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    PRIME REVIEW ONLINE ‘MECHANICAL ENGINEERING REVIEW SHAFTINGS, KEYS & COUPLINGS COTA A shor shaft ranmits 200 pat 30 pm, Coles the diameter ofthe that in inches. AS ca B2 ba Sedat 3 p= DN Frctr Since itis soit shaft (Factor is 38) Ths aig (hore D=2937=30in MACHINE DESIGN, SHOP THEORY & PRACTICE PRIME’S SUPPLEMENTARY ENWANCERS_(SHAFTINGS, KEYS & COUPLINGS) _16T s ow much power is transmitted 1993 in diameter sont shal carying two pulleys clase to the bearings ? ‘A. 199 kW C150 hp B18. KW D.110.6 hp Slt DIN p= DN, fromPmc 8 ri hee) in wrap o788) ‘What isthe line shaft diameter used to transmit 12 HP at 180 rpm with | torsional deflection of 0.08 degrees perf length? AS in €.2.35 in BiSem D.62mm Satin 4 > w-(2) . > 16-(2) om) Calculate the maximum unit shear in a 3 inch diameter steel shafing that transmits 24000 in Ib. of torque at 99 rpm. A. 4530 psi C. 3860 pst BB. 4250 psi 4930 ps Seo 4527.07 psi Gaal \What is the power transmitted in HP by the shaft rotating 1200 rpm and subjected to torsional moment of 1200 MN? A202 C150 B22 D.ITL Slate ae Factor iM) , ip r femme tie P= 20218 hp TMN ooo, How much torgue in in - Ib can be safely transmitted by a 1 7/16 in diameter shaft if safe sess is 7000 psi? A. 4100 ¢. 2100 B. 3100 D. 1100 Slaten “The shaft whose torque varies from 2000 to 6000 in Ibs has 11/2 in in diameter and 60000 psi yield strength. Compute for the shaft mean average stress ‘A. 6036 psi 1B. 6810 psi C. $162 psi D. 5550 psi Sate, (2 di) “Two parallel shaft conascted by pure rolling tum in the same direction and having a speed ratio of 2.75. what is the distance ofthe two shaft i the smaller eylinder is 22 em. in diameter. A. 1660em 25.25 em 30.25. em D.19.25 em Sloan DIN =P2Na (2emj(275)-0, D)=605em 22 ey oo ‘A flanged bolt coupling hasten (10) steel25.4 mm diameter bolts evenly tighten around a 415 mm bolt circle. Determine the torque capacity of the connection ifthe allowable shearing stress in the bolt is SO MN/mn? A.5995 kNem 46,15 Nm 1B, 52.6 kN-m D.43.8kNm Slaton F So aN Fg) 20) somre= : (10)(3)(25-nm)? (415mm) 15257090096 N-nen= 8257 AN fo Hla IME REVIEW ONLINE ‘MECHANICAL ENGINEERING REVIEW 10, Compute forthe polar section moduls of an SAE 1060 shang havi 1 diameter of 3 inches. Use a factor of safety of 2 and design sirese 000 pst AAT B61 c.42 D.S3 (ans 0] 1. A rectangular key was used to connect the pulley connected 10 the lineshaft transmitting a power of 10 hp ata speed of 1200 rpm. What is the diameter ofthe shat considering thatthe shearing stress ofthe shaft and Key are 30 Mpa and 240 Mpa respectively? AIL6mm C.216mm BL1S6 mm, 322mm Seti Pe2aTN = 10(0.748) =2<1( 222) 0 039365 kN-m= $9,365 N-mm 6 (59.365) sD” D= 216mm sue 12. A 16 Nstellineshaft has no beading aetion excep its own weight. ‘What power (in Hp) can the shaft deliver ata speed of 200 rpm given that the torsional deflection will not exceed 0.008/N af length? ABQ C244 Biss D.146 23,1 wher, D3 (wio dendin Di agste bea) SolvingtorD, 2 _ 16 ‘i - ML, p-28in pe ass So, . 1 1 -(24) 0 S8 hp 13, Thetorsional deformation ofa SAE 1040 stect shaft iso 0.8* ina length of % meter. The shear stress is 69 Mpa . Determine the diameter ofthe shaft in millimeter. Steel modulus of elasticity is 79,300 Mpa or Nim? asi 7s B80 be ‘tn Stren bed y=55, not givn so find nth fol x a. aso T= (60°) anim 9 90( 2, )_2(W/2m)(1000m) (6) (ai) 'D(79,300 MPa) D=32mm M4 Is, MACHINE DESIGN, SHOP THEORY & PRACTICE ‘PRIME'S SUPPLEMENTARY ENWANCERS_(SHAFTINGS, KEYS & COUPLINGS) A hollow shat hasan inner diameter of 0.035 m and outer diameter of 0.05 m. Compute the polar moment of inertia ofthe hollow shaft A.1512x 10* m* C152 10% mt BL12ISx 10*m* D.1.125x 10%m* Scotian 3-2 ot a4) - £{(e00m*-(00ssm'] I= 1125210 mt Calculate the power (in hp) can a at 380 rpm, ch diameter short shaft transmit A. 3 Hp C.sHp B10Hp D.7.1 Hp Sat pe PE CODON so Oe Ans. B) What is the oriona deflection in degrees oF 4.33 in. diameter, 14 meter long shft subjected to a twist momen of 3x 10*N-mam? Note:The torsional malt ofelasiity is 83 Gpa A034 020 Bol DoT Solution: ahs se ea 2433 254 mm [em 17 18, ‘Compute the torque received by the motor shaft runing at £250 rpm, transmitting 11 HP, through a [0 in diameter, 20° involute gear, Note: ‘The shaft is supported by ball bearings at both ends and the gear is fixed atthe middle of in shaft length A163 in-lb ©. 1032N-mm B1SSRin-b D.135KN-m Selatin PH 2eTN = 11(33,000) = 2T (4250) 3.598 lb = 163.128 in-b ‘A short 61 mm 4 shaft transmits 120 Hp. Calculate the linear speed, cof a pulley 85 em g mounted on the shat. 4.1796 fpm 1856 fpm 1766 fpm D. 2106 fpm Soletin DN 7 (“sah Then Veo v= (Joma om (ts PRIME REVIEW ONLINE ‘MECHANICAL ENGINEERING REVIEW 19. A shaft 28.575 mm diameter receives 400 in-IBf of torque through pinned sleeve. The pin is manufactured from steel with a tensile yield strength of 73.9 ksi. What isthe maximum allowable shear stress ifthe factor of safety of 2.5 is applied? Note: by distrsion energy failure analyis; Sys = 0.577 Syt AIT ksi ©.12.54 Mpa B.324Mpa D.24a3 ksi Selon S,, "0.5778, =0.577(73.9) = 42.6403 ks 42.6403, ss 2s (os. 20. A 2-in. solid shaft is driven by a 36-in, gear and transmits power at 120 ‘pm. Ifallowable shearing stress is 12 ksi, what horsepower can be = 172086 ksi transmitted? A2989 C3889 35.89 D.3489 Scloien Solving for T, ‘Subs. into the power of equation, IN. _ (1889 in 006,020) > Factor gq, ampm ps 289 os 21. Compute the power that would a spindle $5 ram in diameter transmits at 480 rpm. Note: Stress allowed for short shaft is 59 Mpa. Aa2azKw C 9688p Bs285 kW D.12987bp Sat = ot =D” (55 mm) T= 1927390 N-mm = 1.92739 kN-m Pea2xTW =2n(1 oans)( 2) 96.881 (525) 22. Compute the power that canbe transmited by a spindle of 5S em diameter running at 120 rpm and allowable stress is 7.25 ki A ISKW C320hp aoskw Doastw Sdn 1st yg (1O1SDSKPa) 167 so 2ST 795 10's (254) -_167 =D? i. ( 14.Tpsi } (0.055) T= 1834 kNm rsaenicse(e (2) ansaw [Ans.B] MACHINE DESIGN, SHOP THEORY & PRACTICE ‘PRIMG'S SUPPLEMENTARY ENWANCERS_(SHAFTINGS, KEYS & COUPLINGS) 23, Two shafts are connected by a lange coupling. The coupling is scoured by 6 bolls, 20 mm in diameter on a pitch circle diameter of 150 mm. Itorque of 120 N-m is applied, compute the shear stress in the bolts, 8.085 Nim? .085 Pa BOSS KP 10.095 Pa Selon yT____2(120 N-m)(1000 my at pom os tara ™}P ac (6)(94) 20mm) (150mm) 24. A762 mm diameter shafting of SAE 1040 grade cold rolled, having a yield point of $0 ksi and with a % x % x5 inches key. Calculate the ‘minimum yield point in the key in order to transmit the torque ofthe ‘shaft. The factor of safety to be used is 2 and Sys = 0.5Sy. ‘A. 39.120 ksi €.279.20%si B. 42.130 ksi D.47.120 ks Selatan Solving for 7, ss(ca tk Aue (iam 254 edie Ten sob fp goth. (s 252Sétipei) DG) ~ (Fedin25 din) ( 0.75 in) Sy (23seh)(2)=47 12 so) 25. What is the maximum unit shear ina 3 inch diameter steel shafting that transmits 24,000 in-tb of torque at 99 rpm? Tie 2 Bron ee Ds oe #0) 7p (22S san 26. Compute the diameter ofa solid shaft transmitting 75 Hp at 1800 rpm. ‘The nature of the load and the typeof service is such tha the allowable: ‘Ss based on pure torsion is 6000 psi AlTS c. 1sie" B26" D3 U8 Staton fs Factor 7(1800 mm) 15hp= TORO mH) =, 1 - 226im te amas ae tot $= SE5 = 600 ps (2626 in-tb) =) D=13in>1 PRIME REVIEW ONLINE ‘MECHANICAL ENGINEERING REVIEW 27. A shaft 28.575 mm diameter receives 400 insbf of torque through a Pinned sleeve. The pin is manufactured from stcel witha tensile yield ‘strength of 73.9 ksi, What i the total shear force on the pin? ATLL IF C.342.5N B. 788 KN D.23.4 kgf 2B 2 op 28575258) 2 400: Me (ans. A) 28. Calculate the nominal shear stress tthe surface of 40/mm diameter shaft that transmits 750 KW at 1500 rpm assuming that the axial and bending loads are assumed negligible. Note: Shearing stress is 28 Mpa. ‘A228ks 55.1 B17 Mpa D.380KPa, Slaton: T4775 Nm = 10 _ 16(4.78 aD" ” (008), 379,982 kPa (WS 101.325 kPa 55.126 ksi 29. A round steel shaft transmits $O kW and rotalesat 150 rad/s. Find the angle of twist for a 3 meters length shafts allowable shearing stress of 40 MPa and G = 68 GPa. 42 deg snag B25 dep .67 deg Sot sy= BO 2 sib. alos, = (VE GPa (ro0ourwr 40 MPa (n(n) Song rT, pa 8S spay TS) 6m) evens) a Pat 9s49x10° Te303029¢ Nem Sohing or, 6! gun = 60D329E Ne 7» x0) D=3488nm Thus, (488mm) (0 68 Pa) (00nPal 4ontpa = 248m) (0)(68 GPa) (1000MPa/GPa) 2(3n) (100mm) ° oun ( 8 5° Gord 30. A 1200 mm cast iron pulley is fastened to a 112.5 mm shaft by means ‘of 828.13 mm square key 175 mm long. What force acting atthe pulley ‘im will shear the key ifshear stress of the key is 20.67 kg/m? A938 kg. C, 5839 kg. B. 8593 kg 1.3859 kg. Slaten MACHINE DESIGN, SHOP THEORY & PRACTICE 'PRIME'S SUPPLEMENTARY ENWANCERS_(SHAFTINGS, KEYS & COUPLINGS) pashan (2213mm)( 7300) F101 753.2059 = 2067 kgmm? By Equal rq: F(0,) -F(o,) & (200mm) ~(101.73.2825 4) 125nm) F-95394 Kg [ans Al 31. A line shaft with a power of 100 kW at a speed of 1200 rpm, had a ‘rectangular key used in its pulley connection. Consider the shearing stress of the shaft to be 40 MPa and the key to be 200 MPa, determine the width ofthe rectangular key if itis one-fourth ofthe shaft diameter. 4.2365 mm 11.65 mm 3.14465 mm D, 965 mm Seaton Solving forthe, eM took w- 102000) Fecior 94910 115795.750 am Sclvng fer Dy spe OT onan = !SLPETION A) a.m 2, (2)(05)° wa YDp~Y4(466)=11.85 mm 32, A solid circular sha is used to transmit 200 hp at 1000 rpm. Ifa hollow shaft is used having an inside diameter equal to the diameter ofthe solid shaft then what must be the outside diameter of this shaft ifthe angular ‘wist of the hollow and’ solid shafts is to be equal? The allowable _maximum shearing stress i 20,000 psi. A LATS i ©. L755 in B1402in D.1250in, Salat sual angular twist T(t000%pm) 2 3112605 in 0p = ORR) 112.608 inh Solving for 5-15, 5 nop 141205) 0; =, DgsLats in Thus, Dt =Dpt ps (1475)* =D,4-(1.475)* Dy = L754 PRIME REVIEW ONLINE 33. A hollow shaft has an inner diameter of 35 mm and an outer diameter (of 60 mm. Ifthe shear stress isnot to exceed 120 MPa in N-m then calculate the torgue transmitted, ‘8.4500 in-b B45 kN-m C345 tb 1D, 34405 N-mm 16T (60) =| (60)'-(35)"] $00,000 N-mam = 4.5 kN-m, 34. Ifthe angular deformation of a solid shaft must not to exceed 1° in a length of 1.8 m and the allowable shearing stress is 83 MPa, ‘calculate the diameter of the shaft, Note: G= 77 x 10° kPa, A, 22234 mm ©. 245.23 mm B. 124 inches D. 24.22cm Slaton TE 28. ia DG : t 2(63 x10" Pa)(1.8x 10'mm) os D (7x10 Pa) D=22234mm S (ans. 3s. ter oF 0.244 in. will be applied ch shaft Ifthe allowable design stress is 1S '@ factor of to fix alevertoa calculate the transmitted (maximum) torque:by apply safety of 2 ‘A. 600 ©. 700 B.800 D.780 Sao 4+ 1.3 5 > Empirical Formola fom Machingt/' Handbook T= 13988 in-bs ith the fctr of safer of 2: Tt pes 699.4 in-Ibs (ans. C] 136, A flanged coupling has an outside diameter of 200 mm and connects, ‘two 40 mm shafts, There are four 16 mm bolts ona 140 mm bolt crcl, ‘The radial langed thickness is 20 mm. Ifthe torsional stress in the shaft is not to exceed 26 MPa, determine the shear stress in the bolts if uniformly distributed A12MPa C43. MPa B29 MPa D.S8MPa Slaton MACHINE DESIGN, SHOP THEORY & PRACTICE ‘SUPPLEMENTARY ENHANCERS (SHAFTINGS, KEYS & COUPLINGS) ar »)Pac Solving forT, sel ones HAO, 0 ed renaqiseatenn sng, 12Gb) yp Cola ton? Gato) 37. Abbyaulc cylinder has ste piston od of 1 in diameter and 24 in, length. Calculate the slendemess ratio by using Euler's equation given that the modulus of elasticity of stelis equal to 30 x 10® psi. Note: ‘Assume both ends ofthe rods are hinged 496 C192 Bae D7 also Le= L (hinged 38, A hydraulic Cylinder has steel piston rod of I in. diameter and 2 in length. Calculate the maximum load thatthe rod can tke in ‘compression. Note: Assume both ends ofthe reds ae hinged, ae Died a (tin) (30x10% psi Te (2siny 39, The piston rod for operating cylinder of an air compressor isto exert a ‘maximum force of 20 KN. During the application ofthis force the sit pressure in the eylinder is maintained at 700 kPa. Calculate the ‘diameter of the piston ro for factor of safety of 2.3 and S, ~ 280 MPa, E=200 kPa. Note: Assume thatthe length of the piston rod is 760, ‘mum, its right end pin is connected tothe connecting lever and the piston end ofthe rod is fed ended. A197 mm 184mm B234 mm D.219mam Set Ri mi TE whom Ly = 07 Faded) wy (zn. = Lalo (4 ni [(7eomm)(0.7))> D=19.551mm Gaasal I PRIME REVIEW ONLINE ‘MECHAMICAL ENGINEERING REVIEW 40. A steel column with across section of 12 em x 16 em is 4 m in height and fixed at its base. The column is pinned: weak direction atthe top but is unbraced in its trong direction. The column's modulus of elasticity is 2.1 x 10° MPa. pinned In ‘woak dlrvetion tem Be “~H- ‘What i most nearly the maximum theoretical vertical load the column ‘can support without buckling. A13MN C.6.1MN B.S2MN D.1IMN Slaton ‘The column is fined atone end and ice atthe other( K = 2) 1, =KI= 244) Euler's Formula: . (omy A steel shaft 1.75 inches in diameter transmits 40 Hp at 1800 rpm, Calculate the torsional deflection ofthe shaft in degres per foot length Biven thatthe modulus of rigidity of 12x 10* psi. MACHINE DESIGN, SHOP THEORY & PRACTICE PRIME'S SUPPLEMENTARY ENHANCERS (SHAFTINGS, KEYS & COUPLINGS) 43. A hollow pipe tobe designed asa column has an outside diameter of 24 cm and is subjected toa force of 80,000N. Compute the pipe {thickness ifthe compressive stress is limited to 16 MPa. ©. 685mm D. 8.2mm, A. 4mm B. 7.65 mm 444. A short 61 mm shaft transmits 120 HP. Compute the linear speed of plley $5 em mounted onthe shat. ‘A. 1562 fora ‘©. 1870 fpm B. 13245, D.2146 fpm | Sloan 1.0m 25 4mm, bw 38 “> for short shaft (from: PME Code) (0.55 « 3.28) (330) N= 330epm 70 2 40.0073 ©. 0009 45, Asha of 1.0 inc diameter has single disc weighing 75 b mounted BOOMS) D. .coores, midway between two bearings 20 inches apart. Neglecting the weight of the shait, calculate the lowest critical speed in rpm. Note: Modulus sf laity 30 10" ps 42038 9m ©. 2709 9m 8. 2540 pm D. 2094 pm Selatan ; x() ( ®, AY = o.0891 ¥ “ in '576)(30 x 10°)(0.0491)(32.2' = (2002 xe loow nize) aie (75)(20) 1, 60(213.39 Soro, o0( 212 ) 2037.68 pm 442, Calculate the nominal shear stress at the surface of a SO mm diameter shaft that is subjected to a torque of 0.48 kN-m, A 15.65 C2451 B. 19.56 D. 23.12 Solan. 167 16(048) 0» (0050) #1985696 kPa = 19.56 MPa os.) 2a oR 446. What is the speed ofthe gear mounted on a 52.5 mm diameter shaft receiving power from a driving motor with 250 HP? ‘A.2345 rpm €.2265 pm 2140 mpm 2451 mpm Solon p= BN from PMC PRIME REVIEW ONLINE 447, A Zin solid shaf is driven by 836 in gear and transmits power at 120 pm. Calculate the power that can be transmitted given thatthe allowable shearing stress 12 ksi. AMO Kp ©.320kW. B.38.89 hp D134kW = 12,000= 17, (2) To 18850 inchs = 1,570.8 Atos Pe2eTN #2n(1, sos) BE = 35.09 bp (Ans. 3) 48, A S0-mm diameter shaft is used to transmit 12 kW power at $00 rpm, ‘compute the mean diameter ofthe pi, under double shear, fora ‘material having a safe unit stress of 40 Map 202mm . 1208 mm B. 9.06 mm D. 1404 mm rn soa po EBL 2000 = 271500) ys T=209189 Nm= 22,189 Nom 27 _ 2(209183 n=2t. =916732N WB oN - ae oo 0 + as) 1208 LAns. C} > 48. Allow shaft must cay a torque of 3 00a shearing sess (of 8000 psi. The inside diameter is to be of 0.65 ofthe outside diameter. Compute the value ofthe outside diameter. A. 1.8525 em ©.105 in B. 72.39 mm D.47mm 50. A7.6.m solid shaft isto be replaced with a hollow shaft of equal tonionsl ‘strength. Calculate the inside diameter given that the outside diameter of, the hollow shat is 10cm. 4.85.55 mm .9843 mm B7S44 mm D.3841 mm Salon: quating the torsional ses of the Solid and Hollow Shaftngs: 1st 1 (100 (76) 4 8655 mm (aas.A) MACHINE DESIGN, SHOP THEORY & PRACTICE E'S SUPPLEMENTARY ENNANCERS_(SHAFTINGS, KEYS & COUPLINGS) 51. The moment of inertia ofa rectangle whose base is“b” and height “h" about its base A. be C.biv36 B brs D.bnis [Ans. 5] 52. The maximum. stress induced in a material when subjected to alternating or repeated loading without causing failure A. clastic limit C. proportional limit BB. rupture strength D. endurance limit ta ‘53. What size of sold stcelshaf that 1o be used fora $00 hp, 250 rpm ication considering the allowable torsional deflection of |" and the allowable stress is 10,000 psi? Note: Modulus of Righty (G = 13x 10" ACS 34 in, C5 7Rindia B.A 708 in da Soloion P=2nTN = $00(33,000) = 2x7 (250) T= 10,504,226 fds ~ 126,051 in-ibs he shaft diameter (d) based on stress 26051 = toa - 160126081) CCaleulate the shai diameter d based on torsional defection: ‘Note: the shaft lenght is not given; the usual practice is to assume ‘torsional deflection (0/L) of | dep/20d length 1 tde,0s1 (204) @) (13,000,000) d= 484in > this|se d= 478 in [Ans B] '54, A stool shafl is subjected toa constant lorque of 2260 Nim. The ultimate strength and yield strengh of the shafing material are 668 MPa and 400 MPa respectively, Assume a factor of safety of2 based on the yield point and endurance strength in shear, detmine the diameter ofthe sha inches. 4864 in, B135in 32.52 mm Slaton : Se 15) Testo orn re WF S,< me = 100,000 KPa Solving for shaft diameter, D 167 sonp00- 162289) eoouele lae [Ans.] '55. The total deformation measured in the direction of the line of stress ‘A. axial deformation ‘C.elongation B. sain Dunit stress fa PRIME REVIEW ONLINE MECHANICAL ENGINEERING REVIEW. 56. The maximum stress to which a material can be subjected without a trace of any permanent set remaining upon a complete withdrawal of the stress. A. ultimate limit B. endurance limit . proportional limit D. clastic li [ans.) 51. Caleulate the diameter of a sel countershaf that delivers 9.93 kW at 1 speed of 15.7 rad/sce given that the allowable material shear stress is BS ksi Al%in C.2in Blin D.1%in Sittin N= (1827 )(602n) = 149.9 pm DIN we BS 5 for countershan Se Lom) _ D(1499) sonw(—LOb_) 09) nai sin (orate) - SS bes B 458. A total resistance that a material offers to an applied load A. flexure C. stress B. elasticity De rgidity a) (Aas.¢] MACHINE DESIGN, SHOP THEORY & PRACTICE ‘PRIME'S SUPPLEMENTARY ENHANCERS (SHAFTINGS, KEYS & COUPLINGS) 61. A hollow shafl must camry a torque of 30 000 in-b at a shearing stress ‘0f 8000 psi. The inside diameter isto be of 0.65 ofthe outside iameter. Calculate the value ofthe inside diameter. soap 1622000) 1 A oats (28420) - rpm 065 (72.39) = 47 mm [ans.D] 62, The Column Formulas is applicable to cast ion columns i A. Euler's formula C. J.B Johnson's formula BB. Secant formula D, Straight line formula a ; =e) r i Note: the slendetiss ratio Le/k should not exceed 70. 0) 59. A stepped torsion shaft has diameters of 16 mm aid 12 mm and a filet radius of 2 mm. The shaft is subjected to a torquciof 12.5 N-m. Find ‘the maximum induced stress caused by the fillet: Consider a stress concentration factor of 1.25, ‘A. 33.45MPaa ©. 46.05 MPa B. 32.78 MPa D. 43.08 MPa Sultan 160125) 5, = 167 _ 160125) nd” 5(0.012)" =36841422.01 Pa =36.84 MP: KS, =(1.25)(36.84) = 46.05 MPa (ans.) (60. A %in, round stet shaft transmit % bp at 1,750 rpm while being subjected to an axial force of 400 ths, What ithe resultant compressive stresses? A. 905.4 psi 405.9 psi B. 509.4 psi 950.4 psi Seton ere Tey 72281 400 “Blew = 905.415 psi 163. Calculate the diameter ofa lieshaft transmitting 25 hp at 225 rpm ‘iven that tho shear stress ofthe shaft is 6 ki A178. 1% in Balkin D.2%in 3) D= 1811 insay 1718= 1.875 in (64. 4.76. solid shat is to be replaced with a hollow shaf of equal torsional ‘tength.Caleulae the pereeatage ofthe weight saved given that the ‘outside diameter of the hollow shaft is 10 em. A 56.56% C.7452% Ber s4% D.4567% Seton Equsting th torsional sess ofthe Solid and Hollow Shafings: tet __16r (100) (6) ~ zoo <3] 4, = 8655 mm Percentage of weight saved a (100)" 5656 = 56.56% (79) A PRIME REVIEW ONLINE ‘MECHANICAL ENGINEERING REVIEW 65. A flange bolt coupling consists of eight (8) "diameter bolt spaced ‘evenly around a bolt circle of 12” diameter. Calculate the torque capacity ‘ofthe coupling ifthe allowable sharing stres in the bolts is 6000 psi. ‘A. 10,602.875 ind (C. 14506 546 in B 10,602'875 nib .12,540.964in-b 2 6 20254} (Sa) 110602895 8 = [Ans.B) 666. A flange bolt coupling consists of sx 4"-diameter bolts on a bolt circle 12" diameter, and four 1"-gbolts cn a concentric bolt circle 9” 4 Calculate the torque can be applied without exceeding a shearing Stress of 180 psi in the bolt, A 888232 .235kN-m B.7068S 8b DAN SEN Sate TeRR.9,*PR0, [a4] ss) = [2014] (200 Pe=[d,*4] (8s) ~ [1(0.5'74"] (6000) 15708 bs. therfore: < T= 1570.8 (6)(6)+1570.8 (4.5) (4) T= 84823.2in ~1b = 7068.6 ~ 1b (aus.B) 667. A property of material which relates the lateral strains tothe longitudinal stain. A. Rigidity C. Elasticity) B. Poisson's ratio. D. Deflection [ans.) 0 668. ‘The maximum stress to which a material can be subjected without a trace of any permanent se remaining upon a complete withdrawal of the sess. f A. ultimate stress C. rupture stress B. elastic limit . proportional limit [Ans-8] 69, The ability of material or metal to resist being crushed is: A. Compressive strength C. Fatigue strength 1B. Torsional strength D. Bending strength [ans Al 70. A ange coupling iso connect to 57 mm shafts, The bs ofthe pling ae cach I umn dameter and 92 mm thick snd he Mange srebs Imm ick Six Te mm bots ina 165 mm ameter rl comect the flanges. One keyuay 6.35 mm sorter than on b's hikes and tie 1S mm by 13 mm. Coupling ito transi 45 KW a 160 rp Fo pars ofthe coupling yc pont i hear ion bal he il ott in MACHINE DESIGN, SHOP THEORY & PRACTICE 'PRIME’S SUPPLEMENTARY ENHANCERS (SHAFTINGS, KEYS & COUPLINGS) we as = 2AT(IO0) 1000 (60), T #26857 Nm Bt tat hea where: b= 1S mm & L.= 926.38 85.65 mm 8,2} S180 1 7335 Nimm? = 73.35 Mpa * (is)(as.es) [ans pe2eTN C7 1. A flange coupling iso connect two $7 mm shafts. The hubs ofthe ‘coupling ae each 111 mr in diameter and 92 mm thick and the Mange ‘webs 19 mm thick. Six 16 mm bolts in a 168 mm diameter circle connect the Manges. One keyway is 6.35 mm shorter than one hub's thickness and key is 1S mm by 15 mm, Coupling is to transmit 48 kW at 160 mpm. Fr all parts of the coupling, yi point in shear i onc ha he yield point in {ension or compression whichis 448 MPa, Find the bearing stress inthe key. A1785 Mpa ©. 146.7 Mpo BL73.35Mpa 2698 Mpa Slatin BRIN ys _ 247 (160) WAyeon 1000 (60) 685.7 F [va] Ta ava where: h= [Samp & L=52 635 = 85.5 mm By =3 ss ae 2 ee ay 32x10] 146.70 Nine? 6.375, Ay 612375 (ans. ¢) 72. Aange coupling iso connect two 57 mam shafts. The hobs ofthe ovpling are cach II] mes in diameter and 92 mm thick and the lange ‘webs 19 mm thie. Six 16 mm bolts ina 16S mm diameter cirele connect the flanges. One Keyway is 6.35 ram shorter than one hubs thickness and key is 5 mim by 15 man. Coupling ito transmit 45 KW at 160 spm, For all Ipans ofthe coupling, yield point in shear sone alf the yield point in fension or compression whichis 448 MPa, Find the hear stres inthe bolt frase © 167 Ms conse bbe se po2etN _, ys 227 (160) 60 1000 (60) 4-268 78m 220859) sarcgn Qn (65x10) =2698 Ninn? fenson or compression which is 448 MPa Find th shear stress i the key. ATSS Mpa 146.7 Mpa BL7335 Mpa 26.98 Mpa Sem 7. Rankine formula is valid up to slendemess ratio of + a) Ceo B. 120 D.1s0 | | (aos) ET PRIME REVIEW ONLINE MACHINE DESIGN, SHOP THEORY & PRACTICE ‘ECHAMICAL ENGINEERING REVIEW PRIME'S SUPPLEMENTARY ENMAMCERS(SHAFTINGS, KEYS & COUPLINGS) 74, In Mange coupling the weakest element should be 81. 4.30 mm sold round sha ecives 30 bp from a motor which tes at A. flange Cckey 150 rpm. Calculate the design fctor ofthe shal it male of C1030, 8 B. bolts Di shan tolled, Not: fr C1030 as oledS,= SU ksi ension) =381 $357 Mpattension) and use yeild strength in osion equal o 0.8 5, (ans C a8 co as Da 75. A Nang coupling io connect two 57 mm sats The bubs ofthe Salon ‘coupling ae each 111 mm in diameter and 92 mm thick and te ange ‘wets 19 mm thick. Six 16 mm bolts in a 165 mm diameter cree connect the flanges. One Keyway is 6.35 mm shorter than one hub's thickness and peZ8T _,(oq)( 245M) _ 287 (1500.00) key is 15 mm by 15 mm. Coupling isto transmit 45 KW at 160 rpm, For all © Thp o ‘ars of the coupling, yield point in shea is one half the yield point in a Iension or compression whichis 448 MPa. Find the bearing stress in the it Ny 1624785 Nm) A1T.8S Mpa C.146.7 Mpa rs Ti =| 26,874) ame 2608 New + (20000) 8 26579MPa allowable sre Stn psn Se, (0500515357) Si x Sa SOR aR NTT BDL so 2tl) a. 1=26857Nm 2065.1) sins gay $2, The sly ofwetle widsand foetus owing aubar of 165 x 10°) 4 twist 2 ea arene Clbsiag see B. 5058 rasta! i ees be Dieu at.” (16)(19) wit pasa \ i 13," Patigue fare occurs when a part i subjected to: : arcs orer Cente aes 76. A pump is connected toa motor by means of acouplng, The pump Soe meas ee! estab wr smn adh Puce en ‘ttcecy of the pnp TO ae sped soe cet ae : rian are declopel on be econ iso) aM cape 33M D.aanbe! 84, ‘The compression members tend to buckle inthe direction of _. ‘A. axis ofload B, minimum cross-section C. least radius of gyration D._perpendicalar tothe axis of load saarehi) atten) 4 psoas (070) (6) 8S. cis the ability of a material to absorb energy when deformed Pe0niNn cult aie ut aac ey oe EE WONDER) «ns sre = flee aS xD (005m) € C. resilience fel t 1. Avelomemo inca bore of aes BON ad -acln welders ae tray Sears emenne conta oe a eand aon Dene eye ee ae tras € tse ed ices ies ic amame a eevee ee a eee (i ae erase wm

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