Centrifugal Type Pumps

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COMPLETION DRAWING

Customer Hyundai Samho Heavy Industries Co.,Ltd.

Ship No. S349

Ship's Kind 8,400 TEV class Containerc;arrier

- - - - -- . - -- - - - - - .. - - -- -~ ---

IMO SHIP
IMO 9398395
IDENTIFICATION NO.
DEP'T SHIP NO. SHIP TYPE
00330 S349 8,400 'fEU CLASS CONTAINER CARRIER
TEL. SHIP DESIGN OFFICE SHIP NAME
2988 MACHINERY OUTFITTING DESIGN DEP'T ZIM LOS ANGELES
i
I, - ' _•APPROVED BY
7./
S. 1. Cheong
TITLE
DCYY M£
-

CENTRIFUGAL TYPE PUMPS


CHECKED BY H. S. Kee

DRAWN BY D. J. Park
.;\'-'.'1.--
SCALE DWG NO. REV. NO

,~
Hyundai Samho Heavy Industries Co., Ltd.
NONE
DATE
2009 ..07.01
6U-2812-00Z
CONSOLIDATED NO.
M-42
F
DATE: 26 OCT. 2007

DRAWING SEQUENCE

Customer : Hyundai Samho Heaw Industries Co:.Ltd.

Ship No. • S349

No. SERVICE AS TYPE MODEL BORE Q'TY


NO.1-NO.3 VERTICAL
1 CENTRIFUGAL
FEWV-400 400 3
MAIN COOL. S. W PUMP
VERTICAL
2 F. W GEN. EJECTOR PUMP
CENTRIFUGAL
FEV-125-2 125 1
NO. 1 & NO.2 VERT/. CENTRIF. FB2V-25G-2
3
BILGE, FIRE & G S. PUMP SELF PRIM. SYS. with VK-20NB
250 2
NO.1 & NO.2 VERTICAL
4 MIE JACKET COOL. F. W PUMP .CENTRIFUGAL
FEV-25G-2 250 2
MIE AIR COOLER HORIZONTAL
5 CHEMI. CLEAN. PUMP CENTRIFUGAL
BHR-40 40 1
HORIZONTAL
6 HOT W CIRC. PUMP
CENTRIFUGAL
BHR-32 32 1
NO.1 & NO.2 HORIZONTAL
7 BOILER FEED W PUMP CENTRIFUGAL
EB2H-40D 40 2
NO. 1 & NO.2 HORIZONTAL
8 BOILER W CIRC. PUMP CENTRIFUGAL
BBH-65S 65 2
NO.1 & NO.2 VERT/. CENTRIF.
9 TANK MOUNT
TOM-400 400 2
MAIN L. O. PUMP
NO.1- NO.3 VERTICAL
10 CENTRAL COOL. F. W PUMP CENTRIFUGAL
FEWV-400 400 3
.., NO.1 & NO.2 VERT/. CENTRIF. FEWV-350
11 BALLAST PUMP SELF PRIM. SYS. 350 2
with VK-20NB
HORIZONTAL
12 MIE JACKETF. W PREHEAT. PUMP
CENTRIFUGAL
BHR-100 100 1
VERTICAL UH-1.G-2R 1
13 F. W HYD. UNIT TANK UNIT with BHR-5G-3
50 UNIT
VERTICAL
14 OILY BILGE PUMP
PISTON PUMP
2VP-10 65/50 1
HORIZONTAL
15 GREY WATER TRANSFER PUMP
CENTRIFUGAL
BHR-50 50 1
HORI. CENTRI.
16 MIE AIR COOLER DRAIN PUMP
SELF PRIMING
SHR-65 65 1

Mfg No. A7-E7395- (SNo. 5349)

Rule: LR

Paint : Munsell7.5BG 7/2

+NANIWA PUMP MFG.CO.,LTD.


DATE: 26 OCT. 2007

DRAWING SEQUENCE

Customer . Hvundai Samho Heaw Industries Co.,Ud.

Ship No. . S349



"J.
No. SERVICE AS TYPE MODEL BORE Q'TY
* SPARE PARTS LIST
* SPARE PARTS BOX
* MECHANICAL SEAL
* ELECTROLYTIC CORROSION PREVENTING ZINC
* GAUGE BOARD & GAUGE ROOT COCK
* INDICATION LIST OF GAUGE SET POSITION
* LUBRICANT LIST
*TEST RECORD

Mfg No. A 7-E7395 - (SNo. S349)

Rule LR

Paint : Munsel/7.5BG 7/2

+NANIWA PUMP MFG.CO.,LTD.


i

1
INo. 1

~t,,.
POR NO. 552-AA
I I/> 574
FOR REMOVAL 0

r
~. ~

OF MOTOR'
0
N
'I --

- ,

-- I ~
'.
ROTATION
v
N

COUPLING
- N
1614
: COVER
I / ZINC ANODE ,
, / REMOVAL
~JII
,..J
SPACE
~ '"
v
<Xl
N

J :X~'
~I
iA i tA LD

-
N
co
abt.200 4611' ' 570
~
,I

1>--1wGi
~
SUC. DEL.
--"""'-
LD
Irh
I YII -t-- --""""'"
LD
r-
LD
0

ex>
<Xl
CO) "- CO)
" 'c:]fI ;;
LD
CO)
\ ZINC ANODE
(MAINTENANCE SIDE) 980
550 550 FOR REMOVAL OF
CAS ING COVER & ROTOR UN IT
,
; SUC. & DEL. FLANGE
V -+-
: JIS 5 K JIS 5 K

fi: .-
I~ LD

.......
0
SUC. DEL. 0 CO)

+
v v SUC. DEL.
I 1 .. ,..... .1
\ et> 400

~ :-t ~~
0 LD
:
--r-
0
V
CO)
V
-;
'
-
et> 495
+- (/)540
et> 495

~ I~
et> 540
300
}/ 16-et>25 16- et> 25
4-1/>33/ 400 400 I '~~ 98
435 435 ~
V o
1''/
T MASS


;.
0
- 1
\,..W
0
N
PUMP
MOTOR
960
1160
Kg
Kg
\ 0."
A-A ARROW VIEW R35 TOTAL 2120 Kg
I "",4- I/> 33
PUll? _

ACCESSORIES FOR EACH 1 PUMP SPECIFICATION


NO. 1-NO. 3
DESCR IPTI ON Q'TY SUCTION BORE 400 nun MAIN COOL. S. W. PUMP
"•.:t COUPLING & COVER lset DEL IVERY BORE 400 nun
AIR COCK 1 CAPACITY 1500 m'/h PUMP MODEL FEWV-400
SEALING PIPE lset TOTAL HEAD 23 m QUANTITY 3
DRAIN JOINT WITH HOSE lset SUCT ION HEAD -5 m RULE LR
PRESSURE GAUGE WITH JOINT lset REVOLUTION 1150 rpm ANGLE PROJ. 3 rd
COMPOUND GAUGE WI TH JO INT ·lset HYD. TEST PRESS. . 6 kgf/an SCALE FREE
GAUGE ROOT COCK 2 MOTOR OUTPUT 150kW; 6P DRAWING NO. 98DG0372
GAUGE BOARD 1. POWER SOURCE 440V,60Hz,3ph
lZlNC ANODE 1 REIIARKS
. +NANlWA PUMP-MFG.CO.,LTD.
DESIGN SECTION
TECHNICAL DEPARTMENT
r --
J .r - " - - -
-=:--_._,~---------------------'----;-;=,",,""=-------,
I DR.:VIi;JG ilG. .
I ,ilt<:_S.t:.GT J Oi\JAL DRAW J j\JG
':'j!r,¥
I
.A7DS0315
. "",,", - VERT I CAL CENTR IFUGAL PUMP Dr\TE
na.ILl1't'a
pUIDp MODEL' FEWV-'-400 30 NOV. 2007

403,-_ _--11

..
r

It-
.
0;
"
.;;

051 021

003
.- f-

158 COUPLI NG SET MILD STEEL ASHI A 118 COPPER 8S2874 1


1 828 ORAIN PLUG
BOLT IIAlI P:O.05 S:0.05 ~LLOY ROO lIAX Cu:61 Pb:4.5 Fe:0.5
124 SPRING :sTAINLESS AISI 304 SPRING HIGH CARBON ASTM A 227
1 822
rF.;\SHER STEEL ~ASHER· - STEEL WlftE ID C:G.tS Si:v.35 :Ji1:(;,9 1
122 I MPELLER STA I NLESS A ISI 304 SPRING HIGH CARBON ASTM A 227 2
1 821
PLATE WASHER TEEL lvASHER STEEL WIRE IIAX C;O.86 S;:0.35 Mo;0.9 SETS
120 I MPELLER STAI NLESS AISI 304 CAST ASTM B 584
1 521 SEAL COVER
BOLT STEEL BRONZE lIAX Cu ;87 Sn:6 In;6
103 I MPELLER KEY :sTA INLESS AIS I 304 ",ECHANICAL 1
1 520
STEEL SEAL SET
101 SHAFT !STAINLESS AISI 304 1 403 FRAME CAST IRON ASTM A 48
STEEL MAl C;3.3 Si:2. 1 10:0.5

051 0 RING ~UBBER 1· 402 PUMP BED CAST IRON ASTM A 48


~.AX C:3. 3 Si :2.1 1ln:0.5
COUPLING ASTMA118 2
050 0 RING RUBBER 1 305 MI LD STEEL lIAX P:O. 05 S:O. 05
BOLT & NUT SETS
021 CAS I NG RING SYNTHETI C COUPLING DUCTILE ASTM A 536
1 303
CAST IRON
RESIN SPACER .in C:2.5 MAl( S;0.02
020 CASING RING SYNTHETIC- 1 301 COUPLING CAST IRON ASTM A 48
RESIN ~.AX C:3.3 Si:2. 1 no:0.5
CAST ASTM B 584 204 BEARING SPECIAL
010 CAS ING COVER BRONZE IIAX Cu;9O Sn:9 In:6 1 ~ETAL BRONZE
003 IMPELLER STAINLESS ASTM CF8M 1 170 !DUST STOPPER RUBBER
STEEL MAX Si :2.0 lrn:2. 0 Gr:20
CAST. ASTM B 584 COUPLI NG ASTM A 118
001 CASING IIAX Cu;90 Sn:9 In:5 1 159 PLATE WASHER MILD STEEL MAX P.0.05 S;0.05
BRONZE
PART NAME OF PART
NO. MATERIAL (A312M) a'TY ~~T NAME OF PART MATERIAL a' TV
I
r ~-""t

' I'
SPARE PARTS LIST
VERTICAL CENTRIFUGAL PUMP
,
PAGE I 1, 10 l
NO. I-NO. 3
MAIN COOL.S. W. PUMP SHIE...NO.
MODEL : FEWV-400
NO. l-NO. 3 ," TOTAL
CENTRAL COOL.F.W.PUMP - 6 SETS POR NO. 552-HH
I MASS Kg SUPPLY DRAWING NO.
Item WORK SPARE A7DS03l~
NAME SKETCH MATERIAL -ING REMARKS
NO. PER PART
NO.
.... " PER
PUMP SHIP NO.
.' ., 160 I 5.0
I' 'I
1 BEARING METAL
S] I 0.6
SPECIAL
BRONZE 1 1 204

ppp.J rLl,., 1 1'


2 MECHANICAl SEAl 520
L--:---1 SET SET
,

48
I 1. 6

3 ZINC ANODE 0 ZINC 1 3


-
M
M
0
UJ
NO. I-NO. 3
900 MAIN COOL.
- - - "-- e-.-.CX>
-e. '
0
0:0 S.W.PUMP
, ""

, .
"
'-

-,

;~

~\
I

MFR"S NAME ~NANIWA PUMP MFG.CO;,LTD. DRAWING NO.


"

& ADDRESS 11-5, SHINMACHI 3-CHOME,NISHI~KU


OSAKA JAPAN' 99DP0137
r-----:----------
./ .

-~

iNO 2 I
r--- T, '\ FOR ReMOVAL ot" q) 399
'I POR NO. 554-CC
I OF MOTOR :':! I !
I, I,
,

-
I

~I
ROTATION .....
::>
.....
I
.,; I, COUPLING
i, 382
I COVER ZINC
/
/ ANODE
f REMOVAL

t fl'~ t
I, ,.--J
SPACE

~
N
C"J

-
I
U":I

A A I lXX I
,
...., abt.200 285 i l 350

ni n
1:1 N
co
I
SUC.
sa""'"- ~ Il
'!\'-'-
LI
, . A1,r--
DEL.
--""""-.
,'-
'0
0
U":I
N
I
[p
H <1)')
~. ~[
j
-
0 0
0,,, ' ,-'
M' 1

t"T"'
, \ .r-t1 -
M M I

i ..IT
1

I~
T
\ ZINC ANODE
(MAINTENANCE SIDE)
350 . 350
600 .1
I' ~~~J
'I' 'I
\ FOR REMOVAL OF
CASING COVER & ROTOR UNIT

':',,-~1,1 !. ~ ~L,,-~
0
U":I
N
SUC. & DEL. FLANGE

-T'-' --0
,:..+,).
I
JIS 5 K JIS 5 K
SUC. DEL.

~i~~ ~
0 q, 125 q, 125
. Lr)
N ' -'I q,200 q,200
I
170 -1~-++-
~ ,,,,,,-Y
q, 235 q, 235

22J .
4-1/>27/ 8- q, 19 8- q, 19
220
~ I+~
.
I" "
250 ·250 r-\.. 84) I MASS
A-A ARROW VIEW ~
R30
\.-4J ~
}.:'
I
PUMP
MOTOR
TOTAL
260
287
547
Kg
Kg
Kg

ACCESSORIES FOR EACH 1 PUMP


DESCRIPTION O'TY SUCTION BORE 125 mm
SPECIFICATION '" 4- c/J 27
Pl/IIP NAME

F.W.GEN. EJECTOR PUMP


COUPLI NG & COVER lset DEll VERY BORE 125 mm
3
AIR COCK 1 CAPACITY 90 m /h PUMP MODEL FEV-125-2
SEALI NG PIPE lset TOTAL HEAD 4B m QUANTITY 1
DRAIN JOINT WITH HOSE lset SUCTI ON HEAD -5 m RULE lR
PRESSURE GAUGE WITH JO INT lset REVOLUTION 1750 rpm ANGLE PROJ. 3 rd
COMPOUND GAUGE WITH JOINT lset HYD. TEST PRESS. 10 kgf/cm SCALE FREE
GAUGE ROOT COCK 2 MOTOR OUTPUT , 37kW • 4P DRAWING NO. A7DG0239
GAUGE BOARD . 1 POWER SOURCE 44OV. 60Hz. 3ph' ..
ZINC ANOOE 1 REMARKS +NANlWA PUMP MFG.CO.,LTD.
DESIGN SECTION
.
TECHNICAL OEPAR)MENT
,
--1
I SR,\,:!) ;'!G NO.
j .UJ
'·lS·.
,~
-0 G , i-
'h J
'I t
:J
i .A7DS0234
..
.... -::~ ;.
llil11.t"::.Na.
pump
VERTICALCENTRIFUGALrPUMP
MooELFEV-125-2 --
I4DATE
OCT. 2007

I
,, I I'-
I

403' '" I - I 301


",I"
'\

@ I
r11 , 158
-
0+-
irii .. , I

~
. I
itf
821 LijJJ I, f-
159

" r--------.- ~ 822


I
k'
I
I

ff1T- '-h
I
I
~~ ~ ..-----+J
I
I .~
.. ~ , I

~~"=
520 • I 101
r--------.- :;:t . I, ~-~
~ ~
~
I

~ y--
.1'- 1-,
~ ~' '~
I

021
~______ k b I '--
I ,
I ~~ ----- !
I-
050
, rru IL .?" I\,. JlI ,
003 122

001
~ '''' ~~Uln
.~
__
/' I~~- I

124
I------"
~ IF)~ -

~
,
~, 1 --.; ~
'\~
828 402
U ~ ,I tm:nlr-
159 COUPLING IASTll A 118 1
PLATE WASHER MILD STill iux P:O.05 5:0.05
158 ~OUPLlfo.'6 iASTM A 118 COPPER 8S2874
~ET SOLf-
MILD STill !lAx P:O.05 5:0.05"- . .' 1 828 ~RA IN PLlJ~ ALLOY ROD lAX ·~"";;l Ph:4- 5"F.:0. 5 1 <

124 SPRING STAINlESS IAI SI 304 1 SPRING


822 WASHER HIGH CARBON ASTM A 227
~ASHER STill STill WIRE IlU C:o. 86 8i:0. 36 1ln:0.9 1
IMPELLER fSTAI NLESS IAI SI 304 ~IGH CARBON !ASTM A 227
122 !>LATE WASHER STill 1 821 fSPRING
~ASHER
2
~Till WIRE lAx C:O.B6 8i:0.3611n:0.9 SETS
120 IMPELLER NUT STAINLESS AISI 304 1 ~T
521 SEAL COVER BRONZE !ASTM 8 584 1
STEEL lw Cu:87 50:6 Zn:6
STAINLESS AISI 304
103 IMPELLER KEY STill 1 /dECHANICAL
520 5EAL 1
. SET
101 SHAFT STAINLESS AISI 304
STill 1 403 RAME CAST IRON !ASTM A 48 1 lw C:3.3 8i:2. 1 1ln:0.5
I'STM A 48
050 o RING ~8BER 1 402 PUMP BED - CAST IRON !lAx C:3.3 S;:2.1 1ln:0.5
1
021 CASING RING fSYNTHETIC COUPLING ASTM A 118
MILD STEEL ilAx 2
llESIN 1 305 BOLT & NUT P:O. 05 8:0.05 SETS
fSYNTHETlC COUPLING ASTM A 48
020 CASING RING llESIN 1 303 SPACER CAST IRON MAX C:3.3 Si:2. 1 1ln:0.5 1

003 IMPELLER fSTAINLESS ASTM CF8M ASTM A 48


CAST IRON MAX 1
STEEL MAX 5i:2.0 lln:to Cr:20
1 301 qOUPLlNG C:3. 3 Si:2. 1 Un:0.5

002 CASING COVER CAST IASTM B 584, 1 BEARING


204 IMETAL SPECIAL 1
BRONZE tID Cu:90 5.:9 Zn:5 . BRONZE
CAST IASTM B 584 . ..
001 CASING BRONZE !lAx Cu:90 8.:9 Zn:5
1 170 DUST STOPPER RUBBER 1
PART NAME OF PART (A312M) O'TY PART MATERIAL O'TY
NO. MATERIAL NO. NAME OF PART
.
~

SPARE PARTS LIST PAGE


I 2 II
VERTICAL CENTRIFUGAL PUMP,
F.W. GEN. EJECTOR PUMP MODEL: FEV-':'125-2 ' ' SH.IP NO.
1 SET

POR NO. .552-HH


I MASS Kg SUPPLYDRAWING NO.
Item WORK A7DS0234
NAME SKETCH MATERIAL -ING SPARE REMARKS
NO. PER PART
PER NO. NO.
PUMP SHIP

I"
85 ., I 1. 5

~
SPECIAL 204
1 BEARING METAL 1 1
- f------- BRONZE
r•
.• I
1 0.3 •

2 MECHANICAL SEAL

M 48
1 0.4
1
SET SET
1
520

'"
~

'"
3 ZINC ANODE
,---- _-e.....
Cl ZINC 1 1 Cl
<n
Cl
co
900
, , <

- :'

MFR'S NAME <$>NANIWA PUMP MFG.CO.,LTD. DRAWING NO.


& ADDRESS 11-5, SHINMAGHI 3-GHOME.NISHI-KU
OSAKA JAPAN 99DP0407

; ,
r J

INo. 3
POR NO. 554-BB
• c/J574 .'

,
--I
I -
I I

""""' [)~11
A ROTATION
-=rT' I!fII!?"
r\wl~ A Le>
COVER

I :
I

I , ZINC \ +
I 540 ANODE \\1 I
" REMOVAL r \ abt. 650 VACUUM PUMP
::2 SPACE ~ '~ b"r-L.. V
~ 7 ~~
I ~.
a
bt 200
.~ : piFr==Kr'~M'
t\'
,/
1+
CIRC. W. TANK
FOR V. PUMP

-1ti1J ZINC ANODE


700
450 450
FOR REMOVAL OF FOR REMOVAL OF
389 389 CAS I NG COVER END COVER

SUC. & DEL. FLANGE


, JIS5KJIS10K
-L SUC. DEL.

MASS
PUMP 715 Kg
'.~. MOTOR 740 Kg
A-A ARROW V I EW
TOTAL 1455 Kg
500 500

\ ACCESSORIES FOR EACH 1 PUMP SPECIFICATION


.\
..... NO. 1 & NO. 2
DESCRIPTION Q'TV SUCTI ON BORE 250 mm BILGE,FIRE & G.S.PUMP
ii,\ ~UPLING & COVER 1 set DEll VERY BORE 250 mm
3
SEALI NG P I PE lset CAPACITY 90/440 m /h PUMP MODEL FB2V-2SQ-2
DRAIN JOINT WITH HOSE 1set TOTAL HEAD 90/ 30 m QUANTITY 2
GREASE & RELIEF NIPPLE lset SUCTI ON HEAD -5 m RULE LR
WACUUM PUMP & CIRC.W. TANK lset REVOLUTION 1750 rpm ANGLE PROJ. 3 rd
PRESSURE GAUGE WITH JO I NT lset HYD. TEST PRESS. 18 kgf/cm SCALE FREE
COMPOUND GAUGE WITH JOINT lset MOTOR OUTPUT 11 OkW ,4P DRAW I NG NO. 99DG0608
GAUGE ROOT COCK 2 POWER SOURCE
GAUGE BOARD REMARKS
1
DESIGN SECTION
ZINC ANODE 1 TECHNICAL DEPARTMENT
,I

- ,~ SECTIONAL DRAWING
,
DRAWING NO.
,


, ,
A5DS0276
VERTICAL CENTRIFUGAL PUMP DATE
namWli MODEL: FB2V-250-2 7 NOV. 2005
pump
,
~
8- -I
--..
I,
JL
301
302
-

305 I {Ill 17 104


, r+=:
405 .'llli\" ,I 208
I
,
510 201
I~
150
152
1 .,,\ ,
11 .. 205
170

V-u=2
'-1 11'-..
! 11 \
511 r ,11 521
I,
110
\\" I, 520
105
002
032
jj

v-:
lC~)

.....--:
Il/

"l
~
~ I
/-r---. < \
001
024
~
003
---- ./" ;:l,"\ , ,n: h , , 022
~ ~ ./

~ I
I
103 / 020
~ ~
004 "r 101
106 Ff
~
.-J ~, 203
127 402
~-------l---------
H
Idl
828 007
BEARING
152 !wASHER ASTM A 118
MILD STEEL IIAX P:O.05 S:O.05 1
150 BEARING NUT MILD STEEL ASTM A 118 1 828 DRAIN PLUG COPPER BS2874 1
IIAX P:O.05 S:O.05 ALLDY ROD ~AX tu:61 Pb:4.5 Fe:0.5
127 SLEEVE NUT STAINLESS AISI 304 521 SEAL COVER CAST ASTM B 584 1
<TEFL 2 BRONZE !lAX Cu:87 Sn;6 In:6
110 o-RING RUBBER MECHANICAL
1 520 SFAL 1
SET
STA!NLESS AISI 304 .
106 SHAFT SLEEVE IsTEEL 1 511 PACKING RING FELT, 1

.
105 SHAFT SLEEVE ISTAINLESS AISI 304 1 510 PACKING RING FELT 1
STEEL
104 COUPL ING KEY CARBON AISI 1045 CARBON
STEEL 1 405 STAY STEEL PIPE 2 '

103 IMPELLER KEY !STAINLESS AISI 304 1 403 FRAME ASTM A 48


CAST IRON !lAX 1
STEEL C;3.3 Si:2. 1 Mn:0.5
101 SHAFT STAINLESS AISI 304 1 402 PUMP BED CAST IRON lAXASTM A 48 1
l'>TEEL C:3.3 Si :2.1 1In:0.5
CAST ASTM B 584 . ~UPLING ASTM A 118 1
032 BLIND COVER IlRONZE lAX Cu;87 Sn;6 In;6 1 305 BOLT & NUT MILD STEEL !lAX P;O.05 S:O.05 SET J,
024 STAGE RING CAST fl\STM B 584 COUPLING 1 .1;
BRONZE lAX Cu;87. Sn;6 lrr'6 1 304 RING IRUBBER SET 1
022 STAGE BUSH CAST ASTM B 584 ASTM A 48. 1
BRONZE /lAX Cu;87 Sn;6 In;6 1 302 COUPLING CAST IRON !lAX C:3.3 Si:2. 1 80:0.5
020 CASING RING SYNTHETIC CAST IRON iIIAX C:3.3ASi;2.1
ASTM 48 1
RESIN 2 301 COUPLING 1In;0.5
007 END COVER CAST ASTM B 584 BEARING ASTM A 48 1
BRONZE iIIAX Cu:87 Sn;6 lo:6 1 208 COVER CAST IRON !lAX C:3.3 Si:2. 1 10:0.5
004 IMPELLER STAINLESS ASTM CF8M BEARING
1 205 HOUSING ASTM A 48
CAST .IRON iIIAX 1
STEEL IlAX Si :2. 0 1In:2.0 Cr:2O C:3.3 Si;2.1 1In:0.5
003 IMPELLER STAINLESS ASTM CFBM SUBMERGED
);TEEI iIIAX Si ;2. 0 In;2. 0 Cro20 1 203 BEARING CARBON 1
002 CAS ING COVER CAST ASTM B .584 1
BRONZE !lAX Cu:90 Sn:9 In;5
1 201 BALL BEAR ING SAE 52100
001 CASING CAST ASTM B 584
BRONZE .htAX Cu;90 Sno9 lo;5 1 170 DUST STOPPER RUBBER· 1
AR (A312M) O'TY AR O'TV
O. NAME OF PART MATERIAL o. NAME OF PART MATERIAL
. ,;
,i

DRA''': NO NO.

SECTIONAL DRAWING
• namwa
pump
686 SEAL RING
685 OIL SEAL
MILD STEEL

RUllBER
ASf.
A'llS

AST.
4
2
HORIZONTAL VACUUM PUMP
MODEL' VK-20NB
DArE

622 636 634 651 661 669 660 663 654 658 662· 664 675
AODS0035

25 FEB. 2000

653)~
675 NUT MILD STEEl A 118·
669 G-RING RUBBER
661 o-RING RUBBER
664 SPRING CARRIER :PER ALLOY 852874

663 Q-R I NG RUBBER 1

662 SPRING PIANO WIRE ~~~ 1


661 PISTON ROD ~ ALLOY BS2814 1 I
660 PISTON ~ AU..OY 852874 1

658 CYLINDER CAST BRONZE ~s:.. 1


654 lOCK NUT MILD STEB... ~8 1
653 TI E ROD MILD STEB.. ~~8 1

..... \ 652 LEVER

651 SHIFTER
MILD STEB..

CAST IRON
~~8
~:
1
1
650 CLUTCH 1

~64,---,-7I'SNAP=_RI_NG
_ _-f~",TEEL~",",T",00L=-¥.:S~T~1~!,--+-2--1 _
646 SNAP RING ~ TOOL :sT~8 1
645 SNAP RING ~ TOOL :s1~8 1
. 636 BAlL BEARING ~OO 1
635 BAlL BEAR I NG ~OO 2
634 BEAR I NG CASE •• LD STEB. ~8 1

622 a..uTCH KEY CARBON STEEL ~~~ t


621 ROTOR KEY ~NLESS ~I 1

620 SHAFT r~1Cl...£SS ~I 1

607 VANE 8AKEl...ITE 4

606 ROTOR CAST BRONZE ~~ 1


605 END OOVER CAST BRONZE ~s:. 1
601 CASING CAST BRONZE~:" 1 647 635 685 686 620 601 607 606 621 667

I PIPE LINE DIAGRAM


,

VAClJlJII PUMP
~
EXIfA1JST AIR &
OVER FLOW PIPE
AUTO eYlI NDER

......-'
* IIARIIS OF PIPING
EXTRACT AIR PIPE BY IIAKER
sue.
..p,- ~ f-f- - T DEL.
--+--H.....f::o>-
-------CIRCUl.ATlNG WATER PIPE BY BAKER i--. ~ ---
- - - - - - AlITO CYliNDER PI PE BY UAKER
SPARE PARTS LIST PAGE 3 I
NO. 1 & NO. 2 VERTICAL CENTRIFUGAL PUMP
BILGE, FIRE & G.S.PUMP MODEL: FB2V-250-2 2 SETS
SHIP NO.

POR NO. 552-HH


1 MASS Kg SUPPLY DRAWING NO.
Item WORK A5DS0276
NAME ·-:SKETCH MATERIAL -ING SPARE REMARKS
NO. PER PART
PER NO.
PUMP SHIP NO.
I 3.6
r/> 130
I" 'I
1 1
~ ~
.
1 BALL BEARING
K:--1
I
I
I
~

I 3.6
3 SAE 52100
SET SET 201 NO. 7312DB

145
I' '1
2 SUBMERGED
BEARING
S] 0.6
CARBON 1 1 203

M 1 1
.

3 MECHAN ICAL SEAL 520


SET SET

I 1. 6
48
M
~

M
0
4 ZINC ANODE 0 ZINC 1 2 <I.l 900
- --- _co
"S-
0
ce
<C

'.'"
!

MFR'S NAME . <@>NANIWA PUMP MFG.CO.,LTD. DRAWING NO.


& ADDRESS 11-5, SH INMACH I 3-cHOME,NISHI-KU -
OSAKA JAPAN 98DP0339
r
,
r-+--\~-----'-----o~i
, FOR REMOVAL ~,
I OF MOTOR ~

COUPLING
-
0>
0:0 Ii ~ I
515 :
COVER
. I
/
;:J
to
C'?
0:0

I,
,"" 315 I 385"l

..'
o
r-
C'? 0
C'?

350 , 350
I. 8~0 .1 '
FOR REMOVAL OF
\ CASING COVER & ROTOR UNIT

1r717
.:c,;.... I.~ i1':
--1F ~-T-- if-
L
;. "
0
to
0 1
SUC. & DEL.
JIS 5 K JIS 5 K
SUC. DEL.
FLANGE

~ '~~ ~~ ~~-~ :~:~ :~:~


~~+ -,c/J=--3::..:B::..:5--+----,=-c/J-=3-=B5=-
4-,p27/
~2,::0'~~.I.--=:22~0~
170 ."1' ~i ~ 12-c/J23 12-c/J23

250 250 ~I-t. 814 ) h "'- i j'.------MA-S-S----l

-\,j'.
l
.' Lt>
~
I PUMP 320 Kg
, ~I A-A ARROW VI EW ""'
C'?
Kg
\ 'KI MOTOR 490
R30 1 '" 4-,p 27 TOTAL 810
Kg

PUMP NAME
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
NO. 1 & NO. 2
DESCRIPTION O"TY SUCTION BORE 250 mm M/E JACKET COOL. F.W. PUMP
.\). COUPLING & COVER Iset DEll VERY BORE 250 mm
lAIR COCK 1 CAPACITY 550 m3/h -PUMP MODEL FEV-250-2
SEALING PIPE Iset TOTAL HEAD 30 m OUANT ITY 2
DRAIN JOINT WITH HOSE' Iset SUCTION HEAD +15 m RULE LR
PRESSURE GAUGE WITH JOINT Iset REVOLUTION 1750 rpm ANGLE PROJ. 3 rd
COMPOUND GAUGE IV I TH JO I NT Iset HYD. TEST PRESS. 9 kgfI an SCALE FREE
GAUGE ROOT COCK
GAUGE BOARD
.. 2
1
MOTOR OUTPUT
POWER SOURCE
98DG0306

REMARKS
DESIGN SECTION
, WORK I NG TEMP. = BO "C TECHNICAL DEPARTMENT
. . .
J ,"~ . .lr· -.., , C'r ,--.,
, ] 0 J\j. ri \ L 1
i- f
ij j\ \.:J I
;--.-iii:;':i;i' vC\....· J .r 990S0429
. v7dd::~'.i"-
I
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l1'llll7la
pump MooEL,FEV 2. JUL. 1999
,- ,, ~
403 , liIl I
I
~,

'301 )
l
1'-.'
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305 ,
.' 11
,
, @
,
821
I, ~ 159

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~ , ,,
520
~~;;,;, Ir-~ 101

~ ,, ~::J ,
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001
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I

124
, F)~ ~

~~ ~
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, \~
828
U U ,-r ~t~
402

159 COUPLING IASTM A 118


PLATE WASHER !MILO STEEL "AY P:0.05 S:0.05 1
158 COUPLING
SET BOLT
MILD STEEL IASTM A 118
bx P:0.05 S:0.05 1
COPPER
828 DJ;!AIN pLUG - ALLG'!.-'~CD BS2874 1
!AX' CtI:61· Pb:,t5 f~:n.!j
124 ~;RING !STAINLESS IAISI 304 1 SPRING
822 WASHER HIGH CARBON ASTM A 227
ASHER STEEL STEEL WIRE ~ C:0.86 S;:O.35 !!l:0.9 1
IMPELLER STAINLESS
122 PLATE WASHER STEEL IAISI 304 1 821 ~;RING
ASHER
HIGH CARBON ASTM A 227
STEEL WIRE ~ C:0.86 Si :0. 35 !!loO. 9 SETS
2 •
COPPER
120 IMPElLER NUT IAlLOY BS2874 1 521 ~EAL COVER CAST IASTM B 584
ROD MAX Cu:61 Pb:4.5 Fe:0.5 BRONZE i.IAx Cu:87 S.:6 Z.:6 1 J

103 IMPELLER KEY STAINLESS IAISI 304


STEEL
STAINLESS IAISI 304
1 IMECHAN ICAL
520 IsEAL
ASTM A 48
1
SET ,
-'
101 IsHAFT IsTEEL 1 403 I~RAME CAST IRON ~ C:3.3 Si:2.1 1In:0.5
1
ASTM A 48 I

050 10 RING RUB8ER 1 402 IPUMP BED CAST IRON ~ 1
C:3.3 Si:2.1 Mn:0.5
CAST ASTM B 584 ASTM A 118 2
021 CASING RING 8RONZE !"AY Co:87 S.:6 Zn:6
1 305 ~~UPLlNG
OLT & NUT MILD STEEL i.IAx P:O. 05 S:0.05 SETS
CAST
020 leAsiNG RING 8RONZE ASTM B 584 1 COUPLING
303 IsPACER DUCTILE ASTM A 536
ku Co:8) S.:6 Zn:6 CAST IRON in C:2. 5 lIAX S:0.02 1
003 IMPELLER CAST ASTM B 584 1 301 COUPLING CAST IRON MAx ASTM A 48
BRONZE ku Co:87 S.:6 Zn:6 C:3.3 Si:2. 1 M.:0.5
1
~STM A 48
002 CAS ING COVER CAST IRON !lAX C:3. 3 SU.l Mn:0.5
1 204 8EARING
METAL
SPECIAL
BRONZE 1
001 CASING ASTM A 48
CAST IRON MAl 1 170' DUST STOPPER RUB8ER 1
C:3.3 Si :2.1 r.n:0.5
PART
NO. NAME OF PART MATERIAL (2211b1l Q'TY PART ND. NAME OF PART MATERIAL Q'TY

" .
,,
4

i ..
SPARE PARTS LIST . PAGE
-Cl 4 1
NO. 1 & NO. 2 VERTICAL CENTRIFUGAL PUMP .. ,
SHIP NO.
M/E JACKET COOL. F.W. PUMP MODEL: FEV-250-2 2 SETS'

POR NO. 552-HH


I MASS Kg SUPPLY DRAWING NO.
Item WORK SPARE 99DS0429
'~NAME SKETCH MATERIAL -ING REMARKS
NO.
PER PER NO. PART
PUMP SHIP NO.
85 I 1. 5

," °1
1 BEARING METAL
1- ,...----- ] SPECIAL
BRONZE 1

.
1 204

10.30

rill
1 1
2 MECHAN ICAL SEAL 520
SET SET
.

.
.
MFR'S NAME ~NANIWA PUMP MFG.CO.,LTD. DRAWING NO.
& ,A.DDRESS . 11-5, SHINMACHI 3-cHOUE,NISHI-KU
OSAKA JAPAN 980P0248
.
-j-

581 lNo. 5
1"-
85 210 286 I POR NO. 552-EE

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Cl I
COUPLING
COVER

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I

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SUC.
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---
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82
C]1 55
145 4 15
195

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SUC. & DEL. FLANGE


Cl
M JIS5KJIS5K
M
I SUC. OEL.

~
.....-- .1 - I/> 40 I/> 40
,"'-1-,,,-
I/> 95 I/> 95
~ ,~:~ --,1/>=-1.:..:2:..:0,-+-.:::.1/>...:1-=20=--
~;_"",:, 4-1/>15 4-1/>15
.-1-=../..-- --1
I MASS
PUMP 44 Kg
260 MOTOR 25 Kg
A-A ARROW VIEW TOTAL 69 Kg

PUMP NAME
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
DESCRIPTION Q'TY SUCT! ON BORE 40 nun
M/E AIR COOLER
CHEMI.CLEAN. PUMP -'•
COUPLI NG & COVER 1set DEll VERY BDRE 40 nun
3
AIR COCK 1 CAPACITY 5 m /h PUMP MODEL BHR-40
DRAIN JOINT WITH HOSE
PRESSURE GAUGE WITH JOINT
COMPOUND GAUGE WITH JOINT
GAUGE ROOT COCK
GAUGE BOARD
1set

1set
2
1
TOTAL HEAD
1set. SUCTION HEAD
REVOLUTION
HYD. TEST PRESS.
MOTOR OUTPUT
30 m

3500 rpm
m
QUANT ITY
RULE
ANGLE PROJ.
6 kgf/ cm SCALE
--- 3 rd
FREE
1

2.2kW • 2P .DRAWING NO. 99DG0085


. POWER SOURCE . 440V,60Hz,3ph
REMARKS .NANIWA PUMP MFG.CO.,LTD.
WORKING TEMP. = 60 ~ DESIGN SECTION
TECHNICAL DEPARTMENT
.• :-,

!r:p.;l..'i: .'Li :iu. ~ I


SFC~]ONAL DRAWjNG 92DS0469
HORIZONTAL CENTRIFUGAL PUMP O,\iE
l1lITh'W1i
pump MODEL: BHR 2 DEC. 1998

002 120

fI
/

..'

--
- f----
~-

828

, ' ... ;.

SPRING STAINlESS [AISI 304 CDPPER BS2874 1


124 1 828 DRAI N PLUG IALLOY ROD !lAX Cu:61 Pb:4.5 Fe:0.5
WASHER !sTEEL
I. IMPELLER ~TAINLESS [AISI 304 827 DRAIN JOINT COPPER BS2874 1
122 1
~
PLATE WASHER STEEL 3 IALLOY ROD lAX Cu:61 Pb:4.5 F.:0.5

,. 120 IMPELLER NUT ~PPER


BS2874 824 "IR COCK COPPER BS2874 1
1
~OY ROD itIx ClJ:61 Pb:4.5 F.:0.5 IALLOY ROD lAX Cu:61 Pb:4.5 F.:O. 5
~TAINLESS [AISI 304 821 SPRING IHIGH CARBON ASTM A 227 1
., 103 IMPELLER KEY
STEEL
1
WASHER STEEL WIRE lAX C:0.86 S;:O.35 111:0.9 SET
\. ,~ ' STAINLESS [AISI 304 ~AST ASTM B 584
101 SHAFT
STEEL
1 521 ~EAL COVER ~RONZE lAX Cu:87 Sn:6 In:6 1
I,
0
050 o RING RUBBER 1 520 ~ECHAN ICAL 1.
SEAL SET
CAST ASTM B 584 N [ASTM A 48
021 CAS ING RING BRONZE 404 RAME CAST IRO idAx C:3.3 SI:2.1 1111:0.5
ilAX ClJ:87 Sn:6 Zn:6
020 CAS ING RING CAST ASTM B 584 305 ~OUPLI NG [ASTM A 118 1
BRONZE ilAX ClJ:87 Sn:6 Zn:6 BOLT MILD STEEL idAx P:O, 05 S:0.05 SET
CAST ASTM B 584 ASTM A 48
003 I MPELLER 301 pOUPLlNG CAST IRON lAX C:3.3 Si:2.1 Mn:0.5
BRONZE !lAX ClJ:87 Sn:6 Zn:6
[ASTM A 48 1 liOUPLI NG ASTM A 118
002 CAS ING COVER CAST IRON 159 PLATE \'/ASHER MILD STEEL !l\X P:0.05 S:0.05
laAx C:3.3 Si :2.1 l!n:0.5
001 CASING CAST IRON ASTM A 48 . 1 .158 COUPLI NG .. MI LD STEEL ASTM A 118
idAx C:3.3 Si:2. 1 lln:0.5. "ET BOLT w.x P:0.05 S:0.05
PART NAME OF PART
NO.
MATERIAL (2211M) 0' TV PART NAME OF PART· MATERIAL O'TV
NO.
~---"T----~--'

SPARE PARTS LIST PAGE. 5


M/E AI R COOLER HORIZONTAL CENTRIFUGAL PUMP
. CHEMI. CLEAN. PUMP SHIP NO.
MODEL: BHR-40 1 SET

POR NO. 552-HH


I MASS Kg SUPPLY DRAWING NO.
Item
NAME SKETCH MATERIAL ~~~ SPARE 98DS0469 REMARKS
NO. PER PER PART
PUMP SHIP NO. NO.
10.08

1 1
1 MECHANICAL SEAL 520
SET SET

.~ I
J

MFR'S NAME <$>NANIWA PUMP MFG.CO.;LTD. DRAWING NO.


& ADDRESS 11-5. SHINMACHI 3-eHOME.NISHI-KU
OSAKA JAPAN 98DP0468
,
INo. 6
POR NO. 554-DO
r
470


80 .. ' . 173 ... 217 :i
g~
COUPLING
A COVER "
G ~~.
~ '~
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U
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15 ~ 170 ~ 15
200

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90 lE
I'~ ~ .

,,~ .
,,
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C'l
~
SUC. & DEL. FLANGE
JIS 10K JIS 10K
,,' t,r . Lt>
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C'l 1 sue. DEL.
~y~/ 0
M ~+~~~
I/> 32
I/> 100
I/> 32
I/> 100
~~+-
~

"'-<. r.loo. ::;5!Y


I/> 135 I/> 135
~
'~ 4-1/> 19 4-1/> 19
.,
~. ~
I
150 T/. MASS
PUMP 28 Kg
i. 180
MOTOR 8 Kg
TOTAl 36 Kg
..
'
A-A ARROW VIEW
PUJIP NAME
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
DESCRIPTION ll'TY SUCTION BORE 32 nun HOT WATER CIRe.PUMP
COUPLI NG & COVER lset DEll VERY BORE 32 nun
AIR COCK 1 CAPACITY 2 m3 /h PUMP MODEL BHR-32
DRAIN JOINT WITH HOSE

GAUGE ROOT COCK


GAUGE BOARD
lset TOTAL HEAD
PRESSURE GAUGE WITH JOINT 2sets SUCT ION HEAD
2· REVOLUTION
1 HYD. TEST PRESS.
MOTOR OUTPUT
5 m
+70 m
1750 rpm

0.4kW, 4P
llUANTlTY
RULE
ANGLE PROJ.
15 kgf/cm SCALE
---
FREE
1

3 ..-d

DRAWING NO. A7DG0221


POWER SOURCE 440V;60Hz.3ph
REMARKS .NANlWA PUMP MFG.CO.,LTD.
WORK ING TEMP. = 70 "C DESIGN SECTION
TECHNICAL DEPARTMENT
-
-----·------------""!Cp"',,\"'·,I:;;;;.!cG"',!:-'-,.- - - I
51::. eT ] ONi\L DRA'i'} j j\J G i 99DS0434 !

HOR I ZONTAL CENTR I FUGAL PUMP O,HE

MODEL: BHR-:32 25 MAY 1999

@00)~~~~1~~~ 101 r52oG~@)@) 404 ~G01)

R-h 1\ \ rJf1IWltJ!'~./I-j===~hit;tt=iif=i,-:::: l

1 \ ~ II1 I I I
1 P I .
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.L

I
I
h
f-- .
-r
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I-
'--
I---

I T~ ':
050 828

158 COUPLING MILD STEEL ASTM A 118 1


SET 80LT lIAJ( P:O.05 S:0.05
124 SPRING STAINLESS AISI 304 COPPER BS2874
1 828 ORA I N PLUG 1
~ASHER STEEL ~OY ROD IAAX Cu:61 Pb:4.5 Fe:0.5
122 I MPELLER STAINLESS AISI 304 COPPER BS2874
PLATE WASHER STEEL
1 827 DRAIN JOINT
3 ~OY ROD IAAX Cu:6! Pb:4.5 Fe:0.5
1
,
COPPER BS2874 COPPER BS2874
120 IMPELLER NUT W- LOY ROD lIAJ( Cu:61 Pb:4.5 Fe:0.5 1 824~IRCOCK ~LLOY ROD NAx Cu:61 Pb:4.5 Fe:0.5
1
,
103 IMPELLER KEY STAINLESS AISI 304 1 821 SPRING . HIGH CARBON ASTM A 227 1 J

STEEL ~ASHER STEEL WIRE ~ C:0.S6 S;:0.351ln:0.9 SET


STAINLESS AISI 304 CAST ~STM B 584
101 SHAFT . 1 521 SEAL COVER 1
STEEL BRONZE , ~ Cu:S) Sn:6 Zn:6
1 520 MECHANICAL 1
0500 RING RUBBER
SEAL SET
CAST ASTM B 584 ASTM A 48
020 CASING RING 1 404 FRAME CAST IRON idAx C:3.3 S;:2.1 1In:0.5 1
BRONZE lAX CU:S) Sn:6 lo:6
CAST ASTM B 584 1 305 COUPLI NG ASTM A 118 1
003 IMPELLER MILD STEEL lAX P:0.05 S:0.05
BRONZE idAx Cu:S) Sn:6 lo:6 BOLT SET
ASTM A 48 ASTM A 48
002 CAS I NG COVER CAST IRON 1 301 COUPLI NG CAST IRON MAX C:3. 3 Si :2, 1 Mn:0.5 1
lAX C:3.3 Si:2.1lln:0,5

001 CASING CAST IRON ASTM A 48 1 159 COUPLING MILD STEEL ASTM A 118 1
IlAX C:3.3 Si:2.1 v.n:0.5 . PLATE'WASHER lAX P:0.05 S:0.05

~~ NAME OF PART . MATERIAL (2211M) D' TV ~~' NAME OF PART MATERIAL D'TV
r
SPARE PARTS LI ST PAGE I 6
1
HORIZONTAL CENTRIFUGAL PUMP
HOT WATER CIRC,PUMP " SHIP NO.
MOOEL: BHR-32· 1 SET

POR NO. 552-HH


I MASS Kg SUPPLY DRAWING NO.
Item WORK SPARE 99DS0434
NAME SKETCH MATERIAL -ING PER REMARKS
NO. PER PART
PUMP SHIP
NO.
NO.
10.08

1 1
1 MECHAN ICAL SEAL
SET SET 520
" .

"
,-

MFR" S NAME <$>NANIWA PUMPMFG.CO.,LTD. DRAWING NO.


& ADDRESS 11-5. SH fNMACH I 3-cHOME. NI SH I-KU
98DP0341
OSAKA JAPAN
,INO 7 l
POR NO. 555-Aft,
953
"
70 397 486

SUC.

,
,

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148'-:
I ':t':J====t=t:::::J--l
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60 99
37 'I 250 50
337

SUC. & DEL. FLANGE


JIS 5 K JIS 16K
-l ----"S::=-U""C~.-t-""D:;=E=:L':,.._
;;±~ : :~ : 1~~
~--t; ""t/J:...1:,:2:.:0.,.-t---"ot/J...:1...:.
4 0:::-
.~ 4-t/J15 4-t/J19

I MASS
PUMP 90 Kg
MOTOR 106 Kg
TOTAL 196 Kg
,
PUMP NAME
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION ~
NO. 1 & NO. 2
DESCRIPTION Q'TY SUCTION BORE 40 mm BOILER FEED W. PUMP
COUPLING & COVER lset DELIVERY BORE 40 mm
DRAIN JOINT WITH HOSE lset CAPACITY 7.9 m3 /h PUMP MODEL EB2H-40D
PRESSURE GAUGE WITH JOINT lset TOTAL HEAD 120 m QUANTITY 2
COMPOUND GAUGE WITH JOINT lset SUCTION HEAD m RULE LR
GAUGE ROOT COCK 2 REVOLUTION 3500 rpm ANGLE PROJ. 3 rd
GAUGE BOARD 1 HYD. TEST PRESS. 24 kgfj"" SCALE FREE
ORIFICE FLANGE 1 MOTOR OUTPUT 11kW . 2P DRAWING NO. 'AODG0607
POWER SOURCE 44OV.60Hz,3ph
REMARKS <8>NANIWA PUMP MFG.CO.,LTD,
WORKING TEMP. = 90 cC DESIGN SECTION
TECHNICAL DEPARTMENT

._--
:: ~t\·;, ~j~ l~G.
...,
SECT] OJ\]AL DJ~~A\Nj j\JG !
HORIZONTAL CENTRIFUGAL PUMP
. '.'\8030116 I
MODEL' EB2H-D 10 APR. 2008

,,,

828 122 103 050 012 815


~PRING
124 WASHER psTA INLESS AISI 304 COPPER BS2B74
STEEL 1 828 DRAIN PLUG tALLOY ROO tMx Cu:61 Ph:4. 5 Fe:0.5 1

IMPELLER STAINLESS
122 PLAIT \'AStlER "TEEL ' ... AISI 304 827 DRAIN JOINT COPPER BS2874
1
3 [ALLOY ROO t.!Ax·Cu:61 Pb:4.5 Fe:O.5 1. cl
STAINLESS IA ISI
120 IMPELLER NUT STEEL 304 1
SPRING
822 WASHER HIGH CARBON IASTM A 227 1
STEEL WIRE tMx C:o. 86 Si:o. 3ii !!n;D. 9
;.
103 IMPELLER KEY STAINLESS IA IS1 304 1
~PRING
821 WASHER HIGH CARBON ~STM A 227 1
STEEL ~TEEl WIRE tMx C:O. 86 Si :0. 3ii !!n:0.9 SET
101 ~ STAINLESS IAISI 304 1
STUD BOLT & /-IILD STEEL ~TM A 118
815 NUT 1
" "TEEL t.!Ax P:O.05 S:O: 05
CAST IASTM B 584
050 P RING RUBBER 2 521 SEAL COVER BRONZE mCu:87 So:6 In:6
1
I
\~~ IASTM A 48
021 /:ASING RING CAST IRON Iw 1
",ECHANICAL
520 [sEAL 1
C:3.3 Si:2.1 1!n:0.5 SET
020 /:ASING RING CAST IRON Iw C:3. 3ASi48
fo\STM
:2.1 1ln:0.5
1 502 ~ECK BUSH CARBON 1

HIDDLE
012 CASING CAST BRONZE )\STM B 584 ASTM A 48
CAST IRON MAlt
(Ni-Platiog) IIAX Cu:87 So:6 In:6
1 404 "RAME C:3. 3 Si:2. 1 1In:0.5
1
ASTM A 48 ASTM A 118
008 STUFF ING BOX CAST IRON IIAX C:3. 3 Si :2.1 Mn:0.5
1 305 COUPLING
BOLT
MILD STEEL MAlt P:O.05 S:O.05
1
SET
004 IMPELLER STAINLESS ASTM CF8 ASTM A 48
CAST IRON MAlt
STEEL IlAX Si :2.0 1ln:2. 0 Cr:21
1 301 COUPLING C:3.3 Si:2. 1 1In:0.5
1
003 IMPELLER STAINLESS, ASTM CF8 COUPLING MILD STEEL ASTM A 118
STEEL IlAX 3i:2.0 1ln:2.0 Cr:21
.1 15~
PLATE WASHER t.!Ax P:O.05 S:0.05
1
Asn~ A 48 COUPLING ASTM A l1B
' ,

001 CASING CAST IRON' MAlt C:3.3 Si.2.1 1In:0.5 ·1 . 158 SET BOLT MILD STEEL 'lAX 1
P:O 05 s:n 05
PART ~'E OF PART PART
MATERiAl (2413M) a'TV NO. NAME OF PART
"
MATERIAL a'TY
NO.
, DRl,W INu NO.
.'::~
"" ....

ORiFICE ,FLANGE

A7DH0030
DATE
namwa
pump
MODEL: EB2H 27 AUG. 2007

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w
-'
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ID
CASCADE TANK Cl
I-

CIRC. LINE
(SHIPYARD SUPPLY)
,
SCREW DOWN CHECK VALVE
-'
(SHIPYARD SUPPLY) ,
w
Cl
ORIFICE FLANGE
(MAKER SUPPLY)

SUC.
SUCTION VALVE
(SHIPYARD,SUPPLY)
FEED PUMP
I r. I
SPARE PARTS LIST PAGE I .7
NO. 1 & NO.2 HORIZONTAL CENTRIFUGAL ,PUMP
SHIP NO.
BOILER FEED W.PUMP MODEL: EB2H-40D 2 SETS

POR NO. 552-HH


I MASS Kg SUPPLY DRAW I NG NO.
Item WORK SPARE A8DSOl16
NAME SKETCH MATERIAL -ING PER PART REMARKS
NO.
PER NO.
PUMP SHIP NO.
10.13

1 1
1 MECHAN I CAL SEAL
SET SET
520
'''r
F.

>.

"

,
MFR'S NAME <$> NANIWA'·PUMPMFG. CO"LTD. DRAWl N6 NO.
& ADDRESS 11-5, SHINMACHI 3-GHOME.NISHI-KU
. OSAKA ,JAPAN A1DP0426
--'-----

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1164 POR NO: 555,-138
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750
1050
\\ 1150

COOL. F. W. INLET R3!S" (YARO PIPING)


\ 1,2 m3!h MAX, TEMP, 60~
with 0.0. "'10 JOINT

SUC. & DEL FLANGE


JIS 20K JIS 20K JIS 5K
TO CASCADE
SUC. DEL. TANK
q, 65 q, 65 q, 50
q, 140 q, 140 q, 105
q, 175 q, 175 '" 130
8-q, 19 S-q,19 4-q,15

450 ••
I"... ' MASS
.-----"=---~.
1+, , I "... 4- tP 19
PUMP 145 Kg
500
MOTOR 62 Kg
540 A-A ARROW VIEW TOTAL 207 Kg

PUMP NAME
,
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
NO. 1 & NO. 2
DESCRIPTION Q'TV SUCTI ON BORE 65 mm BOILER WATER CIRC.PUMP
COUPLING lset DELIVERY BORE '65 mm
COUPLING COVER 1 CAPACITY PUMP MODEL BBH-65S
COMMON BED 1 TOTAL HEAD 30 m QUANTITY 2
DRAIN JOINT WITH HOSE lset SUCTION HEAD +60 m RULE LR
PRESSURE GAUGE WITH JOINT 2sets REVOLUTION 3500 rpm ANGLE PROJ, 3 rd
GAUGE ROOT COCK 2 HYD, TEST PRESS, 18 kgf/cm SCALE FREE
GAUGE BOARO 1 MOTOR OUTPUT 7.5kW, 2P DRAWING NO. 98DG0414
POWER SOURCE
DESIGN SECTiON
TECHNICAL DEPARTMENT

J
,I
~
08'AW I NG Ne.

=
U
SEC-, i ONAL DRAWiNG
HORIZONTAL CENTRIFUGAL PUMP
MODEL BBH-S
OAT.E

JUL.
98DS0299

7. 1998

I •

I
I

OIL LEVa GAUGE

I I 11

128 165 051


TO CASCADE TAMI
205 ~30'
COOL. If. INLET (YARll PIPING)

. 165 GASKET 1 .

BEARING
152 WASHER ASTM A 118
MILD STEa lAX 1 531 OIL SEAL RUBBER 1
P:O.05 S:O.05
150 BEARING NUT MILD STEa ASTM A 118 1 530 OIL SEAL RUBBER 1
lAX P:O.05 S:O.05
128 GASKET THROTTLE
1 507 BUSH CARBON 1
set
124 ~~RING STAINLESS AISI 304 1 504 ~ ASTM A 118
IMILD STEEL lAX 1
ASHER STEEL P:O.05 S:O.05
"
STAINLESS
120 IMPELLER NUT STEEL AISI 304 1 1
501
FaT RING lFaT 1
2
,. 105 SLEEVE STAINLESS AISI 304 1 501
GLAND PACKING GRAPHITE 1
IsTEa 1
1 set
CARBON
104 COUPLI NG KEY STEa AISI 1045 COUPLING
1 304 ~EEVE RUBBER 1
,. STAINLESS
lAX C:O.48 S:O.35 1n:0.9
AISI 304 CAST IRON ASTM A 48 1
103 IMPELLER KEY STEa 1 302 COUPLING IIAX C:3.3 Si:2.1 In:0.5
101 SHAFl STAINLESS AISI 420 1 301 COUPLING CAST IRON ASTM A 48 1
!sTEEL IIAX C:3. 3 Si :2. 1 In:0.5
051 JACKET COVER ~ILD'STEa ASTM A 118 1 209 ~S~JlI NG COVER CAST IRON ASTM A 48 1
IIAX P:0.05 S:O.05 IIAX C:3.3 Si:2.1 10:0.5
STAINLESS
iJ50 BUSH HOUSING STEa AISI 304 1 208 BEAR'I NG COVER CAST IRON ASTM A 48 1
IIAX C:3.3 Si:2. 1 1n:0.5
020 CASING RING CAST IRON ASTM A 48 BEARING
1 205 HOUSING CAST IRON ASTM A 48 1
IIAX C:3.3 Si:2.1 In:0.5 IIAX C:3.3 Si:2.1 In:0.5
008 ~TUFFING BOX DUCTILE
CAST IRON
ASTM A 536
.in C:2.5 IIAX S:O. 02
1 202 BALL 8EARING SAE 52100 1
003 IMPELLER rsTAINLESS ASTM CF8 1 . 201 BALL BEARING SAE' 52100 1
STEEL IIAX Si :2. 0 In:2. 0 Cr:21
001 CASING DUCTILE ASTM A 536 1 1'70 FLINGER STAINLESS AISI 304 1
CAST IRON .in C:2.5 lAX S:O. 02 STEEL
"
PNlr PNIT
NAME OF PART MATERIAL (3433G) O'TY NAME OF PART MATERIAL Q'TY
NJ. NJ.
-..
.,
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.....

namwa
pump MOOEL,BBH-S 5 AUG. 1998

(-
,,
-.- - --.- - -- - ..
COOL. FRESH W. OUTLET q'>10 CuT(YARD PIPING)
- - -- -- - - ...... - --- - -- -.,.- - - --- ---

,••
, : ..l-
COOL. F. W. OUTLET

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,l 1. 2 m3 /h .MAll
~ . TEMP. 60"C_ ~

A-A VIEW COOL. F. W. INLET q'> 10 CuT


(MAKER PiP I Ne) .

TO CASCADE TANK @ r;:::;:==::;:::J


-----------~-------------t~-~~~~
JIS 5K-50A(YARD PIPING)
,

MARKS OF PIPING
PIP I NG BY MAKER .
---------------- PIP ING BY YARD
SPARE PARTS LI ST PAGE 8
HOR I ZONTAL CENTR I FUGAL PUMP .'
NO. 1 & NO. 2
BOILER WATER CIRC.PUMP SHIP NO.
MODEL: BBH-65S 2 SETS

POR NO. 552-HH

I MASS Kg SUPPLY DRAWING NO.


Item WORK SPARE 98DS029Q
NAME SKETCH MATERIAL -INS PER PART REMARKS
NO.
PER NO.
PUMP SHIP NO.
1P110 I 2.3

lEEr
1 1
1 BALL BEARING SAE52100 SET SET 201
r.

10.84
IP 100 .
2 BALL BEAR ING I' 'I SAE52100 1 1 202

~
40 10.04
501
GRAPHIT 1 1 1
3 GLAND PACKING
FELT SET SET 501
2

MFR'S NAME ~NANIWA PUMP MFG,CO.,LTD, DRAWING NO.


& ADDRESS "11-5. 'SHINMACHI 3-CHOllE. NISHI-KU
98DP0404
. OSAKA JAPAN
r---- ,,--------r ,iNO. 9 ...JI
REMOVAL OF g .
MOTOR 0" I {-<OR NO. 552-FF!
~==:;:I=~-~=--~.I--:r
I
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I, r/J 850
[7 ROTATION
o
0> I
., q'; 980
\
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I I
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930
-475 475 i
COUPLING ~~~~~~~~i----4 . DETAIL OF B
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----JYI I ~
, 560 -J
, 'J:!!t

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r/J 1045
A ARROW VIEW

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I
JIS 10K
1 DEL.

~
:::...-+--.: _ </> 400
, , ',-
MIN.OIL LEVEL lIS </>510

~
-t - ,---+-t- </> 560
'~ 16-</>27

MASS
BOTTOM OF OIL TANK PUMP 1400 Kg
MDTOR 2250 Kg
1.Please indication the side "L". TOTAL 3650 Kg
2. VIBLATION STOPPER to be attached if size "L" is longer than 1.5m. ,
PUMP NAME
ACCESSORIES FOR EACH I PUMP SPECIFICATION
NO. 1 & NO. 2
DESCRIPTION O'TY DELIVERY BORE 400 mm MAl N L O. PUMP
COUPLING & COVER 1set CAPACITY . 1280 m'/h
PRESSURE GAUGE WITH JOINT 1set TOTAL PRESSURE 4. 5 kgf/cm PUMP MODEL TOM-400
GAUGE ROOT COCK 1 SUCTION PRESSURE kgf/cm QUANTITY 2
GAUGE BOARD 1 REVOLUTI ON 1150 rpm RULE LR
HYD. TEST PRESS. 10 kgf/cm ANGLE PROJ. 3 rd
MOTOR OUTPUT 315kW,6P SCALE FREE
POWER SOURCE 6600V,60Hz,3ph DRAWING NO. AODG0909
REMARKS
GUARANT. VIS. FOR J'OW1=Jl 260 cSt +NANIWA PUMP MFG.CO.,LTD.
GUARANT.VIS.FOR CAPA. 26 cSt DESIGN SECTION
OIL TEMP = 45 ~ TECHNICAL DEPARTMENT
- -,

•"._ ..
'

1.,,;,.
_ .n(:r,-

namwa
pump
SECTIONAL DRAWING
TANK MOUNT. CENTRIFUGAL PUMP
MODEL; TOM-400
DRAWING NO.

DATE
A.6DS0212

7 SEP. 2006

r,

153 BEARING IIILD STEEL ASm A 118 1 711 LI NE BEAR ING CAST IRON ASTM A 48
COLLAR IIAX P:O.05 S:O,05 HOUSING lAX C:3.3 5i:2.1 .n:0.5
152 BEARING y, ASTI\I A 118
WASHER .ILD STEEL IIAX P:O, 05 S:O.05

150 BEAR I NG NUT IIILD STEEL ASTM A 118 1 530 0 I L SEAL RUBBER
IIAX P:O,05 S:O,05
124 SPRING !MILD STEEL ASm A 118 Asm A 48
403 FRAME CAST IRON C:3.3 51 :2. 1 en:o.s
WASHER IIAX P:O,05 5:0,05 IIAJ(

120 IMPELLER NUT ICDPPER BS2874 COUPLING MILD STEEL ASTM A 118 1
1
., iALLOY ROD 305 BOLT & NUT
304 COUPL I NG
IlAX p:o, 05 5:0,05 SET
1
110 0 RING iJlu88ER RUBBER
RING SET
AISI 1045 ASTM A 48
104 COUPLING KEY ~ 1 302 COUPL I NG CAST IRON
II.\X C:3.3 5i:2. 1 Mn:O.5
AISI 1045 ASm A 48
103 IMPELLER KEY : N 1 301 COUPL I NG CAST IRON
lAX C:3.3 Si:2. 1 10:0.5
CARBON, AISI 1045 1 208 BEAR I NG Asm A 48
101 SHAFT CAST IRON
STEEL COVER lAX C:3.3 Si :2. 1 1!n:{).5
031 DELIVERY ASTM A 48
2PIPE
CARBON
STEEL PIPE l' 205 ~~~::~ CAST IRON IIAX C:3.3 5i:2. i IIn:O.5
031 DELIVERY CARBON 1.' 203 SUBlIlERGED SPEC I AL
-1- PIPE STEEL PIPE BEARING BRONZE
CAST ASTM B 584 1
003 IMPELLER MAl: Cu:87 5n:6 In:6 1, 201 BALL BEARING SAE 52100
BRONZE SET
002 SUCTION ASTM A 48 1 170 FLI NGER COPPER BS2874
CAST IRON
COVER MAl: C:3.3 51:2.' Mn:O.S l4.LLOY ROD
ASTM A 48 COUPLING CARBON AISI 1045
001 CASING CAST IRON MAl: C:3,3 '51:2.' IIn:O,S.. 1 162 COLLAR' STEEL
PART NAME OF PART MATERIAL (226g0) O"TY:U NAME OF PART MATERIAL O'TY
M),
J

SPARE PARTS LIST I PAGE . , 9


NO.l & NO.2 VERTICAL TANK MOUNT CENTRlr.PUMP
MAIN L. O. PUMP SHIP NO.
MODEL: TOM-ADO 2 SETS

POR NO. 552-HH


I MASS Kg SUPPLY DRAWl NG NO.
Item WORK SPARE A6DS0212
NAME SKETCH MATERIAL -ING REMARKS
NO.
PER
PER PART
SHIP NO.
PUMP NO.
I 7.3
cP 170
'1
1.-
I ,
1 1

1f13
1 BALL BEARING SAE52100 201 NO. 7316DF
SET SET

160 I 4.0
4

1 '1
2 SUBMERGED BEARING
------] SPECIAL
BRONZE 1 1 203

cP 110
I 0.02

3 OIL SEAL
l;f~ RUBBER 1 1 530

.
160 I 4.0
I" 'I
4 LINE BEARING
---. 0> SPECIAL
1 1 710
- 1------- -~ BRONZE
-S
-----'.

. . ..

MFR" S NAME <$>NANIWA PUMP MFG.CO.,LTD. DRAWING NO.


& ADDRESS 11-5. SHINMACHI 3-cHOME,NISHI-KU
CSAKA JAPAN 98DP0664
.
.

.
INo. 10
, 1-1,-I,----FO-R-RE-M-OV-A-L-~.-ll t/> 574
POR NO. 552-00
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550 550 FOR REMDVAL OF


CAS ING COVER & ROTOR UN IT

SUC. & DEL. FLANGE


SUC. V -;- W DEL. g ~ JIS 5 K JIS 5 K

- ... :-t-+- I ! _ ... ~ -l


----t-<"-
SUC. DEL.

~
~
r-- -i- N ~~ -f -r-~
~
-r----t+-
It> 400
It> 495
It> 540
I/> 400
I/> 495
I/> 540
~""i
4-t/>33/ 400 400 I 300
98- y/
':"
:-;:~_:/:
16 1t>25 16 1/>25
__
1 f7
435 435 <:> T MASS
~' '" ~ PUMP 960 Kg
" ~'-'---------1\.rf,
'+V-rt-I MOTOR 900 Kg
A-A ARROW VIEW R35 r-i""",,---'- TOTAL 1860 Kg
I ""4- t/> 33
.'
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
NO.1-NO.3
DESCRIPTION Q'TY SUCTION BORE 4DO 11111 CENTRAL COpL.F.W.PUMP
~UPL I NG & COVER lset DEll VERY BORE 400 IIITI
"'I R COCK 1 CAPACITY .' 1200 m'/h PUMP MODEL FEWV-400
SEALING PIPE lset TOTAL HEAD 25 m QUANTITY 3
DRAIN JOINT WITH HOSE lset SUCTION HEAD +15 m RULE LR
PRESSURE GAUGE WITH JOINT lset REVOLUTION 1150 rpm ANGLE PROJ. 3 rd
COMPOUND GAUGE WI TH JO I NT lset HYD. TEST PRESS. 8 kgf/aD SCALE FREE
GAUGE ROOT COCK 2 MOTOR OUTPUT 132kW , 6P DRAWING NO. 98DG0372
,

GAUGE BOARD ,
1 ' POWER SOURCE
REMARKS
,

,
:i
---~--'-_. __._-_._--
f ::;0-.:/\':1::;"; :le. i
SECTIONAL DRAWING I ;-\70.'30317 I
VERTICAL CENTRIFUGAL PUMP DATE

MODEL' FEWV-400 30 NOV. 2007

.@----- /
! +----H------\301'1
j:\ 1"\ ~'

158 COUPLING
BOLT
SET MILD STEEL ASTM A 118
MAX P:O.05 S:0.05
1 828 ~RAIN PLUG COPPER
~LLOY
BS2874
ROD J/}J( Cu:61 Pb:4.5 Fe:0.5 1
AISI 304
124 SPRING 822 ~PRING
STAINLESS 1 HIGH CARBON ASTM A 227
WASHER - ....T:""a:-·
VI":"": ..... .. IASHER STEEL ,liRE ~~x C:O.86 Si :G. 35 i1h:v; 9 1
IMPELLER STAiNlESS
122 PLATE WASHER STEEL AISI 304 SPRING HIGH CAR80N ASTM A 227 2
1 821 WASHER STEEL WIRE l'AX C:0.86 Si :0. 35 ~"O. 9 SETS
IMPELlER STAINLESS AISI 304 CAST ASHl B 584
120 BOLT STEEL 1 521 ~EAl COVER BRONZE ~JIX Cu:87 Sn:6 In:6
1
103 IIIPELlER KEY STAINLESS AISI 304 ~ECHANICAL 1
1 520
STEEL ~EAL SET •
101 ~HAFT STAINLESS AISI 304 1 403 FRAME ASH' A 48
CAST IRON \W{
STEEL C:3.3 Si:1.1 1tn:0.5
1
051 P RING ASTM A 48
CAST IRON 'lAX
RUBBER 1 402 PUMP BED C:3.3 Si:2.11tn:0.5
1
ASTM A 118
050 P RING RUBBER 1 305 COUPLING
BOLT & NUT
MILD STEEL IIJIX P:O.05 S:O.05
2
SETS
021 CASING RING CAST ASTM B 584 COUPLING DUCTILE ASTM A 536
BRONZE IIAJ( Cu:87 Sn:6 Zn:6
1 303 SPACER CAST IRON .in C'2. 6 IIAJ( S:0.01 1
CAST
020 CASING RING BRONZE ASTM B 584 CAST IRON ASTM A 48
IIAJ( Cu:87 Sn:6 Zn:6
1 301 COUPLING 'lAX C:3.3 Si:1.1 1ln:0.5
1
ASTM A 48
010 CAS ING COVER CAST IRON MAX BEARING SPECIAL
C:3.3 Si:2.1 !/n:0.5
1 204 ~ETAL . BRONZE 1
003 IMPELLER CAST ASTM B 584
BRONZE IL\X Cu:87 Sn:6 Zn:6
1 170 DUST STOPPER RUBBER 1
ASTM A 48 Asm A 118
001 CASING CAST IRON MAX C:3. 3 Si :2.1 !/n:0.6 1 159 COUPLING
PLATE WASHER MILD STEEL 'lAX p:o. 05 S:O.05 1
PART PART
NO. NAME OF PART MATERIAL (2211 M) O'TY NO.
NAME OF PART MATERIAL O'TY
[ 1

,
! , INo. 11
I

It ,, I FOR REMOVAL
OF MOTOR
- ~!
1

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COVER
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0
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abt.600 VACUUM PUMP
I / ZINC ANODE , ./

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ID :::" FOR V.PUMP

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(MAINTENANCE SIDE) -
700 450
450 450 FOR REMOVAL OF
CIRC.W. TANK CASING COVER & ROTOR UNIT
i!~
L...J
, . SUC. & DEL FLANGE

.......
suc.
r -+- ..!-.
,I H DEL.
• . . ""'=
Ln
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JIS 5 K JIS 5 K
SUC. DEL.
q,350

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, . ~
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~ r- 0 ' q,435
..... q,435
~9;-j--+-
I M
--l q,480 q,480
215 ~ ->O.~ 12-q,25 12-q,25
4-!b33/ I 275
,'" •
1275•
I
• i
.r-
Ln
,'C 95 , %. .~ .

310 I 310 .....


'-I P" 1 MASS
-
0
\ ;"",-' Ln
~
PUMP 630 Kg
Kg
\.'N MOTOR 740
A-A ARROW VIEW 1370
~ I TOTAL Kg

.' "" 4- </! 33


PUMP NAME
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
" NO.1 & NO. 2
DESCRIPTION Q'TY SUCTION BORE 350 mm BALLAST PUMP
COUPLING & COVER Iset DEll VERY BORE 350 mm
SEALI NG PIPE Iset CAPACITY 900 m3 /h PUMP MODEL FEWV-350
DRAIN JOINT WITH HOSE Iset TOTAL HEAD 30 m QUANTITY 2
~ACUUM PUMP lset SUCTION HEAD -5 m RULE LR
CIRC.W.TANK & PIPING Is'et REVOLUTION 1750 rpm ANGLE PROJ. 3 rd
PRESSURE GAUGE WITH JOINT lset HYD. TEST PRESS. 7 kgf/cm SCALE FREE
COMPOUND GAUGE WITH JOINT Iset MOTOR OUTPUT 110kW . 4P DRAWING NO. A7DG0338
GAUGE ROOT COCK 2 POWER SOURCE 440V,60Hz,3ph
GAUGE BOARD 1 REMAR.KS .NANIWA PUMP MFG.CO.,lTD.
"
DESIGN SECTION
ZINC ANODE 1 TECHNICAL DEPARTMENT
1
··1

1----(;7=,-':\---'1-'-'-:S~E-C-~-]-n-'~-' -,-,--D-r-.---J-'-~-J-r>--T; ''''"R.'~;II''''nC-:'iC''. - - 1


,A(i-~1 .J UJ J}-\L f\J-W J j Cl I .:;7DSD307 I
~ VERT I GAL GENTR I FUGAL PUMP DA'e
ru:illf'f.;a
pump MODEL i FEWV 30 NOV. 2007

158 ~IUPLI NG SET IMILD STEEL ASTM A 118 1 COPPER


828 DRAIN PLUG ALLOY BS2874
LT !lAX P:0.05 8:0.05 ROO MIJ( Cu:6! Pb:4.5 FO:O.5 1
124 SPRING ISTAI NLESS AISI 304 1' .,. SPRING
822 mASHER HIGH CAR80N ASTM A 227
fA3H[r: STEEL ' STEEL WIRE'··ioiAX·C:fi:a6si·~0":;5·~1:{i.5' . 1
IMPELLER !sTAINLESS AISI 304 HIGH CARBON ASTM A 227 2
122 PLATE WASHER STEEL 1 821 ~~RING
ASHER IOTEEL WIRE MAX C:O. 86 8i :0. 35 I!n:O.9 SETS
IMPELLER
120 !lOLT STAINLESS AISI 304 CAST ASTM B 584
IsTEEL 1 521 SEAL COVER BRONZE MAl( Cu:S) 8n:6 lo:6
1

103 IMPELLER KEY STAINLESS AISI 304 1 MECHANICAL 1


TEEL 520 SEAL SET
101 ~HAFT !sTAINLESS AISI 304 1 403 FRAME CAST IRON MAl( ASTM A 48
1
STEEL C:3.3 8;:2.1 i\1:0.5 ,
051 o RING IRUBBER 402 PUMP BED CAST IRON ll\X ASTM A 48
1
C:3.3 8i:2. 1 lln:0.5
1
050 o RING RUBBER 1 305 COUPLING ASTM A 118 2
BOLT & NUT' MILD STEEL ll\X P:O. 05 8:0.05 SETS
021 CASING RING SYNTHETIC
RESIN 1 COUPLING
303 SPACER DUCTILE ASTM A 536
CAST IRON min C:2.5 IlAX S:0.02 1
020 SYNTHETIC
CASING RING RESIN 1 301 COUPLING CAST IRON ASHl A 48 1
~AX C:3.3 Si :2. 1 1.In:0.5
010 CAS ING COVER CAST ASTM B 584 1 204 BEARING CARBON
BRONZE . IIAX Cu:90 Sn:9 Zn:5 METAL 1
003 IMPELLER STAINLESS ASTM GF8M 1 170 DUST STOPPER RUBBER
STEEL llAX Si:2.0 ~:2.0 Cr:20
1

001 CASING CAST ASTM B 584 COUPLING ASTMA118


BRONZE !lAX Cu:90 8n:9 Zn:5
1 159 PLATE WASHER MILD STEEL l!AX P:O. 05 S:O. 05 1
PART
NO. NAME OF PART MATERIAL (A312M) O'TY PART
NO. NAME OF PART . MATERIAL O'TY
1

....'--.-<~~"":,:-,----;---S-E-C-HO-~-IIZ-?-NN-T-:-L-L-VA-C-~-U-~-A-,p-~-M-·~-N-G---=::""::,,",;,,""~~'i-S-0-08-5--'

'=
686 SEAL RING MILD STEEL ASTY 2
-MODEL:VK-20NB 25 FEB. 2000
A 118
685 OIL SEAL

675 NUT
RUBBER
MILD STEEL ASTY
4
622 636 634 651 661 669 660 663 654 658 662 664 675 653) ~
A 118
66. (}--RING R1JBBCR
667 D-RING RUBBER
COPPER ALLOY
664 SPRING CARRIER ROD BS2lI74

663 o-RING RUBBER mn


•. 662 SPRING
661 PISTON ROD
PIANO WIRE
COPPER ALLOY
ROD
ASIY
A 230
BS287-4 ,
Ir"<! D
---+
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660 PISTON
658 CYLINDER
COPPER AU.OY
ROO
CAST BROIZE ASIY
BS2lI74

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I~) !I
'-- 6. tiJUI"" Il/l I.,l r" b

~
8584
,. 654 LOCK NUT MILD STEEl. ASIY
".118 f,Tr-----------.- rT m
653 TIE ROD MILD STEEL ASI"

IW:
A 118
652 lEVER MILD STEfl. ASTl
A 118
ASI"
\Wr1 m --. I
~~
651 SHinER CAST IRON r :J.:~
A" ,
650 a..urCH
.~/
647 SNAP RING CARIlOJl TOOL
STUL
CARIlOJl TOOL
ASTl
" 1-11
ASIY
2 - -- f--. -- I-
"

646 SNAP RING STUL • 1-11


645 SNAP RING CARIlOII TOOL AS,.
STEEL
" 1-11
636 BALl.. BEAR ING SAE
52100
635 BALL BEAR INB SAE
52100
634 BEAR I NG CASE ASTl
MILD STEEL A 118

622 D..UTCH KEY CARBOII STEEL AISI


T045
STAINLESS AISI
621 ROTOR KEY STUL 304
620 SHAfT STAINLESS "ISI
STEEL 304
007 WIlE BAKaITE
fiIJ6 ROTTJl ASTl
CAST BROIZE 8584

005 END COVER CAST BROIZE ASI"


8584
001 CASING ASI"
CAST BROIZE 8584

:' MAlE OF PART MTERIAL

I PIPE LINE DIAGRAM


,
CHECK VAU'E I
I/OTOR

VACUlIIl P\AlP
I
~
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* IIARKS OF PIPING ,.P>---
-----EXTRACT AIR PIPE BY MAKER
-------CIRCULATlNG IYATBl PIPE BY MAKER
- - - - - - AIITO CYLINDER PIPE BY MAKER
. '4
I
I I
SPARE PARTS LIST PAGE 11 I
NO. 1 & NO. 2 VERTICAL CEN,RIFUGAL PUMP
SHIP NO.
BALLAST PUMP MODEL: FEWV-350 2 SETS· ~

. POR NO. 552-HH


I MASS : Kg SUPPLY DRAWING NO.
Item WORK SPARE A7DS0307
NAME SKETCH MATERIAL -ING REMARKS
NO. PER PER PART
SHIP NO.
PUMP NO.
105 0.5
I' '1
1 BEAR ING METAL - f-------
] CARBON 1 1 204
,

I 0.7

2 MECHAN ICAL SEAL

M 48 I 1. 6
1
SET SET
1 520

3 ZINC ANODE 0 ZINC 1


.

2
-
M
M
0
Cl) 900
- 1 - - - 1--<0
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, <:

MFR'S NAME ~NANIWA PUMP MFG;CO.,lTD, DRAW ING NO.


& ADDRESS 11-5. SHINMACHI 3-CHOME,NISHI-KU
OSAKA JAPAN 98DP0332
1

"ID. 12
891 POR NO. 552-CC
I' 120 . 285 486

COUPLING
u:JA I
ell, COVER
\ l~

1-1--

250
.
90
I 343

LO - SUC. & DEL. FLAN6E


....
e
JIS 5 K JIS 5 K
I SUC. DEL.
,::y."--" .p lOD .p 100

~1l\'1
.p 165 .p 165
.p2OD .p2OD
'~ S-.p 19 S-.p19
. +~
I MASS
, PUMP 75 Kg
A-A ARROW VIEW MOTOR 106 Kg
TOTAL 181 Kg
..
PUIIP NAME
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
'. M/E JACKET F. W.
DESCRIPTION Q'TY SUCTI ON BORE 100 nun PREHEAT.PUMP
COUPLING & COVER lset DEll VERY BORE 100 nun
lAIR COCK 1 CAPACITY 55 m3 /h PUMP MODEL BHR-l00
DRAIN JOINT WITH HOSE 1set TOTAL HEAD 30 m QUANTITY 1
PRESSURE GAUGE WITH JOINT 1set SUCTION HEAD +15 m RULE LR
COMPOUND GAUGE WITH JOINT lset REVOLUTION 3500 rpm ANGLE PROJ. 3 rd
GAUGE RODT COCK 2 HYD: TEST PRESS. 9 kgf/cm SCALE FREE
GAUGE BORAD 1 MOTOR OUTPUT llkW , 2P DRAWING NO. 98060347
. POWER 'SOURCE 440V. 60Hz. 3ph
, REMARKS. 4l!l>NANIWA PUMP MFG.CO.,LTD.
WORKING TEMP. = SO ~ DESIGN" SECTION
TECHNICAL DEPARTMENT
j

,----",~"'.-:---,-._,-------=-, -------
i 1/\.-",
"'''\2\ S.,'~ C""-JI ] 0'" \'
J'-JhL on \", J 'Jr-
I r\/-\~J J'Ll
',\','II:JO

A7DS0254
:1:1

\~!d HOR I ZONTAL CENTR I FUGAL PUp;lP DATE

'Fl~ . MODEL: BHR-l00 10 OCT. 2007

f--
~--
f-- .

I I
001 828

.-. :._ '. ·0' -. __

124 SPRING STAINLESS AISI 304 1 828 ORAIN PLUG


COPPER BS2874
~ASHER STEEL ALLOY ROD IlAX Cu:61 Pb:4.5 Fe:0.5
122 IMPELLER STAINLESS AISI 304 1 827 DRAI N JDINT COPPER BS2874
PLATE WASHER STEEL 3 ALLOY ROD MA)( Cu:61 Pb:4.5 Fe:0.5
COPPER BS2874 COPPER BS2874
120 IMPELLER NUT w..
LOY ROD IlAX Co:61 Pb:4.5 Fe:0.5
1 824 AIR COCK
~LLOY ROD IlAX Co:61 Pb:4; 5 Fe:O. 5
103 IMPELLER KEY STA INLESS AISI 304 1 822 SPRING HIGH CARBON ASTM A 227 1
STEEL . WASHER ~TEEL WIRE IlAX C:0.B6 Si:O.35 111:0.9 SET
101 SHAFT STAINLESS AISI 304 1 821 SPRING 11 IGH CARBON ASTM A 227 1
STEEL WASHER 'oTEEL WIRE lAX C:0.B6 Si:O.35 111:0.9 SET
0500 RING RUBBER 1 521 SEAL COVER
CAST ASTM B 584
BRONZE lw< Cu:B7 Sn:6 Zn:6
CAST ASTM B 584 1 520 MECHAN I CAL 1
021 CASING RING BRONZE r.w< Co:B7 Sn:6 Zn:6 SEAL SET
CAST ASTM B 584 1 404 FRAME
ASTM A 48
020 CAS ING RING BRONZE lID Cu:B7 Sn:6 Zn:6 CAST IRON lAX C:3.3 Si:2.1 Wn:0.5

003 IMPELLER CAST ASTM B 584 1 305 COUPL ING ASTM A 118 1
BRONZE . MA)( CO:S7 Sn:6 Zn:6 BOLT MILD STEEL lAX P:0.05 S:0.05 SET
002 CAS I NG COVER CAST IRON ~STM A 48
ASTM A 48
MAx C:3.3 Si :2. 1 l!n:0.5 1 301 COUPLING CAST IRON MAx C:3.3 Si:2.1 Mn:0.5

001 CASING CAST IRON


ASTM A 48 COUPLING' ASTM A 118
MA)( C:3.3 Si :2. 1 1/J1:0.5 1 159 PLATE WASHER MILD STEEL lAX P:0.95 S:O. 05

~R NAME OF PART MATERIAL (2211M) Q" TY~~~ NAME OF PART MATERIAL Q"TY
J
J
, .
" , ,
" ,I
SPARE PARTS LIST
, HOR I ZONTAL CENTR I FUGAL PUMP
PAGE 12 I
M/E JACKET F. W.PREHEAT. PUMP SHIP NO.
MODEL: BHR-l 00 l-SET

- ' . . .
POR NO. 552-HH
I MASS Kg SUPPLY DRAWING NO.
. Item WORK A7DS0254
NAME SKETCH MATERIAL -IN6 SPARE REMARKS
NO. PER PART
PER
SHIP
NO.
PUMP NO.
I 0.13

"
1 MECHAN ICAL SEAL

M 1
SET SET
1
520

, ..

"

."
"

MFR'S NAME . <$>NANIWA PUMP MFG.CO.,LTD. DRAW I N6' NO.


& ADDRESS 11-5. SHINMACHh 3-GHOME.NISHI-KU
98DP0471
OSAKA JAPAN
.
520 635 INO 13
PGR NO.5G6-AA

,
I ---
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300
400
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I ~
~ANK
DEL.
PUMP
SUC.
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DEL.
AIR
CHARGE
DRAIN

ACCESSORIES FOR TANK UNIT A (.{I:::+-0


- .'\ \
~J~I~Sl~0~K~J!.:IS~5~K.jCJ~I",SC!..10~K+JC!..I~Sl~6~K~J~IS~1~6~K
'tt! 50 4) 50 </> 50 </> 15 </> 25

1 TANK

3 AIR CHARGE JIS F7409 SPECIFICATION


VALVE 1 JIS16K-15A
4 WATER LEVEL 1 JIS F7213 F. W. HYD. UNIT
GAUGE SET 610L SUCTI ON BORE 50 mm
SCREW DOWN JIS F7375
5 CHECK VALVE 2 JIS10K-50A DELIVERY BORE 50 mm TANK MODEL UH-1. 0-2R
2
6 PUMP & MOTOR ETS BHR-5G-3 CAPACITY 10 m3 /h QUANTITY 1 UNIT
JIS F7303 PUMP RULE
7 DRAIN VALVE 1 JIS16K-25A TOTAL HEAD 70 m

B MANHOLE COVER 1 SUCTI ON HEAD m TANK RULE LR

9 GAUGE BOARD 1 REVOLUT I ON 3500 rpm ANGLE PROJ. 3 rd


BVT 1/4-x </>75 PUMP
10 PRESS. GAUGE 1, 15K HYD. TEST PRESS. 14 kgf/cm' SCALE F RE E

11 PRESS. sw ITCH 1 ON : 6. 5K TANK 17.3 kgf/cm' WORKING No. 5138210616


OFF: 7. 5K HYD. TEST PRESS.
12 CABLE TRAY 1 MOTOR OUTPUT 7.5kW • 2P DRAWING No. A7DG0340S
SET
13 GAUGE BOARD 1 POWER SOURCE
DES I GN SECT I ON
REMARKS:TOTAl MASS 850 kg TECHNICAL DEPARTMENT
I l L:,"-.\:I, '::; . . ,~J.

SLCTJONAL DRAWJNG I 9SDSO~68


VERTICAL CENTRIFUGAL PUMP CME

MODEL:BHR 2. DEC. 1998

158 @~ 601l~1
~
59 "-
~'",
---
I
305 ~ ~G. ~' 11

.' 821 ~ ~ ~ "'" v'v


101 =:~ t' 'i! il
170
I
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-------I-------
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I

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521 am , 11 I ---

520
-R r;;= €lIE
11 \
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-I m-n.
103 AA .- ~ _/ fill 1 ~ '--- l c: """""
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, -=p~ ~7' iJ~U '
122 ~ l) /J I r .-DJ ~
,
001
/
:I ~
020
124 120002 050 828

. " . ... , " , ,

SPRING
124 IwASHER ' STAINLESS ~ISI 304 1 828 IoRAIN PLUG ICOPPER BS2874
STEa !ALLOY ROD MX Cu:61 Pb:4, 5 Fe:O,5 1
• IMPELLER STAINLESS
122 PLATE WASHER STffi AISI 304 1 824 [AIR COCK ~OPPER BS2874 1
~LLOY ROD NAx Cu:61 Pb:4. 5 Fe:O, 5
120 IMPELLER NUT COPPER BS2874 1 821 SPRING 1'1100 CARBON ~STM A 227 1
AllOY ROD !lAx Cu:61 Pb:4.5 Fe:O.5 ~ASHER STEEL WIRE w.x C:O, 86 Si:O.35lln:O,9 SET
STAINLESS ~ISI 304
103 IMPaLER KEY STffi 1 521 SEAl COVER CAST ~STM B 584
1
BRONZE ~ CU:S1 Sn:5 lo:5
" 101 SHAFT l>TAINLESS
STffi
~ISI 304 1 520 ~ECHANICAL
SEAl
1
SET.
050 II RING RUBBER .1 404 'cRAME CAST IRON >l.STM A 48 1
IIAX C:3. 3 Si :2. 1 IIn:O,5

021 CASING RING iCAST ASTM B 584 1 305 "OUPlING ASTM A 118
MILD STEEL IIAX 1
BRONZE IIAX CU:S7 Sn:6 Zn:6 BOLT P:O,05 5:0,05 SET
020 CASING RING IBRONZE .
CAST ASTM B 584
IIAX CU:S7 Sn:6 Zn:6
1 301 COUPLING ASTM A 48
CAST IRON IIAX C:3,3 Si:2, 1 IIn:O,5
1
003 IMPaLER CAST ASTM B 584 170 DUST STOPPER RUBBER 1
BRONZE IIAX CU:S7 Sn:6 Zn:6
1
002 CAS ING COVER CAST IRON A$TM AA8 159 COUPLING ASTM A 118
w.x C:3.3 Si:2.1 lin:O,5 PLATE WASHER MILD STEEL NAx P:O. 05 S:O. 05
1 1
001 CASING ~STM A 48
CAST IRON w.x COUPLING' MILD STEEL ~STM A 118·
C:3.3 Si:2.1 \'n:O,5
1 158 SET BOLT w.x P:O, 05 S:O, 05 1
PART NAME OF PART PART
MATERIAL (2211 M) O'TY NO. NAME OF PART MATERIAL O'TY
NO.
J


DRAWl NG NO. "I
..... '"
o. .. .
SECTIONAL DRAWING t'\ 1 OG0665
FOR HYDROPHORE UNIT DATE
IJaIlI\\ia MooEL:SNS-Cll0W 20 AUG. 2001
jJIIIllp

abt.140

JIS 15b

......
<0


o
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......
<0

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60 3
80

,
CONTACT TYPE RATED CAPACITY

2
o-L AC DC
125 250 450 24 125

NON INDUCTIVE 10 5 2 5 0.5

INDUCTIVE 8.5 4.5 2 0.2

2
CONTACT POINTS 2-3 RANGE : 1. 0-10 kgf/cm
TURNED ON DUE TO PRESSURE INCREASE MECHANICAl DIFFERENTiAl 1. 0- 3. 0 kgf/ cni'
MAX.PERMISSIBLE PRESS. 15 kgf/cm2
CONTACT POINTS 2-1
TURNED ON DUE TO PRESSURE DECREASE MASS 0.4 Kg

CONTACT POINTS 2
COMMON

L.... ~~~ __ ~ _ ~ ~ ----


-, -

SPARE PARTS LIST PAGE 13


NO. 1 & NO. 2 VERTICAL CENTRIFUGAL PUMP
F.W.PUMP SH IP NO.
MODEL: BHR-50-3 2 SETS--

- POR NO. 552-HH


I MASS .. Kg SUPPLY DRAWING NO.
SPARE 98DS0468
Item WORK
NAME SKETCH MATERIAL -ING REMARKS
NO.
NO. PART
PER
PER
SHIP NO.
PUMP
10.08

1 MECHAN ICAl SEAL

M 1 1
SET SET 520

...

"

.
'.

MFR'S NAME .<$>NANIWA PUMP MFG.(O.~LTD. DRAWING NO.


& ADDRESS 1.1-5. SHINMACHI 3--eHOME. NISHI-KU
OSAKA JAPAN 99DP0406
J

~I 150 . ~\jO ~
-'I I "'" ~ POR ~JO. 572-AA
aht.300 aht. 280
"-~ffi
ffi'~
~I'
J'
aht.445
I~--'==~'--~'I
I ~ I 1

20 ~ g .JL !

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-+-l"
"- <.>

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, 1
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VIBRATION STOPPER ~ -
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120
r--so-J r+--'" I ;: I' ~
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""
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193 "$ r.--- I- u>

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290
290
250, 4-q,19
SUC. & DEL. FLANGE
I I '1/
r - ~~Irl
11
-~I
1
JIS 5K JIS 5K
g g I-It-- -++-- - - J l - - , SUC. OEL.
,'-,.. _ .t.J'I'L ,
_J-G ::+'.' _---'<1>'----'6-5-+-..::,-<1>_5:..:0_
-;~t~lJf../I>-!E.::2:~~~~-!!::~:~~~~-
~i I
i ~I
~I ~~~w---_-,-4--,-M-,-12=-.L-,4_-<I>: : . . :. :15~
• .// I u>
2-q,15 ~ N
I MASS
PUMP 250 Kg
~ MOTOR 62 Kg
TOTAL 312 Kg
PUMP NAIIE
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
DESCR I PT I ON Q' TY SUCTI ON BORE 65 mm
OILY BILGE PUMP
. V-BELT & PULLEY 1set DEll VERY BORE 50 mm
3
GEAR & PULLEY COVER 2 CAPACITY 10 m /h.
A I R CHAMBER 1 TOTAL PRESSURE 3. 5 kgf/cm PUMP MODEL 2VP-l0
OIL CASE 1 SUCTI ON PRESSURE -0. 5 kgf/cm QUANTITY 1
SAFETY VALVE. {SET
\
PRESSURE\ 1set STROKE SPEED
4.0 K
95 Fpm RULE LR
DRAIN PLUG 1 HYD. TEST PRESS. 7 kgf/cm ANGLE PROJ. 3 rd
PRESSURE GAUGE WITH JO INT 1set MOTOR REVOLUT I ON 1150..-pm SCALE FREE
COMPOUND GAUGE WITH JOINT 1set MOTOR OUTPUT 3.7kW, 6P DRAWING NO. 99DG0409
GAUGE ROOT COCK 2 POWER SOURCE 44OV, 60Hz, 3ph I------...l....------I
I-G-AU-G-E-B-O-AR-D------I--l---1I-G,.,.U,--ARAN,...,.,-,=-T...,.V,--,S,.....-=F.,.,OR,....,LPO,--W-ER,--.-'10.,.,O..,.0-'-e-'-s-,--It <@>NANIWAPUMPMFG.CO.,LTD.
1----------+----1 GUARANT. VIS. FOR CAPA. 1 eSt DESIGN SECTION
OIL TEMP = "C TECHNICAL DEPARTMENT
J

DRA.IIf! NG NO.

SECTIONAL DRAWING A90S0018


VERTICAL PISTON PUMP DATE
MODEL: 2VP- 4 FEB. 2009

.'

--~

.,
,
,
,
... ;

MATERIAL LIST
DRAWING NO.
I

.. A9DSOO18
VERTICAL PISTON PUMP DATE
namwa . MODEL: 2VP- 4 FEB. 2009
pump
PART NAME OF PART MATERIAL O'TV PART MATERIAL _ O'TY
NO, NO, NAME OF PART
ASTM A 48 ASTM B 584
101 I~~~~NOER CAST IRON "AX c:J,3 Si ;2.1 Mn;O. S 1 502 NECK BUSH 1~~g~ZE . lAX Cu:87 5n:6 Zn:6 2
ASTM 8 584 ASTM 8 584
102 LINER ;J~~~b ljAX Cu;S) Sn;S Zn;6 2 504 GLAND ~~~~ZE !lAX Cu:S) Sn:6 Zn;6 2

~~~i IT~ON
ASTM A 48 ASTM B 536
103 gW~OER CAST IRON llAX C;J,3 Si ;2. 1 Mn;O. S 2 601 CRANK SHAFT in C:2.5 YAX 5:0.02 1
ASTM A 48 IAI SI 1045
106 BOTTOM COVER CAST IRON l!AX C;3. 3 Si :2, 1 1In;0. S 2 602 'SHAFTtn STEEL 1
ASTM 8 584
110 BUCKET I~~~ZE llAX Cu;S) Sn:6 Zn;6 2 630 BALL BEARING SAE 52100 2
111 BUCKET RING BAKELlTE 633 IME¥~tn ASTM A 48 &
4 SAE 52100 2
ASIM B 584 ASTM A 48 ,
112 ~1~G ~~g~ZE MAX Cu;S) Sn;6 lo;6 2 640 I~~O~~ Mt I AL CAST IRON lID C;3.3 Si ;2. 1 1In:0, S 2
ASTM B 584 CAST IRON ID C;3,A3 48
ASTM
114 BUCKET CAS!.
BRONZE !lAX CU;S) Sn:6 lo;6 2 642 I~O~~NG Si ;2.1 !!n;0, S 1
ASTM A 48
201 VALVE BOX CAST IRON llAX C;3. 3 Si ;2. 1 1In;0. S 1 643 Ig6~NG CAST IRON /lSTM A 48
lw< C:3. 3 Si;2. 1 1In;0, S 1
ASTM A 48 AISI 1045
202 ~"ill BOX CAST IRON !lAX C;3. 3 Si :2. 1 1In;0, S 1 662 PINION GEAR ~~EN 1
206 LEG CAST IRON ASTM A 48
~ C;3, 3 Si ;2. 1 1In;0. S 1 664 GEAR ASTM A 48
CAST IRON MAX C;3.3 Sj;2, 1 Iin;O.S 1
ASTM A 48
~~~~ZE
IASTM B 584
210 VALVE Mix Cu;S) Sn;6 lo;6 8 674 ~b¥~~l:~ !DE) CAST IRON l!AX C;3.3 Si ;2, 1 Mn;O. S 1
ASTM A 48
~~~~ZE
213 mW~~T IASTM 584
(p~~L~rOE)
Il
~AX CU;S) Sn;6 lo;6 4 675 CAST IRON !lAX 1
214 ~~~O~EAT ~~~~ZE
IASTM 8 584
Mix Cu;S) Sn;6 lo;6 4- 676 V BELT
C;3.3 Si ;2,1 Mn;O. S
3
IASTM 8 159 510 ASTM A 48
~~~~O~IRE 701 ~~WT VALVt CAST IRON
.

215 SPRING 8 I1AX C;3, 3 Si;2.1 1In;0. S 1


. S~~!~Ll:SS 1A1S1 304
, ASTM A 48
CAST IRON I1AX 1
216 LIFT BOLT STEEL 8 702 COVER C;3. 3 Si :2, 1 Mn;O. S
~28/4 BS2874
221 SET BOLT ALLOY ROD rwc Cu;61 Pb;4.S Fe;0.5 4 703 RETURN PIPE ~mRROD I1AX Cu;61 Pb;4,S Fe;O.S 1
8S2874 ~~~I ASTM 8 584 1
228 CAP ALLOY"ROD NAx Cu;61 Pb:4.5 Fe:0.5 4 704 VALVE BRONZE I1AX Cu:S) Sn:S lo:6
IAISI 304 ASTM B 584
302 PUMP ROD l~i~~~LtS~ 2 706 VALVE SEAT I~~~~ZE IlAJ( CU:S) Sn 6 lo,6 1
ASTM A 48 ASTM A 230
305 CROSS HEAD CAST IRON NAx C:3.3 Si ;2.1 Mo:0.5 2 707 SPRING PIANO WIRE 1
~TM A 118 8S2874
308 STAY lILD STEEL NAx P;O.OS S;O.05 4 710 SPRING SEAT ~mKROD Iw< Cu:61 Pb;4.5 Fe;O. S 1
AISI 1045 8S2874
311 I~~SS Hl:AO ~~EN 2 713 iADJUST BOLT X::[brROD lw< Cu;61 Pb:4,S Fe:O,S 1
BS28 14 BS2874·
315 PUMP ROD NUT ~mKROD ~ 0,:61 Pb:4.5 Fe:0.5 2 719 CAP ~~[~rROD ~ Cu:61 Pb;4. S Fe:O, S 1
AISI 304 800 BS2874
316 NUT ~i~~~U:SS 2 -6- LOCK NUT ~~mKROD ~X Cu:61 Pb:4.5 Fe;O.S 1
ASTM 584 ASTM Wl 8
321 1~~t'IN ~~~b B54 I~T~~lN1NG
Il
MAX CU:S) Sn:6 lo;6 2 STEEL HQ 4
ASTM B 536
322 ROD " ING Ig~gilT~ON in C:2.5 NAX S:0.02 2
AS IM Il 5114
323 CRANK METAL i~~g~E I1AX CU;S) Sn;6 lo:S 2
ASTM B 536
328 ROD C~ 1Nl> ~~g}ll~oN in C;2.5 lAX S:0.02 2
ASIM A 48
331 GUIDE FRAME CAST IRON I1AX C:3,3 Si ;2. 1 1In:0, 5 1
ASTM A 118
332 i~IECE MILD STEEL I1AX p;o,os S;0,05 4
333 SPECIAL NUT MI ASTM A 118 . 4
ILD STEEL K\x P:0.05 S;0.05
335 OIL CASE ~~~DK~f~EL 1
361 CRANK FRAME ASTM 'A 48
CAST IRON I1AX C;3.3 Si ;2. 1 1In;0. S 1
ASTM A 48
362 MOTOR FRAME CAST IRON I1AX C;3.3 Si;2, ll1n;0.5 1
ASIM A 118
366 MOTOR BASE MILD STEEL I1AX P;O, 05 S;O, 05 1 .

501 ~NG ~~~E~BESrOS 2


SETS
. , . ...,
SPARE PARTS LIST PAGE , 14
VERTICAL PISTON PUMP -
OILY BILGE PUMP SHIP NO.
MODEL: 2VP-10 1 SET
-
POR NO. 572---{;C
I MASS : Kg SUPPLY DRAWING NO.
WORK A9DSOO18
Item
NAME SKETCH MATERIAL -ING SPARE
PER
REMARKS
NO. PER SHIP NO. PART
PUMP NO.

~~ BAKELITE
, "
1 ~UCKET RING

I'-IFT BOLT
~
~,&DEl:)
0B<

I 1. 0 LQAINLESS
4 2 111

216
STEEL

~\,
~ALVE SPRING ~rOSPHOR 215
RONZE
~ALVE
-f~ I ~
r L L1
~FT
RONZE 210
jJa. VALVE SEAT ) ~tST
RONZE
. 4 1
213
2
I'-IFT BOLT
'*
=+ ~AINLESS SETS SET 216
:... If> 64 TEEL

-2! ~
IVALVESPRING PHOSPHOR 215
11
BRONZE
CAST
IvALVE v r.t 4 ::J liiilONZE 210
Isuc. VALVE SEAT V If>54
CAST
BRONZE . 214

~I
0.1
NON 2 1
3 GlAND PACKING ASBESTOS 501
)~ FIBER SETS SET

<8>NANIWA PUMP MFG.CO.,LTD. DRAWING NO.


MFR'S NAME
& ADDRESS . 11-5, SHINMACHI 3-CHOME,NISHI-KU 99DP0403
OSAKA JAPAN
.

,
INO. ,e·1
" ,
588 POR NO.N345-MC2
92 210 286

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195
..

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'.
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SUC. & DEL. FLANGE


-- 0 JIS 5 K JIS 5 K

~~
M
M
1 SUC. DEl.
e ,--+~
,'~ tP 50
tP 50

'" 0/ -
co - tPl05 tP 105

I
'=,, -t:~ tP130
tP 130
I
~ I V 4-tP15 4- tP 15

~ ~ ~4-t/J15
I, ·1·
220 T MASS
PUMP 40 Kg
260 MOTOR 25 Kg
A-A ARROW VIEW TOTAL 65 Kg

pUJllp NAME
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
DESCRIPTION Q'TY SUCTI ON BORE 50 RID
GREY WATER TRANSFER PUMP
COUPLI NG & COVER lset DEll VERY BORE 50 RID
3
AIR COCK 1 CAPACITY /h PUMP MODEL 10 m BHR-50
DRAIN JOINT WITH HOSE 1set TOTAL HEAD 20 m QUANTITY 1
PRESSURE GAUGE WITH JO INT lset SUCTION HEAD -5 m RULE LR
COMPOUND GAUGE WITH JOINT lset REVOLUTION 3500 rpm ANGLE PROJ. 3 rd
GAUGE ROOT COCK 2 HYD. TEST PRESS. 5 kgf/an SCALE FREE
GAUGE BOARD 1 MOTOR OUTPUT 2:2kW. 2P DRAWING NO. AODG0451
POWER SOURCE 44OV,60Hz.3ph
REMARKS . <@>NANIWA PUMP MFG.CO.,LTD.
WORKING TEMP. = 45 ~ DESIGN SECTION
TECHNICAL DEPARTMENT
, . . :'.:,~::;i1·lG :1':'.

SECTIONAL DRAWING 'j '93D30469


HORIZONTAL CENTRIFUGAL PUMP D~\rE

MODEL: BHR 2 DEC. 1998

f--
-f-
~--
u
h

.,
I I ;

... ,.~ ... "

~PRIN6
124 WASHER STAINLESS AISI 304 COPPER BS2874
828 DRAIN PLUG ~LLOY ROD ~ Cu:61 Pb:4. 5 Fe:o. 5
1 1
STEEL
BS2874
122 PLATE WASHER STEELNLESS AISI 304
IMPELLER ISTAI 1 827 "OPPER
3 DRAIN JOINT ALLOY ROD IMx Cu:61 Fb:4.5 Fe:0.5 1
120 IMPELLER NUT !COPPER BS2874 1 824 AIR COCK /lOPPER BS2874 1
iALLOY ROD W Cu:61 Pb:4.5 Fe:0.5 ALLOY ROD lMx Cu:61 Pb:4.5 Fe:o.5
STAINLESS AISI 304
103 IMPELLER KEY STEEL 1 821 SPRING /l16H CARBON ASTM A 227 ' 1
WASHER STEEL WIRE iMx C:O. 85 Si:o. 35 1lJ:0. 9 SET
101 SHAFT STAINLESS AISI 304 1 521 ~EAL COVER CAST ASTM B 584 1
STEEL BRONZE IIAX Cu:87 Sn:5 m:5

050 D RIN6 RUBBER 1 520 ",ECHANICAL


SEAL
1
SET
021 ~ASIN6 RING CAST ASTM B 584 1 404 fRAME CAST IRON iAXASTM A 48 , 1
BRONZE IL\X Cu:87 Sn:5 m:5 C:3. 3 Si:2. 1 lln:0.5

020 ~ASIN6 RING CAST ASTM B 584 1 305 COUPLING ASTM A 118 1
~ILD STEEL lAX P:0.05 S:0.05 SET
BRONZE IL\X Cu:87 50:5 m:5 ' BOLT
CAST ASTM B 584 ASTM A 48
003 IMPELLER BRONZE IL\X Cu:87 50:6 m:5
1 301 COUPLING CAST IRDN iAX C:3. 3 Si:2. 1 lln:0.5 1
~STM A 118
002 PAS IN6 COVER CAST IRON ASn, A 48 1 ,159 COUPLING
PLATE WASHER MILD STEEL ,lAX P:0.05 S:0.05 1
~ C:3.3 Si:2.1 m:0.5
ASTM A 48 COUPLING - ~STM A 118
001 PAS rfm
'

CAST IRON ~ 1 15B SET BOLT MILD STEEL lMx P:O.05 S:0.05 1
C:3.3 Si:2.1 m:0.5·
PART PART NAME OF PART •
NO. NAME OF PART MATERIAL (2211 M) O'Tv NO. MATERIAL " O'TY
J
I I I
SPARE PARTS LIST PAGE I 15
HORIZONTAL CENTRIFUGAL PUMP
I -
GREY WATER TRANSFER PUMP MODEL , BHR-50 1 SET
SHIP NO.

POR NO. 552-HH


I MASS : kg SUPPLY DRAW I NG NO.
Item WORK SPARE 9BDS0469
NAME SKETCH MATERIAL
-ING PER PART
REMARKS
NO.
PER NO.
PUMP SH IP NO.
10. OB

1 1
1 MEGHAN I GAL SEAL 520
SET SET
,

..

MFW S NAME <$>NANIWA PUMP MFG.CO.,lTD. DRAWING NO.

& ADDRESS 11-5, SHINMACHI 3-eHOME,NISHI-KU


99DP0248
OSAKA JAPAN
r
I
INO ' 16 -
'
722 POR NO, 552- 1I

152 248 3?2 , •i
,
-.J ~I COUPLI NG

~, ~~\
A I -

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:ri j r: ~+~ - Ln
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't3i\ ...
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120~ 'J Li ~t

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195
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'Y Ln
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M JIS 5 K JIS 5 K
~r .1 SUC, DEL
Ln
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/ ~:Y\ <P 65 <P 65

~
<P 130 <P 130
I I <P 155 <P 155
~ 4- <P 15 4-M12
~
'-.n: rr-
220
--~ ~4-ti> 15 - +-~
I- .1 T MASS
260 PUMP 65 Kg
MOTOR 43 Kg
A-A ARROW VIEW TOTAL 108 Kg
.' P\JKP NAME
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
DESCRIPTION Q'TY SUCTION BORE 65 IIlIlI M/E AIR COOLER DRAIN PUMP
COUPLING & COVER 1set DEll VERY BORE 65 om
~IR COCK 1 CAPACITY 20 m3 /h PUMP MODEL SHR-65
PRIMING PLUG 1 TOTAL HEAD 20 m QUANTITY 1
ORAIN JOINT WITH HOSE 1set, SUCTI ON HEAD -5 m RULE LR
PRESSURE GAUGE WITH JOINT lset REVOLUTION 3500 rpm ANGLE PROJ_ 3 rd
COMPOUND GAUGE WITH JO INT lset HYO, TEST PRESS, 5 kgf/an' SCALE FREE
GAUGE ROOT COCK 2 MOTOR-OUTPUT 3. 7kW . 2P DRAWING NO. A1DG0444
GAUGE BOARD 1 POWER SOURCE 440V.60Hi.3t>h
REMARKS +NANllNA PUMP MFG.CO.,LTD.
" DESIGN SECTION
TECHNICAL DEPARTMENT
.'t2.\ SE C-j 'JI iu'-"J\.,!Jc\L DJR ;:'\'j l/ J' J\J l:":; :"'J';/'' G ;:0 ' I
;~~ HORIZONTAL SELF PRIM;~JG-PUMP" DAT/8DS04S9
n~ffililf MODEL: SHR-65 16 JUL. 2008

- - - - - - f--- - -

-
- --
= /

~
I
r 1 ~ I
COPPER BS2874 M COPPER BS2874
120 I MPELLER NUT ALLOY ROD IIAX Cu:61 Pb:4.5 Fe:O.5 1 828 uRA I N PLUG..
"LLOY ROD l. ...
!lAX Cu:61 Pb:4.5 Fe:0.5
103 IMPELLER KEY STAINLESS AIS) 304 1 827 DRAIN JOINT COPPER BS2874 1
1-+-_~ __---1'O:ST:,::E=EL=:-::-=-=-+'-:~--=~_'-"'_'-'-l'---j.,-,
..3"-+:"':",.,.,.,._ _-fAlc:.L=L::.:OY"-,,,RO:;;[),.,.,f';!"='.X.,:;Ct",·:6::,1..:.Pb"":4",,.5;.:Fc:e,,,:0.c:
5_1 _
STAINLESS AISl 304 1 821 SPRING HIGH CARBON ASTM A 227 1
101 SHAFT
STEEL WASHER ·TEEL WIRE MAX C:0.86 Si:O.35 111:0.9 SET
CAST ASTM B 584
0500 RING RUBBER 1 521 SEAL COVER BRONZE MAX Cu:87 Sn:6 lo:6 1
I.. CAST ASTM B 584 1 520 MECHAN ICAL 1
036 .ALVE SEAT BRONZE lIAX CU:S7 Sn:6 Zn:6 SEAL SET
035 CHECK VALVE RUBBER & ASTM A 48 1
1 404 FRAME CAST IRON \lAX C:3.3 Si:2.1 Mn:0.5
CAST IRON
ASTM A 48 1 305 COUPLI NG ASTM A 118 1
032 BLIND COVER CAST IRON MILD STEEL \lAX P:0.05 S:0.05
IIAX C:3.3 Si:2. 1 lln:0.5 BOLT SET
CAST ASTM B 584 1 301 COUPLI NG CAST IRON ASTM A 48 1
021 CASING RING BRONZE lAX CU:S7 Sn:6 lo:6 IIAX C:3. 3 Si :2. 1 1In:0.5
CAST ASTM B 584 1 . 164 BLI NO COVER RUBBER
020 CASING RING BRONZE 1
IIAX CU:S7 Sn:6 lo:6 . PACKING
016 SUCTION COVER CAST IRON
ASTM A 48 COUPLING ASTM A 118
IIAX C:3.3 Si:2.1lln:O.5 1 159 PLATE WASHER MILD STEEL ID P:0.05 S:0.05

008 STUFFING BOX CAST IRON ASTM A 48 1 158 COUPL I NG MILD STEEL ASTM A 118 1
lAX C:3.3 Si:2.1 !!n:O.5 SET BOLT lAX P:O.05 S:0.05
CAST ASTM B 584 1 124 SPRING STAINLESS AISI 304
003 I MPELLER 1
BRONZE lAX Cu:87 Sn:6 lo:6 WASHER STEEL
ASTM A 48 IMPELLER . STAINLESS AISI 304
001 ~ASING CAST IRON ID: C:3.3 Si:2.1lln:O.5 1 122 PLATE WASHER STEEL
PAR' NAME OF PART MATERIAL
e'
(2211M) Q' TY ~ NAME OF PART MATERIAL Q'TY
D.
1

SPARE PARTS LIST PAGE 16


l I

HORIZONTAL SELF PRIMING PUMP


M/E AIR COOLER DRAIN PUMP SHIP NO.
MOOEL: SHR-65 1 SET

POR NO. 552-HH


I MASS Kg SUPPLY DRAWING NO.
Item WORK SPARE A8DS0499
. ; ; NAME SKETCH MATERIAL -ING PER REMARKS
NO. PART
PER NO.
PUMP SHIP NO.
I 0.10

1 1
1 MECHANICAL SEAL 520
SET SET

MFR"S NAME .<O>NANIWA PUMP MFG.(O.,LTD. DRAWING NO.


& ADDRESS 11-5, SHINMACHI 3-cHOME,NISHI-KU
. OSAKA JAPAN 'A5DP0051
POR NO 552-t1Hlb72-CC .,
I

I
I
SPARE PARTS BOX PAGE I

SHIP NO.

SIZE MATERIAL SERYICE AS MODEL a'TY


SPARE PARTS BOX 1) MAIN COOL. S,W. PUMP FEWV-400
WITH KEY 10) CENTRAL COOL.S.W. PUMP
~
2) F.W.GEN.EJECTOR PUMP FEY-12S-2
3) BILGE, FIRE & G.S.PUMP FB2Y-2SD--2
4) M/E JACKET COOL. F.W. PUMP FEY-250-2
5) M/E AIR COOLER CHEMI. BHR-40
CLEAN. PUMP
6) HOT WATER CIRC.PUMP BHR-32
7) BOILER FEED IV. PUMP EB2H-40D
8) BOILER WATER CIRC.PUMP BBH--65S
11) BALLAST PUMP FEWV-3S0
or~~ MILD 1
gl~k: STEEL 12) M/E JACKET F.W.PREHEAT. BHR-l00
PUMP

~~ 13) F.W.HYD.UNIT (F.W.PUMP) UH-1. D--2R


, (BHR-SD--3)
14) OILY BILGE PUMP 2YP-l0
lS) GREY WATER TRANSFER PUMP BHR-SO
16) M/E AIR COOLER DRAIN PUMP SHR-65

, .. ZINC ANODE
2) F.W.GEN.EJECTOR PUMP FEY-125-2
SPARE PARTS TOTAL ~tASS
abt. 44 kg

SPARE PARTS BOX 9) MAIN L. O. PUMP TOM-400


WITH KEY
ZINC ANODE

orQ
~l~/
MILD
STEEL
1) MAIN COOL.S.W.PUMP
3) BILGE, FIRE & G.S.PUMP
11) BALLAST PUMP
FEWV-400
FB2Y-2SD--2
FEWV-350
1

SPARE PARTS TOTAL MASS

~~
abt. 44 kg

<$>NANIWA PUMP MFG.CO.,LTD. D~AWING NO.


MFR'S NAME
& ADDRESS 11-5. SHINMACHI 3-GHOME.NISHI-KU
OSAKA JAPAN
A1DP0343
..
.. "
.J
r
DRAWING NO.

SECTIONAL DRAWING A3DS0234


DATE
MECHANICAL SEAL 14 'JUL. 2003

IMPELLER--Iml
~~~~~1
t~ n '1 IMPELLER-
~,
I rn ~-In n '1 ....
~
~J

--:~~_HAFT ~ --QFIG. 2
BOSS - '.' Cl ()'
S_HAFT __ "S --\--FIG __
.1
, BOSS
\

" r!~7
h< 6!3l~
L<~ X~
~/ J////
IMPELLER- fI1l'1t 'y'l Jr IMPELLER l.k' /'fl-l ~ "'"
BOSS - SHAFT Cl (' BOSS SHAFT Cl
,L.--.- "S --'+-FIG. 3 ,,'--------"SI~FIG. 4

~0)@@®®®w FLINGER l.. ®~\ID®C0~0


~ 1/ IMPELLER- ,~~~
-D---~ SHAFT '-- FIG. 5 BOSS = __ ~HAFT --~ --J- FIG. 6
, ,

SHAFT SET
MOOEL n FIG. PART NAME OF PART C'TY
NO. PUMP NAME DIAl/! DIMENSIONnX NO. NO.
1 MAIN COOL S. I. PUMP FEWV-400 90 241 6 1 FLOATING SEAT 1
2 F.W.GEN.EJECTOR PUMP FEV-125-2 55 141 1 2 SEAT CAP 1
3 BILGE. fiRE & G.S.PUMP FB2V-25Q-2 70 215 2 3 SEAL RING 1
4 M/E JACKET COOL. f.W. PUMP FEV-25Q-2 55 121 1 4 BELLOWS 1
--
5 WE AIR aDlR QBII. a..EAN.1UiP BHR-4O 30 18 1 5 RETAINER 1
6 HOT WATER CIRC.PUMP BHR-32 25 20 1 6 COIL SPRING 1
7 BOILER FEED I. PUMP EB2H-4OD 40 72 1 7 COLLAR 1
1
10 CENTRAL COOL. F.W. PUMP FEV/V-400 90 241 6 8 SET SCREW SET

11 BALLAST PUIIIP FEWV-350 70 153 2 9 Q-RING 1


12 M/E JACKET F. W. PREHEAT. PUMP BHR-l00 40 21 1 10 Q-RING 1
13 F.W.HYD.PtIff' BHR-5Q-3 30 18 1 11 Q-RING 1
15 GREY WATER TRANSfER PUMP BHR-50 30 18 1 12 DRIVE BAND 1
16 M/E AIR COQER DRAIN PUMP SHR-65 30 32 1
,
. "..-----,,=-----,--------------------.=-;;;e=------
~". " SECT i ONAL DRAW! NG fJ""W~~;~0313
~ DATE
nmNm
pump
ELECTROLYTIC CORROSION PREVENTING ZINC 16 NOV. 2006
PART NAME OF PART
ND_ MATERIAL a'TY
815 032 900
032 BLIND COVER CAST BRONZE 1

112 SPLIT PIN 1


I
131 PLATE WASHER STAINLESS STEEL
- 815 BOLT STAINLESS STEEL 1

_1--- 900 IzI NC ANODE


- I - - - - - I----..I. ---l...ZINC 1
...l.....-I

--f- - TYPE . a
ZINC SIZE (P.No.900)

PUMP MODEl: FEV.F6V.FEWV,F6WV


"FBV.FBSV.FBWV,FB2V

~2 815 900 131 112

~ rfR-
...I V
Am:
I ~IIII
rq/ 1J.f:.
':i
/ ~ 'I"
I- '-.."''''

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ul "''''''-
PUMP MODEL : FE2V-250E
. FBCV

032 S
"'\
@
t-

SUC~ [\ dth b]
S~ '/ E
N t;~

~
/y-~,,-+

1=1- I
.1=
/ E t: 11 NO. 1 & NO. 2 FEWV-350 2 a
BALLAST PUMP
PUMP MODEL BHR.FFV.F6V-100
3 NO. 1 & NO. 2 FB2V-25Q-2 2 a
BILGE,FIRE & G.S.PUMP
Caution against corrosion
2 F. W. GEN. EJECTOR PUMP FEV-125-2 1 b
Check and replace the electrolytic
1 NO.1-NO.3 FEWV-4oo 3 a
corrosion preventing zinc every 3 MAIN COOL. S.W. PUMP .
or 4 months. ITEM SERVICE AS PUMP MODEL a'TY TYPE
NO.
I
~
DRAWl NG ~JO_

GAUGE BOARD A5DH0046


~ namwa
HORIZONTAL / VERTICAL PUMPS DATE

pump MODEL: BVT-4J75xl/4" 10 NOV. 2005


210 30
9

6 ....N
LO
M

Cl
0>
'. 10
40

3
2-r/J8 LO
LO

.....
Cl

G 1/4
8
GLye ER I NE I SOLAT
, ION TYPE I c/J 8 COPPER TUBE
GAUGE BOARD (MAKER PIPING)
c::=:::J

TYPE : A-2
GAUGE ROOT COCK
MAKER PIPING
P\IIP :Si~E .!

W
W 0-
0-
0-
0- M!DOLE PRESSURE COCK
Z ~ 16 kgf/cm 2 and less.
Cl W
~
>
<.> ~
::> w
en Cl

CAllPNff Pl..ATE STAINLESS STEEL 1


2
E JOINT COPPER ALLOY 2
EL. NAME PLATE COPPER ALLOY 1
UC. NAME PLATE COPPER ALLOY 1
NAME PLATE COPPER ALLOY 1
REMARKS . RESSURE GAUGE 1
UNIT I kgf/em' / MPa ~UGE 1
IIASS I 1. 4 kg E BOARD ILO STEEL 1
NAME OF PART MATER IAL Q"
· . ' .

~
DRAWING 0'110.
_--",.
••
GAUGE BOARD -A5DH0038
~
namwa
HORIZONTAL / VERTICAL PUMPS DATE

pump MODEL -: BVT-c,i>75x1/4" 15 JAN. 2005

210
9

6 ...
N
Lt:>
M

0 0
Cl Cl
~
10
40

3
2- r/> 8
....
0

G 1/4"
GAUGE ROOT COCK

195

r/> 8 COPPER TUBE


GAUGE BOARD : V(YARD PIPING)
c=:J
GLYCERINE "

ISOLATION TYPE

YARD PIPING
I HULL FI:TT I N(l I "
'I,:
w
a.
w
-a.
a.
TYPE : A-2
GAUGE ROOT COCK :
I
a.
>-
~~;:3'_ ~J':
z
0, a::
w,
>, PUMP SIDE 16 kg;f/ cm" and I ess. I CENTR I FUGAL PUMP
POR. NO. 552-£G

~--~
..J

==~~~~~~~:;:;:_~_£=_=-n - J
W
Cl

= PISTON PUMP
POR. NO. 572-BB

9 GAIIPANY PLATE STAINLESS STEEL 1


8 GASKET 2
7 GE JO I NT COPPER ALLOY 2
6 EL. NAME PLATE COPPER ALLOY 1
5 UC. NAME PLATE COPPER ALLOY 1
4 PUMP NAME PLATE COPPER AllOY 1
REMARKS 3 PRESSURE GAUGE 1
UNIT I kgf/cm2 & MPa 2 COMPOUNO GAUGE 1
MASS I 1.4 kg 1 GAUGE BOARI> MIll> STEEL 1
o. NAME OF PART MATERIAL O'

, -
POI\. NO. 552-GG
~o.

~
OR,\W I NG

GAUGE BOARD A5DH0031


\fW
namwa
pmnp
VERTICAL TANK MOUNT PUMP
MODEL: BVT-<t>75xl/4"
DATE

12 OCT. 2005

32.3
120 22.3 r - 1 1 0

6
3 0 10

'"
~

2 0
r-

1 2- t/J 8
0
r-

4 G 1/4"

.' . GAUGE ROOT COCK

GAUGE BOARD

,
t/J 8
I HULL FITTING I :I:, COPPER TUBE
(YARD PI P.I NG)

w
a..
-, I
a.. , TYPE : A-2
GAUGE ROOT COCK :
'
I:,
.'

~;
PUIIP SIDE
".

MAIN L O. PUMP

GLYCERINE
6 NArlE CAllPANY PlAlE TAINLESS STEEL 1
ISOLATION TYPE 5 1
4 GAUGE JO I NT PPER ALLOY 1
REMARKS . 3 PUllP NAME PLATE COPPER ALLOY 1
PUMP . UNIT" .lkgfjem" & MP, 2 PRESSURE GAUGE 1
MASS 1 1.4 kg 1 USE BOARO I LO STEEL 1
o NAME OF PART MATER I AL O' TV
DRAW I NG ~Jo.
,!
INDICATION LIST OF GAUGE SET POSITION

,;'. '"
:~
98DGO'107
'" DATE
VERTICAL PUMP TYPE
nanrwa 20 FEB. 1998
pump _. FITTING ON PUMP
CUSTOMER HYUNDAI SAMHO HEAVY INDUSTR IES CO.. LTD.
SHIP NO. S349/S350/S351/S352
A A
rT }11l ~
ID:
A A
(" t r t

,.rc;a
I
PUMP MODEL
FEV- d FB2V- ~
}" PUMP MODEL I DEL.
d, ~ FE2V- : FBWHV- :;;;P MODEL
TOM-
FElIV-
I, FGV- I~ I
~.~~~~.
SUC.
SUC. ~
DEL.
-
TYPE:A
i ~ TYPE:A
TYPE:~
~?/
TYPE:B ~. n ~; .2E!o.:.
~;i\~.DEL. TYPE:B ~ rx.1-~ I? t~ DEL

::~~~:C ~ /\#}'TYPE:C TYPE:B Avi-


/ -;;;-
.-J ~
TYPE:D ~' ~
TYPE:O ~ . ~
MAINTENANCE SIDE MA INTENANCE SIDE
A-A ARROIl VIEW A-A ARRDlI VIEW A-A ARROIl VIEW
Please indicate your required position in the blank
Remarks: 1. Please indicate "'H- for hull fitting Gauge Boards. In this case. setting and piping for
Gauge Boards are worked by shipyard. Therefore the Gauge Boards wi I1 be sent separately
from pump.
2. Gauge Board size and the setting method are in accordance with maker's standard.
3. Tenminal Box, cannot ,adopt same pOsition as Gauge Board.
4. In case of Vacuum Pump (VK-20N or VK-20NB) is fitted, its position to be anti-mentenance
side only.
6. For pump model FBV, FBSV. FBWV. FB2V. FBCV, the positions sue./ DEL. Maintenance (b) and
Vacuum Pump (A) is fixed and cannot change according to the constraintion.
PUMP NAME PUMP MODEL GAUGE SET MAINTEN~CE TERMINAL BOX
POSITION SIDE SET POSITION
NO. 1 MAIN COOL.S.W. PUMP HULL FITTING b B
NO. 2 MAIN COOL.S.W.PUMP FEWV-400 HULL FITTING a B
NO. 3 MAiN COOL. S.W. PUMP HULL FITTING b B
F.W. GEN. EJECTOR PUMP FEV-125-2 HULL FITTING a C
NO. 1 BILGE. FIRE ~ G.S.PUMP HULL FITTING b AB
FB2V-25O-2 + VK
NO. 2 BILGE. FIRE & G.S,PUMP HULL FITTING b AB
NO. 1 M/E JACKET COOL, F. W. PUMP B a D
FEV-25O-2

----
NO. 2 M/E JACKET COOL. F. W. PUMP B b A

----
NO. 1 MAIN L.O.PUMP HULL FITTING AC
TOM-400
NO. 2 MAIN L.O.PUMP HULL FITTING B
NO. 1 CENTRALCOOL.F.W.PUMP B a C
NO. 2 CENTRAL COOL. F.W. PUMP FEWV-400 B b C
NO. 3 CENTRAL COOL. F.W. PUMP B b C
NO. 1 BALLAST PUMP HULL FITTING b B
FEWV-350 + VK .

---- -----
NO.2 BALLAST PUMP . HULL FiTT ING b B
OILY BILGE PUMP 2VP-l0 HULL I'ITTING
.~_
• ...~..
., "
.~.

namwa
pump
_."
INO ICAnON LI ST OF GAUGE SET pQS ITION
HORIZONTAL PUMP TYPE
'FITTING ON PUMP
CUSTOMER: HYUNOAI SAMHO HEAVY INOUSTRIES CO. ,LTD.
DRAWl

DATE
P~G

20 FEB. 1998
Ne.

98DG0106

SHIP NO. : S349/S350/S351/S352

ffiE:E ~:F

~ ~
: ~~
[QQ]
~~.
•.
A VIEW tff ~I ~ ~-'-~~~+
MOOEL:BHR.SHR,EB2H

MODEL:BBH

Please indicate your required position .in the blank


Remarks: 1. Please indicate -Hr for hull fitting Gauge Boards. In this ,case, setting and piping for
Gauge Boards are worked by shipyard. Therefore the Gauge Boards wi I I be sent separately
from pUlJll).
2. Gauge Board size and the setting method are in accordance with maker"s standard.

PUMP NAME PUMP MODEL GAUGE SET NOTE


POSITION
M/E AIR COOLER CHEMI.CLEAN.PUMP BHR-40 F
HOT WATER CIRC.PUMP BHR-32 E
NO. l' BOILER FEED W.PUMP F
EB2H-40D
NO.2 BOILER FEED W.PUMP F
NO. 1 BOILER WATER CIRC. PUMP E
BBH-65S
NO. 2 BOILER WATER CIRC.PUMP E
M/E JACKET F.W. PREHEAT. PUMP BHR-100 F
GREY WATER TRANSFER PUMP BHR-50 F
M/E AIR COOLER DRAIN PUMP SHR-65 F
.

.
..
<

,
LUBRICANT LIST
Customer . Hyundai 5amho Heavy Industries Co.,Ltd.

Ship No. 5349/53501535115352

LUBRICANT QUANTITY / PUMP


SERVICE AS MODEL
POINT GREASE(g) OIL (L)

FB2V-250-2
BALL BEARING 60 --
BILGE, FIRE & G S. PUMP with VK-20NB VACUUM PUMP
OIL SEAL 4 --
BOILER WATER CIRC. PUMP BBH-65S BALL BEARING - 0.6
F-EWV-350 VACUUM PUMP
BALLAST PUMP with VK-20NB OIL SEAL 4 -
OILY BILGE PUMP 2VP·10 OIL CASE - 1.6

Recommended Grease
, Recommended Lubricating Oil
Soap base Lithium Type of Oil Turbine Oil No.ISO VG32-68
Consistency 265 - 295 Flash Point More Than 180 - 190 "C
38 - 90 mm /¥ and less (at 37.8"C )
2
Viscosity
Dropping point 170 - 190 "C 4.6 - 8,0 mm Is and less (at 98.9"C )
Range of working temp o- 100 "C Pour point -5 - -7.5 "C and less
Specific Gravity 0.87-0.88

Maker Grease Brana ' Turbine Oil Brand


Idemitsu Kosan Oaphne Eponex Grease No.2 and EP-2 Daphne Super Turbine Oil 32,46 and 68
Multinoc Grease NO.2
Nippon Oil Co. FBK Turbine 32,46,56 and 68
Epnoc Grease AP-2
COSMO Oil Co. Dinamax NO.2 and EP-2 Special A Turbine Oil 32,46,56 and 68
Exxon Mobil Mobil Grease XHP 222 Mobile DTE Oil Light, Medium & Heavy Medium
Showa Shell Petroleum Shell Alvania Grease NO.2 and EP-2 Shell Turbo Oil T32,46,56 and 68

Jomo Lisonix Grease 2 and EP-2 RIX Turbine 32,46,56 and 68


BP Energrease MM-EP2 Energol THB 32,46 and 68
Castrol Spheerol SX2 Perfect T 32,46 and 68
Gulf Crown Grease NO.2
Texaco Mullifak EP2 Regal R&O 32,46 and 68

Chevron Dura-Lith EP2 Turbine Oil GST 32,46 and 68

Total Fina Elf Ceran WR2 Turbine T68 .


SK ZIC Crown Grease EP SK Turbine Oil 32,46 and 68

<$>NANIWA PUMP MFG.CO.,lTD.


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3 NESS. SHIP
NO
I S.L\M.HO/S349-352
ROTATION

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.
574
~ G

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i
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BEARING NO. COMMON SPEC.


- FRAME OUTPUT
POLES RPM
AMPS WEIGHT
NO. (KW) D.E O-D.E (A) (Kg) PROTECTION IP44
2BOLL 160 4 6318C3 7316DB 1770 254.6 1160 VOLTS 440
Cl
Z 280LL 165 4 6318C3 7316DB 1770 259.3 1160 STARTING METHOD Y-6. 12\
~ D 280LL 170 4 6318C3 7316DB 1770 267.2 1160 HZ 60 D
.,;:
0::
0 280LL 175 4 6318C3 7316DB 1770 274.7 1160 INSULATION F CLASS
Ql 280LL lB7 4 6318C3 7316DB 1770 293.2 1160 TEMP. RISE F
I
f-
u..::= 280LL 140 6 6318C3 7316DB I 11BO 231.1 1160 RATING I CONT.
,
o~ 7316D6,I
I 2BOLL 145 6' 6318C3 11BO 238.0 1160
.~
"'-
LL
C ~80LL 150 6 631BC3 7316DB l1BO 244.B 1160 MAIN I C
-0: 0 CABLE
[Lz 280LL 95 8 6318C3 7316DB 880 161.4 1160
SPACE
HEA'TEA
oQ
Zen 280LL 100 8 6318C3 7316DB 880 168.B 1160 CABLE MAIN 45BX2
.en
0- 2BOLL 105 631BC3 7316DB 176.2 1160 GLAND SPACE
0::>' B BBO HEI\'TEA
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Ww 2BOLL 110 8 631BC3 7316DB BBO lB4.2· 1160 SPACE HEATER
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TOT ALL'(-ENCLOSED FAN-COOLED MACHINE
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REF. NO

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Sheet No.

Revision No. 2
of

1 I 2 I 3 14 1
1 I 2 :i

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I 4
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USE IHV. GEN. EJECTOR PUMP I PAG" 2

C~ S~
R(]l'ATION
Q'TY OF
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1 1 I VESS.I I SAMHO/S349-352 ~

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o z;;l POLES RPM
LH~ NO. (KW) D.E Q-D.E (A) (Kg)
E E
DIJ<O" "

-
'" I'
200L
200L
200L
200L
33
37
40
45
4
4
4
4
6313ZZC3 6211ZZC3
6313ZZC3 6211ZZC3
6313ZZC3 6211 ZZC3
6313ZZC3 6211ZZC3
1775
1775
1775
1775
56.9
62.8
67.9
75.5
287
287
310
310
200L 30 6 6313ZZC3 6211 ZZC3 1180 53.0 305
Cl
Z , 200L 37 6 6313ZZC3 6211ZZC3 1175 65.4 335
;;: 0 200L 18.5 8 6313ZZC3 6211ZZC3 875 34.7 305 0
<
a:
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>Q
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LL - CABLE
OJ: IP44
SPACE
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Cl.z GLAND SPACE
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.
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POLES
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I (A) I (Kg) II PROTECTION IP44 E
DW;;o I VOLTS
,i
280S 95 4 631BC3 6316C3 1770 1152.2 740 440
280S 100 4 631 BC3 6316C3 1770 1160.01 740 STARTING METHOD DIRECT !

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I HZ 1 60 1

1 l' 280S i 110 4 6318C3 6316C3 1770 175.8 740


I TEMP.
INSULATION ~CLASS I_
2805 I 80 6 i 6318C3' 6316C3 1 1180 1 133 .6 I 740
I RISE I F
i
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I RATING I
! CONT. i

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I SPACE
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l!...:r 280M 132 i 4 6318C3 I 6316C3 I 1770 i 209.3 i 830 GLAND I SPACE
HEATER I i
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I TOTALLY-ENCLOSED FAN-cooLED MACHINE
(JJ>- I ! Sheet No.

>:==> 6 HYUNDAI HEAVY INDUSTRIES CO. .LTD. "
REF. NO

DWG NO! MJ80PP61 ! Revision No. 2


of

1 2 I 3 4 I
.

1 2 3 t.

USE IM/E Jl\CKET COOL. F.W. PUMP' I I PAGE 4

~~~~F I 2 NESS. I S~~ I SAMHO/S349-352 I· ~


RarATION

512 5i5 G

FOR ~ARTH'G
~1 I
~ 201°
-' F1 "! I
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0550

E E
FRAME OUTPUT POLES f--_B_EA_R_I,N_G_N_O_.---J AMPS WEIGHT COMMON SPEC.
RPM
NO. (KW) D.E O-D.E (A) (Kg) PROTECTION IP44
250S 60 4 6316C3 6313C3 ·1765 98.9 490 VOLTS 440
250S 65 4 6316C3 6313C3 1765 106.2 490 STARTING METHOD DIRECT

[')
250S 70 4 6316C3 6313C3 1765 114.2 490 HZ I 60
Z 250S 75 6316C3 6313C3
4 1765 122.3 490 INSULATION F CLASS
~
<t D 250S 50 6 6316C3 6313C3 1180 86.2 490 TEMP. RISE F D
a:
o 250S 55 6 6316C3 6313C3 1180 94.8 490 RATING CONT.
!Q
I 250S 37 8 6316C3 6313C3 880 66.4 490
i-
LL;:: 250M 80 4 6316C3 6313C3 1765 129.4 550
0:::=
f-~ 250M 85 4 6316C3 6313C3 1765 1-37.0 550
~O C 250M 90 4 6316C3 6313C3 1765 144.8 550 MAIN C
"-Z CABLE f--~S~PA~C~E-+----­
00 250M 65 6 6316C3 6313C3 1180 112.5 550
Zoo
. en
HEATER

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250M 70 6 6316C3 6313C3 1180 121.1 550 CABLE f--~M~A~IN~-+ __4__
0A_----l
o::;;; 250M 75 6 6316C3 6313C3 1180 129.1 550 GLAND SPACE
Wa: HEATER
w W
T"- 250M 40 6316C3
8 6313C3 880 71.3 550 SPACE HEATER
;~
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250M 45 8 .6316C3 6313C3 880 79.8 550 (WINDING HEATING)

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-<t REF. NO Sheet No. of
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I 2 I 3 14 I
rm;;;}c 1 2 3 I 4
, I

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I
USE PAGE'j 5
IM/E AIR COOLER CHEMI. CLEAN .. PUMP
O'TY OF
SUPP.
1 / VESS.I S:~ I SAMHO/S349-352

Z~
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FOR EAR'l'!l' G ROTATION
336 ~

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286 /

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FRAME OUTPUT BEARING NO. AMPS WEIGHT
POLES RPM
NO. (KW) D.E Q-D.E (A) (Kg)
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t":I
>-<
ztJ
c:::
::d
trj

'lj
32 -- 47 1-- Cl ~
,
I >-:3
>-< ::d
I 0 >-:3
Z
Cl
Z
Cl
::0
t":I
Z CI.l
~ m ~ t"""'
l\:l u:> >- ~ >-<
....... l\J ::0 0 CI.l
<0 Cl :><: >-:3 >-:3
to n u:l
0
,-- - - - ,-- ,-- - ,-- u:>,--
..., - ::d I-:I:j

...'"
'" ...
i:>
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0
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WORKING QUANTITY PER VESSEL SETS USE
4 2 2 MAIN LO. PUMP

_. ,
- -

4 2 rOTAIL QUANTITY PER VESSEL


2- 1 SPARE

. BOX NO.

z
~ w'\1~~@)~D SPARE PARTS LIST
0 ELECTRICAL ENGINEERING CO., LID.
Ui OSNO BY Q.P CHK APPO BY
CHKO BY
~
'" REV CONTENDS REVD Q.P APPD J. Y. KIM -- J. C. SEOK K. J. KANG
DWG NO. 4M 056774
BY CHK BY
r

SHIP NO. TOOL LIST FOR USE SETNESS

SAMHO/S349-352 MOTOR DISMANTL'G TOOL 1


".
~

ITEM
NAME OF TOOL OUTLINE QUANTITY REMARK
NO.

I~
2tO
01 PULLER 1 EA TYPE: G-1O
- I~~
. uo-!
ICy
tGO

~
02 PULLER 1 EA TYPE: G-6
"Z2l>--!,
.
kk
190
RATCHET
03
HANDLE i - J 1 EA
"t'

~-
t", I 10 FOR M6
SOCKET FOR , 1 SET
04 LJ I 13 FOR M8
SOCKET WRENCH -= (3 EA)
17 FOR Ml0

10 FOR M6 1EA L=125(mm)


{ .L t
13 FOR M81EA L=145(mm)

05
COMBINATION
WRENCH-SET
~
~
1 SET
(7 EA)·
17
19
24
FOR
FOR
FOR
Ml0 1EA L=205(mm)
M12 lEA L=230(mm)
M16 lEA L=305(mm)
30 FOR M20 lEA L=330(mm)
36 FOR M24 lEA L=360(mm)

:::>
c:::_
.c./l
06 GREASE GUN '6 t!C'- '''J 1 EA
~357 I

07

08 BEARING BOX 1EA

'--4S0 -----'
,., I
- 1:2~
I
.......
09 TOOL BOX 1 EA
I
.>.
KOB0833074-1 p-

TEST R E COR D OF No.1 MAIN COOL. S. W. PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD. Date 12-Nov-2008
Project: S349 Mfg.No. A7-E7395 Tested by :1~(1j;/7,?:M
Pump Model: FEWV-400 Weir: 1«- 2.0m ~I
Bore: 400 mm
Capacity : 1500 m'/h. Total Head:' 23 m 1150 mln
-,
Motor: HYUNDAI HEAVY INDUSTRIES CO.. LTD. Mach.No. 8D125K01-001 Inspected by :
Output: 150 kW 1180 mm
.-, Motor Inspection:
60 Hz. 440 V. 244.8 A

Discharge Head MOTOR


Over Delivery S"""'" Gauge W PUMP
No. REV. Total Input Eff Cond.Eff S
Weir m3/h Height V A W EFF
min mm m m m kW X4800 kW % % kW %
1190 0 0 30.5 -2.2 32.7 0 428 205.2 26.9 129.1 95.19 100 122.9 0
2 1190 185 106B 25.0 -2.8 27.8 80.9 428 217.2 28.4 136.3 95.19 100 129.7 62.4
3 1190 234 1530 19.5 -3.6 23.1 96.3 428 214.8 2B.l 134.9 95.19 100 128.4 75.0
4 1190 264 1841 15.0 -4.7 19.7 98.8 428 218.4 28.6 137.3 95.19 100 130.7 75.6
5 1190 2B9 2117 10.0 -5.6 15.6 89.9 428 217.2 28.4 136.3 95.19 100 129.7 . 69.3
6
7

10
Liquid Temp, 20 "C H.T.P. 6
Room Temp. 16 "C Test Liquid F.W.
Bearing Motor Side "C S.G.
Temp.

'200 100

1100 90

'"a-en'"
80

<:J 70
Z
:>
a-' 60 f-
> :::>
a-
'"ct: f-
:::>
50 a
ct:
40
a
f-
a
::;:
30

20 200

10 100

0 0
2000 2500
( m'/h )
CAPACITY
<$> NANIWA PUMP MFC. Co.. LTD.
,i
KOB0833074-2 P- I .i.-',
/' ...,
.

TEST R E COR D OF No,2 MAIN COOL, S, W. PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO" LTD, Date 12-Nov-2008
/'7//
Project: S349 Mfg,No, , - A7-E7396 T este db y :. '-£,,-~", r "
/!J ,~-,nh"fl/'''I'P///( J7"t.

Pump Model: FEWV-400 Weir: I<e- 2,Om ~I


Bore: 400 mm
-I
Capacity: 1500 m 3/h . Total Head: 23 m 1150 mln
Motor: HYUNDAI HEAVY INDUSTRIES CO" LTD, Mach.No. 8D125K01-002 Inspected by :
, -I
Output: 150 kW 1180 mm Motor Inspection:
60 Hz. 440 V. 244,8 A.

Discharge' Head MOTOR

No. REV,
Over Delivery Suction Gauge
Total W Input Eff Cond.Eff S
PUMP

, ., Weir mJ/h Height V A W EFF


mm mm m m m kW X4800 kW % % kW %

1190 0 0 30.0 -2.2 32.2 0 42B 201.6 26.3 126,2 95.19 100 120.1 0
2 1190 lB4 1059 25.0 -2.7 27.7 79.9 42B 212.4 27.B 133.4 95.19 100 127,0 62.9
3 1190 234 1530 19.5 -3,6 23.1 96.3 42B 210,0 27.5 132.0 95,19 100 125.7 76.6
4 1190 263 lB31 15.0 -4.6 19.6 97.7 42B 212.4 27.B 133.4 95.19 100 127.0 76.9
5 1190 2BB 2106 10,0 -5.5 15.5 BB,9 42B 20B.B 27.4 131.5 95.19 100 125.2 71.0
6

7
6

9
10
Liquid Tcmp. 19 "c H,T.P. 6
Room Temp. 12 "C Test Uquid F.W. ULS0803684-2
Bearing . Motor Side "c S.G. 2008.08,27
Temp, HYDRO TEST 11/11

1200 100

1100 90

0
w 80
w
a.
en
0 70
Z
:>
-'
a 60 I-
>
w ~

0::
a.
I-
~
50 a
0::
40
a
I- 20
a
:2
30
d11i qi "1!Vf £Ej
20 200 10 ~f~?~ ~IU~~ ~f-~:~ 'S"':;;'k~" 2:: ~£Etrtt :i~ ]::i H.gl7!;; lm 'in f:knJ~,,:!f!L~g~'*l
~.ii: Lq~ ::1'j: tn~ tt~1ttl:rl;:11. ~~~~tiJLl IEJliJ~:!.HH

. '" :,
j L QD]

~ '~ ~':~f~~~;?C'::~c'~::~,~r;: .,'~~~";


min -1/ E%FF kW m
3
I CAP A C I T Y (m /h)

<$> NANIWA PUMP MFC. Co..LTD.


., /
KOB0833074-3 I P- / ... ~/-~

TEST RECORD OF No.3 MAIN COOL. S. W. PUMP'


Customer: HYUNDAI SAMHO HEAVY If'{DUSTRIES CO., LTD. Date 12-Nov-2008
Project: S349 • Mfg.No. A7-E7397 Tested by : A,Pf:;;;;;~,
Pump Model: FEWV-400 Weir: I~ 2.0m ----0-1
Bore: 400 mm
Capacity : 1500 m'/h, Total Head: 23 m 1150 min
'"!:
Motor: HYUNDAI HEAVY INDUSTRIES CO., LTD. Mach.No. 8D125K01-003 Inspected by :
Output: 150 kW 1180
. ,
m,n Motor Inspection:
60 Hz, 440 v, 244.8 A,

. Discharge Head MOTOR

No. REV.
Over Delivery Suction G~uge W PUMP
Total Inp"t Eff Cond£ff S
Weir mJ/h Height V A W EFF
min mm m m m kW X4800 kW % % kW %
1190 0 0 30.0 -2.2 32.2 0 428 206.4 27.1 130.1 95.18 100 123.8 0
2 1190 185 1068 25.0 -2.8 27.8 80.9 428 214.8 28.1 134.9 95.18 100 128.4 63.0
3 1190 234 1530 19.5 -3.6 23.1 96.3 428 213.6 27.9 133.9 95.18 100 127.4 75.6
4 1190 263 1831 15.0 -4.7 19.7 98.2 428 214.8 28.1 134.9 95.18 100 128.4 76.5
5 1190 288 2106 10.0 -5.5 15.5 88.9 428 214.8 28.1 134.9 95.18 100 128.4 69.2
6

8
9

10
Liquid Temp. 20 'C HTP. 6 Kg//ell! Remarks:
Room Temp. 18 'C Test Liquid F.W. ULS0803684-3
Bearing Motor Side 'C S.G. 2008.08.27
Temp. Outer Side 'C HYDRO TEST 11/11

1200 100

1100 90

0
w 80
w
a.
(/)

Cl 70
Z
:>
...J
0 60 I-
>
W
=cl
a.
er I-
=cl
50 0
er
0
40 I-
0
:;;
30

20 200

10 100

0 0

lmin"l EFF kW m
% C'A P A C I T Y (";;'/h)
.,
<IS> NANIWA PUMP MFG. Co..LID.
rK:..:.O.::::.;;;;B..:::.O.;;;:.8~:::...:12~.O::..:7-:4:.-..-...:.4 -iIL.:P_-~~:-.-I

T EST RE CO R D OF F. W. GEN. EJECTOR PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO.. LTD. Date 19-NoY-2008
-Project: S349 Mfg.No. A7-E7398 ~_{k;;,/7/;5-
Tested by :fH1J~, "
.u. ~,/~{17'\
Pump Model: FEV-125-2
Weir ~~
Bore: 125 mm
Capacity: 90 m'/h. Total Head: 48 m 1750 min- I
Motor: HYUNDAI HEAVY INDUSTRIES CO" LTD. Mach.No. 8M656FO 1-00 1 Inspected by :
. -I
Output: 37 kW 1775 mln Motor Inspection:
60 Hz. 440 V. 62.8 A.

Discharge Head MOTOR

No. REV.
Over Delivery Suction Gauge W PUMP
mJ/h
Total Input Eff Cond.Eff S
.. ,
Weir Height V A W EFF
m," mm m m m kW X1200 kW % % kW %

1790 0 0 61.5 0.4 61.1 0 440 25.2 11.1 13.32 92.0 100 12.25 0
2 1785 193 81.6 55.0 0.1 54.9 12.20 440 39.3 20.8 24.96 92.0 100 22.96 53.1
3 1784 215 107J 48.0 -0.2 48.2 14.06 440 43.2 23.1 27.72 92.0 100 25.50 55.1
4 1784 229 125.6 40.0 -0.5 40.5 13.85 440 44.4 23.9 28.68 92.0 100 26.39 52.5
5 1783 241 142.9 30.0 -0.8 30.8 11.99 440 45.6 24.8 29.76 92.0 100 27.38 43.8
6

8
9

10
Liquid Temp. 21 "c H.T.P. 10
Room Temp. 10 "C Test Liquid F. W.
Bearing Motor Side "c S.G. HYDRO TEST 11/18
Temp. Outer Side "C

1800 100

1700 90

Cl
w 80
w
a.
(J)

"~
-J
70

a 60 f-
>
w ::>
0::
a.
f-
::>
50 a
0::
40
af-
a
::E
30

20 40

10 20

0 -0

min~-lE: kW m
CAPACITY (m'/h)

<8> NANIWA PUMP MFG. Co.. LTD.


o KOB0833074-5

TE ST R ECORD OF No.1 BILGE, FIRE & G. S. PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO.. LTD. Date 19-No v-2008
Project: S349 Mfg.No. A7-E7399 Tested by :~.IJ1T'; Pm077-.
Pump Model:
Bore:
FB2V-250-2
250 mm
Weir:
I<E-
0.9m
-41
90/440 . -,
Capacity:
Motor:
m 3 /h. Total Head:
HYUNOAl HEAVY INOUSTRIES CO.. LTO"Mach.No.
-
90/30 m 1750
8D 125K02-00 1
mln
Inspected by :

Output: 110 kW 1710 min Motor Inspection:


j 60 Hz, 440' V, 115.8 A.

Discharge Head MOTOR


Dve, Delivery Suction Gauge W PUMP
N,. REV. Total
""'ut EO Cond,Eff S
W,;,- mJ/h Height V A W EFF
'. . "
mm
mm m m m kW X2400 kW % % kW %

1791 0 0 100.0 -2.3 102.3 0 440 73.2 19.0 45.6 93.82 100 42.78 0
2 1787 98 188.1 88.0 -2.5 90.5 46.4 440 130.8 36.5 87.6 93.82 100 82.19 56.5
3 1786 132 297.0 70.0 -2.8 72.8 58.9 440 142.8 40.8 97.9 93.82 100 91.85 64.1
4 1787 178 472.5 27.0 -3.5 30.5 39.2 440 127.2 35.5 85.2 93.82 100 79.93 49.0
5 1787 181 485.0 20.0 -3.5 23.5 31.0 440 119.4 33.2 79.7 93.82 100 74.77 41.5
6
7

10
UquidTemp. 20 "C H.TP. 18
Room Temp. 13 "C Test Liquid F.W. ULS 0803634-1
Bearing Motor· Side 26 "C S.G. 2008.08.20
Temp. Outer Side HYDRO TEST 11/11
~'-4I"':1 {:5lBt~ t8 H!f l±8: ~:# ;-~' ~:

1800 100 I
~? RBVgg!1l:ffl1 F.f tt Hg *1 :a.n
!~n ~j" ,~~
...J :-' t-,:; ~=:TI:~~ :=fJ ic: -- -<-........
-<. :-1-::' j:1::: ii±i 4';';' w.~ ~.. . ~lIr~:::E~ ~~lB ~!+! ~. 81 illJ ~::n ~~~; <1!~ !#~ ~:E :_~j:~
1100 90
~§~~~§-~iffiilif§ft§fr§1~iMiH!m§-~~WliliJ~§§i*,~~~~~W1~fl#~Iii§rw
0
w 80
w
a-
U)

Cl
ml fr~ lfd niE
70
Z
:~fff j~
'>
-' ;.,;~r..t~ ~:::;;:ti:,:: :[:lU im~lli t~: ttt!:
0 60 I-
> :J
W
0::
a-
I-
:J
50 0
0::
40
a
I-
a
::;:
30

10 50

o o
o 100 200 300 .. 400 500
fnin' EFF kW m
% CAPACITY (m 3 Jh )

<$> NANIWA PUMP MFCi. CO-.LiD.


KOB0833074-6

TEST R E COR D OF No.2 BILGE, FIRE & G. S. PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO.. LTD. Dale 19-Nov-2008
Project: S349 Mfg.No. A7-E7400 Tesled by : 2.-f;l;:;:;;J:;;;;r,.
Pump Model: FB2V-250-2 Weir: 1<0- 0.9m -!>I
Bore: 250 mm
. -1
Capacity: 90/440 m 3/h. Tolal Head: 90/30 m 1750 mm
Motor: HYUNDAI HEAVY INDUSTRIES CO.. LTD. Mach.No. 8D125K02-002 "nspected by :
. -1
Output: 110 kW 1770 mm Motor Inspection:
60 Hz. 440 V. 175.8 A.

Discharge Head MOTOR

No. REV.
Over Delivery Suction Gauge
Total
W Input Eff Cond.Eff S
PUMP
3
..,
Weir m /h Height V A W EFF
mm mm m m m kW X2400 kW % % kW %
1793 0 0 100.0 -2.4 102.4 0 436 78.0 19.5 46.8 93.84 100 43.92 0
2 1790 98 188.1 88.0 -2.7 90.7 46.5 436 132.0 38.2 91.7 93.84 100 86.05 54.0
3 1789 132 297.0 70.0 -2.9 72.9 59.0 436 144.0 40.8 97.9 93.84 100 91.87 64.2
4 1791 178 472.5 27.0 -3.5 30.5 39.2 436 128.4 36.0 86.4 93.84 100 81.08 48.3
5 1791 181 485.0 20.0 -3.5 23.5 31.0 436 120.0 33.2 79.7 93.84 100 74.79 41.4
6

7
8

9
10
Liquid Temp.

Room Temp.

Bearing

Temp.

1800 100

1700 90

0
UJ 80
UJ
0-
C/)

<.:J 70
Z
'>
-'
0 60 f-
>
UJ
::J
0-
Il: f-
::J
50 0
Il:
0
40 f-
0
::E
30

~in-I EFF kW m
o 100 200 300 400 500
3
% CAP A C IT Y (m /h)

<e> NANIWA PUMP MFCi. Co.. LTD.


J
KOB0833074-7

TEST RECORD OF No.1 M/E JACKET COOL. F. W. PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD. Date 13-Nov-2008
Project: S349 Mfg.No. A7-E7401 Tested by :;j"'~?:-~)(~{l'0.
Pump Model: FEV-250-2 Weir: I.c- 0.9m "'"-71
Bore: 250 mm
Capacity: 550 mJ/h, Total Head: 30 m 1750 min
Motor: HYUNOAI HEAVY INDUSTRIES CO., LTO. Mach.No. BD125J03-001 Inspected by :
. -1
Output : 75 kW 1765 mln Motor Inspection:
60 Hz. 440 V, 122.3 A,

Discharge H~d MOTOR


Dv., Delivery S"ction Gauge W PUMP
No. REV. S
~
.. ,
Wejr
mm
m3/h
m m
Height
Total

m kW
V A W
XI200
""'"
kW
Eff

%
Cond.Eff

% kW
EFF
%

1785 0 0 45.5 -2.3 47.8 0 438 88.5 49.8 59.76 93.11 100 55.64 0
2 1784 153 373.3 36.0 -2.8 38.8 39.44 438 98.4 55.5 66,60 93.11 100 62.01 63.6
3 1782 204 585.2 27.0 -3.6 30.6 48.77 438 108.9 62.0 74.40 93.11 100 69.27 70.4
4 1782 223 673.6 20.0 -3.9 23.9 43.84 438 110.1 62.8 75.36 93.11 100 70.17 62.5
5 1783 236 736.9 10.0 -4.2 14.2 28.50 438 105.3 59.8 71.76 93.11 100 66.82 42.7
6
7

9
10
Liquid Temp. 21 "c H.T.P. 9
Room Temp. 20 "C Test Uquid F.W.
Bearing Motor Side "c S.G. HYDRO TEST 11/12
Temp.

[EH ±n£ 8:~


. --" ......... -
,
1800 100

1700 90

Cl
w 80
w
0-
U)

'-"
Z
70
'>
...J
0 60 I-
>
w :::>
0-
0::: I-
:::>
50 0
0:::
0
40 I-
0
::;;:
30

20 100

10 50

0 0

EFF
",in- kW m
%

<$>NANIWA PUMP MFC. Co..LTD.


KOB0833074-8 P- ,.., <·1
L.l- ---.'.,
, '-.-

T EST R E COR D OF No.2 M/E JACKET COOL. F. W. PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO, LTD. Date 13-Nov-2008
Project-: S349 Mfg.No. A7-E7402 --j /./'
Tested by :...1, .'%tr/::J/:>.fii.~,
Pump Model: FEV-250-2 Weir: I~ O.gm ---'?I
Bore: 250 mm
Capacity: 550 m3 /h , Total Head: 30 m 1750 min 1

Motor: HYUNDAI HEAVY INDUSTRIES CO.. LTD. Mach.No. 8D125J03-002 Insped~d by :


Output: 75 kW 1765 Motor Inspection:
60 Hz, 440 v, 122.3 A.

Discharge Head MOTOR


Om Del;"or, Suction Gauge W PUMP
No. REV. 3 Total I""", Eff Cood,Eff S
Weir m /h Height V A W EFF
.
m,"
-, mm m m m kW X1200 kW % % kW %
1785 0 0 45.5 -2.3 47.8 0 438 88.2 49.5 59.40 93.10 100 55.30 0
2 1784 154 377.1 36.0 -2.8 38.8 39.85 438 99.0 55.8 66.96 93.10 100 62.34 63.9
3 1782 204 585.2 27.0 -3.6 30.6 48.77 438 108.9 62.0 74.40 93.10 100 69.27 70.4
4 1782 223 673.6 20.0 -3.9 23.9 43.84 438 110.1 62.8 75.36 93.10 lOO 70.16 62.5
5 1763 236 736.9 10.0 -4.2 14.2 28.50 438 105.6 60.0 72.00 93.10 100 67.03 42.5
6
)

8
9

10

I--_.::U:::qu::;:.d.:,T.::em:::p::. 1---.:2::..:.1....,-__"c+.:.:H:.:.T.::.P.:,. 9=-- ...:K:cgl'::,/:..:c::rn::j· Remarks:


Room Terop_ 20 "C Test Uquid F. W.
Bearing Motor Side HYDRO TEST 11/12
Temp. Outer Side "c

1800 100

1700 90

0
w 80
w
0-
C/)

">z
-J
)0

0 60 f-
>
w :::>
0-
0:: f-
50
:::>
0
0::
0
40 f-
0
::;:
30
m: ;;;i "" _eft
~f~ fflfliE ~1
idl,:'J:.,j
",' ~U,; -S-.,'
10 50 IU,; 'i.,.I.fl.:,".I.JU
C~TI :1~,mit,i18,~ !fEll ;:ilin;'~":c: H:;iUl'i
o 0 0 y" j~': ~:rn t~::'1il!':., tm'::;y ';11 illl"']: ![: i s ; : : T "
o 200 400 600 800
CAPACITY (mJ/h)

<e> NANIWA PUMP MFG. co.. LTD.


rl ,-
p- .. •!

T ES T RECORD OF Ivl/E AIR COOLER CHEMICAL CLEAN. PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD. Date 29-0ct-2008
Project: 8349 Mfg.No. A7-E7403 Tested by :f/0"" 17:-1

~a;A
Pump Model: . BHR-40 Weir:
Bore: 40 mm
1
Capacity: 5 m3/h , Total Head: 30 m 3500 min
Motor: HYUNDAI HEAVY INDUSTRIES CO., LTD. Mach.No. 8M656A02-00i Inspected by :
Output: 2.2 kW 3420 . -, Motor Inspection:
mm
60 H2, 440 V, 4.2 A,

Discharge Head MOTOR

N,.
Qv" Del~ Suction Gauge W PUMP

. .. S
REV. Total Input Elf Cond.Eff

1
mm
3502
, Weir
mm
0
3
m /h

0
m
46 -1.7
m
Height

47.7
m kW

0
V

420
A

2.64 19.0
W
X96 kW

1.82 78.5 100


kW

1.43
..
EFF

0
2 3445 74 7.55 35 -2.7 37.7 0.78 420 3.74 27.0 2.59 78.5 100 2.03 38.4
3 3435 84 10.3 27 -3.3 30.3 0.85 420 3.84 28.0 2.69 78.5 100 2.11 40.3
4 3435 89 11.9 15 -3.6 18.6 0.60 420 3.84 28.0 2.69 78.5 100 2.11 28.4
5 3454 91 12.6 5 -3.9 8.9 0.31 420. 3.42 24.8 2.38 78.5 100 1.87 '16.6
6
7
8
9
10
Liquid T erop. 19 'C H.T.P. 6 Kgf/cni Remarks ':
,
Room Temp. 19 'C Test Uquid FW.
Bearing Motor Side - 'C S.G. .

.- -
Temp. Outer Side 'C

Cl

3600 100
«
w
:I:
III III .~
..J
«
I-
0
.. ., . . ." ."

-
3500 90


~
l-

.~ ~
m_
Cl 80 80
w
w


a.
C/l

lIiIIII
70

. "'>
z
..J I-
0 60 ::J 60
a. . ., ...
>
w I- ,. , ... . • d • .... . ..
::J
0: Cl

III
50
0:

40
0
I-
0 40
'"
..
::;;

3D
..

III :.: .
20 4 20 ..

•• .. ., . .. . . " . .. " ... ., .... .. . .. , ..

-
10 2
til
11

~
~~ el§~
. .
0 0 0
EFF O. 2 . 4 6 8 10 12 14
min- 1 kW m ..
% CAPACITY lm3/h)

<$> NANIWA' PUMP MFG. CO-.LTD.


.- -

,D--=- f.

TEST RECORD OF HOT W. CIRC. PUMP


Customer: HYUNDAJ SAMHO HEAVY INDUSTRIES CO.. LTD. Date 24~Oct~2008

Project: 8349 - - Mfg.No. A7-E7404 Tested by:/' "!-//,·~A;-;'1.. /


/. _t.7p;.'i/"~'-f.t?'
Pump Model: BHR-32
Weir: ~~
Bore: 32 mm
Capacity: 2 m3/h . Total Head: 5 m 1750 min"
Motor: HYUNDAI HEAVY INDUSTRIES CO.. LTO. Mach.No. 8M656A03~OOl Inspected by : q
Output: 0.4 kW 1700 min 1 Motor Inspection:
60 Hz. 440 V. 1.2 A.

Discharge Head MOTOR

No. REV.
Over Oerrvery
""- Gauge
Total
W PUMP

.. . S
..
Input Eff Cond.Eff
Weir mJ/h Height V A W EFF
..
m,"
, mm m m m kW X24 kW kW
1 1788 0 0 5.2 ~1.7 6.9 0 416 0.705 7.0 0.168 73.7 100 0.124 0
2 1762 43 2.00 4 ~1.8 5.8 0.032 416 0.735 9.0 0.216 73.7 100 0.159 20.1
3 1780 49 2.75 3 ~1.9 4.9 0.037 416 0.735 9.0 0.216 73.7 100 0.159 23.3
4 1779 54 3.48 2 ~1.9 3.9 0.037 416 0.735 9.5 0.228 73.7 100 0.168 22.0
5 .1780 56 3.81 1 ~2.0 3 ·0.031 416 0.735 9.5 0.228 73.7 100 0.168 18.5
6
7

8
9

10

.' Liquid Temp. 22 "C HT.P. 15 Kgf/cm Remarks:


,
Room Temp. 22 "c Test Liquid FW.

1800 50
Bearing

Temp.

~
W
_
~:_
.. :
Motor Side

~. .-.
Outer Side
-
-

~
"C S.G.

"C

..

8···._
o1-'

.•_
. . ~
1700 45
I- . :

.- .
0 40
w
w
a.
Ul
35
0
z
:>

i _ '-" _
.J I-
30 ::J
0 a.
>
w I-
::J
Cl: 0
25
.

_ .-
Cl: .
0 . . . .
I- . . .
20 0 4 . . . .
::;:

15
. .
.
10 0.2 2
g ....
5 0.1

~in-ll
o
EFF.
% kW
0
0'-
m
01' 2 3
CAP A C I T Y (m3/h)
4

<$> NANiWA PUMP M§lCi. (Q.D-m


KOB0833074-9 - p- '7/
I ::..:-...:..-=---------"""'-'-------------i~_t...::..:=.J
TEST R ECORD OF No.1 BOILER FEED W. PUMP
Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO.. LTD. Date 12-No v-2008
Project: S349 Mfg.No. A7-E7405 Tested by :;;;-'
'.
Ye -:4~
<. '7>"1'

~a;A
Pump Model: EB2H-40D Weir:
Bore: 40 mm
. -I
Capacity: 7.9 m' /h . Total Head: 120 m 3500 mm
."
Motor: HYUNDAI HEAVY INDUSTRIES CO.. LTD. Mach.No. 8M665D04-001 Inspected by :
. -I
Output: 11 kW 3560 mm Motor Inspection:
60 Hz. 440 V. 18.9 A

Discharge Head MOTOR

No. REV.
QvO' lldi""'Y """'~ Gauge
Total
W Input Eff Cond.Eff S
PUMP
3
Weir m /h Height V A W EFF
. -,
m,n mm m m m kW X320 kW % % kW %

3575 0 0 129.5 0.9 128.6 0 440 8.80 17.0 5.44 88.0 100 4.79 0
2 3563 86 10.9 119.0 -1.4 120.4 3.57 440 13.36 28.8 9.22 88.0 100 8.11 44.0
3 3560 95 14.0 110.0 -2.7 112.7 4.30 440 14.48 31.2 9.98 88.0 100 8.78 49.0
4 3557 100 15.9 100.0 -3.9 103.9 4.50 440 15.04 32.5 10.40 88.0 100 9.15 49.2
5 3557 103 17.1 '90.0 '-4.1 94.1 4.38 440 14.96 32.2 10.30 88.0 100 9.06 48.3
6
7
8
9
10
Uquid Temp, 21 ·c H.T.P. 24 Kgf/cm Remarks:
Room Temp. 16 "C Test Uquid F.W.
Bearing Motor Side "C S.G. HYDRO TEST 11/7
Temp.

'600 100

3500 90

a
UJ 80
w
a.
en
0 70
Z
:>
...J
a
>
w
~
60 f-
:::> 120
a. 1~~:i1~ ,:~m~c~ U~ ;;ti iH ~\:' .
f- I.·.:;~ J'H ~.+. ,;-.~ ..

50 :::> I:::}..1~H '~:~,Hi!


t~t+H:±::
f:EH± ?: ;:::
-'-1-. , H " ;
12c
0
~mw§ ;::'~ffEt: r;;:; ~:~ 3~3:~rHl gUHE: ~:::;- ;~, lE: $±:E~EilttTI ~e ~~1 fj ili~ ~ES:
~
0
40 f-
a
::E
30

20 10

ITB""""
4 0 .
fIfi IT11 om" i@L;"nF:.. n!.;"'' ~1r ,,;j:n j:t ':I:1!Uf LiT:: ;11;,;
_

i:
10 5 i:'l!1H

0 0
o ~r~ ::~:t; 1:1 ~~~~~ ~~ ::_~ ~ ~ !~~; ;;;:": it[i i ; ; :~ ~i ::}i ;~;.f~: i;:i;;g~:~ :§
EFF. kW
o 4 8 12, 16 20
min- m
% ,'CAPACITY (m'/h):

~ NANIWA PUMP MFC. Co..LTD.


~lK.:. :O:.,:B: .;O: .:8:;.:3:. ;:.3.:;.O.:. 74.:..-....;1:..;:O:-.-~~~ ~~ ~_.-' p- ';; ·Y.'~I

T EST RE CO R D OF No.2 BOILER FEED W. PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD. Date 12-Nov-2008
Project: S349 Mfg.No. A7-E7406 ·7 1/ --fJ-......
Tested by :#!,.iJf::i;;;Yi!Y7I/,7r,
Pump Model: EB2H-40D
Weir ~~
Bore: 40 mm
Capacity: 7.9 m3!h. Total Head: 120 m 3500
.
mm
-,
Motor: HYUNDAI HEAVY INDUSTRIES CO.. LTD. Mach.No. 8M665D04-002 Inspected by :
Output : 11 kW 3560 m'n
.-, Motor Inspection:
60 Hz, 440 V, 18.9 A.

Discharge Head MOTOR

No. REV.
Over Delivery Suction Gauge W PUMP
Weir 3 Total Input Eff Cond.Eff S
.., m /Il Height V A W EFF
mm mm m m m kW X320 kW % % kW %
3576 0 0 129.5 0.9 126.6 0 436 6.40 16.0 5.12 88.0 100 4.51 0
2 3562 65 10.6 119.0 -1.4 120.4 3.48 436 13.04 27.8 6.90 88.0 100 7.83 44.4
3 3556 94 13.6 110.0 -2.7 112.7 4.17 436 14.00 30.2 9.66 66.0 100 8.50 49.1
4 3555 100 15.9 100.0 -3.9 103.9 4.50 436 14.80 31.8 10.18 88.0 100 8.96 50.2
5 3555 103 17.1 90.0 -4.1 94.1 4.38 436 14.64 31.5 10.08 88.0 100 8.67 49.4
6
7
8

10
Uquid Temp. 21 "c HTP. 24 Kgf/cm Remarks:
Room Temp. 16 ·c Test Uquid F. W.
Bearing Motor Side "c S.G. HYDRO TEST 11/7
Temp. Outer Side "c

3600 100

,soo 90

Cl
UJ 80
UJ
0-
V)

0 70
~
...J
a 60 I-
>
UJ
:::J
0-
0:: I-
:::J
50 a
0::
40
a
I-
a
::;;:
30

20 10

10 5

0 0
o 4 8 12 16 ·20
min- IE: :
1
kW m
CAP A C IT Y (m'!h)

<e> NANIWA PUMP MFCi. Co.. LTD.


---J[p- ..;~
I,.:..
K.:..;:O:;..::B~O~8:.:::::3:::...30:::...:7:....;4:-.-..:...1...:...1- - ., " /c

T EST R E COR D OF No,1 BOILER W.·CIRC. PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO .. LTD. Date 14-Nov-2008
Project: S349 Mfg.No. A7-E7407 Tested by :'A/~ A{/lt~
Pump Model: BBH-65S
Weir: (~~
Bore: 65 mm
. -I
Capacity : 36 m' /h . Total Head: 30 m 3500 mm
~
Motor: HYUNDAI HEAVY INDUSTRIES CO.. LTD. Mach.No. 8M656C05-001 Insp~cted by :
• -I
Output: 7.5 kW 3530 mm . Motor Inspection:
60 Hz. 440 v. 13.6 A.

Discharge Head MOTOR

No. REV.
O~ Delivery SllCtion Gauge W PUMP
W.... mJ/h
Total
V
Input Eff Cond.Eff S
Height A W EFF
. -,
mm mm m m m kW X320 kW % % kW %
3568 O' 0 47.0 1.3' 45.7 0 438 '6.32 9.3 2.98 87.5 100 2.61 0
2 3546 125 27.6 43.0 -0.2 43.2 3.25 438 10.08 19.8 6.34 87.5 100 5.55 58.6
3 3538 154 46.4 29.0 -1.8 30.8 3.89 438 11.84 24.0 7.68 87.5 100 6.72 57.9
4 3540 162 52.6 20.0 -2.7 22.7 3.25 438 11.60 23.5 7.52 87.5 100 6.58 49.4
5 3544 168 57.7 10.0 -2.9 12.9 2.03 438 10.72 21.2 6.78 87.5 100 5.93 34.2
6
7 .

8 .

9
10
liquid Temp. 21 "c HT.P. 18 Kgf/crri Remarks:

Room Temp. 21 "c Test liquid F.W.


Bearing Motor Side 41 "c S.G. HYDRO TEST 11/11
Temp. Outer Side 42 "C

3600 100

3500 90 ,
Cl
w 80
w
0-
en
Cl 70
Z
:>
...J
a 60 I-
>
W
::l
0-
0:: I-
::l
50 a
0::
40
a
I-
a
:2
30

20 10

10 5

0 0
I EFF
min- kW m
%

<@> NANIWA PUMP MFC. CO.• LTD.


1
. , .....K_O_B_O;....:8;....3_3_0.;...74..;...-_1~2_ _. -i[p- .r- < I J

TEST RECORD OF No.2 BOILER W. CIRC. PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO.. LTD. Date 14-Nov-2008
:1,6;:,p'r./,.p..,,/{;:n,
V
Project: S349 Mfg.No. A7-E7408 Tested by
Pump M9del: BBH-65S Weir:
Bore: 65 mm
Capacity: 36 m'/h. Total Head: 30 m 3500
mm
Motor: HYUNDAI HEAVY INDUSTRIES CO .. LTD. Mach.No. 8M656C05-002 Inspected by :
Output: 7.5 kW 3530 mm
-,. Motor Inspection:
60 Hz. 440 V. 13,6 A.

Discharge Head MOTOR


Over Oe1iveIY Suction Gauge W PUMP
No. REV. 3 Total Input Eff Cotld.Eff S
Weir m /h Height V A W EFF
min- I mm kW X320 kW
3572 0 0
m

47.0
m

1.3 45.7
m

0 440 6.48 9.8 3.14


%

87.5 "
100
kW

2.75
%
0
2 3548 124 27.0 43.0 -0.1 43.1 3.17 440 10.08 19.5 6.24 87.5 lOO 5.46 58.1
3 3541 153 45.6 29.0 -1.6 30.6 3.80 440 11.60 23.5 7.52 87.5 100 6.58 57.8
4 3542 162 52.6 20.0 -2.4 22.4 3.21 440 11.52 23.3 7.46 87.5 lOO 6.53 49.2
5 3544 168 57.7 10.0 -2.7 12.7 2.00 440 10.64 21.0 6.72 87.5 100 5.88 34.0
6

8
9

10
Liquid Temp. 21 "c H.T P. 18
Room Temp. 20 'i: Test Uquid F.W.
Bearing Motor Side 40 "c S.G. HYDRO TEST 11/11
Temp. Outer Side 40 Gc

3600 100

35Q{1 90

0
w 80
w
0-
en
Cl 70
z
;;
...J
a 60 f-
>
W
=>
0-
0:: f-
50 =>
a
0::
40
a
f-
a
::;;:
30

20 10

10 5

0 0
E
/Din"I :
kW m

<t3> NANIWA PUMP MFC. CO••LTD.


K080833074-13
TEST RECORD OF No.1 MAIN L. O. PUMP
Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO.. LTD. Date 20-Nav-200S
"'(/~
Project : S349 Mfg.No. A 7-E7409 Tested by :A./m~/!{07J>
Pump Model: TOM-400 Weir:
Bore: 400 mm F I 0" Meter 400A
Capacity: 1280 3
m /h. Total Press.: 4.5 Kgf /ern 1150 mm
.-,
Motor: HYUNDAI HEAVY INDUSTRIES GO.. LTD. Mach.No. 20080083RPH00900 I Inspected by :
Output: 315 kW 1189 .
mln
-, Motor Inspection:
60 Hz, 6600 V, 36.4 A.

Discharge Press. MOTOR

No. REV.
0." 0.""", Suction Gauge W PUMP
Total Eft Co"d.Eff S
Weir m
3
/h
Kgf/cm Kgf/cm
Height
Kgf/cm kW
V A W """' EFF
kW
1197 0 6.17 6.17 0 6600 23.0 185.2
"
95.20
"
100
kW

176.3
"0
2 1193 825.3 5.0 5.0 112.4 6600 25.5 204.5 95.20 .100 194.7 57.7
3 1191 1315.4 4.5 4.5 161.2 6600 29.5 259.9 95.20 100 247.4 65.2
4 1190 1682.5 3.5 3.5 160.4 6600 32.5 291.4 95.20 100 277.4 57.8
5 1191 1848.2 2.5 2.5 125.8 6600 31.2 277.2 95.20 100 263.9 47.7
6

8
9

10
Liquid Temp. 22-25 , H.T.P. 10 Kgf/cm Remarks:

Room Temp. 11 "C Test Liquid LO. ULS080351O-1


Bearing Motor Side "C S.G. 05.09.08
Temp. Outer Side "C HYDRO TEST 11/15

1200 100

1100 90

0
w 80
w
(L
(/)

Cl 70
Z
'>
--'
0 60 f-
>
W
::J
(L
0:: f-
::J
50 0
0::
0
40 f-
0
::;:
30

"E 0 500 1000' 1500 2000


min- EFF kW ~
% ~ . C A'P A C I T Y (m'/h)

'<$> NANIWA PUMP MF(;. co.. LTD.


]
KOB0833074-14

TEST RECORD OF NO.2 MAIN L. O. PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO .. LTD. Date 20-Nov-2008
Project: S349 Mfg.No. A7-E7410 Tested by:£!/:f;;;;;.h?;;:;"
Pump Model: TOM-400 Weir:
Bore: 400 mm Flow Meter 400A
. -I
Capacity: 1280 m'/h. Total Press.: 4.5 Kgf/crri 1150 mln
Motor: HYUNDAI HEAVY INDUSTRIES CO.. LTD. Mach.No. 20080083RPH009002 Inspected by :
. -I
Output: 315 kW 1189 mm Motor Inspection:
60 Hz. 6600 v, 36.4 A,

Discharge Press. MOTOR

REV.
Over Oelivery Suction Gauge W PUMP
No. Total Input Eff Cond.Eff S
.. , Weir m'/h Height V A W EFF
m," Kgf/cm Kgf/cm Kgf/cm kW kW %
1197 0 6.12 6.12 0 6600 22.8 178.7 95.30
"
100
kW
170.3
~&

0
2 1193 602.2 5.0 5.0 109.2 6600 25.0 196.8 95.30 100 187.6 58.2
3 1191 1315.7 4.5 4.5 161.2 6600 29.0 251.3 95.30 100 239.5 67.3
4 1190 1683.1 3.5 3.5 160.4 6600 31.8 283.1 95.30 100 269.8 59.5
5 1191 1849.1 2.5 2.5 125.9 6600 30.5 269. I 95.30 100 256.5 49.1
6
7

9
10

1200 100

1100 90

0
w 80
w
a.
(f)

Cl 70
Z
'>
-'
0 60 f-
>
w ::>
0::
a.
f-
::>
50 0
0::
0
40 f-
0
:2
30

<l3> NANIWA PUMP MFC. CO.. LiD.


KOB0833074-15 I p- .. !

T EST R E.C 0 ROOF No.1 CENTRAL COOL. F. W. PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO.. LTD. Date 13-Nov-2008
Project: S349' Mfg.No. A7-E7411 Tested by :1..~i(:;;-tc>'
Pump Model: FEWV-400 Weir: I<e- 2.0m ---71
Bore: 400 mm
. -I
Capacity : 1200 m'/h . Total Head: 25 m 1150 m,n
Motor: HYUNDAl HEAVY INDUSTRIES CO.. LTD. Mach.No. 8D 125K04-{)0 1 Inspected by :
. -I
Output: 132 kW 1180 mln Motor Inspection:
60 Hz. 440 v. 216.6 A.

Discharge Head MOTOR

No. REV.
Delivery Suction Gauge W PUMP
Total Input EIr Cond.Eff S
Height V A W EFF
min-1 mm m m m kW X2400 kW % % kW %
1190 . 0 0 31.0 -2.0 33 0 428 124.2 32.3 77.5 95.12 100 73.72 0
2 1187 157 831.7 25.0 -2.5 27.5 62.3 428 156.6 42.2 101.3 95.12 100 96.36 64.7
3 1186 202 1221 22.0 -3.1 25.1 83.5 428 177.6 48.4 116.2 95.12 100 110.5 75.6
4 1186 249 1683 15.0 -3.9 18.9 86.6 428 182.2 49.4 118.6 95.12 100 112.8 76.8
5 1187 266 1863 10.0 -4.4 14.4 73.1 428 175.8 47.8 114.7 . 95.12 100 109.1 67.0
6

8
9

10
Liquid Temp. 18 "C H.T.P. 8 Kgf/cm Remarks:

Room Temp. 11 "C Test Uquld F. W. ULS 0803663-1


Bearing Motor Side "C S.G. . 2008.08.27
Temp. Outer Side "C HYDRO TEST 11/12
l!ill ',,' H j:r}i+1, :lHIV#~ *tlfill H!~s;!lH I~Hlp HH Eill ;w nE{ 00 P~:;:lE ii4 :<ff):~ ~ T_-r~qy +t~: 'lIT HI; nri Hij

1200 100 ~ ~ ill] lllllll_1 ffii HR ;raw flil!lll¥J ,t~lliii ~jlUHillil!mIJ~ !#! ij,w ~ ~ ~!I.~
-'i!ili 1Ettrn!W "ul'" ;·"",d'fIYlill·IillHI!:i1illi ,Ill l !1d1+1
!t
"mH±li'!f .... . =4

g~.! :1# H# ~ £u i! gfl fm'}f# AA ill! ~ m; w,! l! t~!!ftl;; He i ~.I~~ ~ mi flY 1~1 llJj i~ ij
."on+!, ''''' ml

1100 90
.... 1!lU fffi'IT!! ill! ~H Hr ttTI .r. _. t~~ ,flU iH fmT ~~ '!f!:I.!W ~] iT. L:~~ Wf fm' ~! !ffi~TEfF!:! ~~TI ![1 Hi1
Cl
w 40 nii~lfjl tin itH . fi i!!! l!B. ill tm lID 111!!!1 i Hfg!U8 !!IT1llllIHi .H' HIT 11 tu! IIDl mtm Ift,j iH! tin 1Hl
I . ?f!1tf !!!! !!!! iTI'!!!i" !;H mllflL wr~ 'u Jtti 1~ ill! ml)l lift1llli pr DU EH (Hi lW
80
w ffi
a. Hl1 'ne

'.~ i'. ~ r~ ~;!.:.•!.~~l •~. ;.'. ,1111.!U11.~41 liH ffil


Ul
Cl 70
Z
~H Hl:hl¥fillmrn 11+' miHtH ]]ll1T:!k'h'11 flY HU IHiHITfflmt Hi]!l rn! lilii'lif+ ml !ill ni1
:>
-'
a till . h•:. I•.lffi.!.••.n
If:...-..: .. ' 1~$mmt1fltt . .•. . :.. f.ftt..f•.•.•. I... ,•.:.;.;:..•'.:.' fm.. U
•.•. '. '•. Ji.+.I•. i•..',.h.• t,..• m
'•.•.'.'.•:. !. ...•• :•. :j~Hmi~f:mHHmrrm
:.'.' • . H. HI.,•. I;;t.,.ll.:..•. . :•'. •.;:.• tfFfnUlfllIIH!!ffiihi1'"."
oonnJffiTIft.: 1. :.• . .. l. jE
.• • ;•.• :.•.f. t.•.n• . ;:. '.'.'.1. '.'.,.'., R.T!:•.:.• iHI.' Immtt-~itrfi
1.•,.•). • j•. I!,.'.,. ,,1•. 1.•1
1'1·1;~I':..Itmj i'~!i1 '1'" ,h~
60 I-
>
w ::> 30 "ltrfj'ffimtJr tIt,lf !ltl tiT.; rn nni-f-;-.41diTlilill, "wnnn,p I,·,;111'-1
H+ till ,i:i 1l1jllMIi+ll TH11H ·:'-I·'+ljiit ,,,I It'll 'Int ;jl ",I
a. !: th IPt-,-t!,r-' ,; .. - - ht, 1 .. tt \Ht 11·' ", t,:." .,"H+!
0:: I-
::> 001:81 fH;i ·ll~' ~ li:F- .,~+ ~ttt$lfF# j'!'; -t.,; I I·t t4+ ~lli ftm :$ftP=! ~ #:l~ H~-t- ffi±U:H tF~' ·1::'1 t:W ~HS- "+-fj
50 a
0::
40
a 20
I-
a
:;;
30

20 200
IHl! lill.JlU rm W·11tH fill Hi UHllM if UP lU! un HllUU -rm llil Uti till Hr! iUJ Hil HH UB UUlilil
10 100 r!lI Ji tHl1TIt l!it ti~ Iili ~f~ 'mJ ttn~kV. Tin ~di 1ill rm uu nn ITffiTIf nf ~hi ··~i ±;; ~t tt~r -rl1i ~ .;~ti

0 0
~~ {~t ~~;: IEr; iw ;J ~~ ~ll w~ qttrngl~1J lE~.:~ ~r' till'm; ~ :~1
"h'!
ffifJEw ~~111llilrmHn :;;r~¥1
o .dIHU 1.ililtlTI nu trU -t~g rm ID.; m ullltJ li~i Uil.tillt ,~t-t tlliH-i1 rrn TIm"tll-i-J-!:IIffiIL.t.:. j!.h maL.!.! !1!:1
tmi !td

EFF
o 500 1000 - 1500 ' 2000
~in- kW m
% CAPAC'ITY (m'/h)

<$> NANIWA PUMP MFC. CQ.LTD.


j
f\.;..O;;...B~O.:;.8.:;.3.:;.30.;;,.7.;..4..:...-_1,-,6'--
r-I ~-:"'-'-,_-I[FT/+<-

TEST R E COR D OF No.2 CENTRAL COOL. F. W. PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD. Date 13-Nov-2008
Project: S349 Mfg.No. A7-E7412 Tested by :~~
Pump Model: FEWV-400 Weir: I<e- 2.0m --+1
Bore: 400 mm
Capacity: 1200 m 3/h, Total Head: 25 m 1150 min '
Motor: HYUNDAI HEAVY INDUSTRIES CO., LTD. Mach.No. 8D125K04-002 Inspected by :
Output: 132 kW 1180
..
m,n
, Motor Inspection:
60 Hz, 440 V. 216.6 A,

Discharge Head MOTOR

No. REV.
Delivery Suction Gauge
Total
W Eff Cond.Eff S
PUMP
..,
mm mm
Height V A W ""'"' EFF
m m m kW X2400 kW % % kW %

1190 0 0 31.0 -2.0 33.0 0 428 127.8 33.2 79.7 95.12 100 75.81 0
2 1188 158 839.8 25,0 -2,5 27.5 82.9 428 157.8 42,7 102.5 95,12 100 97.50 84.5
3 1186 203 1230 22.0 -3.1 25.1 84.1 428 178.8 48.6 116.6 95.12 100 110.9 75.8
4 1186 250 1693 15.0 -3,9 18.9 87.1 428 184.8 49.8 119,5 95.12 100 113.7 76.6
5 1186 267 1874 10.0 -4.4 14.4 73,5 428 177.6 48.1 115.4 95.12 100 109.8 66.9
6
7

10
liquid Temp. 22 "c H.T.P. 8 Kgf/cni Remarks:
Room Temp. 16 "c Test Uquid F. W. ULS 0803663-2
Bearing Motor Side "c S.G. 2008.08.27
Temp. Outer Side "c . HYDRO TEST 11/12

1200 100

1100 90

0
w 80
w
0..
(/)

Cl 70
z
:>
-'
a 60 f-
>
w
::>
0..
0:: f-
50
::>
a
0::
40
af-
a
:2
30

20 200

10 100

0 0
.., EFF kW
m'n m
%

<e> NANIWA PUMP MFC. Co..LTD.


KOB0833074-17 .
! p- ,(
TEST RECORD OF No.3 CENTRAL COOL. F. W. PUMP
Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO.. LTD.. Date 13-Nov-2008
Project: S349 Mfg.No. A7-E7413 Tested by :'1:~~
Pump Model: FEWV-400 Weir:
Bore: 400 mm
. -1
Capacity : 1200 m 3 jh, Total Head: 25 m 1150 mln
Motor: HYUNDAl HEAVY INDUSTRIES CO.. LTD. Mach.No. 8D125K04-003 Inspected by :
Output: 132 kW 1180 mm Motor Inspection:
60 Hz. 440 v, 216.6 A,

Discharge Head MOTOR


0,"" DeGvery Suction Gauge W PUMP
No. REV. Total Input Eff Cood.Eff S
Weir mJ/h Height V A W EFF
". ..,
m," mm m m m kW X2400 kW % % kW %

1190 0 0 31.0 -2.0 33.0 0 428 125.4 32.5 78.0 95.11 100 74.19 0
2 1188 157 831.7 25.0 -2.5 27.5 62.3 428 154.8 42.3 101.5 95.11 100 96.54 64.5
3 1188 202 1221 22.0 -3.1 25.1 83.5 428 178.2 48.5 116.4 95.11 100 110.7 75.4
4 1186 250 1693 15.0 -3.9 18.9 87.1 428 184.8 49.8 119.5 95.11 100 113.7 76.6
5 1186 267 1874 10.0 -4.4 14.4 73.5 428 177.0 48.0 115.2 95.11 100 109.6 67.1
6 .

7
8

10

Uquid Temp.

Room Temp.
Bearing

Temp.

1200 100

1100 90

Cl
UJ 80
UJ
0-
Cl)

Cl 70
z
:>
..J
0 60 f-
>
UJ
::>
0-
0:: f-
50
::>
0
0::
40
a
f-
a
::E
30

o 500 1000
. 1500
. 2000
min- 1 EFF kW m
% . CAP A C IT Y i m 3jh )
~ NANIWA PUMp· MFG. co.. LlD.
KOB0833074-18 '
I
Tl::.ST RECORD OF No.1 BALLAST PUMP
Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD. Date 14-Nov-2008

Project : S349 Mfg.No. A7-E7414·- 4 ,,)


Tested by ~~.;---..
L~ _ 1".1,,7(/,177,

Pump Model:
Bore:
FEWV-350
350
Weir: I*- Z.Om -+1
mm
Capacity: 900 m 3 /h, Total Head: 30 m 1750
.
m,n
.,
Motor: HYUNDAI HEAVY INDUSTRIES CO., LTD. Mach.No. 80 I 25K05-00 I Inspected by :

Output: 110 kW 1770 m'n


,. .
Motor Inspection:

60 Hz, 440 v, A,

Head MOTOR

No REV.
SUCllOfl Gauge
Total
W Input E. Cond,Eff S
PUMP
3
Weir m /h Ho;:ight V A W EFF
.. , mm kW
mlrl m m m kW X2400 %
" kW
"0
1 1785 0 0 39.0 -2.2 41.2 0 438 136.2 38.7 92.9 93.85 lOO 87.19
2 1785 125 588.9 33.0 -2.4 35.4 56.8 438 146.4 41.6 99.8 93.85 100 93.66 60.6
3 1784 167 913.5 27.5 -2.7 30.2 75.1 438 151.8 43.0 103.2 93.85 100 96.85 77.5
4 1784 198 1184 20.0 -3.4 23.4 75.5 438 155.4 44.2 106.1 93.85 100 99.57 75.8
5 1784 220 1391 10.0 -4.3 14.3 54.2 438 151.2 42.9 103.0 93.85 lOO 96.67 56.1
6

7
8

10
.
Liquid Temp. 21 gc HT.P. 7 Kgf/cm Remarks:

Room Temp. 19' ·c T,,' L;qu;d F. W. ULS 0803635-1


Bearing Motor Side - " c $.G. 2008.08.20
Temp. OU'" Side _·c HYDRO TEST 11 III

~ ~~I I, I jillllli I rfll W! !Ill !' . jlll .~I Up illHll 1Ijll:l rr lIU jJJllf! r fllIlf r[I fill =/li Til
w Iln I J, m f!11 lHJ "" Ml I /1. IHll11HI rm HII ii11 rill" U11 ITI ,I ,lJlI,.rH 11 1111
~ 'ttti j lill 1lll'I III 'I fljUI jJJI I I Hili IlIlill
1800 100
,11;1111; ili; , irii' ill' i ';:'111 I
1700 90
b rm I.
1111'1
,lIT Ill!
'" ill! Hill +ll! l! rH!
IIll f P '
iHl IllUl
1111 j rll
rJ
Ill!
IJri
11·, ,Ill! I I rm III1
IIf n tII tlllllll iffi
o
ttl tm:W .lr1lmt IIHITI Ill, I ,11Pc frfi inl III I fill I /1 Ilf, r I, mrmrr III
III I1 ITIl !In
40 'tfff i111 I till i III mnmr~ I IUI 11111 illl
80
[L
If)
7f .t lli] III rill 11.1r U1111' IlliI
Cl 70 ht III I , IIH Li ?il i I ,I I If 11 liIlf, 1111. ffifi. 1 fro I11 . 1ffi
Z
>: / 1, I jlil?l; I11 III " 100 ill '11, I 11"! I 111,1 '1+ I
~ l'I~lilllif_i:~aijlll 1~lhlli_;:ifl ill! 1,1 ~;I~II~ 1
...J
o 1
>
w
a:
60 30" Ilrtitliiti f
50 ~ .: I i m; If Ih 1I 111I1I111i' I I 1.1 r , 11 kJlti iI [, j ,I III r1 IT
o 11 I ~ i' 1001. lill nI ~ , 'I If. II ~!il . n JII!' HIIIIIIII I ~IH it II~'
40 ~ 20
'" i
I, , d , mr !. ," ".1 r11
I1II 1" , 1 ,. /1 ,' ,ill
d'l 1111 PiII" , [ Ii" ,I
/111 , f 'I
" n,
o iI HI I' 1I, fill! I IWIHI I l f 11 Hr I "11 ,Ill I L ill! 11 1111 1III IIII I) I lliIlliI fllIllllill
30::;; I, iI I ~l IH it f .Ill Iill I 11 . If 1111111, I I i I ,lIT I nIT III H I IIiII iI ilIIlIIT ITIi
Lill 1. II Ii lid IIU Ill! I 1I I mmm r il / 11 lfIll 1111 ,lWill 11 HI 11 111I III II
1
20 100 10 !! !!;l "It. !.:!.!1! :1.1.. nSflK" R,I] i ,~mm n,ll rIfI, ,Lt J!l), IILlI I! 1I I; i:l: ~ it
'4 pl I '! IIi 11,11 ,m rrl mJ 'I III 111' ~ ! 1II1IIIT !~ 111 lill IllfH 11 rh !I IU! !!II lit 11 1/1, il!1 111111i
10 50 'n F,I r11 ill !flh I.i rI n/lllllllllilllH 1111111 ! 111\ Iffi Ii I III I I. I!Hi iI ill III ill mIllI
lill I1 111'11/111 11 1111 Irmrmrrn II! 11111111 "IWlll I III I llli III ,11 II1 I11111 .W
o 0 0 'dl,1 I 1I HI dllll I 1ITI ffillll!lIlIif ill 1,111111 it dH It 11 I Iil I 11111! IlJlI 1I Ii liD
o 500 1000 1500
~in -I EFF kW m
3
% CAPACITY (m /h)

<8> INlANiWA PUMP MFC. CO•• LTD.


- ---,
KOBOS33074-19

T t. S T R E COR D OF No.2 BALLAST PUMP


..
Customer: :HYUNDAI SAMHOHEAVY INDUSTRIES CO., LTD. Date 14-Nov-2008
Project: S349 ·-MfgNo. A7-E7415 TestedbYA
i":'_- _~
/(;;{;;'/.: .• ~
,'r'//>J./-/(I._

Pump Model :FEWV-350


Bore: 350 mm
Capacity: 900 m'/h . Total Head: 30 m 1750 mm ~l

Motor: HYUNDAI HEAVY INDUSTRIES CO., LTD. Mach.No. 8D125K05-002 Inspected by :


. -I
Output: 110 kW 1770 mm Motor Inspection:

60 Hz, '440 V, 115.8

Discharge 'Head MOTOR


Over Ddiyery' Suction Gauge W PUMP
No. REV. 3
Total Input Eff COlld.Eff S
Weir m /h Height V A W EFF
..
mm
, mm m m kW kW
,1 1785 0 0 39.0 -2.2 41.2
m

0 438 136.8
X2400

38.6 92.6
"
93.85
"
100
kW

86.91
"0
2 1784 125 588.9 33.0 -2.4 35.4 56.8 436 146.4 41.6 99.8 93.85 100 93.66 60.6
3 1783 168 921.8 21.5 -2.8 30.3 76.1 438 152.4 43.1 103.4 93.85 100 97.04 78.4
4 1783 198 1184 20.0 -3.5 23.5 75.8 436 156.0 43.9 105.4 93.85 100 98.92 76.6
5 .1784 220 1391 10.0 -4.3 14.3 54.2 436 151.2 42.6 .102.2 93.85 100 95.91 56.5
6

8
9

10 .

Uquid Temp. 18' <>c H.T.P. 7 Kgf/cm Remarks:

. Room Temp. 12 ' "c Test Liquid F. W. ULS 0803635-2


Bearing Motor Side - "c S.G. 2008.08.20
Jemp. Outer Side - "c HYDRO TEST 11/13

~ lHil I.·.fflilll.. m. 1.~:W. IIJI~:. ~_.r•.i.~;~~ ~ I '.1.1.T" 'r" I I" ml~" 'I 'IT" J.'" '1" :" "ITI" 'Ij" "lI~" .~" 'I;
1800 100
~ :';rJil; ii,llllllll:j ! ',-, ;,'11; I:;; 11;
b III lilHl l!l . III I
-ill! eT HH1HI
" I , " I, " III .tJlI
IT,
..

L. j I 1II1 1.11 U1I


1 lilli P 111 III 1W'ffil
11111
iJ [IIJ;;l!
\700 90

a ~ r j t1l ~ mn.f ~l; i ~I~ 11 I ~ I. [;11, I 1[1; I, ,t I1llt ;1111:11 n~ ~


w
1I !t 1'1' it Hit :Hl If I I I!ll III#~
80
w
D.
en 40 '1 11,1 •'I III . j H I I;' \' IlfmmmH U .1Ii'. l
Cl I1r 11 n' 11lirl 1111 iil.l 11, H Ifi' III I j L cl: HIJ hid! i, I I III I f 1111
1 "111~1 IIUi ' Illllllll 'q' , lJl!llllHll itJ/ HIlI! n !Ulllllifl!'lfl
70
Z
:> I; "
...J
0 60 ~ 30 I I ~
11
I ,Ii' '
'"' Xii I it"
id, ,
1.
"I
t
III
I;"
l i l '[
In 1 HO'
I' I II' I'r I 1 ,1'jlfl,'I I I.d,

~ jl ~~ltl Jm 11J ~ I 1111 lj '; i '; lllm mr~ n11~ 'I: Jfi li i ·;I:JI] I~I fffi
>
il :;! '; t I:j
=cl
W D.
a: ~
=cl
50 0
a: II1 i.l! III ,111111l11 1t·.1111 i.1 I:'j''./ tIiI 111111i I LWI.' !If I '. tll.! ,n.lL,II~'1111
0 11• '1- I11 I"· , 1I1)'
1- HI I ' ft'j'
1ir[tti· - ~l, I ,-1.1
l'lllii .11 II1 i " m.[ ,',l' . +!-4
WII
Itn11
40 20 1-• ,,;H,l l-J,J, 0

~
0
::< III 1i1.IW' I LH1, 11.1 1/ 1 11 lllllllili SiWIHJ f lI!ifH '.·il I iW U,I i.lIi 11IJlIl.i,1I111l11f· ~'11'1
30
11
"r.~
1 111,/1
t. -;-I 1'1'
1,1 I
'l,l!'I,
-,. - '111Ill'
-, t HlI I111 1111 11I,,,,-,1
1,:·,1 " t1 1#Tt
1 I'! .,,! 1'I 11111 i.o 'Ill -

I!HI! Ill. I I !Ill I '!lUll ! IH llilllllllH!IJ Iltl UU II *1


20 100 10 IHI PH III 1111 ,m ,;;, !Ill ,ldlH HIlI 1LU lllll 1I1l, 1 J dl! Il H I mr li 1I11i1
,:::::' ;;1: ;':;;; : ' ;; i fII nTl in ail ilHiI f!flIT rH 11! i 1lI I !Ill l! lI1H1I11ll H IHlIHI IH i1l11 11111
10 50 11 III Illfl t \ ,I til " In Itn I J Iml t\il UPI ! IlHlflfl1HlIlll lHi ,11' till m ITTI i 1111\ In Ii llill
I', III III 11111111 li.Il I.H I!lllillll li I iloor !i111 H1111 ! IlII IIl!llf HIHlll.,.Ii.liit lilll!.I.!' 11 $,!I tlil tm!ll umlli
0 0 o r'l HUI -fill'
lh ,I1 r Illl-l 'I 11 '11'1
nJ11 i-f mrl' ", I I'! mt
ilH f Ht.f 1"1 nn
11It:'If illl I
f.11-i ImlHI I Hill 1'1 I'l'
I]' 11.
,. " ..1 ,1 I 1'1 liE
11H "j j
o 500 1000 ' 1500
~in- EFF kW m
% CAPACITY (m'/h)

<$> NANIWA . PUMP MIFCi. CO~ LiD.


j

_\,B_"'O_8_3._2.,...6_o_1_-_1_ _--.;,"--_~-----_-
r K_C _ _- _ [ p- I } -

T E S TR E CO R 0 OF M/E JACKET F. W. PREHEAT. PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD. Date 6-Nov-2008
Project' : S349 Mfg.No. A7-E7416
Pump Model: BHR-l00
Bore: 100 mm
Capacity: 55 m3/h , Total Head: 30 m 3500
Motor: HYUNDAI HEAVY INDUSTRIES CO.. LTD. Mach.No. 8M656D06-001 Inspected by :
Output: 11 kW 3560 mm
-, .
_Motor Inspection:
60 Hz, 440 v, 18.9 A,

Discharge Head MOTOR

- No: REV.
Over Delivery Suction Gauge
Total
W Input Efl Cond.Eff S
PUMP
Weir Height v A W EFF
mm m m m kW Xl60 kW % % kW %

3584 o o 40 -1.2 41.2 o 412 6.86 25.2 4.03 84.6 100 3.41 o
2 3562 80 52.2 35 -2.0 37 5.26 412 12.9 53.8 8.61 84.6 100 7.28 72.3
3 3558 99 71.5 28 -2.3 30.3 5.90 412 13.8 57.9 9.26 84.6 100 7.83 75.4
4 3560 112 85.9 20 -2.8 22.8 5.33 412 13.8 58.2 9.31 84.6 100 7.88 67.6
5 3561 124 100.0 10 -3.1 13.1 3.57 412 13.4 56.0 8.96 84.6 100 7.58 47.1
6
7
9

9
10

Liquid Temp. 19 "C H.T.P. 9


Room Temp. 22 "c Test Liquid F.W. HYDRO TEST 11/5
Bearing' Motor Side "C S.G.
Temp. . Outer Side "C
if ~~- 4::
,-,-.-,-_._._H
ttL': ,_~ '4_'
3600 100

+i--i--f: h-.-~~t-~..... ++::;::::tn: .'It+ ~ +:.- ~, m +n:r-i-~.:J +,-"-:,:: it


3500 90 '.'-'->-'-i·i. ,-;;;, j": -+-l·i·.j· LH'·_i-l '. ,HH
.,~ '...-,.: +>

tt!t ~I::j:
ow 80 90
w -'-,..>-,
"r'-'
t+ " '-'-~ j:: C" -;-.
~'l
a.
en i-rt
70

:so"
z
f-
60 ::J 60
a.
>
w f-
+ci-'-·
·:t·r
0::
::J H;

50 o r->-,
0::
o Ht' 'H H-++ ,;+H'· . <-';-H- ·~'-H ·!--H,'- Ho"'- ->+t+ -'+-,-f ,

40 b 40
::iE
'ho_HO'

30

20 10 . 20 ~. i-+ ;--'- -!-r-t+ t· it ,H, ., t-;-;- ';--rl-:-


: >' .. ':1""" -'-,-'"" ,_._'-,_ "4_;'; ._,+ ,.. '.'.'..,.'--'''' •.,-,'- :;'::it- ·H'-'
'-t' '--"'-I--;::tt+
10 5

o o 0 :.~

. -, EFF o 20 40 60 80 100 . 120


m,o kW m
% . CAP A CITY (m3/h)

<IS> NAN6WA PUM' MIFC. CO-.LTD.



.
p- i:"i f.{1

TEST RECORD OF NO.1 F. W,.PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO., .·LTO. Date 5-NoY-2008
Project: S349 ' Mfg.No. A7-E7418 Tested by :~/~,!."i/;l
Pump Model: BHR-50-3
Weir: K:~
Bore: 50 mm
Capacity: 10 m3/h , Total Head: 70 m 3500 .
ml.n
-,
Motor: HYUNDAI HEAVY INDUSTRIES CO.. LTD. Mach.No. 8M656C07-001 Inspected by :
Output : 7.5 kW 3530 mln
-,
. Motor [nspection :
60 Hz, 440 v, 13.6 A·

Discharge Head MOTOR


Qv" Deij.".y Suction Gauge W PUMP

.. .
Total
.
Ne. REV. ,""ut Eif Cond.Eff S
Weir m3/h Height V A W EFF
'. .
mm -. mm m m m kW XI60 kW kW
1 3567 0 0 80 -1.4 81.4 0 416 7.60 27.0 4.32 88.8 100 3.84 0
2 3543 87 11.3 75 -2.1 71.1 2.37 416 10.9 43.0 6.88 88.8 100 6.11 38.8
3 3531 103 17.1 68 -2.8 70.8 3.30 416 12.4 49.5 7.92 88.8 100 7.03 46.9
4 3527 111 20.6 50 -3.2 53.2 2.98 416 12.4 49.5 7.92 88.8 100 7.03 42.4
5 3530 114 22.0 30 -3.5 . 33.5 2.01 416 11.7 46.0 7.36 88.8 100 6.54 30.7
6
7

8
9
10
.
18.5 "C H.T.P. '14
,
Room Temp. 21 "'C Test Liquid FW
Bearing Motor Side - "C S.G.
Temp. Outer Side -

3600 100
i
3500

0
w
w
a.
CIl
Cl
Z
90

80

70
8O_ m E
iI
-
~ 60
I-
::l
60 _ _
a a.
> I-
w
n:
50
::l
a _ !lje§m" .

~-
n:
aI-
40 a
::;:

.~-
30

20 10 20
..jgE
~
10 5

o 0 0
EFF 0 4' 8 12 16 .20 24
fnin- kW m
CAP A CITY . ( m3/h)
r-------,
r-------------------,----------·-..l.!.:..p--.1I..:'\~·-;-"z:>-"_~4
TEST RECORD OF NO,2 F. W. PUMP
Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD. Date 5-Nav-2008
Project: S349 Mfg.No. A7-E7419 ---Tested by //tYJJ;.Lk/
Pump Model.
Bore:
BHR-50-3
50 mm
Weir • i(9o;A
Capacity: 10 m3/h , Total Head. 70 m 3500 min- 1
Motor. HYUNDAI HEAVY INDUSTRIES co.. LTO. Mach.No. 8M656C07-002 Inspected by •
• -1
Output. 7.5 kW 3530 mm Motor Inspection:
60 Hz. 440 v, 13.6 A,

Discharge Head MOTOR


Over Delivery Suction Gauge W PUMP
No. REV. Total Input Eff Cond.Eff S
Weir mJ/h Height V A W EFF
.
m,"
-, mm m m m kW X100 kW % % kW %
1 3565 0 0 80 -1.4 81.4 0 416 7.50 26.5 4.24 88.8 100 3.77 0
2 3546 84 10.3 75 -2.0 77 2.16 416 10.5 41.0 6.56 88.8 100 5.83 37.0
3 3535 102 16.7 68 -2.5 70.5 3.21 416 11.9 ' 47.0 7.52 88.8 100 6.68 48.1
4 3533 110 20.2 50 -3.1 53.1 2.92 416 12.1 48.0 7.68 88.8 100 6.82 42.8
5 3537 113 21.6 30 -3.4 33.4 1.96 416 11.4 45.0 7.20 88.8 100 6.39 30.7
6
7

6
9

10
I--=U::·OU::1::d-:,T.::em;::p::-. -I-_l:.:8:::.5::-_ _"C+H.::..T:.:.P~. .:...14:..-_ __=Kgf::/~c:::m.:.j· Remarks:
Room Temp. 20 ' "c Test Uquid F.W.
Bearing Motor Side "C S.G.
Temp.

~ ~

,.
3600

3500
100

90
•• .. 111
. . . .~ .

,.~
~
'-
Cl
w
w
a.
Cl)

t.?
Z

:5a
>
60

70

60
f-
60

::> 601lll
a.
f-
Ill!
-III III ~
w ::> .... ~.
a: a
50

III -
a:
af-
40 a
40_.~
..
::;:

30

20 10 20_~_". . . .
. . . . . . . . . , .. , ... , . ,
.". .
. -
. . ' , ...... ,., ... ~ .. , .. ,.,.
~ ..
10 5
~ . ' .
.
' ,
.

. -. ,

o 0 0
EFF 0 4 8 12 16 20 24
~in-l kW m
% CAPACITY ( m3/h )

<$> NANHWA PlllMIP MFC- CQ.LTD.


'. KOB0833074-21 p-

TEST RE CO R D OF OILY BILGE PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD. Date 19-Nov-2008
·7 i / .
Project: S349 Mfg.No. A7-E7421 Tested by :J\ ~J'f>P/'{ln,
Pump Model: 2VP-10
Weir: ~~
Bore: 65/50 mm
Capacity: 10 m3/h. Total Press. 3.5 Kgf/cm' 95/1150 min-'
Motor: HYUNDAI HEAVY INDUSTRIES CO .• LTD. Mach.No. 8M656CO~-001 Inspected by :
Output: 3.7 kW 1170 . -,
m,n Motor Inspection:
60 Hz, 440 V, 7.8 A,

Discharge Head MOTOR


Ov., Delivery Suction Gauge W PUMP
No. REV.
..
mm

97
,
Weir
mm

92
mJ/h

12.9
Kgf/cm
0.1
Kgf/cni
-0.2
Height
Total

Kgf/cm

0.30
kW

0.11
V

440
A

3.15
W
X24Q

3.5
Input

kW

0.84
. .
Elf

84.0
Cond.Eff

95.0
S
kW

0.670
EFF

16.4
"
2 97 91 12.6 1.5 -0.2 1.70 0.58 440 3.42 5.0 1.20 84.0 95.0 0.958 60.5
3 96 90 12.2 3.5 -0.2 3.70 1.23 440 4.14 8.5 2.04 84.0 95.0 1.63 75.5
4 96 89 11.9 4.0 -0.2 4.20 1.36 440 4.38 9.1 2.18 84.0 95.0 1.74 78.2
5 96 0 0 5.5 -0.2 5.70 0 440 4.98 11.2 2.69 84.0 95.0 2.15 0
6
7
8
9
10
.
Liquid Temp. 21 °c H.T.P. 7 . Kgf/cni Remarks:

Room Temp_ 12 °c Test Uquid F.W.


Bearing Motor Side °c S.G. HYDRO TEST 11/18
Temp. Outer Side OC

'00 100

0 90

Cl
w 80
w
a.
Cl)

0 70
~
..J
a 60 f-
>
w =>
a:: a.
f-
=>
50 a
Cl:
40
a
f-
a
::E
30

20 4

10 2

0 0

E
min-II : kW

<$> NANIWA PUMP MFC. Co..LD.


1'\080833661-2 p-- r.:,-__
TEST R E COR D OF GREY WATER TRANSFER PUMP
Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD. Date I1-Nov-2008
Project: S349 MfgNo. A8-Ell14 Tested by : / /!/;/~",f !
Pump Model: BHR-50
Weir: ~~
Bore: 50 mm
Capacity: 10 m3/h , Total Head: 20 m 3500 min- I
Motor: HYUNDAI HEAVY INDUSTRIES CO.. LTD. Mach.No. 8M656A08-001 Inspected by :
. -I
Output: 2.2 kW 3420 mln Motor Inspection:
60 Hz. 440 V, 4.2 A.

Discharge Head MOTOR

No. REV.
Over DeliYery Suctioo Gauge W PUMP
Total Input Eff Cond.Eff S
Weir . m 3/h Height v A W EFF
min- l mm m m m kW X96 kW % % kW %
3537 o o 30 -1.6 31.6 o 420 1.92 13 1.25 78.5 100 0.981 0
2 3501 74 7.55 25 -2.0 27 0.56 420 2.76 19 1.82 78.5 100 1.43 39.2
3 3490 93 13.3 18 -2.4 20.4 0.74 420 3.00 21· 2.02 78.5 100 1.59 46.5
4 3483 104 17.5 10 -3.0 13 0.62 420 3.00 21 2.02 78.5 100 1.59 39.0
5 3498 108 19.3 -3.2 4.2 0.22 420 2.58 18 1.73 78.5 100 1.36 16.2
6
7

B .

'0
J-_::.L:.::;q=u;::.d..:T:.em=p. -1--.:1:..:7.::.5:...~-"C+H::..T::..:-P.:-----:::5 .:.K::gf::./::c::.m:.j' Remarks:
Room Temp. 13 "c Test Liquid F.W. HYDRO TEST 11/10
Bearing Motor Side "C S.G.
Temp.
~"-t - ;T-+ -,-, . :;:r:-'~ ~m t:l 1 ;:;:LFFtt pH lru
...... - ~t::::L++:.::+. 'ID .
.;-::~'::;::+ +:::j::t:: ;" Wl
3600 100
. .......-r; -t--H=:' ".sn-"4 .~;:t.;. "'=::tt F ',ill
. rat: :t;~;
·!-H+-+ + t"
. :t" mt·
+o·H·1
+t ll·t"tt
:t:ti:t:t
-H!,.'-I.'!.; I-f·
3500 90
,- ~'-n:.W tinE uff fffi
Cl 80 40
w
w
a.
en 70
Cl
z -:r=:. - c"·
:>
...J I-
60 ::J 30
o a.
>
w I-
::J ,f-7+
0: o
50

40 ~ ".-'~.,~"~~.,~~::+",::1 ~~~~
20

.~ .,±t8r~· ~.'~ ~ :m~.+",,,,,~


... , ~ •
30
.~ .-+ . -_.- ""
.
+H

... .
'.

-~
,~
~-
.. + •.'->+
. . . .
... ;+,-,- . ;-'
- -,- ........0." .••.,., ,t·~ :r.:.z-l

20 2 '0
rH ~.;L;: P,-, ~~ .• ~ . ~' ~ 4.;.J. ..... • Ei#_; :' :. ,f: Sf .; ...2:t"T :.., ::•.•.;.:,,:; . ·H t···;···
~.,.....
+'H t-ttt -:-, 1'~
!. ·d.,.,;-· .;.•. ,.~ ,':,...,
t"n
ill'±

10 ~-n-"-_~._
~ ++, .• , ... -t: .~ ..,. 0-;---'-+ -i-i--i-! .",.,-~ ',H- •. !+~~
. . .
000 , '-,.~,. !Iu: ,-,-, -t -,--,-;" .. ,.j.,::: .,.,~;.

, EFF o 4 8 12 16 . 20
min- 1 kW m
% CAPACITY (m3/h)

<$> INIANIWA PUMP MFC. CO-.LTD.


KOB0833651-3 p- ,.
c

TEST RECORD OF M/E AIR COOLER DRAIN PUMP


Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD. Date l1-Nov-200S
Project: S349 Mfg.No. A8-E2822 Tested by :/ //hJ,,;;;r:il
Pump Model: SHR-65
Weir: K:~
Bore: 65 mm
Capacity: 20 m3/h , Total Head: 20 m 3500
Motor: HYUNDAJ HEAVY INDUSTRIES CO.. LTO. Mach.No. SM71SB02-001 Inspected by :
Output: 3.7 kW 3505 Motor Inspection:
60 Hz, 440 v, 6.9 A.

Discharge Head MOTOR


Dvec Su<tion Gauge W PUMP
No. REV.
..,
Weir m'/h """"'''' Height
Total
V A W
Input Elf Cond.Eff S
Err
=n mm m m m kW X9. kW % % kW %
3533 0 0 31 -1.7 32.7 0 412 3.42 21.5 2.06 81.7 100 1.68 0
2 3475 117 23.5 25 -2.4 27.4 1.75 412 5.46 37.5 3.60 81.7 100 2.94 59.5
3 3454 138 35.6 .17 -3.3 20.3 1.97 412 5.88 41.0 3.94 81.7 100 3.22 61.2
4 3452 149 43.1 10 -4.1 14.1 1.65 412 6.00 42.0 4.03 81.7 100 3.29 50.2
5 3444 158 50.0 2 -5.0 7 0.95 412 6.00 42.0 4.03 81.7 100 3.29 28.9


7
8
9

10 .

Liquid Temp. 17.5 "C HTP. 5 Kgf/cm Remarks:


Room Temp. 16 "C Test Liquid F.w. HYDRO TEST 11/10
Bearing Motor Side "C S.G.
Temp. Outer Side
li.H fitl L 1 .n;:;. Iq;·;·
w41W: . "'- uti ttp- ~~
3600 100

3500 90

Cl 80
w
w
"-
en 70
CJ
z
:>
...J
I-
60 :J 30
a "-

_.
>
w I- Htl ,1
:J
a: a
50
a:
a
I- ..
40 a
::;: .. ~. -,.,. .. .,...,H·.... ..,..,..,..,., '
.
+0,; -. ttl:t ill ; ....
30

20 4
~Ili"
g-+ .
.+~ .~,~, ...... .. w· :tttt
10 2
tt ~'. ·-H, ,'t"-~ mt ~;-;-; H,· ::.::.tttE·;
c':';rtt; ••
0 0 0
0 10 20 30 40 50 60
.., EFF
m,n kW m
% CAPACITY ( m3/h )

<$> MANIWA PUMP MIFG. CO-.LTD.


It
'r
I

HYUNDAI
HEAVY INDUSTRIES CO" LTD.
ELECTRa ELECTRIC SYSTEMS

HEAD OFFICE SEOUL OFFICE


#1, QlEO.\l1AjXJNG. OO~_GU. ULSAN KOREA HYlJNDAl BID. KYE-OONG CHONGRO-GU SEOUL KCIIEA
TEL: (052)202-8286 FAX: (052)202-8520 Ta: (02)-746-7650 ... 2

( INSPECTION & TEST REPORT )


"
Customer: . NANIWAIHSHIIS349 . •
Project : 8D125K01 Date of Test: 2008, 08,~
Model: MNBJ8X0606P Voltage: 3 phase 60 [Hz] 440 [V]
Capaci ty: 150.0 [kW] / 6 [P] Serial No: 8D125K01-001,002,OO3

DESCRIPTION OF TEST & INSPECTION


l.Visual & dimensional inspection
2. Measurement of winding resistance
3. Locked rotor test
. 4. No-load test and direction of rotation
5. Measurement of noise level
6. Measurement of vibration
7. Determination of Characteristic
8. Temperature rise test (Sampling Test Only)
9. Over load test
10. Over speed test
n. Measurement of insulation resistance
12. High voltage test

TEST RESULT:

Approved By: Reviewed and


L1oyd's Register Asia
.....,...~
Witnessed B :
--'-'-"""""",,,,"--"'9-~p-c""'=----rl:~€r

Checked By:

Tested By:

HIll A24-150-3 A4(21Omm X 297mm)


/vu !
!AH'fUNDAI TEST REPORT OF INDUCTION MOTOR
Customer Name: NANIWA/HSHI/S349 !Manufacture Name: Hyundai Heavy Industries Co. ,Ltd
User: NO.l MAIN COOL. S. W. PUMP Serial No: 8D125K01-001
Model No: MNBJ8X0606P Shafl No: 001 (80125K01-1)
Type: MNB Frame: 280LL Bearing No. DE 6318C3 N.D.E: 7316DB
150 kW 440 Volts I 244.8 Amp 6 Poles 60 Hz 1180 R.P.M
Encl: IP44 Mounting -Rotation: CW Rotor: Cage 0 Rating: SI Insul.Class: F
Vl C.C.W G Wound
Efficiency (%) : 93.5 Max Amb.Temp: 45 t Service Factor: 1.00

_ _--_._ Characteristics Test Winding Resistance 0.02392 At 26.0 t


...... ..
Volts (V)
.. No Load
440.0
Locked Rotor Test
56.40 103.93
"'---
Stator Coil
U-V
0.02394 Q
V-W
0.02391 Q
U -W
0.02391 Q
Frequency (Hz) 60 30 60 Rotor Coil *** Q *** Q *** Q
Current (A) 62.07 244.80 244.80
Secondary Voltage: - V
Loss (kW) 2.720 7.324 10.620
Load Characteristic(Circle Method)
Load(Torque) (%) 25 50 75 100 125 Torque and starting current
Current ( A) 83.50 126.40 177.50 233.80 295.50 Max.Torque (") 213.02
Efficiency (%) 92.60 95.12 95.47 95.19 94.57 Starting Current lA) 1500.00
Power Factor (%) 63.61 81.84 87.11 88.45 88.02 Starling Torque I") 208.45
Slip (%) 0.37 0.76 1.17 1.63 2.14 Rated Torque (Kg.m) 123.81
Temperature Rise Test: See attached Certificate No. LR ULS 0801926
100 % 440 V 244.8 A 6 Hrs 1180 rpm Amb.Temp: 21.0 t
Stator, Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 71.44 *** 43.0 *** *** *** *** *** 49.0 ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over Load Test Vibration Test Note
160 % Load 15 Sec.
I
..Y
y----:.:;-.-,...
/\
:-:x,
".
Y

Over speed Test ,J.,..s:.,.~., \.


~-{'<-$-ll."-"';.:'<.- ... ··;-.(~·:-,"·t
120 % Syn.Speed 120 Sec. '\;\ .
,.~
. / . ' '.
':(
,
Insulalion Resistance [ Kl J (D.C. 500 V)
Stator Coil Before 500 After 500 ~- ~=.~.J'" mm/s(pk)
Rotor Coil Before *** After *** position horizontal vertical axial Tested By

I~
E.T.D Before *** Afler *** DE 0.4 0.5 0.4
Heater Before *** Afler *** NDE 0.5 0.5 ••• ~80)
High Voltage Test A.C 60Hz Noise Test
Stator Coil 2000 V 60 Sec 80.0 dB(A) at 1 M ~
Rotor Coil *** V *** Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (Q)
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *** ***
Bearing sensor *** *** *** ***
Remarks: * Rotation & Terminal on View Coupling Side
* T.M : Thermo Meter Method * R.M : Resistance Method
* Earthing Test: Good
*Power Factor: 85.99
''',

PAGE
- ., wq.;'l ""3
."

G~
INSPECTI'ON REPORT
~
CHECKED BY
.~ 5'. A}
{j A} AJ ~, Ai .
~ ~!!ElI~
~S_G.

PROJ.NO SPEC INSP. DATE


8-NW5-005-001 150KW,6P, 440V 2008, 08, 20
4-?J8§. ·PJ,'il~ ";!' ~ A} '1J
CUSTOMER DWG.NO INSPECTOR
..... =;;j NANIWA MJ8XPP62
~ A} A}
~ %~
TT .£'i'!'t!3t
PROJ.NAME Q'IY SERIAL NO
S349 I Set 8Dl25KOI-00I
..... T
T ='ll 9"1r 'lH!'t!3t
FINAL CHECK SHEET
, FRAME NO : 280LL
,
J.- --l
F
.--!-- "
1r
/0/\
I I \

7' 'II-
o - 1-$- w - )t-
L m 11
I\.. I)
G
\
\\

-r
I I

K
01
~
B

~ A B C 0 E

0
SPEC' etJ550 +0.02 etJ660 170±0.75 1393A±12 90
-0.02 . -0.31
CHECK -0.010 +0.50 -0.10 +2.0 -0.10

RESULT GOOD GOOD GOOD GOOD GOOD

~ F G I K
~
0 +0.035 +~.52

'"
SPEC etJ85 etJ600 . etJ24
22 -0.052 +0.013
CHECK -0.025 +0.028 +0.20 +0.20 .",,-
RESULT GOOD GOOD GOOD GOOD .
"\
* VISUAL INSPECTION: GOOD
CHECK DEVICE:
* V-CALIPERS(0-300= : SIN-M33418, 0-600mm: SIN-J8194, 0-1000= : SIN-J2247)
* OUT SIDE MICROMETER(0-25ID.Iil: SIN-76570, 50-75mm : SIN-40l! 1,75-100=: SIN-9903)
* DEPTII GAUGE (O-30Omm : SIN-075360)
* CONVEX RULE (O-350Omm)
G:GOOD NG:NOGOOD NA : NOT APPLICABLE FINAL INSPECTIfN .

<>J3t ~ 'l!' "8Jl 'if \1J. g. £j%,\,!-~ XCCEPV


HHI A24-478-0 A4(21Omm X 297mm)
.1

.,

f&. ·HYUNDAI TEST REPORT OF INDUCTION MOTOR


Customer Name: NANIWA/HSHI/S349 Manufacture Name: Hyundai Heavy Industries Co. ,Ud
User: NO.2 MAIN COOL. S. W. PUMP ISerial No: 8D125K01-002
Model No: MNBJ8X0606P Shaft No: D02(8D125KOl-2)
'.
Type: MNB Frame: 280LL Bearing No. DE 6318C3 ·N.D.E: 731606
150 kW 440 Voltsl 244.8 Amp 6 Poles 60 Hz 1180 R.P.M
Enci: IP44 Mounting ,.Rotation: CW Rotor: Cage CV Rating: Sl . Insul.Class: F
Vl C.C.W CV Wound

-----
Efficiency (%) : 93.5 Max Amb.Temp : 45 'C Service Factor: 1.00
Characteristics Test Winding Resistance 0.02398 At 26.0 "C
No Load Locked Rotor Test ............................. U-V V-W U -W
Volts (V) 440.0 56.40 103.93 Stator Coil 0.02399 Q 0.02398 Q 0.02398 Q
Frequency (Hz) 60 30 60 Rotor Coil *** Q *** Q *** Q
Current (A) 63.03 244.80 244.80
Secondary Voltage: - V
Loss (kW) 2.700 7.324 10.620
Load Characteristic(Circle Method)
. Load(Torque) (%) 25 50 75 100 125 Torque and starting current
Current ( A) 84.30 127.00 178.00 234.20 296.00 Max.Torque (%) 212.78
Efficiency (%) 92.65 95.14 95.48 95.19 94.57 Starting Current lA) 1500.00
Power Factor (%) 63.03 81.48 86.87 88.27 87.88 Starting Torque 1%) 208.31
Slip (%) 0.37 0.76 1.17 1.63 2.14 Rated Torque (Kg.m) 123.81
Temperature Rise Test: See attached Certificate No. LR ULS 0801926
100 % 440 V : 244.8 A 6 Hrs 1180 rpm Amb.Temp: 21.0 "C
. Stater Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core '. D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 71.44 *** 43.0 *** *** *** *** *** 49.0 ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over Load Test Vibration Test . Note
y
160 % Load 15 Sec. y
/'-X···"":·-X
Over speed Test ,~..... ~-,
§.1,pr.:" 11 \
\''.
/
'" . 'cC';' .." '.,', .... ~.... ,
.. _ .... A

120 % Syn.Speed 120 Sec. '


'~.. - -
- ...... ' j " .-- ...... :.
Insulation Resistance [ 11Q] (D.C. 500 V) >~T6_. _c..._ , .X,
Stator Coil Before 500 After 500 ~"",=-_ ..~.=:=J H mm/s(pk)
Rotor Coil Before *** After *** position horizontal vertical axial Tested By

~
E.T.D Before *** After *** DE 0.5 0.6 0.4
Heater Before *** After *** NDE 0.6 0.5 *** I m 81/ )
High Voltage Test A.C 60Hz Noise Test
Stator Coil 2000 V 60 Sec 80.0 dB(A) at 1 M ~
Rotor Coil *** V *** Sec accessories and other'data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (Q)
Name of item Accessory type Q'ty Check result Remark
.
Windin g sensor *** *** *** ***
Bearing sensor *** *** . *** ***"
Remarks: * Rotation & Terminal on View Coupling Side
* T.M : Thermo Meter Method * R.M : Resistance Method
* Earthing Test: Good
,
*Power Factor: 85.99

1
" ' '" -;:.

"
..
pAGE
0.'. (. '?--4
..""">-
8
INSPECTION· REPORT
~ Aa
,
CHECKED BY
~ .£ At
r ~

~~l1a
~"!l~
-1
/

A} ~ Ai ..£3
PROJ.NO SPEC INSP. DATE
8-NW5-005-001 ~ 150KW, 6P,440V 2008, 08, 20
4-?J8~ %"<l',f§~ ~ ~ At~
CUSTOMER DWG.NO INSPECTOR
NANIWA MJ8XPP62 ~%.§}
'-<-=:%1
T T :£l(!'8§. .
~ At At
PROJ.NAME Q'1Y SERIAL NO
S349 1 Set 8D125KOI-002
'-<-=ljj
T T 4-7f ~'t!'8§.

FINAL CHECK SHEET


FRAME NO : 280LL

.7 .........
~
F
...
lr
0
~
~ .',
11
l
0 -
f-T-./
'-.
I
~ w ~

, rJJ}-
I 11 11
G

K
--r
ul
A
B

~ A B C D E

«1>550 +0.02 0
SPEC «1>660 170±O.75 1393A±12 90
-0.02 -0.31
CHECK -0.010 +0040 -0.10 +3.0 -0.10

RESULT GOOD GOOD GOOD GOOD GOOD


>,••

~ F G I K
I~
SPEC
0
<lJ85
+0.035
«1>600 . <lJ24 ~.52
22 -0.052

"""
+0.013
CHECK -0.025 +0.028 +0.22 +0.20

RESULT

* VISUAL INSPECTION:
CHECK DEVICE:
GOOD

GOOD
GOOD

* V-CALIPERS(0-30Omm : SIN-M334 I 8, 0-600mm: SIN-J8194, 0-1000mm : SIN-J2247)


GOOD GOOD

"
* OUT SIDE MICROMETER(0-25mrn : SIN-76570, 50-75mm: SIN-40111, 75-100mm: SIN-9903)
* DEPTH GAUGE (0-30Omm : SIN-075360) .
* CONVEX RULE (Q-350Omm)
G:GOOD NG:NOGOOD NA : NOT APPLICABLE FINAL INSPECTI~ 141
oJ §. "<l' -ajJ%~g
aj % ¥r ~ ~_G _C E P T J
. HHI A24-478-0 * .'

A4(21OmmX297mm)
.,

!J& HYUNDAI . TEST REPORT OF INDUCTION MOTOR


Customer Name: NANIWA/HSHI/S349 Manulacture Name: Hyundai Heavy Industries Co., Lld
User: NO.3 MAIN COOL. S. W. PUMP Serial No: 8D125K01-003
Model No:
Type:
MNBJ8X0606P
MNB IFrame: 280LL
Shaft No:
Bearing No.
D03(8D125KOl-3)
D.E: 6318C3
-
N.D.E:~7316DB
150 kW 440 Volts I 244.8 Amp 6 Poles 60 Hz 1180 R.P.M
Encl: IP44 Mounting *Rotation: C.W Rotor: Cage CV Rating: Sl Insul.Class: F
VI C.C:W CV Wound
Efficiency (%) : 93.5 Max Amb.Temp : 45 t Service Factor: 1.00

._._ ....
Characteristics Test
........- -... No Load Locked Rotor Test
Winding Resistance 0.02393 At
.-..... -
-... ....... U-V V-W
26.0 'C
U -W
Volts (V) 440.0 56.40 103.93 Stator Coil 0.02392 Q 0.02392 Q 0.02394 Q
Frequency (Hz) 60 30 60 Rotor Coil ••• Q H' Q *** Q
Current (A) 61.66 244.80 244.80
Secondary Voltage: - V
Loss (kW) 2.750 7.324 10.620
Load Characteristic(Circle Method}
Load(Torque) (%) 25 50 75 100 125 Torque and starting current
Current ( A) 83.20 126.20 177.30 233.60 295.40 Max.Torque (%1 213.11
Efficiency (%) 92.54 95.09 95.45 95.18 94.57 Starting Current' (A) 1500.00
Power Factor (%) 63.88 82.00 87.21 88.52 88.09 Starting Torque (%1 208.45
Slip (%) 0.37 0.76 1.17 1.62 2.14 Rated Torque' (Kg.m) 123.81
Temperature Rise Test: See attached Certificate No. LR ULS 0801926
100 % 440 V 244.8 A 6 Hrs 1180 . rpm Amb.Temp: 21.0 "C
Stator Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100
*H
***
.***
71.44
*** ...
*** 43.0
.**
***
***
***
** •
*.*
..*
***
**.
*** 49.0
*** ***
***
*H
. Over Load Test Vibration Test Note
160 % Load 15 Sec. .v y

/
Y-~X''''-7''''--X." ../_.......
.
Over speed Test '~~t.. i
~+{J!;)" .- "". ".. ->{.... ,
120 % Syn.Speed 120 Sec. '\~ ..... j ' /, j
Insulation Resistance [ LtQJ (D.C. 500 V) -:"~T--.:C'";"-·:·--, -~:{.
~ If : 'K
Stator Coil Before 500 After 500 "'==.-=:=J mm/s(pk)
Rotor Coil Before *** After .. * position horizontal vertical axial Tested By
E.T.D Before *** After .. * DE 0.5 0.5 0.3
Heater Before *** After
High Vollage Test A.C 60Hz
*** NDE 0.6 0.4
Noise Test
***
~'
7~
Stator Coil· 2000 V 60 Sec ·80.0 dB(A} 'at 1 M \...<-f:-M~b;Y'
'r 1;':;: ~
Rotor Coil *** V *** Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec .. * (v) *** (Q)
Name of item Accessory type Q'ty Check resuit Remark
Winding sensor *** *** *** ***
Bearing sensor *** *** *** ***
Remarks: . * Rotation & Terminal on View Coupling Side
* T.M : Thenm 0 Meter Method * R.M : Resistance Method
* Earthing Test: Good
.. .
*Power Factor: 85:99

,
,
PAGE
. , <..-1.. ~-. .'
.,'
/~
,;

-
INSPECTION REPORT
~
H
CHECKED BY ~~ ...,/
f--:., ')
~ .£ ;;>;} k-~~10,
{] A} Aa ~ Ai ~~~.~
~s-Q
PROJ,NO SPEC INSP, DATE
8-NW5-o05-00l 150KW, 6P, 440V 2008, 08, '20
T?l8~ %o""J, i§ -6J ~ A} 'lJ
CUSTOMER DWG.NO INSPECTOR
">-=;<1 NANIWA MJ8XPP62 7,)%:§:}
T T £,(!'8§. ~ A};;>;}
PROJ.NAME Q'TY SERlALNO
S349 1 Set 8D125KOI·OOJ
">-=1jj
T T "i""J' 'lHi'8§.
FINAL CHECK SHEET
FRAME NO : 280LL
y.- :J-----..l
~,
F

1r
0
. /'+"\
1 _ -t ~
I, T-
c - f- W r/
f--

~
./

11 11
I

G
'-

:'U r-r
K
ul
A
B

~ A B C D E

<I>550 +0.02 0
SPEC <I>660 170±0.75 1393.4±12 90
-0.02 -0.31
CHECK -0.010 +0.50 -0.10 +2.0 -0.10

RESULT GOOD GOOD GOOD GOOD GOOD

~
SPEC
0
F

<I>85
+0.035
G I

<I>600 <I>24
K

~.52
.""
""
22 -0.052 +0.013
CHECK -0.025 +0.030 +0.20 +0.20
~

'"
RESULT GOOD GOOD GOOD GOOD

* VISUAL INSPECTION: GOOD


CHECK DEVICE :
* V-CALIPERS(0-300mm: SIN-M33418, 0-60Omm: SIN-J8194, 0-1000mm: SIN-J2247)
* OUT SIDE MlCROMETER(0-25mm : SIN-76570, 50-75mm : SIN-40111, 75-100mm: SIN-9903)
* DEPTII GAUGE (0-300mm : SIN-075360)
* CONVEX RULE (0-3500mm)
G:GOOD NG:NOGOOD NA : NOT APPliCABLE FINAL INSPECTION

oJ §. ,.
'" "J' gj] 'J Id g ~%-¥f7l"l I!CCEPfj
HHI A24-478-0 . A4(2IOmm X 297mm)
------------ - ~

111 HYUNDAI TEST REPORT OF INDUCTION MOTOR


Customer Name: SAMHO/S349 Manufacture Name: Hyundai Heavy Industries Co. ,Lld
Project Name:SAMHO/S349 Serial No:
8M656F01-001
Model No: HM205UR201 S ITEM NO: IJate:
Type: HK-SD/F Frame: 200L Bearing No. D.E: 6313ZZC3 N.D.E: 6211ZZC3
37 kwl 440 Voltsl 62.8 Amp 4 Poles 60 Hz 1775 R.P.M
End: IP44 Mounting >Rotation: C.W Rotor: Cage El Rating: Cont. Insul.Class: F
Vl C.C.W ~ Wound
Efficiency (%) : 92.0 Max Amb.Temp : 45 ·c Service Factor: 1.00
Characteristics Test Winding Resistance 0.13100 At 26.5·C
._.._ _._-_ No Load Locked Rotor Test ----.•...-_._ U- V V- W U- W
Volts (V) 440.0 *** *** Stator Coil' 0.13100 Q 0.13200 Q 0.13000 Q
Frequency (Hz) 60 *** *** Rotor Coil *** g *** g *** Q
Current (A) 17.37 *** ***
r''-'-'''-'''--'(k'''W-'':-)-t-----'-='--1f------j-------1 Secondary Voltage: V
Loss 1.233 *** ***
Load Characteristic(Cirde Method)
Load(Torque) (%) *** *** *** 100 *** Torque and starting current
Current (A) *** *** *** 62.80 *** Max.Torque 1..1 218.00
Efficiency (%) *** *** *** 92.43 *** Starting Current lA) 395.00
Power Factor (%) *** *** *** 84.32 *** Starting Torque I.. J 173.00
Slip (%) . *** *** *** 1.11 *** Rated Torque (Kg.m) 20.30
Tem perature Rise Test
100 % 440 V 62.8 A .4 Hrs 1775 rpm' Amb.Temp: 29:5 "c
Stator Rotor . Bearing
, Slip 1----'=::;::.:=---1
Load (%) Winding .. Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 75.1 *** 37.6 *** *** *** *** *** 46.8 ***
*** ***
*** *** *** *** *** *** *** *** *** ***
Over Load Tesl Vibration Test Note
160 % Load 15 Sec. _.v /v

1-__ -:- -:-~1:.c2: .:5= -:.c~_~: .: "-~:.:.s =:Pp:. :e :. :e d7'd-T-e;:st: _: l:.: 2:.: 0:. .s: .:e:.:c': .'
--:-_ _-1 {~'0< ': ;<': .
Insulation Resistance [W] (D.C. 500 V) "\r. 'w ' •
Slator Coil Before 1000 After 1000 I mm!s(pk)
Rotor Coil Before *** After *** position horizontal vertical axial Tested By
E.T.D Before *** After *** DE 1 1.1 1 4~A
Heater Before *** After *** NDE 1.1 1.2 *** 2008.07.18
High Voltage Test A.C 60Hz Noise Test
Stalor Coil 1880 V 60 Sec 78.5 dB(A) at 1 M ~~!l:3"
Rotor Coil *** V . *** Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (g)
Name of item Accessory type Q'ty Ch eck resu It Remark
Winding sensor *** ***, *** ***
Bearing sensor *** *** *** ***
Remarks: * Rotation & Terminal on View Coupling Side
* T.M : Thermo Meter Method * R.M : Resistance Method
* Earthing Test : Good
j
..

. ~
& HYUNDAI
~;
f
.~~.,~.,."
.... ,.;. 0 ~ ,

HEAVY INDUSTRIES CO., LTD.


ELECTRa ELECTRIC SYSTEMS

HEAD OFFICE SEOUL OFFiCE


# I, CHEONThLOONG. OO\'G_GlI. ulSA~ KORE,\ HYUND.I! B/D. KYE-OO,G CHQ\GR()-{;[i SEOUL KQRE,\
TEL: (052)202-8286 F~\: (052)202-8520 TEL: (02)-746-7650 ... 2

(~_ _I_N_SP_ECT_IO_N_&_T_E_ST_RE_PO_R_T_~]
Customer: NANIWA/HSHI/S349
Project 8D125K02,,/ Date of Test: 2008. 08 ......0
Mode I: MNBJ8S0406P Voltage: 3 phase 60 [Hz] 440 [V]
Capac i ty: 110.0 [kW] I 4 [P] Serial No: 8D125K02-001.002

DESCRIPTION OF TEST & INSPECTION


1. Visual & dimensional inspeCtion
2. Measurement of winding resistance
3. Locked rotor test
4. No-load test and direction of rotation
5. Measurement of noise level
6. Measurement of vibration
7. Determination of Characteristic
8. Temperature rise test
9. Over load test
10. Over speed test
11. Measurement of insulation resistance
12. High voltage test

TEST RESULT:

Approved By: Reviewed and

Witnessed B

Checked By:
'" -------::;;~--- ltoyd s Reg iS~_:'!r .o.sia

~~~~Ys1€r
lilsan . .
Tested By:.

HHI A24-1SG-3 A4(210mm X 297mm)

. ,
·,

!1JJA HYUNDAt TEST REPORT OF INDUCTiON MOTOR


Customer 1'l3me: i'IANIWA/HSHlfS349 Manufacture Nam:s:: Hyundai Heavy Industries Co .Ltd
User: NO.1 BILGE, FIRE AND G. S. PU~JiP Serial No: 8D125K02-00 I
Model No: MNBJ8S0406P Shaft No: DOl (8D125K02~1)
Type: MNB Frame: 280S Bearing No. D.E: 6318C3 N.D.E: 6316C3
11 0 ~wl 440 Volts I 175.8 Amp 4 Poles 60 Hz 1770 R.P.M
Encl: IP44 Mounting 'Rotat,on: C.W Rotor: Cage G Rafing: Sl Insul.Class: F
Vl C.C.W G Wound
Efficiency (%) : 93.0 Max Amb.Temp : 45 'C Service Factor: 1.00
Characterislics Test Winding Resistance 0.03808 At 2S.0·C
..•- •. ....• No Load Locked Rotor Tesl -.___.._. U-V V-W U-W
Volts (V) 440.0 51.75 91.84 Stator Coil· 0.03808 Q 0.03807 Q 0.03808 Q
Frequency (Hz) 60 30 60 Rotor Coil *** Q *** Q *** Q
Current (A) 42.96 17S.83 17S.82
"L-o-s-s--'---(:-'k'-'W"")-+-'-'3-'=.4"'2'"'0'-'-'S-'-.-'-S3'-'6'-"-'---i-'-'7-'-.-"-8"'29=----i Secondary Voltage: V

Load Characteristic(Circle Method)


Load(Torque) 100 125 . Torque and starting current
Current ( A) 60.40 92.S0 130.10 . 171.10 21S.70 Max.Torque (...., 225.24
Efficiency (%) 88.32 92.73 93.76 93.82 93.39 Starting CUrrent lA) 1017.00
Power Factor (%) 67.67 84.10 88.74 89.91 89.S7 Starting Torque I....' 181.42
Slip (%) 0.37 0.76 1.18 1.63 2.13 Rated Torque (Kg.m) 60.53
Temperature Rise Test
100 % 440 V 175.8 A 4.3 Hrs 1770 . rpm Amb.Temp: 30.0
Stator' "Rotor Bearing
Slip 1-='-'-1-="---;
Load' (%) Winding" Winding Brush Ring
Core Fram e r-::--'..:..:'T'-"':::-:-:-i Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 47.6 *** 24.0 *** *** *** *** *** 37.0 ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over load Test Vibration Test Note
160 % Load 15 Sec.
Over speed Test
120 % Syn.Speed 120 Sec.
Insulation Resistance [W] (D.C. SOO V)
Stator Coil Before SOD After SOO mm/s(pk)
Rotor Coil Before *** After *** position horizontal vertical axial Tested By
E.T.D Before *** After *** DE 0.7 0.9 0.8
'. NDE 0.6
Heater Before *** After * .. 0.8 ***
High Voltage Test A.C 60Hz Noise Test
Stator Coil 2000 V 60 Sec 86.0 dB(A) at 1 M
Rotor Coil *** V . * .. Sec accessories and other data
E.T.D *** V * .. Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (Q)
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *.. ***
Bearing sensor *** *** *** ,
Remarks: * Rotation & Terminal on View Coupling Sid~."
* T.M : Thermo Meter Method * R.M : Resistance Method
* Earthing Test: Good ".
*Power Factor.::88.28
!

··PAGE
V
. :/(! ., ."':.

INSPECT-ION REPORT 6'2.>-


~
CHECKED BY
I mJ.8. I'
7,J .£ A}
~ A} Aa ~ Ai ~ ~s_o

PROJ.NO SPEC INSP. DATE


8-NW5-005-033 IIOKW, 4P, 440V 2008, 08, 15
4-?J8~ -§-e'tg
0, ....-,l 7,J .A} ~
CUSTOMER DWG.NO INSPECTOR
...... T
T =~
NANIWA
£'i'!!tl§.
MJ80PP61
7,J .A} A} iJ %§}
PROJ.NAME Q'TY SERlALNO
...... =tg S349 I Set 8Dl25K02-001
TT 4-~ ~~!tl§.

FINAL CHECK SHEET


FRAME NO : 280S
~
I F
--e:.Jl-.
,
1r
/0/\
I I \

7" ~
Q - 1--41)- f-- W 'L ---1 +-

~
I, f./
,
G
\ I'J)
11 -r
01 K

A
B ,

~ A B C D E

550 +0.02 0
SPEC <1>660 170±0.75 II74.4±12 90
<1> -0.02 -0.31
CHECK -'0.010 +0.40 -0.10 +3.0 -0.10

RESULT GOOD GOOD GOOD GOOD GOOD

~
-
F G I K
PART
SPEC
0
. 22 -0.052 <1>85
+0.035
+0.013
<1>600 <1>24 +0.52
0
' ' '.""
CHECK -0.025 +0.030 +0.20 .. +0.20· .... '\
RESULT GOOD GOOD GOOD GOOD
'\
• VISUAL INSPECTION: GOOD
CHECK DEVIC~ :
• V-CALIPERS(0-300rnm: SIN-M33418, 0-600rnm: SIN-J8194, 0-1000rnm: SIN-J2247)
• OUT SIDEMICROMETER(0-25mm: SIN-76570, 50-75mm: SIN-40111, 75-100mm: SIN-9903)
• DEPlli GAUGE (0-300rnm : SIN-075360)
• CONVEX RULE (0-3500mm)
G:GOOD NG:NOGOOD NA : NOT APPLICABLE FINAL INSPECTIOt .

"J.§. . ill' 'if \It g :!f1% ~ 1l~CCEP~i


HHI A24-478-0 * -BlJ
A4(210mm X 297mm)
/ .. ~

!A HYUNDA; ·TEST REPORT OF INDUCTION MOTOR


Customer Name: NANIWA/HSH1IS349 !Manufaclure Name: Hyundai Heavy Industries Co.,Ltd
User: NO.2 BILGE, FIRE AND G. S. PUMP ISerial No: 8D125K02-002
Model No: MNBJ8S0406P Shaft No: D02(8D125K02-2) .:,l
Type: MNB Frame: 280S Bearing No. D.E: 6318C3 N.D.E: 6316C3
110 kwl 440 Volts I 175.8 Amp 4 Poles 60 Hz 1770 R.P.M
Encl: IP44 Mounting *Rolation: C.W Rotor: Cage G . Rating: Sl Insul.Class: F
Vl C.C.W G Wound
Efficiency (%) : 93.0 Max Amb.Temp : 45 ·C Service Factor : 1.00

--------
Volts (V)
Characteristics Test
...... No Load
440.0
Locked Rolor Test
51.75 91.84 Stator Coil
-
Winding Resislance 0.03809 At
.............-
U-V V-W
25.0 1;

0.03809 Q 0.03809 Q 0.03808 Q


U-W

Frequency (Hz) 60 30 60 Rotor Coil *** Q *** Q *** Q


Current (A) 42.99 175.83 175.82
Secondary Voltage: - V
Loss (kW) 3.390 5.536 7.829
Load Characteristic(Circle Method)
Load(Torque) (%) 25 50 75 100 '125 Torque and starting current
Currenl ( A) 60.40 92.50 130.10 171.10 215.60 Max.Torque 1%) 225.23
Efficiency (%) 88.40 ·92.78 93.79 93.84 93.41 Starting Current lA) 1017.00
Power Factor (%) 67.61 84.07 88.72 89.90 89.57 Starting Torque (%) 181.41
Slip (%) 0.37 0.76 1.18 1.63 2.13 Rated Torque (Kg.m) 60.53
Tern perature Rise Test
100 % ***' . V *** A *** Hrs *** rpm Amb.Temp: *** ·C
Stator Rotor Bearing
Slip
Load, (%) Winding Winding Brush
Core Frame Core Ring D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** *** *** *** *** *** *** *** *** *** ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over Load Test Vibration Test Note
160 % Load
Over speed Test
15 Sec.
y
......"----.::;.,..;.---:-..
!:-..~/\ '.
_' .. y
.X.
120 % Syn.Speoo 120 Sec. '\.\ ~ , )
..
~+{~ ,:L.,.... .: ;-(.:-·T~
.... f
~,-{ "7:'
Insulation Resistance [ WJ (D.C. 500 V) "'~r~·~···--,""''''·
Stalor Coil Before 500 After 500 ~m._==.=== J H . mm/s(pk)
Rotor Coil Before ***. After *** position horizontal vertical axial Tested By
0.7 0,8 0.6
~;."
E.T.D Before *** After *** DE
Heater Before After NDE 0.8 0.6 ***
*** *** 7((;:--;",
Stator Coil
High Voltage Test A.C 60Hz
2000 V 60 Sec 86.0
Noise Test
dB(A) at 1 M
..
~y.-"
~.s- p'o/
""'--'~

Rotor Coil ***- V ". *** Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V '*** Sec *** (v) *** (Q)
Name of item Accessory type Q'ty '. Check result Remark
Winding sensor *** *** *** ***
Bearing sensor *** -*** *** n • 1'** / I
Remarks: * Rotation & Term inal. on View Coupling Side
* t.M : Thermo Meter Method * R:M : Resistance Method
..
"
.. , W h t7~{). -'J
Uoyd 9 Rag lS1l!r AsIa I T
.J- h.
--
.
~
* Earthing Test: Good
*Power Factor: 88.28
Illsan
!
RJ~Ys1~r
.
, '/

, £!iJ yl>/ 0J(?'fJD I _.


,J

PAGE
- \/.;. 3 ::r
INSPECTION REPORT ;('.~A

{l A} Aa ~ Ai
CHECKED BY
7,:j §. At
~8';\
~ ~ ..,""
~5_(;J;

PROJ. NO SPEC INSP. DATE


8-NW5-005-033 110KW, 4P, 440V 2008, 08, 15
4-?t{l~ %"J', ~ ~ 7,:j At ~
CUSTOMER DWG.NO INSPECTOR
NANIWA MJ80PP61 7,) % ~
'T? .:'1 £\'l~~ 7,:l At A}
PROJ.NAME Q'TY SERIAL NO
S349 I Set 8Dl25K02-002
'T?~
->-cj,
T 0 ~'<'!~~

FINAL CHECK SHEET


FRAME NO : 280S

c
r
r+"\
_I- g- w
I\. f /

01
A
B -

~ A B C 0 E

SPEC 550 +0.02 <1>660 170±0.75 1l74.4±12


o
<1> -0.02 90 -0.31
CHECK -0.010 +0.50 -0.10 +2.0 -0.10

RESULT GOOD GOOD GOOD GOOD GOOD


.

~ F G 1 K

0 +0.035 . <1>24 +0.52


SPEC 22 ~0.052 <I>85 <1>600
+0.013 0
CHECK -0.025 +0.028 +0.20 +0.18

RESULT GOOD GOOD GOOD GOOD

• VISUAL INSPECTION: GOOD


CHECK DEVICE:
• V-CALIPERS(0-300mm: SIN-M33418, 0-600mm: SIN-J8194, 0-1000mm: SIN-J2247)
• OUT SIDE MICROMETER(O-25mm: SIN-76570, 50-75mm: SIN-40111, 75-100mm: SIN-9903)
• DEPTH GAUGE (0-300mm : SIN-075360)
• CONVEX RULE (0-3500mm)
G : GOOD NG : NO GOOD NA: NOT APPLICABLE FINAL INSPECTI
.
,1 .
ACCEPT
~ I
~%~~
HHI A24-478-0 A4(210mmX 297mm)
,.,>
~:
. .'
,f:'
A
/ Vl.'?·.,}V
.
/
.,
f'

2 --~-~-'i

· ,

13
, • , I;
'-:. _.
: l
\
~2 ., ,

.'. ;. ~

.-- .. ,
1 -", ,--~-,
·
· :
::,I
i
!
.~
,:.;.
;
1. 'Arts; TBtf i' ··i:f·1 , , ' ,
P' · ; : i

- ~

,
. . .., ... ~.;lllK~jlf2lcl ..1 .. ___ l
i
l ;:; ~"

:::_~
:' .
· ; ;:
f
, 3. ./)/R· 0.'
••.. _U'L.ET
j. ..'
~
·
. •.
.

L,l·FRfWl
19 . :. .".
· .

liof)l ~R/I)~.

1~ '--.

,., .
! j ~

lloyd. Reg Iste, Asia


. ~
j

HYUNDAI
HEAVY INDUSTRIES CO., LTD.
ELECTRO ELECTRIC SYSTEMS

HEAD OFFiCE SEOUL OFFICE


#I. CHEONlLUlONG. ooNG_GU. lil..SAN KOREA HYUllDAI BID. KYE-001((; CHONGR()-(;U SEOUL KOREA
TEL: (052)202-8286 FAX: (052)202-8520 TEL: (02)-746-7650 ... 2

(~_I_N_SP_EC_T_IO_N_&_T_E_ST_RE_PO_R_T_--,]
Customer: R~IWA/HSHI/S349
Project : 8D125J03 Date of Test: 2008, 08, 14
Model: llNEJ5S0406P Voltage: 3 phase 60 [Hz] 440 [V]
Capaci ty: 75.0 [kW] / 4 [P] Serial No: 8D125J03-QOl,002

DESCRIPTION OF TEST & INSPECTION


1. Visual & dimensional inspection
2. Measurement of winding resistance
3. Locked rotor test
4. No-load test and direction of rotation
5. Measurement of noise level
6. Measurement of vibration
7. Determination of Characteristic
8. Over load test
9. Over speed test
10. Measurement of insulation resistance
11. High voltage test

TEST RESULT: Good


Approved By: Reviewed and
Witnessed By:

Checked By:

Tested By:

HHI A24-150-3 A4(210mm X 297mm)

,.
j

!JA HYUNDAI TEST REPORT OF INDUCTION MOTOR


Customer Name: NANIWA/HSHI/S349 Manufacture Name: Hyundai Heavy Industries Co.,Ltd
User: NO.l M/E JACKET COOL. F. W. PUMP
.' ISerial No: 8D125J03-001
Model No: MNBJ5S0406P Shaft No: S01(80125J03-1)
Type: MNB Frame: 250S Bearing No. DE 6316C3 N.O.E: 6313C3
75 kW 440 Volts I 122.3 Amp 4 Poles 60 Hz 1765 R.P.M
Encl: IP44 Mounting "Rotation: C.W Rotor: Cage CV Rating: Sl Insul.Class: F
Vl C.C.w CV Wound
Efficiency (%) : 92.0 Max Amb.Temp : 45 'C Service Factor: 1.00

"
-------
Volts (V)
Characteristics Test
No Load
440.0
Locked Rotor Test
48.35 82.71
----.-
Winding Resistance 0.07083 At
... U-V V-W
Stator Coil' 0,07080 g 0.07080 g 0,07090 g
28.0 'C
U -W

Frequency (Hz) 60 30 60 Rotor Coil *** g *** g *** g


Current (A) 33.17 122.32 122.33
Secondary Voltage: - V
Loss (kW) 2.370 4.451 5.977
Load Characteristic(Circle Method)
Load(Torque) (%) 25 50 75 100 125 Torque and starting current
Current ( A) 44.00 65.00 90.20 117.80 147.90 Max.Torque (") 245.16
Efficiency (%) 88.03 92.34 93.22 93.11 92.51 Starting Current (A) 722.00
Power Factor (%) 63.55 81.95 87.79 89.69 89.93 Starting Torque I") 199.65
Slip (%) 0.44 0.90 1.38 1.90 2.48 Rated Torque (Kg.m) 41.39
Tem perature Rise Test
100 % *** V *** A *** Hrs *** rpm Amb.Temp: *** "t
Stator Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** *** *** *** *** *** *** *** *** *** ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over Load Test Vibration Test Note
160 % Load 15 Sec. •
y,..·----....7-·--:;:-···-·
v

Over speed Test '


:"-~p.'-'
/'\ . X
"
125 % Syn.Speed 120 Sec, "~ ...,'
,_.
~+{~ }.:o," .... ~- /~.~·r~.
,n,'
..
.

~:~:<:<.;{ . '-. ;
Insulation Resistance [ W] (D.C. 500 V)
~'~~~.~~.J ~." ./" mm/s(pk)
Stator Coil Before 500 After 500
Rotor Coil Before *** After *** position horizontal vertical axial Tested By
E.T.O Before *** After *** DE 0.6 0.8 0.7
0.6
~"n.~071\
Heater Before *** After *** NDE 0.7 *** rmWJ
High Voltage Test A. C 60Hz Noise Test
~~f.(yI
Stator Coil
Rotor Coil
2000
***
V
V
60 Sec
*** Sec
80.0 dB(A) at 1 M
accessories and other data
-
E.T.O *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (g)
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *** ***
Bearing sensor *** *** *** ***
Remarks: * Rotation & Term inal on View Coupling Side
* T.M : The,rmo Meter Method "* R.M : Resistance Method
* Earthing Test: Good
'"
..
. PAGE
- /~/'7 :.!. '/
.;c

INSPECTION REPO-RT ~': " . \


~
CHECKED BY

PROJ.NO
-:{} A} Aa ~ Ai
SPEC
:fI .£ A}

INSP. DATE
W iT!!O 1":
l's _"

8-NW5-005-004 75KW, 4P, 440V 2008, 08, 14


4=:-?~§. %'"
0, ~-'1
., :fI A} '/J
CUSTOMER DWG.NO INSPECTOR
->- = -1 NANIWA
£';'!'t!§.
MJ50PP61
:fI A} A}
iJ%:§j-
TT'"
PROJ.NAME Q'TY SERIAL NO
S349 ->-", I Set 8D125J03-001
,->-='lj
TT To '/J'(!'t!§.

FINAL CHECK SHEET


FRAME NO: 250S
/' --!..
F
--k
1r fTl \
"
r+"\
J' c - I-G- w
-~~
. L ,
,"- f -I
..
\
lA
r-
G
11
K
<.l

A
B , ,

~ A

+0.02
B' C 0 E

0
SPEC <1>450 -0.02 <1>550 140±0.75 1030A±8 79.5
-0.31
CHECK -0.010 +0040 -0.10 +3.0 -0.10

RESULT GOOD GOOD GOOD GOOD GOOD


..
-~ F G I K

"" """"-
PART
SPEC 20
0 +0.030
<1>500 <1>19 +~.52
-0.052 <1>75 +0.011
CHECK -0.025 +0.024 +0.20 +0.20

RESULT ,GOOD GOOD GOOD GOOD


'\
• VISUAL INSPECTION: GOOD
CHECK DEVICE:
• V-CALIPERS(0-300mm: SIN-M334 18, 0-600mm: SIN-J8194, 0-1000mm: SIN-J2247)
• OUT SIDE MICROMETER(0-25mm: SIN-76570, 50-75mm: SIN-40111, 75-100mm: SIN-9903)
• DEPTH GAUGE (0-300mm : SIN-075360)
* CONVEX RULE (0-3500mm)
G:GOOD NG : NO GOOD· NA: NOT APPLICABLE FINAL INSPEClll\! . '

0'" §.
.
e "if gjj "if Il:J. ~ '*l%-\'!78 jccEP~1
HHI A24-478-0 A4(21Omm X 297mm)
r
• - - -:-:-J
, - .

-
!JA HYUNDAI TEST REPORT OF INdUCTION MOTOR
Customer Name: NANIWA/HSHIIS349 Manufacture Name: Hyundai Heavy Induslries Co.,lId
User: NO.2 M/E JACKET COOL F. W. PUMP ISerial No: 8D125J03-002
Model No: MNBJ5S0406P Shaft No: S02(8D125J03-2)
Type: MNB F.rame: 250S ' Bearing No. DE 6316C3 N.D.E: 6313C3
75 kW 440 Voltsl 122,3 Amp 4 Poles 60 Hz 1765 R.P.M
Encl: IP44 Mounting * Rotation: CW Rotor: Cage G Rating: S1 Insul.Class: F
V1 C.CW G Wound
Efficiency (%) : 92.0 Max Amb.Temp : 45 "C Service Factor: 1.00

"
---------.-
Volts (V)
Characteristics Test
No Load
440.0
Locked Rotor Test
48.35 82.71
-----...-
Winding Resistance 0.07083 At
..
Stator Coil
U-V V-W
28.0 "C

0.07080 Q 0.07090 Q 0.07080 Q


U -W

Frequency (Hz) 60 30 60 Rotor Coil *** Q *** Q *** Q


Current (A) 33.77 122.32 122.33
Second3lY Voltage: - V
Loss (kW) 2.370 4.451 5.977
Load Characteristic(Circle Method) .

Load(Torque) (%) 25 50 . 75 100 125· Torque and starling current


Current ( A) 44.40 65.40 90.50 118.10 148.20 Max.Torque (") 244.91
Efficiency (%) 88.03 92.34 93.22 93.10 92.50 Starling Current lA) 722.00
Power Factor (%) 62.89 81.52 87.51 89.49 89.77 Starling Torque (..j 199.65
Slip (%) 0.44 0.90 1.38 1.91 2.49 Rated Torque (Kg.m) 41.39
Tem perature Rise Test
100 % *** V *** A *** Hrs *** rpm Amb.Temp: *** "C
Stato, Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R-M *T.M *R.M
100 *** *** *** *** *** *** *** *** *** *** ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over Load Test Vibration Test Note
y
160 % Load 15 Sec. v
.,.~~-·-X
Over speed Test I ~/\ -', '/':'_~j. ..
125 % Syn.Speed 120 Sec,
'\+.;;;t~ .", ",.
,,·o( ;
' \ ' . / ' ..-' .', f
Insulation Resistance [ W] (D.C. 500 V) \r-~~'-, .X,
~_. __ ~=_:__ J H
mm/s(pk)
Stator Coil Before 500 After 500
Rotor Coil Before *** After *** position horizontal vertical axial Tested By
E.T.D Before *** After *** DE 0.7 0.8 0.7
Heater Before *** After *** NDE 0.8 0.7 ••• 6~
High Voltage Test A. C 60Hz Noise Test 1 ?/~ i,~d
Stator Coil 2000 V 60 Sec 80.0 dB(A) at 1 M ~
'i-'~ . 0/'
Rotor Coil *** V *** Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (Q)
Name of item Accessory type O'ty . Check result Remark
Winding sensor *** *** *** *-*
Bearing sensor *** *** "*** -**
Remarks: * Rotation & Terminal on View Coupling Side
* T.M : Thermo Meter Meth.od * R. M : Resistance Method
* Earlhing Test: Good

.
!
..

PAGE
"h'. 't ?{

INS P,E eT ION REPORT- -CHECKED BY A~


~
f- _. .-"'-.:
311.8.14
- 13 .£ A}
~ J-F .Aj ~ .Ai ~
"s .0
PROJ.NO SPEC INSP. DATE
8-NW5-005-004 75KW, 4P, 440V 2008, 08, 14
??t8~ %"J,"1l-i>J 13 A} ~
CUSTOMER DWG.NO INSPECTOR
->-=7<] NANIWA MJ50PP61 {l%ft]-
T T £tB.'8§. ~ A} :A}
PROJ.NAME Q'TY SERIAL NO
S349 I Set 8D I 25J03-002
"T-?~ 4-2J= ~'i1'8§.

FINAL CHECK SHEET


FRAME NO : 250S

..7 ,
F
.-.=b. ...
11
~
--J /'+"'\
c - I- ~- r- w

/ ,
I\.. f, / '- ~+-
. -
G
I 11 - '--11
K .
0

A
B ,

~ A

+0.02
B C D E

0
SPEC <1>450 -0.02 <1>550 140±0.75 1030.4±8 79.5
-0.31
CHECK -0.010 +0.50 -0.10 +3.0 -0.10

RESULT GOOD GOOD GOOD GOOD' GOOD

~
PART
F G I K
~
0 +0.030 9 +0.52
SPEC· 20 <1>500 <Ill 0
-0.052 <Il75 +0.0 II
CHECK

RESULT
-0.025

GOOD
+0.026

GOOD
+0.22

GOOD GOOD
+0.20
""'\'\
• VISUAL INSPECTION: GOOD
CHECK DEVICE:
.• V-CALlPERS(0-300mm: SIN-M33418, 0-600mm : SIN-J8194, O~lOOOmm: SIN-J2247)
• OUT SIDE MICROMETER(0-25mm: SIN-76570, 50-75mm : SIN-40111, 75-100mm : SIN-9903)
• DEPTH GAUGE (0-300mm : SIN-075360)
• CONVEX RULE (0-3500mm)
G:GOOD' NG:NOGOOD NA : NOT APPLICABLE FINAL INSPECTION

od' §.. "J ~ 'it g £j. % "1! :Aj


, 1{
lACC8PT
~ I
.
lffiI A24-478-0 * ill.

M(210mm X 297mm)
1

.- -

!fA HYUNDAI -- -- TEST REPORT OF INDUCTION MOTOR


Customer Name: SAMHO/S349-N Manufacture Name: Hyundai Heavy Industries Co_ ,Lld
Project Name: SAMHO/S349-N ISerial No: 8M656A02 001
Model No: HM090UR1 01 HPS ITEM NO: Date:
Type: Hl-ALlF Frame: 90l Bearing No. DE 6205ZZ N.D.E: 6204ZZ
2.2 kwl 440 Volts I 4.2 Amp 2 Poles 60 Hz 3420 R.P.M
End: IP44 Mounting '"'Rotation: C.W Rotor: Cage € Rating: CaNT Insui. Class: F
B5 C.C.W 0 Wound
Efficiency (%) : 82.5 Max Amb.Temp : 45 t Service Factor: 1.00

.
'----
Volts
Frequency
Current
(V)
(Hz)
(A)
Characteristics Test
No load
440.0
60
1.27
locked Rotor Test
***
** *
***
***
***
***
---
Winding Resistance 5.33700 At

Stator Coil
Rotor Coil
U-V
5.33000
H*
Q
Q
V-W
5.33300
***
29 ·C

Q
Q
U-W
5.33200
***
Q
Q

Secondary Voltage: - V
loss (kW) 0.145 *** ***
load Characteristice(Circle Method)
load(Torque) (%) *** *** *** 100 *** Torque and starting current
Current ( A) *** *** *** 4.10 *** Max.Torque ("I 258.00
Efficiency (%) *** *** *** 82.73 *** Starting Current (AI 25.00
Power Factor (%) *** *** *** 86.57 *** Starting Torque ("I 225.00
Slip (%) *** ** * *** 4.86 *** Rated Torque (Kg.m) 0.63
Temperature Rise Test
100 % 440 V 4.2 A 4 Hrs 3420 rpm Amb.Temp: 30 t
State'r Rotor Bearing
Slip
Load (%) -Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 57.6 *** 24.5 *** *** *** *** *** 28.5 ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over load Test Vibration Test Note
160 % Load 15 Sec. .v
/
_Over speed Test
125 % Syn.Speed
Insulation Resistance [ W]
120 Sec.
(D.C.
X.
k' \..
)/\,'
~ ~~t: -'.(~- ./
/'1' "'\..
.-

500 V) '''\T H " I "..


Stator Coil Before 1000 After 1000 mm/s(pk)
Rotor Coil Before *** After *** position horizontal vertical axial Tested By
E.T.D Before *** After *** DE 0.5 0,4 0.6
;{~~
Heater Before *** After *** NDE 0,4 0.6 *** 2f.m07JJl
High Voltage Test A.C 60Hz Noise Test
Stator Coil 1880 V 60 Sec 67.1 dB(A) at 1 M 't~~!J_"qy
Rotor Coil *** V *** Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (Q)
Name of item Accessory type' Q'ty Check result Remark
Winding sensor *** *** *** *,*
Bearing sensor *** *** *** "*
Remarks: * Rotation & Term inal on View Coupling -Side
. * T.M : Thermo Meter Method. * RM : Resistance Method
* Earthing Test: Good
,I

I1Ja HYUNDAI TEST REPORT QF·INDUCTION MOTOR


Customer Name: SAMHO/S349-N IManufacture Name: Hyundai Heavy Industries Co. ,Lld
Project Name:SAMHO/S349-N ISerial No: 8M656A03 001
Model No: HM071 UR201 S I ITEM NO: Date:
Type: HL-ALlF IFrame: 71 M I Bearing No. D.E: 6203ZZ N.D.E: 6202ZZ
0.4 kwl 440 Voltsl 1.2 Amp 4 Poles 60 Hz 1700 R.P.M
Encl: IP44 Mounting -Rotation: C. W Rotor: Cage <;) Rating: CaNT Insul-Class: F
B5 C.C.W <;) Wound
Efficiency (%) : 68.0 Max Amb.Temp : 45 'C SeNice Factor: 1.00
Characteristics Test Winding Resistance 29.36000 At 29 "C
.................._........ No Load Locked Rotor Test --............. U-V V-W U-W
Volts (V) 440.0 *** *** Stator Coil 29.09000 Q 29.09000 Q 29.10000 Q
Frequency (Hz) 60 *** *** Rotor Coil *** Q *** g *** Q
Current (A) 0.85 *** ***
r-------:-(k"'W,-':-)+--=--;-----+-----1 Secondary Voltage: V
Loss 0.113 *** ***
Load Characteristice(Circle Method)
Load(Torque) (%) *** *** *** 100 *** Torque and starting current
Current (A) *** *** *** 1.10 *** Max.Torque (%) 246.00
Efficiency (%) *** *** *** 72.65 *** Starting Current (AI 6.00
Power Factor (%) *** *** *** 65.60 *** Starting Torque t%l 222.00
Slip (%) *** *** *** 5.28 *** Rated Torque (Kg.m) 0.23
Tem perature Rise Test
100 % 440 v 1.2 A 4 Hrs 1700 rpm Amb.Temp: 30 'C
Stator Rotor Bearing
Slip f--=;::':=---1
Load (%) Winding' Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 55.1
*** 35.5 *** *** *** *** *** 33.0 ***
*** ****** **" *** *** *** *** *** *** *** ***
Over Load Test Vibration Test Note
160 % Load 15 Sec. ,v v

Over speed Test /.. AJ' \ ;(


1- -:--:-::'1..:2..:5::-%~S:;;y"-n..:.S":p~e:::e~d--=_:'1..:2:..:0:....::Se":c':'._:_::__,-___i ~~0#Jl,''. g -~,(-r
/ \1
Insulation Resistance ( 1lIJ] (D.C. 500 V) ''\.\ H' \ \
Stator Coil Before 1000 After 1000 mm!s(pk)
Rotor Coil Before *** After *** position horizontal vertical axial Tested By
E.T.D Before *** After *** DE 0.4
0.3
0.3
0.5
0.5
*••
;i""~~
Heater Before *** After *** NDE
f 2008.07.07
High Voltage Test A.C 60Hz Noise Test
Stator Coil 1880 V 60 Sec 54.2 dB(A) at 1 M 'tt~!l:9Y
Rotor Coil *** V *** Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (Q)
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *** ***
Bearing sensor *** *** *** ***
Rem arks : * Rotation & Term inal on View Coupling Side
* T.M : Thermo Meter Method * R.M : Resistance Method
* Earthing Test: Good
.oA HYUNDAI _TEST REPORT OF INDUCTION MOTOR
Customer Name: SAMHO/S349 IManufacture Name: Hyundai Heavy Industries Co. ,Lld
Project Name: SAMHO/S349 ISerial No: 8M656D04-001
Model No: HM163UR101S I ITEM NO: Date:
Type: HL-SD/F IFrame: Bearing No. 160M
DE 6309ZZC3 I
N.D.E: 6309ZZC3
11 kW 440 Volts I 18.9 Amp 2 Poles 60 Hz 3560 R.P.M
Encl: IP44 Mounting *Rolation: C.W Rotor: Cage 0 Rating: Cont. Insul.Class: F
B5 C.C.W 0 Wound
Efficiency (%) : 88.0 Max Amb.Temp : 45 t Service Factor: 1.00
Characteristics Test Winding Resistance 0.62200 At 26.5·C
- .._._._ No Load Locked Rotor Test ____ U-V V-W U-W
Volts (V) 440.0 ••• • •• Stator Coil 0.62200 Q 0.62300 g 0.62100 Q
Frequency (Hz) 60 ••• • •• Rotor Coil *** Q *** Q *** g
Current (A) 5.62 ••• • ••
F==-----;:"-"':-I~::.::::=--+_----__+----___I
Secondary Voltage: V
Loss (kW) 0.481 ••• • ••
Load Characteristic(Circle Method)
Load(Torque) (%) *** *** *** 100 ••• Torque and starting ·current
Current (A) *** *** *** 18.90 .*. Max.Torque (%) 242.00
Efficiency (%) *** *** *** 88.53 ••• Starting Current (A) 121.00
Power Factor (%) *** *** *** 87.76 *.* Starting Torque (%) 211.00
Slip (%) *** *** *** 0.97 •• * Rated Torque (Kg.m) 3.01
Tem perature Rise Test
100 % 440 V 18.9 A 4 Hrs 3560 rpm Amb.Temp: 29.5 t
Statdr Rotor Bearing
Slip 1--=::r=---1
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
'T.M *R.M 'T.M 'R.M
100 ••• 61.8 • •• 26.2 ••• ••• .* • *** *** 35.5 • ••
••• ••• • •• ••• • •• ••• *•• ••• *** *** *** •••
Over Load Test Vibration Test Note

>< .
160 % Load 155ec. .v /"

1- 1_2. .;5'-_~_v.:.5: . .rn_s.:.;:. .:e_:. ,~-T-e. ,s-t-1. ; 2. .;0'-s.:.e'-c'-'-,


Insulation Resistance [ wl (D.C. 500 V)
_ _-1 {~-5"
'\l ..
Stator Coil Before 1000 Alter 1000 mm/s{pk)
Rotor Coil Before ••• Alter .** posillon horizontal vertical axial Tested By
E.T.D Before ••• Alter .** DE 0.6 0.7 0.7
4"'~~
Heater Before .** After ••• NDE 0.7 0.8 *** 2008.07.3l J
High Voltage Test A.C 60Hz Noise Test
Stator Coil 1880 V 60 Sec 81.4 dB(A) at 1 M ~~~
Rotor Coil *** V *** Sec accessories and other data
E.T.D *** V *** Sec I *** phase *** (W)
***
space heater I () (Q)
Heater V *** Sec *** v ***
Name of item Accessory type
Q'ty Check result Rem ark
Winding sensor *** * * .... ••• • ••
Bearing sensor *** . *** •• * * ••
Remarks: • Rotation & Terminal on View Coupling Side
• T.M : Thermo Meter Method. • R".M : Resistance Method
• Earthing Test: Good
,
f

-- -
~HYUNDAI TEST REPORT OF IN_DUCTION MOTOR
Customer Name: SAMHO/S349 IManufacture Name: Hyundai Heavy Industries Co. ,Lld
Project Name: SAMHO/S349 ISerial No: 8M656D04-002
Model No: HM163UR1 01 S ITEM NO: Date:
Type: HL-SD/F Frame: 160M Bearing No. DE 6309ZZC3 N.D.E: 6309ZZC3
11 kW 440 Volts I 18.9 Amp 2 Poles 60 Hz 3560 R.P.M
End IP44 Mounting *Rotation: C.W Rotor: Cage G Rating: Cant. Insul.Class: F

._-
B5 C.C.W G Wound

-.-
Efficiency (%) : 88.0 Max Amb.Temp : 45 'C Service Factor: 1.00

- ..-.-...
Characteristics Test
No Load Locked Rotor Test -.-
Winding Resistance

..
0.62400 At
U-V V-W
26.5 'C
U-W
Volts (V) 440.0 •• * •• * Stator Coil 0.62400 Q 0.62500 Q 0.62300 Q
Frequency (Hz) 60 *** *** Rotor Coil *•• Q .*. Q •• * Q
Current (A) 5.49 *•• ••• Secondary Voltage: - V
Loss (kW) 0.483 ••• •••
Load Characteristic(Circle Method)
Load{Torque) (%) ••• ••• • •• 100 ••• Torque and starting current
Current ( A) *•• ••• ••• 18.90 ••• Max.Torque (%) 242.00
Efficiency (%) *•• •• * ••• 88.53 *•• Starting Current (A) 121.00
Power Factor (%) *•• ••• ••• 87.76 ••• Starting Torque (%j 211.00
Slip (%) ••• ••• ••• 0.97 ••• Rated Torque (Kg.m) 3.01
Tem perature Rise Test
100 % 440 V 18.9 A 4 Hrs 3560 rpm Amb.Temp: 29.5 'C
Stator Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
'T.M 'R.M 'T.M 'R.M
100 ••• 61.8 ••• 26.2 ••• ••• •• * .* • *** 35.5 *••
••• •• * **. ••• • ** .* • .*. • •• *** .*. .** ..*
Over Load Test Vibration Test Note
160 % Load
Over speed Test
125 % Syn.Spe8d
15 Sec.

120 Sec.
/ ;/,
~~-)<
,.
~
~

.....
,./
. ¥~-
)(
/',
/
,
?5~.
'
/

Insulation Resistance [ LIe] (D.C. 500 V)


',\r ,.' \ '" mm/s(pk)
Stator Coil Before 1000 After 1000
Rotor Coil Before *•• After ••• position horizontal vertical axial Tested By
E.T.D Before ••• After ••• DE 0.8 0.9 0.9
A:'~~A
Heater Before .*. After *•• NDE 0.9 1 *** [ 2008.07.20
High Voltage Test A.C 60Hz Noise Tesl
Stator Coil 1880 V 60 Sec 81.2 dB{A) at 1 M ~~f!~
Rotor Coil ••• V ••• Sec accessories and other data'
E.T.D ••• V • *• Sec
space healer
••• phase ••• (W)
Healer ••• V .*. Sec .** (v) *.* (Q)
Name of item Accessory type Q'ty Check result Remark
Winding sensor' .*. ••• *.* ** •
Bearing sensor **. •• * *.* **.
Remarks: • Rotation & Term inal on View Coupling Side
* T. M : Therm 0 Meter Method * R.M : Resistance Method
* Earthing Test: Good
J
, '"

lA. HYUNDAI TEST REPORT OF INDUCTION MOTOR


Customer Name: SAMHO/S349-N Manufacture Name: Hyundai Heavy Industries Co. ,Lld
Project Name: SAMHO/S349-N ISerial No: 8M656C05001
ModclNo: HM131SR101HPS ITEM NO: Date:
Type: HL-SD IFrame: 132S Bearing No. DoE: 6208ZZC3 N.D.E: 6208ZZC3
7.5 kwl 440 Volts I 13.6 Amp 2 Poles 60 Hz 3530 R. P. M
Encl: IP44 Mounting -Rotation: C. W Rotor: Cage G: Rating: CaNT Insul. Class: F
B3 C.C.W 0 Wound
Efficiency (%) : 87.5 Max Amb.Temp : 45 t Service Factor: 1.00
Characteristics Test Winding Resistance 1.19900 At 29 "C
No Load Locked Rotor Test ____ UV VW U W
Volts (V) 440.0 *** *** Stator Coil 1.1 7500 Q 1.1 7200 Q 1.17200
Frequency (Hz) 60 *** *** Rotor Coil *** Q *** g ***
Current (A) 5.77 *** ***
F==--(~k:-:W";-)+-::"::-:-::-t-----lr-----l Secondary Voltage: V
Loss 0.380 *** ***
Load Characteristice(Circle Method)
Load(Torque) (%) *** *** *** 100 *** Torque and starting current
Current ( A) *** *** *** 13.50 *** Max.Torque (%) 258.00
Efficiency (%) *** *** *** 87.63 *** Starting Current (AI 79.00
Power Factor (%) *** *** *** 83.18 *** Starting Torque (%) 195.00
Slip (%) *** *** *** 1.81 *** Rated Torque (Kg.m) 2.07
Tern perature Rise Test
100 % 440 V 13.6 A 4 Hrs 3530 rpm Amb.Temp: 30
Statdr Rotor Bearing
Slip f--=T"=--j
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 64.4 *** 28.0 *** *** *** *** *** 35.0 ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over Load Test Vibration Test Note
160 % Load 15 Sec.
Over speed Test
125 % Syn.Speed . 120 Sec.
Insulation Resistance [lKll (D.C. 500 V)
Stator Coil Before 1000 After 1000 mm/s(pk)
Rotor Coil Before *** After *** position hortzontal vertical axial Tested By
E.T.D Before *** After *** DE 0.5 0.4 0.6 A"~A
Heater Before *** After *** NDE 0.4 0.6 *** I 2fJB.1fl.Tn
High Voltage Test A.C 60Hz Noise Test
Stator Coil 1880 V 60 Sec 80.3 dB(A) at 1 M ~~~
Rotor Coil *** V *r* Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** ~) *** (g)
Name of item Accessory type Q'ty Check result Remark
Winding sensor ***
.'> *** *** ***
Bearing sensor *** *** *** ***
Remarks: * Rotation & Terminal on View Coupling Side
* T.M : Thermo Meter Method * R. M : Resistance Method
* Earthing Test: Good
i
- ---;

.. _ , -

!I!A HYUNDAI TEST REPORT OF INDUCTIPN MOTOR


Customer Name: SAMHO/S349-N Manufacture Name: Hyundai Heavy Industries Co. ,Lld
Project Name:SAMHO/S349-N ISerial No: 8M656C05 002
Model No: HM131 SR1 01 HPS ITEM NO: Date:
Type: HL-SD IFrame: 132S Bearing No. D.E: 6208ZZC3 N.D.E: 6208ZZC3
7.5 kW 440 Volts I 13.6 Amp 2 Poles 60 Hz 3530 R.P.M
Encl: IP44 Mounting *Rotation: CW Rotor: Cage G Rating: CaNT Insul.Class: F
B3 C.C.W 0 Wound

_ --
Efficiency (%) : 87.5 Max Amb.Temp : 45 'C Service Factor: 1.00
Characteristics Test Winding Resistance 1.19900 At 29 "C
..........-...........- - . No Load Locked Rotor Test .... ...... .. U-V V-W U-W
Volts (V) 440.0 *** *** Stator Coil 1.17800 Q 1.17900 Q 1.17700 Q
Frequency (Hz) 60 *** *** Rotor Coil *** Q *** Q *** Q
Current (A) 5.71 *** *** Secondary Voltage: - V
Loss (kW) 0.380 *** ***
Load Characteristice(Circle Method)
Load(Torque) (%) *** *** *** 100 *** Torque and starting current
Current ( A) *** *** *** 13.50 *** Max.Torque (%) 258.00
Efficiency (%) *** *** *** 87.63 *** Starting Current CA) 79.00
Power Factor (%) *** *** *** 83.18 *** Starting Torque (%) 195.00
Slip (%) *** .*** *** 1.81 -*** Rated Torque (Kg.m) 2.07
Temperature Rise Test
100 % 440 V 13.6 A '4 . Hrs 3530 rpm Amb.Temp: 30 'C
Stator Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 64.4 *** 28.0 *** *** *** *** *** 35.0 ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over Load Test Vibration Test Note
160 % Load 15 Sec. y v
/
Over speed Test '., )< '. /
~' )' , - ,
125 % Syn.Speed '120 Sec. ~' ".,., ..(
Insulation Resistance [ l~]
/ X ,/ \
(D.C. 500 V) ' , , \ , " 1 \ mm/s(pk)
Stator Coil Before 1000 After 1000
Rotor Coil Before *** After *** position horizontal vertical axial Tested By
E.T.D Before *** After *** DE
NDE
0.5
0.4
0.4
0.6
0.6
••• ~~ A"...
Heater After
Before ***
High Voltage Test A.C 60Hz
***
Noise Test
2008.07.07f
Stator Coil 1880 V 60 Sec 80.3 dB(A) at 1 M ~tJy
Rotor Coil *** V *** Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater .
*** V *** Sec *** (v) *'* (Q)
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *'* *** ***
Bearing sensor '** *'* *** ***
Remarks: * Rotation & Terminal on View Coupling Side
* T.M : Thermo Meter Method * R. M : Resistance Method
* Earthing Test: Good
j

o
1"HYUNDAI
... "

HEAVY INDUSTRIES CO.,LTD.


- .
-.~-

. . .. - - .

I ELECTRO ELECTmC SYSTEMS I


HEADOFFtCE SEOu"LOmCE
Cl, CHEONHA_OONG. OONG_GU. ULSAN KOREA HYUNDAI BID, KYE·DONG CHONGRo-GU SEOUL KOREA
TEL: (052)202-6771 FAX: (052)202-671ro TEL: (02)-746-7650 - 2

[ INSPECTION & TEST REPORT 1


Customer NANIWAlSAMH0IS349 ,
- Project No. 2003oo82RPHOO9 Date ofTest 2008.09 • oX
'f-ype. H1::E5"3 I VoItage:crpbase--6Q-[Hz] -UootVJ I
,Capacity: 315.0 [I:W] • 2 Unils Serial No. 2oo8oo82RPH00900 1.002

MAlNLO.PUMP

.
I I
TEST ITEMS
FINAL INSPECTION ..
I. Visual and dimensional inspection
2. Measurement ofwinding resistance
3. Locked rotor lest
4. No-load test and Direction of roration check
..
5. Measurement nfnoise leVel
6. Measurement of Ylbndino
7. Over-speed lest
8. Determination of cbarnderistics
9. Temperatnrerise test.
10. Measuremeot of insulation resistance
11. High voltage lest
12. Over-load test
13. Other lCsts (Will. mu. Space beater)
..
.-
~

TEST RESULT: Good


Approved By: xl., //: /
-
Reviewed
Witnessed
and
By:
~Dto~JI VIt - 2-
t II~ vII. I:)" : ; .. ~, .. ""1_./ -

Checked By:
, _
~' U1san
<jl~?r
TestedB ..
al!.9.0S
~-

~
N~ ~&V161/~cr
HHI A2+ 150-3 M(21Omm X 297mm)
- -\ 3 .
..,

o o ,
. . .<'"'. ,~' -
-
AHYUNDAB
eo..uo.
HeAVY lNl;lUSTflIeS
Test Report of 3 Phase Induction Machine ---
customer NANIWA/5AMHO/5349 Proiect no. 20080082RPH009
model no. HLES 316-66V Serial no. 2008oo82RPH009001
••• MAIN LO. PUMP shaft: no. 8RPH009-1

general rating
;;:. autoul kW 315 00105 6 voltaQe [V- 6600
FreGuencv Hz 60.0 speed [rpm] 1189.0 current [A 36.4
Service factor 1.0 insulation ' F max. ambo I'C] 45
time ratina 51 endose TEFC - IP44 welohl IKo] 2250
DE. bearino: 63200 NOE. bearino: 7219808 efficiene:v I DU 0.9450

winding resistance In [fi] at ambient temperature 28.6 l'Cl


Ru-v:
...
ohase Rv-w: Rw-u: averaged: max. deviation [%1
stalor 1.971 1.977 1.974 1.974 0.16
rotor ••• ••• .~
•••
,
no load and short circuft{locked rotor} CUrrent unbalance
Item fVI A]- -[kW] [H~]--I-------Iu-IA] Iv-lA] lw-lA] deviation-[-% -

...
no load 6600.0 13.87 9.127 60.00 13.92 13.87 13.81 0.41
locked rotor
rotor voltage
1537.08 36.78
[VI
17.785
remark:
- 60.00 ••• ••• ••• •••

...
vibration measurement temperature rise In [K]
vositfon horizontal vertical axial remark stater (RfE) 1****** IM ~.

rneas. Unit ••• , IHzl

......
DE 0.2 0.2 0.3 rotor (R)
NDE 0.7 0.6 0.4 mm/slpk) de. bearino ••• lA] •••
.-
•••
I ...
noIse level In d8{A) at 1 [m] ClSblnce from major frame nde bearina kWl

I averaged sound level (@)


82.0
remark

@ averaged value from 4 measured result (measured at fron~ rear, right, left side of machine)
I ... silonno ••• Nm
'mm •••
Insulation resistance In IMO] high voltage with AC 60 Hz
Item
stator
Rotor
E.T.D.
before test

...
2000

1000
after lest
2000
•••
1000
lest voltage
1000
•••
500
M Item
stalor
Rotor
E.T.O.
AC
lest voltage M

•••
AC
14200

...••• ...
duration [sI
60

•••
healer 1000 1000 500 heater AC 1500 60

over load and over speed


Item
over load
over speed
testvaJue
160 .
120
1'1'0 of rated load current)
1'1'01 of raled soeed
.
duration [s]
15
120 -
Remark

•••
accessories and other data
soace heater 1 150 rWl 220 M 321.2 Ill]

......
Phase
name of Item acr.essorv tvoe O'lv check resull Remark
Wind/no temperature PTlOO 6 Good
beannq temperature PTlOO 2 Good

• Direction of rotation : c.C.W (vIewed from D.E)


Tested By

ul~ ofxnJ/o /;
.

Lloyd s Rog Ist.r Asia

I]san~~
i

@ <.<l .0

~ fl (;11
we hereby confinn that the spedfied test were carried out In accordance with applica'ble stahdarcl(s)
0 fJ~l>P f

and thalthe salisfactoly lest resuil were obtained.

Hyundal Hea\IY Industries Co., Ltd. EJectro Electric Systems


,
~\ •

o o ..
..
AHYUNDAI
Co.,l.TD. 1f'Icc)~J:S
Determination of characteristics of 3 phase Induction machine --
HEA.\fY
-
,I . - -
cuslDmer I NANIWA/5AMHO/S349 Project no. 1 20080OB2RPHOO9
iI model no. H1£531&-66V 5erjalno. 1 20080082RPH00900l

basic rating
Output kW 315 poles 6 voltigeM 6600
FreqUef1CY [Hz) 60.0 speed [rpm) 1189.0 current [A) 36.4
5ervice factor 1.0 Insulation F max. ambo ['l:) 45

wfndJng resistance In [n]


1 measured value at 28.6 [t] I U-V: 1.971 I v-w: 1.977 w-u: 1.974 I
I averaged phase resistance (refer to Yconnection 1310619 [fl) I at specified temperature 115.00 [t) I
no load and sbort drwit(locked rotor)

--
item M [A) [kW] [Hz] [t) liJle-line [Q)
no load 6600.0 13.87 9.127 60.00 *"* •••
***
830.76 36.88 12.0'\0
*-"..
30.00
-* ...... ......
*-*-* -

locked
mtnr
1537.08
2882.92
•••
36.78

.-
73.45
17.785

...
69.909
60.00
60.00
•••
... *"*
•••
*"*

......... .,....
summary of constants
f2 [Hz] 12.000 12.00
_current [A) 36.78 73.45
.
......-,
38105 "
.,....
V1 ·M 3810.5
r! [ohms) 1.310619 1.310619 ".
Iow [A] 0.80 0.80
IoI
R
[A]
,- [ohms)
13.85
2.3616E+OO
13.85
2.2353E+00 ..._. ."...
........, ......
X [ohms) 2.6296E-t{)1 2332SE+Ol
Z [mhos) 2.6402E-t{)1 2.3431E+Ol
Is
!sw
!si
[A)
[A]
[A]
14433
12.91
143.75
162.62
15.51
161.88 ... .....,
swnmary of load characteristics
load [pu) 0.25 0.50 0.75 1.00 1.25 2.47
=rent [A] 15.1 2.1.2 27.8 35.2 43.5 110.9
efficiency [pu) 0.8922 0.9363 0.9186 0.9520 0.9513 0.9004
power faclDr [pu) 0.4782 0.6938 0.7849 0.8220 0.8330 0.6811
. slip [pu) 0.00205 0.00417 0.00640 0.00880 0.01148 0.03681
lDrque [Nm) 628 1259 1892 2529 3170 6421

locked rotor and break: down ctJaraeteristics


11
11
locked, rotor aJITef1t [A]
locked rotor lDrque [pu)
I
I
188
1.134
I
I
break down torque cpu)
•••
n
I
I
/
...
2.544

/
I
I
.
lXAh o-fV 3J-/o I I
Uoyd s Rsg Ister Asia f

Ulsan
t;WJh!~&
i.

. ~ f!ll!~~ I ,_.

Hyundal Heavy Industries Co, Ud. E1ectro Electric 5ystl!mS


J
;J-

• --"1

o I PAGE - - -
I -/I::? ;.....;:.
- - f'~n' n_/,__
jU-1il5
- - -

~
INSPECTION REPORT CHECKED BY":- ( aDl.SO ~ I
~A~ {j <S:j A~ ~ so At ~OI""~
~S-O:

PROJ. NO. SPEC INSP. DATE


*~~~ 200BOOB3RPHOO9 §'O',~~
315KW,6P,6600V ~ Af ~ AlP'
CUSTOMER DWG, NO. INSPECTOR ~i-!'~
*" ~ iti
SAMHO £'2jI1~ HM-075466/R.2 ~ AI Af \{i;C'"",.
s·e:
PROJ.NAME Q'TY 1SET
SERIAL NO. -
S349 20080083RPHOO900!
*2f.W *'0' ~t!I1~

FINAL CHECK SHEET(D)

I
I

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G
+
ill ~.

I
I~ - - I

S2-........
~' ~
, ' ~[ T ~

........ Sl
(,J w
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# CHECK DIVIDE : V-CALlPERS, MICROMETER, DEPTH GAUGE

P~ A B C D E F G Sl S2 \
:to.B :to.S
~6io
±l.Q ~ ~iff+
SPEC
~740 210 ~95 210 25 8-~23 l-PF2" l-PF1 "
1-PF'1/r \
CHECK -,~oro -h>'/ -rP· '} V-,.=fJ ...;-"->- --p-,,-hl- 8-~23 l-PF2" l-PFl"
'-PF'/" \ •

--- --
. RESULT
e:r et 6f et ~ 11 6f ~ G1 \ -
p~K \
SPEC
------- ---r---
CHECK

RESULT

NOTE(er 7 1)
# VISUAL INSPECTION : '1
-- ---
FINAL JNSPECTJO~
~
G : GOOD NG : NO GOOD NA : NOT APPLICATION
('Y~) (~'O' ) (aJI .... ~§ ) ;El ~ l:! ~ ACCEPt
HHI A24-478-0 A4(210mm x 297mm
]

:- - 1

0 0 ,

'J<"
. . 0· ~ ",


-'- -
-
AHYUNDAI
CG-L'Rl.
lieAllV IttOU~
Test Report of 3 Phase Induction Machine '- -
. -

.-
cUstomer NANIWA/5AMHO/S349 Proiect no. 20080082FiPHOO9
model 00. Hill 316-66V serial no. 0 - 20080082RPHOO9oo2
MAIN LO. PUMP shaft no. 8RPHOO9-2

general rating
Outout 'tYl 315 DOles 6 vollDge M 6600
Freauencv rHz 60.0 speed [rpm] 1189.0 current fA] 36.4
5ervice factor 1.0 insulation F max. ambo re 45
time ratinQ 51 enclose TEfC • IP44 weight iKQ] 2250
DE. bearinQ: 63200 NDE. bearino: 7219BDB efficiencY iou 0.9450

windIng resistance in [Q] at ambient temperature 28.6 i'CI

... ...
chase Ru-v: Rw--u: avelClced: max. deviation f%l
...
Rv-w:
stator 1.974 1.972 1.974 1.973 0.09
rotor ••• •••
no load and short dn:::aIt(1ocked rotor) Olrrent IQ1balance
-fk
... ... ... ...
- --Item ] Iu [A] IV-[A] IW-[Al-- devlation-[9/o] -
,

-
no load 6600.0 14.14 8.679 60.00 14.18 14.12 14.11 0.31
locked roter
rotor voltage
1537.11
... 36.74
N1
17.793
remark:
60.00

IlOSItIoo
DE
NDE
-
\ribration i1~duatl:

0.3
1.9
vertiall
0.2
1.2
noise level In dB(A) at 1 [m] distance from major frame
axial
0.4
0.9
remark
meas. Unit
mm/s(pk)
-1-
...•••
temperature rise in (IC]
_CRJE)

...•••..
.
•••
rotor CR)
......
de. bearino
I fkWl
V1
HzI
A]
•••

I ... ...
nde bearino

I """raged sound level (@)


82.0
@ averaged value from
I ...
remark

4 measured result (measured at front, rear, right, left side of machine)


sliO rino
•••
I fNml
I froml

.
illSUlatton J€Sis#&aca in [Mn]
-
-
-
-
high voltage with AC 60 Hz
M test voltage M .

...
before test after test test voltage
... ... ......
item item duration [5]
stator
Rotor
E.T.D.
2000

1000
...
2000

1000
1000

500
slater
Rotor
E.T.D.
PI:.

PI:.
14200
•••
•••
60

heater . 1000 1000 500 heater AC 1500 60

over load and urer speed


item
over load
over soeed
testvalue
160
120
f%l of ",led load(currenl)
f%] of "'led soeed
du"'tIon fs]
15
120
...
Remark

.** ,. -- ,
-
aa:essorfes ami other daI3
sPace heater 1 Dhase 150 fWl 220 fVl 321.4 fm
-,
name of item
windl
bearino
PTloo
PTloo
O'tv
6
2
ched< resutt
Good
Good -
Remark

.**
• Direction of rotation: c.c.w (viewed from D.E) Tested By

It 'L,(J-RiJ ~.I/'O / ')--


Uoyd s Reg Ister Asia

Insan tj~€r
/

@
~f:J~1jfOD~
We hereby wnfi";' that the specified test were carried out in accordance with abplicable slandard(s)
and that the satlsfactDry test result were obtained. •

Hyundai Heavr-eo.Lld. Electro 8ectric systems


I
I,
. -., }
.,
-
0 0 , ~-
~.

AHYUNDAB
MIi.AVY INOUSTRULS CD."LTD.
Determination of characteristics of 3 phase induction machine
customer Project no. I - - .
NANIWNSAMHO/5349 I 20080082RPH009-
.
model nD. HLES 316-66V I Serial no. I 20080082RPH009002 -
basic rating
, Output kW -. 315 poles 6 voltage M 6600
Frequency [Hz] 60.0 speed [rpm] 1189.0 current [A] 36.4
Sesvice factor 1.0 insulation F mal(. ambo et) 45
!
winding resistance in [n]
measured value at 28.6 [t] I u-v: 1.974 I v-w: 1.972 I w-u: 1.974
averaged phase resistance (refer to Y connectIon 1.310044 [ll] I at specified temperature 115.00 et] I
,
I no load and short drcuit{locked rotor)
I, ['C]
item M [A) [kW] [Hz] line-line [ll]
,,,
I
,
-
no load
...
6600.0

830.52
...
14.14

36.71
8.679
*..
11.978
60.00
***
30.00
••*
.**
***
...
•••
*.*
-

I,, locked
1537.11 36.74 17.793 60.00 .*.
.**
rotor
...
2882.18 73.01
**.
69.814
***
60.00
***
••*
•*.
**•
**.
summary of constants
f2 [Hz] 12.000 12.00 **. ••*
stator cu rrent [A] 36.74 73.01 *** .**
V1 M 3810.5 38105 ••• .**
r1 [ohms] 1.310044 1.310044 *•• .*.
Iow [A] 0.76 0.76 *•• ***
101 [A] 14.12 14.12 *** •••
R [ohms] 2.3755E+OO 2.3185E+OO **. .**
X [ohms] 2.64S7E+01 2.36S7E+01 **. .**
Z [mhos] 2.6564E+Ol 2.3n1E+01 ••* .**
/s [A] 143.45 160.30 **. .**
!sw [A] 12.83 15.64 ••• •••
/sI [A] 142.87 159.54 .** •••
summary of load characteo htles
load Cpu] 0.25 0.50 0.75 1.00 1.25 2.42
current [A] 16.4 21.4 27.9 35.4 43.7 109.2
effidency [pu] 0.8967 0.9387 0.9501 0.9530 0.9519 0.89B4
power factor [pu] 0.4694 0.6863 O.n93 0.8174 0.8289 0.6796
slip Cpu] 0.00211 0.00428 0.00658 0.00906 0.01182 0.04012
torque [Nm] 628 1259 1892 2530 3171 6317

locked rotor Hnd break down chal'ilcter'lstics


locked rotor OJlTent [A] I 186 break down torque [pu] 2.501 I
locked rotortorque [pu] 1.118 *.* I **. I
• 11 ~ I
.)Ah '00 ()?J!{)
L1oyd'. Reg Isto, AsIa

lff ~~~Jr
~~tij~IV~0-(V
I
,
..
Hyundal Heavy Indusbies ·Co., Url. 8ectro Electrlc Systems

-- - ---- .,
.. ' .
._---- .. ---- . _. - --------~---~----~--~~-~~~-~--~---~ . , -
..-----~--------J---:----:----------.,.,1-----------:---~-~-----
,
-, .-
,
..
0 ~

.0 I PAGE
I···· ._ .}....- . --
L "lU,1D,"\
~
INSPECTION R~PORT ·CHECKED BY : { m.ID;
~Af ~~Al 'lJ 5': At \(Is~~¥
...,.
~ PROJ. NO. SPEC INSP. DATE
*~lCj~ 20080083RPHOO9 %~,~"'l
315KW,6P,6600V ~ Af 'O! 4i"'
fi",.,.../\
CUSTOMER DWG. NO. INSPECTOR I m.IOg I
"* 2jS. Ai SAMHO £~'EjI HM-075466/R.2 ~ AI Af
\t.£.'iF;W
PROJ.NAME Q'TY SERIAL NO.
et 5349 1SET ZOOBOOB3RPHOO900, l.-
A
.-
~
.- 0 .-
A
'it ~t1'EjI

FINAL CHECK SHEEr(D)

I
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, - ~
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,..
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$
.
# CHECK DIVIDE' : V-CALlPERS, MICROMETER, DEPTH GAUGE

p~K A B C 0 E F G S1 S2 \
±O-6 ±1.0 ±<l.5 .....,.
SPEC
~6to ~740 210 ~95
~
210 25 8-~23 l-PFZ" l-PF1"
l-Pr1/2- \
CHECK _4 -/"z? D
I -I"P.;r '/-PM -rP.} .-.:<pJf 8-~23 '-PF2" l-PF"
l-PFl/2" \
p~K
RESULT

SPEC'
-- l:1
r--
61 .Gr 61

--- -- ---- -
e--....
61 L:1 61 GI ~ \
\

---
CHECK

RESULT i---
NOTE(~7f)
. fJ VISUAL fNSPECTION : kf
G : GOOD NG : NO GOOD'
(~'<I')
NA : NOT APPUCATlON
(~'fillt g)
. '
FlNAL INSPECTIof m ir
. .. ~ ~ 'Cl ~ACCFPt
(WI)
HHI A24-478-0 M(210mm x ~
29Tri1rnj -
· " ]

) o
~ 1-t+++++-H+++++t+H--H+H--H++++f-++++1-\+1++++t+H--H+H--H+++H++++t++-1t+++tt++H-H ~
1
. 1
--, .--

,</,;). I ()

HYUNDAI
HEAVY INDUSTRIES CO., LTD.

--.
HEAD OFFICE
ELECTRO ELECTRIC SYSTEMS

SEOUL OFFICE
#1. OlEOI<1\\.JXJI,l;, OONG_GU,m.sAN KOREA H\1jiiDAI B/D, KYE-IJ()NG CHO;iCRO-{;lj SEOUL KOREA
TEL: (052)202-8286 F~X: (052)202-8520 TEL: (02)-746-7650 ... 2

[ INSPECTION & TEST REPORT 1


Customer: NANIWA/HSHI/S349
Project: 8D125K04 . Date of Test: 2008. 08.~
Model: MNBJ8L0606P Voltage: 3 phase 60 [Hz] 440 [V]
Capacity: 132.0 [kW] / 6 [P] Serial No: 8DI25K04-001,OO2.003

DESCRIPTION OF TEST & INSPECTION


1. Visual & dimensional inspection
2. Measurement of winding resistance
3. Locked rotor test.
4. Nb-:load test and direction of rotation
5. Measurement of noise' level
6. Measurement of vibration
7. Determination of Characteristic
8. Temperature rise testCSampling Test Only)
9. Over load test
10. Over speed test
11. Measurement of insulation resistance
12. High voltage test

TEST RESULT:

Approved By: Reviewed a


~J~O ~ bG~
Ioy,,. Rsglster AsIa
-fJ>
Witnessed y: "b 4:" -;:il"',!"'~-~"'e-Sr

/"7n~Qt'( ~5'
Checked By:

Tested By:

HHI A24-1.'ill-3 A4(2tOmm X 297mm)


" ,

!A HYUNDAI TEST REPORT OF INDUCTION MOTOR


Customer Name: NANIWA/HSHI/S349 Manufacture Name: Hyundai Heavy Industries Co., Lld
User: NO.l CENTRAL COOL. F. W. PUMP ISerial No: 8D125K04-001
Model No: MNBJ8l0606P_ Shaft No: 001 (8DI25K04-1)
Type: MNB Frame: 280l Bearing No. DE 6318C3 N.D.E: 6316C3
132 kW 440 Voltsl 216.6 Amp 6 Poles 60 Hz 1180 R.P.M
, Encl: IP44 Mounting -Rotalion: C.W Rotor: ' Cage G Rating: SI Insul.Class: F
VI C.C.W G Wound
I Efficiency (%) : 93.0 Max Amb.Temp: 45 t Service Factor: 1.00
I Characteristics Test Winding Resistance 0.03129 At 28.0 t
i ..._-- _. U-V V-W U-W
....- - _ No Load Locked Rotor Test
1
,
,, Volts (V) 440.0 56.57 102.14 Stator Coil 0.03129 Q 0.03128 Q 0.03129 Q
Frequency (Hz) 60 30 60 Rotor Coil *** Q *** Q *** Q
II Current (A) 47.53 216.63 216.65
I-:"::"::":=--(:':k:":W:":)+-2:":.2.:..3:..:0'-1--...::..:....:.:..5=-=--f---'1:":0:":.6':"1:":2'---1 Secon dary Voltage: V
Lo s s 7 17
Load Characteristic(Circle Method)
Load(TorQue) (%) 25 50 75 100 125 Torque and starting current
Current (A) 68.00 107.10 152.70 202.40 256.80 Max.Torque I") 213.90
Efficiency , (%) 92.99 95.26 95.49 95.12 94.42 Starting Current, (AI 1330.00
Power Factor (%) 68.45 84.85 89.09 89.96 89.30 Starting Torque ("I 236.35
Slip (%) 0.37 0.76 1.18 1.63 2.14 Rated Torque (Kg.m) 108.96
Temperature Rise Test: See attached Certificate No. LR ULS 0602525/1
'100 % 440 V 216.6 A 5 Hrs 1180 rpm Amb.Temp: 24.0 "C
Stator Rotor Bearing
Slip 1---"-'-;;:':"=--.,
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 77.29 *** 29.0 *** *** *** *** *** 51.5 ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over Load Test Vibration Test Note
160 % Load 15 Sec.
Over speed Test
" 20 % Syn. Speed'" i 20 S~c. ..
Insulation Resistance l~] (D.C. 500 V)
Stator Coil Before 500 After 500 mm/s(pk)
Rolor Coil Before *** After *** position horizontal vertical axial Tested By
E.T.D Before *** After *** DE 0.7 0.6 0.6 .~

(6"~"~
Heater Before *** After *** NDE 0.6 0.4 ***
High Voltage Test A. C 60Hz Noise Test m'W]
Stator Coil 2000 V 60 Sec 80.0 dB(A) at 1 M ",f>";'~""'<;/
Rotor Coil *** V *** Sec accessories and other data -
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (Ql
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *** ***
.Bearing sensor .*** *** *** ***
Rem arks : . * Rotation & Term inal on View Coupling Side
* T.M : Thermo Meter Method * R.M : Resistance Method
* Earthing Test: Good
*Power Factor: 85.98

, ,"
J
I

,
, PAGE
' .. /.:", ~' ,

~
INSPECTION REPORT CHECKED BY
~ :£ A}
~?1
~.8;
'\j'l!l'\)l
9'

~ A} Aa ~ Ai LO
PROJ.NO SPEC INSP. DATE
.• 8-NW5-005-009 132KW, 6P, 440V 2008, 08, 19
?9-l8~ -", %2100, i'§ >-1-. ~ A} ~
CUSTOMER DWG.NO INSPECTOR
NANIWA MJ8LPP62 11 .:g.~
-"-"""I
T T s:.'B'H~ {j A} A}
PROJ.NAME Q'TY SERIAL NO
S349 . I Set 8D125K04-001
-"-""'ll
TT
-"-210
To ~~'H~

FINAL CHECK SHEET


FRAME NO : 280L
I I
F
---0- ,
~
11 fP-I
If
\

rJ c - - $ - f-- W ~
- -1 ~
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11
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A.
0

B 0

~
PART
A B C ·D E

cfl550 +O.Q2 0
SPEC cfl660 170±0.75 1255A±12 90 -0.31
-0.02
CHECK -0.010 +0040 -0.10 +2.0 -0.10

RESULT GOOD GOOD GOOD GOOD GOOD


-_ ..... . . __ .. -.",- ~

~
0

"',
_"\ • o' •

F G I K

SPEC
0 85 ,+0.035 cfl600 . cfl24 ~.52
22 -0.052 cfl +0.013
CHECK -0.025 +0.028 +0.20 +0.20

RESULT

• VISUAL INSPECTION:
GOOD

GOOD
GOOD GOOD

(a1Tty Hb/.J}~ -¥3~tI~ .ib} ~ t} ~~s


GOOD

)
""'\
CHECK DEVICE: .
• V-CALIPERS(0-300mm: SIN-M334 I 8, 0-600mm: S/N·J8194, 0-1000mm: SIN-J2247)
• OUT SIDE MICROMETER(0-25mm : SIN-76570, 5O-75mm : SIN-4011I, 75-100mm : S/N-9903)
• DEPTII GAUGE (0-300mm : SIN-07~360) .
• CONVEX RULE (0-3500mm)
G:GOOI? NG:NOGOOD NA : NOT APPLICABLE
•FINAL INSPECTIOt\t p ~~
'l:f~ ~ "J' -Bll." t:+ \It ~ '3;]'} 'tl- ~ Ace E
0 p

HID A24-478-0 A4(21OmmX297mm)


--;.

!iD. HYUNDAI TEST REPORT OF INDUCTION MOTOR


Customer Name: NANIWA/HSHI/S349 IManufacture Name: Hyundai Heavy Industries Co. ,Lld
User: NO.2 CENTRAL COOL. F. W. PUMP ISerial No: 8D125K04-002
Model No: MNBJ8L0606P Shaft No: D02(8D125K04-2)
Type: MNB Frame: 280L"' Bearing No. D.E: 6318C3 N.D.E: 6316C3
132 kwl 440 Voltsl 216.6 Amp 6 Poles 60 Hz 1180 R.P.M
Encl: IP44 Mounting *Rotation: C.W Rotor:Cage G Rating: Sl Insul.Class: F
Vl C.C.W G Wound
Efficiency (%) : 93.0 Max Amb.Temp : 45 "C Service Factor: 1.00
Characteristics Test
...._...._........_..._. __.
No Load Locked Rotor Test
.._-...-.__
Winding Resistance 0.03125 At
. U-V V-W
28.0 "C
U -W
Volts (V) 440.0 56.57 102.14 Stator Coil 0.03126 Q 0.03125 Q 0.03124 Q
Frequency (Hz) 60 30 60 Rotor Coil *** Q *** Q *** Q
Current (A) 48.73 216.63 216.65
Secondary Voltage: - V
Loss (kW) 2.210 7.175 10.612
Load Characteristic{Circle Method)
Load(Torque) (%) 25 50 75 100 125 Torque and starting current
Current ( A) 68.90 107.80 153.20 203.00 257.40 Max.Torque (%) 213.61
Efficiency (%) 93.04 95.29 95.50 95.12 94.42 Starting Current (A) 1330.00
Power Factor (%) 67.56 84.34 88.77 89.71 89.10 Starting Torque r%) 236.40
Slip (%) 0.37 0.77 1.18 1.64 2.16 Rated Torque (Kg.m) 108.96
Temperature Rise Test: See attached Certificate No. LR ULS 0602525/1
100 % 440 V . 216.6 A 5 Hrs 1180 rpm Amb.Temp: 24.0 ·C
Stator. Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Gore Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 77.29 *** 29.0 *** *** *** *** *** 51.5 ***
*** ***
*** *** *** *** *** *** *** *** *** ***
Over Load Test Vibration Test Note
160 % Load 15 Sec. •
,;;r~~··--.:···-.~ •
Over speed Test I /'\ . X
'~~-.... \ ", , / _~A
..
'~..k'
' ..

120 % Syn.Speed 120 ·Sec. )" "";',.:" i • I ,

Stator Coil
Insulation Resistance [ UCj
Before
(D.G.
500
500 V)
Aller 500
~~\J~~=~:~J'>< mm/s(pk)
Rotor Coil Before *** Aller *** position horizontal vertical axial Tested By
0.5 0.6
~
E.T.D Before *** After *** DE 0.5
Heater Before After NDE 0.7 0.5 ***
*** ***
Noise Test
I Xffi 81/ J
High Voltage Test A.C 60Hz
Stator Goil 2000 V 60 Sec 80.0 dB(A) at 1 M ~
Rotor Coil *** V *** Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (Q)
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *** ***
Bearing sensor *** *** *** ***
Remarks: * Rotation & Term inal on View Coupling Side
* T.M : Thermo Meter Method * R.M : Resistance Method
* Earthing Test: Good
*Power Factor: 85.98 .
.
. -·4

. PAGE

I N SP E C T ION RE P 0 R T CHECKED BY
~ 5'. ;>e}

PROJ.NO INSP.DATE
8-N~5~005-009 132KW, 6P, 440Y 2008, 08, 19
4-9-~~ ~ A}~
CUSTOMER DWG.NO INSPECTOR
NANIWA MJ8LPP62
?9-~ £'B'8§. ~ A};>e}
PROJ.NAME Q'TY SERJALNO
S349 I Set 8D125K04-002
?9-"iJ 4-~ ~i[!'8§.

FINAL CHECK SHEET


FRAME NO : 280L

J.. ........
F

11
~
1 c - e- $ - w


.
~
.
'
.
\..1./
I

G
11
ul
A . . . ..
.- ~. .. ... -
B
. ,

~ A B C D E

0
SPEC 550 +0.02 <1>660 170±0.75. 1255.4±12 90
<l> -0.02 -0.31
CHECK -0.010 -t<l.50 -0.10 +2.0 -0.10

RESULT. GOOD GOOD GOOD GOOD GOOD


.. _..
~. -- .

PART
F
.
G I K
~
~
0 -t<l.035. <1>24 +0.52
SPEC <1>85 <1>600
22 -0.052 +0.013 0 ..

CHECK -0.025 +0.028 -t<l.20 . -t<l.18


"'-
'"
RESULT GOOD GOOD GOOD GOOD

* VISUAL INSPECTION:
CHECK DEVICE:
., Y-CALIPERS(()...30Omm: SIN-M33418, 0-600mm: SIN-J8194, 0-1000mm: SIN-n247)
* OUT SIDE MICROMETER(()"'25mm : SIN-76570, 5()"'75mm : SIN-401l1, 75-100mm : SIN-9903)
* DEPTII GAUGE «()...30Omm : SIN-075360) .
* CONVEX RULE «()"'350Omm)
G : GOOD NG : NO GOOD . NA : NOT APPLICABLE

HID A24-478-0 A4(2I Omm X 297mm)


.I/C.. "

!A. HYUNDAI TEST REPORT OF INDUCTION MOTOR


Customer Name: NANIWA/HSHI/S349 Manufacture Name: Hyundai Heavy Industries Co .. Ltd
User: NO.3 CENTRAL COOL. F. W. PUMP ISerial No: 8D125K04-003
Model No: MNBJ8L0606P Shaft No: D03(8D125K04-3)
;
Type: MNB Frame: 280L • Bearing No. D.E: 6318C3 N.D.E: 6316C3
132 kW 440 Volts I 216.6 Amp 6 Poles 60 Hz 1180 R.P.M
Encl: IP44 Mounting ..-Rotation: C.W Rotor: Cage CV Rating: S1 Insu!. Class: F
V1 C.C.W CV Wound
Efficiency (%) : 93.0 Max Amb.Temp : 45 "'C SeNice Factor: 1.00

.- .. -------'- Characteristics Test


No Load Locked Rotor Test _-
Winding Resistance 0.03128 At
...... ........-.-.. U-V V-W
28.0 "'C
U -W
Volts (V)
Frequency (Hz)
440.0
60
56.57
30
102.14
60
Stator Coil
Rotor Coil Q ...
0.03129 Q 0.03127 Q 0.03129 Q
••• Q ••• Q
Current. (A) 48.98 216.63 216.65
Secondary Voltage: - V
Loss (kW) 2.220 7.175 10.612
Load Characteristic(Circle Method)
Load(Torque) (%) 25 50 75 100 125 Torque and starting current
Current ( A) 69.10 107.90 153.40 203.10 257.50 Max.Torque 1%) 213.54
Efficiency (%) 93.02 95.27 95.49 95.11 94.41 Starting Current lA) 1330.00
Power Factor (%) 67.39 84.24 88.71 89.67 89.05 Starting Torque 1%) 236.33
Slip (%) 0.37 0.76 1.18 1.64 2.15 Rated Torque (Kg.m) 108.96
Temperature Rise Test: See attached Certificate No. LR ULS 0602525/1
100 % 440 V 216.6 A 5 Hrs 1180 rpm Amb.Temp: 24.0 "'C
Stator Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
·T.M ·R.M ·T.M ·R.M
100 ••• 77.29 ••• 29.0 ••• ••• ••• ••• • •• 51.5 •••
••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• •••
Over Load Test Vibration Test Note
.y y
160 % Load 15 Sec. y .....--.-'V,.'-.' - ,
Over speed Test f .'-~~/\ .... )<,
..
'\t~}" ···~<::"r
.. . ..
. 120 % Syn.Speed 120 Sec.
Insulation Resistance [ Kl J (D.e. 500 V) "'C'T--"-'X
Stator Coil Before 500 After 500 \t==':.=,,=-J ~ mm/s(pk)
Rotor Coil Before ••• After ••• position horizontal vertical axial Tested By
E.T.D Before ••• After ••• DE 0.6 0.4 0.5

r~Y8
Heater Before ••• After ••• NDE 0.6 0.7 *** . -H'1

High Voltage Test A.e 60Hz Noise Test j: . 'X',


Stator Coil 2000 V 60 Sec 80.0 dB(A) at 1 M ~y
Rotor Coil ••• V •
•• Sec accessories and other data
E.T.D ••• V ••• Sec space heater
phase •••••• (W)
Heater ••• V ••• Sec (v) •••••• (Q)
Name of item Accessory type Q'ty Check result Remark
Winding sensor ••• ••• ••• •••
Bearing sensor ••• ••• ••• •••
Remarks: • Rotation & Terminal on View Coupling Side
• T. M : Therm 0 Meter Method • R. M : Resistance Method
• Earthing Test: Good
'Power Factor: 85.98 ,
,1
- . 4

PAGE
, l/-
....3}.~. ~'.. .":-
.~
INSPECTION REPORT ,,--
~ ~
CHECKED BY
{l .£ A}
~ A} Aa ~ Ai
('.~ "'I!qj
S _ (}
":

PROJ.NO SPEC INSP. DATE


8-NW5-005-009
-.-: 132KW, 6P, 440V 2008, 08, 19
4-?t8~ -§-21o
0 , ~Al
-, {l A} ~
CUSTOMER DWG.NO INSPECTOR
--'-=;<j NANIWA MJ8LPP62 7,J %~
T T 5:.'B.~~ {l At At
PROJ.NAME Q'TY SERIAL NO
S349 1 Set 8Dl25K04-0OJ
--'-='lJ
T T 4''a' ~'C!~~

FINAL CHECK SHEET


FRAME NO : 280L
J- ........
,
r
F
..-!-

I
1

'-l-'
I 'I
c -
/'+'\
-C!)~

1./
I

-G
w

0
Kr
~\
- -; It-

I~

01 ,
. . -

A . .. . .
B ,

~ A B C D E
+0.02 0
SPEC <1>550 -0.02 <1>660 170±0.75 1255.4±12 90
-0.31
CHECK -0.010 +0.60 -0.10 +2.0 cO. 10

RESULT. GOOD GOOD GOOD _ .. , GOOD. GOOD


.
"

-- - .. ,

~
PART -
F
.
G I
.
K
~ .
SPEC
0 +0.035 eP24 +0.52
'\"
'"
22 <1>85 <1>600
-0.052 +0.013 0
CHECK -0.025 +0.030 +0.20 +0.20
- -

* '"
JffiSULT GOOD GOOD GOOD GOOD

• VISUAL INSPECTION: GOOD (~T~r Hb /-l)R, ~~e\j.<:j *~!). 16)


CHECK DEVICE:
• V-CALIPERS(O-300mm: S/N-M33418, ~oOmm: S/N-J8194, O-IOOOmm: S/N-J2247)
• out SIDE MICROMETER(O-25mm : SIN-76570,50-75mm : S/N-40111, 75-100mm: S/N-9903)
• DEPTH GAUGE (O-300mm : S/N-075360)
• CONVEX RULE (O-3500mm)
G:GOOD NG:NOGOOD NA:·NOT APPUCABLE FINAL INSPECll ~)
oJ ~ a" 'a' ~ '''if ltl g - £j%'l!~ ACCEP
HHl A24-478-0 A4(21Omm X 297mm)
I
I

,I' , ,
t I
, !I
! '
21 I !I •' , Ii
r I:

: :i Ii:
,: .. , I'
i
!
i i ' '",'I ,
, 'I' i ,I ' t ' "\1. 'S"I'~ "",1 '1
i li ~:jJi~ ..i" I ' --h Re !J;tr i I•'
"
,

20 ~~Ii'i'l'+J1'j4-~~; ll"-!-"'0,
i

I ' 1~'1;l'-l4J'J""L"L.k{"'~'j'-lJ~'W-' ~~jJ 'lL'~


i '

i : ;'~'~'~'
: ,. ~d':Q't
"
; ±'~' ~~.#:S~'IU'+' ! ; ~iLtl ULll'
!' •

: .~
I" "" ", .: : l' I ~
I • ; ! i ! II I .', j;;
i ,L'
:.
i " : ' " U 1 ' I I" ,,1 .
t '. i ~:,:
i i' I •
t" I I ; .' I ~
: Y i! !' 1'.. : 'Ll+:' I ""-le'J} ! g: I' i! ' I 1:
:! I I i :
I
i if iJ.·{ i. .! i !
I' '

l' 11'~! (v :el PI ~ i !:! i i i! ! '


i
i )-
t-:-~,-c,-+,~,~,--,-Ht+-llh,""--1,,..,-,+-!ll~; -h
.• ;',-C,+,1-'--'-'"'i~-'-~f-~...,..j~'-'--'-+-'--'-'+--cf-1.· ,;
'1'.' Il'.i, ];t ..··il/: ,., ..! j , "1'
I . I '

i:i'l' ,,'
j : ;

:! i; .'11 :; ~~, jr-1 ~! i ; j j j::! ;! i!~ : r ~ ~ ~i_l_!,-.,...i!!\--.,-'--,-++I+j"'!""~--1


. 19 i !

Ji
;
~·i::
i. ~ : ; ;
jo-
'~'"L.... ! I
I ;
;'. ::'
. I I::
j
hi'',II'
i,; !: j' I 'I' .

1-'1~:~,-:--h--Ct-1il'-tll;-'l:,-f.i:",,·t+:,-+-·',..-',--'h-.~f+L+-...,,+ih---1-:-'---i-H:,i--;·+lI_-'-""'1-rr-r'''''- " -'-+i-,+-C~:.'+-+-,:+-HiI.'I


, ; j , I
I: I I"! : : _ I ".

I. ,!i i ' I : I ' : I' " I


i,!

b\
':60; : ! I
I!
.0, ,20, ' ; , !' :40' i :80! I . 100 :; i' i : B~ .. I ' 1M\ !
i
. ,

.0/0,//

HYUNDAI
HEAVY INDUSTRIES CO., LTD.
ELECTRO ELECTRIC SYSTEl"S

" HEAD OFFICE SEOUL OFFICE


# I, CHEONHA..JXJNG. OONG_GlI. lILSAN KOREA HYUNDAI BID, I;,'YE-DO~G CHONGRI}-GU SEOUL KOREA
TEL: (052)202-8286 FleX: (052)202-8520 '!EL: (02)-746-7650 ... 2

( INSPECTION & TEST REPORT


Cus'tomer: NANliA/HSHI/S349
Project : 80125K05 Date of Test: 2008. 08 . ..>--0
Model: AINBJ8S0406P Voltage: 3 phase 60 [Hzl 440 [V]
Capaci ty: 110,0 [kW] / 4 [P] Serial No: 80125K05-001,002

DESCRIPTION OF TEST & INSPECTION .." . - -


1. Visual & dimensional inspection
2. Measurement of winding resistance
3. Locked rotor test
. 4. No-load test and.direction of rotation
5. Measurement of noise'level
6. Measurement of vibration
7. Determination of Characteristic
8. Temperature rise test
9. Over load test
10. Over speed test
11. Measurement of insulation resistance
:
12. High voltage test

TEST RESULT: Good


Approved By: Reviewed and
Witnessed B :

Checked By:

Tested By:.

HHI A24-150-3 M(2IOmm X297mm)


i
..A/f.?:' /
-
..-:;-

!£. HYUNDAI TEST REPORT OF INDUCTION MOTOR


Customer Name: NANIWA/HSHI/S349 IManufacture Name: Hyundai Heavy Industries Co.,Ltd
User: NO.l BALUlST PUMP Serial No: 8D125K05-001
Model No: MNBJ8S0406P Shaft No: 001 8D125K05-1)
Type: MNB Frame: 280S Bearing No. D:E: 6318C3 N.DE 6316C3
110 kwl 440 Volts I 175.8 Amp 4 Poles 60 Hz 1770 R.P.M
. Encl: IP44 Mounting "Rotation: C.W Rotor: Cage G Raring'. Sl Insul.Class: F
Vl C.C.W G Wound
Efficiency (%) : 93.0 Max Amb.Temp : 45 't Service Factor: 1.00
Characteristics Test Winding Resistance 0.03807 At 25.0 'C
_.-- ..__............... No Load Locked Rotor Test -- ...._................. U-V V-W U-W
Volts (V) 440.0 51.72 91.81 Stator Coil 0.03807 Q 0.03807 Q 0.03806 Q
Frequency (Hz) 60 30 60 Rotor Coil *** Q *** Q *** Q
Current (A) 43.06 175.82 175.82
Secondary Vollage: - V
Loss (kW) 3.380 5.532 7.835
Load Characterislic(Circle Method)
Load(Torque) (%) 25 50 75 100 125 Torque and starting current
Current ( A) 60.40 92.50 130.10 171.10 215.60 Max.Torque (%1 225.36
Efficiency (%) 88.43 92.80 93.81 93.85 93.43 Starting Current (AI 1017.00
Power Factor (%) 67.54 84.03 88.70 89.89 89.56 Starting Torque (%) 181.53
Stip (%) 0.37 0.76 1.17 1.62 2.12 Rated Torque (Kg.m) 60.53
Temperature Rise Test
100 % **. V *** A .** Hrs .. * rpm Amb.Temp: *** "C
Stato! Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M ·R.M *T.M *R.M
100 *.* *.* *** *** .** .** *** *** *** *** .**
*** **. ..* *.* *** .** *** *** *** .** * •• ***
Over Load Test Vibration Test Note
160 % Load 15 Sec. •
';.c,,,---",:;;r'-, "'-~ •
Over speed Test / ~=-..../ \
-{ {v(f, I
".
..., ..... s.
,X
~,:~:~~~:_i<~~.!""<' .....~,;'(:~)
. "--
120 % Syn.Speed 120 Sec.
Insulation Resistance [ W] (D.C. 500 V)
'>:N.'
\··r"--'-;-···.... .,.· ,
,
Stator Coil
Rotor Coil
Before
Before
500
**.
After
After
500 ~-==.-=::=:J

position horizontal vertical


"
mm/s(pk)
axial Tested By
***
E.T.D Before * •• After .** DE 0.6 0.8 0.8 ..........
Heater Before *** After *.* NDE 0.7 0.8 *** ~T1~07l\
High Voltage Test A.C 60Hz Noise Test ~ jlJ I
Stator Coil 2000 V 60 Sec 86.0 dB(A) at 1 M ~~_(V>'
Rotor Coil .*- V **- Sec accessories and other data
E.T.D V **- Sec **- phase --* (W)
space heater
Heater
Name of item
---
--- V
Accessory type
**- Sec
Q'ty Check
***
result
(v) ***
Remark
(Q)

Winding sensor
Bearing sensor
-**
***
------ ***
"1**
-*-
I ***
Remarks: * Rotation & Terminal on View Coupling Side
- T.M : Thermo Meter Method - R.M : Resistance Metho
.\1.Ah
'f))?b 7h':? r1/
I
_ Earthing Test: Good . . Lloyds Register Asia
-Power Factor: 88.28 . ~~rUoyr;i~ I· ~;.",.r
llIsan I r" . ":

o~/~(Jr
, ~.~
'PAGE
'. ,
,v:-~ I.' /

H
~':'9
INSPECTION REPORT
~
CHECKED BY
mu. II
~ .£ A}
~ A} ,
Ad ~ Ai ~~s~o

PROJ.NO SPEC ~ INSP. DATE


8-NW5-005-0 I0 lIOKW, 4P, 440V 2008, 08, 15
4-?'8~ %2J','il61 . ~ A} ~
" CUSTOMER DWG.NO INSPECTOR
>'-=;<j NANIWA MJ80PP61 ~ %~
T T 5'.\'!I/!&' ~ A} A}
PROJ.NAME Q'TY SERIAL NO
S349 I Set 8Dl25K05-001
'T"T-'ll "'-cJ,
T 0 ~'i'!I/!&.

FINAL CHECK SHEET


FRAME NO : 280S

I I .1
F '
...-k ,
11
/<+"\
~I \

7 _ w '/
.. D - r-1- - --I t-

L , .
1'-. , ./
G
, ,;J -

11 11 'V
-
K
ul_ .
--- . - .. '
A
.
B . , -, , ,
,

~ A B C D E

<1>550 +0.02 0
SPEC <1>660 170±0.75 1I74.4±12 90
-0.02 -0.31
CHECK -0.010 t{).50 -0.10 +3.0 -0.10

RESULT GOOD GOOD ,


GOOD GOOD
. GOOD .\ .
..
~ F G 1 K

SPEC

CHECK
22
0
-0.052
-0.025
t{).035
<1>85 t{).013

t{).028
<1>600

+0.20
<1>24 't{).52
0
t{).20
""""
RESULT

• VISUAL INSPECTION:
GOOD

GOOD
' GOOD GOOD GOOD
""'\.
CHECK DEVICE:
• V-CALlPERS(0-30Omm: SIN-M334 I8, 0-60Omm : SIN-J8194, 0-1000mm : SIN-J2247)
• OUT SIDE MICROMETER(0-25mm: SIN-76570, 50-75mm: SIN-40111, 75-100mm: SIN-9903)
• DEPTH GAUGE (0-30Omm: SIN-075360) ,

• CONVEX RULE (0-3'50Omm)


,
G:GOOD

"J&.
NG:NOGOOD NA : NOT APPLICABLE
. 'it~ g
FINAL INSPECTICfN

£j %' ~ '1J
.~
IACe R P T
'2f I
a 'If '"1l
HHI A24-478-0 A4(210mm X 297mm)
:L..
N't\!! /::..

!1A. HYUNDAI TEST REPORT OF INDUCTION MOTOR


Customer Name: NANIWA/HSHI/S349 IManufacture Name: Hyundai Heavy Industries CO.,L1d
User: NO.2 BALLAST PUMP Serial No: 8D125K05-002
Model No: MNBJ8S0406P Shaft No: D02(8D125K05-2)
Type: MNB Frame: 280S Bearing No. DE 6318C3 N.DE 6316C3
110 kwl 440 Voltsl 175.8 Amp 4 Poles 60 Hz 1770 R.P.M
Encl: IP44 Mount'lng "Rolation: C.W Rotor: Cage G Rating: Sl Insul.Class: F

--
Vl C.C.W G Wound
Efficiency (%) : 93.0 Max Amb.Temp: 45 t Service Factor : 1.00
Winding Resistance 0.03806 At 25.0 'C
..•••.• •.
Characteristics Test
No Load Locked Rotor Test .
....._•...............- U-V V-W U- W
Volts (V) 440.0 51.72 91.81 Stator Coil 0.03806 Q 0.03806 Q 0.03807 Q
Frequency (Hz) 60 30 60 Rotor Coil *** Q *** Q *** Q
Current (A) 42.29 175.82 175.82
Secondary Voltage: - V
Loss (kW) 3.400 5.532 7.835
Load Characteristic(Circle Method)
Load(Torque) (%) 25 50 75 100 125 Torque and starting current
Current . ( A) 59.90 92.20 129.80 170.80 215.30 Max.Torque ,%) 225.59
Efficiency (%) 88.38 92.77 93.79 93.85 93.43 Starting Current 'A) 1017.00
Power Factor (%) .. 68.20 88.95 90.07 89.71 Starting Torque 181.54
84.42 ,%)

Slip (%) 0.37 0.76 1.17 1.62 2.12 Rated Torque (Kg.m) 60.53
Tern perature Rise Test
100 % *** V *** A *** Hrs *** rpm Amb.Temp: *** t
..
Stator Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** *** *** *** *** *** *** *** *** *** ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over Load Test Vibration Test Note
y
160 % Load 15 Sec. y'"·--':7'··~···_· ..
y

. Over speed Test ,I ..........; {/\ .', /'>\


120 % Syn.Speed 120 Sec. ~t~i(~) ~. . ';.
'.><~:~jA
...
Insulation Resistance [ UQI (D.C. 500 V) ·'~~·l--L..~;.--: . . . X"'
Stator Coil Before 500 After 500 ~.•=~.=:==.j H mm/s(pk)
Rotor Coil Before *** After *** position horizontal vertical axial Tested By
E.T.D Before *** After *** DE 0.8 0.9 0.7
Heater Before After NDE 0.7 0.8 ~:!.OL....:
*** *** ***
High Voltage Test A.C 60Hz Noise Test
I m1 8.1 ti J
Stator Coil 2000 V 60 Sec 86.0 dB(A) at 1 M ~
Rotor Coil *** V *** Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (Q)
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *** ***
Bearing sensor *** *** *** I *'';-of
Remarks: * Rotation & Terminal on View Coupling Side j, f) ~~(..P7{)'? /'2/'
* T.M : Thermo Meter Method * R.M : Resistance Method lIoycf. Reg tste, Asia I
* Earthing Test: Good
*Power Factor: 88.28 '0 k--/
lIIsan
I 10YsI!s
R'eg 5 er
. " ...

..
./j[J-AJ/~ r/ :>~Or
r

PAGE
.
-\j'(~~. i / ~ .".-s
INSPECTION· REP0:RT ~
~
CHECKED BY
(all.i11 )
~ £. A}
{} A} .Aa ~ Ai ~
8. 0

PROJ.NO
8-NW5-o05-o10
SPEC
IIOKW,4P;440V
INSP. DATE '-
2008, 08, 15
?9-J8~ 0, 'l'l ....
%2.10 .,l ~ A} '?J
" CUSTOMER DWG.NO INSPECTOR
...... T
=.::<1 NANIWA MJ80PP61 7,1 % :§j-
T £'l!'8§. ~ A} 7'}
PROJ.NAME Q'TY SERlALNO
...... =qj S349 I Set 8D125K05-002
TT 4-PJ: 'lJ~'8§.

FINAL CHECK SHEET


FRAME NO : 280S

J- .......
F
--!-- ...
11
.f c
~
- r- $ - w ~ '~
:~t-
~
i'-.. [ /
I

G
I 11 T
K /
<>!
... A _.' . ..
B ,

~ A B C D E

<1>550 +M2 0
SPEC <1>660 170±0.75 1174.4±12 90
-0.02 -0.31
CHECK -0_010 +0.40 -0.10 +2.0 -0.10
-
RESULT GOOD GOOD GOOD . GOOD GOOD
" -

~ F
o .
G I K
1\
+0.035

'""'-"'-
",
SPEC <1>85 +0_013 . <1>600 <1>24 +0.52
22 -0.052 0
CHECK -0.025 +0.028 +0.22 +0.20

RESULT GOOD GOOD GOOD GOOD

* VISUAL INSPECTION: GOOD


CHECK DEVICE:
* V-CALIPERS(Q-30Omm: SIN-M33418, 0-600mm: SIN-J8194, O-IOOOmm: SIN-J2247)
* OUTSIDE MICROMETER(0-25mm: SIN-76570, 50-75mm : SIN-40111, 75-IOOmm : SIN-9903)
* DEPTH GAUGE (0-300mm: SIN-075360)
* CONVEX RULE (Q-350Omm)
FINAL INSPECTIfThL
G:GOOD

OJ' §.
NG:NOGOOD

~ "cl'
NA : NOT APPLICABLE

8Jl 'If' llt g ~%~~


i~
jACCEPT
~ I
HHI A24-478-0 A4(21OmrnX297mm)
- ~._.;

.

!JJJA HYUNDAI TEST REPORT OF INDUCTION MOTOR


Customer Name: SAMHO/S349 IManufacture Name: Hyundai Heavy Industries Co. ,Lld
Project Nam e: SAMHO/S349 Serial No: 8M656D06-001
Model No: HM163UR1 01 S I ITEM NO: ,~

Date:
" Type: HL-SD/F Frame: 160M I Bearing No. D.E: 6309ZZC3 N.D.E: 6309ZZC3
11 kwl 440 Voltsl 18.9 Amp 2 Poles 60 Hz 3560 R.P.M
End: IP44 Mounting -Rotation: C.W Rotor: Cage G: Rating: ConI. Insul.Class: F
B5 C.CW (') Wound

--
Efficiency (%) : 88.0 Max Amb.Temp : 45 t Service Factor: 1.00

Volts --
Frequency (Hz)
Current
(V)

(A)
Characteristics Test
No Load
440.0
60
5.77
Locked Rotor Test
***
***
***
***
Winding Resistance 0.62100 At

Stator Coil
Rotor Coil ***
U V

Q
V W

***
26.5 ·C

0.62100 Q 0.62200 Q 0.62000 Q


Q
U W

*** Q

*** *** Secondary Voltage: - V


Loss (kW) 0.478 *** ***
,
Load Characteristic(Circ1e Method)
Load(Torque) (%) *** *** *** 100 *** Torque and starting current
Current ( A) *** *** *** 18.90 *** Max.Torque . ("j 242.00
Efficiency (%) *** *** *** 88.53 *** Starting Current (A) 121.00
Power Factor (%) *** *** *** 87.76 *** Starting Torque ("j 211.00 .
Slip (%) *** -.*** *** 0.97 *** Rated Torque (Kg.m) 3.01
Tem perature Rise Test
100 % 440 V 18.9 'A 4 Hrs 3560 rpm Amb.Temp: 29.5 t
Stator Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 61.8 *** 26.2 *** *** *** *** *** 35.5 ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over Load Test Vibration Test Note
160 % Load
Over speed Test
125 % Syn.Speed
15 Sec.

120 Sec.
, ",

'~~)/ ,./
X
,A'v '-'.
,..:..;t ..
~ ~)'~'\
/ ::Y.. . - • . _.-0<#

Insulation Resistance [ W] (D.C. 500 V)


• I ~ mm!s(pk)
Stator Coil Before 1000 After 1000
Rotor Coil Before *** After *** position horizontal vertical axial Tested By
E.T.D Before *** After *** DE 0.5 0.6 0.6
~::a~
Heater Before *** After *** NDE 0.6 0.7 -* I
l!OO8.07.3l
., Stator Coil
High Voltage Test A.C 60Hz
1880 V 60 Sec 81.5
Noise Test
dB(A) at 1 M ~~~
Rotor Coil *** V *** Sec accessories and other data
E.T.D *** V *** Sec **' phase *** (W)
space heater ,
Heater *** V *** Sec *** (v) *** (Q)
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *** ***
Bearing sensor *** *** *** ***
Remarks: * Rotation & Terminal on View Coupling Side
* T. M : Therm 0 Meter Method * R. M : Resistance Method
* Earthing Test: Good ,',

. ,
/,
- --- --
!JA HYUNDAI TEST REPORT OF INDUCTION MOTOR
Customer Name: SAMHO/S349-N Manufacture Name: Hyundai Heavy Industries Co., Lld
Project Nam e: SAMHO/S349-N Serial No: 8M656C07 001
Model No: HM131UR101HPS I ITEM NO: Date:~
Type: HL-SD/F IFrame: 132S I Bearing No. DE 6208ZZC3 N.D.E: 6208ZZC3
7.5 kwl 440 Voltsl 13.6 Amp 2 Poles 60 Hz 3530 R.P.M
Enc!: IP44 Mounting *Rotation: C.W Rotor: Cage 0 Rating: CONT Insul.Class: F
V1 C.C.W 0 Wound
Efficiency (%) : 87.5 Max Amb.Temp : 45 'C Service Factor: 1.00

Volts
_-.._.-
.~....

(V)
Characteristics Test
...... No Load
440.0
Locked Rotor Test
*** ***
Winding Resistance 1.19900 At
_._.-.........-
Stator Coil
U -V
1.23300 g
V-W
1.23500
29 "t

Q
U-W
1.23200 g
Frequency (Hz) 60 *** *** Rotor Coil *** g *** g *** g
Current (A) 6.26 *** *** Secondary Voltage: - V
Loss (kW) 0.380 *** ***
Load Characteristice(Circle Method)
Load(Torque) (%) *** *** *** 100 *** Torque and starting current
Current ( A) *** *** *** 13.50 *** Max.Torque (%) 258.00
Efficiency (%) *** *** *** 87.63 *** Starting Current (A) 79.00
Power Factor (%) *** *** *** 83.18 *** Starting Torque (%) 195.00
Slip (%) *** *** *** 1.81 *** Rated Torque (Kg.m) 2.07
Tern perature Rise Test
100 % 440 . V 13.6 A 4 Hrs 3530 rpm Amb.Temp: 30 'C
Statdr Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 64.4 *** 28.0 * ** *** *** *** *** 35.0 ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over Load Test Vibration Test Note
160 % Load 15 Sec. .v
/"
Over speed Test '. .x " ,
125 % Syn.Speed 'j 20 Sec.
~~ "
-)~ _'....(/
,/ .

Insulation Resistance ( ua] (D.C. 500 V)


%-.X"/' ,
~ .. 1 \H mm/s(pk)
Stator Coil Before 1000 After 1000
Rotor Coil Before *** After *** position horizontal vertical axial Tested By
E.T.D Before *** After *** DE 0.5 0.4 0.6
~") A-...
Heater Before *** After *** NDE 0.4 0.6 *** I 2008.07.07 I
High Voltage Test A.C 60Hz Noise Test
Stator Coil 1880 V 60 Sec 80.3 dB(A) at 1 M ~~~~
Rotor Coil *** V *** Sec accessories and other data
E.T.D *** V * ** Sec sf?ace heater
I *u phase *** (W)
Heater *** V *** Sec I *** (v) *** (Q)
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *** ***
Bearing sensor *** *** *** ***
Remarks: * Rotation & Terminal on View Coupling Side
* T.M : Thermo Meter Method * R.M : Resistance Method
* Earthing Test: Good
r

lA.. HYUNDAI TEST REPORT OF INDUCTION MOTOR


Customer Name: SAMHO/S349-N IManufacture Name: Hyundai Heavy Industries Co. ,Lld
Project Name: SAMHO/S349-N Serial No.: 8M656C07 002
Model No: HM131 UR1 01 HPS I ITEM NO: " Date:
Type: HL-SD/F IFrame: 132S I Bearing No. DE 6208ZZC3 N.D.E: 6208ZZC3
" 7.5 kwl 440 Volts I 13.6 Amp 2 Poles 60 Hz 3530 R.P.M
End: IP44 Mounting *Rolation: C. W Rotor: Cage 0 Rating: CONT Insul.Class: F
V1 C.C.W 0 Wound
Efficiency (%) : 87.5 Max Amb.Temp : 45 'C Service Factor: 1.00
Characteristics Test Winding Resistance 1.19900 At 29"C
. - _ _ _ No Load Locked Rotor Test _.--.._.. U-V V-W U-W
Volts (V) 440.0 *** *** Stator Coil 1.22800 Q 1.22600 Q 1.22700 g
Frequency (Hz) 60 *** H* Rotor Coil *** g *** Q *** g
Current (A) 6.33 *** ***
f,="==----,,.::.;::,-f-..:::.:.=-1------+------l Secondary Voltage: V
Loss (kW) 0.380 *** ***
Load Characteristice(Cirde Method)
Load(Torque) (%) *** *** *** 100 *** Torque and starting current
Current (A) *** *** *** 13.50 *** Max.Torque (%) 258.00
Efficiency (%) *** *** *** 87.63 *** Starting Current (AI 79.00
Power Factor (%) *** *** *** .83.18 *** Starting Torque (%) 195.00
Slip (%) *** *** *** 1.81 *** Rated Torque (Kg.m) 2.07
Temperature Rise Test
100 % 440 V 13.6 A 4 Hrs 3530 rpm Amb.Temp: 30 "C
Statal" Rotor Bearing.
Slip I--....::.T-''-'''----{
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 64.4 *** 28.0 *** *** *** *** *** 35.0 ***
*** *** *** *** H* *** *** *** *** *** *** ***
~~~~ ~~oo~ Note
160 % Load 15 Sec. .v /'
o dT t X. X '. /
125 %~~ns::~eed es 120 Sec. ~ 0iW. -)0( " "7(.- *
I----,-------:-c'--=:-...c::...c:;;:.:.:..:.~:;:-_;::_-=-=e..::,:::':'-:-:----I ~ X /'
Insulalion Resistance [ wl (D.C. 500 V) • '\.f ..' ';.
Stator Coil Before' 1000 After 1000 mm/s(pk)
Rotor Coil Before *** After **' position horizontal vertical axial Tested By
E.T.D Before *** After **' DE 0.5 0.4 0.6
A"~~~
Heater Before *** After *** NDE 0.4 0.6 ***
( 2OlI8.01.07 J
High Voltage Test A.C 60Hz Noise Test
" Stator Coil 1880 V 60 Sec 80.3 dB(A) at 1 M ~~~
Rotor Coil *** V *** Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (Q)
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *** "*
Bearing sensor *** *** *** '"
Remarks: , Rotation & Terminal on View Coupling Side
, T.M : Thermo Meter Method 'R.M: Resistance Method
, Earthing Test: Good
--

~ HYUNDAI TEST REPORT OF INDUCTION MOTOR


Customer Name: SAMHO/S349-N Manufacture Name: Hyundai Heavy Industries Co. ,Ltd
Project Name:SAMHO/S349-N
Model No: HM131 SR301 S ITEM NO:
ISerial No: 8M656C08 001
Date:
.
-~

Type: HL-SD Frame: 132S Bearing No. D.E: 6208ZZC3 N.D.E: 6208ZZC3
3.7 kW 440 Voltsl 7.8 Amp 6 Poles 60 Hz 1170 R.P.M
Encl: IP44 Mounting *Rotation: C.W Cage G Rating: CONT
Rotor: Insul.Class: F
B3 C.C.W G Wound
Efficiency (%) : 84.0 Max Amb.Temp : 45 ·c Service Factor: 1.00
Characteristics Test Winding Resistance 3.66000 At 29 "C
....---....... --..... No Load Locked Rotor Test ...-----....... _... U-V V-W U-W
Volts (V) 440.0 ••• ••• Stator Coil 3.67400 Q 3.67400 Q 3.67600 Q
Frequency (Hz) 60 ••• ••• Rotor Coil ••• Q ••• Q ••• Q
Current (A) 3.81 ••• ••• Secondary Voltage: - V
Loss (kW) 0.220 ••• •••
Load Characteristice(Circle Method)
Load(Torque) (%) ••• ••• ••• 100 ••• Torque and starting current
Current ( A) ••• ••• ••• 7.70 • •• Max.Torque (") 220.00
Efficiency (%) ••• ••• ••• 84.19 ••• Starting Current (A) 45.00
Power Factor (%) ••• ••• • •• 74.87 ••• Starting Torque 184.00 ,,,)
Slip (%) ••• ••• ••• 2.17 • •• Rated Torque (Kg.m) 3.08
Temperature Rise Test
100 % 440 V 7.8 A 4 Hrs 1170 rpm Amb.Temp: 30 ·c
Statdr Rotor Bearing
snp
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
·T.M ·R.M ·T.M ·R.M
100 ••• 57.4 ••• 24.0 ••• ••• ••• ••• ••• 28.0 •••
••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• • ••
Over Load Test Vibration Test Note
160 % Load
Over speed Test
125 % SYll.Speed
Insulation Resistance [ LlC]
15 Sec.

120 Sec.
(D.C. 500 V)
'J /
.:... A./
~ - .< ~
../
.~
\\
\\
."

,.'
" <.
c,:.
"",,/ '\.
"
"
A

Stator Coil Before 1000 After 1000 " " mm!s(pk)


Rotor Coil Before ••• After ••• position horizontal vertical axial Tested By
E.T.D Before ••• After ••• DE 0.3 0.2 0.4
~~A
Heater Before ••• After ••• NDE 0,2 0,4 *** ( 2000.07.07
High Voltage Test A.C 60Hz Noise Test
Stator Coil 1880 V 60 Sec 61.2 dB(A) at 1 M '<t.~!l~
Rotor Coil ••• V ••• Sec accessories and other data
E.T.D ••• V ••• Sec space heater
••• phase ••• (W)
Heater ••• V • •• Sec ••• (v) ••• (Q)
Name of item Accessory tYpe Q'ty Check result Remark
Winding sensor ••• • •• ••• •••
Bearing sensor ••• ••• ••• •••
Remarks: • Rotation & Term inal on View Coupling Side
• T.M : Thermo Meter Method • R.M : Resistance Method
• Earthing Test: Good
!iJ:A. HYUNDAI TEST REPORT OF INDUCTION MOTOR
Customer Name: SAMHO/S349-N IManufacture Name: Hyundai Heavy Industries Co. ,Ud
Project Name: SAMHO/S349-N Serial No.: 8M656A09 001
Model No: HM090UR1 01 HPS I ITEM NO: .~ Date:
Type: HL-AL/F IFrame: 90L I Bearing No. D.E: 6205ZZ N.D.E: 6204ZZ
2.2 kW 440 Volts I 4.2 Amp 2 Poles 60 Hz 3420 R.P.M
Rotor: Cage 0 Rating: CaNT
• End: IP44 Mounting ·Rotation:
B5 C.C.W 0
G. W
Wound
Insul.Class: F

Efficiency (%) : 82.5 Max Amb.Temp : 45 ·C Service Factor: 1.00


Characteristics Test Winding Resistance 5.33700 At 29 "C
. - - - - _ No Load Locked Rotor Test --._ U-V V-W U-W
Volts (V) 440.0 *** *** Stater Coil 5.32800 Q 5.32500 Q 5.32600 Q
Frequency (Hz) 60 *** *** Rotor Coil *** Q *** Q *** Q
Current (A) 1.24 *** ***
F==--,-"--''--lf--==-+-------i------l Secondary Voltage: V
Loss (kW) 0.145 *** ***
Load Characteristice(Circle Method)
Load(Torque) (%) *** *** *** 100 *** Torque and starting current
Current (A) *** *** *** 4.10 *** Max.Torque (%) 258.00
Efficiency (%) *** *** *** 82.73 *** Starting Current (A) 25.00
Power Factor (%) *** *** *** 86.57 *** Starting Torque . C%) 225.00
Slip (%) *** *** *** 4.86 *** Rated Torque (Kg.m) 0.63
Tem perature Rise Test
100 % 440 V 4.2 A 4 Hrs '3420 rpm Amb.Temp: 30 'C
Statdr . Rotor Bearing
Slip I--=T-'=--;
Load (%) Winding Winding Brush
Core Frame Core Ring D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 57.6 *** 24.5 *** *** *** *** *** 28.5 ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over Load Test Vibration Test Note
160 % Load

125 % Syn.Speed
15 Sec.
Over speed Test
120 Sec.
1-----,----.,......:.;::.:::..--'-:....::==::-::.::,:-:=-7:.::...~':'-:--::--_;
~~.'
/:,.,
~"
"D" }::~--"//
,v

X -
/ ".
v

Insulation Resistance [ Ulll (D.C. 500 V) • '\J .. . I \


Stator Coil Before 1000 After 1000 mm/s(pk)
Rotor Coil Before *** After *** position horizontal vertical axial Tested By
E.T.D Before *** After *** DE 0.5 0.4 0.6 ~~A
Heater Before *** After *** NDE 0.4 0.6 *** 2fX1JJfTJfT

, Stator Coil
High Voltage Test A.C
1880 V
60Hz
60 Sec 67.1
Noise Test
dB(A) at 1 M ~lJ.y
Rotor Coil ***. V *** Sec accessories and other data

• E.T.D
Heater
***
*** V
V *** Sec
*** Sec
space heater
***
***
phase
(v)
***
***
(W)
(Q)
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *** ***
Bearing sensor *** *** *** ***
Remarks: '* Rotation & Terminal on View Coupling Side
• T.M : Thermo Meter Method * R.M : Resistance Method
• Earthing Test: Good
lA. HYUNDAI TEST REPORT OF INDUCTION MOTOR
Customer Name: SAMHO/S349-N IManufacture Name: Hyundai Heavy Industries Co. ,Ltd
Project Name: SAMHO/S349-N Serial No: 8M718B02 001
Model No: HM113UR1 01 S ! ITEM NO: Date:
Type: HL-SD/F IFrame: I Bearing No. DE 6206ZZC3 N.D.E: 6206ZZC3
112M
3.7 kW! 440 Volls!' 6.9 Amp 2 Poles 60 Hz 3505 R.P.M •
Encl: IP44 Mounting ·Rotation:
B5
C. W
C.C.W 0
Rotor: Cage 8 Rating: CONT
Wound
Insul.Class: F

Efficiency (%) : 85.0 Max Amb.Temp : 45 'C Service Factor: 1.00
Characteristics Test Winding Resistance 2.88500 At 30 't;
._._................. No Load Locked Rotor Test -.- U-V V-W U-W
Volts (V) 440.0 *** *** Stator Coil 2.91400 Q 2.91600 Q 2.91300 Q
Frequency (Hz) 60 *** *** Rotor Coil *** g *** g *** g
Current (A) 2.88 *** ***
F=:..:.:..---,(,.:.kW":":-)+..,::;=-t------1f-----l Secondary Voltage: v
Loss 0.240 *** ***
Load Characteristice(Circle Method)
Load(Torque) (%) *** *** *** 100 *** Torque and starting current
Current (A) *** *** *** 6.80 *** Max. Torque (%1 279.00
Efficiency (%) *** *** *** 85.19 *** Starting Current (AI 42.00
Power Factor (%) *** *** *** 84.49 *** Starting Torque (%1 208.00
Slip (%) *** *** *** 2.50 *** Rated Torque (Kg. m) 1 .03
Tem perature Rise Test
100 % 440 v 6.9 A 4 Hrs 3505 rpm Amb.Temp: 31 'C
Statdr Rotor Bearing
Slip 1---';"";:T"=--1
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 53.5 *** 19.0 *** *** **' *** *** 25.5 ***
*** *** *** *** *** *** *** *** *** *** *** ** *
Over Load Test Vibration Test Note
160 % Load 15 Sec. ,v v
Over speed Test /. ; ) ". / /
125 % Syn.Speed 120 Sec. ~ ~ ...' ""/." •
f----ln-s-ul-a..:tio~n::::...Re-s.:;ls:..ta:::n~c.:;e.:::::[:::LIQ::l=-""(""D-.-C~.::::...:::5::0:::0-V-j----1 ~ / ' " // "\
H \ \
Stator Coil Before 1000 After 1000 mm/s(pkj
Rotor Coil Before *** After * ** position horizontal vertical axial Tested By
E.T.D Before *** After *** DE 0.5 0.4 0.6
4'~;"
Heater Before *** After *** NDE 0.4 0.6 ••• l 2008.09.05
Stator Coil
High Voltage Test A.C
1880 V
60Hz
60 Sec 77.4
Noise Test
dB(A) at 1 M ~~~ ,
Rotor Coil * ** V *** Sec accessories and other data
E.T.D
Heater
***
***
V
V
*** Sec
*** Sec
space heater
I
!
***
*** phase
( j
v
***
***
(W)
(Q)

Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *** ***
Bearing sensor *** *** *** ***
Remarks: * Rotation & Terminal on View Coupling Side
* T.M : Thermo Meter Method * R.M : Resistance Method
* Earthing Test : Good
J

" '

INSTRUCTION MANUAL
FOR
MOTOR-DRIVEN CENTRIFUGAL PUMPS

naIlI\Va
pump
~c.....l.IIl

i,
;,
<e> NANIWA PUMP .FG.CO••LTD.

"

I-lA
-j

! Page 1 TO! 17
I No. 171A
_
naruwa
pump .
.....,
INSTRUCTION MANUAL
Motor-Driven Centrifugal Pump

Contents I Page
Safety Instructions 2

1. Purpose 3

2. Scope of Application 3

3. Transport 3

4. Prevention of Vibration .
3

5. Installation 3

6. Piping 3

7. Connection . ~

4
8. Operation
8-1 Preparation before Operation
5
8-2 Operation
8-3 Stopping , ..
9. Maintenance
9-1 Cautions during Operation 6
9-2 Cautions durinl! Standstill
10. Inspection
10-1 Periodical Inspection
7
10-2 Overhaul
10-3 Assembly
11. Troubles and Remedies - 10 -

12. Connection of Sure-flex Couplings 12

13. Connection of Rigid Shaft Couplings 13

14. VACUUM PUMP modeL.VK-20N(B) 14

15. Disjointing & Assembling of Mechanical seal (FEV-E) 16


INSTRUCTION MANUAL
--..,.-'----'-----------Ti -=P-ag~'e-2~--,I-o--:-f-::-:17~-i
, No, HA I
Motor-Driven Centrifugal Pump Date:
, February 9, 2000

SAFETY INSTRUCTIONS
CAUTIONS FOR YOUR SAFETY
Before using this pump, read tbe INSTRUCTION MANUAL (S). Fullow WARNING LABEL(S),
INSTRUCTION (S) and CAUTION PLATE (S) in order to use it correctly. It is also highly recommended
to ALWAYS KEEP the INSTRUCTION MANUAL (S) at the SAME PLACE for easy access.
TRANSPORTATION, INSTALLATION, PIPING, WIRING, OPERATION INSPECTION and MAINTENANCE
WORK must be done by ONLY a LICENSED and I or AUTIIORIZED PERSON(S) wbo has enougb knowledge
on heahh and safety rules and regulations as well as on his or her profession.
In any respect, we will NOT GUARANTEE any DEATH. INJURIES, DAMAGES AND LOSSES whicb are
result in modification without our written authorization or using and assembling unauthorized parts.
When DISPOSING a pump, any accessories, used parts and oil, they should be treated as a general
INDUSTRIAL WASTE.
WARNING LABEL(S) and SIGN in tbe instruction manual(S) are classified into WARNING, CAUTION and
NOTICE as described below.
I<!>WARNING I: indicates a potentially hazardous situation which, if not avoided, could resuh in death or
serious injury.
rit\ CAUTION I : indicates a potentially hazardous situation ~hich, if not avoided, may result in minor or
moderate injury..
1.6- NOTICE I : indicates a potentially hazardous situatiOn which. if not avoided, may result in damaging
or defecting a product. It will be ouly used for protecting the property, but Dot for
personal safety.
Footnote: ANSI Z 535
,
<!> WARNING - ' ..
TRANSPORTATION and INSTALLATION
* TRANSPORTATION work must be carried by only a LICENSED or AUTIIORIZED PERSON(S) wbo
has enough knowledge on his or her profession: special attention and caution are required when fitting a
HANGING WIRE in relation to its weight and gravity center.
DROPPING or FALLING ~ DEATH or SERIOUS INJURY.
OPERATION and MANIPULATION
* NEVERALWWan UNAUTHORIZED PERSON to operate the pump, DO NOT TOUCH or contact to
ROTATING pan. 01 portion(s).
ROTATING ~ ROLLED IN, BIT, PINCHED and SPILLED (contacted things)
Lh CAUTION

OPERATION and MANIPULATION


* DO NOT TOUCH or contact to SEALING part or HOT pan. while tbe pump is IN OPERATION.
HOT ~ BURNED and INJURED
INSPECTION and MAINTENANCE
* When OVERHAULING the pump, carefully bandle the HEAVY weighted parts; especillIly, fitting a
HANGING WIRE,
DROPPING or FALLING ~ INJURY.
Before STARTING a MAINTENANCE work. clearly SING IN MAINTENANCE WORK and CUT
* ELECTRIC SUPPLY,
ELECTRIC SHOCK ~ DEATH
UNINTENDED ROTATION ~ ROLLED IN, BIT ami PINCHED.

/'::::" NOTICE,
OPERATION and MANIPULATION
* Wuhout a specific purpose, do not manipulate the valves and cocks attached to or supplied for the pump.
WRONG MANIPULATION ~ DAMAGING or DEFECTING tbe pump.

,. ,.
j

. '.

I Page 3 I of 17 i
INSTRUCTION MANUAL
Motor-Driven Centrifugal Pump·
I No. 1-1A I
Date: ---
February 9, 2000

1. Purpose
, This manual has been prepared for the standard motor-driven centrifugal pumps used on commercial

I'~
vessels for the convenience of persons concerned with handling pumps who belong to shipbuilders and
shipowners.

2. Scope ofApplication
This manual is applicable to A.C. motor-driven centrifugal pumps in general such as cooling water pumps,
. sanitary pumps, fresh water pumps, circulating pumps, fire & bilge pumps. ( hereinafter called pump. )

3. Transport
In transport it is necessary to proceed as follows.

a. When lifting, pay attention to the weight of the units lifted and the method of using wires.
b. Be careful to avoid damage to accessories such as piping, valves, cocks, etc.

4. Prevention of Vibration
In order to minimize the vibration of pump and piping, pay sufficiimt attention to the reinforcement of
pump foundation and piping supports.

5. Installation
In instatlation, pay attention as follows

a. Pump foundation must be as rigid and strong as practical.


b. Considering operation and overhaul, give as ample space as possible.
c. lnstal1alion face must be flat.

6. Piping
..
~

Sufficient attention must be given to piping since it has a great effect on pump performance.

a. Suction pipe mnst be as short as possible.


b. Suction pipe must be free from air pocket or air invasion.
c. Valves on the suction side must be guarded against air invasion through the gland.
d. Flanges comiecting to the suction and discharge nozzles should .be placed correctly in order to avoid
disturbance of pump alignment when flange bolts are unduly tightened.
e. Precautions must be taken so that expansion and contraction due to temperature and weight of piping
and valves may not abnormally affect the pump.
f. Interior of the piping must be. as clean as possible.
~. -,;...;, ,J
,
Page-4 ' I of 17'
d~

• INSTRUCTION MANUAL No. HA


Motor-Driven Centrifugal Pump Date:
namwa
pump
.........._ .... 0..,....
February 9,2000

7. Connection
On completing installation, the alignment must be checked and care must be taken so that no
misalignment will occue after connecting with piping. Since alignment is duly carried out in the factory,
unreasonable readjustment should be avoided.
Even though misalignment occurs, readjustment must be made carefully by loosening both of the bolts on
the suction and discharge flanges and the foundation.

For Horizontal pump, it is desirable that adjustment is made by inserting a liner between common
bedplate and foundation. hut if necessary, shims can be placed between common bedplate and motor base.

7-/ Case where alignment is checked with pump and motor coupled
a. For measurement on the shaft coupling periphery, a dial indicator is ftxed, as shown in Fig.1 (a), on
the motor end coupling periphery, and the pump end conpling is given one complete turning, and io
this case the half valve of readiog is taken as the measurement value, which must comply with the
value io Table 1.

b. For comparing the distance between the faces at foue poiots using a thickness gauge, as shown io
Fig.1 (b), the shaft is given one complete revolution by hand, and the difference between maximum
and minimum readiogs is taken as the value of measurement, which must comply with the value in
Table 1. , -

(a)

Pump end Motor end

(b)

Fig.1 Check with dial indicator and thickness gauge

Table 1 Permissible amount of misalignment j


No. of motor frame Coupling periphery (mm) Coupling and face (mm)
M280M (ML5-280M)
0.05 and less 0.10 and less
and less
More than M 315S
0.07 and 1ese 0.16 and lese
(ML5-315S)
c. Smooth movement should be ensured by rotatmg by hand.
d. Coupling periphery and end faces should be protected agaiost rust Or damage.
e. On completing the adjustment of alignment, dowel pins are ioserted. .
: Page 5 I of I7 l
IINSTRUCTION ivIANuAL I No.'1-1A l
Motor-Driven Centrifngal Pump Dale:
narnwa
pump February 9, 2000
.. ...
-,....- ~

7-2 Case where alignment is checked by disconnecting pump from motor.


a. After removing coupling boils, as shown in Fig -.1 or Fig.2 check alignment by measuring parallel and
angular misalignment at 4 points, 90' apart, on the coupling periphery.

Fig.2 Check with straight edge and thickness gauge

b. Check alignment according to Table.I.


c. Ensure the rol3ting direction of the motor.
d. Fit the bolts to the coupling.
e. For others, follow the procedures shown in 7.1 c, cL and e.

. .".,
Note: A thickness gauge should be adopted for alignment ouly at the times of repair, intenuediate inSpection and
periodical inspection. It is prefemble to use a dial indicator for checkup after initial installation or piping
anangement.

8. Operation
Operation after instal1ation or reassembly must be carried out in the following order.

8-1 Preparation btifore Operation


a. Open the air vent valve on top of the casing and fill the casing with water until it comes out of the
venL
b. In the case of reservoir-type self-priming pumps, fill the casing with water after removing the plug on
top of the casing. However, after the second starting there is no need of priming if water remains in
the casing.
c. In the case of self-priming pump provided with a vacuum pump, fill the replenishing water tank.
d. Open fully the valve on the suction side and close completely that on the dischmge side.
. e. Cheek if the bearings are lubricated.
f. Turn the pump shaft by hand to see whether it turns smoothly.
· --' J

! Page 6 lof 17J


INSTRUCTION MANUAL I No. HA
Motor~Driven Centrifugal Pump
nanlwa Date:
pump February 9, 2000
~,:,., .., I

8-2 Operation .~
a. Start the motor, but at first repeat "ON" and "OFF' operations once or twice and enter into operation
on confuming that there is no abnormal condition.

b. When pump revolutions and pressure have risen, open gradually the valve on the discbarge side until
the pressure drops down to the specified pressure.

c. Avoid absolutely dry operation, especially by careful when a mechanical seal is used. Even though a
vacuum pump is provided, stop the pump if priming is not effected within 5 minutes.

8-3 Stopping .
a. Close the valve on the discharge side.
b. Stop the motor.
c. When the pump stops suddenly during operation, switch off first of all and then close the valve on the
discharge side.

9. Maintenance
In order to maintain an efficient operation over a long period. the utmost care must be taken.
,
.9-1 Cautions during Operation
a. Be careful to operate as near the design point as practical.

b. Check the vibration and noise. If abnormal condition is surveyed, stop the pump immediately.
Particularly, for the pump provided with a mechanical seal, protect against vibration in view of the
service life of the mechanical seal.

c. Pay attention to bearing temperature rise. If the bearing housing can be felt by hand safely, there is no
fear, otherwise;me::sure the temperature with a thermometer.
Keep the permissible bearing temperature at "ambient temperature plus 40"C" or "liquid temperature
plus 20"(;", but in any case keep it below 75"C.

d. Filling too much grease will cause overheating, so when replacing grease, pour it with the drain plug
removed during operation so that the old grease Can be drawn out.

e. Be sure to keep small amount of contiouous leakage through. the gland, which must be in the from of
drops. Too hard tightening of the packing will cause premature wear of the shaft sleeve and
overheating. .

f. When a mechanical seal is used, there is almost no leakage, so if continuous leakage is observed check
the seal.

g. Never throttle the valve on the suction side. Adjust the flow by means of the valve on the discharge
side.

h. Never operate for more than 10 minutes with the valve closed on the discharge side, otherwise a
temperature rise of the liquid in the casing will cause seizure.
J
,.
; Page 7 I of !7
INSTRUCTION MANUAL I No. HA
I
Motor-Driven Centrifugal Pump Date:
narn"11
pump February 9, 2000
--'-.''''

~ ..
"'i. See whether the standby pump is reversing due to the leakage from its non return valve.

j. In the case of a pump with automatic starting and stopping device such as hydrophore system, check
the pressure at the start and stop of pump as well as the interval of operation, and if the interval is too
short, regulate the air amount, water level, etc.

k. In the case of automatic operation under central control system, take care of the indicatiou of gauge On
the control panel board.

9-2 Cautions during Standstill


a. Keep the valves closed on the discbmge side.
b. Keep the valves closed on the suction side at standstill over a long period.
c. In cold regions, keep the pumps at staudstill and standby completely drained.

to. Inspection .
10-1 Periodical Inspection
Excepting the case of abnormal conditions, it is desirable to carry out inspection periodically in the
•. following way, but since it varies according to the method of mounting, place of installation, liquid
handled, etc. It is preferable that the operator should make a final pIan of inspection in accordance with
conditions. .
., illllUWa
Jllilllp
................""'......
INSTRUCTION MANUAL
Motor-Driven Centrifugal Pump
! Page 8 Iof
No. HA

Date:
February 9, 2000
[7
,

.." Period
Item Action to be taken Every 12 Every 4
Every 3
months or years or
months
8,000 hrs. 20,000 hrs.
Pour oil 0
Ball bearing Check up inner·and outer races as well
balls for exfoliation, and if its trace is 0
found, renew it.
Check up sliding surfaces for conditions
Submerged of contact and flaw. Measure inside
line bearing diameter and take necessary steps 0
according to manufacturer's standard.
Check up conditions of fitting and
Gland
packing
amount of leakage. Renew it if leakage 0
is too much.
Mechanical
seal
Check up conditions of mating faces. 0
Check up contact points and flaw in
portions facing packing and bearing.
Shaft sleeve Measure outside diameter and take 0
necessary steps according to manu-
facturer's standard.
Check up conditions of contact, flaw in
Shaft
sliding faces, and bend of shaft. 0
Check up surface flaw and condition of
"0" ring
deterioration. Renew it if deformed.
0
.
Check up conditions of contact, wear and
Casing
corrosion in sliding faces. Measure
wearing
inside diameter and take necessary steps
® ®
ring
according to manufacture's standard.

Check up conditions of wear and


corrosion of all parts. Measure sliding
Impeller face in contact with casing wearing ring ® ®
and take necessary steps according to
manufacture's standard.

SJil~
Check up condition of wear and renew
JxIt;:nIufut . 0
them if abnormal points are found.
rilg;

Note: . 1: The hours quoted refer to the operating hours. .


2: ®refer to sea water pump and ® afresh water pump;·
3: When a sea water pump casing is made of cast in~D. its interior must be painted at the time of overhaul
i

J Page 9 I of 17 J
INSTRUCTION MANUAL I No. HA
Motor-Driven Centrifugal Pump I
I Date: .
narnwa
pump
-.._..........
February 9, 2000

10-2 Overhaul
When overhauling the pump, attention must be paid as follows.
,.
a. Understand the construction well by referring to the assembly drawing and make no mistake in the
order of overhaul.

b. When separating fit and flange faces, use jack bolts and wooden hammers, and never apply force ~ith
chisels or drivers.

c. When removing the rotating element, take care to avoid flaw on sliding faces and machined surfaces.
Particularly, never damage the mechanical seal mating faces.

d. When removing rotating parts from the shaft, draw off each one carefully after removing the locking
device.

e. Handle the longsized-parts such as shaft carefully So·that it may not bend.
--- .

f. Handle the parts carefully, by arranging them on sheets of paper or cloth in good order.

. g. At overhauling, put suitahle match marks as many as possible to avoid mistakes when reassembling.

10-3 Assembly
Carry out assembly, by reversing the order of disassembly and paying attention as follows.

a. Remove dust and stain from each part by washing it thoroughly with kerosene. Repair it if flaw is
fu~~ .

b. Fit the locking device perfectly in each rotating part if necessary.

c. When Jilting the parts with mat~h marks, be sure no follow them.

d. Install the mechanical seal carefully and confirm its movement by hand after installation.

e. Insert each packing ring in good order softly one by one from the bottom, staggering each joint by
0
90° or 180 •

f. Check up alignment as mentioned in Page. 7.

g. Turn the shaft by hand to see whether it turns smoothly.


I ; Page 10 lof 17--1
INSTRUCTION MANUAL INo.HA
i
Motor-Driven Centrifugal Pump Date:

I February 9. 2000

11. Troubles and Remedies


Should troubles occur, their causes must be traced and necessary remedies must
be carried out. The following, for instance, can be conceivable as troubles.

Troubles Causes Remedies

o Motor is in trouble. • Repair motor.


o Pump seizes. • Repair pump.
Pump does • No power source. o Check up electric system.

not start. o WIring is broken, or relay, etc. • Repair


are in trouble.
• Lack in voltage. o Check up electric system.
o Pump is not primed or in- .. Prime pump once more.
.
sufficiently primed.
• Valves are not open. o Open valves.
Pump starts, o Valves will not open. • Repair valves.
but does not o Pump is sucking air. . o Check up suction system.
discharge
o Suction pive or strainer is clogged. o Clean suction pipe or strainer.
water.
• ImpeDer is clogged. • Clean impeller.
o Vacuum pump is in trouble. • Repair vacuum pump.
o Motor rotating direction is wrong. o Change wiring.

• Pump is sucking air. • Check up suction system.


o Pump speed are too low. o Correct electric source.
Pump starts, • Discharge pressure is too high. • Check up discharge piping.
but specified • Suction pipe or strainer is clogged. • Clean suction pipe or strainer.
discharge • Impeller is clogged. • Clean impeller.
pressure is o Casing wearing ring is worn. · Renew casing wearing ring.
not reached. • Cavitation exists. o Throttle discharge valve.

• Gauges are wrong. o Replace gauges by new ones.

o Impeller is worn. • Replace impeller by new one. _ i

• Priming is insufficient. · Prime pump.


Pump sl3ds am • Air pockets exist in suction line. o Correct piping.

o Pump is sucking air. o Check up suction system.


~w.m;
b1s:mCflRS o Pump is sucking air through • Check up sealing pipe
kl~""*,, stuffing box. o Adjust mechanical seal.

o Adjust packing.
•: :~,.
...

--';""'''., ~<
namwa
pump
-~
INSTRUCTION MANUAL
Motor-Driven Centrifugal Pump
! Page 11
No. 'HA

II Date:
1
.
.
oi

February 9, 2000
17

Troubles Causes Remedies

• Abnonnal metal contact exists in · Remove contact.


the rotating parts.
• Connection is wrong. • Check up alignment.
Pump starts, • Packing is too tightened. • Loosen gland or otherwise renew
but packing
motor gets • Pump shaft is bent. • Renew shaft.
overloaded.
• Pump casing is defonned. • Check up foundation and piping.
• Pump discharges too much. • Throttle discharge valve.
• Pump bearing are wrong. • Renew pump bearings.
• Lubricant is in shortage. • Supply lubricant.
• Lubricant is too much. ' Draw out lubricant.
• Lubricant is unsuitable or • Replace lubricant by specified one.
incorrect.
• Connection is wrong. • Check up alignment.
Pump starts, • Bearings are wrong. • Renew bearings.
but bearings
• Shaft is bent. • Renew.shaft.
getover-'
• Thnist has increased. • Check up whether excessive wear
heated. , exists or impeller balance holes
are clogged. and reassemble if
necessary.
• Impeller balance is wrong. • Repair or renew impeller.
• Bearing assembly is wrong. • Readjust bearings.
• Impeller balance is wrong. • Repair or renew impeller.
• Connecting is wrong. • Check up alignment.
•· Shaft is bent. : • Renew shaft.
Pump "- starts, "

• Installation is wrong. • Correct installation condition.


but
• Foundation is weak • Reinforce foundation.
vibration
takes place. • Other vibration is transmitted. • Reinforce piping.
• Cavitation exists. • Throttle valve on discharge side.
• Bearing are worn. · Renew ball bearing or submerged
bearing.
In case troubles cannot be remedied ID SPite of the above countermeasures, the causes may be ID the
design conditions of the pump, so it is preferable to consult the shipyard or manufacturer.
,.

I Page 12-1~f 17
INSTRUCTION MANUAL i No. HA
Motor-Driven Centrifugal Pump j'D"a"'tec :--;:--------1
I February 9, 2000

12. Connection of Sure-flex Couplings

On completing installation, the alignment must be checked and care must be taken so that no
misalignment will occur after connecting with piping. Since alignment is duly canied out in the factory,
unreasonable readjustment should be avoided. Even though misalignment occurs, readjustment must be
made carefully by loosening both of the bolts on the suction and discharge flanges and the foundation.

a. Horizontal pump
It is desirable that adjustment be made by inserting a liner between common bed plate and foundation, but
if necessary, shims can be placed between common bed plate and motor base.

b. Case where alignment is checked with pump and motor coupied.


* Use straigbt edge or a caliper (pass) as shown in Fig.1 or Fig.2.
* Adjust alignment to comply with the values shown in table I.
* Confirm motor rotating direction and that pnmp turns smoothly by hands.
Strate edge Ca I i per (Pass)

Eccentr j c l¥==k:lf.=+--+--w'
angle

Fig. 1. IE
62
;a
I Fig. 2.

Table .1
ERRORS OF ERRORS OF
COUPLING MOTOR ECCENTRICITY ANGULARITY
SIZE FRAME NO. Amm BI-B2mm
63
3S 0.25 0.45
71
80
4S 0.25 0.55
90L
100L
5S 0.38 0.7
112M
132S
6S 0.38 0.9
132M

7S 160M 0.51 1.0

.', ,..
i 1

!Page 13 i of 17 .


INSTRUCTION MANUAL ,.1 No. HA
Motor·Driven Ceptrifugal Pump
I 13IlI\\a.
,punlll.

13. Connection of Ri~id Shaft Couplings

On completing installation, the alignment must ·be checked and care must be taken so that no
misalignment will occur after connecting with piping.
Since alignment is duly carried out in the factory, unreasonable readjustment should be avoided.
Even though misalignment occurs, readjustment must be made carefully by loosening both of the
bolts on the suction and discharge flanges and the foundation.

Smooth movement should be ensured by rotating by band


Case where alignment is checked with motor and pump shaft coupled on the surface plate,
permissibleamount of misalignment must comply with the value in Table 1.

. 'ble amount 0 f IDlS


Table. I P enD1SS1 . ali19nment

OUTPUT (kW) Alignment for Motor and lmpeller Alignment for lmpeller and Casing
(mm) . . (mm)

37 and less 0.03 an.d less 0.03 and less

More Than 40 0.05 and less 0.05 and lese

(Reference)
Take either of the two measurement methods of alignment, which are described below.
a) After coupling motor and pump shaft, measure the value of the shaft end
periphery, a dial indicator is fixed. as shown in Fig 1 (a), on the motor flange,
and the pump shaft is given one complete turning, and in this case the half
value of reading is taken as the measurement value, which must comply with
the value in Table 1.

b) After coupling motor and pump, measure the value of casing ring inner side, a dial
indicator is fixed, as shown in fig 1 (b), on the shaft, and the pump shaft is given one
complete turning, and iD. this case the half value of reading is taken as
the measurement value, which must comply with the value in Table 1.
W W
, I

!
J, .-
E ,3 r
: "
=)l
I

Fig 1. Check with dial iDdicator


•_'V;
. ~.'(;:.~
~.

numwa
pump
'."
....

..,,-,....
,i
INSTRUCTION MANUAL
.
Motor-Driven Centrifugal Pump
i Page 14 ! 01-(71
j No.
,
Date:
HA

February 9, 2000

14. VACUUM PUMP model VK-20N(B) .~

The numbers in the brackets refer to the part number in the attached Pipeline Diagram Drawing.

1) Check the water level in the circulating water tank and fill it up with water.
Tank volume is approx. 3 liters.

2) Open fuIly the main pump suction valve.

3) Shut off the main pump discharge valve.

4) Turn the pulley set screw, <D of the vacuum pump automatic valve to the direction of
counter-clockwise until it runs idle, thus allowing the main pump friction pulley @ and the vacuum
pump friction pulley @ to be ~ngaged.

,
5) Start up the pump.

6) The vacuum pump wil1 he stopped automatically by means of the auto cylinder when the main pump
starts sucking water and the pressure in the main pump casing is increased.
._.

IlilfMu.
<$> PIPE LINE DIAGRAM of VACUUM PUMP iiDHD031 <$> PIPE LINE DIAGRAM of VACUUM PUMP In.. I
I§~~
I
NANJWAPUMP uoou I VK-20N NANJWAPUMP
0....1.10 oIloPlJI l JUNI 1111 ·01£1.10 "nu WODEL I VK-20NB
~"O~\fi!j;J
CHECK VALVE CHECK VALVE
MOTOR MOTOR
VACUUM PUMP' VACUUM PUMP '.
- - .
~Z"
oS'1=3
00'
';l ~
rtMj !:td
:;;0 Cl
1 CIRC.W.
. I
I CIRC.W.
. I
I ~
<"':lO
:a
n~ ~ TDK ~
~ Z
AUTO C'ILINDER AUTO CYLINDER
j L...--....:&-_ _ - - - , j ~~
~~
-e
- ~.>
i3 t'"
'l:l ..
L

~j--'I
'" PUMP DEL. SUC. PUMP DEL.
/I'"

o z-u
w a ~
EXHAUST AIR & EXHAUST AIR & "'Tl
tl)"
(j) -.lIo
~_
(D
OYER FLOW PIPE OYER FLOW PIPE » _VI
2C"
*WARIS OP PIPINO IXTRACT AIR PIPI BY WAIIR
*WARIS OP PIPINO
IXIRACT AIB PIPI BY WAIIR
DJ
.:<
"
Q,
CIBCULATINO WAIIB PIPI BY WAXIR CIBCULATINO WATIR PIPI BY WAIIR '"'" ~
AUTU CYLINDIR PIPI BY WAIIR AUIU CYLINOIR PIPI BY WAIIR o ....,
:5
'---- ,-- j
"~
1 Page 16 [?f [7 J
INSTRUCTION MANUAL No. HA I
Motor-Driven Centrifugal Pump· I
namwa Date:
Plilllp February 9, 2000
~"",:"'l

15. Disjointing & Assembling of Mechanical seal ~

PUMP MODEL: FEV-E

Please disjoint and assemble Ibe mechanical seal sealing the pump sectional drawings according to the
following step.

1) Remove the casing fitting bolts on motor bracket (403)

2) Canry up the electric motor, motor bracket (403) and casing cover (010) as a unit by mean of hooking
Ibe wires on the eye bolts of electric motor.

3) Remove the impeller nut (120) and take out Ibe impeller (003).

4) Unfasten the mecbanical seal setting screws (52019) and Iben remove the mechanical seal (520).
It is easy to remove Ibe mechanical seal by means of applying an oil on Ibe bellow (520/4) if
available.

5) Remove the casing cover installing bolts on motor bracket (403) arid take off Ibe casing cover (010).

The assembling to be done on the opposite step of Ibe above.


However, since Ibe bellow type mecbanical seal is fasted Ibe bellow
to Ibe pump shaft when assembling, please finish the fitting
of mechanical seal witbin 30 min.

Remarks; In case of applying an oil on Ibe bellow, please use machine oil or spindle oil equalized
wilb #ISO VG 32-68.

',..-~.;- ,f •
!I Page 17 I' of 17

tt~
~
INSTRUCTION MANUAL
Motor-Driven Centrifugal Pump
,
.jI No . HA

---....
namwa
pump
,...

I \

~----~ ...

~~!~r---__
.' .
-:-.-=t=b~ 20
IlECIlAN IGAl SEAl
003_~~~
12~ --:~:±=-1J
2
9

120

/ I \

PART
i NO.
NAME OF PART
003 IMPELLER
010 CASING COVER
101 SHAFT
120 IMPELLER NUT
124 IMPELLER WASHER
520/4 BELLOWS
520/9 SETSCREW
403 FRAME
621/9 WASHER
, .

...................................................... ....................... ~

<8> NANIWA PUMP MFG.CO•• LTD. .


Head Office 11-5. Shinmachi 3-chome. Nishi-ku. Osaka 550-0013,
Japan
TEL 06(6541)6131 FAX 06(6535)1884
i
Tokyo Office 3rd FI.. Wanami Bldg.. 4-5. Kayaba-cho l-chome.
Nihonbashi, Chuo-ku. Tokyo 103-0025, Japan
TEL 03(3669)0661 FAX 03(3669)0675

Mihara Factory 476-1. Mihara-ku, TarUYo, Sakai 587-0011. Japan


TEL 072(361)2946 FAX 072(361)5407

Fukui Factory 122, Mikuni-cho.lkegami. Sakai. Fukui 913-0001.


Japan .
TEL 0776(82)2670 FAX 0776(82)2689

~ .....................................•............................ ~ ~

. ..
,,' :"
.==
INSTRUCTION MANUAL
FOR
MOTOR-DRIVEN TANK MOUNT
-;
. , .
CENTRIFUGAL PUMPS

TOM

\.

'~
\ <e> NANIWA PUMP MFG.CO•• LTD.
\

No.4-2A
,
.

!, Page 1 -Ioi 10
tiJ~ I


-::" .
INSTRUCTION MANUAL FOR f No. 4-2.0. I
-">'.
-'.-'. f"f','~-
':'-'-",-?
MOTOR-DRIVEN TANK MOUNT I !
narmva Date:
pump CENTRIFUGAL PUMPS -TOM- April 8, 2000
, , - - r - :...

_.
Contents I Page
Safety Instructions 2

l. Purpose 3

2. Scope of Application 3

3. Transport 3

4. Prevention of Vibration 3

5. Installation 4

6. Piping 5

7. Connection 5
8. Operation
8-1 Preparation before Operation
6
8-2 Operation
.
~,
873 Stopping .
9. Maintenance
9-1 Cautions during Operation 7
9-2 Cautions during Standstill
10. Inspection
10-1 Periodical Inspection
7
10-2 OveIhaul
10-3 Assembly
11. Troubles and Remedies 9

'.
I Page 2 I clIo-j
INSTRUCTION MANUAL FOR No.4-ZA
MOTOR-DRIVEN TANK MOUNT Dale:
CENTRIFUGAL PUMPS - TOM - April 8, 2000

SAFETY INSTRU0fIONS
CAUTIONS FOR YOUR SAFETY
Before using this pump, read the INSTRUCTION MANUAL (S). Follow WARNING LABEL(S).
INSTRUCTION (S) and CAUTION PLATE (S) in order to use it correctly. It is also highly recommended
to ALWAYS KEEP the INSTRUCTION MANUAL (S) at the SAME PLACE for easy access.
TRANSPORrlITJ.ON. INSTALLXrION. PIPING, WIRING. OPERATION INSPECTION and MAINTENANCE
WORK must be done by ONLY a UCENSED and I or AunIORIZED PERSON(S) who has enough knowledge
00 health and safety rules and regnlatinus as well as 00 his or her profession.
Iu any respect, vie will NOT GUARANTEE any DEi'JH, INJURIES, DAMAGES AND LOSSES which are
result in modificatioo without our written authorization or using and assembling unauthorized parts.
When DISPOSING a pump,. any accessories, used parts and oil, they should he treated as a general
INDUSTRIAL WASTE.
WARNING LABEL(S) and SIGN in the instr1!ction InannaI(S) are classified into WARNING, CAUTION and
NOTICE as described below.
1<!>WARNING I: ~ a potenDaJiy hazardous situation which, if not avoided, could result in death or
.,serious injury.
ILt> CAUTION I : indicat~ a potentially bazardons situation which. if not avoided. may result in minor or
moderate injury
16 NOTICE I : . indicates a potentially hazardous situation which, if not avoided, may result in damaging
or defecting a product. It will be only used for protecting the property. but not for
. personal safety.
FootD.ote : ANSI Z 535
,
.<J> WARNING .

TRANSPORrlITJ.ON andINSTAU.ATION
* TRANSPORrlITJ.ON work must be carried by only a UCENSED or AunIORIZED PERSON(S) who
has enough knowledge on his or her profession: speciaI atteotion and caution are required when fitting a
HANGING WIRE in relation to its weight and gravily center.
DROPPING or FALUNG -+ DEATH or SERIOUS INJURY.
OPERATION and MANIPULATION
* NEVER AU.OW an UNAurHORIZED PERSON to operate the pump. DO NOT TOUrn or contact to
ROflITJ.NG parts or portion(s).
ROTlITJ.NG -+ ROLLED IN, BIT. PINOIED and SPILLED (contacted things)
Lt CAUTION

OPERATION and MANIPULATION


* DO NOT TOUrn or contact to SEALING part or HOT parts while the pump is IN OPERATION.
HOT -+ BURNED and INJURED
INSPECTION and MAINTENANCE
* When OVERHAUUNG the pump, carefully haDdIe the HEAVY weighted parts ; especially, fitting a
HANGING WIRE.
DROPPING or FALUNG -+ INJURY.
* Before STARrING a ~CE worl<, dearly SING IN MAINTENANCE WORK and CUT
ELECTRIC SUPPLY.
ELECTRIC SHOCK ~ DEATH
UNINTENDED ROTlITJ.ON -+ ROU.ED IN. BIT and PINCHED.

6 NOTICE
OPERATION and MANIPULATION
* Without a specific purpose, do not manipuIale the valves and cocks altached to or supplied for the pump.
WRONG MANIPULlITJ.ON -+ DAMAGING or DEFECTING the pump.
I
I Page 3 I of 10 I

8
I
INSTRUCTION MANUAL FOR I No. 4-2A
/:
-.,'. ,~,>". MOTOR-DRIVEN TANK MOUNT Date:
ruJIlI"'lI
pump CENTRIFUGAL PUMPS -TOM- April 8, 2000 .
~r,"-""

.~
1. Purpose
This manual has been prepared for the standard motor-driven tank mount centrifugal pumps used on
commercial vessels for the convenience of persons concerned with handling pumps who belong to
shipbuilders and shipowners.

2. Scope of Application
This manual is applicable to A.C. motor-driven centrifugal pumps in general such as lub oil pump.

3. Transport
In transport it is neceSsary to proceed as follows.

a. When lifting, pay attention to the weight of the units lifted and the method of using wires.
b. Be careful to avoid damage to accessories such as piping; valves, cocks, etc.

4. Prevention of Vibration
,

In order to minimize the vibration of pump and piping, pay sufficient attention to the reinforcement of
pump foundation and piping supports.

'.
,
,,
• - :-:'I

I Page 4 I of 10
INSTRUCTION MANUAL FOR I No. 4-2A
MOTOR-DRIVEN TANK MOUNT I
namwa Dale:
PUlllP CENTRIFUGAL PUMPS - TOM - April 8, 2000
_ r.......

5. Installation
ill installation, pay attention as follows

a: Pump foundation must be as rigid and strong as practical.


b. Considering operation and overhaul, give as ample space as possible.
c. illstallation face must be flat.
d. Set down the Pump into a tank from the tank upper part and fix it by tightening the bolts.
e..'A. Vibration
'.
stopper must, be provided at the tank bottom in order to prevent a shaking due to
the ship's rolling and pitching.
A flange for fastening the pump casing is placed at the top. of the casing, so that stopper
should be at 3 or 4 points.

TOM-300-400

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I Page 5 I of TIfJ
INSTRUCTION MANUAL_FOR
MOTOR~DRIVEN TANK MOUNT
4_-2~A
"IN"O..,.,' 1
n3mwa
_---r.
pump. . . CENTRIFUGAL PUMPS - TOM - . Date:
April 8, 2000
I

6. Piping
a Flanges connecting to the suction and discharge nozzles should be placed correctly in order
to avoid disturbance of pump aligument when flange bolts are unduly tightened.
b. Precautions must be taken so that expansion and contraction due to temperatore and weight
of piping and valves may not abnormally affect the pump..
c. Interior of the piping must be as clean as possible.

7. Connection
On .completing installation. the aligument must be checked and care must be taken so that no
misaJigument will occur after connecting with piping. Since alignment is duly carried out in the factory,
unreasonable readjustment should be avoided.
Even though misaligument occurs, readjustment must be made carefully by loosening both of the bolts on
the suction and discharge flanges and the foundation.

. 7-1 Case where alignment is checked with pump and motor coupled
a For measurement on the shaft coupling periphery, a dial indicator is fixed. as shown in Fig.l
(a) , on the motor end coupling periphery, and the pump etidconpling is given one complete
taming, and in this case the half valve of reading is taken as the measurement value, which
must comply with the valne in Table I.

b. For comparing the distance between the faces at four points using a thickness gange, as
shown in Fig.l (b) , the shaft is given one complete revolution by hand, and the difference
between maximum and minimum readings is taken as the value of measurement, which must
comply with the value in Table 1.
(a)

Pump end Motor end

(b)

Fig.l Check with dia). indicator and thickness gauge

Table. 1 Permissible' amount of misaligument


No. of motor frame Coupling periphery (mm) Coupling and face (mm)
M280M (Ml.5-280M)
0.05 and less 0.10 and less
and less
More than M 315S 0.16 and lese
0.07 and lese
(Ml.5-315S)
i Page 6 JT-li)l
INSTRUCTION'MANUAL FOR I No. 4-2A I
MOTOR-DRIVEN TANK MOUN!...... Date: .
CENTRIFUGAL PUMPS - TOM - April 8, 2000

c_ Smooth movement should be ensured by rotating by hand.


d. Coupling periphery and end faces should be protected against rust or damage.
e. On completing the adjustment of alignment, dowel pins are inserted.

7-2 Case where alignment is checked by disconnecting pump from motor.


a. After removing coupling bolts, as shown in Fig .1 or Fig.2 check alignment by measuring
parallel and angular misalignment at 4 points, 90° apart, on the coupling periphery.

Fig.2 Check with stIaight edge and thickness gauge

b. Check alignment according to Table.!.


c. Ensure the rotating direction of the motor.
d.Fit the bolts to the coupling.
e. For others, follow the procedures shown in 7.1 c, d.

Note : A tbickness gauge should be adopted for aligomcnt only at the times of repair. int'efIl]ediate inspection and
periodical inspection. It is preferable to use a dial indicator for cbeckup after initial installation or piping
arrangrnrnt

8. OpeJ1'3tion
Operation after installation or reassembly must be carried out in the following order.

8-1 Preparation before Operation


a. Close completely that on the discharge side.
b. Turn the pump shaft by hand to see whether it turns smoothly.

8-2 Operation
a. Start the motor, but at first repeat "ON" and "0IT' operations once or twice and enter into
operation on confirming that there is no abnormal condition.
,
I

b. When pump revolutions and pressure have risen, open gradually the valve on the discharge
side until the pressure drops down to the specified pressure.

8-3 Stopping
a. Close the valve on the discharge side.
b. Stop the motor. .
c. When the pump stops suddenly during operation, switch off first of all and then close the
valve on the discharge side.
-,
of 10 II
INSTRU(:TION MANUAL FOR
MOTOR-DRIVEN TANK MOUNT Dale:
naruwa CENTRIFUGAL PUMPS - TOM -
pump April 8, 2000
_~...J~ ..

9. Maintenance
In order to maintain an efficient operation over a long period, the utmost care must
I
be taken.

9-1 Cautions during Operation


a. Be careful to operate as near the design point as practical.
b. Check the vibration and noise. If abnonnal condition is surveyed, stop the pump immediately.
Particularly, for the pump provided with a mechanical seal, protect against vibration in view
of the service life of the mechanical seal.
c. Pay attention to hearing temperature rise. If the hearing housing can be felt by hand safely,
there is no fear, otherwise, measure the temperature with a thennometer. Keep the.
pennissible bearing temperature at "ambient temperatUre plus 40"(;" or "liquid temperature
plus 20"(;".
d. Never operate for more than 10 nllnutes with the valve closed on the discharge side,
otherwise a temperature rise of the liquid in the casing will cause seizure.
e.In the case of a pump with automatic starting and stopping device such as hydrophore system,
check the pressure at the start and stop of pump as well as the interval of operation, and if the
interval is too short: regulate the air amount, water level, etc.

9-2 Cautions dUring Standstill


a. Keep the valves closed on the discharge side.

10. Inspection

10-1 Periodical Inspection


Excepting the case of abnormal conditions, it is desirable to carry out inspection periodically in the
following way, hut since it varies according to the method of mounting, place of installation, liquid
handled, etc. It is preferable that the operator should make a final plan of .inspection in
accordance with conditions.

Period
Item Action to be taken Every 12 Every 4
Every 3
months or years or
months
8,000 hrs. 20,000 hrs.
Ponroil 0 .

Ball beating Check up inner and outer races as well


Balls for exfoliation, and if its trace is. 0
Found, renew it.

Check up sliding surfaces for conditions


Submezged of contact and flaw. Measure inside
line beating diameter and take necessary steps 0
according to manufactorer's standard.

Oil seal Check up conditions of mating faces. 0


j

'---~----'-------'---~-----------'-::'--~-'--:----:-;;--1
f • I Page 8 I of 10-1
;.- INSTRUCTION MANUAL FOR No.4-2A I
MOTOR-DRIVEN TANK MOUNT Date:'
npu31~iip'll CENTRIFUGAL PUMPS - TOM -
-"....: .. April 8, 2000

Period
Item Action to be taken Every 12 Every 4
Every 3
months or years or
months
8,000 hrs. 20,000 hrs. /
Check up conditions of contact, flaw in
Shaft 0
sliding faces, and bend of shaft.
Check up surface flaw and condition of
"0 ring
77
0
deterioration. Renew it if deformed.
Check up conditions of wear and
Impeller 0
corrosion of all parts.

3nff~ Check up condition of wear and renew


tdls<lliIulm them if abnormal points are found. 0
~ ,

Nolo: . I: The hours quoted mer 10 tbo operating boors. .


10-2 Overhaul'
When overhauling the pump. attention must be paid as follows.

a UnderstaDd .the construction well by referring to the assembly drawing and make no mistake
in the order of overltaul. .. .
b..When separating fit and flange faces. use jack bolts and wooden hammers. and never apply
force with chisels or drivers.
. c. When removing the rotating element. take care to avoid flaw on sliding faces and machined
surfaces. .
d. When removing rotating parts from the shaft. draw off each one carefolly after removing the
locking device.
e. Handle the longsized-parts such as shaft carefully so that it may not bend.
f. -Handle the parts carefully. by arranging them on sheets of paper or cloth in good order.
g. At overhauling. put suitable match marks as many as possible to avoid mistakes when
reassembling.

10-3 Assembly.
Carry out assembly. by reversing the order of disassembly and paying attention as follows .

. a Remove dust and stain from each part by washing it thoroughly with kerosene.
Repair it if flaw is found.
b. Fit the locking device perfectly in each rotating part if necessary.
c. When fitting the parts with match marks, be sure no follow them.
d. Check up alignment as mentioned in Page. 7.
e. Turn the shaft by hand to see whether it turns smoothly.
.
e;pump
, . . .,
naruwa
_ r - . l ..
INSTRUCTION MANUAL FOR
_MOTOR-DRIVEN TANK MOUNT
CENTRIFUGAL PUMPS -TOM-
I Page 9
NO.4'2A

Date:
LOf

April 8, 2000
10 !
I

11. Troubles and Remedies


j Should troubles occur, their causes must be traced and necessary remedies must
·1 be carried out. The following, for instance, can be conceivable as troubles.

Troubles Causes Remedies

• Motor is in trouble. • Repair motor.


• Pump seizes. • Repairpump.
Pomp does • No power source. • Check up electric system.
not start. • Wiring is broken, or relay, etc. • Repair
are in trouble.
• Lack in voltage. • Check up electric system
", • Valves are not open. • Open valves.
Pump starts, • Valves will not open. • Repair valves.
but does not • Pump is sucking air. • Check up suction system.
discharge oil. • ImpeDer is clogged. • Clean impeller.
• Motor rotating direction is wrong. • Change wiring.
• Pump is sucking air. • Check up suction system.
• Pump speed are too low. • Correct electric source.
Pump starts, • Dischaxge pressure is too high. ~_ Check up dischaxge piping. .. .
but specified • Suction pipe or strainer is clogged. • Clean suction pipe or strainer.
dischaxge • ImpeDer is clogged. •.Clean impeller.
pressure is • Casing wearing ring is worn. • Renew casing wearing ring.
not reached. • Cavitation exists. • Throttle dischaxge valve.
• Gauges are wrong. • Replace gauges by new ones.
• ImpeDer is worn. -'
• Replace impeller by new one.
Puiq> sans anI

~-
bts:mwm; • Pump is sucking air. · Check up suction system.
~
lJl
• Abnormal metal contact exists in • Remove contact.
the rotating parts.
Pump starts, • Connection is wrong. . • Check up alignment.
but
• Pump shaft is bent. • Renew shaft.
motor gets
• Pump casing is deformed. • Check up foundation and piping.
overloaded.
• Pump dischaxges too -much. • Throttle dischaxge valve.
• Pump bearing are wrong. • Renew pump bearings.
]

j Page 10 I of to
INSTRUCTION MANUAl.., FOR NO.4-2A
MOTOR-DRIVEN TANK MOUNT Dale:
CENTRIFUGAL PUMPS - TOM - ' April 8, 2000

Troubles Causes Remedies

• Connection is wrong. • Check up alignment.


• Bearings are wrong. • Renew bearings.
• Shaft is bent. • Renew shaft.
Pump starts, • Thrust has increased. • Check up whether excessive wear
bnt bearings
exists or impeller balance holes
get over-
are clogged, and reassemble if
heated.
necessary.
• Impeller balance is wrong. • Repair or renew impeUer.
• Bearing assembly is wrong. • Readjust bearings.
• ImpelIer balance is wrong. ' • Repair or renew impeUer.
• CO!U1«cting is wrong. • Check up alignment.
• Shaft ~s bent. • Renew shaft.
Pump, starts, • Correct installation condition.
• Installation is wrong.
but
• Foundation is weak. • Reinforce foundation.
vibration
takes place. • Other vibration is transmitted. • Reinforce piping.
• Cavitation exists. • Throttle valve on discharge side.
• Bearing'are worn. • Renew ball bearing or submerged
, bearing.
In case troubles cannot be remedied ID spIte of the above countemIeasures, the causes
may be in the design conditions of the pump, so it is preferable to consult the shipyard
or manufacturer.
r

•••••••••••••••• a a .•••.••• a • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • ~.

NANIWA PUMP .FG.CO••LTD.


Head Office 11-5, Shinmachi 3-chome, Nishi-ku, Osaka 550-0013,
Japan
TEL 06(6541)6131 FAX 06(6535)1884
• Tokyo Office 3rd FI., Wanami Bldg.; 4-5; Kayaba-cho 1"chome;
Nihonbashi, Chuo-ku, Tokyo 103-0025, Japan
TEL 03(3669)0661 . FAX 03(3669)0675
• I
Mihara Factory 476-1, Mihara-ku, Tanjyo, Sakai 587-0011, Japan
TEL 072(361)2946 FAX 072(361)5407

Fukui Factory 122, Mikuni-cho, Ikegami, Sakai, Fukui 913-0001,


Japan
TEL 0776(82)2670 FAX 0776(82)2689

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
INSTRUCTION MANUAL
FOR
MOTOR-DRlVENPISTONPUMPS .

2VP

namwa
pump
~1~LI"".

i
<@> NAMIWA PUMP .FG. (O.g LID.
,i·-
,:,..

No.6-3A

. ."--,

I Page 1 i f 9
I
0
lJ.~STRUCTION MANUAL FOR No. 6-3A
MOTOR-DRIVEN PISTON PUMPS Date:
2VP April 24, 2000

Contents Page
Safety Instructions 2

1. General 3

2. Construction 3

3. Transport 3

4. Prevention of Vibration 3

5. Installation 4

6. Piping . 4
7. Operation
7-1 Preparation before Operation
4
7-2 Attention during Operation
7-3 Stopping
8. Maintenance . -
- .
8-1 Cautions during OplfI'lltion 5
8-2 Cautions during Standstill
9. Inspection
9-1 Periodical Inspection 6
9-2 Assembly
10. Troubles and Remedies 7

11. Sectional Drawing 8

12_ Material list 9

"

I

1J1.~ i Page 2 10-f - -9- - ]


I

INSTRUCTION MANUAL FOR Ne.6-3A I
MOTOR-DRIVEN PISTON PUMPS
n amwa
2VP Date: I
pump
_(~.l ..
I April 24, 2000

SAFETY INSTRUCTIONS
CAUTIONS FORYOURSAHITY
Before using this pwnp, read the INSTRUCflON MANUAL (S). Follow WARNING LABEL(S),
INSTRUCflON (S) and CAUTION PLATE (S) in order to use it corre<lly. It is also highly recommended
to ALWAYS KEEP the INSTRUCflON MANUAL (S) at the SAME PLACE for easy access.
TRANSPORfXfION, INSTALLATION, PIPING, WIRING, OPERxrION INSPECflON and MAINTENANCE
WORK must be duue by ONLY a UCENSED and I or AUTHORIZED PERSON(S) who has enough knowledge
on health and safety rules and regulations as well as on his or her professioIL
"
Iu any respect, we will NOT GUARANTEE any DExrH, INJURIES, DAMAGES AND LOSSES which are
result in modification without our written authorization or using and assembling Wliluthorized parts.
Wheu DISPOSING a pomp, any accessories, used parts and oil, they should be treated as a general
INDUSTRIAL WASTE.
WARNING LABEl..(S) and SIGN in the instruction manuaI(S) are classified into WARNING, CAUTION and
NOTICE as descnbed below.
I<!>WARNING I: indicates a potentially hazardons silnation which, if nut avoided, could result in death or
serious injury.
[2& CAUTION I: indicates a potentially ~ns situation which, if not avoided, may result in minor or
moderate iJ1jury
1.6. NOTICE I : indicates a potentially hazardons siiuation which, if not avoided, may result in damaging
or defecting a product. It will be only nsed for protecting the property, but not fur
personal safety.
Footnote: ANSI Z 535

<!> WARNING
.

TRANSPORfxrION and INSTALLATION


* TRANSPORfxrION wor!< must be carried by only a UCENSED or AUTHORIZED PERSON(S) who
has enongh knowledge on his or her profession: speciaI attention and caution are required when fitting a
HANGING WIRE in relation to its weight and gravity center.
DROPPING or FALUNG ~ DEiITH or SERIOUS INJURY.
OPERxrION and MANIPULATION
* NEVERALWW an UNAUTHORIZED PERSON to operate the pwnp. DO NOT TOUrn or contact to
ROTxrING parts or portiones), . - ..
ROTxrING ~ ROLLED IN, BIT, PINOIED and SPILLED (contacted things)

.& CAUTION

OPERxrION and MANIPULATION


* DO NOT TOUrn or contact to SEALING part or HOT parts while the pwnp is IN OPERATION. "
HOT ~ BURNED and INJURED
INSPECflON and MAINTENANCE
* When OVERHAUUNG the pwnp, carefully handle the HEAVY weighted parts ; especinlly, fitting a
HANGING WIRE.
DROPPING or FALUNG ~ INJURY.
Befure STARI1NG a MAINTENANCE work. clearly SING IN MAINTENANCE WORK and CUT
* ELEcrRIC SUPPLY.
ELEcrRIC SHOCK ~ DExrH
UNINTENDED ROTfJION ~ ROLLED IN, BIT and PINOIED.

6 NOTICE
OPERxrION and MANIPULATION
* WIthout a specific purpose, do nut manipoIate the valves and cocks attached to or supplied fur the pwnp.
WRONG MANIPULATION ~ DA.'.1AGING or DEFECTING the pwnp.
.

..,
I .,
I Page " JOf i
4~
9
,,I


INSTRUCTION MANUAL FOR i Nc. -6-3A
.. I
. , - MOTOR-DRIVEN PISTON PUMPS
narnwa ."- Dale:
pmnp
...
""'-'~.....:
. 2VP April 24, 2000

1. General
Naniwa piston pump type 2VP is a vertical, duplex double acting reciprocating pump,
designed and manufactureed for marine applications.

Main features of the pump are:


1) Stable discharge pressure

• 2) High efficiency

3) Materials selected to be suitable to marine applications.

The pump is intended to be used as Bilge Pump, Oil Transfer Pump, etc. onboard ship.

2. Construction
a Driving method The pump is designed to be driven by an electric motOl:

b. Crank Material of carbon steel is used.

c. Piston Split type, made in the material of bake lite.

Pump cylinders are made in cast iron, each fitted with pressed-in
renewable liner.

e. Valve case Valve case is placed at the top of each cylinder, and special attention is
given to its construction to ensure the highest
efficiency.
-.",
Pump'v3Ive assembly is one the most iriJ.POrtaD.t partsof the
pump and adopted are flat type valves to ensure the highest
.. efficiency at minimum operation noise level.

g. Relief valve Relief valve of full flow short circuit type is fitted.

3. Transport
In tImJsport it is necessary to proceed as follows.

a When lifting, pay attention to the weight of the units lifted and the method of using wires.
b. Be careful to avoid damage to accessories such as piping, valves, cocks, etc.

4. Prevention of Vibration .
In order to minimize the vibration of pump and piping, pay sufficient attention to the reinforcement
of pump foundation and piping supports.
.. ~
!

l Page 4 IQ f 9
INSTRUCTION MANUAL FOR I Ne. 6-3A
MOTOR-DRIVEN PISTON PUMPS Date:
1
2VP April 24, 2000

5. Installation
In installation, pay attention as follows
i
a. Pump foundation must be as rigid and strong as practical.
b. Considering operation and overhaul, give as ample space as possible.
c. Installation face must be flat.
d. Location of installation must be determined in consideration of pump suction head.

6. Piping
Sufficient attention must be given to piping since it has a great effect on pump performance.

a. Suction pipe must be as short as possible, and bends must be as few as possible to minimjze
friction loss.
b. Suction pipe must be free from air pocket or air mvasion.·· •. ;
c. Valves on the suction side must be guarded against air invasion through the gland.
d. Filter must be provided on the suction side for pump protection.
e. Flanges connecting to the suction and discharge nozzles should be placed correctly in order
to avoid disturbance of pump alignment when flange bolts are unduly tightened.
f. Precautions must be taken so that expansion and contraction due to temperature and weight ..
of piping and val'ves may not abnormally affect the pump. And at the same time, precautions
must be taken to avoid misalignment of the flange caused by pipe vibration.
g. Interior of the piping must be as clean as possible.

7. Operation
Operation is to be carried out according to the following manner.
. .
7-1 Preparation before Operation

a. Check oil level in the oil sump. •


b. Confirm that all bolts and nuts are securely tightened.
c. Open fully the pump suction and discharge valves.
d. Confirm that the cock fitted to the pressure gauge is opened.
e. Confirm that the pump rotates smoothly by turning it by hands.
f. Them start the electric motor
p
,,

r-- . --,
! Page 5 lof I

£11~
9 I
INSTRUCTION MANUAL FOR
~. ' . .'1>."

rummOl
MOTOR-DRIVEN PISTON PUMPS
- ~,
NO.6-3A

Dale:
l
pump 2VP April 24, 2000
_ ( _ I ...

7-2 Alien/ion during Operation

a. In case of an electric motor driven, when starting confirm that there are no normal condition
! i with respect to rotating direction, noise, vibration, starting current, etc. by repeating ON" and
"OFF' the electric motor a few times.
b. Check that lubricating oil is supplied sufficiently.
c. Check that there is no abnormal temperature rise in the pump rotating parts.
Remarks: Normal temperature is ambient temperature plus 40"cor liquid
-, temperature plus 20"c, but maximum not exceeding 75"c.
.- d. Check that the gland packing temperature is not abnormally high due to excessive tightening
of the piston holder.
e. Attention should be paid to prevent over speed of electric motor.
f. Never run the pump dry.

7-3 Stopping

a. Turn off the electric motor.


b. After the pump is stopped, close the suction valve first, and then close the discharge valve.

8. Maintenance
In order to maintain the'high performance over a long period the following are recommended to be
carried out.

8-1 Cautions during Operation

a. Check always the oil level in the oil pump.


b. Operate the pump at the planned operating condition.
c. Pay attention to vibration and noise level. and watch pressure gauge and ammeter. If an
thing found wrong, Stop the pump immediately.
d. Pay attention to prevent any part of the pump from being overheated.
e. Adjustment of the gland packing must be so carried out as to allow small leakage always.
• Excessive tightening of the gland packing may cause excessive wear down of the piston rod,
overheating or overloading of the pump.
f. Do not operate the pump against discharge valve shut off.
• g. Confirm that the pump in standby, if any, is not running at the reverse direction due to flow
leakage through the non-return valve.

8-2 Cautions during Standstill

a. Maintain that both suction and dischmge valveS are closed.


b. When the pump is not put in operation for a long period of time, turn the pump by hands or
by an electric motor from time to time.
c. When the pump is laid up for a long period of time, drain water in the pump cylinders.
.,
1 Page 6 !0 f 9 l
~


INSTRUCTION .MANUAL FOR NC.6-3A
lVlOTOR-DRIVEN PISTON PUMPS I
nmmva Date:
jJlUnp 2VP Apri124,2000
- < ' - . ! ...

9. Inspection

9-1 Periodical Inspection

Excepting the case of abnormal conditions, it is desirable to carry out inspection periodically in the
following way, but since it varies according to the method of mounting, place of installation, liquid
bandled, etc. It is preferable that the operator should make a final plan of inspection in accordance
with conditions
Period •
Item Action to be taken Every 12 Every 4 -.
Every 3
months or years or
months
8,000 hrs. 20,000 hrs.
Check up sliding surface for conditions
of contact and flaw.
Plain bearing 0
Measure inside diameter and adjust it by
adjusting liner.
.. ..
Check up inner and outer faces as well - -
Ball bearing balls for exfoliation, and if its trace is 0.
found, renew it.

Check up conditions of contact and wear. .-


Bucket ring
Renew it if found necessary. 0

Check up contact point and flaw in


portions facing packing and bearing.
Piston rod Check up condition of contact and flaw 0
in the sliding faces.
Measure outside diameter of the journal part.

Check up condition of fitting and .,


Gland
packing
amount of leakage. 0
Renew it if leakage is too much.

Check up gear surface and condition of
Gear
fitting to shaft.
0
,
.

Confirm operation of relief valve by


Relief valve
throttling dis. valve.
0

Belt for Check condition of wear.


driving Renew it if found necessary.
0

Foundation
bolts
Confirm they are securely tightened. 0
~ . - '1

I Page . 7 I0 f 9-!
INSTRUCTION MANUAL FOR INo. 6-3A
MOTOR-DRIVEN PISTON PUMPS ._.. Date:
2VP April 24, 2000

9-2 Assembly

Carry out assembly, by reversing the order of disassembly and paying attention as follows.

a. Move dust and stain from each part by washing it thoroughly with kerosene.
Repair it if flaw is found.
b. Fit e locking device perfectly in each rotating part if necessary.
c. When fitting the parts with match marks, be sure no follow them.
" d. Before assembling the sliding contact faces of the bearings and tooth faces, apply enough
.' clean lube oil to them.
. . e. TIghten the bolts with equal force.
f. Rotate the pump by hands to see that it turns smoothly.

10. Troubles and Remedies


Should troubles occur, their Callses must be traced and necessary remedies must be carried out. The
following, for instance, ~ be conceivable as troubles.

Troubles Causes Remedies


Check suction piping line and delete
Air intake ~ sucti()n piping line.
air intake.

Pump does Drain plug is kept open. TIghten it securely.


not suck
water Suction strainer clogged. Clean it.
Suction and discharge valves Disassemble the valves and clean
clogged. them.

Priming is not performed. See the above.


Pump does
make
, pressure. Relief valve is in trouble. Check and repair the relief valve.
. Bucket ring is worn down. Renew bucket ring.

'\ Contact between gears is not in


Stop the pump, and adjust the gear
Pump~ order, if seen is excessive noise in
tooth and check the alignment.
~Jrire the reduction gear with vibration
arrlWDim
Air is entering into the pump. Prevent air from entering into the pump
I Page i0
~~.<'
8 f 9
INSTRUCTION MANUAL FOR i No. 6-3A
~narllwa
MOTOR-DRIVEN PISTON PUMPS i
Dale:
pump 2VP April 24, 2000
~(A.'"

'
1l.:;Sectional Drawing


"

I
i

1,----------,--~----,---'i~P-a-g-e-',-9'-i'0-r --9---1
L!f,~' lJ.~STRUCTION MANUAL FOR No, 6-3A
~ii~,
"
I'

~ MOTOR-DRIVEN PISTON PUMPS Dale:


llaruwa
pmnp
_.--: .. 2VP April 24, 2000

12. MaterialList
PART O'ry IN~T
10.. NA!lE OF PART MATERIAL o. NAlIE OF PART MATERIAL O'TY

~iNZE
UMP "'STH A 48
CAST IRON IIAl 1 502 !NECK BUSH i""TM 8 584
101 CYLINDER C=3. 3 Si:2. 1 11I:0.5 IIIAX Cu:87 Sn:O In:& 2
CAST
~iNZE
102 INER IASTII 8 584 2 504 ~ IASTM 8 584
BRONZE lux eu:87 Sn:8 Zn:8 hiAx Cu:87 Sn:& Zn:6 2
CYlINOER IASTM A 48 IASTM 8 536
103 CAST IRON lux C:3.3 Si:2.1 In:o.s 2 601 ~ SHAfT ~~CTlLE
AST IRON 1
COVER in C:2.5 W $:0.02
IASTII A 48 ~UNTER ~ON f'ISI 1045
106 BOTT01l COVER CAST IRON ~3. 3 Si:2. 1 11'I:0. 5 2 602 1
SHAFT ''lER
CAST 8 584
110 BUCKET BRONZE IJwr: tu:!1 Sn:6 Zn:ll 2 630 /!ALL BEARI NO ~ 52100 2
COUNTER ~!MA48&
111 BUCKET RINO Ima ITE 4 633 METAL . I:AE 52100 2

~
f'S11I 8 584 CRANK I!ETAL IASTM A 48
112 g:~AHCE law: Cu:87 2 640 CAST IRON !u.x C:3.3 2
Sn:8 In:! COVER 51:2.' "':0.5

~~
IASTII B 584 BEARING /'STM A 48
114 BUCKET w.x tu:87 Sn:1l Zn:8 2 642 COVER CAST IRON !wc C:3. 3 Si:2. 1 In:o. 5 1
/'STM A 48 , BEARING /'STII A 48 '
201 VALVE BOX CAST IRON I.u.x C:3.3 51:2.1 11I:0.5 1 643 COVER CAST IRON lAx 0:3.3 5/:2..1 1n:0.5 1
AISI 1045
202 ~~BOX iCAST IRON
IASTM A 48
lAx C:3.3 51:2.1.,:0.5 1 662 PI NI ON OEAR IGA"BON
TER 1
/'STM A 48 ASTM A 48
lOO !LEo CAST IRON lux C:3.3 SI:2.1 1n:0.5 1 664 BEAR CAST IRON lAX C:3. 351:2.' ":0.5 1
~ST ASTM 8 584 PIJl.LEY ASTM A 48
210 ~ALVE B 674 nmTOR SI DE) AST IRON IL\l 0:3. 351:2.1 "':0.5 1
BRONZE ~::: :'~ In:& ASTM A 48,
213 ~~lIVERY
CAST PUtLEY
BRONZE lAX CU:81 Sn:6 Zn:& • 4 675 iPirMP SIDEI ~ST IRON IIAX C:3. 351:2.1 1,,:0.5 1
ALVE SEAT
ASTM B 584 "
214 ~CTlON
ALVE SEAT RONZE
~ST
lAX Cu:81 Sn:& In:& 4 676 ,; BRT 3

215 ~RINO /'HOSPHlJIl ASTM B 159 510 B Si\FETY VALVE


701 MDY ~AST IRON
STY A 48
1
, ""QIlZE liRE lAX C:3.3 Si:2.1 ":0.5
AISI 304 ASTY A 48
216 1FT BOLT· ' ~TAINLESS
TEEL 8 702 COVER iCAST IRON IW( C:3.3 SI:1.1 ":0.5 1
882874 882874
i~ROO
~PER
221 ~ BOLT 4 103 RETURN PIPE 1
lMX Cu:151 Pb:4.5 Fe:Q.5 lIuOY ROD ~::~1 ~~5 F.:O.5
PER , 882874
228

302

305
~
fumpROD
CROSS HEAD
'AllOY ROD IIAX Cu:151 f'b:4.5 F.:Q. 5
sTAINLESS
TER
ISI 304

ASTM A 48
CAST IROII IIAX C:3.3 51:2.1 ":0.5
4

2
2
704 ~ALVE

706 ~ALVE SEAT

707 SPRING
it
PIANO \tIRE
lAX Cu:81 Sn:6 In:15
ASTM 8 584
lAX Cu:81 Sn:8 In:8
IASTIl A 230
1
1

1
IASTM A 118 ~PER 1"='74
308 STAY ,
MILD STER IMx P:Q. 25 s:o. 05 4 710 SPRING SEAT lAllOY ROD W tu:61 Pb:4.S F.:o. 5 1
~2874
113 ~T BOLT ~~ROD lux Cu:61
CARBON f'ISI 1045
311 ::':OSS
IN
HEAD
STEEL 2 Pb:4.5 Fe:o. 5 1
COPPER ~2874 BS2874
315 [PuMP ROD NUT AI LOY ROD JMx Cu:61 Pb:4. 5 F.:Q. 5 2 719 CAP LOY ROD ~CU:01 Pb:4.5 fe:o.5 1

....
iJER
800 2874
316 [NuT ILOSTER iIAx p:o.A2S118
/'S11I
$:0. 05 2 LOCK NUT PER
All OY ROO lAX Cu:Ol Pb:4.5 fe:o.5 1
~TM
321 ~ALPIN
~
8 584
lAx Cu:81 Sn:i5 In:O 2
,.sTM 8 536
322 ~~CTlNG I::f
'LE
T IRON fn C:2.5 lAX S:O.02 2

323 CIlANK METAL ~~


ASTM 8 584
Iw. Cu:87 Sn:8 In:6 2
328~~T1NG ~fILE ASTII 8 536
2
D CAP T IRON In C:2.. 5 IIAX 5:0. 02
ASTM A 48 '
331 WIDE FRAllE ' CAST IRON IIo\l C:3. 3 SI:1. 1 1t\:Q. 5 1
PISTAHCE ASTIl A 118
332 PIECE ~ILD STm IMl P:o.25 S:o.05 4
ASTII A 118
333 ~ECIAL NUT MILO STER OX P:o.2S $:0.05 4

335 PIL CASE ~[ROLL


ILOSTER 1
361 ~ FRAl1E ~T IRON lAXASTM A 48
C:3.3 $i:1.1 11'I:0.5

ASTM A 48
362 YlITOR FRAl1E CAST IRON !lAx C:3.3 Si:1. 1 10:0. 5 1
~TII A 118
366 YlITOR BASE MILD STEa !lAx P:O.15 $:0. 05 1
2
': 501
~NO =ASBESTOS
IBER SETS

" ,~' "1.


'\i;'~
- - --------,--,--:-------~
! '

........................... .....•....................·······················a
~

: <8> NANIWA PUMP '.FG.CO•• LTD. .


Head Office 11-5, Shinmachi 3-chome, Nishi-ku, Osaka 550-0013,
Japan
TEL 06(6541)6131 FAX 06(6535)1884
Tokyo Office 3rd FI., Wanami Bldg., 4-5, Kayaba-cho 1-chome,
Nihonbashi, Chuo-ku, Tokyo 103-0025, Japan
TEL 03(3669)0661 FAX 03(3669)0675

Mihara Factory 476-1, Mihara-ku, Tanjyo, Sakai 587-0011, Japan
TEL 072(361)2946 FAX 072(361)5407
Fukui Factory 122, Mikuni-cho, 1I~:'\lmj, Sakai, Fukui 913-0001,
Japan
TEL 0776(82)2670
~."
FAX 0776(82)2689
..•
••

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