Method Statement for HDPE Pipe

Installation

IV. Site Planning

Duration of work shall be indeterminate but will not critically affect the progress of the
project.

Preparation

Permits from the concerned authorities shall be obtained prior to starting work at the site.

The contractor shall ensure that all gate passes, permits, tools, materials for safety
precautions, manpower, and equipment are available before the commencement of work.

The site team shall make sure that access roads are always clear from any obstruction and that
the site is always accessible.

Site Clearance

The working area shall be cleared of all debris, materials, or other obstructions.

Traffic Management

The Site Team with the assistance of the Safety Officers shall coordinate logistics and
materials movement through the area following the direction and road signs displayed on site.

The required diversion routes shall be marked on drawings including the required traffic
signs.

The Work Permits and Operator Certificates shall be compiled for reference by authorized
personnel.

Pre-construction Safety Meetings

The meeting shall be scheduled prior to the beginning of the work and before any Sub-
contractor
starts on the project.

 General contractual safety, health, and environmental requirements.

 Traffic safety will be discussed to emphasize these meetings.
  Roles of the contractor, subcontractors, authority representatives, and all project
workers.
 Accident reporting requirements.
 Specific details of the work to be performed along with the use of personal protective
equipment.
 Emergency procedure.

V. HDPE Pipe Installation Method

Statement
V.1 Earthworks
The contractor will prepare and maintain the hdpe pipe installation area free from
obstructions and other activities during the installation process.

V.2 Storage, Handling, and Transportation

Handling and transportation of piping materials shall be done with utmost care to avoid any
damage. The quality level of the materials should be maintained from delivery to the finished
project. Damages to the surfaces (scratches, marks, etc.) have to be avoided. The storage has
to be free from waste such as stones, screws, nails, etc.

 HDPE (High Density Polyethylene) pipes and accessories shall be protected at storage
against humidity and UV (Ultraviolent) radiations (especially polypropylene)
 HDPE Pipes >630mm, a maximum of two rows may be stored on top of one another.
 HDPE Pipes >1000mm shall be stored loosely and preferably in a vertical position.

All materials intended for installation shall be stored on suitable supports (timber, sandbags,
pallets, etc.). No material shall be stored directly on the bare ground. HDPE pipes have to be
stored flat and without bending stress, if possible in a wooden frame. All open ends of the
HDPE pipes & pipe fittings shall be protected by end caps or covered to avoid dust and dirt
collection inside the pipes.

Lifting tools (belts, shackles, chain blocks, etc.) for HDPE pipes shall be used in accordance
with good engineering practices to lift with safety and great care and shall be inspected prior
to work commencement.

The HDPE (High-Density Polyethylene) pipes fittings must be securely tied to both sides and
end with belts or ropes. While traveling the HDPE pipes should not vibrate and or slide on
the trailer bed causing damages to the external surfaces.

All spooled parts shall be lifted and transported in a similar manner. Special care shall be
taken to avoid any significant deformation or stress during lifting or transportation.

The target of the unloading operation shall be the minimum lifting and moving activities for
the material. In this way, the damage to the parts/material will be reduced practically to none.
Prior to the installation of the HDPE pipes and accessories, the face of the pipes and HDPE
pipes fittings shall be cleaned.

All HDPE pipes shall be protected against damage during handling from the supplier to the
fabrication yard and further to the final installation site. Special care shall be taken to seal
surfaces of HDPE pipe fitting ends and avoid contact with other materials (e.g.: oil, grease,
etc.) to avoid surface contamination.

This also includes protection during the erection phase in order to avoid contamination from
other activities on the site.

Transportation of any material shall be arranged taking the following points into
consideration:

 HDPE pipes fittings and accessories, item shape, dimensions, and weight
 Transportation route
 Workspace around the installation area
 HDPE pipes and fittings installation sequence
 Certified lifting equipment and tools.
 Safety precautions.
 Qualified personnel (Crane operators, riggers, etc.)

V.3 Pre-fabrication of HDPE Piping and Fittings

HDPE piping and pipe fittings shall be inspected for the sizes required and for distortion,
bending, damages, etc. Each section of pipe and each fitting shall be thoroughly cleaned
before it is installed.

When the work is stopped at the end of the day, the open ends of all hdpe piping & fittings
shall be closed.

Nylon slings shall be used and are capable of safely carrying the load to lift, move, or lower
hdpe piping or fittings. The flange adapter and flange fittings shall be centered and aligned to
the mating component before assembling and tightening bolts. Flange bolts shall not be used
to draw the connection into alignment.

Bolt threads shall be lubricated and flat washers shall be used with nuts. All work shall be
carried out by experienced and trained personnel on the joining of the HDPE piping system.

Butt Fusion Welding of HDPE Pipe

V.4 Butt Fusion Welding
Butt heat fusion welding of HDPE pipes shall be in accordance with DVS 2207-1.
The butt welding method is the most commonly used method of joining HDPE pipes. No
extra material is used instead the surface to be joined is heated by means of a heating plate.

The melted surfaces are then pressed together and will fuse into each other forming a strong
joint. The strength of the material is based on the fusion of atoms.

Welding beads shall not be removed and are usually kept as a visual reference for the welding
quality.

Welding machines (heat fusion machines) have strong body frames, guide rods for the pipes,
a pipe end planer, and an electric heater plate.

The compressive thrust is produced hydraulically or by means of a lever or spring

mechanism. To achieve a good welding result it is better to use a proprietary heat fusion
machine.

Generally, the butt welding operation is divided into the following steps.

 Create permissible working conditions.

 Connect the welding device to the mains or to the alternating current generator and
check its function.
 Clean the joining faces beyond the welding area with a cleaning agent and unused,
absorbent, non-dyed paper.
 Align and scrape the HDPE pipe ends with the planer.
 Close the HDPE pipe ends against draughts.
 Check the alignment.
 Check the heating tool temperature.
 Clean the tool with a cleaning agent.
 Heat up surfaces to be welded.
 At the end of the heating cycle, detach the joining faces to be welded from the tool
and move the latter out of the welding position.
 Drive the pipe ends together by applying the correct fusion pressure as indicated in
the welding table while monitoring the welding bead formation.
 Unclamp the welded parts (HDPE pipes, HDPE pipes fittings, etc.) when the cooling
time has elapsed.
 Inspect visually for any visible anomalies.

V.4.1 Measures Before Welding

The welding area shall be protected from unfavorable weathering influences (e.g. wind, rain,
high humidity levels, etc.). When working outdoors; the area used for joining shall be
protected from rain, snow, and wind.

The preferred ambient working temperature for welding is in the range of +5°C to +45°C. If
necessary, protecting the welding area with a tent or similar arrangement shall be arranged to
maintain a constant environment in the working area.

V.4.2 Cleaning
The joining faces of the HDPE pipes, HDPE pipes fittings, tools, and the heating element
must be clean and free from contaminations (oils, fats, grease, chipping, etc.).

The paper used for cleaning must be unused, absorbent, non-fraying, and undyed.

The element must be cleaned with paper before every welding operation. No residues of
cleaning agent or paper shall remain on the element.

The HDPE pipe ends to be joined shall be scraped immediately before the beginning of the
welding.

Any chips must be removed prior to welding of HDPE pipes.

V.4.3 Preparation for the Welding

The heating element temperature shall be checked before the start of the welding pipe work.
A high-speed thermometer shall be used to control the element temperature prior to each
welding process.

Control measurement must happen within the area of the heating element which corresponds
to the pipe surface. In order to achieve a thermal balance, the element should be used not
before 10 minutes after reaching the required temperature.

For optimal welding, the element shall be cleaned with unused, absorbent, non-fraying, and
undyed paper prior to the start of every welding process. The non-stick coating of the element
must be undamaged in the working area.

In addition during the HDPE pipe work welding process slow movement of the
workpiecesoccurs a movement pressure or movement power which can be seen on the
indicator of the welding heat fusion machine and should be added to the first determined
joining power of joining pressure.

The nominal wall thickness of the parts to be welded must correspond to the joining area.
Before clamping the pipes in the welding heat fusion machine they must be aligned axially.

The areas to be welded should be cleaned immediately before the welding process with a
clean, fat-free planner tool so that surfaces are aligned in the clamped position. The following
table provides the permissible gap widths under adapting pressure:

Pipe diameter, d (mm) Permissible gap width (mm)

≤355 ≤0.5

400 <630 ≤1.0

 630 <800 ≤1.3

800 <1000 ≤1.5

1000 ≤2.0

Together with the control of the gap width, any misalignment of HDPE pipes should also be
checked.

The misalignment of the joining areas to one another should not overstep the permissible
degree of 0.1 x wall thickness on the pipe outside or on the table respectively.

Prepared and cleaned welding surfaces shall not be left open for an extended time, nor shall
they be touched by hands otherwise a renewed preparation (cleaning, scraping, etc.) is
necessary.

V.4.4 Welding of HDPE Pipes

 Place the heat fusion machine on even, horizontal, and dry ground.
 Check that the right sizes of clamps are fitted into the machine.
 Place the supports line up by eye.
 Pull the pipe into the fixed clamp, longer pipes always should be on the fixed pipe
clamp side.
 The pipe end should be 50mm outside of the pipe clamp to allow trimming and
heating.
 Adjust supports to ensure the pipe is in line both vertically and horizontally with the
machine.
 Lift the upper pipe clamp onto the machine. Screw-on pipe clamp nuts. Upper bolts
protrude through holes in the upper pipe clamp, bottom then aligns automatically.
 Tighten the pipe clamps nuts by hand or socket spanner.
 Load shorter pipe into movable pipe clamp side. The pipe must be aligned so that
when ends are not straight, they initially are loaded into the machine point to facilitate
straight trimming.
 Check the position of the movable pipe clamp. The clamp should be fully open.
 position to allow proper heating and welding, if the clamp is in a closed or nearly
closed position the moving range of the clamp (hydraulic cylinders) is not enough and
the forces during welding will load the body frame of the machine only.
 Adjust supports to ensure the pipe is in line both vertically and horizontally with the
heat fusion machine.
 Tighten pipe clamp nuts. Pipe clamp nuts should be tightened to give coarse
alignment of pipe ends. Bottom nuts will move the pipe and end up. The top nuts will
move the pipe end down.
 Adjust pipe ends for fine alignment with the centering blocks.
V.4.5 Trimming of HDPE Pipe Ends
 Clean planer disc on both sides.
 Clean pipe ends of each pipe (20mm) using lint-free cloth and fluid (Ethanol).
 Align gear in the center of the gap.
 Place the planer into the machine. Ensure the planer is in the incorrect rotating
direction to cut.
 Lock the planer into place with the planer holder.
 Start the planer motor.
 Move the movable pipe clamp until it touches the planer’s face.
 Trim the pipe ends (Safety measures while trimming are included in the health and
safety section).
 Allow hydraulic pressure to fall to “0” zero. Planer will be rotating freely.
 Open the hydraulic valve.
 Open the machine.
 Turn off the planer motor.
 Remove the planer.
 Remove cuttings from pipe ends. Only use a cloth to remove cuttings from inside the
pipes.
 Close the machine and check the alignment of the end faces.
 Repeat trimming if the pipes’ faces are not properly aligned face to face.
 Close the movable pipe clamp side.
 Note and record friction force (also called “drag force”).

V.4.6 Temperature Setting

The fusion welding process requires the pipe surfaces to be joined, to be warmed up to the
required welding temperature by means of a heating element prior to them being joined
together under pressure. The element temperatures are listed in the following table.

Generally, the aim is to use higher temperatures for smaller wall thicknesses and lower
temperatures for larger wall thicknesses.

PE PP PVDF

Heating Element
200 up to 220 200 up to 220 232 up to 248
Temperature (Degrees C)

PE-(Polyehylene), PP- (polypropylene), PVDF-(Polyvinylidene fluoride),ECTFE-

(Ethylenechlorotrifluorethylene)

Heat the plate to the required temperature range of 200-220 °C.

Check the temperature and the spread of temperature over the entire heater plate by means of
a surface thermometer. Variation of the temperature over the surface should not be more than
10 °C from the set value.

V.4.7 Heating of HDPE Pipe Ends

 Clean the heater plate surface using a cleaning agent which should be a 100%
vaporizable solvent.
 Place the heater plate into the machine between the pipe surfaces to be welded.
 Move the movable pipe clamp side until the trimmed pipe ends touch the heater plate.
 Close the hydraulic valve and apply heating pressure.
 Attach heater plate chains (if applicable) in order to separate pipe ends from the heater
plate and allow the removal of the heater plate.
 Observe the formation of beads against the heater plate. The bead should be uniform
around the whole circumference of the pipe. The bead should normally be formed in a
few minutes depending upon the diameter and wall thickness of the pipe. If a major
deviation occurs, recheck welding conditions and start again.
 When the bead has been formed, reduce the hydraulic pressure (P1) to maintain the
pressure (P0) through the post-heating period (t2) to allow deep plasticizing of the
pipe wall. If the heating time is too short, the molten material may be totally squeezed
out when pipe ends are pressed together and fusion takes place between un-plasticized
cold surfaces.
 Open the movable pipe clamp so that pipe ends are clearly separated from the heater
plate.
 Remove the heater plate. Do not pull the plate along the pipe ends or twist it because
the plasticized area may be distorted. Check both pipe ends by eye for bead damage.
The removal time of heater plate shall be minimized as specified in welding
parameters cycle (t3).
 Close the movable pipe clamps by means of the hand lever.
 Close the hydraulic valve and apply the welding pressure (t4). Increase the pressure
gradually to the required pressure (P1).
 Observe the size and the shape of the formed welding bead, which should be even on
the entire circumference of the pipe.

V.4.8 Cooling of HDPE Pipes

Maintain the pressure throughout the cooling period (t5). Cooling should not be accelerated
for instance by water or air. Proper cooling time as per welding parameters under pressure
must be ensured to create a strong joint.

V.4.9 Removal of Pipes

 Open all centering blocks, dismantle fastener if welding a stub end.
 Check that hydraulic pressure is fully released.
 Open the pipe clamps and remove the upper sections from the machine.
V.4.10 Flange Joints
The construction length of the neck must be taken into consideration when welding necks are
joined to the pipe using the butt welding process.

For short welding necks that do not have sufficiently long cylindrical ends for clamping,
welding machines with a neck holder must be used, if possible. In particular, this applies
whenever, due to constraints, the loose flange has to be pushed over the neck before welding.

When integral flanges are to be welded, it must be ensured that the bolt holes are arranged
symmetrically to both main axes of the pipe.

When installing butterfly valves in thick-walled thermoplastics pipe system, it must be

ensured that the disc can be opened totally without hitting the inside surface of the pipe.

If possible, butterfly valves that are adapted to plastic pipes and whose disc is adjusted to the
reduced inside diameter of the pipe shall be used.

Loose flange, welding neck, integral flange, seal, and the loose flange shall be aligned
centrally with the pipe axis. When aligning the seal, it must be checked whether the seal
dimensions conform to the outside and inside diameters of the welding neck.

Before the bolts are tightened, gasket faces of the welding neck, neck bush, or the integral
flange must be located parallel to one another and must be in close contact with the seal.

V.5 Joint Numbering and Report

After completing a welded joint, a unique number shall be given for traceability and
recording purposes. The given number shall be clearly visible and must be written adjacent to
the welded joint. This number shall allow the tracing of the welder name and the date of the
weld on the welding log sheet.

The welding log sheet is prepared by the qualified welder and checked by the responsible QC
Engineer and/or Project Engineer.

V.6 Inspection of HDPE Piping, Fittings, and

Joints
Welding is attended to and inspected visually for the size and evenness of the bead as well as
the matching of pipe ends to each other.

Welding inspection is done as per DVS 2202 standard.

 No bubbles or pores in the welding joint are allowed.

 Joint number is noted and recorded.
  Inspection is visual and based on the respective size and shape of the pipe/fitting
bead.
 V groove depth of bead is also noted.
 Other methods applied are destructive material testing procedures for hdpe involving
bending and tensile tests of sample pieces cut from the weld area of the pipe.
Destructive test will be done on dummy joint on site and as specified under the
welding principles.
 Visually unacceptable joints should be cut out and re-welded using the correct
procedure.
 All parameters shall be maintained as per standard welding tables.
 All actual welding mechanical parameters shall be recorded in the weld log sheet.
 Welding specialist shall follow and record the welding parameters for each joint.
 Sample weld tests by a qualified third party testing laboratory may be provided upon
request.

Acceptance levels for welds made by butt welding shall be in accordance with DVS 2202-1
7.3 Table.

V.7 Welding Principle

The principle of butt-fusion welding consists of heating two surfaces to the designated
temperature and fusing them by applying a sufficient force. The applied force causes the
melted materials to flow and mix thereby resulting in a strong fusion.

When fused in accordance with the proper welding procedures, the joint area is expected to
become as strong as, or even stronger than the pipe itself in both tensile and pressure
properties.

As soon as the joints cool to near ambient temperature, the welded pipes can be handled
safely.

V.7.1 Butt Fusion Welding Parameters

The reference values for heating element butt welding of HDPE, PP, PVDF, and ECTFE
pipes are given at outside temperatures of about 20°C and low airspeed rate.

V.7.2 Specific Heating Pressure

In most cases, the heating pressure (bar) or the heating force (N) which has to be adjusted,
may be taken from the tables on the welding machines.

For checking purposes or if the table with pressure data are missing, the required pressure has
to be calculated according to the following formula:

When using hydraulic equipment, the calculated welding force (N) has to be converted into
the necessary adjustable hydraulic pressure.
Calculation of the welding area:

Calculation of the welding force:

V.7.3 Alignment
In order to achieve a perfect alignment, the surfaces to be joined are pressed on the heating
element until the entire area is flat and parallel to the element. This can be checked by the
development of beads.

The alignment is finished when the bead height has reached the requested values on the entire
pipe circumference.

The bead height indicates that the joining areas are entirely touching the element. Before the
welding process of pipes with a larger diameter (>630mm), sufficient bead development also
on the inside of the pipe shall be checked.

V.7.4 Pre-Heating
During the pre-heating process, the surfaces to be welded must touch the element with low
pressure. The pressure will fall nearly to zero (<0.01 N/mm²) once the material is molten.

Pre-heating is crucial to warm the required areas of the parts to be welded.

V.7.5 Adjustment
Once preheating is complete, the surfaces of the pipe shall be separated from the heating
element.

The element must be removed promptly and without damaging the molten material.

The pipe surfaces must then be brought together quickly and the welding pressure shall be
reached to ensure that the plasticized material is still hot.

The quality of the welding seam is influenced by the temperature of the plasticized material.
A cold joint will have a negative influence on the long-term performance of the pipe.

V.7.6 Clamping Device

In order to avoid stresses in the pipe and potential deformations, the clamping devices should
surround the pipe casing as parallel as possible to the welding plane. The geometric circular
shape of the pipes shall be maintained and ovality shall be avoided.
Pipes shall be clamped tightly to avoid movement or sliding of the pipes even under the
highest working forces. For hdpe pipes fittings, such as stub flanges and welding neck
flanges, special clamping devices which prevent deformation of the workpiece have to be
used.

The pipe clamped at the movable side of the machine has eventually to be supported and
exactly adjusted by means of easy-running dollies so that the working pressures and
conditions required for welding can be maintained. If possible, the use of clamp elements
adjustable in height is recommended to allow for better centering of the workpieces.

V.8 Weld Qualification

Visual inspection should be conducted for qualifying the welding and weld joints by a
qualified third-party inspector as per DVS 2202 Standard.

V.9 Conducting Survey and Laying Out the

HDPE Piping
The area will be marked in a grid system after the baseline ground level is completed using a
GPS system. All underground as well as existing services and obstructions are carefully
identified and dealt with before this work begins.

The surveyor must ensure that all survey equipment has a valid calibration certificate, as well
as those pipe layings (for example drainage pipes, irrigation pipes, and other related
underground services), are completed to the required line and level.

Other relevant data should be included in addition to the survey report.

The entire construction site’s original ground level will be surveyed and recorded. The data
collected will be printed in hard copies for joint signature after the daily joint survey is
completed.

Work will only begin in the surveyed area where the survey report is fully signed.

A plan will be developed and submitted for approval after the full survey record is
established.

Existing services must be identified using cable detectors and trial excavation, and they must
be appropriately marked on the job site.

V.10 Trench for HDPE Piping

In general, the trench width should be the minimum size that permits for safe operation and
effective pipe laying, jointing, and bedding.
All pipes must have a cover height of at least 1200 mm measured from the top of the pipe to
the final grade level or as specified per approved shop drawings.

Where trenches are required to be deeper than the general depth mentioned the trench shall be
dug to a required depth with a gradual slope necessary for the proper laying of the pipeline.

The trench width depends on the nature of the ground, depth, and pipe sizes. The clear width
of the trench at any level shall be a minimum of one pipe diameter plus 300mm (±50mm).

The pipeline shall not be closer than 300mm to the other pipeline services or structures.

In all cases, the trench shall be excavated sufficiently to ensure efficient laying and jointing
of pipes.

V.11 HDPE Pipe Bedding and Surround Material

Pipe bedding and surround material for HDPE pipes shall be as per project specification.

All bedding and surround material shall be approved prior to use.

Pipe surround material shall be wetted and lightly tamped or compacted in place.

V.12 Laying of HDPE Piping

All pipes shall be laid in trenches at the required depth below the surface as per approved
shop drawing and road details.

Pipes crossing the roads shall be protected fully and embedded in the sand.

All pipes, fitting etc. shall be carefully lowered into the trench with suitable equipment in a
manner that will prevent damage.

When work is not in progress, the open ends of the laid pipeline shall be securely plugged.

Install all pipes in accordance with the manufacturer’s recommendation, fixing each item
firmly in position, level, plumb, and properly joined.

If necessary, special foundations or other fixing supports/blocks must be provided.

To prevent the pipeline from floating, the backfill must be sufficient to prevent the pipe from
being exposed to foreign objects.

Any pipe that has floated must be removed from the trench and reinstalled in a dry trench.

After the various system components have been installed, all of the equipment and
surrounding areas should be adequately cleaned before final
closing. Any foreign material that is still on the equipment and in the surrounding
areas should be removed.
V.13 Installation Testing of HDPE Piping and
Fittings
Upon completion of backfilling, hydro-testing procedures for HDPE piping system:

 Ensure proper soil backfilling of the testing pipe, keep the joints open for
inspection, and fill, pressurize, and test the section within the schedule time. One end
of the test section should be closed with an endcap or blind flange, and the other ends
of the test section to be connected with the testing flange having water inlet connected
to the calibrated pressure gauge & air out let.
 The test section should be filled slowly with water and ensure that no air is trapped in
the section. The air release valve should be
connected at the highest point of the system to expel any trapped air and
to ensure that the system is completely filled with water.
 Gradually increase the pressure in the test section to the required test pressure.
 Maintain maximum test pressure by adding make-up water as needed.
 Keep track of the test section during the test period.
 As per ISO standard, a test at 15 times the rated pressure can be conducted at 20°C for
2 hours.

V.14 Construction of Appurtenances

The pipeline installation will progress as thrust blocks, valves, chambers, wash-out chambers,
etc., are constructed based on approved shop drawings.

V.15 Construction of HDPE Piping within the

Pump House and Valve Rooms
Pipes will be connected with flanged joints as per approved shop drawings and shall be
hydrostatically tested at the pressure specified.

To ensure proper maintenance of flanges, the flange gasket must be centrally located, and the
flange bolts must be tightened as per the manufacturer’s specifications.

Torque wrenches are recommended for securing the required compression. In accordance as
per approved shop drawings, the proper supports should be installed taking into account their
elevation and location.

It is recommended that torque be set according to the manufacturer’s recommendation.

VI. Risk Assessment for Installation

Method Statement of HDPE Piping
Please refer to the attached document in Appendix B.

VII. Permit and Licensing Requirements

Refer to Appendix C for Permit to Work.

VIII. Drawings, Diagrams, Maps, and

Survey Data
Please refer to Appendix A.

IX. Pre-Start Safety Briefing Arrangements

Refer to Risk Assessment in Appendix B.

1. Protective and Safety Equipment

All workers involved shall be equipped with adequate PPE as stated below:
a. Safety Helmet with Company Logo
b. Safety Boots
c. High Visibility Vest
d. Safety Goggles
e. Welding Gloves
f. Coveralls
2. Information to Personnel
a. Safety Induction
b. Job training
c. Notices/Memos
d. Toolbox talks
e. STARRT Card
3. Special Safety Requirements
a. All necessary personal/protective equipment (PPE), as well as harness, be provided.
b. Banksman, wearing distinctive vests, shall be assigned to help operators maneuver
their equipment.
c. The equipment operators shall possess the required licenses and certificates.
d. Generated dust shall be controlled by water spraying.
e. The project safety officer is responsible along with the project zone site engineer
for ensuring that all operations are carried out with due regard to the safety of all
project personnel & property.
f. All working activity shall comply with client safety procedures.
g. First aid material.
h. General management of protection/operation hazards is to be observed.

X. Environment and Quality Issues

Precautionary Measure
All precautionary measures shall be briefed to all workers prior to commencing the activity.

Disposal Requirements
All waste shall be disposed of as per Construction Environmental Management Plan and as
per government-approved disposal areas.

Inspection, Test, and Sampling

Request for Inspection and Testing will be submitted prior to and after execution of works.

MIR – Material Inspection Request

WIR – Work Inspection Request

XI. Quality Assurance Requirements

Refer to Project Quality Plan
a. Project Specifications

XII. Attachments-Installation Method

Statement for HDPE Pipe
Appendix A:

1. Butt Fusion Welding Parameters

2. Shop Drawings
Appendix B: Risk Assessment
Appendix C: Permit to Work
Appendix D: Inspection and Test Plan
Appendix E: Welder Qualification

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