DATA SHEET FOR CARTRIDGE FILTER

CLIENT : M/S. PURBA BHARTI GAS PVT LTD

1.0 PROJECT :

2.0 JOB NO.: JIG-1495

23SA ITEM TAG NO.: CF- 101&102
3.0 VENDOR: M/S*INEL GAS CONTROLS PVT LTD. QUANTITY: 2AS
PER SKID
PER P&ID
4.0 OPERATING CONDITIONS:
4.1 FILTER: CARTRIDGE TYPE: HORIZONTAL
VENDOR TO CARTRIDGE
SPECIFY FILTER
4.2 FLUID HANDLED: NATURAL GAS VAPOUR FLUID DENSITY (@ P&T) Kg/m3 : 10.6 Kg/ m3
4.3 MOLECULAR WEIGHT: 17.355 ** FLOW RATE (SCMH): 1000 As per P&ID
4.4 Cp/Cv :- 1.27 FLUID VISC., CENTI-POISE : 0.014
** cP
4.5 INLET SIZE (NB) : As per P&ID
2", SCH 160 COMPRESSIBILITY FACTOR (Z) : 0.92 **
4.6 OPER. PR., KG/CM2G: 10-35
As per P&ID OUTLET SIZE (NB): 2",As SCH
per160
P&ID
4.7 PARTICLE/ MESH SIZE, MICRON > 3 MICRON OPER. TEMP., °C: 0- 55
4.8 PR. DROP KG/CM2, CLEAN/ DIRTY: 0.2/ 0.5 Max. (SEE NOTE-2) FILTRATION EFF. %: 99.5
4.9 CORROSION ALLOWANCE, MM: 3.0 For Carbon Steel Parts DUST CONC: 0 - 0.2 mg/SM3 OF GAS
CORROSIVE/ TOXIC COMPONENT: Tot Sulphur incl. H2S (max.)-10 PPM (by wt)
5.0 MATERIAL OF CONSTRUCTION H2S content (max)- 5PPM (by wt.)
5.1 SHELL: SA 106 Gr B
SA-515/SA-516 Gr. 60/70 SHELL FLANGE: SA - 105
5.2 HEAD: SA*105 HEAD FLANGE: SA -105
5.3 BOTTOM: SA 234 GrSA-516
SA515/ WPB Gr. 60/70,SA 234 Gr.WPB PERFORATED SHEET: NA
5.4 NOZZLES: SA-106 GR. B NOZZLE FLANGES: SA - 105
5.5 GASKET: SS-304/316 SPIRAL WOUND WITH GRAFOILRING INNER SS Outer CS FASTENER: SA-193 Gr. B7, SA-194 Gr. 2H
5.6 OTHER INTERNALS: * SUPPORT: SA516Gr.60/ SA 283 Gr. C/ IS:2062
FITTING: SA 234 Gr. WPB
5.7 FILTER ELEMENT: FIBRE GLASS MEDIA TO SUIT GAS QUALITY.
6.0 DESIGN AND CONSTRUCTION
6.1 DESIGN CODE: ASME SEC-VIII DIV-1 (LATEST EDITION) 2019
6.2 DESIGN PR., KG/CM2 (G): 49AS PER P&ID DESIGN TEMP., °C: (-)29 to (+) 65
6.3 NO. OF CARTRIDGE ELEMENT:1 No. (SEE NOTE-2) O.D. (MM) X LENGTH (MM) XTHICKNESS(MM): *4.5" X 12"
6.4 MAKE: AS PER VENDOR LIST IN MECON T.S.
PECO (FG-312) FILTER PR. DROP, KG/CM2(G) : 0.2 * (SEE NOTE-2)
6.5 FIXING DETAILS: NUTS & BOLTS DUST/DIRT HOLDING CAPACITY OF EACH CARTRIDGE ELEMENT: 0.478 * kg
6.6 NAME OF VESSEL MANUFACTURER: IGCPL TOTAL GROSS FILTERING AREA OF CARTRIDGE ELEMENTS: 0.1133 sq.m
* *
6.7 FLANGE RATING: 300#AS PER P&ID FLANGE FINISH: 125 * to 250 AARH
6.8 FLANGE TYPE: SWRF PSV SIZE :1" * DPG SIZE: 1/2" *
6.9 VENT SIZE: 1"As per P&ID, DRAIN SIZE: 1" As per P&ID, UC SIZE: NR FLUSHING CONNECTION: NA
6.10 HEAD (TOP COVER) CONNECTION: FLANGE
6.11 QOC REQUIRED: NA
7.0 OVERALL DIMENSION & WEIGHT:
7.1 OVERALL LENGTH, MM : ~ 989 mm INLET FLANGE TO OUTLET FLANGE: ~ 255mm *
7.2 OVERALL HEIGHT, MM : ~ 828 mm * SHELL DIA, MM: 6" NB
7.3 EMPTY WEIGHT, KGS : ~ 115 Kg OPERATING WT., KGS: ~ 115 Kg
7.4 HYDROTESTWEIGHT : ~ 130 Kg
8.0 ACCESSORIES
8.1 DAVIT: YES
8.2 LIFTING LUGS: YES
8.3 ANCHOR BOLTS& NUTS YES
8.4 BLIND FLANGE, GASKET, BOLTS&NUTS FOR VENTS& DRAINS: YES
8.5 LADDER&PLATEFORM: NOT--- APPLICABLE
9.0 PAINTING: SUITABLE TO CORROSIVE INDUSTRIAL ENVIRONMENT REF. MECON T.S.
10.0 INSPECTION & TESTING: AS PER MECON T.S & Approved QAP.

* VENDOR TO SPECIFY/ CONFIRM

** GAS COMPOSITION & OTHER PROPERTIES WILL BE PROVIDED TO SUCESSFUL BIDDER.
NOTES: -

1) THE TOTAL INTERNAL CROSS-SECTIONAL AREA OF MOUNTED CARTRIDGE SHALL NOT BE LESS THAN INLET NOZZLE AREA.

2) SUCCESSFUL BIDDER SHALL SUBMIT MECHNICAL DESIGN CALCULATION FOR FILTER & PROCESS CALCULATION (ALONG WITH DETAILED
PRESSURE DROP CALCULATION) OF CARTRIDGE FILTER & CARTRIDGE ELEMENT (INCLUDING RELEVANT GRAPH, CATALOGUE ETC.) FOR MECON CLEARANCE.

3) BIDDER SHALL SUBMIT SAMPLE CALCULATIONS (FOR CATRIDGE ELEMENT SIZING & PRESSURE DROP ACROSS THE FILTER) ALONG WITH OFFER.

4)VENDOR TO SELECT/CONFIRM THE MATERIAL CONSIDERING "-29 °C TO 65 °C" TEMPERATURE. A CHARPY V-NOTCH TEST SHALL BE CONDUCTED ON
3 SAMPLE HAVING ENERGY VALUE OF 27 J AVERAGE AND MINIMUM 22 J AT 0°C.

5) FILTER ELEMENT MUST WITHSTAND A DIFFERENTIAL PRESSURE OF 1 KG/CM2 (G) WITHOUT CRACKING AND FAILING.

6) MANDATORY SPARES SHALL BE AS PER RELEVANT CLAUSE SPECIFIED IN TENDER DOCUMENT.

7)FILTER ELEMENT SHALL BE OF SINGLE PIECE CONSTRUCTION WITH NO JOINTS IN THE ELEMENT. STACKING OF FILTER ELEMENT IS NOT ALLOWED.

8)ALL CS MATERIALS SHALL BE OF FULLY KILLED QUALITY.

9) FLANGE SHALL CONFIRM TO ASME B 16.5.

10)GASKETS SHALL CONFORM TO ASME B 16.20

11) FREQUENCY OF CLEANING SHALL BE MINIMUM 30 DAYS FOR FILTER ELEMENT DESIGN.

12) PWHT REQUIRED AS PER ASME SEC-VII (DIV-I)

REV. DATE ZONE DESCRIPTIONS BY APPRD

REVISIONS REFERENCES DRG. NO.
SECTION : OIL & GAS (LDP)
DRS
NAME DATE CHKD DATE MECON LIMITED
DSGN TP 05-04-2021 VL 12-10-20 1000 SCMH
DRWN
CARTRIDGE FILTER SCALE: REV
APPROVED DATA SHEET NO.: MEC/23SX/05/28/M/001/DS-017/001 0
This document and the design it covers are the property of MECON and issued for the specific project mentioned therein. This is not to be copied or used for other
projects unless expressly permitted by MECON.
 DOC. NO IGCPL/JIG/1495/CF/101
FILTER ELEMENET SIZING CALCULATION Job NO.:- JIG 1495
DRS TYPE DRS-1000 SCMH

1) CALCULATION OF NUMBER OF FILTER ELEMENT -MAKE PECO

REQUIRED MAX. GAS FLOW RATE = 1000 SCMH @ 10.00 KG/CM2 G

REFER FLOW GRAPH FG-312 FOR GAS FLOW TRATE THROUGH THE :

FG-312 FILTER ELEMENT AT 0.1406 KG/CM2G(2.0 PSI) PRESSURE DROP CONSIDERING

CORRECTION FACTORS FOR SG,TEMPRETURE & PRESSURE DROP.

FROM GRAPH : ELEMENT OD XID. 4.5" 3.12"

UNCORRECTED FLOW RATE FOR FG -312 = 560 SCFM
UNCORRECTED FLOW RATE FOR FG -312 = 952 SCMH

REQ, NO. OF ELEMENT FOR FLOW RATE OF 1000 SCMH

PRESSURE DROP : 0.18KG/CM2G ; S.G. OF GAS :0.6@ 65 degree F, HENCE
CORRECTION FACTOR FOR SG,TEMP. & PR. DROP CAN BE CALCULATED AS
A CORRECTION FACTOR FOR SPECIFIC GRAVITY = Sqrt. Of (0.6/sg) = 1.040833
B CORRECTION FACTOR FOR TEMPERATURE = = 0.947916667
C CORRECTION FACTOR FOR PRESSURE DROP = = 1.13137085
CORRECTION FACTOR FOR SG,TEMP. & PR. DROP = AxBxC 1.116236443
Ke . D .V1 ² / 2 G-312 FC = = 1062.657094

REQUIRED TOTAL FLOW ACROSS FILTER Fm = 1000 SCMH

THEREFORE NO. OF ELEMENTS REQUIRED = Fm/Fc= 1000 / 1062.657094
= 0.9410
= 1 NOS. OF FG- 312

SELECTED NO. OF FILTER ELEMENTS = 1 OF FG-312

 DOC. NO Job NO.:-
FILTER ELEMENET SIZING CALCULATION JOB NO DRS TYPE
SKID TYPE DRS-1000 SCMH
PRESSURE DROP AT INLET/OUTLET DUE TO EXPANSION/CONTRACTION
ACTUAL FLOW RATE AM= 107.9513353 1000 SCMH @ 10.00 KG/CM2 G
AS= 0.029986482 M3/SEC

INLET PIPE BORE A1= 0.001440069 M2 2" Sch. 160

SHELL C.S AREA A2 = 0.01682421 M2 6" Sch.80

i) VELOCITY OF GAS IN INLET PIPE V1 = AS/A1 = 20.8229526 M/SEC

ii) VELOCITY OF GAS IN SHELL V2 = AS/A1 = 1.782341154 M/SEC

1) PRESSURE DROP DUE TO SUDDEN EXPANSION

DELTA P(Exp.) = Ke . D .V1 ² / 2 Pa ( 105 Pa=1.109 KG/CM2G)

WHERE
Ke = (1-R)2 560 0.836136458
R = CONTRACTION AREA RATIO ( A1 / A2 ) = 0.085595025
V1 = MEAN VELOCITY IN PIPE M/SEC = 20.8229526
G = ACCELERATION DUE TO GRAVITY M/SEC2 = 9.81
PRESSURE DROP : 0.18KG/CM2G ; S. DENSITY OF GAS KG/M3 = 7.437 @
10.0 KG/CM2
DELTA P(Exp.) = 0.013481232 KG/CM2G Sqrt. Of (0.6/sg)

2) PRESSURE DROP DUE TO SUDDEN CONTRACTION

DELTA P(Con.) = Ke . D .V1 ² / 2 Pa ( 105 Pa=1.109 KG/CM2G)

WHERE
Ke = (1-R)2 = 0.457202487
R = CONTRACTION AREA RATIO ( A1 / A2 ) = 0.085595025
V1 = MEAN VELOCITY IN PIPE M/SEC = 20.8229526
G = ACCELERATION DUE TO GRAVITY M/SEC2 = 9.81
D = DENSITY OF GAS KG/M3 = 7.437 @
10.0 KG/CM2
DELTA P(Conc.). = 0.0073715869327823 KG/CM2G

TOTAL PRESSURE DROP ACROSS THE FILTER =

= DELTA P (Cart.) + DELTA P (Exp.) + DELTA P (Conc.)
= 0.18 0.013481232 0.0073715869

= 0.200852818 @ 10.00 KG/CM2G

3) DUST HOLDING CAPACITY OF FILTER

Dust Holding capacity of element = 0.478 Kg

Number of element = 1 NOS.
Total dust Holding capacity of filter = 0.478 x 1 .=0.478 Kg
Dust concentration in GAS = 0.2 mg/Sm3/hr
Dust collection capacity of filter = Dust Holding capacity/
Dust Concentration Per day 99.58 Days
2 14-05-2021 FOR INFORMATION TP VL VL
1 30-04-2021 FOR INFORMATION TP VL VL
0 13-10-2020 FOR INFORMATION TP VL VL
REV DATE REVISION PREPARED CHEKED APPROVED