Manufacture Quality Plan

Project Name : Design, Supply,

M.Q.P No.: Contract No:- PGCB/EXIM
Manufacturer's Details: VAIBHAV LAXMI Installation, Testing & Commissioning of
Contracter- LARSEN & Client -Power Grid Company of VLI/BG/05 BANK/LOC- Valid From: 10/11/2023
INDUSTRIES H1 436-437, IND AREA , Rooppur-Gopalganj 400kV Single Circuit ITEM: BIRDGAURD
TOUBRO LTD Bangladesh Ltd Rev 3/400kV/TL/RPP-GOP Valid Up To:Project completion
SARNA DUNGAR, JAIPUR Transmission Line on Turnkey Basis
No.:00 dated Feb 17, 2021
(Package-3)

Section A: - Raw Material Inspection:

Sr. No. Components/operation & Type Of Check Quantum Of Reference Acceptance Criteria Type of Supplier Client/TPI Remarks
Manufactures
Description of test Check/Sampling with Documents Record
Steel to be procured from Main Producers i.e. SAIL, TISCO, TATA & JINDAL approved All RMTC to be
M.S SHEET sources. Structural Steel conforming to IS 2062: 2011 Grade E250A (MS Grade) reviewed at the time
1.0 RAW MATERIAL IS 2062:2011
of FAT
Surface Finish & One sample for 10 MT per section / Surface should be free
heat or Part thereof, as per
Dimensional Check Visual IS2062 Supplier's MTC from all kinds of MTC P W R
defects
a)
One sample for 10 MT per section / As per client approved As per client approved Internal
Measurement of Sheet heat or Part thereof, as per P W R
IS2062
drawing drawing Report
One sample for 10 MT per section / C 0.23 Max
heat or Part thereof, as per
IS2062
Mn 1.50 Max
b) Chemical Composition Chemical Analysis IS 2062:2011 S 0.045 Max MTC P W R
P 0.045 Max
Silicon 0.40 Max
c) Test for Ultimate One sample for 10 MT per section / heat or Part thereof, as as IS 2062/IS 1608 410 mpa Min. Verification of manufacturer’s Test Certificates
Tensile Strength per IS 2062
d) Percentage Elongation Test One sample for 10 MT per section / heat or Part thereof, as per IS IS 2062 : 2011 23 %min.
2062 Grade E250A Verification of manufacturer’s Test Certificates

< 20 mm thickness, 250

N/mm2 min.
IS 2062 : 2011 20 to 40mm thickness, 240
One sample for 10 MT per section / heat or Part thereof, as per IS Grade E250A N/mm2 Min
e) Yield Stress Verification of manufacturer’s Test Certificates
2062 > 40 mm thickness,
230 N/mm2 min.

f) Bend Test One sample for 10 MT per section / heat or Part thereof, as IS 2062 : 2011 P W R
per IS 2062

Legends :- P- Perform W- Witness & R- Review

1 Manufacturer shall be perform all the stages of inspection

 Manufacture Quality Plan

Project Name : Design, Supply, Installation, Contract No:-

Manufacturer's Details: VAIBHAV Testing & Commissioning of Rooppur- M.Q.P No.: PGCB/EXIM
Contracter- LARSEN & TOUBRO Client -Power Grid Company of Valid From: 10/11/2023
LAXMI INDUSTRIES H1 436-437, IND Gopalganj 400kV Single Circuit ITEM: BIRDGAURD VLI/BG/05 Rev BANK/LOC-
LTD Bangladesh Ltd ValidUp To: Project
AREA , SARNA DUNGAR, JAIPUR Transmission Line on Turnkey Basis No.:00 3/400kV/TL/RPP-GOP
completion
(Package-3) dated Feb 17, 2021

Section B: - Zinc Testing Remarks

Sr. Components/operation & Description of test Type Of Check Quantum Of Reference Acceptance Type of Record Supplier Client/TPI
Manufactures
No. Check/Sampling Documents Criteria
2.0 In Process Inspection Galvanizer
i) Thickness of Zinc One sample for every IS:2629 As per Galvanizer Test P W W/R Test
Coating ii) Weight of 10MT/ section/Lot or IS:4759 standard Report/Third Report
Zinc Coating iii) part there of IS:2633 party lab Report
a) Galvanizing Test Uniformity of Zinc
Coating iv) Adhesion Test
of Zinc Coating

Legends :- P- Perform W- Witness & R- Review

1 Manufacturer shall be perform all the stages of inspection
2 Supplier /ECP shall identity the stage of inspection and also suppier may nominate the third party agency like ME Testing laboratory & Divine Metallurgical laboratory in such cases client may waive
 Manufacture Quality Plan

Project Name : Design, Supply,

M.Q.P No.:
Manufacturer's Details: VAIBHAV LAXMI Installation, Testing & Commissioning of Contract No:- PGCB/EXIM Valid From: 10/11/2023
Contracter- LARSEN & ITEM: Client -Power Grid Company of Bangladesh VLI/BG/05
INDUSTRIES H1 436-437, IND AREA , Rooppur-Gopalganj 400kV Single Circuit BANK/LOC-3/400kV/TL/RPP- Valid Up To: Project
TOUBRO LTD BIRDGAURD Ltd Rev
SARNA DUNGAR, JAIPUR Transmission Line on Turnkey Basis GOP dated Feb 17, 2021 completion
No.:00
(Package-3)

Section C: - Final Inspection:

Components/operation & Quantum Of Reference Type of Manufactures

Sr. No. Description of test Type Of Check Check/Sampling with Documents Acceptance Criteria Record Supplier Client/TPI Remarks
Basis
3.0 Final Inspection
Dimensional of Hot dip Random Basis one pcs As per client As per client approved Internal
a) Galvanizing Birdgaurd Measurement in 10 MT approved drawing Report P W R
drawing

Galvanizing IS 2629 IS 2629 DO P

Measurement 100% for Visual, Mass IS 4759 Average mass of coating- 305 DO P W W
Visual check & Thickness, gm/m² or Minimum average
of Zinc- 1 sample/lot
Mass of Zinc Coating by 43 microns.
Elcometer

Material to withstand 4
b) dips of one Minute each
Uniformity of Zinc Coating Chemical 1 sample/LOT IS 2633 without showing sign of DO P W W
copper deposits

No Removal Zinc after

Adhesion Test Mechanical 1 SAMPLE/LOT IS 2629 stout knife test DO P W W

Mechanical Test
On angle &
Tensile Strength Mechanical 1 sample/LOT IS 2062 410 mpa Min. DO P W W Channel if
C)
Yield strength Mechanical 1 sample/LOT IS 2062 < 20 mm thickness, 250 DO P W W applicable
N/mm2 min.
20 to 40mm thickness, 240
N/mm2 Min
> 40 mm thickness, 230
N/mm2 min.
Bend Test Mechanical 1 sample/LOT IS 2062 DO P W W
D) Chemical Test 1 sample/LOT IS 2062 C 0.23 Max DO P W W
Mn 1.50 Max
S 0.045 Max
P 0.045 Max
Silicon 0.40 Max
Chemical
Legends :- P- Perform W- Witness & R- Review
1 Manufacturer shall be perform all the stages of inspection
2 Raw Material test certificate and incoming inspection test report shall be submitted at the time of inspection for review.
3 Supplier /ECP shall identity the stage of inspection and also supplier may nominate the third party agency like ME Testing laboratory & Divine Metallurgical laboratory in such cases client may waive