3616 Generator, Industrial and Locomotive 1PD00001-UP(SEBP3783 - 110) - Systems &...

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Product: GEN SET ENGINE

Model: 3616 GEN SET ENGINE 1PD00737
Configuration: 3616 Generator, Industrial and Locomotive 1PD00001-UP

Engine News
2002/01/01
Media Number -SEBD9305-00 Publication Date -01/01/2002 Date Updated -01/01/2002

i01653930

A New Valve Group Is Available To Measure Cylinder

Pressure {1118, 7450}
SMCS - 1118; 7450

Engines:

3606 (S/N: 8RB)

3608 (S/N: 6MC)

3612 (S/N: NZA; 9RC)

3616 (S/N: 1PD; RMN)

The new 197-5807 Indicator Valve is available to measure the cylinder pressure in these engines. This
new valve can be used as a direct replacement for the 7C-7077 Indicator Valve (Kiene Valve). The
new indicator valve can be replaced more easily than the former indicator valve.

Installation of the 197-5807 Indicator Valve

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Illustration 1 g00854194

This illustration identifies the components of the new 197-5807 Indicator Valve .

(1) Cap

(2) Valve Stem

(3) Indicator Valve

(4) Nut

(5) 5B-9246 Gasket

(6) 208-3899 Adapter

Use the procedure that follows to install a 197-5807 Indicator Valve .

1. Be sure that the threads in the cylinder head that are for the new indicator valve are good. The
threads should be free of any foreign material.

2. Put a light coat of 4C-5598 High Temperature Anti-Seize on the 1/2 - 14 NPTF threads of the
208-3899 Adapter (6). Install the adapter in the cylinder head.

3. Put a new 5B-9246 Gasket (5) in position in the adapter (6) .

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4. Install the valve (3) in the adapter (6) .

5. Loosen nut (4). Turn the valve (3) until the valve stem (2) points upward for Vee engines or the
valve stem points downward for In-line engines. Tighten nut (4) to a torque of 50 ± 3 N·m (37
± 2 lb ft).

6. To close the valve stem (2), tighten the valve stem to the stop. Then, rotate the valve stem for
1/4 turn in a clockwise direction .

7. Tighten the cap (1) to a torque of 17 ± 3 N·m (13 ± 2 lb ft).

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