MVS ACMEI Technologies Pvt Ltd

LAB REPORT ON IN-SERVICE LUBE CM ANALYSIS

PROGNOSTIC EXPERTS IN FLUID TECHNOLOGIES

Client's Name : ODISHA POWER GENERATION CO.LTD (OPGC-II) Client's Plant Location : BANHARPALI
MACHINE
Job Details Related to Client Equipment Information CONDITION

Department/Equipment Hydraulic System for

Coal Handling Plant Name of Equipment
Location Bucket Wheel
Type of Job ARC Equipment Code of Client
Sample Sl.No 143 Function of Equipment
Sample Date Nov 30, 2019 Oil Sample Taken from Tank Top
Sample Received at Lab Dec 07, 2019 Oil/Grease Operating Temp
Lab Sent Report Dec 30, 2019 Last Date of Major Failure
LUBRICANT
Additional Information for proper Analysis & Recommendation CONDITION

Type of Oil/Grease Hydraulic System Type of Gear

Oil Viscosity Grade SS 100 Type of Bearing
Grease Grade Filter Mesh Size
Top-Up Last Date Oil Pr. Across Filter
Replacement Date Motor KW Rating
Heat Exchanger Motor RPM
Sump/Tank/MOT
255 L
Capacity (Litres)

SNAP-SHOT - IN-SERVICE LUBE CONDITION MONITORING STATUS (CURRENT + PREVIOUS THREE) :

Current
Previous Three Samples
Type of Analysis & Test Method/ Sample
Testing Parameters
(UOM) ASTM Ref. Sample Dated Sample Dated Sample Dated Sample Dated
Nov 30, 2019
Quantitative Analysis Physio-Chemical Analysis
Kinematic Viscosity
centiStoke(cSt) ASTM D-445 67.5 A
@400 C
Kinematic Viscosity
centiStoke(cSt) ASTM D-445
@1000 C
Viscosity Index Ratio ASTM D 2270
ASTM
TAN mgKOH/gm 0.29 N
D-664/974
ASTM
TBN mgKOH/gm
D-2896/4739
ASTM
Moisture Content Parts Per Million(PPM) 433.5 N
D-6304/1744
Quantitative Analysis Cleanliness Level
NAS 1638 Class 8N
ISO 4406 Level
Qualitative Analysis Wear Debris Analysis ASTM D7690
Machine Condition
Analytical Ferrography 3.00 N
Index
Abbrevations : N-Normal C-Caution A-Alert

CREATING VALUE WITH INTEGRATED RELIABILITY MAINTENANCE SERVICES

MVS ACMEI TECHNOLOGIES PVT.LTD., Mail: oilcm@acmeirm.com, Web: www.mvsgroup.co.in
Regd Office : #31, Leeven Heights, Jubilee Enclave, Madhapur Hyderabad-500081,Telangana
 MVS ACMEI Technologies Pvt Ltd
LAB REPORT ON IN-SERVICE LUBE CM ANALYSIS

PROGNOSTIC EXPERTS IN FLUID TECHNOLOGIES

Name of Equipment Equipment Code of Client Lab Sample Code Oil Viscosity/Grease Grade
Hydraulic System for Bucket
CC118S0142V2 SS 100
Wheel

Analytical Ferrography / Wear Debris Analysis

MACHINE CONDITION INDEX : 3.00 Range & Limit : 7.00 - 11.00 Normal
TYPE OF WEAR
SLNO N N-F F F-M M M-H H FERROGRAM - 500X
PARTICLES
1 Normal Rubbing Wear ✔
2 Fatigue Wear ✔
3 Spheres ✔
4 Laminar Particles ✔
5 Severe Sliding Wear ✔
6 Catastrophic Wear ✔
7 Cutting Wear Particles ✔
8 Red Oxide ✔
9 Dark Metal Oxide ✔
10 Black Oxide ✔
11 Non-Ferrous Metallic ✔
12 Non-Metallic Crystals ✔
Non-Metallic
13 ✔
Amorphous
14 Friction Polymers ✔
15 Fibers ✔
16 Copper Wear Debris ✔
Legend: N=NONE (0); N-F=NON to FEW (0.5); F=FEW (1); F-M=FEW to MODERATE (1.5); M=MODERATE (2); M-H=MODERATE to HEAVY (2.5); H=HEAVY (3)

Observations
Normal rubbing wear particles observed rated None to Few.
Non Metallic crystal (sand/dirt) particles are observed rated Few.
Black oxides are observed was rated None to Few.
Recommendations

Maintain Normal Operation.

CREATING VALUE WITH INTEGRATED RELIABILITY MAINTENANCE SERVICES

MVS ACMEI TECHNOLOGIES PVT.LTD., Mail: oilcm@acmeirm.com, Web: www.mvsgroup.co.in
Regd Office : #31, Leeven Heights, Jubilee Enclave, Madhapur Hyderabad-500081,Telangana
 MVS ACMEI Technologies Pvt Ltd
LAB REPORT ON IN-SERVICE LUBE CM ANALYSIS

PROGNOSTIC EXPERTS IN FLUID TECHNOLOGIES

Name of Equipment Equipment Code of Client Lab Sample Code Oil Viscosity/Grease Grade
Hydraulic System for Bucket Wheel CC118S0142V2 SS 100
Physio-Chemical Analysis of In-Service Lube Oil Properties
OIL STATUS Alert
TEST RESULT RANGE & LIMIT CONDITION STANDARD
Viscosity @ 400 C in cSt 67.5 92.50 - 110.00 Alert ASTM-D445
Viscosity @ 1000 C in cSt ASTM-D445
Moisture in PPM 433.5 500.00 Normal (KF) ASTM-D6304/1744
TAN mgKOH/gm 0.29 0.00 - 1.50 Normal ASTM-D664/974
O.E.M Recommendation can also be followed for Turbine Oil(in particular)
O.E.M Recommendation to be referred for Designal consideration.

Lube oil Properties Observations

Viscosity test results are found Low, Remaining test results are found Normal.

In-Service Lube Oil Contamination Level Analysis

Particle Count NAS 1638 System Standard
Contamination Status Normal
Particle Size Range No. of Particles/100ml
2-5 Microns
5-15 Microns 36792
15-25 Microns 1000
25-50 Microns 155
50-100 Microns 101
>100 Microns 10
System NAS Level Class : 8
In-Service Lube Oil Contamination Level Observations
Particle Count NAS test results are found Normal.
Trending for Physio-Chemical Analysis

Recommendations

Continue to Monitor.

CREATING VALUE WITH INTEGRATED RELIABILITY MAINTENANCE SERVICES

MVS ACMEI TECHNOLOGIES PVT.LTD., Mail: oilcm@acmeirm.com, Web: www.mvsgroup.co.in
Regd Office : #31, Leeven Heights, Jubilee Enclave, Madhapur Hyderabad-500081,Telangana
 MVS ACMEI Technologies Pvt Ltd
LAB REPORT ON IN-SERVICE LUBE CM ANALYSIS
PROGNOSTIC EXPERTS IN FLUID TECHNOLOGIES

Analytical Ferrography Trends

Note :
Our in-Service Lube Condition Monitoring Report Observations and Recommendations are limited to Scope of Analysis offered in the Client prescribed AMC
Contract/Service Call W.O., Sample Collection Scope, extent of Oil & Equipment Data/Information furnished by Client as desired in our Report Format and/also
corrective action taken as per our earlier Reports (as the case may be).

CREATING VALUE WITH INTEGRATED RELIABILITY MAINTENANCE SERVICES

MVS ACMEI TECHNOLOGIES PVT.LTD., Mail: oilcm@acmeirm.com, Web: www.mvsgroup.co.in
Regd Office : #31, Leeven Heights, Jubilee Enclave, Madhapur Hyderabad-500081,Telangana