase in smoke density.
• Windows Software.
Sealed windows (100mm × 100mm)
This unit was developed by London
are provided in the two laterally
Transport scientists in England and
opposed faces for the transmission
is designed to replicate the fire
of light from the horizontal
conditions found in enclosed spaces
photometric system (source and
(such as an underground tunnel).
receiver). The centres of these
windows are situated at a height of
These units are produced to meet
2.15m.
the specification used in many
electric cable tests including IEC
The photocell receiver is mounted
61034. It permits the comparison
at one end of a 150 ± 10mm tube
between the standard absorbance
with a dust protection window at
of airborne particulates evolved
the other end.The inside of the
under the specified conditions of
tube is matt black to minimise
each test method. The variables
reflections. The signal from the
include thermal characteristics,
photocell is proportional to the
form, dimensions and positions of
transmission of light and is
the test piece.
recorded continuously during the
test, using a chart recorder or data
The unit can be supplied in a self
acquisition system.
assembly kit form or can be fully
installed by FTT Engineers. The unit
The walls of the cube at floor level
is made of steel sheet panels and
have orifices for atmospheric
can be supplied with customised
pressure equalisation. In order to
extraction facilities and all
avoid stratification of smoke,
instrumentation, fans, stands and
homogenisation is achieved by a
sample mounting frames. The
fan placed on the floor inside the
photometric system has a
cube which blows horizontally
horizontal optical path of 3 m
throughout the test.
between two opposite faces of the
cube and the attenuation of light
The method was developed for
transmitted through the chamber is
electric cables, but can be adapted
measured during the test.
also to materials, equipment and
components.
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PRODUCT CATALOGUE
Detail of door with viewing panel and control box at the front of the cube Detail of light source and detector at opposing apertures
Smoke Production
friendly software interfaces with – time interval for processed
the 3 Metre Cube Chamber via a data
multichannel A/D board. One – conditioning environment
channel monitors the transmission • Test Run: Data is collected and
output from the photocell via an displayed during the course of
interface box. the test. The information is
displayed in both graphical and
The Software has the following textural form.
features: • The following experimental data
• Calibration of the Photometric is processed after the test:
System – time, t
• Specimen Information such as: – transmission at t
– laboratory name – absorbance at t
– specimen description, • test report can be produced
A
diameter and number of and printed after a test.
cables tested
– test name
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TECHNICAL SPECIFICATIONS
Measuring principle Comparative measurement of airborne particle absorbance using photometric detection
Photometric System The photometric system comprises of a light source and a photocell placed horizontally in the mid vertical plane of
the cube at a height of 2.15 ± 0.10 m
Optical path – 3.00 ± 0.03m
Photometric System – Light Source A halogen lamp with a tungsten filament and a clear quartz bulb with the following characteristics:
• Power: 100W
• Stabilised Voltage: 12V
• Luminous Flux: 2000 lumens
• Colour Temperature: 3000K
It is supplied with a stabilised voltage adjusted to 12.00 ± 0.01V.
Fire Source – Alcohol Tray Galvanised sheet metal with joined edges, pyramidal trunk of rectangular section.
Extraction System Ducting leading from high in the cube fitted with a valve to seal the opening during a test.
Due to the continuous development policy of FTT technical changes could be made without prior notice.
SERVICES
Extraction An extraction duct and fan motor assembly is supplied for connection to a 140mm diameter extraction outlet
Environment In order to obtain the best possible repeatability it is recommended that the air surrounding the outside of the cube should be still and
of a temperature of 20 ± 5°C. The chamber should be located away from direct sunlight and not subject to climate variations.
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PRODUCT CATALOGUE
Density of Smoke
from the Burning
or Decomposition
of Plastics
(ASTM D2843)
Smoke Production
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This reaction to fire test method readily be performed on The apparatus consists of:
covers a laboratory procedure for thermoplastic materials that may • Combustion Chamber
measuring and observing the drip and fall out of the E84 test • Specimen Holder
relative amounts of smoke apparatus. Other smoke test • Ignition System
obscuration produced by the apparatus, for example, • Photometric System
burning or decomposition of ASTM E1354 Cone Calorimeter, • Control Unit (incl. Smoke Meter)
plastics. It is intended to be used E662 Smoke Density Chamber, etc.
for measuring the smokeproducing are also available from FTT . The test specimen is exposed to
characteristics of plastics under flame for the duration of the test,
controlled conditions of FTT ASTM D2843 Exit and the smoke is substantially
combustion or decomposition. trapped in the chamber in which
Sign Test Apparatus
The measurements are made in combustion occurs. A 25mm ×
The FTT Exit Sign Test is designed
terms of the loss of light 25mm x 6mm (1" × 1" × 1⁄4")
for the measurement and
transmission through a collected specimen is placed on a supporting
observation of the smoke
volume of smoke produced under metal screen and burned in the test
producing characteristics of plastics
controlled, standardised conditions. chamber under active flame
under controlled conditions of
This test is used by model code conditions using a propane burner
combustion or decomposition
organisations in controlling the use operating at a pressure of 276 kPa
according to ASTM D284310 but
of plastic materials in light (40 psi). The 300mm × 300mm ×
not to be used for measuring any
transmitting applications. It can be 790mm (12" × 12" × 31") test
other characteristics of the plastic
used as an alternative to the chamber is instrumented with a
combustion.
ASTM E84 smoke measurement light source, photoelectric cell, and
because this test method can
1. Combustion Chamber
2. Specimen Holder
3. Ignition System
4. Photometric System
5. Control Unit
5 4
3 2
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PRODUCT CATALOGUE
20
1
15
16
B C
A
790mm
5 14
13 3. Heat Resistant Glazed Door
D 4. Base: 350mm × 400mm × 57mm
770mm
7 22
6 5. White on Red Illuminated Exit Sign:
11 22 90mm × 150mm
6. Test Specimen: 25.4mm × 25.4mm ×
10 6.2mm (not shown)
12
7. Specimen Holder: 64mm2 of 6mm ×
21 8 6mm, 0.9mm gauge
8. Calciumsilicate Sheet or Collector Tray
9 9. Quench Pan (filled with water when in
use)
2
10. Main Burner: Propane (operating at
276kPa (40psi))
11. Aux Burner: Propane (operating at
57mm
Smoke Production
17. Main Burner Adjustment Handle
6.5mm Hole
30mm
40mm
19
ii
Electrical inputs:
i = Exract System
ii = Light sources
iii = Exit Sign Light 17
iv = Photocell In ‘Test͛ƉŽƐŝƟŽŶ
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PRODUCT CATALOGUE
TECHNICAL SPECIFICATIONS
Test Chamber
Overview Bench mounted draft free painted aluminium chamber with large liftoff door with window made from toughened glass
giving a generous view of the specimen during a test. Mounted on a 360mm × 400mm × 57mm base.
Exhaust InLine axial industrial extraction fan with over temperature/current protection. Low noise plastic frame and plastic
impeller. Outer diameter of exhaust fan: 104mm.
Burners A burner in compliance with ASTM D 2843 with a 0.13mm diameter orifice Auxiliary burner with a 1100g weight
constructed from stainless steel to prevent movement of the burner during testing.
Burner positioning system Quick burner positioning system controlled via handle on the front of the chamber Air supply device 160mm diameter
stainless steel duct providing air to main burner
Gas type and pressure Commercial grade 85.0% minimum propane pressure regulated @ 40 psi for the main burner and @ 20 psi for the
auxiliary burner
Pressure displayed by two independent 63mm diameter bourdon tube gauges on front panel
Photometric system Optical system positioned on the right houses a selenium cell. The light source houses a 1493 compact filament
Smoke Production
microscope lamp running between 5.3V DC and 6.3V DC which is situated on the left hand side of the chamber. The signal
is monitored and processed via a Smoke Meter in the control unit.
Specimen Holder (× 4) 64mm × 64mm stainless steel square of 6mm × 6mm, 0.9mm gauge wire
Stainless Steel Collector Tray (× 1) 2½" × 2½" × 3/8" deep with ½" square bottom
Due to the continuous development policy of FTT technical changes could be made without prior notice.
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Smoke Density
Photometric System
(DIN 50055)
Smoke Production
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FTT_Vertical Flame Propagation for a Single Insulated Wire or Cable Test 2020 V2_1st proof 06/03/2020 08:50 Page 121
PRODUCT CATALOGUE
Vertical Flame
Propagation for a
Single Insulated Wire
or Cable Test
(IEC 603321)
Flame Spread
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IEC 603321: IEC 603321 specifies the procedure This equipment uses a 1 kW pre
Tests on electric and optical for testing the resistance to vertical mixed flame propane burner and is
flame propagation for a single for general use, except that it may
fibre cables under fire vertical electrical insulated not be suitable for the testing of
conditions conductor or cable, or optical fibre small single insulated conductors,
cable, under fire conditions. cables of less than 0.5 mm2 total
Part 12 specifies the use of a 1 kW crosssection or small optical fibre
premixed flame and the test cables. In these cases, the
evaluates the flame spread of a procedure given in IEC 6033222 is
cable under exposure to a small recommended.
flame. This test is relevant for the
classes B1ca, B2ca, Cca, Dca and Eca. The apparatus features include:
• Bench Mounted Open Test
FTT IEC 603321 Vertical Screen
Flame Propagation Test • Horizontal Specimen Supports
• Ignition Burner compliant with
Apparatus IEC 60695112, with simple
The FTT IEC 603321 tests for the angle adjustment from 90⁰ to
vertical flame propagation of a 45⁰ and a gas safety system
single insulated wire or cable is a • Electronic Spark Ignition
bench scale test to determine the • Control Unit with Safety
resistance of a single cable to a Interlocks and Gas and Air Flow
1kW flame application. Adjustment
• Diverter Panel with Gas and Air
The apparatus is supplied as a Mass Flow Controllers for
complete system incorporating all accurate and stable flow when a
the features necessary for ease of flame is detected.
use and safety. It conforms IEC
6033212 (test for flame
propagation) and IEC 6033213
(test for flaming droplets).
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PRODUCT CATALOGUE
TECHNICAL SPECIFICATIONS
Test Screen
Control unit dimensions (m) 0.4 (W) × 0.24 (D) × 0.4 (H)
Diverter panel dimensions (m) 1.2 (W) × 0.17 (D) × 0.5 (H)
Due to the continuous development policy of FTT technical changes could be made without prior notice.
SERVICES
Gas supply Propane of 95% minimum purity at a pressure between 11.5 bar and flow rate up to 1 l/min
Air supply Pressure regulated clean, oilfree shop air at a pressure between 12 bar and flow rate up to 15 l/min
Extraction Draughtfree environment; laboratory fume hood or chamber of a minimum inside volume of 1.0m3
Power 230 VAC 50/60 Hz 13A for powering gas control unit and diverter assembly
Flame Spread
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PRODUCT CATALOGUE
Flame Spread
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The Spread of Flame Apparatus is of the flame spread distance/time down selectors, check boxes and
an important test for comparing the history, the critical heat flux at switches.
performance of essentially flat extinguishment, the average heat
materials, composites or for sustained burning and the flame The Software has the following
assemblies, which are used front speed. features:
primarily as the exposed surfaces of 1. View of Transducer Signals
walls. Comparative test data is To meet the IMO specification a 2. Heat Release Rate Calibration
generated from measurement of stack is fitted complete with 3. Automatic File Naming
the lateral spread of flame along thermopile for estimating heat 4. Data Collection
the surface of a specimen of a release rate. The FTT Spread of 5. Data Presentation
product vertically orientated. The Flame Apparatus is supplied with all
specimen is subject to radiated necessary controls, flux meter and Features and Benefits
heat in the presence of a pilot specimen holder. The complete test
• The control panel is located on
flame. apparatus consists essentially of
the radiant panel frame. This
three main components, a radiant
incorporates all of the electrical
ISO 56582 and ASTM E1321 allow panel support framework and a
indicators and controls for daily
wider use of the test beyond specimen support framework which
use and connections for the
marine applications. The major are linked together to bring the test
computer.
differences between ISO 56582 specimen into the required
• Fitted to the rear of the radiant
and the IMO test are that configuration in relation to the
panel is a typeK thermocouple
ISO 56582 is limited in scope to radiant panel, and the specimen
which monitors the temperature
testing the spread of flame over holder, which carries the test
of the assembly. Should a
vertical specimens and does not specimen. The radiant heater
blowback occur in the chamber
include the stack for estimating system is fully automatic, with
of the radiant panel, the
heat release rate. spark ignition and safety interlocks.
temperature rise will be sensed
by the thermocouple and will cut
The FTT Spread of Flame Apparatus The IMO software out the gas supply to the unit.
uses a gasfired radiant heat panel
The FTT Spread of Flame Apparatus • The mass flow meter is used
with pilot flame ignition to ignite a
is a sophisticated instrument, during calibration of the stack
test specimen. Following ignition,
designed to make the calibration for heat release rate
any flame front which develops is
and use of the instrument very measurements. This can be
noted and a record is made of the
userfriendly. The IMOSoft software connected to the computer if
progression of the flame front
package acquires test data, assists supplied or a chart recorder.
horizontally along the length of the
with calibration routines and • The On/Off Controls for the
specimen in terms of the time it
automatically generates test Sample Pilot Flame, Radiant
takes to travel to various distances.
reports. Panel and Air Blower are located
The results are expressed in terms
along the lower edge of the
The software interfaces with the radiant panel frame.
IMO apparatus via a multichannel • User friendly IMOSoft software
A/D converter, into which all the package acquires test data,
required signals are connected. This assists with calibration routines
interface unit connects to the and automatically generates test
computer via a USB cable. reports. It allows for a more
efficient use of the instrument,
The user interface is a Microsoft leading to a larger daily
Windows based system with push throughput of testing and
button actions and standard enhanced quality data
Panel box assembly with reverberatory screen as
mounted in equipment test frame.
Windows data entry fields, drop presentation.
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PRODUCT CATALOGUE
TECHNICAL SPECIFICATIONS
Measuring principle Measurement of flame spread over a vertically orientated material subject to uniform radiant heat flux
Measurement of heat release rate using a calibrated thermopile system
Calibration burner The output from the mass flow meter is calibrated for 05V = 025slpm of methane gas
Flux meter SchmidtBoelter heat flux meter for measuring the flux profile along the specimen
Due to FTT’s continuous development policy specifications could change without prior notice.
SERVICES
Extraction A ceiling mounted fume exhaust system with a capacity of at least 0.5m3/s
Gas Radiant Panel requires Propane or Methane at least 4 Bar and a flow rate of up to 0.6g/s
Pilot Flame Acetylene gas at least 0.5 l/min at 1 bar (24.5 psi)
Calibration Burner Methane gas of at least 95% purity with a maximum flow of 25 l/min at a maximum pressure of 30 psi. (IMO Only) Not
supplied with ISO 56582
Air For the radiant panel an air flow up to 11g/s at 100psi is required
Water 200300 ml/min water flow through the heat flux meter at room temperature, i.e. 1530°C
Flame Spread
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PRODUCT CATALOGUE
Flooring Radiant
Panel
(EN ISO 92391)
Flame Spread
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PRODUCT CATALOGUE
TECHNICAL SPECIFICATIONS
Measuring Principle Surface spread of flame on flooring material exposed to radiant heat source
2
Heat Flux Range 1.0 kW/m210.9 kW/m
Due to the continuous development policy of FTT technical changes could be made without prior notice.
SERVICES
Test Room The FRP apparatus should be situated in a draught free environment at 23 ± 5°C and a relative humidity of 50 ± 20%.
Gas Propane at a pressure of 2 bar with a calorific value of approximately 83MJ/m3 is required for the radiant panel and the pilot burner.
Compressed air at a pressure of 67 bar is required for the radiant panel.
Water Water at 1525°C is required for cooling the total heat flux meter.
Flame Spread
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PRODUCT CATALOGUE
Flame Spread
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ASTM E162, ASTM D3675: The Radiant Panel Flame Spread such that ignition is forced near its
Standard Test Method for Apparatus measures the surface upper edge and the flame front
flammability of building products progresses downward.
Surface Flammability of (ASTM E162) and cellular plastics
Materials Using a Radiant (ASTM D3675) by using a gasfired A factor derived from the rate of
Heat Energy Source radiant heat panel. It is intended to progress of the flame front and
measure and describe the another relating to the rate of heat
properties of materials, products, liberation by the material under
or assemblies in response to heat test is combined to provide a flame
and flame under controlled spread index.
laboratory conditions and the
results of this test may be used as The flame spread index, Is, of a
elements of a fire risk assessment specimen as the product of the
that takes into account all of the flame spread factor, Fs, and the
factors that are pertinent to an heat evolution factor, Q, as follows:
assessment of the fire hazard of a Is = FsQ
particular end use. An index, Is, is
determined from the flame spread FTT E162 Test
and heat evolution factors. This
Apparatus
radiant panel index is a required
The FTT Radiant Panel Flame
parameter in various specifications,
Spread apparatus is supplied as a
especially for the mass transit
complete easytouse system.
industry (buses and trains).
Features include:
The test is made on specimens of
small size that are representatives, • Porous cement and cast iron gas
operated radiant panel
to the extent possible, of the
(12" × 18") with electric spark
material or assembly being
igniter and automatic safety
evaluated. The rate at which flames
flame out detector.
will travel along surfaces depends
upon the physical and thermal • Stainless steel specimen holder,
with observation marks every
properties of the material, its
75mm (3") for assessing the
method of mounting and
progress of the flame front.
orientation, the type and level of
fire or heat exposure, the • Stainless steel specimen
support.
availability of air, and properties of
the surrounding enclosure. • Stainless steel pilot burner
assembly.
• Pyrometer to determine the
Summary of Test surface temperature of the
Method radiant panel, including
This test method of measuring mounting bracket.
surface flammability of materials • Air flow meter and gas control
employs a radiant heat source valve to control the mixture to
consisting of a 12" × 18" (300 × the radiant panel.
460mm) panel in front of which an • Stainless steel exhaust stack
inclined 6" × 18" (150 × 460mm) with a removable panel to
specimen of the material is placed. enable easy cleaning of
The orientation of the specimen is thermocouples.
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PRODUCT CATALOGUE
Flame Spread
Print Report Status Panel Gas Panel, Control Box and Data Logger
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TECHNICAL SPECIFICATION
Overview Test frame consisting of steel frame and outer panels which hold the control panel and stack assembly
Exhaust Made from 1mm 304 stainless steel 8 type k thermocouples of equal resistance, supported with insulators
End formed to 0.020" (0.5mm) Diameter
Easy clean hatch
Burner In compliance with ASTM E162 and ASTM D3675 manufactured from a porous refractory material
Pyrometer Calibration pyrometer for confirmation of radiant panel output, meter 310°C, 600°C, 880°C, with 4m cable
Measurement range: +300°C +900°C
Response time: ≤2ms for T>+600°C
Analogue output: 420mA
Rugged stainless steel housing
Digital signal processing
Precision lens nonhygroscopic
Ignition system Ceramic housed sparker powered by 230V ZT931 ignition device producing 15kV spark
Control system Solid state gas control system with PLC control
24V switch mode DC 10A duel voltage power supply
47 – 63Hz
Accuracy +/ 1%
Startup rise time <150ms
Shock 15g, 11ms
Ripple and noise 50mV pkpk
Thermocouple interlock safety system
MFC control voltage 5V DC 0100% FS via high precision control circuits
Adjustable 60600 L/min air flow meter
Gas solenoids 240VAC, 50/60Hz
Temperature alarm module:
• Sample rate 4Hz
• Accuracy +/ 0.25% of reading
• Linearization accuracy <0.1% of reading
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PRODUCT CATALOGUE
SOFTWARE
162Soft Microsoft Windows based application that acquires test data and assists with several calibration routines
Data logger A 3slot cardcage with 6½ digit (22 bit) internal DMM enabling up to 120 singleended or 48 doubleended measurements
Scan rates up to 250 channels/s available
PCIeGPIB IEEE488 interface converts any PCI express bus PC into an instrumentation control and data acquisition system making any PC equipped
with a PCIe GPIB capable of controlling a GPIB instrument such as the Data logger with data transfer rates in excess of 300KB
Services Required
• A hood with exhaust blower placed over the stack is required
• Electrical power providing 230VAC, 50Hz, 13A
• Commercial grade propane, compressed air, acetylene gas, methane gas
Due to the continuous development policy of FTT technical changes could be made without prior notice.
Flame Spread
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FTT_Thermal Acoustic Insulation Flame Propagation Apparatus 2020 V2_1st proof 06/03/2020 08:54 Page 139
PRODUCT CATALOGUE
Thermal/Acoustic
Insulation Flame
Propagation Apparatus
(FAR Part 25 Appendix F Part VI; Airbus AITM 2.0053;
Boeing BSS 7365)
Flame Spread
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This test method is used to evaluate heat flux meter are displayed on a The chamber temperature is
the flammability and flame programmable LCD meter. monitored with a thermocouple
propagation characteristics of and displayed on a programmable
thermal/acoustic insulation when To ignite the specimen a propane LCD meter. The test duration is
exposed to both a radiant heat venturi pilot burner with an axially measured with a programmable
source and flame in a test chamber. asymmetric burner tip is moved electronic LCD timer.
back and forth from the outside of
The radiant heat is applied by the test chamber. Options include a:
means of an electric panel, inclined • User friendly software package
at 30°, and directed at a The electric panel and pilot burner that automatically configures a
horizontally mounted specimen. are located in a test chamber. The data acquisition unit. This user
The radiant panel generates a sides, ends and top of the chamber interface is a Microsoft Windows
radiant energy flux distribution are insulated with a fibrous ceramic based system with push button
ranging from a nominal maximum insulation. The front side has a high actions and standard Windows
of 1.0W/cm2 to a minimum of temperature, draft free observation data entry fields, drop down
0.1W/cm2, operating at window. Below the window is a selectors, check boxes and
temperatures up to 816°C. The flux sliding platform to enable the user switches.
is controlled with a thyristor power to easily insert either the • Stainless steel hood to collect
unit and measured with a 25.4mm calorimeter holding frame or the smoke gases.
cylindrical watercooled total heat specimen holding system (retaining • Smoke measurement system
flux density, foil type Gardon Gage. and securing frames).
The outputs from the thyristor and
TECHNICAL SPECIFICATIONS
SERVICES
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PRODUCT CATALOGUE
Flame Spread
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This ENV 1187 describes The tests assess the fire spread external fire exposure. The test
four methods for across the external surface of the method incorporates burning
roof, the fire spread within the roof brands, wind and supplementary
determining the (Tests 1, 2 and 3), the fire radiant heat.
performance of roofs to penetration (tests 1, 3 and 4) and
external fire exposure. The the production of flaming droplets Main Frame
four methods assess the or debris falling from the underside In the ENV 1187 Test 3 Roofing Test,
performance of roofs under of the roof or from the exposed the test sample is placed on the
surface (tests 1, 3 and 4). Tests 2 Specimen Holder which lays on the
the following condition and 3 are not applicable to Lifting Bed as part of the Sample
geometrically irregular roofs or roof Assembly. The Specimen Holder can
Test 1 – with burning mounted appliances e.g. ventilators be tilted and supported on stands
brands and roof lights. in a 5° or 30° position depending on
the type of roof sample being
Test 2 – with burning The four tests listed above do not tested. The Sample Assembly is
imply any ranking order. Each test used to move the Sample into the
brands and wind
stands on its own without the correct position for testing. The
possibility to substitute or exchange height of the Sample Assembly can
Test 3 – with burning one for another. This document be adjusted by the electrically
brands, wind and provides information on powered lift table and it can be
supplementary radiant instrumentation of all four Tests wheeled into position between the
heat. that are available from FTT . Guide Rails. The Sample Alignment
Jig and a system of Stops are
Test 4 – with two stages ENV 1187 Test 3 – with provided to ensure the correct
position of the assembly.
incorporating burning burning brands, wind
brands, wind and and supplementary The Air Nozzle Blower Assembly is
supplementary radiant radiant heat. positioned behind the Sample
The ENV 1187 Test 3 Roofing Test is Assembly so that a uniform airflow
heat.
an instrument used to determine is applied over the surface of the
the performance of roofs to test sample. The air velocity is
established using the anemometer
according to the requirements
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PRODUCT CATALOGUE
The Radiant Panel Assembly In the ENV 1187 Test 4 Roofing Test,
(mounted on the Main Frame) the test sample is placed in a
provides the supplementary radiant Sample Holder which is placed on
heat source directed onto the the Specimen Cover and an air seal
surface of the test sample. The is created. The Specimen Cover can
Radiant Panel can be tilted to be tilted and supported at an angle
provide the 5° or 30° position and of 45° or horizontal depending on
consists of four surface combustion the type of roof sample being
heaters which are independently tested. The underside of the sample
controlled from the Dual Diverter can be viewed during the test
Assembly and Control Box. The air through the viewing window in the
and gas flow to each burner can be Specimen Cover which is mounted
adjusted to provide an incident on the Sample Trolley Assembly to
radiant heat flux distribution in move the Sample into the correct
accordance with the standard (such position for testing. The height of
that the heat flux meters each
measure 12 ± 0.5 kW/m² at the The Main Frame includes:
centre and 10 ± 0.5 kW/m² at the 1. Radiant Panel
2. Sample Holder with Calibration Assembly
four locations on the major axes).
3. Specimen Cover with Suction Box Assembly
4. Viewing Window
The Calibration Assembly Trolley 5. Guide Rails
contains the Calibration Element 6. Sample Trolley
7. Sparker Box (not shown)
holding the five Heat Flux Meters.
8. 4 Flexible Gas Burner Hoses (not shown)
The Calibration Element is tilted to 1
the 5° or 30° position and
supported on the arms of the
2
trolley. The Assembly is wheeled
into position between the 3
calibration guide rails. The Heat 4
Flux Meters are supplied with water
via a manifold mounted on the
Flame Spread
assembly.
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the Sample Trolley can be adjusted. provides the ‘supplementary Touch Screen Interface
The Sample Alignment Jig and a radiant heat’ source directed onto
and Control System for
system of Stops are provided to the surface of the test sample. The
reach the correct position. Radiant Panel can be tilted and Test 3 and Test 4
supported at an angle of 45° or The instrument is controlled using
The Burner Wand Assembly is used horizontal. The Radiant Panel the supplied Touch Screen interface
as the ‘burning brand’. The brand consists of four surface combustion and Control System. This system
comprises a simulated town gas heaters which are individually provides safety interlocking to
flame. controlled from the Dual Diverter ensure the four gas burners which
Assembly and Control Box. The air form the Radiant Panel can be
The Suction Box Assembly is and gas flow to each burner can be operated in a safe and controlled
connected to the Specimen Cover adjusted to provide an incident manner. All operations are
with a Suction Hose to simulate the radiant heat flux distribution such conducted through the Touch
effect of ‘wind’. A pressure that the heat flux meters each Screen with the exception of the
reduction on the underside of the measure 12 ±1.5 kW/m². Blower Motor Reset and the 2
sample is established and Emergency Stops.
controlled using the Inclined Tube The Calibration Assembly contains
Manometer and Speed Controller the Calibration Element holding the
Assembly mounted on the Dual four Heat Flux Meters. The
Diverter Stand. There is also a blow Assembly is contained on a Sample
out panel on the other side of the Holder which rests on the
Specimen Cover. Specimen Cover. The Heat Flux
Meters are supplied with water via
The Radiant Panel Assembly a Manifold mounted on the
(mounted on the Main Frame) assembly.
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PRODUCT CATALOGUE
300 mm × 300 mm × 200 mm open basket made from 3 mm diameter mild steel wire mesh
Balance
Timing Device
TEST 2
Balance
Stopwatch
TEST 3
Main Frame incl. Radiant Panel Assembly, 4 Flexible Gas Burner Hoses, Sparker Box, Guide Rails and Guide Rails Extensions
Calibration Assembly
Dual Diverter Stand and Control Box Assembly with full colour touchscreen control
TEST 4
Main Frame incl. Radiant Panel Assembly, 4 Flexible Gas Burner Hoses, Sparker Box and Guide Rails
Calibration Assembly
Dual Diverter Stand and Control Box Assembly with full colour touchscreen control
Flame Spread
Suction Hose
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SERVICES
Electrical Power
Extraction System
Test 1 & 2: Suitable extraction system is required, consult FTT for details.
Test 3 & 4: An exhaust system of 3.5 m3/sec with a duct diameter of 400mm and adjustable flow is recommended.
Gas Supply
Test 2, 3 & 4: Commercial propane 95% minimum purity is used to supply the four radiant panels.
Test 3 & 4: The required supply pressure is 34 bar (43.558 psi) with a suitable pressure regulator.
Test 3 & 4: The air supply is used to supply the four radiant panels. The required supply pressure is 67 bar (87101 psi) with a suitable pressure regulator.
Water Supply
Interface Cables Please refer to instrument instruction manual for detailed requirement.
Brand FTT do not supply any brands, please refer to standard ENV 1187 for detailed requirement.
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PRODUCT CATALOGUE
Ignitability
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Mass Loss Calorimeter – rates that are not so closely linked • Control Unit
to heat release rates. • Flux Meter
Simple Heat Release
• MLCCalc Software
Test Using a Conical Such products need to be tested in • Methane Calibration Burner
Radiant Heater accordance with ISO 56601 for (optional)
The test method is used to assess correct assessment of heat release. • Chimney with Thermopile
the mass loss rate of a product (optional)
under test conditions. The FTT Mass Loss
International Standards ISO 13927 Calorimeter Use of this instrument under a
and ISO 17554 specify this method suitable hood enables the user to
The FTT Mass Loss Calorimeter
for assessing the mass loss rate of carry out thermal exposure studies,
consists of a complete fire model
essentially flat specimens exposed under the same precise exposure
from the Cone Calorimeter. It is an
in the horizontal orientation to conditions as those used in the
economical solution for those
controlled levels of radiant heating Cone Calorimeter, whilst visibly
working to a limited budget and
with an external igniter under well observing the specimen reaction
with a major interest in ignitability
ventilated conditions. and measuring the mass change.
and mass loss work.
A flue containing a thermopile can
The mass loss rate is determined by also be added to the unit. Once
The apparatus consists of:
measurement of the specimen calibrated using a methane burner
• Conical Radiant Heater
mass and is derived numerically. the thermopile output can be used
• Thermocouples
The time to ignition (sustained to quantify heat release.
• Water Cooling Collar
flaming) is also measured in this
• Heater Shutter Assembly
test. Mass loss rate can be used as
• Spark Igniter Features and Benefits
an indirect measure of heat release
• Specimen Holder • Fire Model meets the
rate for many products. However,
• Load Cell specification of the ISO 5660
some products, e.g. those with high
• Cold Plate (optional) Cone Calorimeter.
water content, will have mass loss
1
1. Conical Radiant Heater with Thermocouples
2. Heat Shutter and Spark Igniter
2 3. Specimen Holder
4. Load Cell and Base Plate
3 5. Control Unit
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PRODUCT CATALOGUE
• Fire Model manufactured from • Eurotherm temperature peak heat release rate (if
stainless steel for long life. controller for ramp and control thermopile fitted). If the specific
• 3 Control Thermocouples for the of cone heater. equipment is fitted then graphs of
cone heater to maintain • Load Cell controller with weight mass, heat release rate and
accurate heat flux. ranging facility to improve thermopile output are displayed. It
• The special FTT split shutter performance to suit weight of also shows the total test time
mechanism is designed to sample (0500 g). (including the baseline time), the
reduce the radiated heat from • Fire Model and Controller test time (the time that the
affecting the sample support designed to be assembled in the specimen has been exposed to the
system and more importantly FTT Cone frame for upgrading to heat from the cone heater) and the
allowing time after the sample is a full Cone Calorimeter at a later recorded times to ignition and
positioned on the load cell stage if required. flameout.
before the test is started. The
shutter is permanently in place MLCCalc Software When the test is finished comments
on the apparatus and is about the test and the observations
The FTT Mass Loss Calorimeter is a
operated using a simple lever for any events marked during the
sophisticated instrument and in
which opens the shutter test can be entered. Also the
order to make the calibration and
symmetrically from the centre. ignition and flameout times can be
use of the instrument extremely
• The FTT spark assembly is edited if required.
easy, the MLCCalc software package
manually inserted into position
is specially designed to
using a lever mechanism. This is The results from a test or heat
complement the instrument.
used in conjunction with the release rate calibration can be
MLCCalc is a powerful, yet easy to
shutter mechanism. The viewed and reports printed by
use, Microsoft Windows based
sequence of operation is such simply pressing the Print Report
application which allows the user to
that the electrodes can be button.
perform most operations required
positioned above the sample
on the apparatus with the aid of a
with the shutter closed. At the
computer. It assists with calibration
start of a test the operator
routines, acquires test data and
opens the shutter lever which, in
produces test reports.
turn, automatically starts the
spark sequence. Microswitches
The Main panel is used to access all
are fitted to the spark arm and
the functions available in MLCCalc
the shutter mechanism for safe
software:
operation.
• Start Test
• Sample weight measurement is
• Status Main Panel of MLCCalc
by a strain gauge load cell with
• Load Cell Calibration
quick electronic tare facility. The
• Heat Flux
weight of the sample holder is
• HRR Calibration
zeroed electronically on
• HRR Check
touching a button.
• Print Report
• The load cell is housed in an
Ignitability
• Configure
enclosed case to reduce the
• About
effect of temperature change.
• Exit
• Control unit is supplied in its
Test Run Panel of MLCCalc
own case with switches for
The Test Run panel shows the
power, ignition, load cell and
readings from the transducers in
cone heater.
real time, the heat release rate and
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TECHNICAL SPECIFICATIONS
Heat flux Up to 75100kW/m2 Heat shield Placed between the cone heater and specimen
Spark igniter 10kV spark generator with 3.0mm spark gap located 13mm above the centre of the specimen
Specimen Holder A square pan 106mm × 106mm at the top, and a height of 25mm, constructed from stainless steel
Retainer edge frame A stainless steel frame with inside dimension 111mm x 111mm, and opening of 94mm × 94mm
Due to the continuous development policy of FTT technical changes could be made without prior notice.
SERVICES
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PRODUCT CATALOGUE
FAA Micro
Calorimeter
(ASTM D7309)
Ignitability
151
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Accurate and cost effective The FTT Micro Calorimeter was Software
micro calorimetry using a developed in cooperation with the
The FTT Micro Calorimeter is
Federal Aviation Administration
Pyrolysis Combustion Flow (FAA). It determines fundamental
supplied with a Microsoft Windows
Calorimeter (PCFC) based data acquisition and analysis
thermochemical data in seconds
software with an intuitive user
ASTM D7309 and predicts fire properties of
interface using standard Windows
materials.
data entry fields, drop down
selectors, check boxes and
The technique enables parameters
switches.
such as Specific Heat Release Rate
(W/g), Heat of Combustion (J/g)
The software enables:
and Ignition Temperature (°C) to be
• The instrument status to be
quickly determined from very small
shown
(15mg) specimens. It is a low cost
• Calibration of the instrument
and accurate technique; typical
and storage of calibration results
repeatability is ± 5%.
• Collection of data generated
during a test
Micro Calorimeter data has been
• Calculating the required
shown to correlate with fire test
parameters
data (Cone Calorimeter, OSU),
• Presenting the results in a
flammability results (LOI, UL94) and
manner approved by the
combustion tests (Bomb
Standard
Calorimeter) and is therefore seen
as a powerful, low cost tool to
assess and predict flammability Features and Benefits
properties. • Ability to generate quantitative
results in minutes
The FTT Micro Calorimeter uses the • Automatic control of
same oxygen consumption temperature and gas flow rates
calorimetry technique used in our • Small sample size (15mg)
bench and room scale calorimeters. • Over temperature protection of
The specimen is first heated at a both furnaces
constant rate of temperature rise • Removable rear cover to access
(typically 1°C/s) in a pyrolyser and all serviceable parts such as the
the degradation products are Fuel Cell for ease of
purged from the pyrolyser by an maintenance
inert gas (nitrogen). The gas stream • Dual voltage 96264VAC,
is mixed with oxygen and enters a 5060Hz (No need to switch)
combustor at 900°C where the
decomposition products are
completely oxidised. Oxygen
concentrations and flow rates of
the combustion gases are used to
determine the oxygen consumption
involved in the combustion process
and the heat release rates are
determined from these
measurements.
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PRODUCT CATALOGUE
TECHNICAL SPECIFICATIONS
Repeatability ± 5% (1 mg sample)
Due to the continuous development policy of FTT technical changes could be made without prior notice.
SERVICES
Extraction Fume cupboard or extraction system capable of extracting a volume flow of 100cc/min
Scales With a capacity of 250 mg or greater and a sensitivity of 0.01mg, to weigh specimens or containers, or both.
153
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FTT_Large Scale Mattress Fire Test 2020 V2_1st proof 06/03/2020 08:59 Page 155
PRODUCT CATALOGUE
Ignitability
155
FTT_Large Scale Mattress Fire Test 2020 V2_1st proof 06/03/2020 08:59 Page 156
156
FTT_Oxygen Bomb Calorimeter 2020 V2_1st proof 06/03/2020 10:32 Page 157
PRODUCT CATALOGUE
Oxygen Bomb
Calorimeter
(ISO 1716)
Ignitability
157
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EN ISO 1716: The bomb calorimeter is a widely generated from several applications
Reaction to fire tests for used device for measuring the heat and has been designed to conform
of combustion or calorific value of a to current ASTM, ISO, EN, BS and
building products – material. With this apparatus a test DIN standards.
Determination of the heat specimen of specified mass is
of combustion burned under standardised • Building materials (EN ISO 1716)
conditions. The heat of combustion • Coal, coke (ASTM D5865)
ISO 1928: determined under these conditions • Fuel (ASTM D240: gasoline,
is calculated on the basis of the kerosene, fuel oil, Nos. 1D and
Determination of gross
measured temperature rise while 2D diesel fuel and Nos. 0GT,
calorific value by the bomb taking account of heat loss. 1GT, and 2GT gas turbines fuels
calorimetric method and and ISO 1928)
calculation of net calorific The combustion process is initiated • Fuel derived from waste
value inside an atmosphere of oxygen in a material (ASTM E711)
constant volume container, the • Hydrocarbon fuels
bomb, which is a vessel built to (ASTM D4809)
ASTM D240:
withstand high pressures. It is • Food, supplements, crops
Standard test method for immersed in a stirred water bath, • Waste and refuse
heat of combustion of liquid and the whole device is the
hydrocarbon fuels by bomb calorimeter vessel. The calorimeter The Oxygen Bomb
calorimeter vessel is also immersed in an outer
Calorimeter consists of:
water bath. The water temperature
in the calorimeter vessel and that of • Measuring cell
ASTM D4809: the outer bath are both monitored. • Decomposition vessel
Standard test method for • Oxygen filling station
heat of combustion of liquid The Oxygen Bomb Calorimeter is a • Consumables for calibrations
and installation
hydrocarbon fuels by bomb versatile instrument and can be
calorimeter used to measure the heat
ASTM D5468:
7
Standard test method for
gross calorific and ash value
of waste materials
6
ASTM D5865:
1
Standard test method for 5
ASTM E711:
Standard test method for 3
1 Stirrer
gross calorific value of 2 Calorimeter bomb
3 Jacket
refusederived 4 Calorimeter vessel
5 Platinum resistance
thermometer, PRT
2 6 Ignition lead
7 Jacket lid
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FTT_Oxygen Bomb Calorimeter 2020 V2_1st proof 06/03/2020 10:32 Page 159
PRODUCT CATALOGUE
TECHNICAL SPECIFICATIONS
Weight 21 kg
Due to the continuous development policy of FTT technical changes could be made without prior notice.
Ignitability
159
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FTT_The Single Flame Source Test 2020 V2_1st proof 06/03/2020 09:00 Page 161
PRODUCT CATALOGUE
The SingleFlame
Source Test
(EN ISO 119252)
Ignitability
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B Fs ≤ 150mm within 60s (Exposure = 30s) Smoke production and Flaming droplets/particles EN 13823
C Fs ≤ 150mm within 60s (Exposure = 30s) Smoke production and Flaming droplets/particles EN 13823
D Fs ≤ 150mm within 60s (Exposure = 30s) Smoke production and Flaming droplets/particles EN 13823
BL Fs ≤ 150mm within 60s (Exposure = 30s) Smoke production and Flaming droplets/particles EN 13823
CL Fs ≤ 150mm within 60s (Exposure = 30s) Smoke production and Flaming droplets/particles EN 13823
DL Fs ≤ 150mm within 60s (Exposure = 30s) Smoke production and Flaming droplets/particles EN 13823
162
FTT_The Single Flame Source Test 2020 V2_1st proof 06/03/2020 09:00 Page 163
PRODUCT CATALOGUE
fluid movement.
Specimen Holder
The specimen holders are capable
of housing the specimens up to and
including 60 mm thick. The FTT
ignitability apparatus is supplied
with one specimen holder. Optional Specimen Holders
extras: multilayered and loose fill
materials.
Ignitability
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TECHNICAL SPECIFICATIONS
Accurate
Measuring Principle Ignitability from small flame source
Measurement
Cabinet Dimensions (exterior) 700mm (W) × 400mm (D) × 800mm (H)
A digital anemometer/
thermometer and a stopwatch System Dimensions 1500mm (W) × 1200mm (D) × 900mm (H)
are incorporated for simple Sample holder Standard holder and options for multilayer and loose fill materials
but accurate measurement of Anemometer ± 0.1 m/s accuracy
the flow, temperature and Stopwatch Accuracy better than 1 second in 60 minutes
time.
SERVICES
Gas Supply A supply of natural gas of minimum 95% purity. In order to obtain
flame stability the gas pressure shall be between 10kPa and 50kPa.
Due to the continuous development policy of FTT technical changes could be made without prior notice.
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FTT_Non Combustibility Apparatus 2020 V2_4th proof 09/06/2020 19:24 Page 165
PRODUCT CATALOGUE
NonCombustibility
Apparatus
(EN ISO 1182; ASTM E2652; IMO FTPC Part 1)
Ignitability
165
FTT_Non Combustibility Apparatus 2020 V2_2nd proof 01/06/2020 19:05 Page 166
EN ISO 1182: This apparatus determines the non How the non
Reaction to fire tests for combustibility performance, under
combustibility
specific conditions, of homogenous
building products – products and substantial apparatus is used to
Noncombustibility test components of nonhomogeneous classify products
building products. This test is part The European Construction
of the requirements of the Products Regulation classification
European construction products criteria for all building products, has
regulation classification of reaction performance classes from AF.
to fire performance for wall lining Although another test is required
and roofing products and floor for assessment, the non
coverings. Full classification and combustibility apparatus is needed
performance criteria can be found for qualifying all types of
in a separate document “Reaction construction products to the
to fire instruments for testing highest performance criteria –
according to New European Fire A1 and A1fl (noncombustible).
Testing and Classification for
Construction Products.” The classification criteria are shown
in the table below. This principally
applies to nonorganic materials.
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PRODUCT CATALOGUE
167
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TECHNICAL SPECIFICATIONS
Measuring Principle Single zone furnace with threeterm (PID) control and power control
SERVICES
Test Room The noncombustibility apparatus should be situated in a draught free environment at 23 ± 5°C and a relative humidity of 50 ± 20%.
Due to the continuous development policy of FTT technical changes could be made without prior notice.
168
FTT Oxygen Index and Elevated Temperature Oxygen Index 2020 V2_1st proof 06/03/2020 09:02 Page 169
PRODUCT CATALOGUE
Oxygen Index
(ISO 45892; ASTM D2863)
ElevatedTemperature
Oxygen Index
(ISO 45893)
Ignitability
169
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170
FTT Oxygen Index and Elevated Temperature Oxygen Index 2020 V2_1st proof 06/03/2020 09:02 Page 171
PRODUCT CATALOGUE
cupboard (or under a simple Measuring principle Paramagnetic cell (accurate to <0.1% concentration by
ventilation hood that can be volume)
supplied if required). The Digital readout for oxygen concentration 0.1% resolution
instruments give continuous digital Dimensions (mm) 350 (W) × 370 (D) × 280 (H)
readout of oxygen concentration in
Column size (mm) 75 or 100 (dia) × 450(H)
the test atmosphere to facilitate
Weight 17 kg (approx)
quick settings of test concentration.
Stabilised oxygen percentages are
automatically read from the digital
readout and no additional flow SERVICES
adjustments are required.
Power 230V 50/60Hz 1A or 110V 60Hz 2A
This is a considerable improvement Gas supply Bottled O2, N2 and Propane or methane (depending on
the Standard)
over systems that use analogue
Extraction hood Extraction rate of at least 50l/s
gauges or require flow matching
and the use of graphs or tables to
calculate oxygen concentration.
ElevatedTemperature Oxygen Index
Weight 20 kg (approx)
SERVICES
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172
FTT_UL 94 Chamber 2020 V2_1st proof 06/03/2020 09:05 Page 173
PRODUCT CATALOGUE
UL 94 Chamber
Ignitability
173
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PRODUCT CATALOGUE
precision gas control system Measuring principle Flammability of plastic materials subject to direct impingement of flame
including gas flow meters, External dimensions 1.47m (L) × 0.74m (D) × 1.3m (H)
pressure regulator and pressure
Internal dimensions 1.4m (L) × 0.6m (D) × 1.2m (H)
gauge (manometer).
Internal volume 1m3
• Two access ports enabling easy
entry to the chamber for Exhaust Selfstarting industrial frame size extraction fan with over
temperature/current protection. Low noise metal frame and metal
movement of the burner and impeller meet UL94V0.
specimen. Outer diameter of exhaust chimney = 100mm
Exhaust flow rate 19 ℓ/s
• A burner wing tip.
• Three digital test duration timers Interior light 610mm fluorescent, 240VAC 50/60Hz or
110V 50/60Hz (specify at time of order)
for accurate but simplified
Digital timers (3pcs) 8 digit battery powered panel mount programmable timer with 10 timer
operation with remote handset. ranges and 9mm high reflective LCD display
Burner wing tip Dimensions of slit 48 ± 1 mm in length by 1.3 ± 0.05 mm in width. Used
for the test procedure in Horizontal Burning Foamed Material Test.
Burner mounting fixtures Simple angle adjustment (0°, 20°, 45° available) from the vertical axis
Gas flow meter Flow adjustment valves and flowmeters, 0.11.7 ℓ/min &
10300 cm3/min methane
Manometer 0200 mm WC
Ignitability
Easy entry to the chamber via one of the two access ports
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Retort stand tripod base (2pcs) 180mm from rod to centre of foot. Cast iron with central hole tapped for retort rod. Blue acrylic gloss finish with
rubber feet
Swivel post holder Two Qclamp rod holders with centre swivel allows tilting of clamp at any angle in parallel planes. Outside adjustment
screw allows close proximity between items.
Three prong clamp (medium) (2pcs) Threeprong clamps for holding circular or irregular objects.
Dual adjustment allows both jaws to be moved to the object without having to move the entire clamp and enables
even weight distribution around the rod axis. Noncorrosive nickel finish with slip on vinyl and fibreglass finger covers.
Maximum jaw capacity = 57mm.
Three prong clamp As per three prong clamp (medium) but maximum (small) (2pcs) jaw capacity = 25mm
Boss head (3pcs) Diecast, nickelplated with heavy nickelplated brass thumb head clamping screws.
Wire gauze 125mm × 125mm, having 20 openings per 25mm, made with 0.43 ± 0.03mm diameter iron wire, used in the
Horizontal Burning Test, HB
Foam support stand Used in the Horizontal Burning Foamed Material Test: HBF, HF1, or HF2
Foamed sample Stainless steel, 215mm long × 75mm wide with 13mm support gauze of its length bent to form a right angle at one end
Specimen mandrel form 12.7 ± 0.5mm diameter rod, used in Thin Burning Material Test
Due to FTT’s continuous development policy, specification could change without prior notice
SERVICES
Gas Supply A supply of technical grade methane gas, (min 98% pure), with a regulator for uniform gas flow. The connection to the
chamber is a 6mm diameter hose barb.
Extraction The extraction from the chamber must be connected to a suitable exhaust point, e.g. fume cupboard.
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PRODUCT CATALOGUE
Vertical/Horizontal
Wire Flame Test
(UL 1581)
Ignitability
177
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UL 1581: Fire safety for electric cable (0°, 20°, rest) and integral gas
UL Standard for Safety for products is more important than control, gas/air mix controls and
ever. Manufacturers, resellers and manometer.
Electrical Wires, Cables, and endusers of wire and cable • A solid state gas safety system
Flexible Cords products need to be aware of the ensuring maximum operator
latest regulations and the products safety during the test setup and
which meet those standards. The testing activities.
UL 1581 is an internationally • Two access ports with airtight
recognised standard test for these gauntlets enabling access to the
products. chamber for movement of the
burner and specimen.
The FTT UL 1581 test for • Digital test duration timer
flammability of cable materials supplied.
gives a preliminary indication of • Low voltage chamber lighting.
their suitability for a particular • Smoke extraction system with
application. The apparatus is automatic inlet and exhaust
supplied as a complete system dampers.
incorporating all the features • Digital differential pressure
necessary for ease of use and gauge.
safety. It conforms to UL 1581
vertical specimen Bunsen burner
tests and associated international
standards.
These are:
1. 1060. Vertical Flame and FT1
Tests
2. 1061. Cable Flame Test
3. 1080. VW1 (Vertical Specimen)
Flame Test
2
4. 1090. HorizontalSpecimen
ApplianceWire Flame Test
5. 1100. HorizontalSpecimen/
FT2 Flame Test
The tip of the Copper Slug is positioned at 25mm
Features and Benefits above the burner tube during the calibration
1 procedure
• 2 Large doors with windows
made from heat resistant
ceramic glass giving a generous
view of the specimen during a
3 test.
4 • Fully adjustable vertical
specimen supports.
• Fully adjustable horizontal
specimen supports.
1. Adjustable sample support brackets • A burner in compliance with
2. Calibration arm and clamp ASTM D5025, with pre
3. Burner assembly determined angle adjustment Instrument access via airtight gauntlets
4. Burner cotton table and viewing panel
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PRODUCT CATALOGUE
TECHNICAL SPECIFICATIONS
Sample 455mm long cut from a sample length of the finished cord, wire, cable, or cord conductor
Manometer 0150mmWC
Internal test chamber dimensions 2450mm (L) × 1800mm (H) × 900mm (D)
2 2
3
3 4
1. Extraction outlet (not shown)
2. Safety glass observation panels
3. Gauntlet access
4. Control panel
5 5. Automatic air intake vent (when
extraction is in use)
SERVICES
Gas A supply of technical grade methane gas (min. 98% pure) with regulator and meter for uniform gas flow. (Connection via 6mm
compression fitting)
Ignitability
Extraction The supplied exhaust fan must be connected to a suitable exhaust point,e.g. fume cupboard or external extraction system. Outer
diameter of exhaust chimney =100mm. An air intake vent automatically opens when extraction is switched on.
Conditioning This test is to be performed on unaged specimens. The specimens,the apparatus, and the surrounding air are to be in thermal
equilibrium with one another at a temperature of 23.0 ± 5.0°C.
Test Accessories Cotton – a supply of absorbent 100% cotton. A strip of unreinforced 60lb or 94g/m2 Kraft paper that is 1⁄2 inch or 10mm wide, at or
near 5mils or 0.1mm thick.
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FTT_Ignitability Apparatus 2020 V2_1st proof 06/03/2020 09:14 Page 181
PRODUCT CATALOGUE
Ignitability Apparatus
(ISO 5657, BS 476 Part 13 Ignitability of building
products using a radiant heat source)
Ignitability
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ISO 5657, BS 476 Part 13: The capability of a material to be the specimen during its insertion
Ignitability of building ignited is a critical property to into the apparatus.
measure and is a highly important
products using a radiant element in any assessment of fire Main Features
heat source hazard.
Test apparatus
• Framework for the cone sample
The Ignitability Test Apparatus
support mechanism
allows the user to carry out crucial
• Radiator cone assembly
tests that conform to ISO 5657 and
• Radiation levels between 10
BS 476 Part 13. The Apparatus has
50kW/m2 using a conical
been designed, principally for
radiation furnace
testing building materials and
• Counter weight for pressing
composites, but it is capable of
plate
testing any sample of size 165mm ×
• Pilot gas line with flashback
165mm and up to a maximum of
arrestor and provision for re
70mm thick. The apparatus
ignition
measures the ignition
• Pilot flame application
characteristics of exposed surfaces
mechanism and motor drive
of essentially flat materials and
assembly to bring pilot flame
specimens mounted in a horizontal
into the correct position above
orientation.
the plane of sample every 4
seconds
The FTT Ignitability • Secondary ignition source.
Apparatus
The test apparatus consists of a
support framework which clamps Control Unit
the test specimen horizontally
• 3term temperature
between a pressing plate and a controller
masking plate such that a defined
• Temperature indicator and
area of the upper surface of the over temperature alarm
specimen is exposed to radiation.
• Pilot speed controller
• Timer
This radiation is provided by a
radiator cone positioned above and The apparatus is also supplied
supported from the specimen with a Flux Meter for
support framework. An automated calibration purposes.
pilot flame application mechanism
is used to bring a test flame
through the radiator cone to a
position above the centre of the
surface of the specimen. A
specimen insertion and location
tray is used to position the
specimen accurately on the
pressing plate of the specimen
support framework and a screening
plate is used to shield the surface of
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PRODUCT CATALOGUE
TECHNICAL SPECIFICATIONS
Heat flux measurement SchmidtBoelter heat flux meter for measuring the test heat flux
Control unit (Back panel) • Mains in cable. Supply required 230VAC 15A, 50/60Hz
• 4pin socket power output to cone heater
• 3pin socket power output to pilot drive motor
• 2off thermocouple sockets, type K
• Propane gas inlet
• Air inlet
• Pilot outlet
• Secondary ignition outlet
Due to FTT ’s continuous development policy, specification could change without prior notice
SERVICES
Water 200300 ml/min water flow through the system at room temperature, i.e. 1530°C
Ignitability
183
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PRODUCT CATALOGUE
Ignitability
185
FTT_The Federal Motor Vehicle Safety Standard No 302 2020 V2_1st proof 06/03/2020 09:15 Page 186
The FTT FMVSS 302 The FTT FMVSS 302 is Gas Controls
consists of: manufactured according to the
Gas flow is controlled by a needle
Federal Motor Vehicle Safety
• Stainless Steel Standard No. 302. The FMVSS 302
valve outside the chamber to
combustion chamber produce flame stability. Connection
specifies the burn resistance
is made at the top of the flash back
• Gas controls and safety requirements for materials used in
arrestor, which is a standard 6mm
flash back device the occupant compartments of
hose barb.
• Ignition source with fine motor vehicles (i.e. passenger cars,
multipurpose passenger vehicles,
adjustment valve trucks and buses). This is to reduce Ignition Source
• Specimen holder the deaths and injuries to motor A choice of Bunsen burner tubes is
vehicle occupants caused by vehicle provided. The tube marked with
fires, especially those originating in ISO has a 9.5mm inside diameter
the interior of a vehicle from and is suitable for the ISO 3795
sources such as matches or test. The tube marked with FM has
cigarettes. a 10mm inside diameter and is
suitable for the FMVSS test. The
Combustion Chamber Bunsen burner tube can be
interchanged and cleaned very
The combustion chamber is an
easily. A needle valve (located
enclosure constructed from
externally) is used to adjust the
stainless steel, with a heat resistant
flame height to 38mm. The gas
window at the front for
supplied to the burner should have
observation.
a calorific value of approximately
38MJ/m3. The suggested gas supply
The test is conducted within the
is natural gas or a flame
chamber which protects the test
temperature equivalent.
specimens from drafts. The interior
of the cabinet is 381mm long ×
203mm deep × 356mm high. It has Specimen Holders
a high temperature resistant glass The test specimen is inserted
observation window which can be between two matching Ushaped
easily removed for cleaning, a stainless steel frames 25mm wide ×
thermal warning indicator to warn 10mm high. The interior dimension
of hot surfaces, an opening to of the FMVSS and the ISO 3795
permit insertion of the specimen Ushaped frame is 50mm wide ×
holder from the right hand side of 330mm long. A specimen that
the unit, Bunsen burner, needle softens and bends at the flaming
valve to control the gas flow, safety end so as to cause erratic burning is
flashback arrestor, and specimen kept horizontal by supports
support rails. For ventilation, the consisting of thin, heatresistant
chamber is elevated 10mm by feet wires 0.25mm diameter, spanning
fitted to the base of the chamber. the width of the Ushaped frame
Additionally, the chamber roof is under the specimen at 25mm
raised by 13mm to allow intervals.
ventilation.
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PRODUCT CATALOGUE
TECHNICAL SPECIFICATIONS
Optional sample holders FMVSS & ISO 3795 (specify at time of order)
SERVICES
Condition Requirement
Test Room The FMVSS should be situated in a draught free environment and the requirements for the temperature and relative humidity for the test
room/fume cupboard should be followed as specified in the standard used (ISO 3795, FMVSS 302 etc.)
Hood The combustion chamber should be situated under a suitably ventilated hood.
Due to the continuous development policy of FTT technical changes could be made without prior notice.
Ignitability
187
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FTT_Federal Aviation Regulation Bunsen Burner Test Apparatus 2020 v2_1st proof 06/03/2020 09:19 Page 189
PRODUCT CATALOGUE
Federal Aviation
Regulation Bunsen
Burner Test Apparatus
Ignitability
189
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190
FTT_FTIR an Advanced FTIR for Toxic Gas Analysis 2020 v2_1st proof 06/03/2020 09:20 Page 191
PRODUCT CATALOGUE
FTIR: an Advanced
FTIR for Toxic Gas
Analysis
(ISO 19702; EN 455452; IMO)
Analysis/Toxicity
Combustion Gas
191
FTT_FTIR an Advanced FTIR for Toxic Gas Analysis 2020 v2_1st proof 06/03/2020 09:20 Page 192
Toxicity analysis of fire effluents is Fourier Transform an optical device known as a beam
an important aspect for developing splitter.
InfraRed (FTIR)
modern materials used in aircrafts,
trains and buildings to ensure Spectroscopy The use of a monochromatic or
public safety. Analytical techniques FTIR spectroscopy is a fullspectrum single wavelength light source,
and performance criteria have been analytical technique that allows all IR typically a laser, is used to provide a
specified in various fire safety absorbing species to be detected and reference signal in the
standards and regulatory codes. measured by a single instrument. interferometer. Measurement of
FTIR is the technique that has been the interference pattern of the
chosen by the ISO, EN and IMO The infrared light from the source is single wavelength allows the speed
standardisation committees as the modulated by the interferometer. of interferometer’s mirror
most suitable method for This device allows for the light to be movement and alignment to be
measuring toxic fire effluents. The split into two different paths and controlled precisely.
commonly targeted toxic species recombined, producing an
are CO, CO2, HCN, SO2, NOx, HCl, interference wave known as an The light is passed through a
HBr and HF. interferogram. The light is split via sample compartment which is often
referred to as the sample cell or gas
cell. Sample cells can be of various
designs in order to achieve the
Moving Mirror most suitable pathlength i.e. total
length that the IR light passes
through the absorbing medium. For
long pathlengths (of the order of
meters) this usually involves the
use of mirror arrangements to
bounce the light through the
sample medium. As the sample cell
contains the extracted sample
medium, care has to be taken that
the sample cell is constructed of
suitable materials and operates at
the required temperature and
Fixed Mirror
pressure.
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PRODUCT CATALOGUE
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calibration lab using certified Typically concentrations of H2O, can be set as a Normally Open (NO)
traceable standards. CO2, CO, SO2, NO, NO2, N2O, HCl, HF, valve which provides a failsafe in
NH3, etc. are continuously case of power failure to ensure the
FTT FTIR is fully configurable to measured. gas cell is purged and gas does not
meet the requirements of condense on the optics.
EN 455452, ISO 19702 and IMO The analyser has a multipass gas
standards. In addition, various cell which is heated to 180°C. The Pressure transducer is installed to
process monitoring applications are gas cell mirror is gold plated with monitor the pressure inside the gas
also possible. Measured protective MgF2 coating which cell. Fluctuations in the cell
components and calibration ranges ensures high performance even in pressure will be corrected for in
can be selected according to high water vapour concentrations realtime by software.
application. or corrosive gases.
Sampling System
FTIR Gas Analyser The analyser also has an internal
The hot extractive sampling system
solenoid valve to allow zero gas
The FTIR gas analyser is an integral consists of a heated sample probe,
(usually 99.999% N2) to pass to the
part of the system which allows heated filter, heated sample lines
gas cell for cell evacuation and zero
simultaneous measurement of and heated pump unit. The whole
background measurements. This
multiple gas compounds. system is kept at 180°C to avoid
condensation and subsequent
washing of soluble fire gases out of
the sample. Two stage particle
filtration is used in order to remove
particles from the sample gas. The
sample pump unit includes gas
connections for the FTIR gas
analyser. All sample lines have a
PTFE core sample line of 6mm OD,
4mm ID, together with a secondary
line for calibration/span gas.
End fixtures are stainless steel
which is robust and provides long
lifetimes.
Panel PC
The touchscreen panel PC is
required to operate the analyser, to
control the sampling system, to
translate measured and analysed
concentrations and send alarms to
higher level automation and control
systems. It is also used for
processing and storing the sample
spectra.
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PRODUCT CATALOGUE
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1000ppm. PAS will automatically and are factor based, constructing a and are factor based, constructing a
switch and use the most suitable model with the optimum number model with the optimum number
model for the current of factors that models the specified of factors that models the specified
concentration mix. gas in the full matrix. gas in the full matrix.
PAS software is designed for easy There is no limit to the number of There is no limit to the number of
and efficient processing of the gases that can be measured at one gases that can be measured at one
results. Advanced modelling time with PAS software. Sample time with PAS software. Sample
methods of PLS (Partial Least spectra are stored as separate files spectra are stored as separate files
Squares) are used for accurate and on the computer, they can be easily on the computer, they can be easily
robust analytical predictions, even reanalysed with different analysis reanalysed with different analysis
in the presence of unknown settings for previously unknown settings for previously unknown
interfering gases. PLS models are interfering gases. PLS models are species retrospectively.
built on a component specific basis built on a component specific basis
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PRODUCT CATALOGUE
TEST PARAMETERS
General Parameters
Performance Unlimited simultaneous analysis of multiple gases, preloaded analysis for 21 gas species
Response Time (T90) Depending on the gas flow and measurement time
Detector DTGS
Dimensions 600 mm (L) × 600 mm (W) × 1400 mm (H) (not incl. castors or plinth)
Measuring Parameters
Zero Point Calibration 24 hours, calibration with Nitrogen (5.0 or higher N2 recommended)
Zero Point Drift < 2% of measuring range per zero point calibration interval
Pressure Influence 1% per 1% change in sample pressure. Pressure measured and compensated for in gas cell
Analysis/Toxicity
Combustion Gas
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Heated Line
Temperature 180°C
Length Varies for different application requirement. Lengths from 3 metre to 50 metre can be supplied
Electrical Connections
Power Consumption The full system including the FTIR Gas Analyser, Touchscreen PC, Heated Filter/Valve Sampling Unit, Sampling
Probe and Heated Sampling Lines approximately 2 kW
Gas Species
NO ppm 0500
Due to the continuous development policy of FTT technical changes could be made without prior notice.
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PRODUCT CATALOGUE
SERVICES
Gas Supplies Purge gas: dry, filtered, oilfree compressed air at 1.0 bar, flow rate approx. 1 ℓ/min, with pressure regulator
Zero gas: Nitrogen 5.0 at 1.0 bar, flow rate approx. 3 ℓ/min, with pressure regulator
Check gas: typically 200 ppm Sulphur Dioxide + 90 ppm Ethylene + balance of Nitrogen at 1.0 bar, flow rate approx.
3 ℓ/min, with pressure regulator
Extraction Exhaust from the analyser flowing at 4 ℓ/min through a 6 mm tube must be vented safely to atmosphere
Analysis/Toxicity
Combustion Gas
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200
FTT_Toxicity Test Attachment for NBS Smoke Density Chamber 2020 V2_1st proof 06/03/2020 09:21 Page 201
PRODUCT CATALOGUE
Analysis/Toxicity
Combustion Gas
201
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202
FTT_Test on Gases Evolved During Combustion of Electric Cables 2020 v2_1st proof 06/03/2020 09:35 Page 203
PRODUCT CATALOGUE
Analysis/Toxicity
Combustion Gas
203
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204
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PRODUCT CATALOGUE
Naval Engineering
Standard
(NES 713)
Analysis/Toxicity
Combustion Gas
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NES 713: The NES 713 test explores the Features and Benefits
U.K. Naval engineering toxicity of the products of
The FTT NES 713 is a closed
combustion in terms of small
standard for the molecular species arising when a
chamber of fixed volume in which
determination of the specimens can be subjected to a
sample of a material is completely
premixed burner.
toxicity index of the burnt in excess air under specified
products of combustion conditions. The test does not
The system comprises of the
from small specimens of necessarily determine the total
Combustion Chamber, Combustion
toxicity of all the constituents of
material the products of combustion.
Control Unit and a Gas Analysis
System with colorimetric tubes.
• The combustion chamber has a
The test is useful for the quality
strong steel framework and is
control of materials and for
constructed from fire retardant
research and development. It may
grade polypropylene with
be used to compare the particular
welded seams and a volume of
combustion characteristic of a
0.7m3.
series of both natural and synthetic
• The door, which gives full access
materials.The test may be used to
to the chamber for easy
specify a quality of a raw material
cleaning, incorporates a clear
or product. Combustion
polycarbonate sheet, backed
characteristics tests alone are not
with laminate for strength and
suitable for assessing the total fire
rigidity.
hazard of products under actual fire
• The gas burner has a spark
conditions.
ignition system which
automatically reignites should
The toxicity index is defined as the
the flame extinguish.
numerical summation of the
• An internally mounted stirring
toxicity factor of selected gases
fan for rapid mixing of
produced by complete combustion
combustion products.
of the material in air under the
• Solenoid operated vent seal
conditions specified. The toxicity
• Provision is made for
factors are derived from the
gaseous/volatile test products to
calculated quantity of each gas that
be drawn from the chamber for
would be produced when 100g of
analysis through ports on the
the material is burnt in air in a
side of the chamber.At least 12
volume of 1m3.
sampling positions are provided
for use with colorimetric gas
reaction tubes or optional
The Control Unit
houses the specific gas analysers.
flowmeters, • A separate control unit houses
timer, methane the flowmeters, timer, methane
and air controls
and air controls.
• A forcedair extraction system
for evacuating the chamber
after a test.
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PRODUCT CATALOGUE
TECHNICAL SPECIFICATION
Combustion Chamber
Measuring principle Determination of combined toxicity index of gaseous species arising from a material subject to flaming combustion
Weight 70kg
Control Unit
Due to FTT’s continuous development policy specifications could change without prior notice.
SERVICES
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208
FTT_Cone Corrosimeter 2020 V2_1st proof 06/03/2020 09:24 Page 209
PRODUCT CATALOGUE
Cone Corrosimeter
(ASTM D5485; ISO 119074)
Analysis/Toxicity
Combustion Gas
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210
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PRODUCT CATALOGUE
Combustion Toxicity
Test Apparatus
(ASTM E1678; NFPA 269)
Analysis/Toxicity
Combustion Gas
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TECHNICAL SPECIFICATION
Weight 1.05kg
Due to FTT ’s continuous development policy specifications could change without prior notice.
SUPPLY REQUIREMENTS
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PRODUCT CATALOGUE
TECHNICAL SPECIFICATION
Weight 1.05kg
Due to FTT ’s continuous development policy specifications could change without prior notice.
Analysis/Toxicity
Combustion Gas
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214
FTT_Circuit Integrity Under Fire Conditions Apparatus 2020 V2_1st proof 06/03/2020 09:26 Page 215
PRODUCT CATALOGUE
Fire Resistance
215
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216
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PRODUCT CATALOGUE
Fire Resistance
217
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FTT_Fire Resistance Test Furnaces 2020 V2_1st proof 06/03/2020 09:27 Page 219
PRODUCT CATALOGUE
Fire Resistance
Test Furnaces
Fire Resistance
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FTT Fire Resistance Test The performance of walls, columns, in a horizontal orientation, to
Furnaces will enable test floors and other building elements withstand exposure to high
when exposed to fire conditions is temperatures. This is done by
houses and manufacturers of extreme importance in ensuring evaluating a number of
to meet the regulatory safety to both the public and performance elements such as the
testing requirements of fire neighbouring structures. In order to loadbearing capacity, the ability to
resistance testing. The acquire information on this provide fire containment and the
range provides vertical, performance, it is necessary to thermal transmittance of the
measure the fireresistive materials and systems.
horizontal and indicative properties of the materials and
testing, fully assemblies in question. Building System Description
complementing our elements commonly tested include:
• The capability to carry out both
reactiontofire testing • Fire doors loadbearing and nonload
equipment used in • Walls bearing tests on Horizontal Test
• Columns Specimens and beams that are
manufacturing facilities and
• Partitions mounted in customised restraint
laboratories worldwide. • Load bearing panel and walls frames.
• Ventilation ducts
• Superior and safe construction –
• Cable barriers furnace walls comprising a lining
• Dampers of insulating fire bricks,
refractory castables and mineral
The regulatory requirement for fire
fibre board on the cold face and
resistance testing for these types of
refractory insulating bricks
product is set out in many
anchored to the back wall with
international standards.The
high temperature cast insitu
standards are outlined for each
blocks, on the hot face.
furnace type below. Our fire
• A removable roof lined with
resistance test furnaces are built to
profiled bricks and anchored
or exceed the existing requirements
with refractories cast insitu.
of all of these tests.
• A furnace casing made of mild
steel plates reinforced with steel
Large Scale Horizontal CChannels, Ibeams and steel
Fire Resistance Test sections to counter structural
Furnace distortion due to heat.
ISO 834 (1, 57, 9); BS 476 (2024);
• A specimen restraint frame
secured by a minimum of 4 sets
BS EN 1363 (12); BS EN 1364 (2);
of clamps.
BS EN 1365 (24); BS EN 1366 (13);
ASTM E119; ASTM E814;
• 4 viewing ports made of heat
resistant quartz glass to enable
ASTM E1966; UL 263; UL 1709;
the operator to view the
UL 1479; UL 2079; UL10 (BC);
complete test specimen during a
ISO 6944 (12); ISO 3008.
fire test.
The FTT Horizontal Fire Resistance
• A sliding door made of
lightweight alumina is enclosed
Test Furnace is needed to evaluate
within an insulated, aircooled
the fire resistance of a horizontal
frame. This will shield off the
construction assembly, column, or
furnace heat when the viewing
The FTT Horizontal Fire Resistance Test support, and provides a method of
ports are not in use.
Furnace quantifying the ability of a material,
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PRODUCT CATALOGUE
1. Observation platform
2. Flue gas treatment
3. Exhaust
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evaluating a number of functions • A specimen restraint frame • Test area dimensions: 3000mm
including the loadbearing capacity, mounted on the front end of the (W) × 3000mm (H) × 1300mm (D)
the fire containment and the furnace and secured by a
thermal transmittance of the minimum of 4 sets of door Hydraulic Tilting Fire
assemblies being tested. clamps.
Resistance Test Furnace
• 4 viewing ports made of heat
BS 476 (2024); BS EN 1363 (12);
System Description resistant quartz glass to enable
BS EN 1364 (12); BS EN 1365 (14);
the operator to view the
• The capability to carry out tests BS EN 1366 (13); BS EN 16341;
on Vertical Test Specimens that complete test specimen during a
ASTM E 119; ASTM E814;
are mounted on custom made fire test. A sliding door made of
ASTM E 1966; UL 263; UL 1709;
restraint frames. lightweight alumina, with an air
UL10 (BC); UL 1479; UL 2079;
cooled frame, is used to shield
• A refractory lining comprising of ISO 834 (1, 49); ISO 6944 (12);
insulating fire bricks, refractory off the furnace heat when the
ISO 3008; ISO 3009.
castables and mineral boards. viewing ports are not in use.
The roof is lined with profiled • 12 sets of Special Luminous
The FTT Hydraulic Tilting Fire
bricks and anchored with Flame Burners. Each burner has a
Resistance Test Furnace for Vertical
refractories cast in situ. flame supervision unit to ensure
& Horizontal Test Specimens is
fail safe operation at all times.
• Mild steel casing plates needed to evaluate the fire
reinforced with steel CChannels, • A Furnace Combustion Control
resistance of a horizontal or vertical
Ibeams and steel sections to Panel. This is designed to operate
construction assembly, column, or
counter structural distortion due on both fully automatic and
support, and provides a method of
to heat.The casing is lined with manual control modes.Automatic
quantifying the ability of products
mineral fibreboard on the cold ignition fires up the burners
such as doors and dampers, and
face and refractory insulating based on a preset heating curve,
building materials to withstand
bricks anchored back to the wall as described in BS 476 Parts
exposure to high temperatures.
with high temperature cast in 2024, EN 1363 and the
situ blocks, on the hot face. IMO Hydrocarbon Curve. Manual
burner control enables individual System Description
burners to be ignited at will. • A number of performance
elements such as the load
bearing capacity, the ability to
provide fire containment and the
1 thermal transmittance of the
materials and systems are
evaluated.
• This system offers the customer
the versatility of meeting the
requirements of both Vertical
and Horizontal tests with one
instrument.
• The hydraulic tilting system
4 enables the Furnace to be
positioned either upright for
testing items such as walls and
1. Motorised damper duct doors, or on a horizontal plane
2. Restraint frame for testing floors and ceilings that
2
3. Vertical fire resistance test furnace
mount on custom made restraint
4. Centralised exhaust tower
frames.
3
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PRODUCT CATALOGUE
• Test area dimensions: 3000mm IMO Hydrocarbon test curve. Other as well as mineral boards on the
(W) × 3000mm (H) × 1300mm (D) standard TemperatureTime curves cold face.
can also be preprogrammed into • A refractory lined BlankOut
Other System the system. Wall with lifting hooks is also
supplied.This enables the user to
Components for the
Vertical, Horizontal and Indicative Fire close one side of the furnace
wall when either a vertical or a
Hydraulic Tilting Fire Resistance Test Furnace
horizontal test specimen is
Prior to fullscale testing the
Resistance Test mounted for testing.
customer may wish to establish fire
Furnaces • A set of two selflocking clamps
resistant properties on material
are used to secure the test
Lifting Frame for Test Specimens samples. The FTT Indicative Fire
specimen restraint frame to the
A customised lifting frame with two Resistance Test Furnaces provide a
furnace. An air cooled viewing
side hooks is provided to lift the method of quantifying the ability of
port made of heat resistant
specimen restraint frame to the a material or assembly to withstand
quartz glass is installed in the
furnace. This allows easy placement exposure to high temperatures
rear wall to enable the operator
of the vertical or horizontal using only a fraction of the material
to see the behaviour of the
restraint frame into the furnace. required by large full scale
entire test specimen during a
The restraint frame is nonload furnaces.
fire test.
bearing.
• A sliding shutter door made of
This furnace is also ideal for
lightweight alumina fibreboard
Refractory Lined Connecting Duct evaluating the fire performance of
is supplied to shield off the
and Exhaust Stack dampers and penetration seals for
furnace heat when the viewing
The Chimney/Stack is constructed building services.
port is not in use.
of 9mm thick mild steel and is
refractory lined for the first 6m. The FTT supply two Indicative Fire
Stack extends to a minimum of 3m Resistance Test Furnaces used to
Other system
above the factory roof level or in test dampers, penetration seals, components for the
accordance to the local code and for pilot testing windows, walls, Indicative Fire
requirements. door samples and ceilings. Resistance Test Furnace
LP Gas Fuel Burners
Combustion Air Blower to Furnace 1. Small Scale Indicative Furnace
For the 1.5m × 1.5m × 1.5m
Burners Type 1 has an internal chamber
Furnace, 5 burners are supplied. At
The combustion air system is pre measuring 1500mm (W) ×
any one time, 3 out of these 5
piped and tested before dispatch. 1500mm (H) × 1500mm (D).
burners can be fired. For the 1m ×
PLC System 2. Small Scale Indicative Furnace
The PLC controller incorporates a Type 2 has an internal chamber
builtin operator interface and is measuring 1000mm (W) ×
programmed to provide real time 1000mm (H) × 1000mm (D).
heating curves and display all
furnace control information on the System Description
computer screen. The fire
• Four sides of the walls are lined
resistance data management
with special high temperature
software is custom written to
insulating fire bricks on the hot
accept and save data collected
face and precast refractory
during the tests and is configured
castables at the edges exposed
to meet the heating requirements
to the specimen restraint frame
of BS 476 Parts 2022, EN 1363 and
Fire Resistance
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1 2
1. Cover
2. Motorised damper duct
3. Blower
5 4
4. Indicative Fire Resistance Test Furnace
5. Restraint Frame
1m × 1m Furnace, 2 burners, based Combustion Air Blower to Furnace The software supplied is configured
on an upright furnace position are Burners to meet the heating requirements
installed on the opposite side of the The combustion air system is pre of BS 476 Part 2024, EN 1363 and
furnace wall. A third burner is piped and tested before dispatch. IMO Hydrocarbon test curve. Other
installed near the top of the standard TemperatureTime curves
furnace. Each burner is designed to PLC System can also be preprogrammed into
use liquefied petroleum gas and all The PLC controller comprises a the system.
necessary flame safety systems, builtin operator interface, contains
intermittent pilot systems, and the required recording and Services
temperature sensors are programming capabilities and
Please check with us or your local
incorporated. includes all necessary motor
FTT representatives for the
starters for all motors in the
recommended minimum floor
Lifting and Restraint Frames for system. The system can
space, ceiling height and other
Test Specimens communicate with a SCADA system
services for the use of these fire
A Non Load Bearing Restraint programmed to provide realtime
resistance furnaces.
Frame for mounting a vertical or heating curves and display all
horizontal test specimen is furnace control information on the Due to FTT ’s continuous development policy
supplied. A customised lifting frame computer screen. specifications can change without prior notice.
with two side hooks is provided for
lifting the specimen restraint frame
into the furnace.
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firetesting firetesting In this Edition
FTT is internationally
recognised as the
world’s leading
supplier of fire testing
instrumentation, supplying
the majority of leading
fire research groups and
Unit 19, Charlwoods Road, East Grinstead,
fire testing laboratories
West Sussex, RH19 2HL, United Kingdom.
around the world.
www.fire-testing.com
iCone
ISO ISO
2+
9001:2015 14001:2015
2020 Edition Print Ver 2.0 © 2020 Fire Testing Technology Ltd.
All Rights Reserved. Printed in UK in June, 2020 instruments for over 30 years. 2020
Latest generation gas analyser
Edition
Print
Ver 2.0