Quote For Fully Automatic 2000bph Water Prodution Line 20200831

TIANJIN ARK METAL MATERIAL CO.
, LTD
Quotation
20000BPH water production line
 Preliminary scheme, details after technical exchange
Adress: No14-2-301, Yiruyuan, Mingbo Road, Xiazhuzhuang, Wuqing District, Tianjin, China
Tel:+86 -18622009915 Email: tim@tjdmsteel.com
TIANJIN ARK METAL MATERIAL CO., LTD
1. project overview
1.1. Characteristic：
The packing line is stable and thick. Compared with similar products, it has a
longer service life, a complete set of capabilities, a reasonable line design, high cost
performance and high automation. Equipped with coordinated devices such as
photoelectric and whole line interlocking, only 7-8 people can be used for the whole
line. The technology used is the leading level in the industry today. The whole line of
filling equipment meets the needs of mass production, automation and integrated
production。
1.2. Technical parameter：
 Air pressure: 0.4 ~ 1.0MPa / 2.0 ~ 3.0MPa
 Power requirements: AC380V/50Hz, three-phase five wire system
 Production speed: about 2000 bottles / hours
 Number of people: 7-8 people
 Low pressure of whole line : about 3000L\min
 High pressure consumption of the whole line: about 1600L\min
 Whole line power: about 100kW
 Factory area： 300-1000m2
1.3.Main configuration list：
No Name brand Remarks
1 PLC Mitsubishi
2 Frequency converter Eura
3 Touch screen Weninview
low-voltage
4 CHNT
apparatus
5 Encoder Omron
Switching Mode
6 Mingwei
Power Supply
7 Photoelectric switch OPTEX
8 proximity switch Autonics
9 Solenoid valve AirTac
10 Cylinder AirTac
Clean Air
11 AirTac
Conponent
Wire rod and guide
12 HIWIN
rail
13 Subtraction motor YUQIU
14 Micro motor JSCC
Note: this configuration is a whole configuration list, which does not represent
all of the above types of components for each machine. When the delivery time of the
contract is in conflict with the procurement period of the above components, or other
reasons that require the use of other brand components, the supplier shall have the
right to replace the same performance with different brand products. The final
configuration is based on the equipment of the factory.
1.4.Technological process：
1.5.Raw material：
Preform Raw material of bottle

Neck：26,28,30,38,45,55mm....
Weight：10-750g
Colour：transparent （customized）
Price：$0.0015/g (Price fluctuates)
for example：
(500ml=15g*0.0015=$0.0225)
Cap Neck：26,28,30,38,45,55mm....
Price：
28mm=$0.0065
30mm=$0.005
38mm=$0.0115
Label Label：
1、Shrink Sleeve label
2、Self-adhesive label
3、OPP label
PE shrink film PE shrink film

Packing specification：
2*3，3*4，3*5，4*4，4*5，4*6
6 bottles/package， 12 bottles/package，
15 bottles/package，16 bottles/package，
20 bottles/package，24 bottles/package，
1.6.Packing design（CUSTOMIZED）：
1.7.Plant layout design（CUSTOMIZED）：
2. Equipment list and quotation
No Model Name QTY Unit Unit price Total price
1、Water treatment system
1 2000L Raw water tank 1 set 4050 4050
2 2T/H Water treatment system 1 set 17300 17300
3 2T/H UV 1 set 810 810
4 10g O-zone 1 set 1350 1350
5 2000L Pure water tank 1 set 4050 4050
6 3T/H Pump 1 set 810 810
2、Bottle Blowing System
7 HQ2 Bottle blowing machine 1 set 27750 27750
8 2 cavity Mold-500ml 1 Set 1510 1510
9 1.6/3.0mpa High pressure air compressor 1 set 5950 5950
10 2.0/3.0mpa High pressure Air dryer， filter 1 set 1620 1620
11 0.6/3.0mpa High pressure Air tank 1 set 1620 1620
12 3.6/0.8mpa Low pressure air compressor 1 set 4030 4030
13 3.0/1.0mpa Low pressure Air dryer， filter 1 set 1770 1770
14 0.6/1.0mpa Low pressure Air tank 1 set 1000 1000
15 3P Chiller 1 set 2160 2160
3、Filling and packing system
16 JB8-8-3 3 in 1 filling machine 1 set 21600 21600
17 JC-2D Dryer 1 set 5050 5050
18 JB-100 Shrink Labeling machine 1 set 17650 17650
19 Shrink tunnel 1 set 3050 3050
20 Steam generator 1 set 1520 1520
21 2000E Jet printer 1 set 5950 5950
22 JB-mb5038 Wrapping machine 1 set 16400 16400
23 JB-SS1 Conveyor 10 M 405 4050
24 JB-SS1 Conveyor motor 1 M 810 810
USD151860.00 CFR Kampala
Note:
1. The price based on USD/Set CFR Kampala
2. The price do not include the tariff cost, the customs clearance cost and the install cost.
3. Payment: 50% paid by T/T as deposit; and the balance payment before the shipment
4. Delivery time: 120 days after receiving deposit and bottle drawing;
5. Packing: wooden case or PE film packing suitable for seaworthy shipment;
6. Warranty: one year guarantee and free spare parts;
7. Installation: we will send engineer to buyer’s factory to install the machines; the buyer is
responsible for round air ticket and pay salary 100 USD/day for one engineer;
3. Technical specification of equipment
3 in 1 filling machine
Equipment Overview：
This machine is the latest filling machine designed by our company. The overall performance
of the product has reached the international advanced level, and its performance has surpassed
the best level of foreign similar products. The product is controlled by PLC and touch screen
automatically. It has the advantages of accurate measurement, advanced structure, smooth
operation, low noise, wide regulation range and fast filling speed.
technical parameter
Washing head 24
Filling head 24
Capping head 8
Capacity (500ML) 10000-12000 B/H 0.5L

Power supply 380V 50HZ 7.5KW
Size 3400*2100*2500
Weight 5600
The machine can be customized according to customer’s special requirement.
Automatic sleeve labeling machine
（Take the material as the criterion.）
Equipment Overview：
PLC automatic control, can achieve automatic bottle sign, no bottle automatic is not signed, can quickly
change the production. The servo motor is used to realize closed loop control, the failure rate is low, the use effect
is good, and the speed is fast.
Main technical parameters：
Labeling precision ±1mm
Labeling speed 2000-8000 B/H
Product size applicable 20mm≤H≤300mm;length≥20mm
Labels applicable adhesive stickers/opaque or transparent
10mm<W<200mm, L>10mm
Power supply 220V 50/60HZ 2KW
Size of whole machine 3000×1100×2400mm(length×width×height)
Weight 850kg
Jet printer
3.1.1. Equipment Overview：
The inkjet printer uses the way of ink charged deflection to offset the ink spot from the normal
flight path, and then shoots to the surface of the work piece, and controls the position of each
droplet by charging the power of the droplet. Usually the ink droplets have to change in the vertical
direction and must move the imprints and nozzles to form the information we want to print.
technical parameters：
Spray into the number 1-3 lines
The speed of printing 2m/s (5 x 7 dot matrix)
Power supply: AC220V + 20% 50Hz 100VA
The whole machine weight 48kg
size 370 x 270 x 650mm
PE Shrinkable film machine
3.1.2. Equipment Overview：

The film charter also called heat shrinkable film packaging machine is one of the methods of
packaging market relatively advanced, the shrink film wrapped outside products or packages, after
heating to shrink film wrapping products or packages, fully display the appearance of items,
increase the sale of products, increase the aesthetic value and sense.
capacity 10bag/min
Packing range L600mm～W400mm～H350mm
Power supply: 380V 50HZ 25KW

size 10500 x 1200 x 2500mm
Bottle Blowing machine
The production process (PET blowing process)
Preform→Loader→heating→Blowing→take out→Filling machine
Capacity 2000-2500bph
Bottle type 100-1500ml
Blowing pressure 30 bar
Working pressure 10 bar
size 4500 x 4500 x 2500mm
Water treatment system
（Take the material as the criterion.）
Functional description：
 1. the original water tank: mainly solve the problem of unstable water pressure, and reduce the
mechanical failure caused by the frequent startup of the pump during the operation or the instability of
the tap water pressure.
 2. quartz sand filter: tap water from the upper end of the tank, through the upper water distributor from
the upper end of the filter layer to the lower end. The tap water passes through the filter layer and
disconnects from the filter layer through the
lower water distributor to form the filter
water.
 3. active carbon filter: the internal structure
of the active carbon filter is exactly the same
as the quartz sand filter. After adsorption of
activated carbon, the residual chlorine of tap
water can be reduced to less than 0.1mg/l.
 4. precision filter: the main use of 5us melt
blown filter core, can remove fine particles, further for the reverse osmosis water to create conditions.
 5. high pressure pump: to provide the required power for reverse osmosis operation.
 6. reverse osmosis system: reverse osmosis system is the core component of reverse osmosis pure
water equipment. In the design of reverse osmosis, there are three major problems in the number, brand
and arrangement of filter element.
 7. pure water tank: used for storage of pure water.
HP air compressor system
Capacity 1.6m3/min
pressure 30 bar
Power supply: 380V 50HZ 18.5KW
Machine weight 650kg
Machine size 2000 x 1900 x 1300mm
LP air compressor system
Capacity 3.6m3/min
pressure 8 bar
Machine weight 800kg
Machine size 1600 x 1200 x 1500mm
Company introduction
Shanghai hongqi Machinery Manufacturing Co., Ltd is China's packaging machinery, robot application,
Internet and other industrial automation industry leading technology companies, for all kinds of stainless steel
tanks, production and R & D industry, water treatment, sterilization machine, filling machine, packing machine,
bottle blowing machine and beverage production line, dairy production line, pure water production line
equipment are equipped with intelligent control system, access to the customers.

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TIANJIN ARK METAL MATERIAL CO.

performance and high automation. Equipped with coordinated devices such as

1.2. Technical parameter：

 Air pressure: 0.4 ~ 1.0MPa / 2.0 ~ 3.0MPa

 Power requirements: AC380V/50Hz, three-phase five wire system

 Production speed: about 2000 bottles / hours

 Number of people: 7-8 people

 Low pressure of whole line : about 3000L\min

 High pressure consumption of the whole line: about 1600L\min

 Whole line power: about 100kW

 Factory area： 300-1000m2

1.3.Main configuration list：

No Name brand Remarks

2 Frequency converter Eura

3 Touch screen Weninview

7 Photoelectric switch OPTEX

8 proximity switch Autonics

9 Solenoid valve AirTac

13 Subtraction motor YUQIU

14 Micro motor JSCC

configuration is based on the equipment of the factory.

Preform Raw material of bottle

PE shrink film PE shrink film

1.7.Plant layout design（CUSTOMIZED）：

2. Equipment list and quotation

No Model Name QTY Unit Unit price Total price

1、Water treatment system

1 2000L Raw water tank 1 set 4050 4050

2 2T/H Water treatment system 1 set 17300 17300

3 2T/H UV 1 set 810 810

5 2000L Pure water tank 1 set 4050 4050

6 3T/H Pump 1 set 810 810

2、Bottle Blowing System

7 HQ2 Bottle blowing machine 1 set 27750 27750

8 2 cavity Mold-500ml 1 Set 1510 1510

9 1.6/3.0mpa High pressure air compressor 1 set 5950 5950

10 2.0/3.0mpa High pressure Air dryer， filter 1 set 1620 1620

11 0.6/3.0mpa High pressure Air tank 1 set 1620 1620

12 3.6/0.8mpa Low pressure air compressor 1 set 4030 4030

13 3.0/1.0mpa Low pressure Air dryer， filter 1 set 1770 1770

14 0.6/1.0mpa Low pressure Air tank 1 set 1000 1000

15 3P Chiller 1 set 2160 2160

3、Filling and packing system

16 JB8-8-3 3 in 1 filling machine 1 set 21600 21600

17 JC-2D Dryer 1 set 5050 5050

18 JB-100 Shrink Labeling machine 1 set 17650 17650

19 Shrink tunnel 1 set 3050 3050

20 Steam generator 1 set 1520 1520

21 2000E Jet printer 1 set 5950 5950

22 JB-mb5038 Wrapping machine 1 set 16400 16400

23 JB-SS1 Conveyor 10 M 405 4050

24 JB-SS1 Conveyor motor 1 M 810 810

automatically. It has the advantages of accurate measurement, advanced structure, smooth

Capacity (500ML) 10000-12000 B/H 0.5L

（Take the material as the criterion.）

is good, and the speed is fast.

Main technical parameters：