DS1523RT-1823RT en

P.N.
55962 04/2019
SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS
OPERATOR’S MANUAL
with Maintenance Information
(For DS1523RT / DS1823RT)
WARNING
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE
DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND

ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL
Part Number: SM0109111MN_Rev1.0
Zhejiang Dingli Machinery Co., Ltd. First Edition, June 2018

OPERATOR’S MANUAL with Maintenance Information
Version of the Record
Version of the Record

Version Number Create Date
SM0109111MN_Rev1.0 ………………………………………………………………………… 2018-06
i
Important Owners, Users and operators:

We appreciate your choice of our machine for
Read, understand and obey these safety rules
your application. Our number one priority is
and operating instructions before operating
user safety, which is best achieved by our
this machine.
joint efforts. We feel that you make a major
Only trained and authorized personnel shall contribution to safety if you, as the equipment
be permitted to operate this machine. This users and operators:
manual should be considered a permanent
1 Comply with employer, job site and
part of your machine and should remain with
governmental rules.
the machine at all times. If you have any
questions, please call DINGLI Machinery. 2 Read, understand and follow the
instructions in this and other manuals
supplied with this machine.
3 Use good safe work practices in a

commonsense way.
4 Only have trained / certified operators,

directed by informed and knowledgeable
supervision, running the machine.
If there is anything in this manual that is not

Contents clear or which you believe should be added,
Page please contact us.
Safety Rules 1
Legend 8
Decals 9
Specifications 13
Control panel 15
Pre-operation Inspection 19
Workplace Inspection 21
Function Tests 22
Operating Instructions 27
Transport and Lifting Instructions 31
Maintenance 34
Schematic 62
Inspection and Repair Log 66
i
Contact us:
DISTRIBUTOR:
Magni Telescopic Handlers

Via Magellano 22,
41013 Castelfranco Emilia – Modena
Italia
Tel. +39 059 8630811
Fax: +39 059 8638012
Web: www.magnith.com
E-mail: commerciale@magnith.com
MAKER:
Zhejiang Dingli Machinery Co., Ltd.

1255 Baiyun South Road. Leidian Town.
Deqing Zhejiang
China
Tel: +86-572-8681688
Fax: +86-572-8681690
Web: www.cndingli.com
E-mail:market@cndingli.com
Safety Rules
Danger
Decal Legend
Failure to obey the instructions
DINGLI product decals use symbols, color
and safety rules in this manual will
coding and signal words to identify the
result in death or serious injury. following:
Do Not Operate Unless: Safety alert symbol—used to alert

personnel to potential personal injury hazards.
√ You learn and practice the principles of
Obey all safety messages that follow this
safe machine operation contained in this symbol to avoid possible injury or death.
operator's manual.
1 Avoid hazardous situations. Red—used to indicate the

presence of an imminently hazardous
Know and understand the safety rules
situation which, if not avoided, will result in
before going on to the next section. death or serious injury.
2 Always perform a pre-operation
inspection. Orange—used to indicate the
presence of a potentially hazardous situation
3 Always perform function tests prior to
which, if not avoided, could result in death or
use.
serious injury.
4 Inspect the workplace.
Yellow with safety alert
5 Only use the machine as it was
symbol—used to indicate the presence of a
intended.
potentially hazardous situation which, if not
√ You read, understand and obey the avoided, may cause minor or moderate injury.
manufacturer's instructions and safety
Blue without safety alert
rules— safety and operator's manuals and
symbol—used to indicate the presence of a
machine decals.
potentially hazardous situation which, if not
√ You read, understand and obey avoided, may result in property damage.
employer's safety rules and worksite
regulations.
√ You read, understand and obey all

applicable governmental regulations.
√ You are properly trained to safely operate

the machine.
1
Safety Rules
Intended Use Allow for platform movement, electrical line

sway or sag and beware of strong or gusty
This machine is intended to be used only to lift winds.
personnel, along with their tools and materials
to an aerial work site. Keep away from the machine if it contacts
energized power lines. Personnel on the
ground or in the platform must not touch or
Safety Sign Maintenance operate the machine until energized power
lines are shut off.
Replace any missing or damaged safety
signs. Keep operator safety in mind at all Do not operate the machine during lightning or
times. Use mild soap and water to clean storms.
safety signs. Do not use solvent-based Do not use the machine as a ground for
cleaners because they may damage the welding.
safety sign material.
Electrocution Hazard Tip-over Hazard

This machine is not electrically insulated and Occupants, equipment and materials must not
will not provide protection from contact with or exceed the maximum platform capacity or the
proximity to electrical current. maximum capacity of the platform extension.
Maximum capacity – DS1523RT
Maximum occupants 7
Models with one extension deck
Platform allowable maximum load 680kg
Maintain safe distances from electrical power Extension deck allowable maximum load 227kg
lines and apparatus in accordance with Only Only
applicable governmental regulations and the Extension platform
following chart.
deck
Minimum Safe 227kg 453kg
Voltage
Approach Distance
Phase to Phase
Meters
0 to 300V Avoid Contact Models with two extension deck
300V to 50kV 3.05
For each extension deck 227kg
50kV to 200kV 4.60
Only Only
200kV to 350kV 6.10
Extension Extension
350kV to 500kV 7.62
deck Only platform deck
500kV to 750kV 10.67
227kg 226kg 227kg
750kV to 1000kV 13.72
2
Safety Rules
Maximum capacity – DS1823RT caution to lower the platform.

Maximum occupants 6 For outdoor use machine, Do not raise the
platform when wind speeds may exceed 12.5
m/s. If wind speeds exceed 12.5 m/s when the
Platform allowable maximum load 680kg platform is raised, lower the platform and do
Extension deck allowable maximum load 227kg not continue to operate the machine.
Only Only Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the
Extension platform
platform or the load. Increasing the area
deck
exposed to the wind will decrease machine
227kg 453kg
stability.
Models with two extension deck
For each extension deck 227kg
Only Only
Extension Extension
deck Only platform deck
Do not use the platform controls to free a
227kg 226kg 227kg
platform that is caught, snagged or otherwise
prevented from normal motion by an adjacent
structure. All personnel must be removed from
Work Area Safety the platform before attempting to free the
platform using the ground controls.
Do not raise the platform unless the machine
is on a firm, level surface. Use extreme care and slow speeds while
driving the machine in the stowed position
Do not drive over 1.1 km/h with the platform
across uneven terrain, debris, unstable or
raised.
slippery surfaces and near holes and drop-
offs.
Do not drive the machine on or near uneven
terrain, unstable surfaces or other hazardous
conditions with the platform raised.
Do not push off or pull toward any object

outside of the platform.
Do not depend on the tilt alarm as a level
indicator. The tilt alarm sounds on the chassis
and in the platform when the machine is on a
slope.
If the tilt alarm sounds:

Lower the platform. Move the machine to a
firm, level surface. If the tilt alarm sounds
when the platform is raised, use extreme
3
Safety Rules
Do not transport tools and materials unless

Maximum allowable manual force
they are evenly distributed and can be safely
manual Maximum handled by person(s) in the platform.
Model Application
force occupants
Do not use the machine on a moving or
Outdoor 400N 7 mobile surface or vehicle.
DS1523RT
Indoor 400N 7 Be sure all tires are in good condition, air-filled
tires are properly inflated and lug nuts are
Outdoor 400N 6
DS1823RT properly tightened.
Indoor 400N 6
Crushing Hazard
Do not use the machine as a crane.
Keep hands and limbs out of scissors.
Do not place or attach fixed or overhanging
loads to any part of this machine. Keep hands clear when folding rails.
Do not push the machine or other objects with Use common sense and planning when
the platform. operating the machine with the controller from
the ground. Maintain safe distances between
Do not contact adjacent structures with the
the operator, the machine and fixed objects.
platform.
Maintain a firm grasp on the platform rail when
Do not alter or disable the limit switches.
removing the rail pins. Do not allow the
Do not tie the platform to adjacent structures. platform guard rails to fall.
Do not place loads outside the platform
Operation on Slopes Hazard
perimeter.
Do not drive the machine on a slope that
exceeds the slope and side slope rating of the
machine.
Slope rating applies to machines only in the

stowed position.
Maximum Maximum
Do not alter or disable machine components Model slope rating side slope rating
that in any way affect safety and stability. stowed position stowed position
Do not replace items critical to machine DS1523RT 50% (26°) 50% (26°)
stability with items of different weight or
DS1823RT 40% (22°) 40% (22°)
specification.
Do not modify or alter an aerial work platform Note: Slope rating is subject to ground
without prior written permission from the conditions and adequate traction.
manufacturer. Mounting attachments for
Fall Hazard
holding tools or other materials onto the
platform, toe boards or guard rail system can The guard rail system provides fall protection.
increase the weight in the platform and the During operation, occupants in the platform
surface area of the platform or the load. must wear a full body harness with a lanyard
attached to an authorized lanyard anchorage
Do not place ladders or scaffolds in the
point. Attach only one (1) lanyard per lanyard
platform or against any part of this machine.
anchorage point.
4
Safety Rules
Do not sit, stand or climb on the platform Operators must comply with employer, job site
guard rails. Maintain a firm footing on the and governmental rules regarding use of
platform floor at all times. personal protective equipment.
Observe and use color-coded direction arrows
on the platform controls and platform decal
plate for drive and steer functions.
Do not operate a machine in the path of any

crane or moving overhead machinery unless
the controls of the crane have been locked out
and/or precautions have been taken to
Do not climb down from the platform when prevent any potential collision.
raised.
No stunt driving or horseplay while operating a
Keep the platform floor clear of debris. machine.
Close the entry gate before operating. Do not lower the platform unless the area
Do not operate the machine unless the guard below is clear of personnel and obstructions.
rails are properly installed and the entry is
secured for operation.
Do not enter or exit the platform unless the
machine is in the stowed position.
Collision Hazard
Limit travel speed according to the condition

of the ground surface, congestion, slope,
location of personnel, and any other factors
which may cause collision.
Be aware of limited sight distance and blind

spots when driving or operating. Component Damage Hazard
Be aware of extended platform position(s)
Do not use any battery or charger greater than
when moving the machine.
12V to jump-start the engine.
Check the work area for overhead
Do not use the machine as a ground for
obstructions or other possible hazards.
welding.
Explosion and Fire Hazard

Do not start the engine if you smell or detect
liquid petroleum gas (LPG), gasoline, diesel
fuel or other explosive substances.
Be aware of crushing hazards when grasping Do not refuel the machine with the engine
the platform guard rail. running.
5
Safety Rules
Refuel the machine and charge the battery

only in an open, well-ventilated area away
from sparks, flames and lighted tobacco.
Outrigger Safety
Do not operate the machine in hazardous Do not lower the outriggers unless the
locations or locations where potentially machine is on a firm surface. Avoid drop-offs,
flammable or explosive gases or particles may holes, unstable or slippery surfaces and other
be present. possible hazardous conditions.
Do not spray ether into engines equipped with When the auto level function is not being used
glow plugs. and the outriggers are being lowered
individually, the steer-end outriggers must be
lowered first.
Damaged Machine Hazard Do not raise the platform unless the machine
is level. Do not set the machine up on a
Do not use a damaged or malfunctioning
surface where it cannot be leveled using only
machine.
the outriggers.
Conduct a thorough pre-operation inspection
Do not raise the platform unless all four
of the machine and test all functions before
outriggers are properly lowered, the footpads
each work shift. Immediately tag and remove
are in firm contact with the ground and the
from service a damaged or malfunctioning
machine is level.
machine.
Do not adjust the outriggers while the platform
Be sure all maintenance has been performed
is raised.
as specified in this manual. Be sure all decals
are in place and legible. Do not drive while the outriggers are lowered.
Be sure the operator’s manual is complete,
legible and in the storage container located in
the platform.
Battery Safety
Burn Hazard
Bodily Injury Hazard

Always operate the machine in a well-
ventilated area to avoid carbon monoxide
poisoning.
Do not operate the machine with a hydraulic Batteries contain acid. Always wear protective
oil or air leak. An air leak or hydraulic leak can clothing and eye wear when working with
penetrate and/or burn skin. batteries.
Improper contact with components under any Avoid spilling or contacting battery acid.
cover will cause serious injury. Only trained Neutralize battery acid spills with baking soda
maintenance personnel should access and water.
compartments. Access by the operator is only
advised when performing a pre-operation
inspection. All compartments must remain
closed and secured during operation.
6
Safety Rules
Explosion Hazard
Keep sparks, flames and lighted tobacco

away from batteries. Batteries emit explosive
gas.
Electrocution/ Hazard
Avoid contact with electrical terminals.
Lockout after Each Use

1 Select a safe parking location - firm level
surface, clear of obstructions and traffic.
2 Lower the platform.
3 Turn the key switch to the off position and

remove the key to secure from
unauthorized use.
4 Push in the red Emergency Stop buttons

to “off” position.
5 Push in the main power switch to “off”

position
6 Chock the wheels.
7
Legend
Legend
1
2
3
4
5
6
16 7
15
14
13 10
12
11
1 Lanyard anchorage point 9 Outrigger housing (if equipped)
2 Platform extension lock handle 10 Outrigger footpads (if equipped)
3 Platform entry gate 11 Steer tire
4 Platform controls 12 Entry ladder
5 Platform guard rails 13 Fuel tanks (behind cover)
6 Manual storage containers 14 Non-steer tires
7 Platform extensions 15 Ground controls
8 Hydraulic tanks (behind cover) 16 Safety arm (hidden from view)
8
Decals
Decal Inspection
Use the pictures on the next page to verify that all decals are legible and in place.
Below is a numerical list with quantities and descriptions.
No. Part No. Description Qty. Remark
Decal, Symbols-Refer the operator to the

1 37424 2
instructions for use
2 37435 Decal, Symbols-Tip-over hazard, outrigger 2
3 44343 Decal, Instructions-Directional arrows 1
4 37416 Decal, Symbols-Tip-over hazard, tilt-alarm 2
5 37440 Decal, Symbols-General safety rules 2
6 37422 Decal, Label-Lanyard anchorage point 16
7 37421 Decal, Symbols-Keep away from moving parts 2
8 37430 Decal, Symbols-Safety arm 2
Decal, Instructions-Maximum wheel load:

48032 4 For: DS1523RT
2250kg
9
Decal, Instructions-Maximum wheel load:
48033 4 For: DS1823RT
2800kg
10 36550.A Decal, Symbols-Collision hazard 5
11 34926 Decal, Instructions-Tie down point 4
12 34928 Decal, Instructions-Lift point 4
13 48037 Decal, Symbols-Crushing hazard 4
Decal, Instructions-Maximum outrigger load:

48034 4 For: DS1523RT
2250kg
14
Decal, Instructions-Maximum outrigger load:
48035 4 For: DS1823RT
2800kg
15 48040 Decal, Instructions-Highest Hydraulic Oil Level 1
16 48041 Decal, Instructions-Lowest Hydraulic Oil Level 1 under the cover
17 48039 Decal, Instructions-Hydraulic Oil 1
18 34929 Decal, Label-CE 2
19 37433 Decal, Symbols-Injection hazard 1
20 37432 Decal, Symbols-Electrocution hazard 2
9
Decals
No. Part No. Description Qty. Remark
Decal, Symbols-Do not alter or disable limit

21 38437 1
switch
Decal, Caution-Pressurized vessel. Discharge
22 48036 1
prior to disassembly.
23 48043 Decal, Symbols-Max. manual force 400N 2
48049 Decal, Label-Capacity 680kg 2 For: DS1523RT

24
48048 Decal, Label-Capacity 680kg 2 For: DS1823RT
47501 Decal, Cosmetic-DS1523RT 2 For: DS1523RT

25
47502 Decal, Cosmetic-DS1823RT 2 For: DS1823RT
26 48045 Decal, Symbols-Burn hazard 1
27 48046 Decal, Symbols-Entanglement hazard 1
28 48047 Decal, Symbols-Electrocution hazard 1
29 48042 Decal, Instructions-Diesel 1

under the cover
30 34240.A Decal, Symbols-Main power switch operation 1
31 37429 Decal, Symbols-Explosion/burn hazard 1
10
Decals
4
3 5
2
6
1
Safety tape
25
24
23
Safety tape
22
5 7
4
6 13
2 8
6 14 9
21 10
6 20
19 11
18
Safety tape 12
17
16 11
25 15 10
14 13
24
23
7 Safety tape
8
26 27
10 28
13
14 9
1
20
31
18 10
30 11
29 12
13 11
14 10
11
Decals
12
Specifications
Model DS1523RT
Height, working maximum 15m Controls Proportional
Height, platform maximum 13m AC outlet in platform Standard
Height, stowed maximum Maximum hydraulic pressure 240bar

2.98m
Rails up (functions)
Height, stowed maximum Tire size - standard tires 33×12-20

2.28m
Rails folded
Airborne noise emissions <80dB
Width, standard tires 2.3m
Maximum sound level at normal operating
Length, platform retracted workstations (A-weighted)
3.94m
Gradeability 50%
Length, platform extended
5.4m
Models with one extension deck Maximum working slope X-2°,Y-3°
Length, platform retracted Drive speeds

3.98m
Models with two extension decks
Stowed, maximum 6km/h
Length, platform extended
6.6m
Models with two extension decks Platform raised, maximum 1.1km/h
Length, platform retracted
4.88m Floor loading information
Models with outriggers
Tire load, maximum 2550kg
Platform dimensions
3.98m×1.81m
Platform length × width
Outrigger load, maximum
2550kg
Platform extension length 1.52m, 1.22m (if equipped)
8.80kg/cm2
Maximum load capacity 680kg Tire contact pressure
862kPa
Maximum wind speed 12.5m/s 735kg/m2
Occupied floor pressure
7.21kPa
Wheelbase 2.86m
Note: Floor loading information is approximate
Turning radius (outside) 5.2m
and does not incorporate different option
Turning radius (inside) 2.04m configurations. It should be used only with
adequate safety factors.
Ground clearance 22cm
Continuous improvement of our products is a
Weight See Serial Label policy. Product specifications are subject to
change without notice or obligation.
Machine weights vary with option configurations
13
Specifications
Model DS1823RT
Height, working maximum 18m Controls Proportional
Height, platform maximum 16m AC outlet in platform Standard
Height, stowed maximum 3.19m Maximum hydraulic pressure 240bar

Rails up (functions)
Height, stowed maximum 2.49m Tire size - standard tires 33×12-20

Rails folded
Airborne noise emissions <80dB
Width, standard tires 2.27m
Maximum sound level at normal operating
Length, platform retracted 3.94m workstations (A-weighted)
Gradeability 40%
Length, platform extended 5.4m
Models with one extension deck Maximum working slope X-2°,Y-3°
Length, platform retracted 3.98m Drive speeds

Models with two extension decks
Stowed, maximum 6km/h
Length, platform extended 6.6m
Models with two extension decks Platform raised, maximum 1.1km/h
Length, platform retracted 4.88m
Floor loading information
Models with outriggers
Tire load, maximum 2800kg
Platform dimensions 3.98m×1.81m
Platform length × width
Outrigger load, maximum
2800kg
Platform extension length 1.52m, 1.22m (if equipped)
Maximum load capacity 680kg 8.80kg/cm2

Tire contact pressure
862kPa
Maximum wind speed 12.5m/s
735kg/m2
Occupied floor pressure
7.21kPa
Wheelbase 2.86m
Note: Floor loading information is approximate
Turning radius (outside) 5.2m
and does not incorporate different option
Turning radius (inside) 2.04m configurations. It should be used only with
adequate safety factors.
Ground clearance 22cm
Continuous improvement of our products is a
Weight See Serial Label policy. Product specifications are subject to
change without notice or obligation.
Machine weights vary with option configurations
14
Control Panel
Ground Control Panel
13
1
12
2 11
3 10
4
5 9
6 7 8
1 Display 8 Red Emergency Stop button
2 Engine idle select button 9 Platform down button
3 Overload indicator button 10 Lift function enable button
4 Engine start button 11 Emergency lowering down button
5 Engine glow plug button 12 Platform up button
6 Hour meter 13 Emergency lowering down enable button
7 Key switch
15
Control Panel
Ground Control Panel

1 Display 9 Platform down button
Diagnostic readout Press this button and the platform will lower
2 Engine idle select button 10 Lift function enable button
Press this button to select the engine idle Press this button to activate the lift function.
setting. Light on indicates high idle is 11 Emergency lowering down button
selected. Light off indicates low idle is
Press this button and the platform will lower
selected.
12 Platform up button
3 Overload indicator light
Press this button and the platform will lift.
Light on indicates when overloaded.
13 Emergency lowering down enable button
4 Engine start button
Press this button to activate the Emergency
Press this button to start the engine.
down function.
5 Engine glow plug button
Press and hold this button to preheat

engine.
6 Hour meter
The hour meter displays the number of
hours the machine has operated.
7 Key switch
Turn the key switch to the platform position
and the platform controls will operate.
Turn the key switch to the off position and
the machine will be off. Turn the key switch
to the base position and the ground
controls will operate.
8 Red Emergency Stop button
Push in the red Emergency Stop button to

the off position to stop all functions. Turn
the red Emergency Stop button clockwise
to the on position to operate the machine.
16
Control Panel
Platform Control Panel
16
1
15
2
3 14
4 13
5 12
7 11
7 7 9 10
1 Red Emergency Stop button 9 Engine glow plug button
2 Drive function select button 10 LED readout screen
3 Generator select button (if equipped) 11 Engine start button
4 Engine high speed idle select button 12 Engine lower speed Idle select button
5 Horn button 13 Lift function select button
6 Light (if equipped) 14 Proportional control handle
7 Outrigger function enable button 15 Thumb rocker switch
8 Outrigger auto level button 16 Function enable switch
17
Control Panel
13 Lift function select button

Platform Control Panel
Press this button to activate the lift
1 Red Emergency Stop button function.
Push in the red Emergency Stop button to 14 Proportional control handle
the off position to stop all functions. Pull
out the red Emergency Stop button to the Lift function: Press and hold the function
on position to operate the machine. enable switch to enable the lift function on
the platform control handle. Move the
2 Drive function select button
control handle in the direction indicated
Press this button to activate the drive by the blue arrow and the platform will
function.
raise. Move the control handle in the
3 Generator select button (if equipped) direction indicated by the yellow arrow
Press this button to turn the generator on. and the platform will lower. The descent
Indicator light will be on. Press the button alarm should sound while the platform is
again to turn the generator off. lowering.
4 Engine high speed idle select button Drive function: Press and hold the
Press this button to select the engine idle function enable switch to enable the drive
setting. Light on indicates high idle is function on the platform control handle.
selected. Move the control handle in the direction
5 Horn button indicated by the blue arrow on the control
panel and the machine will move in the
Press this button and the horn will sound.
direction that the blue arrow points. Move
Release the button and the horn will stop. the control handle in the direction
6 Light (if equipped) indicated by the yellow arrow on the
Press this button to activate the light control panel and the machine will move
in the direction that the yellow arrow
7 Outrigger function enable button
points.
Press this button to activate the individual
outrigger up/down function. Outrigger extendable / retractable
function: Press and hold the function
8 Outrigger auto level button
enable switch to enable the Outrigger
Press this button to activate the auto level extend/ retract function on the platform
function. control handle. Move the control handle in
9 Engine glow plug button the direction indicated by the yellow arrow
Press and hold this button to preheat and the outrigger will extend. Move the
engine. control handle in the direction indicated
by the blue arrow and the outrigger will
10 LED readout screen
retract.
Diagnostic readout.
15 Thumb rocker switch
11 Engine start button
Press the thumb rocker switch in either
Press this button to start the engine.
direction to activate steer function.
12 Engine lower speed idle select button
16 Function enable switch
Press this button to select the engine idle
setting. Light on indicates lower idle is Press and hold the function enable switch
selected. to enable the drive/lift function.
18
Pre-operation Inspection
Do Not Operate Unless: Fundamentals

√ You learn and practice the principles of It is the responsibility of the operator to
safe machine operation contained in this perform a pre-operation inspection and routine
operator's manual. maintenance.
1 Avoid hazardous situations. The pre-operation inspection is a visual

inspection performed by the operator prior to
each work shift. The inspection is designed to
inspection.
discover if anything is apparently wrong with a
Know and understand the pre-operation machine before the operator performs the
inspection before going on to the next function tests.
section.
The pre-operation inspection also serves to
3 Inspect the workplace. determine if routine maintenance procedures
are required. Only routine maintenance items
specified in this manual may be performed by
use.
the operator.
Refer to the list on the next page and check
intended.
each of the items.
If damage or any unauthorized variation from
factory delivered condition is discovered, the
machine must be tagged and removed from
service.
Repairs to the machine may only be made by

a qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a pre-
operation inspection again before going on to
the function tests.
Scheduled maintenance inspections shall be

performed by qualified service technicians,
according to the manufacturer's specifications
and the requirements listed in this manual.
19
 Be sure that the operator’s manual are □ Safety arm
complete, legible and in the storage
□ Platform extension(s)
container located in the platform.
□ Scissor pins and retaining fasteners
 Be sure that all decals are legible and in
place. See Decals section. □ Platform control joystick
 Check for engine oil leaks and proper oil □ Generator (if equipped)
level. Add oil if needed. See Maintenance
□ Outrigger housings and footpads (if
section.
equipped)
 Check for hydraulic oil leaks and proper
Check entire machine for:
oil level. Add oil if needed. See
Maintenance section. □ Cracks in welds or structural
components
 Check for engine coolant leaks and
proper level of coolant. Add coolant if □ Dents or damage to machine
needed. See Maintenance section.
□ Be sure that all structural and other
 Check for battery fluid leaks and proper critical components are present and
fluid level. Add distilled water if needed. all associated fasteners and pins are
See Maintenance section. in place and properly tightened
Check the following components or areas for Note: If the platform must be raised to inspect
damage, improperly installed or missing parts the machine, make sure the safety arm is in
and unauthorized modifications: place. See Operating Instructions section.
□ Electrical components, wiring and

electrical cables
□ Hydraulic hoses, fittings, cylinders

and manifolds
□ Fuel and hydraulic tanks
□ Drive motors
□ Wear pads
□ Tires and wheels
□ Engine and related components
□ Limit switches, alarms and horn
□ Nuts, bolts and other fasteners
□ Platform overload components
□ Platform entry gate
□ Beacon (if equipped)
20
Workplace Inspection

√ You learn and practice the principles of The workplace inspection helps the operator
safe machine operation contained in this determine if the workplace is suitable for safe
operator's manual. machine operation. It should be performed by
the operator prior to moving the machine to
1 Avoid hazardous situations. the workplace.
2 Always perform a pre-operation It is the operator's responsibility to read and
inspection. remember the workplace hazards, then watch
3 Inspect the workplace. for and avoid them while moving, setting up
and operating the machine.
Know and understand the workplace
inspection before going on to the next
section.
Workplace Inspection
use. Be aware of and avoid the following
hazardous situations:
intended. - Drop-offs or holes
- Bumps, floor obstructions or debris

- Sloped surfaces
- Unstable or slippery surfaces
- Overhead obstructions and high voltage

conductors
- Hazardous locations
- Inadequate surface support to withstand

all load forces imposed by the machine
- Wind and weather conditions

- The presence of unauthorized personnel
- Other possible unsafe conditions
21
Function Tests

√ You learn and practice the principles of The function tests are designed to discover
safe machine operation contained in this any malfunctions before the machine is put
operator's manual. into service.
1 Avoid hazardous situations. The operator must follow the step-by-step

instructions to test all machine functions.
inspection. A malfunctioning machine must never be
used. If malfunctions are discovered, the
3 Inspect the workplace. machine must be tagged and removed from
4 Always perform function tests prior service. Repairs to the machine may only be
to use. made by a qualified service technician,
according to the manufacturer's specifications.
Know and understand the function tests
before going on to the next section. After repairs are completed, the operator must
perform a pre-operation inspection and
function tests again before putting the
intended.
machine into service.
22
Function Tests
At the Ground Controls 10 Press and hold the lift function enable
button. Press and hold the platform up
1 Select a test area that is firm, level and button.
free of obstruction.
⊙ Result: The platform should rise.
2 Pull out main power switch to “on”
position. 11 Press and hold the lift function enable
button. Press and hold the platform down
3 Turn the key switch to ground control.
button.
4 Turn the ground red Emergency Stop ⊙ Result: The platform should lower the
button clockwise to the on position. Pull
descent alarm should sound while the
out the platform red Emergency Stop
platform is lowering. The platform stop at
button to the on position.
the height is approximately 3.0 m from
5 Observe the display on the ground the ground. The descent delay alarm will
controls. sound.
⊙ Result: The display readout will come on Note: Be sure the area below the platform is
and display SYSTEM READY. clear of personnel and obstructions before
continuing.
6 Start the engine. See Operating
Instructions section. 12 Press and hold the lift function enable
Test Emergency Stop button.
7 Push in the ground red Emergency Stop ⊙ Result: The platform should lower to end.
button to the off position.
The descent delay alarm should sound
⊙ Result: The engine should turn off and no while the platform is lowering.
functions should operate. Test the Auxiliary Lowering
8 Turn the red Emergency Stop button
13 Activate the up function and raise the
clockwise to the on position. And restart
platform approximately 60 cm.
the engine.
14 Push in the red Emergency Stop button to
Test Up/Down Functions and shut off the engine.
Function Enable
15 Turn the ground red Emergency Stop
A buzzer with different sound frequency is button clockwise to the on position.
controlled in central system. The descent 16 Press and hold the lift function enable
alarm sounds at 60 beeps per minute. The button. Press and hold the platform down
descent delay alarm sounds at 180 beeps per button.
minute. The alarm that goes off when the
machine is not level sounds at 180 beeps per ⊙ Result: The platform should lower.
minute. An optional automotive-style horn is 17 Restart the engine.
also available.
Test the Emergency Lowering
9 Do not press the lift function enable
button. Press and hold the platform 18 Activate the up function and raise the
up/down button. platform approximately 60 cm.

⊙ Result: No function should operate.
shut off the engine.
23
Function Tests
20 Turn the ground red Emergency Stop ⊙ Result: The platform should raise.
button clockwise to the on position.
32 Release the control handle.
21 Press and hold the emergency lowering
⊙ Result: The platform should stop raising.
down enable button. Press and hold the
emergency lowering down button. 33 Press and hold the function enable switch.
Slowly move the control handle in the
⊙ Result: The platform should lower.
direction indicated by the yellow arrow.
22 Turn the key switch to platform control and
⊙Result: The platform should lower. The
restart the engine.
descent alarm should sound while the
platform is lowering.
At the Platform Controls Test the Steering
Test Emergency Stop Note: When performing the steer and drive
function test, stand in the platform facing the
23 Push in the platform red Emergency Stop
steer end of the machine.
button to the off position.
34 Press the drive function select button.
⊙ Result: No functions should operate. The indicator light should turn on.
24 Pull the red Emergency Stop button out to 35 Press and hold the function enable switch
the on position. on the proportional control handle.
⊙ Result: The LED indicator light should Depress the thumb rocker switch on top of
come on. the proportional control handle in the
direction identified by the blue triangle on
Test the Horn the control panel.
25 Push the horn button. ⊙ Result: The steer wheels should turn in the
⊙ Result: The horn should sound. direction that the blue triangle points on
the control panel.
Test Up/Down Functions and
Function Enable 36 Press and hold the function enable switch
on the proportional control handle.
26 Start the engine. Depress the thumb rocker switch in the
27 Do not hold the function enable switch on direction identified by the yellow triangle
the control handle. on the control panel.
28 Slowly move the control handle in the ⊙ Result: The steer wheels should turn in the
direction indicated by the blue arrow, then in direction that the yellow triangle points on
the direction indicated by the yellow arrow. the control panel.
⊙ Result: No functions should operate. Test Drive and Braking

29 Press the lift function select button. 37 Press and hold the function enable switch
on the proportional control handle.
30 Press and hold the function enable switch
on the control handle. 38 Slowly move the proportional control
handle in the direction indicated by the
31 Slowly move the control handle in the
blue arrow on the control panel until the
direction indicated by the blue arrow.
machine begins to move, then return the
24
Function Tests
proportional control handle to the center 45 Drive both wheels on one side onto an
position. 12 cm block.
⊙ Result: The machine should move in the 46 Raise the platform approximately 3.0 m
direction that the blue arrow points on the from the ground.
control panel, then come to an abrupt stop.
⊙ Result: The platform should stop and the
39 Press and hold the function enable switch tilt alarm will sound at 180 beeps per
on the proportional control handle. minute. The platform controls LED readout
40 Slowly move the proportional control should display LL.
handle in the direction indicated by the 47 Press the drive function select button.
yellow arrow on the control panel until the
machine begins to move, then return the
on the control handle.
proportional handle to the center position.
49 Move the proportional control handle in
⊙ Result: The machine should move in the
the direction indicated by the blue arrow,
direction that the yellow arrow points on
then move the proportional control handle
the control panel, then come to an abrupt
in the direction indicated by the yellow
stop.
arrow.
Note: The brakes must be able to hold the
⊙ Result: The drive function should not work
machine on any slope it is able to
in either direction.
climb.
50 Press the lift function enable button.
Test Limited Drive Speed
51 Lower the platform and drive the machine
41 Press the lift function select button. Raise
off the block.
the platform approximately 3 m from the
ground. Test the Up Limit Switch and the
Outriggers (for DS1823RT)
43 Press and hold the function enable switch Note: Perform this test from the ground with
on the proportional control handle slowly the platform controller. Do not stand in the
move the proportional control handle to platform.
the full drive position. 52 Press and hold the function enable switch
on the proportional control handle. Raise
⊙ Result: The maximum achievable drive
the platform.
speed with the platform raised should not
exceed 31cm/s. ⊙ Result: The platform should rise to 9 m
and then stop. The platform should not rise
¤ Result: If the drive speed with the platform
above 9 m unless the outriggers are
raised exceeds 31cm/s, immediately tag
lowered.
and remove the machine from service.
Test the Tilt Sensor Operation
Drive the machine forward.
Note: Perform this test from the ground with
⊙ Result: The drive function should not
the platform controller. Do not stand in the
operate.
platform.
54 Press the lift function select button.
44 Fully lower the platform.
25
Function Tests
55 Lower the platform. If the platform is

higher than 3 m from the ground, the
outriggers will not lower.
56 Lower the platform to the end.
57 Push and hold the auto level button.
58 Press and hold the function enable switch.
Activate the proportional control handle in
the direction indicated by the yellow arrow.
The outriggers will extend and level the
machine. A beep will sound when the
machine is level.
59 Raise the platform.
⊙ Result: The platform should rise to full

height.
Test Auxiliary Lowering

61 Push and hold the function enable switch
and raise the platform approximately 60
cm.
shut off the engine.
63 Pull out the red Emergency Stop button to
the on position.
64 Push and hold the function enable switch.
Activate the control handle in the direction
indicated by the yellow arrow.
⊙ Result: The platform should lower.
Test Outrigger Auxiliary Retract

65 Lower the platform to the lowest position.
66 Operator comes back to the ground, and
operates the machine on the ground
control.
67 Press and hold the lift function enable
button. Press and hold the overload
indicator button
⊙ Result: The outrigger should retract.
26
Operating Instructions
Do Not Operate Unless: The Operating Instructions section provides

√ You learn and practice the principles of instructions for each aspect of machine
safe machine operation contained in this operation.
operator's manual. It is the operator's responsibility to follow all
1 Avoid hazardous situations. the safety rules and instructions in the
operator's manual.
inspection. Using the machine for anything other than
lifting personnel, along with their tools and
3 Inspect the workplace. materials, to an aerial work site is unsafe and
4 Always perform function tests prior to dangerous.
use. Only trained and authorized personnel should
5 Only use the machine as it was be permitted to operate a machine. If more
intended. than one operator is expected to use a
machine at different times in the same work
shift, they must all be qualified operators and
Fundamentals are all expected to follow all safety rules and
instructions in the operator's manual. That
This machine is a self-propelled hydraulic lift
means every new operator should perform a
equipped with a work platform on the scissor
pre-operation inspection, function tests, and a
mechanism. Vibrations emitted by these
workplace inspection before using the
machines are not hazardous to an operator in
machine.
the work platform. The machine can be used
to position personnel with their tools and
supplies at position above ground level and
can be used to reach work areas located
above and over machinery or equipment.
A full and detailed implementation of EN ISO

13849-1/2 is correctly applied on our MEWP
design. SISTEMA, a software tool for PL
Calculation Tool, is also used to perform some
relatively straightforward calculations on
subsystem to determine the overall PL of the
system. Reliability data, diagnostic coverage
[DC], the system architecture [Category],
common cause failure and, where relevant,
requirements for software are used to assess
the PL to comply with PLr of SRP/CS in
Clause 5.11 of EN 280.
27
Emergency Stop To Position Platform
Push in the red Emergency Stop button to the 1 Press the lift function enable button.
off position at the ground controls or the 2 Press the platform up/down button to activate
platform controls to stop all machine functions the up function or the down function.
and turn the engine off.
Drive and steer functions are not available
Repair any function that operates when either from the ground controls.
red Emergency Stop button is pushed in.
Engine Idle Select
Select the engine idle (rpm) by press.
Starting the Engine
1 At the ground controls, turn the key switch
to the desired position.
Operation from Platform
2 Be sure both ground and platform control 1 Turn the key switch to platform control.
red Emergency Stop buttons are in the on 2 Turn the ground red Emergency Stop
position. button clockwise to the on position
3 Press the glow plug button for 3 to 5 3 Pull out the platform red Emergency Stop
seconds. button to the on position.
4 Press the engine start button. 4 Start the engine.
If the engine fails to start after 15 seconds of To Position Platform
cranking, determine the cause and repair any
1 Press the lift function select button.
malfunction. Wait 60 seconds before trying to
start again. 2 Press and hold the function enable switch
In cold conditions, -6°C and below, warm the
engine for 5 minutes before operating to 3 Activate the proportional control handle in
prevent hydraulic system damage. the desired direction.
In extreme cold conditions, -18°C and below, To Steer
machines should be equipped with optional
cold start kits. Attempting to start the engine
when temperatures are below -18°C may 2 Press and hold the function enable switch
require the use of a booster battery. on the control handle.
3 Turn the steer wheels with the thumb
rocker switch located on the top of the
Operation from Ground control handle.
1 Turn the key switch to ground control. To Drive
button clockwise to the on position
3 Pull out the platform red Emergency Stop
3 Increase speed: Slowly move the control
4 Start the engine.
handle off center.
28
Decrease speed: Slowly move the control At the downhill end, lay the level on the top
handle toward center. edge of the piece of wood and lift the end until
Stop: Return the control handle to center the piece of wood is level.
or release the function enable switch. While holding the piece of wood level,
Use the direction arrows on the platform controls measure the distance from the bottom of the
to identify the direction the machine will travel. piece of wood to the ground.
Machine travel speed is restricted when the Divide the tape measure distance (rise) by the
platform is raised. length of the piece of wood (run) and multiply
by 100.
Drive speed select
Example:
The drive controls can operate in two different
Run = 3.6 m
drive speed modes. When the engine lower
speed idle select button light is on, slow drive Rise = 0.3 m
speed mode is active. When the engine high 0.3 m ÷ 3.6 m = 0.083 × 100 = 8.3%
speed idle select button light is on, fast drive
If the slope exceeds the maximum slope or
speed mode is active.
side slope rating, the machine must be
Driving on a slope winched or transported up or down the slope.
See Transport and Lifting section.
Determine the slope and side slope ratings for
the machine and determine the slope grade.
DS1523RT To Extend and Retract Platform

Maximum slope rating, stowed position 50%, 1 Lift the platform extension lock handle to
Maximum side slope rating, stowed position the horizontal position.
50%
2 Push the platform extension lock handle to
DS1823RT extend the platform to the desired position.
Maximum slope rating, stowed position 40%, Do not stand on the platform extension
Maximum side slope rating, stowed position while trying to extend it.
40% 3 Lower the platform extension lock handle.
Note: Slope rating is subject to ground
conditions and adequate traction.
Auxiliary Lowering
Press the drive speed select switch to the fast
drive speed mode. At the Ground Controls
To determine the slope grade Press and hold the lift function enable button.
Measure the slope with a digital inclinometer Press and hold the platform down button.
or use the following procedure.
You will need: At the Platform Controls
Carpenter’s level
Press the lift function select button.
Straight piece of wood, at least 1 m long
Push and hold the function enable switch.
tape measure
Activate the control handle in the direction
Lay the piece of wood on the slope indicated by the yellow arrow.
29
Operation from Ground with Outrigger Auxiliary Retract

Controller 1 The platform must be in the lowest height.
Operation the machine on the ground
Maintain safe distances between operator,
control.
machine and fixed objects.
2 Press and hold the lift function enable button.
Be aware of the direction the machine will
Press and hold the platform down button.
travel when using the controller.
Press and hold the overload indicator button.
Outrigger Operation
How to use the Safety Arm
(if equipped)
1 Raise the platform approximately 5.5 m
1 Position the machine below the desired from the ground.
work area.
2 Release the safety arm latch, lift the safety
Note: The engine must be running for the arm and rotate up to a vertical position.
outriggers to operate. Lock the safety arm in position.
2 Push and hold the auto level button. Note: Be sure that the safety arm is locked in
3 Press and hold the function enable switch. the vertical position.
Activate the proportional control handle in 3 Lower the platform until the safety arm
the direction indicated by the yellow arrow. rests securely on the link.
machine. A beep will sound when the Crushing hazard. Keep hand
machine is level. clear of the safety arm when lowering the
platform.
The indicator light on the lift function enable
button will turn on when one but not all
Don’t engage the safety arm
outriggers are down. All drive and lift functions
unless unload the platform.
are disabled.
The indicator lights on the lift function enable

button and on the individual outrigger buttons After Each Use
will turn off when all the outriggers are in firm
1 Select a safe parking location - firm level
contact with the ground.
surface, clear of obstructions and traffic.
The drive function is disabled while the
outriggers are down.
3 Turn the key switch to the off position and
To control individual outrigger remove the key to secure from
1 Push and hold one or more outrigger unauthorized use.
buttons. 4 Push in the red Emergency Stop buttons
2 Press and hold the function enable switch. to “off” position.
Activate the proportional control handle in 5 Push in the main power switch to “off”
the direction indicated by the yellow arrow. position
6 Chock the wheels.
machine.
30
Transport and Lifting Instructions
Observe and Obey: Free-wheel Configuration for

√ Common sense and planning must be
Winching
applied to control the movement of the Chock the wheels to prevent the machine
machine when lifting it with a crane or from rolling.
forklift.
2WD models: Release the non-steer wheel
√ The transport vehicle must be parked on a brakes by turning over the torque hub
level surface. disconnect caps (see below).
√ The transport vehicle must be secured to 4WD models: Release the wheel brakes by
turning over all four torque hub disconnect
prevent rolling while the machine is being
caps (see below).
loaded.
Be sure the winch line is properly secured to
√ Be sure the vehicle capacity, loading
the drive chassis tie points and the path is
surfaces and chains or straps are sufficient
clear of all obstructions.
to withstand the machine weight. See the
serial label for the machine weight. Reverse the procedures described to re-
engage the brakes.
√ The machine must be on a level surface or
Disengage Position
secured before releasing the brakes.
√ Do not drive the machine on a slope that

exceeds the slope or side slope rating. See
Driving on a Slope in the Operating Engage Position
Instructions section.
√ If the slope of the transport vehicle bed

exceeds the maximum slope rating, the
machine must be loaded and unloaded
using a winch as described.
31
Securing to Truck or Trailer for

Transit
Always chock the machine wheels in
Turn the key switch to the off position and
preparation for transport.
remove the key before transporting.
Retract and secure the extension deck(s).
Inspect the entire machine for loose or
Use the tie-down points on the chassis for unsecured items.
anchoring down to the transport surface.
If the railings have been folded down, secure
Use a minimum of four chains or straps. them with straps before transporting.
Use chains or straps of ample load capacity.
32
Observe and Obey:

Center of gravity X Axis Y Axis
√ Only qualified riggers should rig and lift the
machine. DS1523RT
1.95 m 1.0 m
without outriggers
√ Be sure the crane capacity, loading
surfaces and straps or lines are sufficient to DS1523RT
2.00 m 1.0 m
withstand the machine weight. See the with outriggers
serial plate for the machine weight.
DS1823RT 2.00 m 1.0 m
Lifting Instructions
Fully lower the platform. Be sure the extension
decks, controls and covers are secure.
Remove all loose items on the machine.
Determine the center of gravity of your

machine using the table and the picture on
this page.
Attach the rigging only to the designated lifting

points on the machine. There are two lifting
points on each end of the machine.
Adjust the rigging to prevent damage to the

machine and to keep the machine level.
33
Maintenance
Observe and Obey: Pre-delivery Preparation Report

The pre-delivery preparation report contains
√ Only routine maintenance items specified
checklists for each type of scheduled
in this manual shall be performed by the
inspection.
operator.
Make copies of the Pre-delivery Preparation
√ Scheduled maintenance inspections shall report to use for each inspection. Store
be completed by qualified service completed forms as required.
technicians, according to the manufacturer's
specifications and the requirements
specified in this manual.
Maintenance Schedule
There are five types of maintenance
inspections that must be performed according
Maintenance Symbols Legend to a schedule— daily, quarterly, semi-annually,
annually, and two year. The Scheduled
The following symbols have Maintenance Procedures Section and the
been used in this manual to help Maintenance Inspection Report have been
communicate the intent of the instructions. divided into five subsections—A, B, C, D, and
When one or more of the symbols appear at E. Use the following chart to determine which
the beginning of a maintenance procedure, it group(s) of procedures are required to
conveys the meaning below. perform a scheduled inspection.
Inspection Checklist
Indicates that tools will be required to Daily or every 8 hours A
perform this procedure.
Quarterly or every 250 hours A+B
Semi-annually or every 500 hours A+B+C
Indicates that new parts will be
required to perform this procedure. Annually or every 1000 hours A+B+C+D
Two year or every 2000 hours A+B+C+D+E
Indicates that a cold engine is required
before performing this procedure. Maintenance Inspection Report
The maintenance inspection report contains
Indicates that a warm engine will be checklists for each type of scheduled
required to perform this procedure. inspection.
Make copies of the Maintenance Inspection
Indicates that dealer service will be Report to use for each inspection. Maintain
required to perform this procedure completed forms for a minimum of 4 years or
in compliance with your employer, jobsite and
governmental regulations and requirements.
34
Maintenance
Pre-delivery Preparation Report

Fundamentals Instructions
It is the responsibility of the dealer to perform Use the operator’s manual on your machine.
the Pre-delivery Preparation. The Pre-delivery Preparation consists of
The Pre-delivery Preparation is performed completing the Pre-operation Inspection, the
prior to each delivery. The inspection is Maintenance items and the Function Tests.
designed to discover if anything is apparently Use this form to record the results. Place a
wrong with a machine before it is put into check in the appropriate box after each part is
service. completed. Follow the instructions in the
A damaged or modified machine must never operator’s manual.
be used. If damage or any variation from If any inspection receives an N, remove the
factory delivered condition is discovered, the machine from service, repair and re-inspect it.
machine must be tagged and removed from After repair, place a check in the R box.
service.
Repairs to the machine may only be made by Legend

a qualified service technician, according to the Y = yes, completed
manufacturer’s specifications. N = no, unable to complete
Scheduled maintenance inspections shall be R = repaired
performed by qualified service technicians,
according to the manufacturer’s specifications Comments
and the requirements listed in this manual.
Pre-Delivery Preparation Y N R
Pre-operation inspection
completed
Maintenance items
completed
Function tests completed
Model
Serial number
Date
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
35
Maintenance
Maintenance Inspection Report Perform after 40 hours:

A-9 30 day service
Model
Perform after 50 hours:
Serial number
A-10 Engine maintenance
Date Perform every 250 hours:
Hour meter A-11 Filter/separator
Machine owner A-12 Engine maintenance
Inspected by (print) Checklist B Y N R
B-1 Battery
Inspector signature
B-2 Electrical wiring
Inspector title
B-3 Exhaust system
Inspector company
B-4 Engine RPM
Instructions B-5 Brake configuration
• Make copies of this report to use for each B-6 Tires and wheels
inspection. B-7 Drive hub oil level
• Select the appropriate checklist(s) for the type B-8 Key switch
of inspection to be performed.
B-9 Emergency Stop
□ Daily or 8 hours Inspection: A B-10 Horn
Quarterly or 250 hours B-11 Drive brakes
□ A+ B
Inspection:
B-12 Drive speed - stowed
Semi-annually or 500 hours
□ A+B+C B-13 Drive speed - raised
Inspection:
Annually or 1000 hours B-14 Hydraulic oil analysis
□ A+B+C+D
Inspection: B-15 Engine maintenance
Two year or 2000 hours Checklist C Y N R
□ A+B+C+D+E
Inspection: C-1 Platform overload
• Place a check in the appropriate box after Checklist D
each inspection procedure is completed. D-1 Scissor arm wear pads
• Use the step-by-step procedures in this section D-2 Free-wheel configuration
to learn how to perform these inspections. D-3 Drive hub oil
• If any inspection receives an “N”, tag and D-4 Engine maintenance
remove the machine from service, repair and re-
inspect it. After repair, place a check in the “R’ box. Checklist E Y N R
E-1 Test or replace hydraulic oil
Legend
Perform every 2000 hours:
Y = yes, acceptable
E-2 Engine maintenance
N = no, remove from service
R = repaired
Checklist A Y N R
A-1 Manuals and decals
A-2 Pre-operation inspect
A-3 Check the Batteries E-4 Engine maintenance
A-4 Check the Engine Oil Level Perform every 12,000 hours:
A-5 Check the Hydraulic Oil Level E-6 Engine maintenance
A-6 Check the Engine Coolant
Level
A-7 Function tests
A-8 Engine maintenance
36
Maintenance
Checklist A Procedures
A-1
Inspect the Manuals and Decals
Maintaining the operator’s manual in good ⊙ Result: The machine is equipped with all
condition is essential to safe machine required decals, and all decals are legible
operation. Manuals are included with each and in good condition.
machine and should be stored in the container
¤ Result: The machine is not equipped with
provided in the platform. An illegible or
all required decals, or one or more decals
missing manual will not provide safety and
are illegible or in poor condition. Remove
operational information necessary for a safe
the machine from service until the decals
operating condition.
are replaced.
In addition, maintaining all of the safety and
4 Always return the manual to the storage
instructional decals in good condition is
container after use.
mandatory for safe machine operation. Decals
alert operators and personnel to the many Note: Contact your authorized DINGLI
possible hazards associated with using this distributor or DINGLI Industries if replacement
machine. They also provide users with manuals or decals are needed.
operation and maintenance information. An
illegible decal will fail to alert personnel of a
procedure or hazard and could result in
unsafe operating conditions.
1 Check to make sure that the operator’s

manual is present and complete in the
storage container on the platform.
2 Examine the pages of manual to be sure
that they are legible and in good condition.
⊙ Result: The operator’s manual is

appropriate for the machine and the
manual are legible and in good condition.
¤ Result: The operator’s manual is not

appropriate for the machine or the manual
is not in good condition or is illegible.
Remove the machine from service until the
manual is replaced.
3 Open the operator’s manual to the decals
inspection section. Carefully and
thoroughly inspect all decals on the
machine for legibility and damage.
37
Maintenance
A-2 A-3
Perform Pre-operation Inspection Check the Batteries
Completing a Pre-operation Inspection is
essential to safe machine operation. The Pre-
operation Inspection is a visual inspection Proper battery condition is essential to good
performed by the operator prior to each work engine performance and operational safety.
shift. The inspection is designed to discover if Improper fluid levels or damaged cables and
anything is apparently wrong with a machine connections can result in engine component
before the operator performs the function damage and hazardous conditions.
tests. The Pre-operation Inspection also
serves to determine if routine maintenance Electrocution hazard. Contact
procedures are required. with hot or live circuits may result in death or
Complete information to perform this serious injury. Remove all rings, watches and
procedure is available in the appropriate other jewelry.
operator’s manual. Refer to the Operator’s
Bodily injury hazard. Batteries
Manual on your machine.
contain acid. Avoid spilling or contacting
battery acid. Neutralize battery acid spills with
baking soda and water.
1 Put on protective clothing and eye wear.

2 Be sure that the battery cable
connections are tight and free of
corrosion.
3 Remove the battery vent caps.
4 Check the battery acid level. If needed,

replenish with distilled water to the
bottom of the battery fill tube. Do not
overfill.
5 Install the vent caps.
38
Maintenance
A-4 A-5
Check the Engine Oil Level Check the Hydraulic Oil Level
Maintaining the proper engine oil level is Maintaining the hydraulic oil at the proper
essential to good engine performance and level is essential to machine operation.
service life. Improper hydraulic oil levels can damage
Operating the machine with an improper oil hydraulic components. Daily checks allow the
level can damage engine components. inspector to identify changes in oil level that
might indicate the presence of hydraulic
Check the oil level with the system problems.
engine off.
Perform this procedure with
1 Release the latches on the engine tray
the platform in the stowed position and the
and fully slide the engine tray out.
engine off.
2 Insert a 15cm screwdriver or rod into the
1 Visually inspect the sight of hydraulic oil
engine tray hole located near the engine
level from the side of the hydraulic oil
tray roller wheels to prevent the engine
tank.
tray from moving.
⊙ Result: The hydraulic oil level should be
3 Check the oil level dipstick. Add oil as
needed. within the top 5 cm of the tank.
2 Add oil if necessary. Do not overfill.

Oil type 5W-30
Original Hydraulic oil
Oil type – cold conditions 0W-20 specifications：L-HV46
Customers shall choose the appropriate

hydraulic oil according to the ambient
temperature used.
Example: L-HV32 or L-HV68
39
Maintenance
A-6 A-8
Check the Engine Coolant Level Perform Engine Maintenance
Maintaining the engine coolant at the proper Engine specifications require that this
level is essential to engine service life. procedure be performed every 8 hours or
Improper coolant level will affect the engine's daily, whichever comes first.
cooling capability and damage engine
Required maintenance procedures and
components. Daily checks will allow the
additional engine information is available in
inspector to identify changes in coolant level
the engine operator’s manual.
that might indicate cooling system problems.
Check the fluid level in the radiator. Add fluid

as needed.
Bodily injury hazard. Fluids in

the radiator are under pressure and extremely
hot. Use caution when removing cap and
adding fluids.
A-7 A-9
Perform Function Tests Perform 30 Day Service
Completing the function tests is essential to

safe machine operation. Function tests are
designed to discover any malfunctions before
The 30 day maintenance procedure is a one
the machine is put into service. A
time procedure to be performed after the first
malfunctioning machine must never be used.
30 days or 40 hours of usage. After this
If malfunctions are discovered, the machine
interval, refer to the maintenance tables for
must be tagged and removed from service.
continued scheduled maintenance.
Complete information to perform this
1 Perform the following maintenance
procedure is available in the appropriate
procedures:
operator’s manual. Refer to the Operator’s
Manual on your machine. •·B-6 Inspect the Tires and Wheels
(including lug nut torque)
•·B-15 Perform Engine Maintenance
40
Maintenance
A-10 A-11
Perform Engine Maintenance Drain the Fuel Filter / Water Separator
Engine specifications require that this one- Engine specifications require that this
time procedure be performed after 50 hours of procedure be performed every 250 hours or
operation. quarterly, whichever comes first.
Required maintenance procedures and Proper maintenance of the fuel filter/water

additional engine information is available in separator is essential for good engine
the engine operator’s manual. performance. Failure to perform this
procedure can lead to poor engine
performance and component damage.
Explosion and fire hazard.

Engine fuels are combustible. Perform this
procedure in an open, well- ventilated area
away from heaters, sparks, flames and lighted
tobacco. Always have an approved fire
extinguisher within easy reach.
Note: Perform this procedure with the engine
off.

tray from moving.
3 Fill the fuel tank to the fullest extent.
Open .the fuel filter lever.
4 Loosen air vent plug of the fuel filter a few
turns.
5 Screw back the plug when bubbles do not

come up any more.
6 Open the air vent plug on top of the fuel

injection pump.
7 Retighten the plug when bubbles do not

come up any more.
8 Clean up any fuel that may have spilled.
41
Maintenance
9 Start the engine from the ground controls A-12

and check the fuel filter/water separator
for leaks.
Perform Engine Maintenance
Explosion and fire hazard. If a

fuel leak is discovered, keep any additional
Engine specifications require that this
personnel from entering the area and do not procedure be performed every 250 hours or
operate the machine. Repair the leak
quarterly, whichever comes first.
immediately.
42
Maintenance
Checklist B Procedures
B-1
Inspect the Batteries
DINGLI requires that this procedure be 6 Check the ambient air temperature and
performed every 250 hours or quarterly, adjust the specific gravity reading for each
whichever comes first. cell as follows:
Proper battery condition is essential to good • Add 0.004 to the reading of each cell for
machine performance and operational safety. every 5.5° C above 26.7° C.
Improper fluid levels or damaged cables and • Subtract 0.004 from the reading of each
connections can result in component damage cell for every 5.5° C below 26.7° C.
and hazardous conditions.
⊙ Result: All battery cells display an adjusted
Electrocution / burn hazard. specific gravity of 1.277 or higher. The
Contact with electrically charged circuits could battery is fully charged. Proceed to step
result in death or serious injury. Remove all 10.
rings, watches and other jewelry.
¤ Result: One or more battery cells display a
specific gravity of 1.217 or below. Proceed
Bodily injury hazard.
to step 7.
Batteries contain acid. Avoid spilling or
contacting battery acid. Neutralize battery acid 7 Perform an equalizing charge OR fully
spills with baking soda and water. charge the batteries and allow the battery
to rest at least 6 hours.
1 Put on protective clothing and eye wear.
8 Remove the battery vent caps and check
2 Be sure that the battery cable connections
the specific gravity of each battery cell
are free of corrosion.
with a hydrometer. Note the results.
Note: Adding terminal protectors and a
9 Check the ambient air temperature and
corrosion preventative sealant will help
adjust the specific gravity reading for each
eliminate corrosion on the battery terminals
cell as follows:
and cables.
• Add 0.004 to the reading of each cell for
3 Be sure that the battery retainers and
every 5.5° C above 26.7° C.
cable connections are tight.
• Subtract 0.004 from the reading of each
4 Fully charge the battery. Allow the battery
cell for every 5.5° C below 26.7° C.
to rest 24 hours before performing this
procedure to allow the battery cells to ⊙ Result: All battery cells display a specific
equalize. gravity of 1 .277 or greater. The battery is
Models without maintenance-free or sealed fully charged. Proceed to step 10.
batteries: ¤ Result: The difference in specific gravity
5 Remove the battery vent caps and check readings between cells is greater than 0.1
the specific gravity of each battery cell OR the specific gravity of one or more cells
with a hydrometer. Note the results. is less than 1.217. Replace the battery.
43
Maintenance
10 Check the battery acid level. If needed, B-2

replenish with distilled water to 1/8 inch I 3
mm below the bottom of the battery fill
Inspect the Electrical Wiring
tube. Do not overfill.
11 Install the vent caps and neutralize any

electrolyte that may have spilled. DINGLI requires that this procedure be
performed every 250 hours or quarterly,
whichever comes first.
Maintaining electrical wiring in good condition is

essential to safe operation and good machine
performance. Failure to find and replace burnt,
chafed, corroded or pinched wires could result
in unsafe operating conditions and may cause
component damage.
Electrocution / burn hazard.

Contact with electrically charged circuits could
result in death or serious injury. Remove all
rings, watches and other jewelry.
1 Inspect the underside of the chassis for

damaged or missing ground strap(s).
2 Inspect the following areas for burnt,
chafed, corroded and loose wires:
• Ground control panel
• Hydraulic power unit module tray
• Battery pack module tray

• Platform controls
• Engine
3 Inspect for a liberal coating of dielectric

grease in the following locations:
• Between the ECM and platform controls
• Engine ECM
• All wire harness connectors
• Level sensor
4 Turn the key switch to ground control and

turn the ground red Emergency Stop
button clockwise to the on position pull out
the platform red Emergency Stop button to
the on position.
44
Maintenance
5 Start the engine from the ground controls B-3

and raise the platform approximately 5.5m
from the ground.
Check the Exhaust System
6 Release the safety arm latch, lift the safety

arm and rotate up to a vertical position.
Dingli requires that this procedure be
7 Lower the platform onto the safety arm. performed every 250 hours or quarterly,
Stop the engine. whichever comes first.
Maintaining the exhaust system is essential to

Crushing hazard. Keep
good engine performance and service life.
hands clear of the safety arm when lowering
Running the engine with a damaged or
the platform.
leaking exhaust system can cause component
8 Inspect the center chassis area and damage and unsafe operating conditions.
scissor arms for burnt, chafed and
pinched cables. Bodily injury hazard. Do not
inspect while the engine is running. Remove
9 Inspect the following areas for burnt,
the key to secure from operation.
chafed, corroded, pinched and loose
wires:
Bodily injury hazard. Beware
• Scissor arms of hot engine components. Contact with hot
engine components may cause severe burns.
• ECM to platform controls
• Power to platform wiring
10 Inspect for a liberal coating of dielectric
grease in all connections between the
ECM and the platform controls.
11 Raise the platform and return the safety tray from moving.
arm to the stowed position.
3 Be sure that all fasteners are tight.
12 Lower the platform to the stowed position
4 Inspect all welds for cracks.
and turn the machine off.
5 Inspect for exhaust leaks; i.e., carbon
buildup around seams and joints.
45
Maintenance
B-4 B-5
Check and Adjust the Engine RPM Confirm the Proper Brake
Configuration

performed every 250 hours or quarterly, Dingli requires that this procedure be
whichever comes first. performed every 250 hours or quarterly,
whichever comes
Maintaining the engine rpm at the proper
setting for both low and high idle is essential Proper brake configuration is essential to safe
to good engine performance and service life. operation and good machine performance.
The machine will not operate properly if the Hydraulically-released, spring-applied
rpm is incorrect and continued use may cause individual wheel brakes can appear to operate
component damage. normally when they are actually not fully
operational.
Perform this procedure
Check each drive hub disconnect cap to be
after warming the engine to normal operating
sure it is in the engaged position.
temperature.
Disengage Position
If rpm adjustment or
service is required, please contact the Dingli
Industries Service Department OR your local
dealer.
1 Open the battery compartment tachometer Engage Position

connected to the positive and negative
terminals on the battery.

tray from moving.
4 Locate and open the engine RPM test
socket dust cover, put the RPM sensor
into the hole and tighten.
5 Connection tachometer and sensor

communication lines.
6 When starting the engine idling speed，

meter should show about 1500.
7 When starting the engine high speed，

meter should show about 2500.
46
Maintenance
B-6 B-7
Inspect the Tires and Wheels Check the Oil Level in the Drive Hubs
Dingli requires that this procedure be Dingli requires that this procedure be
performed every 250 hours or quarterly, performed every 250 hours or quarterly,
whichever comes whichever comes
Maintaining the tires and wheels in good Failure to maintain proper drive hub oil levels
condition is essential to safe operation and may cause the machine to perform poorly and
good performance. Tire and/or wheel failure continued use may cause component
could result in a machine tip-over. Component damage.
damage may also result if problems are not
1 Drive the machine to rotate the hub until
discovered and repaired in a timely fashion.
the plugs are located one on top and the
1 Check all tire treads and sidewalls for other at 90 degrees.
cuts, cracks, punctures and unusual wear.
2 Check each wheel for damage, bends and
cracks.
3 Check each lug nut for proper torque.
lug nut torque, dry 169.5Nm
lug nut torque, lubricated 127.4Nm
a drive hub plugs

2 Remove the plug located at 90 degrees
and check the oil level.
⊙ Result: The oil level should be even with

the bottom of the side plug hole.
3 If necessary, remove the top plug and add

oil until the oil level is even with the
bottom of the side plug hole.
4 Apply pipe thread sealant to the plug(s),

and then install the plug(s) in the drive
hub.
5 Repeat this procedure for each drive hub.
Original oil
specifications：80W-90
47
Maintenance
B-8 B-9
Test the Key Switch Test the Emergency Stop
Dingli requires that this procedure be Dingli requires that this procedure be
performed every 250 hours or quarterly, performed every 250 hours or quarterly,
whichever comes first. whichever comes first.
Proper key switch action and response is A properly functioning Emergency Stop is
essential to safe machine operation. Failure of essential for safe machine operation. An
the key switch to activate the appropriate improperly operating red Emergency Stop
control panel could cause a hazardous button will fail to shut off power and stop all
operating situation. machine functions, resulting in a hazardous
situation.
button clockwise to the on position. Pull As a safety feature, selecting and operating
out the platform red Emergency Stop the ground controls will override the platform
button to the on position. controls, except the platform red Emergency
Stop button.
2 Turn the key switch to ground controls and
start the engine from ground controls. 1 Start the engine from ground controls.
3 Check any machine function from the 2 Push in the red Emergency Stop button to
platform controls. the off position.
⊙ Result: The machine functions should not ⊙ Result: The engine should shut off and no
operate. machine functions should operate.
4 Turn the key switch to platform controls 3 Start the engine from platform controls.
and start the engine from platform
controls.
the off position.
5 Check any machine function from the
⊙ Result: The engine should shut off and no
ground controls.
machine functions should operate.
⊙ Result: The machine functions should not
Note: The red Emergency Stop button at the
operate.
ground or platform controls will stop all
6 Turn the key switch to the off position. machine operation without regard to the
position of the key switch.
⊙ Result: The engine should stop and no
functions should operate.
48
Maintenance
B-10 B-11
Test the Automotive-style Horn Test the Drive Brakes
whichever comes first. Dingli requires that this procedure be
A functional horn is essential to safe machine performed every 250 hours or quarterly,
operation. The horn is activated at the
platform controls and sounds at the ground as Proper brake action is essential to safe
a warning to ground personnel. An improperly machine operation. The drive brake function
functioning horn will prevent the operator from should operate smoothly, free of hesitation,
alerting ground personnel of hazards or jerking and unusual noise. Hydraulically-
unsafe conditions. released individual wheel brakes can appear
to operate normally when they are actually not
1 Start the engine from platform controls. fully operational.
2 Push down the horn button at the platform 1 Mark a test line on the ground for
controls. reference.
⊙ Result: The horn should sound. 2 Start the engine from the platform
controls.
Note: If necessary, the horn can be adjusted
3 Choose a point on the machine; i.e.,
to obtain the loudest volume by turning the
contact patch of a tire, as a visual
adjustment screw near the wire terminals on
reference for use when crossing the test
the horn.
line.
4 Bring the machine to top drive speed
before reaching the test line. Release the
function enable switch on the control
handle or release the control handle when
your reference point on the machine
crosses the test line.
5 Measure the distance between the test
line and your machine reference point.
⊙ Result: The machine stops within the
specified braking distance. No action
required.
¤ Result: The machine does not stop within
the specified braking distance.
Note: The brakes must be able to hold the
machine on any slope it is able to climb.
6 Replace the brakes and repeat this
procedure beginning with step 1.
Braking distance, maximum
High range on paved surface 150 cm
49
Maintenance
B-12 B-13
Test the Drive Speed - Stowed Test the Drive Speed -Raised Position
Position

Dingli requires that this procedure be performed every 250 hours or quarterly,
performed every 250 hours or quarterly, whichever comes first.
whichever comes Proper drive function movement is essential to
Proper drive function movement is essential to safe machine operation. The drive function
safe machine operation. The drive function should respond quickly and smoothly to
operator control. Drive performance should
should respond quickly and smoothly to
also be free of hesitation, jerking and unusual
operator control. Drive performance should
noise over the entire proportionally control led
also be free of hesitation, jerking and unusual
speed range.
noise over the entire proportionally control led
speed range. 1 Create start and finish lines by marking
two lines on the ground 12.2m apart.
1 Create start and finish lines by marking
two lines on the ground 12.2m apart. 2 Turn the key switch to platform controls
and Turn the ground red Emergency Stop
2 Turn the key switch to platform controls
and Turn the ground red Emergency Stop
button to the on position. 3 Start the engine from the platform
controls.
3 Start the engine from the platform
controls. 4 Raise the platform approximately 3.6m
from the ground.
4 Lower the platform to the stowed position.
5 Choose a point on the machine; i.e.,
5 Choose a point on the machine; i.e., contact patch of a tire, as a visual
contact patch of a tire, as a visual reference for use when crossing the start
reference for use when crossing the start and finish lines.
and finish lines.
6 Bring the machine to maximum drive
6 Bring the machine to maximum drive speed before reaching the start line. Begin
speed before reaching the start line. Begin timing when your reference point on the
timing when your reference point on the machine crosses the start line.
machine crosses the start line. 7 Continue at full speed and note the time
7 Continue at full speed and note the time when the machine reference point passes
when the machine reference point passes over the finish line. The time is less than
over the finish line. The time is less than 40 sec.
7.2 sec.
50
Maintenance
B-14 B-15
Perform Hydraulic Oil Analysis Perform Engine Maintenance

procedure be performed every 500 hours or
semi-annually, whichever comes first.
Replacement or testing of the hydraulic oil is
essential for good machine performance and
service life. Dirty oil and a clogged suction
strainer may cause the machine to perform
poorly and continued use may cause
component damage. Extremely dirty
conditions may require oil changes to be
performed more often.
Note: Before replacing the hydraulic oil, the oil

may be tested by an oil distributor for specific
levels of contamination to verify that changing
the oil is necessary. If the hydraulic oil is not
replaced at the two year inspection, test the oil
quarterly. Replace the oil when it fails the test.
See E-1, Test or Replace the Hydraulic Oil.
51
Maintenance
Checklist C Procedures
C-1
Test the Platform Overload System
Dingli specifications require that this ¤ Result: The overload alarm at the platform
procedure be performed every 500 hours or controls sounds. Calibrate the platform
semi-annually, whichever comes first OR overload system.
when the machine fails to lift the maximum 5 Add an additional weight to the platform
rated load. not to exceed 30% of the maximum rated
Testing the platform overload system regularly load.
is essential to safe machine operation. ⊙ Result: The overload alarm at the platform
Continued use of an improperly operating controls sound, indicating a normal
platform overload system could result in the condition.
system not sensing an overloaded platform
condition. Machine stability could be ¤ Result: The overload alarm at the platform
compromised resulting in the machine tipping controls does not sound. Calibrate the
over. platform overload system.
6 Test all machine functions from the

Perform this procedure with
platform controls.
the machine on a firm, level surface.
⊙ Result: All platform control functions should
Note: Perform this test from the ground with operate.
the platform controller. Do not stand in the
platform. 7 Turn the key switch to ground controls and
start the engine from ground controls.
button clockwise to the on position. Pull 8 Test all machine functions from the ground
out the platform red Emergency Stop controls
button to the on position. ⊙ Result: All ground control functions should
2 Turn the key switch to platform controls not operate.
and start the engine from platform 9 Lift the test weight off the platform floor
controls. using a suitable lifting device.
3 Determine the maximum platform ⊙ Result: The overload alarm at the platform
capacity. controls should not sound, indicating a
4 Using a suitable lifting device, place an normal condition.
appropriate test weight equal to the ¤ Result: The overload alarm at the platform
maximum platform capacity in the center controls sounds. Calibrate the platform
of the platform floor. overload system.
⊙ Result: The overload alarm at the platform 10 Test all machine functions from the ground
controls should not sound, indicating a controls.
normal condition.
52
Maintenance
⊙ Result: All ground control functions should

operate.
11 Turn the key switch to platform controls

and start the engine from platform
controls.
12 Test all machine functions from the
platform controls.
⊙ Result: All platform control functions should
operate.
53
Maintenance
Checklist D Procedures
D-1 D-2
Check the Scissor Arm Wear Pads Check the Free-wheel Configuration
Dingli specifications require that this Dingli specifications require that this
procedure be performed every 1000 hours or procedure be performed every 1000 hours or
annually, whichever comes first. annually, whichever comes first.
Maintaining the scissor arm wear pads in Proper use of the free-wheel configuration is
good condition is essential to safe machine essential to safe machine operation. The free-
operation. Continued use of worn out wear wheel configuration is used primarily for
pads may result in component damage and towing. A machine configured to free-wheel
unsafe operating conditions.
without operator knowledge may cause death
1 Measure the thickness of each chassis or serious injury and property damage.
wear pad at the steer end of the machine.
Collision hazard. Select a
⊙ Result: The measurement is 8 mm or more.
work site that is firm and level.
Proceed to step 2.
¤ Result: The measurement is less than Component damage hazard.
8mm. Replace both wear pads. If the machine must be towed, do not exceed
6.1km/h.
2 Measure the thickness of each chassis
wear pad at the non-steer end of the 1 Chock the wheels at the steer end of the
machine. machine.
⊙ Result: The measurement is 8mm or more. 2 Center a lifting jack of ample capacity
Proceed to step 3. (20,000 lbs / 10,000 kg) under the drive
chassis between the wheels at the non-
¤ Result: The measurement is less than
steer end of the machine.
8mm. Replace both wear pads.
3 Lift the wheels off the ground and place
3 Measure the thickness of each platform
blocks under the drive chassis for support.
scissor arm wear pad at the steer end of
the machine. Crushing hazard. The
⊙ Result: The measurement is 8 mm or more. chassis could fall if not properly supported.
Proceed to step 4. Disengage Position
¤ Result: The measurement is less than 8
mm. Replace both wear pads.
4 Measure the thickness of each platform
scissor arm wear pad at the non-steer end
of the machine. Engage Position
⊙ Result: The measurement is 8 mm or more. 4 Disengage the drive hubs by turning over
the drive hub disconnect caps on each
¤ Result: The measurement is less than 5 /16
wheel hub at the non-steer end.
inch / 8 mm. Replace both wear pads.
54
Maintenance
5 Manually rotate each wheel at the non- D-3

steer end.
Replace the Drive Hub Oil
⊙ Result: Each wheel should rotate with
minimum effort.
6 Engage the drive hubs by turning over the Dingli specifications require that this
hub disconnect caps. Rotate each wheel procedure be performed every 1000 hours or
to check for engagement. Raise the annually, whichever comes first.
machine and remove the blocks. Lower
Replacing the drive hub oil is essential for
the machine.
good machine performance and service life.
Collision hazard. Failure to Failure to replace the drive hub oil at yearly
engage the drive hubs could result in death or intervals may cause the machine to perform
serious injury and property damage. poorly and continued use may cause
7 Chock the wheels at the non-steer end of component damage.
the machine. 1 Select the drive hub to be serviced. Drive
8 Center a lifting jack of ample capacity the machine until one of the two plugs is
(20,000 lbs / 10,000 kg) under the drive at the lowest point.
chassis between the wheels at the steer 2 Remove both plugs and drain the oil into a
end. suitable container.
9 Lift the wheels off the ground and place
3 Drive the machine until one plug is at the
blocks under the drive chassis for support.
top.
Crushing hazard. The
chassis could fall if not properly supported.
10 Disengage the drive hubs by turning over
the drive hub disconnect caps on each
wheel hub at the steer end.
11 Manually rotate each wheel at the steer
end.
⊙ Result: Each wheel should rotate with
minimum effort.
a drive hub plugs
12 Engage the drive hubs by turning over the
4 Fill the hub with oil from the top hole until
hub disconnect caps. Rotate each wheel
the oil level is even with the bottom of the
to check for engagement. Raise the
side hole. Apply pipe thread sealant to the
machine and remove the blocks. Lower
plugs. Install the plugs.
the machine.
5 Repeat steps 1 through 4 for all the other
Collision hazard. Failure to drive hubs.
engage the drive hubs could result in death or
serious injury and property damage. Original oil
specifications：80W-90
55
Maintenance
D-4
Perform Engine Maintenance

procedure be performed every 1000 hours or
annually, whichever comes first.

56
Maintenance
Checklist E Procedures
E-1
Test or Replace the Hydraulic Oil
DINGLI requires that this procedure be 1 Disconnect the battery pack from the
performed every 2000 hours or every two machine.
years, whichever comes first.
2 Open the cover.
Replacement or testing of the hydraulic oil is
3 Remove the oil drain plug at bottom Drain
essential for good machine performance and
all of the oil into a suitable container.
service life. Dirty oil and suction strainers may
cause the machine to perform poorly and 4 Tag and disconnect the hydraulic tank
continued use may cause component damage. return line from the hydraulic filter head
Extremely dirty conditions may require oil and remove the line from the tank. Cap
changes to be performed more frequently. the fitting on the filter head.
5 Tag and disconnect the hydraulic pump
Component damage hazard. inlet line and remove the line from the
The work area and surfaces where this tank. Cap the fitting on the pump.
procedure will be performed must be clean
6 Remove the hydraulic tank retaining
and free of debris that could get into the
hydraulic system. fasteners and remove the hydraulic tank
from the machine.
Before replacing the hydraulic oil, the oil may
7 Remove the breather cap from the
be tested by an oil distributor for specific
hydraulic tank.
levels of contamination to verify that changing
the oil is necessary. If the hydraulic oil is not 8 Clean the inside of the hydraulic tank using a
replaced at the two year inspection, test the oil mild solvent. Allow the tank to dry completely.
quarterly. Replace the oil when it fails the test. 9 Tighten the drain plug.
In extreme cold conditions, -6°C and below, 10 Install the breather cap onto the hydraulic
warm the engine for 5 minutes before tank.
operating to prevent hydraulic system
damage. 11 Install the hydraulic tank and install and
tighten the hydraulic tank retaining
Electrocution / burn hazard: fasteners.
Contact with electrically charged circuits could 12 Install the hydraulic pump inlet line into the
result in death or serious injury. Remove all tank. Install the fitting onto the pump and
rings, watches and other jewelry. torque.
Bodily injury hazard. 13 Install the hydraulic pump return line into
Spraying hydraulic oil can penetrate and burn the tank. Install the fitting onto the
skin. Loosen hydraulic connections very hydraulic filter head and torque.
slowly to allow the oil pressure to dissipate 14 Add the tank with hydraulic oil until the
gradually. Do not allow oil to squirt or spray. fluid is equal in the hydraulic tank.
57
Maintenance
Component damage hazard.

E-4
The pump can be damaged if operated Perform Engine Maintenance
without oil. Be careful not to empty the
hydraulic tank while in the process of filling the
hydraulic system. Do not allow the pump to
cavitate. Engine specifications require that this
procedure be performed every 4000 hours,

E-2 E-5
Perform Engine Maintenance Perform Engine Maintenance
Engine specifications require that this Engine specifications require that this
procedure be performed every 2000 hours or procedure be performed every 6000 hours.
two years, whichever comes first.
Required maintenance procedures and additional engine information is available in
additional engine information is available in the engine operator’s manual.
E-3 E-6
Perform Engine Maintenance Perform Engine Maintenance
Engine specifications require that this Engine specifications require that this
procedure be performed every 3000 hours, procedure be performed every 12,000 hours.
58
Maintenance
Fault State
In the fault state, a fault code from the list will be displayed flashing at a 1 Hz rate (0.5 seconds on,
0.5 off).
List of Fault Codes
Display
for Display for Ground Description Description
Platform
01 01 Internal ECU Fault Main ECU System Fault Replace Main ECU
Check the wiring,

ECU/Platform Communication
02 02 Platform ECU Fault check the
Fault
platform/ground
Chassis Start Switch ON at Check the switch,
20 20 Chassis Start Sw Fault
power-up check the wiring
Chassis Choke Switch ON at Check the switch,
21 21 Chassis Choke Sw Fault
Chassis Up Switch ON at power- Check the switch,
22 22 Chassis Up Sw Fault
up check the wiring
Chassis Lift Switch ON at power- Check the switch,
23 23 Chassis Lift Sw Fault
up check the wiring
Chassis Down Switch ON at Check the switch,
24 24 Chassis Down Sw Fault
Platform Left Turn Switch ON at Check the switch,
25 25 Left Turn switch Fault
power-up replace the platform
Platform Right Turn Switch ON Check the switch,
26 26 Right Turn switch Fault
at power-up replace the platform
Platform Drive Enable Switch Check the switch,
27 27 Drive Enable Sw Flt
ON at power-up replace the platform
28 Off Neutral Drive Platform Joystick not in neutral Check the switch,
28
Joystick ON at power-up replace the platform
Platform Choke Switch ON at Check the switch,
31 31 Platform Choke Sw Fault
Platform Start Switch ON at Check the switch,
32 32 Platform Start Sw Fault
Platform Left Front Outrigger Check the switch,
33 33 Left Front outrig Sw Flt Enable Switch ON at power-up replace the platform
Platform Right Front Outrigger Check the switch,
34 34 Right Front outrig Sw Flt
Enable Switch ON at power-up replace the platform
Platform Left Rear Outrigger Check the switch,
35 35 Left Rear outrig Sw Flt
Enable Switch ON at power- up replace the platform
Platform Right Rear Outrigger Check the switch,
36 36 Right Rear outrig Sw Flt
Platform Outrigger Auto Level Check the switch,
37 37 Auto Level Switch Fault
59
Maintenance
Display
for Display for Ground Description Repair
Platform
Left Front Outrigger Limit Check the limit switch,
38 38 LF OR Limit Switch Fault
Switches are both ON check the wiring
Right Front Outrigger Limit Check the limit switch,
39 39 RF OR Limit Switch Fault
Left Rear Outrigger Limit Check the limit switch,
40 40 LR OR Limit Switch Fault
Right Rear Outrigger Limit Check the limit switch,
41 41 RR OR Limit Switch Fault
Power FET, channel DRIVE 1 check the wiring,
49 49 Drive Coil 1 Fault
fails replace the valve
power FET, channel check the wiring,
52 52 Func Prop Coil Fault
PROPORTIONAL 1 fails replace the valve
check the wiring,
54 54 Up Coil Fault Power FET, channel DOWN fails
replace the valve
check the wiring,
55 55 Down Coil Fault Power FET, channel RT fails
replace the valve
check the wiring,
56 56 Right Turn Coil Fault Power FET, channel LT fails
replace the valve
check the wiring,
57 57 Left Turn Coil Fault Power FET, channel LT fails
replace the valve
check the wiring,
58 58 Brake Coil Fault Power FET, channel LT fails
replace the valve
Power FET, channel FORWARD check the wiring,
60 60 Forward 1 Coil Fault
LEFT fails replace the valve
Power FET, channel REVERSE check the wiring,
61 61 Reverse 1 Coil Fault
LEFT fails replace the valve
check the wiring,
66 66 Low Oil Pressure Oil Pressure Fault
replace the sensor
67 High Cool ant check the wiring,
67 Water Temperature Fault
Temperature replace the sensor
check the wiring,
68 68 Low ECU Voltage Low Battery Voltage
check the battery
check the wiring,
69 69 Low Engine RPM Low RPM Fault
check the engine
check the wiring,
70 70 High Engine RPM High RPM Fault
check the engine
Power FET, channel LEFT check the wiring,
81 81 Left Front Otrg Coil Flt
FRONT OUTRIGGER fails replace the valve
60
Maintenance
Display
for Display for Ground Description Repair
Platform
Power FET, channel LEFT check the wiring,
82 82 Left Rear Otrg Coil Flt
REAR OUTRIGGER fails replace the valve
Power FET, channel RIGHT check the wiring,
83 83 Right Front Otrg Coil Flt
FRONT OUTRIGGER fails replace the valve
Power FET, channel RIGHT check the wiring,
84 84 Right Rear Otrg Coil Flt
REAR OUTRIGGER fails replace the valve
Power FET, channel EXTEND check the wiring,
85 85 Outrigger Ext Coil Fit replace the valve
OUTRIGGER fails
Power FET, channel RETRACT check the wiring,
86 86 Outrigger Ret Coil Fit
OUTRIGGER fails replace the valve
Reinstall Machine
95 95 Machine Type Fauit Wrong Machine Type Selected
Type
Remove the excess
OL 98 Platform Overload Platform Overload Fault
load immediately.
Machine Tilted Beyond Safe check the wiring,
LL
Limits Fault replace the sensor
For more information, please consult the appropriate Dingli Service Dept.
61
Lower lift Cylinder RF Outrigger RR Outrigger
S S
S
Left Steer Cylinder Right Steer Cylinder
W
W W
Schematic
Lift Counterpoise Valve

DPH-05004F-08 DPH-05004F-08
5805-0934 Accumulator
NXQA-L2.5-20-A
G TP2 L1 L2 S1 S2 LEV1 LEV2

5805-0234 LF Outrigger LR Outrigger
Function valve S S
DPH-1104B-08
W W
DPH-05004F-08 DPH-05004F-08
140bar 100bar
TP1
62
P
Filter
PLFA-H160X10P 230bar
T
Hydraulic Schematic - Function model (DS1523RT)
Function pump AUXP

5802-140-01
SNP2NN/014R
T P
Emergency pump
CN12HNNN23ANN
RF-60x10L
WU-100×80-J
Tank
Upper lift Cylinder Lower lift Cylinder RF Outrigger RR Outrigger
S S
S S
Left Steer Cylinder Right Steer Cylinder
W W
W W
Lift Counterpoise Valve Lift Counterpoise Valve
DPH-05004F-08 DPH-05004F-08
5805-0934 5805-0934 Accumulator
NXQA-L2.5-20-A
G TP2 L1 L2 S1 S2 LEV1 LEV2

5805-0234 LF Outrigger LR Outrigger
Function valve S S
DPH-1104B-08
W W
DPH-05004F-08 DPH-05004F-08
140bar 100bar
TP1
63
P
Filter
PLFA-H160X10P 230bar
T
Hydraulic Schematic - Function model (DS1823RT)
Function pump AUXP

5802-140-01
SNP2NN/014R
T P
Emergency pump
CN12HNNN23ANN
RF-60x10L
WU-100×80-J
Tank
Schematic
C
1 C
Schematic
5 A B
2 A B RF Motor
3 LF Motor O KC38CN
KC38CN X O X
4
Filter 5899-0711 Oil return valve
PLFA-C110X10 JCPT1823RT-820601
D E
2 SPD BRK M1A M1B M3B M3A

L
20bar
Hydraulic Schematic - Drive model
B P2
64
240bar
TPS2
20bar
A TPS1
P1 Drive valve
DPH-0702B-09
Pump MPV-046-C
T L M2B M2A M4A M4B

S
O X
Oil cooler 5899-1312 O X
YO344 B A
B A
LR Motor RR Motor
KC38CN KC38CN
C
C
WU-100×80-J
Tank
PCU
Engine Speed LF Stabilizer H3
GN/WH(16) Engine LED +
RD(2)
Kubota engine is not connected to the LR Stabilizer -
Drive Speed Alarm
temperature sensor KA7
Function Enable
GB1 OG(16)
RD(14)
Battery12V Throttle Relay
RD(2)
RD(13)
1 BK(14) Start Joystick OG(16)
Pull Hold Preheat RF Stabilizer CAN_L
B B 2 YE(16)
Starter Relay 3 CAN_H
D+ BU(16)
BK(2)
GN(13) G1 4
BK(16)
RD(13) RD(13) M1
SB1 KA5 S W 5 WH(14) Horn
Drive Enable
QF2 35A Alternator Preheat RR Stabilizer E-STOP Switch
Power Starter 6 BK(14) YA1
OG(16)
Switch H1 Power
P Throttle RD(16)
RD(14)
Temperature FU1 15A Horn Stabilizers Lift Enable BK(16) Ground
Oil Pressure Sensor
BK(13)
Sensor
BK(2)
BK(16)
BK(2)
107C GN/BU(16)
210B BN/GY(16)
204c YE(13)
Ignition 208B GN/RD(16)
211b WH/VT(16)
1 3 4 2 5
109C BN/YE(16) SQ8

108C VT/YE(16) 5 2 4 3 10
Foot swicth
3 GND1 BK(13) GND6 BK(16) 5 GND6 WH(18) 1 WH(18)
(Option）
4 QF1 35A QF3 20A Power Relay
001 RD(13) 1 001 RD(13) 001A RD(13) 002 RD(16) 003 RD(16)
2 SA1 GND9 BK(16) 020B BU/RD(16) 2 020B GN(18) 3 GN(18)
Electrical Schematic
1 Key Switch KAP

0
207B BN/GN(16) 1 207B WH(20) 2 E-Stop Switch
Auxiliary Pump 1 Ground
DC Contactor 002 RD/BU(16) 004 RD/BU(16) 020A RD/BU(16) 1 020A RD(18) 4 RD(18)
2 Platform SB2
BK(5) M3 RD(5) RD(5) Ground 1
KM1
107C BK(20)
BK(16) 210C RD/WH(16) 2
003B1 BN/BU(16)
Control
109a BU/RD(16)
YV10 211A YE(18) 2
BK(16) RD/BU(16) 210c BU/RD(16) 3 YE(18)
Forward Valve
4 212A BU(18) 5 BU(18)
YV11 12 210C WH(20)
BK(16) BU/RD(16)
Reverse Valve
002 RD(13)
KA6
Emergency
Valves Lowering 015 RD/BU(16) 6 015 RD(20)
J1 ECU J2 Relay
YV2(SV5-S2) SQ2 SQ9 SQ10 SQ11 SQ12
BK(16) BN/BU(16) 3 101A BK(20) 1A Steer Right Va. Lift Up Limit Switch 1A 201A WH(20) 13 BU(20) RD(20)
Steer Right Valve Lift Up Limit Switch Anti-collision Switch(option)
4 102A BK(20) 2A Steer Left Va. Lift Down Limit Switch 2A 202A WH(20) 14
YV2(SV5-S1)
BK(16) BN/RD(16) 1 103A BK(20) 3A Lift Up Va. Emergency Drop Control In 3A 203A WH(20) 005 RD/BU(16) SQ1
Steer Left Valve YE(20) GN(20)
8 104A BK(20) 4A Brake Va. Emergency Drop Control Out 4A 204A WH(20) Lift Down Limit Switch
YV3(SV4-b)
BK(16) GN/YE(16) 5A Key Switch 5A 205A WH(20)
Lift Up Valve SQ3
65
6A 9M Limit Switch 6A 206A WH(20) 15 WH(20) BN(20)
YV8 9M Limit Switch
BK(16) WH/VT(16) 7A LR Stabilizer Limit Switch 7A 207A WH(20)
Brake Valve Highly restricted driving (Option)
SQ13
8A 8A 208A WH(20) 6 BU(20)
YV4(SV4-a)
BK(16) GN/VT(16) 2 109A BK(20) 9A Lift Down Va. 9A 003a RD/BU(16) 7 WH(20)
Lift Down Valve LED
9 110A BK(20) 10A 2 Speed Va. Ground 10A 210A WH(20) 003c RD/BU(16) 19 003c RD+GN+BN(20)
YV9
BK(16) WH/BU(16) 11A CANH 11A 211A WH(20) 003c RD/BU(16)
2 Speed Valve 20 003c RD(20)
21 12A Function
CANL 12A 212A WH(20)
Lamp(Option) Angle Sensor
WH(20) Temperature Switch BK(20) 1B Enable Angle 1B 201B WH(20) 16 WH+GN(20) 2 ASA1
8 102B BK(20) 2B Forward Va. Ground 2B 202B WH(20) 22 GND4 BK(20) BK(20) 3 1 RD(20)
YV7(PSV1)
BK(16) GN/BU(16) 7 103B BK(20) 3B Proportional Va. Pressure 1 3B 203B WH(20) 17 WH(20) 2 Pressure Sensor
Proportional Valve LS1
9 104B BK(20) 4B Reverse Va. Ground 4B 204B WH(20) BK(20) 3 1 RD(20)
208b GN/RD(16)
YV5(SV6-b) Lift
BK(16) BN/YE(16) 16 105B BK(20) 5B RF Stabilizer Va. Pressure 2 5B 205B WH(20) 18 GN(20) 4
Outrigger Extend Valve Up
5 106B BK(20) 6B Outrigger Extend Va. SW. Y Axis 6B 206B WH(20) 9 206B GN(20) 4 YE(20)
YV6(SV6-a) Y Axis TILT Sensor
BK(16) RD/WH(16) 6 107B BK(20) 7B Outrigger Retract Va. Engine Start 7B 207B WH(20) 208b WH(20) 1 HM 2 GND8 BK(20)
Outrigger Retract Valve
Ignition HourMeter 3 RD(20) 1
8B 8B 208B WH(20) 7 GND5 BK(20) BK(20) TILT1 RD(20)
Lift KA2
15 109B BK(20) 9B LF Stabilizer Va. 9B GND9 BK(16)
Down Ignition X Axis
17 110B BK(20) 10B LR Stabilizer Va. Throttle 10B 210B WH(20)
SW.
18 111B BK(20) 11B RR Stabilizer Va. Horn 11B 211B WH(20)
Stabilizers EV1
12B Alarm 12B 212B WH(20)
YV12 RF Stabilizer Limit SW. Preheat 1 M2 2 BK(13)
BU(20) RD(20) 12 101C BK(20) 1C Power 1C 201C WH(20)
RF Stabilizer Valve
2C Power 2C 202C WH(20) 211b WH/VT(16) Fan
YV13 204c YE(13)
14 RR Stabilizer Limit SW. Power
001A RD(13)
BU(20) RD(20) 103C BK(20) 3C 3C 203C WH(20)

LF Stabilizer Valve
10 104C BK(20) Lift Down Limit Check SW. Preheat 002 RD(16)
4C 4C 204C WH(20) KA1
Horn Relay
YV14 KA3
BU(20) RD(20) 11 105C BK(20) 5C LF Stabilizer Limit SW. Engine 5C 211B WH(20) GND9 BK(16)
LR Stabilizer Valve Speed Preheat Relay
11 106C BK(20) 6C Temperature SW. X Axis 6C 206C WH(20) 8 206C WH(20) 2 WH(20)
YV15 Engine Run
BU(20) RD(20) 107C BK(20) 7C Ground 7C 207C WH(20) GND9 BK(16)
RR Stabilizer Valve 209c RD(13)
6 108C BK(20) 8C Temperature Sensor 8C
001A RD(13) 209c RD(13) 24
SQ4 Start KA4
YE(20) 1 BN(20) BU(20) 2 GN(20) 7 109C BK(20) 9C Oil Pressure Fan 9C 209C WH(20) GND9 BK(16)
RF Stabilizer Limit Switch Sensor Fan Relay
10C Aux.Pump 10C 210C WH(20)
SQ5
YE(20) 1 BN(20) BU(20) 2 GN(20) 19 11C Beacon 11C 5 WH(20) 1
RR Stabilizer Limit Switch
12C Power 12C 212C WH(20) B2+ BK(20) 1 RD(16) HL2 HL1
SQ6 H2
YE(20) 1 BN(20) BU(20) 2 GN(20) 20 Alarm
LF Stabilizer Limit Switch
GND7 BK(20) 2 BK(16) Beacon Beacon
SQ7 BK(20) 2
YE(20) 1 BU(20)
BN(20)LR Stabilizer Limit GN(20) 13 9
Switch 2
SQ14
YE(20) 1 BN(20) BU(20) 2 GN(20)
Lift Down Limit Check Switch
003b YE(20)
10 =10 Position SIBAS Connector CT1
Schematic

Inspection and Repair Log
Inspection and Repair Log
Date Comments
66

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P.N.

SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS

DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND

Part Number: SM0109111MN_Rev1.0

Zhejiang Dingli Machinery Co., Ltd. First Edition, June 2018

Version of the Record

SM0109111MN_Rev1.0 ………………………………………………………………………… 2018-06

Important Owners, Users and operators:

3 Use good safe work practices in a

4 Only have trained / certified operators,

If there is anything in this manual that is not

Transport and Lifting Instructions 31

Inspection and Repair Log 66

Magni Telescopic Handlers

41013 Castelfranco Emilia – Modena

Fax: +39 059 8638012

Zhejiang Dingli Machinery Co., Ltd.

Do Not Operate Unless: Safety alert symbol—used to alert

1 Avoid hazardous situations. Red—used to indicate the

√ You read, understand and obey all

√ You are properly trained to safely operate

Intended Use Allow for platform movement, electrical line

Electrocution Hazard Tip-over Hazard

Maximum capacity – DS1523RT

Platform allowable maximum load 680kg

Maximum capacity – DS1823RT caution to lower the platform.

Only Only Do not operate the machine in strong or gusty

Do not push off or pull toward any object

If the tilt alarm sounds:

Do not transport tools and materials unless

Slope rating applies to machines only in the

Do not operate a machine in the path of any

Limit travel speed according to the condition

Be aware of limited sight distance and blind

Explosion and Fire Hazard

Refuel the machine and charge the battery

Bodily Injury Hazard

Keep sparks, flames and lighted tobacco

Lockout after Each Use

2 Lower the platform.

3 Turn the key switch to the off position and

4 Push in the red Emergency Stop buttons

5 Push in the main power switch to “off”

6 Chock the wheels.

1 Lanyard anchorage point 9 Outrigger housing (if equipped)

2 Platform extension lock handle 10 Outrigger footpads (if equipped)

3 Platform entry gate 11 Steer tire

4 Platform controls 12 Entry ladder

5 Platform guard rails 13 Fuel tanks (behind cover)

6 Manual storage containers 14 Non-steer tires

7 Platform extensions 15 Ground controls

8 Hydraulic tanks (behind cover) 16 Safety arm (hidden from view)

Below is a numerical list with quantities and descriptions.

No. Part No. Description Qty. Remark

Decal, Symbols-Refer the operator to the

2 37435 Decal, Symbols-Tip-over hazard, outrigger 2

3 44343 Decal, Instructions-Directional arrows 1

4 37416 Decal, Symbols-Tip-over hazard, tilt-alarm 2

5 37440 Decal, Symbols-General safety rules 2

6 37422 Decal, Label-Lanyard anchorage point 16

7 37421 Decal, Symbols-Keep away from moving parts 2

8 37430 Decal, Symbols-Safety arm 2