Bar Bending Schedule: 2000mm Wide X 5990mm Long Trough

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

B B
BAR BENDING SCHEDULE
Shape
5990 300 300 Code Mark Dia Shape Length Qty.

TYP. 500 75 20 R1 Ø10 5900 16

40 130
20 R2 Ø16 5900 4

C 350 C
R3 Ø10 900 4
720

725
38

200
(R7) Ø10 See Lift Hole Detail 350
50
AS

0
15
SHOWN R4 Ø12 1850 4
25

25
(R6) Ø10

350
(R5) Ø10 @ 150

350
2000

2000
150
510

500
50 450
D D

25
25

450

(R1) Ø10 @ 200


(R4) Ø12 Bent U-Bar 50mm radius
38 R5 Ø10 2800 39

725
720

TYP.

455

455
130 40
1890

E AS E
(R3) Ø10 U-Bar SHOWN R6 Ø10 2940 1
600
700 TYP. TYP. 700 TYP.

500

500
530

65
65
Side Elevation (RHS) 640 640
Plan
AS
SHOWN R7 Ø10 2940 1

500

500
F F
640 640

65

65
530
5990 50

(R4) Ø12 Bent U-Bar (Typ.) * Shape code not applicable as per BS - Standards.

Chamfer 700 700


DO NOT SCALE FROM THIS DRAWING

10x10 (R3) Ø10 U-Bar (Typ.) 10x10 Chamfer


300

G G
MATERIAL SPECIFICATIONS:
600

CONCRETE GRADE C40 / 20 (MSRC + GGBS) A


300

10x10
DEMOULDING STRENGTH 25 N / mm²

150
Chamfer

STEEL REINFORCING GRADE 500 B


CONCRETE COVER (TOP & BOTTOM) 75mm.
DIA. 60 - 52
Elevation LIFTING HOLES DETAIL FOR CHAMFER CONCRETE COVER (SIDE WALLS) 50mm.
PROTECTIVE PAINT BITUMINOUS PAINT
H H
(NITOPROOF 30)-2coats
2000mm Wide x 5990mm Long Trough ELEMENT PARAMETERS

REVISIONS
ELEMENT TAG TR-1 A RMN 12-01-2023 ISSUED FOR APPROVAL

CONCRETE VOLUME (m3) 2.63 0 RMN 15-12-2022 ISSUED FOR APPROVAL

CONCRETE WEIGHT ( t ) 6.57 REV NAME DATE DESCRIPTION

REINFORCING CLIENT:

8 MM (kg)
J J
55 10 MM (kg) 131.42
130 40
12 MM (kg) 6.58
ENGINEER : PMC :
75

135

10x10 chamfer 16 MM (kg) 37.28


(R2) Ø16 Reinf. (R2) Ø16 Reinf.
on hole edge TOTAL WEIGHT (kg) 175.28
(R1) Ø10 Reinf. (R1) Ø10 Reinf.
(R1) Ø10 Reinf. REINFORCING WEIGHT (t) 0.175
(R1) Ø10 @ 200 (R1) Ø10 Reinf.
(t)
300

GROSS WEIGHT 6.57 CONTRACTOR’S JOINT VENTURE : OHTL CONSULTANT :


(R3) Ø10 U-Bar (R5) Ø10 @ 150 (R3) Ø10 U-Bar

(R4) Ø12 BENT U-BAR AT (R4) Ø12 BENT U-BAR AT LIFTING SPECIFICATIONS:
K K
LIFTING HOLES
600

50mm radius
52
LIFTING HOLES ROTATION BY CLAMP ONLY
SUB-CONTRACTOR:
HANDLING AT SITE BY 4 Nos. LIFTING KEYS
(R2) Ø16 Reinf. (R2) Ø16 Reinf. NATIONAL CONTRACTING CO. LTD.
300

TRANSMISSION AND DISTRIBUTION DIVISION


P.O.BOX 40327, ABU DHABI U.A.E
75

PHONE : 02 4472990 FAX : 024472991


150

NAME DATE PROJECT TITLE:

(R1) Ø10 @ 200 120 200 200 200 200 200 200 200 200 160 120 DRAWN RMN 15-12-2022 ETIHAD RAIL PROJECT STAGE -2
PACKAGE 2D (C0308)
L DESIGNED KR 15-12-2022 L
Detail for lift hole 1:15
Section Reinforcement 1 : 15 CHECKED RK 15-12-2022 DRAWING TITLE:
DETAIL DRAWING OF PRECAST CONCRETE
APPROVED MSR 15-12-2022
TROUGH
SHEET SIZE A1 SCALE 1:250
(2000mm WIDTH X 5990mm LENGTH)
CONTRACT No:
CONFLICT POINT # NL-2 (132kV OHL)
(C0308)
- ETIHAD WE
M CAD-FILE DRWG. NO.: REV.
CURRENT TOTAL NO. M
SHEET SHEETS

C0308 RN 7660 U 4032 A 01 05


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

B B

1000 50
300 300 300 300 BAR BENDING SCHEDULE
Shape
Code Mark Dia Shape Length Qty.

20 R1 Ø10 900 900 16

40 130

40 130
20 R2a Ø16 900 900 2
C C

720

720
725

725
R2b Ø16 900 900 2
(R7) Ø10
See Lift Hole Detail See Lift Hole Detail 350
50 R3 Ø10 900 2

25

25
(R5) Ø10 @ 150 38

200
25

25
350

AS

0
15
SHOWN R4 Ø12 1850 2
2000

2000

2000
150 150
510

500

510

500

350
350
D D
450
25

25
25

25
(R1) Ø10 @ 200 450
50mm radius 50mm radius
(R6) Ø10

725

725
720

720
38 R5 Ø10 2800 6

455

455
130 40

130 40
1890

E AS E
SHOWN R6 Ø10 2940 1
(R3) Ø10 U-Bar 600 600
500 TYP.
TYP.

300

300
530

65
65
(R4) Ø12 Bent U-Bar 640 640
Plan TYP. Side Elevation (LHS) Side Elevation (RHS) AS
SHOWN
R7 Ø10 2940 1

300

300
640 640

56

65
F 1000 50 530 F

(R4) Ø12 Bent U-Bar (Typ.) 130 40 Shape code not applicable as per BS - Standards.
500 *
(R3) Ø10 U-Bar (Typ.) 10x10 Chamfer
10x10 chamfer on hole edge
DO NOT SCALE FROM THIS DRAWING

MATERIAL SPECIFICATIONS:
300

A
CONCRETE GRADE C40 / 20 (MSRC + GGBS)

300
600

G DEMOULDING STRENGTH 25 N / mm² G


300

STEEL REINFORCING GRADE 500 B


150

600
50mm radius

52
CONCRETE COVER (TOP & BOTTOM) 75mm.
CONCRETE COVER (SIDE WALLS) 50mm.

Elevation DIA. 60 - 52 300 PROTECTIVE PAINT BITUMINOUS PAINT


LIFTING HOLES
(NITOPROOF 30)-2coats

150
2000mm Width x 1000mm Length Trough ELEMENT PARAMETERS
H ELEMENT TAG TR-2 H
3
0.44 M³ 1.100 T CONCRETE VOLUME (m ) 0.435

REVISIONS
Detail for lift hole 1:15 CONCRETE WEIGHT ( t ) 1.08
A RMN 12-01-2023 ISSUED FOR APPROVAL
REINFORCING
0 RMN 15-12-2022 ISSUED FOR APPROVAL
8 MM (kg)
55 REV NAME DATE DESCRIPTION
10 MM (kg) 38.88
12 MM (kg) 3.29 CLIENT:
75

135

(R2a) Ø16 Reinf. (R2b) Ø16 Reinf. 16 MM (kg) 5.68


J J
(R1) Ø10 Reinf. (R1) Ø10 Reinf. TOTAL WEIGHT (kg) 47.85
(R1) Ø10 Reinf. (R1) Ø10 Reinf.
(R1) Ø10 @ 200 REINFORCING WEIGHT (t) 0.047 ENGINEER : PMC :
(R3) Ø10 U-Bar (R5) Ø10 @ 150 (R3) Ø10 U-Bar GROSS WEIGHT (t) 1.08

(R4) Ø12 BENT U-BAR AT LIFTING SPECIFICATIONS:


(R4) Ø12 BENT U-BAR AT
LIFTING HOLES
LIFTING HOLES ROTATION BY CLAMP ONLY CONTRACTOR’S JOINT VENTURE : OHTL CONSULTANT :
(R2b) Ø16 Reinf. (R2b) Ø16 Reinf. HANDLING AT SITE BY 2 Nos. LIFTING KEYS

K K
75

SUB-CONTRACTOR:
NATIONAL CONTRACTING CO. LTD.
(R1) Ø10 @ 200 120 200 200 200 200 200 200 200 200 160 120 TRANSMISSION AND DISTRIBUTION DIVISION
P.O.BOX 40327, ABU DHABI U.A.E
PHONE : 02 4472990 FAX : 024472991

PROJECT TITLE:
Section Reinforcement 1 : 15 NAME DATE

DRAWN RMN 15-12-2022 ETIHAD RAIL PROJECT STAGE -2


PACKAGE 2D (C0308)
L DESIGNED KR 15-12-2022 L
CHECKED RK 15-12-2022 DRAWING TITLE:
DETAIL DRAWING OF PRECAST CONCRETE
APPROVED MSR 15-12-2022
TROUGH
SHEET SIZE A1 SCALE 1:250
(2000mm WIDTH X 1000mm LENGTH)
CONTRACT No:
CONFLICT POINT # NL-2 (132kV OHL)
(C0308)
- ETIHAD WE
M CAD-FILE DRWG. NO.: REV.
CURRENT TOTAL NO. M
SHEET SHEETS

C0308 RN 7660 U 4032 A 02 05


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

BAR BENDING SCHEDULE


Shape
1160 Code Mark Dia Shape Length Qty.

20 R1a Ø10 1010 1010 1


580 580
R1b 953 953 1
EQ. EQ. Ø10
B (R6) Ø10 300 300 300 300 901 B
R1c Ø10 901 1
217 135 153 150 153 135 217 R1d 849 849 1
Ø10
R1e 797 797 1
Ø10

40 130

40 130
R1f 745 745 1
Ø10
R1g 693 693 1
R1a Ø10
727.5

R1h 641 641 1


Ø10

732.5
(R5) Ø10 @ 150 588
R1i Ø10 588 1
R1b
C See Lift Hole Detail See Lift Hole Detail R1j Ø10 536 536 1 C
R1k Ø10 510 510 3
R1c
R1L Ø10 1030 1030 3
25

25
(R6) Ø10
R1d (R7) Ø10 R2a Ø16 1060 1060 1
2000

2000

2000
150 150 R2b Ø16 540 540 1

500
R1e
510

2017
R2c Ø16 1060 1060 1
D R1f 540 D
R2d Ø16 540 1
25

25
R1g 350
50mm radius 50mm radius 38 R3 Ø10 850 2

150
732.5
727.5

R1h 350
AS

130 40

130 40

0
15
R1J R1i SHOWN R4 Ø12 1850 2

350
350
E E
109 7065 152 6570109
600 600 450

260 320 320 260


450
640
Side Elevation (LHS) Side Elevation (RHS)
Plan 38 R5 Ø10 2880 6

455

455
F 1890 F
1160 AS
SHOWN R6 Ø10 2972 1
580 580

300

200
EQ. EQ. 566

56
56
(R4) Ø12 Bent U-Bar (Typ.)
130 40
DO NOT SCALE FROM THIS DRAWING

652 652
(R3) Ø10 U-Bar (Typ.)
AS
10x10 chamfer on hole edge SHOWN R7 Ø10 2972 1
G G
300

300

200
50-60mm dia tapered hole
600

706 706

56

56
457
300
300

150

* Shape code not applicable as per BS - Standards.


600

50mm radius

52
MATERIAL SPECIFICATIONS:
640 A
H CONCRETE GRADE C40 / 20 (MSRC + GGBS) H
DIA. 60 - 52
LIFTING HOLES
300

DEMOULDING STRENGTH 25 N / mm²

REVISIONS
Front Elevation STEEL REINFORCING GRADE 500 B

150
A RMN 12-01-2023 ISSUED FOR APPROVAL
CONCRETE COVER (TOP & BOTTOM) 75mm.
2000mm Width x 1000mm Length Angular Trough CONCRETE COVER (SIDE WALLS)
0 RMN 15-12-2022 ISSUED FOR APPROVAL

50mm. REV NAME DATE DESCRIPTION

BITUMINOUS PAINT CLIENT:


PROTECTIVE PAINT
J (NITOPROOF 30)-2coats J
Detail for lift hole 1:15
ELEMENT PARAMETERS
55 TR-3
ENGINEER : PMC :
ELEMENT TAG
CONCRETE VOLUME (m3) 0.37
75

135

(R2a) Ø16 Reinf. (R2b) Ø16 Reinf. CONCRETE WEIGHT ( t ) 0.92


CONTRACTOR’S JOINT VENTURE : OHTL CONSULTANT :
(R1) Ø10 Reinf. (R1) Ø10 Reinf. REINFORCING
(R1k) Ø10 Reinf.
K (R1a - R1j) Ø10 @ 200 8 MM (kg) K
(R3) Ø10 U-Bar (R5) Ø10 @ 150 (R1L) Ø10 Reinf. (R3) Ø10 U-Bar 10 MM (kg) 22.98
SUB-CONTRACTOR:
12 MM (kg) 3.29 NATIONAL CONTRACTING CO. LTD.
(R4) Ø12 BENT U-BAR AT
(R4) Ø12 BENT U-BAR AT 16 MM (kg) 5.00
TRANSMISSION AND DISTRIBUTION DIVISION
LIFTING HOLES P.O.BOX 40327, ABU DHABI U.A.E
LIFTING HOLES PHONE : 02 4472990 FAX : 024472991
TOTAL WEIGHT (kg) 31.27
(R2d) Ø16 Reinf. (R2) Ø16 Reinf. NAME DATE PROJECT TITLE:
REINFORCING WEIGHT (t) 0.031
R1j R1a DRAWN RMN 15-12-2022 ETIHAD RAIL PROJECT STAGE -2
(t) 0.92
75

GROSS WEIGHT PACKAGE 2D (C0308)


L DESIGNED KR 15-12-2022 L
LIFTING SPECIFICATIONS: CHECKED RK 15-12-2022 DRAWING TITLE:

(R1) Ø10 @ 200 120 DETAIL DRAWING OF PRECAST CONCRETE


200 200 200 200 200 200 200 200 160 120 ROTATION BY CLAMP ONLY APPROVED MSR 15-12-2022
ANGULAR TROUGH
HANDLING AT SITE BY 2 Nos. LIFTING KEYS SHEET SIZE A1 SCALE 1:250
(2000mm WIDTH X 1000mm LENGTH)
CONTRACT No:
CONFLICT POINT # NL-2 (132kV OHL)
Section Reinforcement 1 : 15 (C0308)
- ETIHAD WE
M CAD-FILE DRWG. NO.: REV.
CURRENT TOTAL NO. M
SHEET SHEETS

C0308 RN 7660 U 4032 A 03 05


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

BAR BENDING SCHEDULE


Shape
B Code Mark Dia Shape Length Qty.
500 1000 500 2 lifting key slots
B see detail 61 R1 Ø12 6000 1 B
200 200 1900

200
900

900
200
Ø12 Link - (R1)
EQ

EQ
349
1900
Ø12 Link - (R2) 10mm recess
500
350
61 R2 Ø12 900 4
C C

150
778 779
R2 350
ETIHAD WE
1000

400

400
20 R3a Ø10 1900 6

80
20 R3b Ø10 900 13
132 KV POWER CABLE
591 592
A A
500

D D
See Detail - X Ø10 Reinf. cc 150 - (R3a)

349
EQ

EQ
Ø10 Reinf. cc 150 - (R3b)
Ø12 Link - (R2)

6
10x10
B Chamfer
2000
E E

100
Plan

100
120
Detail - C

F F
2000 1000 20

40
500 1000 500 2 lifting key slots 500 500
see detail
DO NOT SCALE FROM THIS DRAWING

DETAIL-C
10x10 Chamfer Ø12 Link - (R1)
Ø12 Link - (R2) 12 Link - (R1) 10x10 Chamfer R2
Detail - X 1:5

100
100

G G
MATERIAL SPECIFICATIONS:
A
Ø10 Reinf. cc 150 - (R3b)(top) CONCRETE GRADE C40 / 20 (MSRC + GGBS)
40

Ø10 Reinf. cc 150 - (R3a) Ø10 Reinf. cc 150 - (R3b) DEMOULDING STRENGTH 25 N / mm²
Bottom top Ø10 Reinf. cc 150 - (R3a)(bottom)
See Detail - W Section B - B See Detail - Z STEEL REINFORCING GRADE 500 B
CONCRETE COVER 30mm MIN.
Section A - A REINFORCEMENT DETAILS PROTECTIVE PAINT BITUMINOUS PAINT
H (NITOPROOF 30)-2 coats H

1000mm Width x2000mm Long Trough Cover ELEMENT PARAMETERS

REVISIONS
ELEMENT TAG TC-1 A RMN 12-01-2023 ISSUED FOR APPROVAL
3
CONCRETE VOLUME (m ) 0.20 0 RMN 15-12-2022 ISSUED FOR APPROVAL

CONCRETE WEIGHT ( t ) 0.50 REV NAME DATE DESCRIPTION

Ø12 Link - (R1) REINFORCING CLIENT:


Ø10 Reinf. cc 150 - (R3b) 8 MM (kg)
Ø12 Link - (R2) 40 Ø12 Link - (R2)
J Cover to Reinf. 120 Cover to Reinf. 10 MM (kg)
J
Ø10 Reinf. cc 150 (R3a) 10x10 10 20 10 14.25
Chamfer 12 MM (kg) 11.2
ENGINEER : PMC :
16 MM (kg)
30

30
75
EQ

TOTAL WEIGHT (kg) 25.45


30

75
100

100

100
(t) 0.025
90

REINFORCING WEIGHT
32

32
30
GROSS WEIGHT (t) 0.5 CONTRACTOR’S JOINT VENTURE : OHTL CONSULTANT :
EQ
54
38

38

38
25
25

K
LIFTING SPECIFICATIONS: K
Cover for mesh Cover for Ø12 (R1 & R2) 60 20 60 20 100 20
Ø10 Reinf. cc 150 - (R3a) ROTATION BY CLAMP ONLY
SUB-CONTRACTOR:
140 HANDLING AT SITE BY 2 Nos. LIFTING KEYS
Ø10 Reinf. cc 150 (R3b) 140 NATIONAL CONTRACTING CO. LTD.
TRANSMISSION AND DISTRIBUTION DIVISION
P.O.BOX 40327, ABU DHABI U.A.E
PHONE : 02 4472990 FAX : 024472991
Edge section typical 1:5 Detail - W 1:5 Detail - Z 1:5 NAME DATE PROJECT TITLE:

DRAWN RMN 15-12-2022 ETIHAD RAIL PROJECT STAGE -2


PACKAGE 2D (C0308)
L DESIGNED KR 15-12-2022 L
CHECKED RK 15-12-2022 DRAWING TITLE:
DETAIL DRAWING OF PRECAST CONCRETE
APPROVED MSR 15-12-2022
TROUGH COVER
SHEET SIZE A1 SCALE 1:250
(1000mm WIDTH X 2000mm LENGTH)
CONTRACT No:
CONFLICT POINT # NL-2 (132kV OHL)
(C0308)
- ETIHAD WE
M CAD-FILE DRWG. NO.: REV.
CURRENT TOTAL NO. M
SHEET SHEETS

C0308 RN 7660 U 4032 A 04 05


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

B B

B BAR BENDING SCHEDULE


500 1000 500 2 lifting key slots Shape
Mark Dia Shape Length Qty.
see detail Ø12 Link - (R2) Code
C See Detail - X Ø12 Link - (R2) AS C
SHOWN
R1 Ø12 5820 1
Ø12 Link - (R1) 200
Ø10 Reinf. cc 150 - (R3b) 1920

200
1060

540
429

299
580

1900

EQ
R4L

169
R4a 10mm recess
778 778

100
R4m

120
61 R2 Ø12 350 900 4
D D

150
ETIHAD WE
1160

400
640
350
20 R3a Ø10 1900 4
A A 940 1
132 KV POWER CABLE 20
20
R3b Ø10
1375 1
R3b Ø10
591 592 20
R3b Ø10 325 1

169
EQ
580

40

299
R4b 1034 1034 1
20 R4a Ø10
429

994 994 1
E R4b Ø10 E
970 970 1
R4c Ø10
929 929 1
R4d Ø10
20 17 Detail - X 1:5 R4e Ø10 855 855 1
6 843
Ø10 Reinf. cc 150 (R4a) 10x10 R4f Ø10 843 1
Ø10 Reinf. cc 150 - (R3a) Chamfer R4g Ø10 800 800 1
2000 757 757 1
R4h Ø10
715 715 1
R4i Ø10
Plan B Ø10 672 672 1

100
F R4j F
643 643 1
R4k Ø10
R4l Ø10 605 605 1
R4m Ø10 565 565 1
Detail - C
* Shape code not applicable as per BS - Standards.
DO NOT SCALE FROM THIS DRAWING

MATERIAL SPECIFICATIONS:
2000 Varies A
CONCRETE GRADE C40 / 20 (MSRC + GGBS)
G EQVL. EQVL. DEMOULDING STRENGTH 25 N / mm² G
500 1000 500 2 lifting key slots
STEEL REINFORCING GRADE 500 B
see detail DETAIL-C CONCRETE COVER 30mm MIN.
Ø12 Link - (R1)
Ø12 Link - (R2) Ø12 Link - (R1) 10x10 Chamfer R2 PROTECTIVE PAINT BITUMINOUS PAINT
(NITOPROOF 30)-2 coats
100

100 ELEMENT PARAMETERS


40

Ø10 Reinf. cc 150 (R4a) ELEMENT TAG TC-3


3
Ø10 Reinf. cc 150 - (R3b) CONCRETE VOLUME (m ) 0.18
Ø10 Reinf. cc 150 - (R3a) Ø10 Reinf. cc 150 (R4a - R4m)
H Ø10 Reinf. cc 150 - (R3a) CONCRETE WEIGHT ( t ) 0.45 H
Section A - A Ø10 Reinf. cc 150 - (R3b) Section B - B
See Detail - W See Detail - Z REINFORCING

REVISIONS
8 MM (kg)
2000mm Wide Angular Trough Cover 10 MM (kg) 17.5 A RMN 12-01-2023 ISSUED FOR APPROVAL

12 MM (kg) 8.38 0 RMN 15-12-2022 ISSUED FOR APPROVAL

16 MM (kg) REV NAME DATE DESCRIPTION


TOTAL WEIGHT (kg) 25.88 CLIENT:
REINFORCING WEIGHT (t) 0.025
J Ø12 Link - (R1) GROSS WEIGHT (t) 0.45 J
Ø10 Reinf. cc 150 - (R3b)
Ø12 Link - (R2) 40 Ø12 Link - (R2)
Cover to Reinf. 120 Cover to Reinf. LIFTING SPECIFICATIONS: ENGINEER : PMC :
Ø10 Reinf. cc 150 (R3a) 10x10 10 20 10
Chamfer ROTATION BY CLAMP ONLY
HANDLING AT SITE BY 2 Nos. LIFTING KEYS
30

30
75
EQ
30

75

CONTRACTOR’S JOINT VENTURE : OHTL CONSULTANT :


100

100

100
90

32

32
30
EQ
54
38

38

38
25
25

K K
Cover for mesh Cover for Ø12 (R1 & R2) 60 20 60 20 100 20 SUB-CONTRACTOR:
Ø10 Reinf. cc 150 - (R3a)
NATIONAL CONTRACTING CO. LTD.
140 Ø10 Reinf. cc 150 (R3b) 140 TRANSMISSION AND DISTRIBUTION DIVISION
P.O.BOX 40327, ABU DHABI U.A.E
PHONE : 02 4472990 FAX : 024472991

Edge section typical 1:5 Detail - W 1:5 Detail - Z 1:5 PROJECT TITLE:
NAME DATE

DRAWN RMN 15-12-2022 ETIHAD RAIL PROJECT STAGE -2


PACKAGE 2D (C0308)
L DESIGNED KR 15-12-2022 L
CHECKED RK 15-12-2022 DRAWING TITLE:
DETAIL DRAWING OF PRECAST CONCRETE
APPROVED MSR 15-12-2022
TROUGH COVER
SHEET SIZE A1 SCALE 1:250
(2000mm WIDE ANGULAR)
CONTRACT No:
CONFLICT POINT # NL-2 (132kV OHL)
(C0308)
- ETIHAD WE
M CAD-FILE DRWG. NO.: REV.
CURRENT TOTAL NO. M
SHEET SHEETS

C0308 RN 7660 U 4032 A 05 05


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Contract No. (C0308) – ETIHAD RAIL PROJECT STAGE 2, PACKAGE 2D
DETAIL DRAWING OF PRECAST CONCRETE TROUGH –CONFLICT POINT # NL-2 (132kV OHL) –
ETIHAD WE

ATTACHMENT-I

PREVIOUS PROJECT APPROVAL


EWE Approvals

SAAD Precast LLC


Email address: mail@saad-me.com Tel: +971 6 766 6396
Website: www.saad-me.com Fax: +971 6 766 6397
P O Box: 4266
Umm Al Quwain, UAE
Contract No. (C0308) – ETIHAD RAIL PROJECT STAGE 2, PACKAGE 2D
DETAIL DRAWING OF PRECAST CONCRETE TROUGH –CONFLICT POINT # NL-2 (132kV OHL) –
ETIHAD WE

ATTACHMENT-II

ETIHAD WE STANDARD DRAWING


1 2 3 4 5 6 7 8 9 10 11 12
KEY PLAN

A A

NOTES:-

THIS DRAWING IS FOR BASIC INFORMATION ONLY


BEFORE SUBMISSION THIS DOCUMENT SHOULD BE READ
IN CONJUNCTION WITH ALL RELEVANT PAGES OF THE
B B
COMPLETE TENDER/CONTRACT DOCUMENTS, HIGHEST
TECHNICAL REQUIREMENT TO BE FULFILLED BY THE
CONTRACTOR DURING DTS SUBMISSIONS WITHOUT ANY
CONTRACTUAL IMPLICATIONS TO ETIHADWE AND THE
SAME IS SUBJECT TO ETIHADWE / ENGINEER REVIEW /
COMMENT / APPROVAL / REJECTION / PROCESS DURING
ENGINEERING STAGE. .

C C

D D

REFERENCE DRAWINGS:-

LEGEND:-

E E

F REV DATE CADD CHECK DESCRIPTION F


CLIENT

G G
PROJECT

TECHINICAL SPECIFICATION

TITLE

PRECAST CONCRETE TROUGHS


AND COVERS
FOR 132kV CABLES
H H

APPROVED DRAWING NO.

CHECKED ETIHADWE-OC-HVUG-SD-0213
DESIGNED SCALE REVISION SHEET

CADD A 1 OF 7
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
KEY PLAN

A A

NOTES:-

THIS DRAWING IS FOR BASIC INFORMATION ONLY


BEFORE SUBMISSION THIS DOCUMENT SHOULD BE READ
IN CONJUNCTION WITH ALL RELEVANT PAGES OF THE
B B
COMPLETE TENDER/CONTRACT DOCUMENTS, HIGHEST
TECHNICAL REQUIREMENT TO BE FULFILLED BY THE
CONTRACTOR DURING DTS SUBMISSIONS WITHOUT ANY
CONTRACTUAL IMPLICATIONS TO ETIHADWE AND THE
SAME IS SUBJECT TO ETIHADWE / ENGINEER REVIEW /
COMMENT / APPROVAL / REJECTION / PROCESS DURING
ENGINEERING STAGE. .

C C

D D

REFERENCE DRAWINGS:-

LEGEND:-

E E

F REV DATE CADD CHECK DESCRIPTION F


CLIENT

G G
PROJECT

TECHINICAL SPECIFICATION

TITLE

PRECAST CONCRETE TROUGHS


AND COVERS
FOR 132kV CABLES
H H

APPROVED DRAWING NO.

CHECKED ETIHADWE-OC-HVUG-SD-0213
DESIGNED SCALE REVISION SHEET

CADD A 2 OF 7
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
KEY PLAN

A A

NOTES:-

THIS DRAWING IS FOR BASIC INFORMATION ONLY


BEFORE SUBMISSION THIS DOCUMENT SHOULD BE READ
IN CONJUNCTION WITH ALL RELEVANT PAGES OF THE
B B
COMPLETE TENDER/CONTRACT DOCUMENTS, HIGHEST
TECHNICAL REQUIREMENT TO BE FULFILLED BY THE
CONTRACTOR DURING DTS SUBMISSIONS WITHOUT ANY
CONTRACTUAL IMPLICATIONS TO ETIHADWE AND THE
SAME IS SUBJECT TO ETIHADWE / ENGINEER REVIEW /
COMMENT / APPROVAL / REJECTION / PROCESS DURING
ENGINEERING STAGE. .

C C

D D

REFERENCE DRAWINGS:-

LEGEND:-

E E

F REV DATE CADD CHECK DESCRIPTION F


CLIENT

G G
PROJECT

TECHINICAL SPECIFICATION

TITLE

PRECAST CONCRETE TROUGHS


AND COVERS
FOR 132kV CABLES
H H

APPROVED DRAWING NO.

CHECKED ETIHADWE-OC-HVUG-SD-0213
DESIGNED SCALE REVISION SHEET

CADD A 3 OF 7
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
KEY PLAN

A A

NOTES:-

THIS DRAWING IS FOR BASIC INFORMATION ONLY


BEFORE SUBMISSION THIS DOCUMENT SHOULD BE READ
IN CONJUNCTION WITH ALL RELEVANT PAGES OF THE
B B
COMPLETE TENDER/CONTRACT DOCUMENTS, HIGHEST
TECHNICAL REQUIREMENT TO BE FULFILLED BY THE
CONTRACTOR DURING DTS SUBMISSIONS WITHOUT ANY
CONTRACTUAL IMPLICATIONS TO ETIHADWE AND THE
SAME IS SUBJECT TO ETIHADWE / ENGINEER REVIEW /
COMMENT / APPROVAL / REJECTION / PROCESS DURING
ENGINEERING STAGE. .

ETIHADWE
132kV POWER CABLE
C C

D D

REFERENCE DRAWINGS:-

LEGEND:-

E E

F REV DATE CADD CHECK DESCRIPTION F


CLIENT

G G
PROJECT

TECHINICAL SPECIFICATION

TITLE

PRECAST CONCRETE TROUGHS


AND COVERS
FOR 132kV CABLES
H H

APPROVED DRAWING NO.

CHECKED ETIHADWE-OC-HVUG-SD-0213
DESIGNED SCALE REVISION SHEET

CADD A 4 OF 7
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
KEY PLAN

A A

NOTES:-

THIS DRAWING IS FOR BASIC INFORMATION ONLY


BEFORE SUBMISSION THIS DOCUMENT SHOULD BE READ
IN CONJUNCTION WITH ALL RELEVANT PAGES OF THE
B B
COMPLETE TENDER/CONTRACT DOCUMENTS, HIGHEST
TECHNICAL REQUIREMENT TO BE FULFILLED BY THE
CONTRACTOR DURING DTS SUBMISSIONS WITHOUT ANY
CONTRACTUAL IMPLICATIONS TO ETIHADWE AND THE
SAME IS SUBJECT TO ETIHADWE / ENGINEER REVIEW /
ETIHADWE COMMENT / APPROVAL / REJECTION / PROCESS DURING
ENGINEERING STAGE.
132kV POWER CABLE .
.

C C

D D

REFERENCE DRAWINGS:-

LEGEND:-

E E

F REV DATE CADD CHECK DESCRIPTION F


CLIENT

G G
PROJECT

TECHINICAL SPECIFICATION

TITLE

PRECAST CONCRETE TROUGHS


AND COVERS
FOR 132kV CABLES
H H

APPROVED DRAWING NO.

CHECKED ETIHADWE-OC-HVUG-SD-0213
DESIGNED SCALE REVISION SHEET

CADD A 5 OF 7
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
KEY PLAN

A A

TYPICAL SECTIONS OF 132kV CABLE ROUTE

NOTES:-

THIS DRAWING IS FOR BASIC INFORMATION ONLY


BEFORE SUBMISSION THIS DOCUMENT SHOULD BE READ
IN CONJUNCTION WITH ALL RELEVANT PAGES OF THE
B B
COMPLETE TENDER/CONTRACT DOCUMENTS, HIGHEST
TECHNICAL REQUIREMENT TO BE FULFILLED BY THE
CONTRACTOR DURING DTS SUBMISSIONS WITHOUT ANY
CONTRACTUAL IMPLICATIONS TO ETIHADWE AND THE
SAME IS SUBJECT TO ETIHADWE / ENGINEER REVIEW /
COMMENT / APPROVAL / REJECTION / PROCESS DURING
ENGINEERING STAGE. .

C C

D D

REFERENCE DRAWINGS:-

LEGEND:-

E E

F REV DATE CADD CHECK DESCRIPTION F


CLIENT

G G
PROJECT

TECHINICAL SPECIFICATION

TITLE

TYPICAL SECTIONS
OF 132kV CABLE ROUTE

H H

APPROVED DRAWING NO.

CHECKED ETIHADWE-OC-HVUG-SD-0213
DESIGNED SCALE REVISION SHEET

CADD A 6 OF 7
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
KEY PLAN

CABLE ROUTE MARKER PROJECTED CABLE ROUTE MARKER FLUSHED WITH GROUND
A
ABOVE GROUND LEVEL LEVEL, INTER LOCK AREA & PARKING AREA A

NOTES:-

THIS DRAWING IS FOR BASIC INFORMATION ONLY


BEFORE SUBMISSION THIS DOCUMENT SHOULD BE READ
IN CONJUNCTION WITH ALL RELEVANT PAGES OF THE
B B
COMPLETE TENDER/CONTRACT DOCUMENTS, HIGHEST
TECHNICAL REQUIREMENT TO BE FULFILLED BY THE
CONTRACTOR DURING DTS SUBMISSIONS WITHOUT ANY
CONTRACTUAL IMPLICATIONS TO ETIHADWE AND THE
SAME IS SUBJECT TO ETIHADWE / ENGINEER REVIEW /
COMMENT / APPROVAL / REJECTION / PROCESS DURING
ENGINEERING STAGE. .

C C

FRONT ELEVATION SIDE ELEVATION FRONT ELEVATION SIDE ELEVATION

D D

REFERENCE DRAWINGS:-

LEGEND:-
ETIHADWE
ETIHADWE
E
132kV CABLE E
132kV CABLE

PLAN PLAN
F REV DATE CADD CHECK DESCRIPTION F
CLIENT

WARNING TAPE

DANGER
G ETIHADWE G
132KV CABLE BELOW PROJECT

TECHINICAL SPECIFICATION

TITLE

132kV CABLE
ROUTE MARKERS AND WARNING TAPE

H H

APPROVED DRAWING NO.

CHECKED ETIHADWE-OC-HVUG-SD-0213

DESIGNED SCALE REVISION SHEET

CADD A 7 OF 7
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
KEY PLAN

A A

NOTES:-

THIS DRAWING IS FOR BASIC INFORMATION ONLY


BEFORE SUBMISSION THIS DOCUMENT SHOULD BE READ
IN CONJUNCTION WITH ALL RELEVANT PAGES OF THE
B B
COMPLETE TENDER/CONTRACT DOCUMENTS, HIGHEST
TECHNICAL REQUIREMENT TO BE FULFILLED BY THE
CONTRACTOR DURING DTS SUBMISSIONS WITHOUT ANY
CONTRACTUAL IMPLICATIONS TO ETIHADWE AND THE
SAME IS SUBJECT TO ETIHADWE / ENGINEER REVIEW /
COMMENT / APPROVAL / REJECTION / PROCESS DURING
ENGINEERING STAGE. .

C C

D D

REFERENCE DRAWINGS:-

LEGEND:-

E E

F REV DATE CADD CHECK DESCRIPTION F


CLIENT

G G
PROJECT

TECHINICAL SPECIFICATION

TITLE

UG COMMON SPECIFICATION DRAWING


LINK BOX PIT WITH
HEAVY DUTY COVER
H H

APPROVED DRAWING NO.

CHECKED ETIHADWE-OC-HVUG-SD-0213
DESIGNED SCALE REVISION SHEET

CADD A 2 OF 2
1 2 3 4 5 6 7 8 9 10 11 12
Contract No. (C0308) – ETIHAD RAIL PROJECT STAGE 2, PACKAGE 2D
DETAIL DRAWING OF PRECAST CONCRETE TROUGH –CONFLICT POINT # NL-2 (132kV OHL) –
ETIHAD WE

ATTACHMENT-III

MIX DESIGN
Contract No. (C0308) – ETIHAD RAIL PROJECT STAGE 2, PACKAGE 2D

MIX DESIGN FOR THE SUPPLY OF READY-MIX CONCRETE (MSRC + GGBS) PILE & PILE CAP

CONTRACT NO. (C0308) – ETIHAD RAIL PROJECT


STAGE 2, PACKAGE 2D

MIX DESIGN FOR THE SUPPLY OF READY-MIX


CONCRETE (MSRC + GGBS) PILE & PILE CAP

Page 2 of 43
Contract No. (C0308) – ETIHAD RAIL PROJECT STAGE 2, PACKAGE 2D
MIX DESIGN FOR THE SUPPLY OF READY-MIX CONCRETE (MSRC + GGBS) PILE & PILE CAP

Table of Contents

NO OF
S. NO. DESCRIPTION
PAGE

1. CONCRETE MIX DESIGN 4

2. AGGREGATE TEST REPORTS 7

3. WATER, CEMENTITIOUS MATERIALS & ADMIXTURE 12

4. BATCHING PLANT CALIBRATION 19

5. ISO CERTIFICATE 28

6. PREVIOUS APPROVALS 34

Page 3 of 43
Contract No. (C0308) – ETIHAD RAIL PROJECT STAGE 2, PACKAGE 2D
MIX DESIGN FOR THE SUPPLY OF READY-MIX CONCRETE (MSRC + GGBS) PILE & PILE CAP

CONTRACT NO. (C0308) – ETIHAD RAIL PROJECT


STAGE 2, PACKAGE 2D

CONCRETE MIX DESIGN

Page 4 of 43
Page 6 of 43
Page 7 of 43
Contract No. (C0308) – ETIHAD RAIL PROJECT STAGE 2, PACKAGE 2D
MIX DESIGN FOR THE SUPPLY OF READY-MIX CONCRETE (MSRC + GGBS) PILE & PILE CAP

CONTRACT NO. (C0308) – ETIHAD RAIL PROJECT


STAGE 2, PACKAGE 2D

AGGREGATE TEST REPORTS

Page 5 of 43
Page 8 of 43 Page 9 of 34
Page 9 of 43 Page 10 of 34
Page 10 of 43 Page 11 of 34
Page 11 of 43 Page 12 of 34
Contract No. (C0308) – ETIHAD RAIL PROJECT STAGE 2, PACKAGE 2D
MIX DESIGN FOR THE SUPPLY OF READY-MIX CONCRETE (MSRC + GGBS) PILE & PILE CAP

CONTRACT NO. (C0308) – ETIHAD RAIL PROJECT


STAGE 2, PACKAGE 2D

WATER, CEMENTITIOUS MATERIALS & ADMIXTURE

Page 12 of 43
Page 13 of 43 Page 14 of 34
Page 14 of 43
Page 15 of 43 Page 16 of 34
Page 16 of 43 Page 17 of 34
Page 17 of 43 Page 18 of 34
Page 18 of 43 Page 19 of 34
Contract No. (C0308) – ETIHAD RAIL PROJECT STAGE 2, PACKAGE 2D
MIX DESIGN FOR THE SUPPLY OF READY-MIX CONCRETE (MSRC + GGBS) PILE & PILE CAP

CONTRACT NO. (C0308) – ETIHAD RAIL PROJECT


STAGE 2, PACKAGE 2D

BATCHING PLANT CALIBRATION

Page 19 of 43
Page 20 of 43 Page 21 of 34
Page 21 of 43 Page 22 of 34
Page 22 of 43 Page 23 of 34
Page 23 of 43 Page 24 of 34
Page 24 of 43 Page 25 of 34
Page 25 of 43 Page 26 of 34
Page 26 of 43 Page 27 of 34
Page 27 of 43 Page 28 of 34
Contract No. (C0308) – ETIHAD RAIL PROJECT STAGE 2, PACKAGE 2D
MIX DESIGN FOR THE SUPPLY OF READY-MIX CONCRETE (MSRC + GGBS) PILE & PILE CAP

CONTRACT NO. (C0308) – ETIHAD RAIL PROJECT


STAGE 2, PACKAGE 2D

ISO CERTIFICATE

Page 28 of 43
Page 29 of 43 Page 30 of 34
Page 30 of 43 Page 31 of 34
Page 31 of 43 Page 32 of 34
Page 32 of 43 Page 33 of 34
Page 33 of 43 Page 34 of 34
Contract No. (C0308) – ETIHAD RAIL PROJECT STAGE 2, PACKAGE 2D
MIX DESIGN FOR THE SUPPLY OF READY-MIX CONCRETE (MSRC + GGBS) PILE & PILE CAP

CONTRACT NO. (C0308) – ETIHAD RAIL PROJECT


STAGE 2, PACKAGE 2D

PREVIOUS APPROVALS

Page 34 of 43
Page 35 of 43
Page 36 of 43
Page 37 of 43
Page 38 of 43
Page 39 of 43
Page 40 of 43
Page 41 of 43
Page 42 of 43
Page 43 of 43
Contract No. (C0308) – ETIHAD RAIL PROJECT STAGE 2, PACKAGE 2D
DETAIL DRAWING OF PRECAST CONCRETE TROUGH –CONFLICT POINT # NL-2 (132kV OHL) –
ETIHAD WE

ATTACHMENT-IV

STRUCTURAL DESIGN CALCULATION


FOR TROUGH COVER SLAB WITH
DEMOLDING STRENGTH
Structural Design Calculation for Trough Cover Slab

TABLE OF CONTENTS

I. Lifting Calculation For Cover Slab Concept

II. Material Properties

III. Load Calculation

IV. Result
Structural Design Calculation for Trough Cover Slab

I. LIFTING CALCUALTION FOR COVER SLAB CONCEPT:

The minimum concrete strength of the trough cover slab at the time of demolding is
considered as 13.8 N/mm². Reinforcement required and crack width is checked for the forces
acting due to lifting and adhesion at the time demolding.

II. MATERIAL PROPERTIES:


Concrete Properties:
Concrete cylinder compressive strength, fcu : 13.8 N/mm2
(MNL 116-99 division 4 C4.18.3)
Unit weight of concrete, wc : 25 kN/m3
Steel Properties:
Yield Strength of reinforcement, Fy : 500 N/mm2

III. LOAD CALCULATIONS:

1. Dead Load:
Weight of the panel = 1.0 x 2.0 x 0.1 x 25
= 5.0 kN
= 5.0/2 (No’s of lifting)
= 2.5 kN
Adhesion load = 1.0 kN/m2

2. Load Combination:

1. 1.2 D (Service Limit)


Structural Design Calculation for Trough Cover Slab

IV. RESULT:

Required reinforcement vs Actual reinforcement = 49 mm² /m < 523 mm² /m


Applied flexural cracking moment vs Section cracking moment = 1.0 kNm < 3.84 kNm

Hence the provided concrete strength & reinforcement is safe to carry the applied load at the time of
demolding. A general mesh reinforcement of vertical ϕ10@150mm cc and horizontal of ϕ10@150mm cc
is provided. An additional ϕ 12 is provided around the lifting.
Job Number Sheet
Job Title
Software Consultants (Pty) Ltd
Client
Internet: http://www.prokon.com
E-Mail : mail@prokon.com Calcs by Checked by Date

Cover Slab Design :


Input Data

Lx (m) 2.0
Ly (m) 1.0
Slab depth (mm) 100
deff X-dir (mm) 50 EFFECTIVE DEPTH
deff Y-dir (mm) 50 EFFECTIVE DEPTH
Poisson's ratio 0.15
fcu (MPa) 13.8
fy (MPa) 500
Density (kN/m 3) 25
Self weight LF 1.2
e - time factor 1.0
(ACI318 :9.5.2.5)

Load Cases
Unfactored Loads Unfactored Point Loads Unfactored Line Loads
LC Load UDL P x y L x1 y1 x2 y2
kN/m² kN m m kN/m m m m m
No. fact

1 1.2 1.0 -2.5 0.4 0.5


-2.5 1.6 0.5

Sketch of slab

BS8110 - 1997
Y

Lx=2.00

-3.00 kN
Ly=1.00

-3.00 kN

Total UDL =

4.200 kN/m² Load Case 1 (factored)

(Incl self Wt)


Job Number Sheet
Job Title
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com
E-Mail : mail@prokon.com Calcs by Checked by Date

Wood-Armer Moments:

BS8110 - 1997
Top:LC 1 (kNm/m)

0.05
0.05 0.05

0
0 .2
0. .250

0.205
0.40.400.3530

0.2
0.305
0.3 0
10

0.4 5
0.4
5

0.
0.15
0.15
0.10 0.10
0.05

5
0.0
0.05

Max value:0.5 at X:1.7 Y:0.5

Wood-Armer Moments:

BS8110 - 1997
Bot:LC 1 (kNm/m)

0
0.5

0.4
0.90
0
0.

0.50
0.80

0.60
20
0.

0.70
10

0.40

0.1
0
0.30

0.90
0.20
0.10

0.80

0.50
10

0.60
0.70
0.

0.3
0 0.4 0
0.5
0.90

0
0.60
0.80
0.30

0.70

Max value:1.0 at X:1.0 Y:0.5


Job Number Sheet
Job Title
Software Consultants (Pty) Ltd Client
Internet: http://www.prokon.com
E-Mail : mail@prokon.com Calcs by Checked by Date

Reinforcement:

BS8110 - 1997
Top:LC 1 (mm²/m)

4.00
2.00
0 2.00 2.00
4.0

1120.0

8.0100.000
114 .0 0

124.0
22201. 8.06.0.0000

1 .0 0
16.0
00

180.0
2 .0
22.0
.0000 0

4.

0
0
0
0
4.00 8.00
6.00 6.00
4.00 4.00

0
0
4.0
2.0
4.00
2.00

Max value:23.3 at X:1.7 Y:0.5

Reinforcement:

BS8110 - 1997
Bot:LC 1 (mm²/m)
25

20
10

40

25
30
35
5

5
40
15
10

45
5

20
25
5

35

40

30

15
25 20
40

30
15

35

Max value:48.4 at X:1.0 Y:0.5

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