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Centrifugal Type Pumps
Centrifugal Type Pumps
Centrifugal Type Pumps
- - - - -- . - -- - - - - - .. - - -- -~ ---
IMO SHIP
IMO 9398395
IDENTIFICATION NO.
DEP'T SHIP NO. SHIP TYPE
00330 S349 8,400 'fEU CLASS CONTAINER CARRIER
TEL. SHIP DESIGN OFFICE SHIP NAME
2988 MACHINERY OUTFITTING DESIGN DEP'T ZIM LOS ANGELES
i
I, - ' _•APPROVED BY
7./
S. 1. Cheong
TITLE
DCYY M£
-
DRAWN BY D. J. Park
.;\'-'.'1.--
SCALE DWG NO. REV. NO
,~
Hyundai Samho Heavy Industries Co., Ltd.
NONE
DATE
2009 ..07.01
6U-2812-00Z
CONSOLIDATED NO.
M-42
F
DATE: 26 OCT. 2007
DRAWING SEQUENCE
Rule: LR
DRAWING SEQUENCE
Rule LR
1
INo. 1
~t,,.
POR NO. 552-AA
I I/> 574
FOR REMOVAL 0
r
~. ~
OF MOTOR'
0
N
'I --
- ,
-- I ~
'.
ROTATION
v
N
COUPLING
- N
1614
: COVER
I / ZINC ANODE ,
, / REMOVAL
~JII
,..J
SPACE
~ '"
v
<Xl
N
J :X~'
~I
iA i tA LD
-
N
co
abt.200 4611' ' 570
~
,I
1>--1wGi
~
SUC. DEL.
--"""'-
LD
Irh
I YII -t-- --""""'"
LD
r-
LD
0
ex>
<Xl
CO) "- CO)
" 'c:]fI ;;
LD
CO)
\ ZINC ANODE
(MAINTENANCE SIDE) 980
550 550 FOR REMOVAL OF
CAS ING COVER & ROTOR UN IT
,
; SUC. & DEL. FLANGE
V -+-
: JIS 5 K JIS 5 K
fi: .-
I~ LD
.......
0
SUC. DEL. 0 CO)
+
v v SUC. DEL.
I 1 .. ,..... .1
\ et> 400
~ :-t ~~
0 LD
:
--r-
0
V
CO)
V
-;
'
-
et> 495
+- (/)540
et> 495
~ I~
et> 540
300
}/ 16-et>25 16- et> 25
4-1/>33/ 400 400 I '~~ 98
435 435 ~
V o
1''/
T MASS
•
;.
0
- 1
\,..W
0
N
PUMP
MOTOR
960
1160
Kg
Kg
\ 0."
A-A ARROW VIEW R35 TOTAL 2120 Kg
I "",4- I/> 33
PUll? _
403,-_ _--11
..
r
It-
.
0;
"
.;;
051 021
003
.- f-
' I'
SPARE PARTS LIST
VERTICAL CENTRIFUGAL PUMP
,
PAGE I 1, 10 l
NO. I-NO. 3
MAIN COOL.S. W. PUMP SHIE...NO.
MODEL : FEWV-400
NO. l-NO. 3 ," TOTAL
CENTRAL COOL.F.W.PUMP - 6 SETS POR NO. 552-HH
I MASS Kg SUPPLY DRAWING NO.
Item WORK SPARE A7DS03l~
NAME SKETCH MATERIAL -ING REMARKS
NO. PER PART
NO.
.... " PER
PUMP SHIP NO.
.' ., 160 I 5.0
I' 'I
1 BEARING METAL
S] I 0.6
SPECIAL
BRONZE 1 1 204
48
I 1. 6
, .
"
'-
-,
;~
~\
I
-~
iNO 2 I
r--- T, '\ FOR ReMOVAL ot" q) 399
'I POR NO. 554-CC
I OF MOTOR :':! I !
I, I,
,
-
I
~I
ROTATION .....
::>
.....
I
.,; I, COUPLING
i, 382
I COVER ZINC
/
/ ANODE
f REMOVAL
t fl'~ t
I, ,.--J
SPACE
~
N
C"J
-
I
U":I
A A I lXX I
,
...., abt.200 285 i l 350
ni n
1:1 N
co
I
SUC.
sa""'"- ~ Il
'!\'-'-
LI
, . A1,r--
DEL.
--""""-.
,'-
'0
0
U":I
N
I
[p
H <1)')
~. ~[
j
-
0 0
0,,, ' ,-'
M' 1
t"T"'
, \ .r-t1 -
M M I
i ..IT
1
I~
T
\ ZINC ANODE
(MAINTENANCE SIDE)
350 . 350
600 .1
I' ~~~J
'I' 'I
\ FOR REMOVAL OF
CASING COVER & ROTOR UNIT
':',,-~1,1 !. ~ ~L,,-~
0
U":I
N
SUC. & DEL. FLANGE
-T'-' --0
,:..+,).
I
JIS 5 K JIS 5 K
SUC. DEL.
~i~~ ~
0 q, 125 q, 125
. Lr)
N ' -'I q,200 q,200
I
170 -1~-++-
~ ,,,,,,-Y
q, 235 q, 235
22J .
4-1/>27/ 8- q, 19 8- q, 19
220
~ I+~
.
I" "
250 ·250 r-\.. 84) I MASS
A-A ARROW VIEW ~
R30
\.-4J ~
}.:'
I
PUMP
MOTOR
TOTAL
260
287
547
Kg
Kg
Kg
I
,, I I'-
I
@ I
r11 , 158
-
0+-
irii .. , I
~
. I
itf
821 LijJJ I, f-
159
ff1T- '-h
I
I
~~ ~ ..-----+J
I
I .~
.. ~ , I
~~"=
520 • I 101
r--------.- :;:t . I, ~-~
~ ~
~
I
~ y--
.1'- 1-,
~ ~' '~
I
021
~______ k b I '--
I ,
I ~~ ----- !
I-
050
, rru IL .?" I\,. JlI ,
003 122
001
~ '''' ~~Uln
.~
__
/' I~~- I
124
I------"
~ IF)~ -
~
,
~, 1 --.; ~
'\~
828 402
U ~ ,I tm:nlr-
159 COUPLING IASTll A 118 1
PLATE WASHER MILD STill iux P:O.05 5:0.05
158 ~OUPLlfo.'6 iASTM A 118 COPPER 8S2874
~ET SOLf-
MILD STill !lAx P:O.05 5:0.05"- . .' 1 828 ~RA IN PLlJ~ ALLOY ROD lAX ·~"";;l Ph:4- 5"F.:0. 5 1 <
I"
85 ., I 1. 5
~
SPECIAL 204
1 BEARING METAL 1 1
- f------- BRONZE
r•
.• I
1 0.3 •
2 MECHANICAL SEAL
M 48
1 0.4
1
SET SET
1
520
'"
~
'"
3 ZINC ANODE
,---- _-e.....
Cl ZINC 1 1 Cl
<n
Cl
co
900
, , <
- :'
; ,
r J
INo. 3
POR NO. 554-BB
• c/J574 .'
,
--I
I -
I I
""""' [)~11
A ROTATION
-=rT' I!fII!?"
r\wl~ A Le>
COVER
I :
I
I , ZINC \ +
I 540 ANODE \\1 I
" REMOVAL r \ abt. 650 VACUUM PUMP
::2 SPACE ~ '~ b"r-L.. V
~ 7 ~~
I ~.
a
bt 200
.~ : piFr==Kr'~M'
t\'
,/
1+
CIRC. W. TANK
FOR V. PUMP
MASS
PUMP 715 Kg
'.~. MOTOR 740 Kg
A-A ARROW V I EW
TOTAL 1455 Kg
500 500
- ,~ SECTIONAL DRAWING
,
DRAWING NO.
,
•
, ,
A5DS0276
VERTICAL CENTRIFUGAL PUMP DATE
namWli MODEL: FB2V-250-2 7 NOV. 2005
pump
,
~
8- -I
--..
I,
JL
301
302
-
V-u=2
'-1 11'-..
! 11 \
511 r ,11 521
I,
110
\\" I, 520
105
002
032
jj
•
v-:
lC~)
.....--:
Il/
"l
~
~ I
/-r---. < \
001
024
~
003
---- ./" ;:l,"\ , ,n: h , , 022
~ ~ ./
~ I
I
103 / 020
~ ~
004 "r 101
106 Ff
~
.-J ~, 203
127 402
~-------l---------
H
Idl
828 007
BEARING
152 !wASHER ASTM A 118
MILD STEEL IIAX P:O.05 S:O.05 1
150 BEARING NUT MILD STEEL ASTM A 118 1 828 DRAIN PLUG COPPER BS2874 1
IIAX P:O.05 S:O.05 ALLDY ROD ~AX tu:61 Pb:4.5 Fe:0.5
127 SLEEVE NUT STAINLESS AISI 304 521 SEAL COVER CAST ASTM B 584 1
<TEFL 2 BRONZE !lAX Cu:87 Sn;6 In:6
110 o-RING RUBBER MECHANICAL
1 520 SFAL 1
SET
STA!NLESS AISI 304 .
106 SHAFT SLEEVE IsTEEL 1 511 PACKING RING FELT, 1
.
105 SHAFT SLEEVE ISTAINLESS AISI 304 1 510 PACKING RING FELT 1
STEEL
104 COUPL ING KEY CARBON AISI 1045 CARBON
STEEL 1 405 STAY STEEL PIPE 2 '
DRA''': NO NO.
SECTIONAL DRAWING
• namwa
pump
686 SEAL RING
685 OIL SEAL
MILD STEEL
RUllBER
ASf.
A'llS
AST.
4
2
HORIZONTAL VACUUM PUMP
MODEL' VK-20NB
DArE
622 636 634 651 661 669 660 663 654 658 662· 664 675
AODS0035
25 FEB. 2000
653)~
675 NUT MILD STEEl A 118·
669 G-RING RUBBER
661 o-RING RUBBER
664 SPRING CARRIER :PER ALLOY 852874
651 SHIFTER
MILD STEB..
CAST IRON
~~8
~:
1
1
650 CLUTCH 1
~64,---,-7I'SNAP=_RI_NG
_ _-f~",TEEL~",",T",00L=-¥.:S~T~1~!,--+-2--1 _
646 SNAP RING ~ TOOL :sT~8 1
645 SNAP RING ~ TOOL :s1~8 1
. 636 BAlL BEARING ~OO 1
635 BAlL BEAR I NG ~OO 2
634 BEAR I NG CASE •• LD STEB. ~8 1
VAClJlJII PUMP
~
EXIfA1JST AIR &
OVER FLOW PIPE
AUTO eYlI NDER
......-'
* IIARIIS OF PIPING
EXTRACT AIR PIPE BY IIAKER
sue.
..p,- ~ f-f- - T DEL.
--+--H.....f::o>-
-------CIRCUl.ATlNG WATER PIPE BY BAKER i--. ~ ---
- - - - - - AlITO CYliNDER PI PE BY UAKER
SPARE PARTS LIST PAGE 3 I
NO. 1 & NO. 2 VERTICAL CENTRIFUGAL PUMP
BILGE, FIRE & G.S.PUMP MODEL: FB2V-250-2 2 SETS
SHIP NO.
I 3.6
3 SAE 52100
SET SET 201 NO. 7312DB
145
I' '1
2 SUBMERGED
BEARING
S] 0.6
CARBON 1 1 203
M 1 1
.
I 1. 6
48
M
~
M
0
4 ZINC ANODE 0 ZINC 1 2 <I.l 900
- --- _co
"S-
0
ce
<C
'.'"
!
COUPLING
-
0>
0:0 Ii ~ I
515 :
COVER
. I
/
;:J
to
C'?
0:0
I,
,"" 315 I 385"l
..'
o
r-
C'? 0
C'?
350 , 350
I. 8~0 .1 '
FOR REMOVAL OF
\ CASING COVER & ROTOR UNIT
1r717
.:c,;.... I.~ i1':
--1F ~-T-- if-
L
;. "
0
to
0 1
SUC. & DEL.
JIS 5 K JIS 5 K
SUC. DEL.
FLANGE
-\,j'.
l
.' Lt>
~
I PUMP 320 Kg
, ~I A-A ARROW VI EW ""'
C'?
Kg
\ 'KI MOTOR 490
R30 1 '" 4-,p 27 TOTAL 810
Kg
PUMP NAME
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
NO. 1 & NO. 2
DESCRIPTION O"TY SUCTION BORE 250 mm M/E JACKET COOL. F.W. PUMP
.\). COUPLING & COVER Iset DEll VERY BORE 250 mm
lAIR COCK 1 CAPACITY 550 m3/h -PUMP MODEL FEV-250-2
SEALING PIPE Iset TOTAL HEAD 30 m OUANT ITY 2
DRAIN JOINT WITH HOSE' Iset SUCTION HEAD +15 m RULE LR
PRESSURE GAUGE WITH JOINT Iset REVOLUTION 1750 rpm ANGLE PROJ. 3 rd
COMPOUND GAUGE IV I TH JO I NT Iset HYD. TEST PRESS. 9 kgfI an SCALE FREE
GAUGE ROOT COCK
GAUGE BOARD
.. 2
1
MOTOR OUTPUT
POWER SOURCE
98DG0306
REMARKS
DESIGN SECTION
, WORK I NG TEMP. = BO "C TECHNICAL DEPARTMENT
. . .
J ,"~ . .lr· -.., , C'r ,--.,
, ] 0 J\j. ri \ L 1
i- f
ij j\ \.:J I
;--.-iii:;':i;i' vC\....· J .r 990S0429
. v7dd::~'.i"-
I
.••£~; '~'l VERTICAL CENTRIFUGAL PUMP DATE
l1'llll7la
pump MooEL,FEV 2. JUL. 1999
,- ,, ~
403 , liIl I
I
~,
'301 )
l
1'-.'
J. " ~
305 ,
.' 11
,
, @
,
821
I, ~ 159
k~
,, 822
,, I .....=p
--------
~----------
,,
~
!,-~
-.,
i--
~ , ,,
520
~~;;,;, Ir-~ 101
~ ,, ~::J ,
1-, yo
.~
~ "'e..
~ I ~' ~
021 ~O , n
'---,r-,. /
, 050
1 ~
----I
, Vjf1
~ U
,
003 ,rl 122
001
I
~0 ~
:::>'
"" ~I;:;
~-
I
124
, F)~ ~
~~ ~
~
I-@
, \~
828
U U ,-r ~t~
402
" .
,,
4
i ..
SPARE PARTS LIST . PAGE
-Cl 4 1
NO. 1 & NO. 2 VERTICAL CENTRIFUGAL PUMP .. ,
SHIP NO.
M/E JACKET COOL. F.W. PUMP MODEL: FEV-250-2 2 SETS'
.
1 204
10.30
rill
1 1
2 MECHAN ICAL SEAL 520
SET SET
.
.
.
MFR'S NAME ~NANIWA PUMP MFG.CO.,LTD. DRAWING NO.
& ,A.DDRESS . 11-5, SHINMACHI 3-cHOUE,NISHI-KU
OSAKA JAPAN 980P0248
.
-j-
581 lNo. 5
1"-
85 210 286 I POR NO. 552-EE
d~1
Cl I
COUPLING
COVER
A~
I
I,
I
\
.- -
SUC.
\'l& . .
---
tl I m ~
;2
l.- ~ I--
I,
'- -
.-1
'-
, 4i+ I ~~ ,"'
Alp. -.
82
C]1 55
145 4 15
195
Cl
-
Ln
~
.....-- .1 - I/> 40 I/> 40
,"'-1-,,,-
I/> 95 I/> 95
~ ,~:~ --,1/>=-1.:..:2:..:0,-+-.:::.1/>...:1-=20=--
~;_"",:, 4-1/>15 4-1/>15
.-1-=../..-- --1
I MASS
PUMP 44 Kg
260 MOTOR 25 Kg
A-A ARROW VIEW TOTAL 69 Kg
PUMP NAME
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
DESCRIPTION Q'TY SUCT! ON BORE 40 nun
M/E AIR COOLER
CHEMI.CLEAN. PUMP -'•
COUPLI NG & COVER 1set DEll VERY BDRE 40 nun
3
AIR COCK 1 CAPACITY 5 m /h PUMP MODEL BHR-40
DRAIN JOINT WITH HOSE
PRESSURE GAUGE WITH JOINT
COMPOUND GAUGE WITH JOINT
GAUGE ROOT COCK
GAUGE BOARD
1set
1set
2
1
TOTAL HEAD
1set. SUCTION HEAD
REVOLUTION
HYD. TEST PRESS.
MOTOR OUTPUT
30 m
3500 rpm
m
QUANT ITY
RULE
ANGLE PROJ.
6 kgf/ cm SCALE
--- 3 rd
FREE
1
002 120
fI
/
..'
--
- f----
~-
828
, ' ... ;.
1 1
1 MECHANICAL SEAL 520
SET SET
.~ I
J
•
80 .. ' . 173 ... 217 :i
g~
COUPLING
A COVER "
G ~~.
~ '~
I,
r
... --
U
<0
I
~
SUC.
.........
,-
~
I-
, D f -1----- - f-
C'l
Lt>
~
I- J.j-' - 13-
I
., ~ijl- n
r ,.
··r
Lv 97 rr-
~ tLt>
~
A ~4-It>15
15 ~ 170 ~ 15
200
,_
90 lE
I'~ ~ .
,,~ .
,,
# ~. L''jIlJIl,] I,
~~~,~
Lt>
C'l
~
SUC. & DEL. FLANGE
JIS 10K JIS 10K
,,' t,r . Lt>
Lt>
C'l 1 sue. DEL.
~y~/ 0
M ~+~~~
I/> 32
I/> 100
I/> 32
I/> 100
~~+-
~
0.4kW, 4P
llUANTlTY
RULE
ANGLE PROJ.
15 kgf/cm SCALE
---
FREE
1
3 ..-d
R-h 1\ \ rJf1IWltJ!'~./I-j===~hit;tt=iif=i,-:::: l
1 \ ~ II1 I I I
1 P I .
~' \
'
•
-------;~ ~
Irl!TfI'--I1 / /
i I ' I + -{- If-
I
I
I
h
f-- .
-r
-I- - I--
I-
'--
I---
I T~ ':
050 828
001 CASING CAST IRON ASTM A 48 1 159 COUPLING MILD STEEL ASTM A 118 1
IlAX C:3.3 Si:2.1 v.n:0.5 . PLATE'WASHER lAX P:0.05 S:0.05
~~ NAME OF PART . MATERIAL (2211M) D' TV ~~' NAME OF PART MATERIAL D'TV
r
SPARE PARTS LI ST PAGE I 6
1
HORIZONTAL CENTRIFUGAL PUMP
HOT WATER CIRC,PUMP " SHIP NO.
MOOEL: BHR-32· 1 SET
1 1
1 MECHAN ICAL SEAL
SET SET 520
" .
"
,-
SUC.
,
,
/ •
148'-:
I ':t':J====t=t:::::J--l
i-i 0
N
60 99
37 'I 250 50
337
I MASS
PUMP 90 Kg
MOTOR 106 Kg
TOTAL 196 Kg
,
PUMP NAME
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION ~
NO. 1 & NO. 2
DESCRIPTION Q'TY SUCTION BORE 40 mm BOILER FEED W. PUMP
COUPLING & COVER lset DELIVERY BORE 40 mm
DRAIN JOINT WITH HOSE lset CAPACITY 7.9 m3 /h PUMP MODEL EB2H-40D
PRESSURE GAUGE WITH JOINT lset TOTAL HEAD 120 m QUANTITY 2
COMPOUND GAUGE WITH JOINT lset SUCTION HEAD m RULE LR
GAUGE ROOT COCK 2 REVOLUTION 3500 rpm ANGLE PROJ. 3 rd
GAUGE BOARD 1 HYD. TEST PRESS. 24 kgfj"" SCALE FREE
ORIFICE FLANGE 1 MOTOR OUTPUT 11kW . 2P DRAWING NO. 'AODG0607
POWER SOURCE 44OV.60Hz,3ph
REMARKS <8>NANIWA PUMP MFG.CO.,LTD,
WORKING TEMP. = 90 cC DESIGN SECTION
TECHNICAL DEPARTMENT
._--
:: ~t\·;, ~j~ l~G.
...,
SECT] OJ\]AL DJ~~A\Nj j\JG !
HORIZONTAL CENTRIFUGAL PUMP
. '.'\8030116 I
MODEL' EB2H-D 10 APR. 2008
,,,
IMPELLER STAINLESS
122 PLAIT \'AStlER "TEEL ' ... AISI 304 827 DRAIN JOINT COPPER BS2874
1
3 [ALLOY ROO t.!Ax·Cu:61 Pb:4.5 Fe:O.5 1. cl
STAINLESS IA ISI
120 IMPELLER NUT STEEL 304 1
SPRING
822 WASHER HIGH CARBON IASTM A 227 1
STEEL WIRE tMx C:o. 86 Si:o. 3ii !!n;D. 9
;.
103 IMPELLER KEY STAINLESS IA IS1 304 1
~PRING
821 WASHER HIGH CARBON ~STM A 227 1
STEEL ~TEEl WIRE tMx C:O. 86 Si :0. 3ii !!n:0.9 SET
101 ~ STAINLESS IAISI 304 1
STUD BOLT & /-IILD STEEL ~TM A 118
815 NUT 1
" "TEEL t.!Ax P:O.05 S:O: 05
CAST IASTM B 584
050 P RING RUBBER 2 521 SEAL COVER BRONZE mCu:87 So:6 In:6
1
I
\~~ IASTM A 48
021 /:ASING RING CAST IRON Iw 1
",ECHANICAL
520 [sEAL 1
C:3.3 Si:2.1 1!n:0.5 SET
020 /:ASING RING CAST IRON Iw C:3. 3ASi48
fo\STM
:2.1 1ln:0.5
1 502 ~ECK BUSH CARBON 1
HIDDLE
012 CASING CAST BRONZE )\STM B 584 ASTM A 48
CAST IRON MAlt
(Ni-Platiog) IIAX Cu:87 So:6 In:6
1 404 "RAME C:3. 3 Si:2. 1 1In:0.5
1
ASTM A 48 ASTM A 118
008 STUFF ING BOX CAST IRON IIAX C:3. 3 Si :2.1 Mn:0.5
1 305 COUPLING
BOLT
MILD STEEL MAlt P:O.05 S:O.05
1
SET
004 IMPELLER STAINLESS ASTM CF8 ASTM A 48
CAST IRON MAlt
STEEL IlAX Si :2.0 1ln:2. 0 Cr:21
1 301 COUPLING C:3.3 Si:2. 1 1In:0.5
1
003 IMPELLER STAINLESS, ASTM CF8 COUPLING MILD STEEL ASTM A 118
STEEL IlAX 3i:2.0 1ln:2.0 Cr:21
.1 15~
PLATE WASHER t.!Ax P:O.05 S:0.05
1
Asn~ A 48 COUPLING ASTM A l1B
' ,
001 CASING CAST IRON' MAlt C:3.3 Si.2.1 1In:0.5 ·1 . 158 SET BOLT MILD STEEL 'lAX 1
P:O 05 s:n 05
PART ~'E OF PART PART
MATERiAl (2413M) a'TV NO. NAME OF PART
"
MATERIAL a'TY
NO.
, DRl,W INu NO.
.'::~
"" ....
ORiFICE ,FLANGE
•
A7DH0030
DATE
namwa
pump
MODEL: EB2H 27 AUG. 2007
c---
- - - - I-- -
c--
,
FLOW M
- 1--- I---
,.!l.
JIS 16K-15A FLANGE
3
min. flow 0.74 m /h at 120 m MATERIAL:MILD STEEL
c:::
w
-'
Cl
ID
CASCADE TANK Cl
I-
CIRC. LINE
(SHIPYARD SUPPLY)
,
SCREW DOWN CHECK VALVE
-'
(SHIPYARD SUPPLY) ,
w
Cl
ORIFICE FLANGE
(MAKER SUPPLY)
SUC.
SUCTION VALVE
(SHIPYARD,SUPPLY)
FEED PUMP
I r. I
SPARE PARTS LIST PAGE I .7
NO. 1 & NO.2 HORIZONTAL CENTRIFUGAL ,PUMP
SHIP NO.
BOILER FEED W.PUMP MODEL: EB2H-40D 2 SETS
1 1
1 MECHAN I CAL SEAL
SET SET
520
'''r
F.
>.
"
,
MFR'S NAME <$> NANIWA'·PUMPMFG. CO"LTD. DRAWl N6 NO.
& ADDRESS 11-5, SHINMACHI 3-GHOME.NISHI-KU
. OSAKA ,JAPAN A1DP0426
--'-----
, INo, 8 I
1164 POR NO: 555,-138
11-'·-13-0-----5-7-2--'--'-::"':"--3',--2-3-9---22-0-1
~.I
'I'~
+,
, COOL, FRESH W,OUTLET
d4 I.132., R3!S" (YARO PIPING)
A' with
1-' f-'i--:'--l
0, O. '" 10 JOINT
r-
•
/.-_-"_'PI_'-_-~,.,---.-..J
~ ~r :LUUJf
I
, 1U-1 ff---;..----,<,\--,It
J------lI,jIIJ ill
\Ch I \
~ \ Bed No: 57-1 \ "
150 ¥ 60
750
1050
\\ 1150
450 ••
I"... ' MASS
.-----"=---~.
1+, , I "... 4- tP 19
PUMP 145 Kg
500
MOTOR 62 Kg
540 A-A ARROW VIEW TOTAL 207 Kg
PUMP NAME
,
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
NO. 1 & NO. 2
DESCRIPTION Q'TV SUCTI ON BORE 65 mm BOILER WATER CIRC.PUMP
COUPLING lset DELIVERY BORE '65 mm
COUPLING COVER 1 CAPACITY PUMP MODEL BBH-65S
COMMON BED 1 TOTAL HEAD 30 m QUANTITY 2
DRAIN JOINT WITH HOSE lset SUCTION HEAD +60 m RULE LR
PRESSURE GAUGE WITH JOINT 2sets REVOLUTION 3500 rpm ANGLE PROJ, 3 rd
GAUGE ROOT COCK 2 HYD, TEST PRESS, 18 kgf/cm SCALE FREE
GAUGE BOARO 1 MOTOR OUTPUT 7.5kW, 2P DRAWING NO. 98DG0414
POWER SOURCE
DESIGN SECTiON
TECHNICAL DEPARTMENT
J
,I
~
08'AW I NG Ne.
=
U
SEC-, i ONAL DRAWiNG
HORIZONTAL CENTRIFUGAL PUMP
MODEL BBH-S
OAT.E
JUL.
98DS0299
7. 1998
I •
I
I
I I 11
. 165 GASKET 1 .
BEARING
152 WASHER ASTM A 118
MILD STEa lAX 1 531 OIL SEAL RUBBER 1
P:O.05 S:O.05
150 BEARING NUT MILD STEa ASTM A 118 1 530 OIL SEAL RUBBER 1
lAX P:O.05 S:O.05
128 GASKET THROTTLE
1 507 BUSH CARBON 1
set
124 ~~RING STAINLESS AISI 304 1 504 ~ ASTM A 118
IMILD STEEL lAX 1
ASHER STEEL P:O.05 S:O.05
"
STAINLESS
120 IMPELLER NUT STEEL AISI 304 1 1
501
FaT RING lFaT 1
2
,. 105 SLEEVE STAINLESS AISI 304 1 501
GLAND PACKING GRAPHITE 1
IsTEa 1
1 set
CARBON
104 COUPLI NG KEY STEa AISI 1045 COUPLING
1 304 ~EEVE RUBBER 1
,. STAINLESS
lAX C:O.48 S:O.35 1n:0.9
AISI 304 CAST IRON ASTM A 48 1
103 IMPELLER KEY STEa 1 302 COUPLING IIAX C:3.3 Si:2.1 In:0.5
101 SHAFl STAINLESS AISI 420 1 301 COUPLING CAST IRON ASTM A 48 1
!sTEEL IIAX C:3. 3 Si :2. 1 In:0.5
051 JACKET COVER ~ILD'STEa ASTM A 118 1 209 ~S~JlI NG COVER CAST IRON ASTM A 48 1
IIAX P:0.05 S:O.05 IIAX C:3.3 Si:2.1 10:0.5
STAINLESS
iJ50 BUSH HOUSING STEa AISI 304 1 208 BEAR'I NG COVER CAST IRON ASTM A 48 1
IIAX C:3.3 Si:2. 1 1n:0.5
020 CASING RING CAST IRON ASTM A 48 BEARING
1 205 HOUSING CAST IRON ASTM A 48 1
IIAX C:3.3 Si:2.1 In:0.5 IIAX C:3.3 Si:2.1 In:0.5
008 ~TUFFING BOX DUCTILE
CAST IRON
ASTM A 536
.in C:2.5 IIAX S:O. 02
1 202 BALL 8EARING SAE 52100 1
003 IMPELLER rsTAINLESS ASTM CF8 1 . 201 BALL BEARING SAE' 52100 1
STEEL IIAX Si :2. 0 In:2. 0 Cr:21
001 CASING DUCTILE ASTM A 536 1 1'70 FLINGER STAINLESS AISI 304 1
CAST IRON .in C:2.5 lAX S:O. 02 STEEL
"
PNlr PNIT
NAME OF PART MATERIAL (3433G) O'TY NAME OF PART MATERIAL Q'TY
NJ. NJ.
-..
.,
~.;
.....
namwa
pump MOOEL,BBH-S 5 AUG. 1998
(-
,,
-.- - --.- - -- - ..
COOL. FRESH W. OUTLET q'>10 CuT(YARD PIPING)
- - -- -- - - ...... - --- - -- -.,.- - - --- ---
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COOL. F. W. OUTLET
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: COOL. F. W.INLET q'>10 CuT(YARD PIPING)
,l 1. 2 m3 /h .MAll
~ . TEMP. 60"C_ ~
MARKS OF PIPING
PIP I NG BY MAKER .
---------------- PIP ING BY YARD
SPARE PARTS LI ST PAGE 8
HOR I ZONTAL CENTR I FUGAL PUMP .'
NO. 1 & NO. 2
BOILER WATER CIRC.PUMP SHIP NO.
MODEL: BBH-65S 2 SETS
lEEr
1 1
1 BALL BEARING SAE52100 SET SET 201
r.
10.84
IP 100 .
2 BALL BEAR ING I' 'I SAE52100 1 1 202
~
40 10.04
501
GRAPHIT 1 1 1
3 GLAND PACKING
FELT SET SET 501
2
-
I-' 12-r/J27
! ... DEL. L<)
~
/
~
A I /' DEL.
r
0
f- ..,.
L<) WA.
! l
.• \W' .
8
1i--+---,r/Jc::;. : .5.=. .0-+--+1
/ r/J 980
r/J 1045
A ARROW VIEW
DEL FLANGE
I
JIS 10K
1 DEL.
~
:::...-+--.: _ </> 400
, , ',-
MIN.OIL LEVEL lIS </>510
~
-t - ,---+-t- </> 560
'~ 16-</>27
MASS
BOTTOM OF OIL TANK PUMP 1400 Kg
MDTOR 2250 Kg
1.Please indication the side "L". TOTAL 3650 Kg
2. VIBLATION STOPPER to be attached if size "L" is longer than 1.5m. ,
PUMP NAME
ACCESSORIES FOR EACH I PUMP SPECIFICATION
NO. 1 & NO. 2
DESCRIPTION O'TY DELIVERY BORE 400 mm MAl N L O. PUMP
COUPLING & COVER 1set CAPACITY . 1280 m'/h
PRESSURE GAUGE WITH JOINT 1set TOTAL PRESSURE 4. 5 kgf/cm PUMP MODEL TOM-400
GAUGE ROOT COCK 1 SUCTION PRESSURE kgf/cm QUANTITY 2
GAUGE BOARD 1 REVOLUTI ON 1150 rpm RULE LR
HYD. TEST PRESS. 10 kgf/cm ANGLE PROJ. 3 rd
MOTOR OUTPUT 315kW,6P SCALE FREE
POWER SOURCE 6600V,60Hz,3ph DRAWING NO. AODG0909
REMARKS
GUARANT. VIS. FOR J'OW1=Jl 260 cSt +NANIWA PUMP MFG.CO.,LTD.
GUARANT.VIS.FOR CAPA. 26 cSt DESIGN SECTION
OIL TEMP = 45 ~ TECHNICAL DEPARTMENT
- -,
•"._ ..
'
1.,,;,.
_ .n(:r,-
namwa
pump
SECTIONAL DRAWING
TANK MOUNT. CENTRIFUGAL PUMP
MODEL; TOM-400
DRAWING NO.
DATE
A.6DS0212
7 SEP. 2006
r,
153 BEARING IIILD STEEL ASm A 118 1 711 LI NE BEAR ING CAST IRON ASTM A 48
COLLAR IIAX P:O.05 S:O,05 HOUSING lAX C:3.3 5i:2.1 .n:0.5
152 BEARING y, ASTI\I A 118
WASHER .ILD STEEL IIAX P:O, 05 S:O.05
150 BEAR I NG NUT IIILD STEEL ASTM A 118 1 530 0 I L SEAL RUBBER
IIAX P:O,05 S:O,05
124 SPRING !MILD STEEL ASm A 118 Asm A 48
403 FRAME CAST IRON C:3.3 51 :2. 1 en:o.s
WASHER IIAX P:O,05 5:0,05 IIAJ(
120 IMPELLER NUT ICDPPER BS2874 COUPLING MILD STEEL ASTM A 118 1
1
., iALLOY ROD 305 BOLT & NUT
304 COUPL I NG
IlAX p:o, 05 5:0,05 SET
1
110 0 RING iJlu88ER RUBBER
RING SET
AISI 1045 ASTM A 48
104 COUPLING KEY ~ 1 302 COUPL I NG CAST IRON
II.\X C:3.3 5i:2. 1 Mn:O.5
AISI 1045 ASm A 48
103 IMPELLER KEY : N 1 301 COUPL I NG CAST IRON
lAX C:3.3 Si:2. 1 10:0.5
CARBON, AISI 1045 1 208 BEAR I NG Asm A 48
101 SHAFT CAST IRON
STEEL COVER lAX C:3.3 Si :2. 1 1!n:{).5
031 DELIVERY ASTM A 48
2PIPE
CARBON
STEEL PIPE l' 205 ~~~::~ CAST IRON IIAX C:3.3 5i:2. i IIn:O.5
031 DELIVERY CARBON 1.' 203 SUBlIlERGED SPEC I AL
-1- PIPE STEEL PIPE BEARING BRONZE
CAST ASTM B 584 1
003 IMPELLER MAl: Cu:87 5n:6 In:6 1, 201 BALL BEARING SAE 52100
BRONZE SET
002 SUCTION ASTM A 48 1 170 FLI NGER COPPER BS2874
CAST IRON
COVER MAl: C:3.3 51:2.' Mn:O.S l4.LLOY ROD
ASTM A 48 COUPLING CARBON AISI 1045
001 CASING CAST IRON MAl: C:3,3 '51:2.' IIn:O,S.. 1 162 COLLAR' STEEL
PART NAME OF PART MATERIAL (226g0) O"TY:U NAME OF PART MATERIAL O'TY
M),
J
1f13
1 BALL BEARING SAE52100 201 NO. 7316DF
SET SET
160 I 4.0
4
1 '1
2 SUBMERGED BEARING
------] SPECIAL
BRONZE 1 1 203
cP 110
I 0.02
3 OIL SEAL
l;f~ RUBBER 1 1 530
.
160 I 4.0
I" 'I
4 LINE BEARING
---. 0> SPECIAL
1 1 710
- 1------- -~ BRONZE
-S
-----'.
. . ..
.
INo. 10
, 1-1,-I,----FO-R-RE-M-OV-A-L-~.-ll t/> 574
POR NO. 552-00
•i
-r-- OF MOTOR -~
'/"
I,,
R~A~N -=
ill
CD
co
-$- ~
614 '= COUPLI NG
COVER I
/
~~
~'I
~I
x
I ~
"
tA 1.:-,
'"A1 ""'
N
CD
460 E ' 570
~
....
SUC.
I"
+--f-+
! ~ DEL.
--"""'=
""'
<:>
~I,
r-
, ' ""'
co
",- M
~
~
r-- -i- N ~~ -f -r-~
~
-r----t+-
It> 400
It> 495
It> 540
I/> 400
I/> 495
I/> 540
~""i
4-t/>33/ 400 400 I 300
98- y/
':"
:-;:~_:/:
16 1t>25 16 1/>25
__
1 f7
435 435 <:> T MASS
~' '" ~ PUMP 960 Kg
" ~'-'---------1\.rf,
'+V-rt-I MOTOR 900 Kg
A-A ARROW VIEW R35 r-i""",,---'- TOTAL 1860 Kg
I ""4- t/> 33
.'
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
NO.1-NO.3
DESCRIPTION Q'TY SUCTION BORE 4DO 11111 CENTRAL COpL.F.W.PUMP
~UPL I NG & COVER lset DEll VERY BORE 400 IIITI
"'I R COCK 1 CAPACITY .' 1200 m'/h PUMP MODEL FEWV-400
SEALING PIPE lset TOTAL HEAD 25 m QUANTITY 3
DRAIN JOINT WITH HOSE lset SUCTION HEAD +15 m RULE LR
PRESSURE GAUGE WITH JOINT lset REVOLUTION 1150 rpm ANGLE PROJ. 3 rd
COMPOUND GAUGE WI TH JO I NT lset HYD. TEST PRESS. 8 kgf/aD SCALE FREE
GAUGE ROOT COCK 2 MOTOR OUTPUT 132kW , 6P DRAWING NO. 98DG0372
,
GAUGE BOARD ,
1 ' POWER SOURCE
REMARKS
,
,
:i
---~--'-_. __._-_._--
f ::;0-.:/\':1::;"; :le. i
SECTIONAL DRAWING I ;-\70.'30317 I
VERTICAL CENTRIFUGAL PUMP DATE
.@----- /
! +----H------\301'1
j:\ 1"\ ~'
158 COUPLING
BOLT
SET MILD STEEL ASTM A 118
MAX P:O.05 S:0.05
1 828 ~RAIN PLUG COPPER
~LLOY
BS2874
ROD J/}J( Cu:61 Pb:4.5 Fe:0.5 1
AISI 304
124 SPRING 822 ~PRING
STAINLESS 1 HIGH CARBON ASTM A 227
WASHER - ....T:""a:-·
VI":"": ..... .. IASHER STEEL ,liRE ~~x C:O.86 Si :G. 35 i1h:v; 9 1
IMPELLER STAiNlESS
122 PLATE WASHER STEEL AISI 304 SPRING HIGH CAR80N ASTM A 227 2
1 821 WASHER STEEL WIRE l'AX C:0.86 Si :0. 35 ~"O. 9 SETS
IMPELlER STAINLESS AISI 304 CAST ASHl B 584
120 BOLT STEEL 1 521 ~EAl COVER BRONZE ~JIX Cu:87 Sn:6 In:6
1
103 IIIPELlER KEY STAINLESS AISI 304 ~ECHANICAL 1
1 520
STEEL ~EAL SET •
101 ~HAFT STAINLESS AISI 304 1 403 FRAME ASH' A 48
CAST IRON \W{
STEEL C:3.3 Si:1.1 1tn:0.5
1
051 P RING ASTM A 48
CAST IRON 'lAX
RUBBER 1 402 PUMP BED C:3.3 Si:2.11tn:0.5
1
ASTM A 118
050 P RING RUBBER 1 305 COUPLING
BOLT & NUT
MILD STEEL IIJIX P:O.05 S:O.05
2
SETS
021 CASING RING CAST ASTM B 584 COUPLING DUCTILE ASTM A 536
BRONZE IIAJ( Cu:87 Sn:6 Zn:6
1 303 SPACER CAST IRON .in C'2. 6 IIAJ( S:0.01 1
CAST
020 CASING RING BRONZE ASTM B 584 CAST IRON ASTM A 48
IIAJ( Cu:87 Sn:6 Zn:6
1 301 COUPLING 'lAX C:3.3 Si:1.1 1ln:0.5
1
ASTM A 48
010 CAS ING COVER CAST IRON MAX BEARING SPECIAL
C:3.3 Si:2.1 !/n:0.5
1 204 ~ETAL . BRONZE 1
003 IMPELLER CAST ASTM B 584
BRONZE IL\X Cu:87 Sn:6 Zn:6
1 170 DUST STOPPER RUBBER 1
ASTM A 48 Asm A 118
001 CASING CAST IRON MAX C:3. 3 Si :2.1 !/n:0.6 1 159 COUPLING
PLATE WASHER MILD STEEL 'lAX p:o. 05 S:O.05 1
PART PART
NO. NAME OF PART MATERIAL (2211 M) O'TY NO.
NAME OF PART MATERIAL O'TY
[ 1
,
! , INo. 11
I
It ,, I FOR REMOVAL
OF MOTOR
- ~!
1
i'
</! 574
•
I
paR NO. 554-AA
1
I, I.
-
--
ROTATION
I,
I
COUPLING
COVER
ID
0
0
~
I- •
.1 540
I
h
Isi
abt.600 VACUUM PUMP
I / ZINC ANODE , ./
~
, V
~~ I
CIRC.W. TANK
~~~ 0
.....
ID :::" FOR V.PUMP
/ ~i
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jO( ~
1"1'
iA !C tA
....
ID
.....
abt, 209 325
~,
I.-
,, OVER FLOW PIPE
"-
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r--
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(MAKER PIPING)
,I
suc,
ffi~~
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........ I m I
DEL.
.....
8'-~)./
ID
I I
gI,
4V
:\
-- gj 'Ln
L" ~ --:"Y.J
I • ~i
\ "ZINC ANODE .
(MAINTENANCE SIDE) -
700 450
450 450 FOR REMOVAL OF
CIRC.W. TANK CASING COVER & ROTOR UNIT
i!~
L...J
, . SUC. & DEL FLANGE
.......
suc.
r -+- ..!-.
,I H DEL.
• . . ""'=
Ln
r-
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0
M
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.1
JIS 5 K JIS 5 K
SUC. DEL.
q,350
~ - q,350
, . ~
Ln
~ r- 0 ' q,435
..... q,435
~9;-j--+-
I M
--l q,480 q,480
215 ~ ->O.~ 12-q,25 12-q,25
4-!b33/ I 275
,'" •
1275•
I
• i
.r-
Ln
,'C 95 , %. .~ .
....'--.-<~~"":,:-,----;---S-E-C-HO-~-IIZ-?-NN-T-:-L-L-VA-C-~-U-~-A-,p-~-M-·~-N-G---=::""::,,",;,,""~~'i-S-0-08-5--'
'=
686 SEAL RING MILD STEEL ASTY 2
-MODEL:VK-20NB 25 FEB. 2000
A 118
685 OIL SEAL
675 NUT
RUBBER
MILD STEEL ASTY
4
622 636 634 651 661 669 660 663 654 658 662 664 675 653) ~
A 118
66. (}--RING R1JBBCR
667 D-RING RUBBER
COPPER ALLOY
664 SPRING CARRIER ROD BS2lI74
\~~
I~) !I
'-- 6. tiJUI"" Il/l I.,l r" b
~
8584
,. 654 LOCK NUT MILD STEEl. ASIY
".118 f,Tr-----------.- rT m
653 TIE ROD MILD STEEL ASI"
IW:
A 118
652 lEVER MILD STEfl. ASTl
A 118
ASI"
\Wr1 m --. I
~~
651 SHinER CAST IRON r :J.:~
A" ,
650 a..urCH
.~/
647 SNAP RING CARIlOJl TOOL
STUL
CARIlOJl TOOL
ASTl
" 1-11
ASIY
2 - -- f--. -- I-
"
VACUlIIl P\AlP
I
~
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.,
EXHAUST AIR &
-
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.--1
AUTO CYLINDER
11 "'" eIRe.w. I
TANK I 1
L...-_ _-.:J-ili--~
sue.
* IIARKS OF PIPING ,.P>---
-----EXTRACT AIR PIPE BY MAKER
-------CIRCULATlNG IYATBl PIPE BY MAKER
- - - - - - AIITO CYLINDER PIPE BY MAKER
. '4
I
I I
SPARE PARTS LIST PAGE 11 I
NO. 1 & NO. 2 VERTICAL CEN,RIFUGAL PUMP
SHIP NO.
BALLAST PUMP MODEL: FEWV-350 2 SETS· ~
I 0.7
M 48 I 1. 6
1
SET SET
1 520
2
-
M
M
0
Cl) 900
- 1 - - - 1--<0
-S-
Cl
<.c
, <:
"ID. 12
891 POR NO. 552-CC
I' 120 . 285 486
COUPLING
u:JA I
ell, COVER
\ l~
1-1--
250
.
90
I 343
~1l\'1
.p 165 .p 165
.p2OD .p2OD
'~ S-.p 19 S-.p19
. +~
I MASS
, PUMP 75 Kg
A-A ARROW VIEW MOTOR 106 Kg
TOTAL 181 Kg
..
PUIIP NAME
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
'. M/E JACKET F. W.
DESCRIPTION Q'TY SUCTI ON BORE 100 nun PREHEAT.PUMP
COUPLING & COVER lset DEll VERY BORE 100 nun
lAIR COCK 1 CAPACITY 55 m3 /h PUMP MODEL BHR-l00
DRAIN JOINT WITH HOSE 1set TOTAL HEAD 30 m QUANTITY 1
PRESSURE GAUGE WITH JOINT 1set SUCTION HEAD +15 m RULE LR
COMPOUND GAUGE WITH JOINT lset REVOLUTION 3500 rpm ANGLE PROJ. 3 rd
GAUGE RODT COCK 2 HYD: TEST PRESS. 9 kgf/cm SCALE FREE
GAUGE BORAD 1 MOTOR OUTPUT llkW , 2P DRAWING NO. 98060347
. POWER 'SOURCE 440V. 60Hz. 3ph
, REMARKS. 4l!l>NANIWA PUMP MFG.CO.,LTD.
WORKING TEMP. = SO ~ DESIGN" SECTION
TECHNICAL DEPARTMENT
j
,----",~"'.-:---,-._,-------=-, -------
i 1/\.-",
"'''\2\ S.,'~ C""-JI ] 0'" \'
J'-JhL on \", J 'Jr-
I r\/-\~J J'Ll
',\','II:JO
A7DS0254
:1:1
f--
~--
f-- .
I I
001 828
003 IMPELLER CAST ASTM B 584 1 305 COUPL ING ASTM A 118 1
BRONZE . MA)( CO:S7 Sn:6 Zn:6 BOLT MILD STEEL lAX P:0.05 S:0.05 SET
002 CAS I NG COVER CAST IRON ~STM A 48
ASTM A 48
MAx C:3.3 Si :2. 1 l!n:0.5 1 301 COUPLING CAST IRON MAx C:3.3 Si:2.1 Mn:0.5
~R NAME OF PART MATERIAL (2211M) Q" TY~~~ NAME OF PART MATERIAL Q"TY
J
J
, .
" , ,
" ,I
SPARE PARTS LIST
, HOR I ZONTAL CENTR I FUGAL PUMP
PAGE 12 I
M/E JACKET F. W.PREHEAT. PUMP SHIP NO.
MODEL: BHR-l 00 l-SET
- ' . . .
POR NO. 552-HH
I MASS Kg SUPPLY DRAWING NO.
. Item WORK A7DS0254
NAME SKETCH MATERIAL -IN6 SPARE REMARKS
NO. PER PART
PER
SHIP
NO.
PUMP NO.
I 0.13
"
1 MECHAN ICAL SEAL
M 1
SET SET
1
520
, ..
"
."
"
,
I ---
---1 o
o
r-
,
o
D I cm ,
..r-O-, ----'.'70"'0'--~
A-A ARROW VIEW
o ,
<0
2- cb 24
.\
I
00
300
400
.... 0
-
-....
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co
1 TANK
158 @~ 601l~1
~
59 "-
~'",
---
I
305 ~ ~G. ~' 11
.
' 824r----h-~+_-------Jc\lfi~ :::: i F= .
521 am , 11 I ---
520
-R r;;= €lIE
11 \
I l,',
-I m-n.
103 AA .- ~ _/ fill 1 ~ '--- l c: """""
-f---1.-R-
003 ....., 1 L /1!itL Fn - .-rf
, -=p~ ~7' iJ~U '
122 ~ l) /J I r .-DJ ~
,
001
/
:I ~
020
124 120002 050 828
SPRING
124 IwASHER ' STAINLESS ~ISI 304 1 828 IoRAIN PLUG ICOPPER BS2874
STEa !ALLOY ROD MX Cu:61 Pb:4, 5 Fe:O,5 1
• IMPELLER STAINLESS
122 PLATE WASHER STffi AISI 304 1 824 [AIR COCK ~OPPER BS2874 1
~LLOY ROD NAx Cu:61 Pb:4. 5 Fe:O, 5
120 IMPELLER NUT COPPER BS2874 1 821 SPRING 1'1100 CARBON ~STM A 227 1
AllOY ROD !lAx Cu:61 Pb:4.5 Fe:O.5 ~ASHER STEEL WIRE w.x C:O, 86 Si:O.35lln:O,9 SET
STAINLESS ~ISI 304
103 IMPaLER KEY STffi 1 521 SEAl COVER CAST ~STM B 584
1
BRONZE ~ CU:S1 Sn:5 lo:5
" 101 SHAFT l>TAINLESS
STffi
~ISI 304 1 520 ~ECHANICAL
SEAl
1
SET.
050 II RING RUBBER .1 404 'cRAME CAST IRON >l.STM A 48 1
IIAX C:3. 3 Si :2. 1 IIn:O,5
021 CASING RING iCAST ASTM B 584 1 305 "OUPlING ASTM A 118
MILD STEEL IIAX 1
BRONZE IIAX CU:S7 Sn:6 Zn:6 BOLT P:O,05 5:0,05 SET
020 CASING RING IBRONZE .
CAST ASTM B 584
IIAX CU:S7 Sn:6 Zn:6
1 301 COUPLING ASTM A 48
CAST IRON IIAX C:3,3 Si:2, 1 IIn:O,5
1
003 IMPaLER CAST ASTM B 584 170 DUST STOPPER RUBBER 1
BRONZE IIAX CU:S7 Sn:6 Zn:6
1
002 CAS ING COVER CAST IRON A$TM AA8 159 COUPLING ASTM A 118
w.x C:3.3 Si:2.1 lin:O,5 PLATE WASHER MILD STEEL NAx P:O. 05 S:O. 05
1 1
001 CASING ~STM A 48
CAST IRON w.x COUPLING' MILD STEEL ~STM A 118·
C:3.3 Si:2.1 \'n:O,5
1 158 SET BOLT w.x P:O, 05 S:O, 05 1
PART NAME OF PART PART
MATERIAL (2211 M) O'TY NO. NAME OF PART MATERIAL O'TY
NO.
J
•
DRAWl NG NO. "I
..... '"
o. .. .
SECTIONAL DRAWING t'\ 1 OG0665
FOR HYDROPHORE UNIT DATE
IJaIlI\\ia MooEL:SNS-Cll0W 20 AUG. 2001
jJIIIllp
abt.140
JIS 15b
......
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•
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60 3
80
,
CONTACT TYPE RATED CAPACITY
2
o-L AC DC
125 250 450 24 125
2
CONTACT POINTS 2-3 RANGE : 1. 0-10 kgf/cm
TURNED ON DUE TO PRESSURE INCREASE MECHANICAl DIFFERENTiAl 1. 0- 3. 0 kgf/ cni'
MAX.PERMISSIBLE PRESS. 15 kgf/cm2
CONTACT POINTS 2-1
TURNED ON DUE TO PRESSURE DECREASE MASS 0.4 Kg
CONTACT POINTS 2
COMMON
M 1 1
SET SET 520
...
"
.
'.
~I 150 . ~\jO ~
-'I I "'" ~ POR ~JO. 572-AA
aht.300 aht. 280
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120
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JIS 5K JIS 5K
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2-q,15 ~ N
I MASS
PUMP 250 Kg
~ MOTOR 62 Kg
TOTAL 312 Kg
PUMP NAIIE
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
DESCR I PT I ON Q' TY SUCTI ON BORE 65 mm
OILY BILGE PUMP
. V-BELT & PULLEY 1set DEll VERY BORE 50 mm
3
GEAR & PULLEY COVER 2 CAPACITY 10 m /h.
A I R CHAMBER 1 TOTAL PRESSURE 3. 5 kgf/cm PUMP MODEL 2VP-l0
OIL CASE 1 SUCTI ON PRESSURE -0. 5 kgf/cm QUANTITY 1
SAFETY VALVE. {SET
\
PRESSURE\ 1set STROKE SPEED
4.0 K
95 Fpm RULE LR
DRAIN PLUG 1 HYD. TEST PRESS. 7 kgf/cm ANGLE PROJ. 3 rd
PRESSURE GAUGE WITH JO INT 1set MOTOR REVOLUT I ON 1150..-pm SCALE FREE
COMPOUND GAUGE WITH JOINT 1set MOTOR OUTPUT 3.7kW, 6P DRAWING NO. 99DG0409
GAUGE ROOT COCK 2 POWER SOURCE 44OV, 60Hz, 3ph I------...l....------I
I-G-AU-G-E-B-O-AR-D------I--l---1I-G,.,.U,--ARAN,...,.,-,=-T...,.V,--,S,.....-=F.,.,OR,....,LPO,--W-ER,--.-'10.,.,O..,.0-'-e-'-s-,--It <@>NANIWAPUMPMFG.CO.,LTD.
1----------+----1 GUARANT. VIS. FOR CAPA. 1 eSt DESIGN SECTION
OIL TEMP = "C TECHNICAL DEPARTMENT
J
DRA.IIf! NG NO.
.'
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.,
,
,
,
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MATERIAL LIST
DRAWING NO.
I
•
.. A9DSOO18
VERTICAL PISTON PUMP DATE
namwa . MODEL: 2VP- 4 FEB. 2009
pump
PART NAME OF PART MATERIAL O'TV PART MATERIAL _ O'TY
NO, NO, NAME OF PART
ASTM A 48 ASTM B 584
101 I~~~~NOER CAST IRON "AX c:J,3 Si ;2.1 Mn;O. S 1 502 NECK BUSH 1~~g~ZE . lAX Cu:87 5n:6 Zn:6 2
ASTM 8 584 ASTM 8 584
102 LINER ;J~~~b ljAX Cu;S) Sn;S Zn;6 2 504 GLAND ~~~~ZE !lAX Cu:S) Sn:6 Zn;6 2
~~~i IT~ON
ASTM A 48 ASTM B 536
103 gW~OER CAST IRON llAX C;J,3 Si ;2. 1 Mn;O. S 2 601 CRANK SHAFT in C:2.5 YAX 5:0.02 1
ASTM A 48 IAI SI 1045
106 BOTTOM COVER CAST IRON l!AX C;3. 3 Si :2, 1 1In;0. S 2 602 'SHAFTtn STEEL 1
ASTM 8 584
110 BUCKET I~~~ZE llAX Cu;S) Sn:6 Zn;6 2 630 BALL BEARING SAE 52100 2
111 BUCKET RING BAKELlTE 633 IME¥~tn ASTM A 48 &
4 SAE 52100 2
ASIM B 584 ASTM A 48 ,
112 ~1~G ~~g~ZE MAX Cu;S) Sn;6 lo;6 2 640 I~~O~~ Mt I AL CAST IRON lID C;3.3 Si ;2. 1 1In:0, S 2
ASTM B 584 CAST IRON ID C;3,A3 48
ASTM
114 BUCKET CAS!.
BRONZE !lAX CU;S) Sn:6 lo;6 2 642 I~O~~NG Si ;2.1 !!n;0, S 1
ASTM A 48
201 VALVE BOX CAST IRON llAX C;3. 3 Si ;2. 1 1In;0. S 1 643 Ig6~NG CAST IRON /lSTM A 48
lw< C:3. 3 Si;2. 1 1In;0, S 1
ASTM A 48 AISI 1045
202 ~"ill BOX CAST IRON !lAX C;3. 3 Si :2. 1 1In;0, S 1 662 PINION GEAR ~~EN 1
206 LEG CAST IRON ASTM A 48
~ C;3, 3 Si ;2. 1 1In;0. S 1 664 GEAR ASTM A 48
CAST IRON MAX C;3.3 Sj;2, 1 Iin;O.S 1
ASTM A 48
~~~~ZE
IASTM B 584
210 VALVE Mix Cu;S) Sn;6 lo;6 8 674 ~b¥~~l:~ !DE) CAST IRON l!AX C;3.3 Si ;2, 1 Mn;O. S 1
ASTM A 48
~~~~ZE
213 mW~~T IASTM 584
(p~~L~rOE)
Il
~AX CU;S) Sn;6 lo;6 4 675 CAST IRON !lAX 1
214 ~~~O~EAT ~~~~ZE
IASTM 8 584
Mix Cu;S) Sn;6 lo;6 4- 676 V BELT
C;3.3 Si ;2,1 Mn;O. S
3
IASTM 8 159 510 ASTM A 48
~~~~O~IRE 701 ~~WT VALVt CAST IRON
.
~~ BAKELITE
, "
1 ~UCKET RING
I'-IFT BOLT
~
~,&DEl:)
0B<
I 1. 0 LQAINLESS
4 2 111
216
STEEL
~\,
~ALVE SPRING ~rOSPHOR 215
RONZE
~ALVE
-f~ I ~
r L L1
~FT
RONZE 210
jJa. VALVE SEAT ) ~tST
RONZE
. 4 1
213
2
I'-IFT BOLT
'*
=+ ~AINLESS SETS SET 216
:... If> 64 TEEL
-2! ~
IVALVESPRING PHOSPHOR 215
11
BRONZE
CAST
IvALVE v r.t 4 ::J liiilONZE 210
Isuc. VALVE SEAT V If>54
CAST
BRONZE . 214
~I
0.1
NON 2 1
3 GlAND PACKING ASBESTOS 501
)~ FIBER SETS SET
,
INO. ,e·1
" ,
588 POR NO.N345-MC2
92 210 286
A
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COUPLING
COVER
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tP 50
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tP 130
I
~ I V 4-tP15 4- tP 15
~ ~ ~4-t/J15
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220 T MASS
PUMP 40 Kg
260 MOTOR 25 Kg
A-A ARROW VIEW TOTAL 65 Kg
pUJllp NAME
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
DESCRIPTION Q'TY SUCTI ON BORE 50 RID
GREY WATER TRANSFER PUMP
COUPLI NG & COVER lset DEll VERY BORE 50 RID
3
AIR COCK 1 CAPACITY /h PUMP MODEL 10 m BHR-50
DRAIN JOINT WITH HOSE 1set TOTAL HEAD 20 m QUANTITY 1
PRESSURE GAUGE WITH JO INT lset SUCTION HEAD -5 m RULE LR
COMPOUND GAUGE WITH JOINT lset REVOLUTION 3500 rpm ANGLE PROJ. 3 rd
GAUGE ROOT COCK 2 HYD. TEST PRESS. 5 kgf/an SCALE FREE
GAUGE BOARD 1 MOTOR OUTPUT 2:2kW. 2P DRAWING NO. AODG0451
POWER SOURCE 44OV,60Hz.3ph
REMARKS . <@>NANIWA PUMP MFG.CO.,LTD.
WORKING TEMP. = 45 ~ DESIGN SECTION
TECHNICAL DEPARTMENT
, . . :'.:,~::;i1·lG :1':'.
f--
-f-
~--
u
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.,
I I ;
~PRIN6
124 WASHER STAINLESS AISI 304 COPPER BS2874
828 DRAIN PLUG ~LLOY ROD ~ Cu:61 Pb:4. 5 Fe:o. 5
1 1
STEEL
BS2874
122 PLATE WASHER STEELNLESS AISI 304
IMPELLER ISTAI 1 827 "OPPER
3 DRAIN JOINT ALLOY ROD IMx Cu:61 Fb:4.5 Fe:0.5 1
120 IMPELLER NUT !COPPER BS2874 1 824 AIR COCK /lOPPER BS2874 1
iALLOY ROD W Cu:61 Pb:4.5 Fe:0.5 ALLOY ROD lMx Cu:61 Pb:4.5 Fe:o.5
STAINLESS AISI 304
103 IMPELLER KEY STEEL 1 821 SPRING /l16H CARBON ASTM A 227 ' 1
WASHER STEEL WIRE iMx C:O. 85 Si:o. 35 1lJ:0. 9 SET
101 SHAFT STAINLESS AISI 304 1 521 ~EAL COVER CAST ASTM B 584 1
STEEL BRONZE IIAX Cu:87 Sn:5 m:5
020 ~ASIN6 RING CAST ASTM B 584 1 305 COUPLING ASTM A 118 1
~ILD STEEL lAX P:0.05 S:0.05 SET
BRONZE IL\X Cu:87 50:5 m:5 ' BOLT
CAST ASTM B 584 ASTM A 48
003 IMPELLER BRONZE IL\X Cu:87 50:6 m:5
1 301 COUPLING CAST IRDN iAX C:3. 3 Si:2. 1 lln:0.5 1
~STM A 118
002 PAS IN6 COVER CAST IRON ASn, A 48 1 ,159 COUPLING
PLATE WASHER MILD STEEL ,lAX P:0.05 S:0.05 1
~ C:3.3 Si:2.1 m:0.5
ASTM A 48 COUPLING - ~STM A 118
001 PAS rfm
'
CAST IRON ~ 1 15B SET BOLT MILD STEEL lMx P:O.05 S:0.05 1
C:3.3 Si:2.1 m:0.5·
PART PART NAME OF PART •
NO. NAME OF PART MATERIAL (2211 M) O'Tv NO. MATERIAL " O'TY
J
I I I
SPARE PARTS LIST PAGE I 15
HORIZONTAL CENTRIFUGAL PUMP
I -
GREY WATER TRANSFER PUMP MODEL , BHR-50 1 SET
SHIP NO.
1 1
1 MEGHAN I GAL SEAL 520
SET SET
,
..
~, ~~\
A I -
.. ",.
~ sue, b-
:ri j r: ~+~ - Ln
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195
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0
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\l<l.}fJ - SUC_ & DEL FLANGE
'Y Ln
0>
M JIS 5 K JIS 5 K
~r .1 SUC, DEL
Ln
r-
e-..
~
<P 130 <P 130
I I <P 155 <P 155
~ 4- <P 15 4-M12
~
'-.n: rr-
220
--~ ~4-ti> 15 - +-~
I- .1 T MASS
260 PUMP 65 Kg
MOTOR 43 Kg
A-A ARROW VIEW TOTAL 108 Kg
.' P\JKP NAME
ACCESSORIES FOR EACH 1 PUMP SPECIFICATION
DESCRIPTION Q'TY SUCTION BORE 65 IIlIlI M/E AIR COOLER DRAIN PUMP
COUPLING & COVER 1set DEll VERY BORE 65 om
~IR COCK 1 CAPACITY 20 m3 /h PUMP MODEL SHR-65
PRIMING PLUG 1 TOTAL HEAD 20 m QUANTITY 1
ORAIN JOINT WITH HOSE 1set, SUCTI ON HEAD -5 m RULE LR
PRESSURE GAUGE WITH JOINT lset REVOLUTION 3500 rpm ANGLE PROJ_ 3 rd
COMPOUND GAUGE WITH JO INT lset HYO, TEST PRESS, 5 kgf/an' SCALE FREE
GAUGE ROOT COCK 2 MOTOR-OUTPUT 3. 7kW . 2P DRAWING NO. A1DG0444
GAUGE BOARD 1 POWER SOURCE 440V.60Hi.3t>h
REMARKS +NANllNA PUMP MFG.CO.,LTD.
" DESIGN SECTION
TECHNICAL DEPARTMENT
.'t2.\ SE C-j 'JI iu'-"J\.,!Jc\L DJR ;:'\'j l/ J' J\J l:":; :"'J';/'' G ;:0 ' I
;~~ HORIZONTAL SELF PRIM;~JG-PUMP" DAT/8DS04S9
n~ffililf MODEL: SHR-65 16 JUL. 2008
- - - - - - f--- - -
-
- --
= /
~
I
r 1 ~ I
COPPER BS2874 M COPPER BS2874
120 I MPELLER NUT ALLOY ROD IIAX Cu:61 Pb:4.5 Fe:O.5 1 828 uRA I N PLUG..
"LLOY ROD l. ...
!lAX Cu:61 Pb:4.5 Fe:0.5
103 IMPELLER KEY STAINLESS AIS) 304 1 827 DRAIN JOINT COPPER BS2874 1
1-+-_~ __---1'O:ST:,::E=EL=:-::-=-=-+'-:~--=~_'-"'_'-'-l'---j.,-,
..3"-+:"':",.,.,.,._ _-fAlc:.L=L::.:OY"-,,,RO:;;[),.,.,f';!"='.X.,:;Ct",·:6::,1..:.Pb"":4",,.5;.:Fc:e,,,:0.c:
5_1 _
STAINLESS AISl 304 1 821 SPRING HIGH CARBON ASTM A 227 1
101 SHAFT
STEEL WASHER ·TEEL WIRE MAX C:0.86 Si:O.35 111:0.9 SET
CAST ASTM B 584
0500 RING RUBBER 1 521 SEAL COVER BRONZE MAX Cu:87 Sn:6 lo:6 1
I.. CAST ASTM B 584 1 520 MECHAN ICAL 1
036 .ALVE SEAT BRONZE lIAX CU:S7 Sn:6 Zn:6 SEAL SET
035 CHECK VALVE RUBBER & ASTM A 48 1
1 404 FRAME CAST IRON \lAX C:3.3 Si:2.1 Mn:0.5
CAST IRON
ASTM A 48 1 305 COUPLI NG ASTM A 118 1
032 BLIND COVER CAST IRON MILD STEEL \lAX P:0.05 S:0.05
IIAX C:3.3 Si:2. 1 lln:0.5 BOLT SET
CAST ASTM B 584 1 301 COUPLI NG CAST IRON ASTM A 48 1
021 CASING RING BRONZE lAX CU:S7 Sn:6 lo:6 IIAX C:3. 3 Si :2. 1 1In:0.5
CAST ASTM B 584 1 . 164 BLI NO COVER RUBBER
020 CASING RING BRONZE 1
IIAX CU:S7 Sn:6 lo:6 . PACKING
016 SUCTION COVER CAST IRON
ASTM A 48 COUPLING ASTM A 118
IIAX C:3.3 Si:2.1lln:O.5 1 159 PLATE WASHER MILD STEEL ID P:0.05 S:0.05
008 STUFFING BOX CAST IRON ASTM A 48 1 158 COUPL I NG MILD STEEL ASTM A 118 1
lAX C:3.3 Si:2.1 !!n:O.5 SET BOLT lAX P:O.05 S:0.05
CAST ASTM B 584 1 124 SPRING STAINLESS AISI 304
003 I MPELLER 1
BRONZE lAX Cu:87 Sn:6 lo:6 WASHER STEEL
ASTM A 48 IMPELLER . STAINLESS AISI 304
001 ~ASING CAST IRON ID: C:3.3 Si:2.1lln:O.5 1 122 PLATE WASHER STEEL
PAR' NAME OF PART MATERIAL
e'
(2211M) Q' TY ~ NAME OF PART MATERIAL Q'TY
D.
1
1 1
1 MECHANICAL SEAL 520
SET SET
I
I
SPARE PARTS BOX PAGE I
SHIP NO.
, .. ZINC ANODE
2) F.W.GEN.EJECTOR PUMP FEY-125-2
SPARE PARTS TOTAL ~tASS
abt. 44 kg
orQ
~l~/
MILD
STEEL
1) MAIN COOL.S.W.PUMP
3) BILGE, FIRE & G.S.PUMP
11) BALLAST PUMP
FEWV-400
FB2Y-2SD--2
FEWV-350
1
~~
abt. 44 kg
IMPELLER--Iml
~~~~~1
t~ n '1 IMPELLER-
~,
I rn ~-In n '1 ....
~
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--:~~_HAFT ~ --QFIG. 2
BOSS - '.' Cl ()'
S_HAFT __ "S --\--FIG __
.1
, BOSS
\
" r!~7
h< 6!3l~
L<~ X~
~/ J////
IMPELLER- fI1l'1t 'y'l Jr IMPELLER l.k' /'fl-l ~ "'"
BOSS - SHAFT Cl (' BOSS SHAFT Cl
,L.--.- "S --'+-FIG. 3 ,,'--------"SI~FIG. 4
SHAFT SET
MOOEL n FIG. PART NAME OF PART C'TY
NO. PUMP NAME DIAl/! DIMENSIONnX NO. NO.
1 MAIN COOL S. I. PUMP FEWV-400 90 241 6 1 FLOATING SEAT 1
2 F.W.GEN.EJECTOR PUMP FEV-125-2 55 141 1 2 SEAT CAP 1
3 BILGE. fiRE & G.S.PUMP FB2V-25Q-2 70 215 2 3 SEAL RING 1
4 M/E JACKET COOL. f.W. PUMP FEV-25Q-2 55 121 1 4 BELLOWS 1
--
5 WE AIR aDlR QBII. a..EAN.1UiP BHR-4O 30 18 1 5 RETAINER 1
6 HOT WATER CIRC.PUMP BHR-32 25 20 1 6 COIL SPRING 1
7 BOILER FEED I. PUMP EB2H-4OD 40 72 1 7 COLLAR 1
1
10 CENTRAL COOL. F.W. PUMP FEV/V-400 90 241 6 8 SET SCREW SET
--f- - TYPE . a
ZINC SIZE (P.No.900)
~ rfR-
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Am:
I ~IIII
rq/ 1J.f:.
':i
/ ~ 'I"
I- '-.."''''
" / f-..\'
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PUMP MODEL : FE2V-250E
. FBCV
032 S
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@
t-
SUC~ [\ dth b]
S~ '/ E
N t;~
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1=1- I
.1=
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BALLAST PUMP
PUMP MODEL BHR.FFV.F6V-100
3 NO. 1 & NO. 2 FB2V-25Q-2 2 a
BILGE,FIRE & G.S.PUMP
Caution against corrosion
2 F. W. GEN. EJECTOR PUMP FEV-125-2 1 b
Check and replace the electrolytic
1 NO.1-NO.3 FEWV-4oo 3 a
corrosion preventing zinc every 3 MAIN COOL. S.W. PUMP .
or 4 months. ITEM SERVICE AS PUMP MODEL a'TY TYPE
NO.
I
~
DRAWl NG ~JO_
6 ....N
LO
M
Cl
0>
'. 10
40
3
2-r/J8 LO
LO
.....
Cl
G 1/4
8
GLye ER I NE I SOLAT
, ION TYPE I c/J 8 COPPER TUBE
GAUGE BOARD (MAKER PIPING)
c::=:::J
TYPE : A-2
GAUGE ROOT COCK
MAKER PIPING
P\IIP :Si~E .!
W
W 0-
0-
0-
0- M!DOLE PRESSURE COCK
Z ~ 16 kgf/cm 2 and less.
Cl W
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en Cl
~
DRAWING 0'110.
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~
namwa
HORIZONTAL / VERTICAL PUMPS DATE
210
9
6 ...
N
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M
0 0
Cl Cl
~
10
40
3
2- r/> 8
....
0
G 1/4"
GAUGE ROOT COCK
195
ISOLATION TYPE
YARD PIPING
I HULL FI:TT I N(l I "
'I,:
w
a.
w
-a.
a.
TYPE : A-2
GAUGE ROOT COCK :
I
a.
>-
~~;:3'_ ~J':
z
0, a::
w,
>, PUMP SIDE 16 kg;f/ cm" and I ess. I CENTR I FUGAL PUMP
POR. NO. 552-£G
~--~
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==~~~~~~~:;:;:_~_£=_=-n - J
W
Cl
= PISTON PUMP
POR. NO. 572-BB
, -
POI\. NO. 552-GG
~o.
~
OR,\W I NG
12 OCT. 2005
32.3
120 22.3 r - 1 1 0
6
3 0 10
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2 0
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0
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GAUGE BOARD
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t/J 8
I HULL FITTING I :I:, COPPER TUBE
(YARD PI P.I NG)
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a..
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GAUGE ROOT COCK :
'
I:,
.'
~;
PUIIP SIDE
".
MAIN L O. PUMP
GLYCERINE
6 NArlE CAllPANY PlAlE TAINLESS STEEL 1
ISOLATION TYPE 5 1
4 GAUGE JO I NT PPER ALLOY 1
REMARKS . 3 PUllP NAME PLATE COPPER ALLOY 1
PUMP . UNIT" .lkgfjem" & MP, 2 PRESSURE GAUGE 1
MASS 1 1.4 kg 1 USE BOARO I LO STEEL 1
o NAME OF PART MATER I AL O' TV
DRAW I NG ~Jo.
,!
INDICATION LIST OF GAUGE SET POSITION
•
,;'. '"
:~
98DGO'107
'" DATE
VERTICAL PUMP TYPE
nanrwa 20 FEB. 1998
pump _. FITTING ON PUMP
CUSTOMER HYUNDAI SAMHO HEAVY INDUSTR IES CO.. LTD.
SHIP NO. S349/S350/S351/S352
A A
rT }11l ~
ID:
A A
(" t r t
,.rc;a
I
PUMP MODEL
FEV- d FB2V- ~
}" PUMP MODEL I DEL.
d, ~ FE2V- : FBWHV- :;;;P MODEL
TOM-
FElIV-
I, FGV- I~ I
~.~~~~.
SUC.
SUC. ~
DEL.
-
TYPE:A
i ~ TYPE:A
TYPE:~
~?/
TYPE:B ~. n ~; .2E!o.:.
~;i\~.DEL. TYPE:B ~ rx.1-~ I? t~ DEL
----
NO. 2 M/E JACKET COOL. F. W. PUMP B b A
----
NO. 1 MAIN L.O.PUMP HULL FITTING AC
TOM-400
NO. 2 MAIN L.O.PUMP HULL FITTING B
NO. 1 CENTRALCOOL.F.W.PUMP B a C
NO. 2 CENTRAL COOL. F.W. PUMP FEWV-400 B b C
NO. 3 CENTRAL COOL. F.W. PUMP B b C
NO. 1 BALLAST PUMP HULL FITTING b B
FEWV-350 + VK .
---- -----
NO.2 BALLAST PUMP . HULL FiTT ING b B
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CUSTOMER: HYUNOAI SAMHO HEAVY INOUSTRIES CO. ,LTD.
DRAWl
DATE
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20 FEB. 1998
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LUBRICANT LIST
Customer . Hyundai 5amho Heavy Industries Co.,Ltd.
FB2V-250-2
BALL BEARING 60 --
BILGE, FIRE & G S. PUMP with VK-20NB VACUUM PUMP
OIL SEAL 4 --
BOILER WATER CIRC. PUMP BBH-65S BALL BEARING - 0.6
F-EWV-350 VACUUM PUMP
BALLAST PUMP with VK-20NB OIL SEAL 4 -
OILY BILGE PUMP 2VP·10 OIL CASE - 1.6
Recommended Grease
, Recommended Lubricating Oil
Soap base Lithium Type of Oil Turbine Oil No.ISO VG32-68
Consistency 265 - 295 Flash Point More Than 180 - 190 "C
38 - 90 mm /¥ and less (at 37.8"C )
2
Viscosity
Dropping point 170 - 190 "C 4.6 - 8,0 mm Is and less (at 98.9"C )
Range of working temp o- 100 "C Pour point -5 - -7.5 "C and less
Specific Gravity 0.87-0.88
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c:::_
.c./l
06 GREASE GUN '6 t!C'- '''J 1 EA
~357 I
07
'--4S0 -----'
,., I
- 1:2~
I
.......
09 TOOL BOX 1 EA
I
.>.
KOB0833074-1 p-
10
Liquid Temp, 20 "C H.T.P. 6
Room Temp. 16 "C Test Liquid F.W.
Bearing Motor Side "C S.G.
Temp.
'200 100
1100 90
'"a-en'"
80
<:J 70
Z
:>
a-' 60 f-
> :::>
a-
'"ct: f-
:::>
50 a
ct:
40
a
f-
a
::;:
30
20 200
10 100
0 0
2000 2500
( m'/h )
CAPACITY
<$> NANIWA PUMP MFC. Co.. LTD.
,i
KOB0833074-2 P- I .i.-',
/' ...,
.
No. REV,
Over Delivery Suction Gauge
Total W Input Eff Cond.Eff S
PUMP
1190 0 0 30.0 -2.2 32.2 0 42B 201.6 26.3 126,2 95.19 100 120.1 0
2 1190 lB4 1059 25.0 -2.7 27.7 79.9 42B 212.4 27.B 133.4 95.19 100 127,0 62.9
3 1190 234 1530 19.5 -3,6 23.1 96.3 42B 210,0 27.5 132.0 95,19 100 125.7 76.6
4 1190 263 lB31 15.0 -4.6 19.6 97.7 42B 212.4 27.B 133.4 95.19 100 127.0 76.9
5 1190 2BB 2106 10,0 -5.5 15.5 BB,9 42B 20B.B 27.4 131.5 95.19 100 125.2 71.0
6
7
6
9
10
Liquid Tcmp. 19 "c H,T.P. 6
Room Temp. 12 "C Test Uquid F.W. ULS0803684-2
Bearing . Motor Side "c S.G. 2008.08,27
Temp, HYDRO TEST 11/11
1200 100
1100 90
0
w 80
w
a.
en
0 70
Z
:>
-'
a 60 I-
>
w ~
0::
a.
I-
~
50 a
0::
40
a
I- 20
a
:2
30
d11i qi "1!Vf £Ej
20 200 10 ~f~?~ ~IU~~ ~f-~:~ 'S"':;;'k~" 2:: ~£Etrtt :i~ ]::i H.gl7!;; lm 'in f:knJ~,,:!f!L~g~'*l
~.ii: Lq~ ::1'j: tn~ tt~1ttl:rl;:11. ~~~~tiJLl IEJliJ~:!.HH
. '" :,
j L QD]
No. REV.
Over Delivery Suction G~uge W PUMP
Total Inp"t Eff Cond£ff S
Weir mJ/h Height V A W EFF
min mm m m m kW X4800 kW % % kW %
1190 0 0 30.0 -2.2 32.2 0 428 206.4 27.1 130.1 95.18 100 123.8 0
2 1190 185 1068 25.0 -2.8 27.8 80.9 428 214.8 28.1 134.9 95.18 100 128.4 63.0
3 1190 234 1530 19.5 -3.6 23.1 96.3 428 213.6 27.9 133.9 95.18 100 127.4 75.6
4 1190 263 1831 15.0 -4.7 19.7 98.2 428 214.8 28.1 134.9 95.18 100 128.4 76.5
5 1190 288 2106 10.0 -5.5 15.5 88.9 428 214.8 28.1 134.9 95.18 100 128.4 69.2
6
8
9
10
Liquid Temp. 20 'C HTP. 6 Kg//ell! Remarks:
Room Temp. 18 'C Test Liquid F.W. ULS0803684-3
Bearing Motor Side 'C S.G. 2008.08.27
Temp. Outer Side 'C HYDRO TEST 11/11
1200 100
1100 90
0
w 80
w
a.
(/)
Cl 70
Z
:>
...J
0 60 I-
>
W
=cl
a.
er I-
=cl
50 0
er
0
40 I-
0
:;;
30
20 200
10 100
0 0
lmin"l EFF kW m
% C'A P A C I T Y (";;'/h)
.,
<IS> NANIWA PUMP MFG. Co..LID.
rK:..:.O.::::.;;;;B..:::.O.;;;:.8~:::...:12~.O::..:7-:4:.-..-...:.4 -iIL.:P_-~~:-.-I
No. REV.
Over Delivery Suction Gauge W PUMP
mJ/h
Total Input Eff Cond.Eff S
.. ,
Weir Height V A W EFF
m," mm m m m kW X1200 kW % % kW %
1790 0 0 61.5 0.4 61.1 0 440 25.2 11.1 13.32 92.0 100 12.25 0
2 1785 193 81.6 55.0 0.1 54.9 12.20 440 39.3 20.8 24.96 92.0 100 22.96 53.1
3 1784 215 107J 48.0 -0.2 48.2 14.06 440 43.2 23.1 27.72 92.0 100 25.50 55.1
4 1784 229 125.6 40.0 -0.5 40.5 13.85 440 44.4 23.9 28.68 92.0 100 26.39 52.5
5 1783 241 142.9 30.0 -0.8 30.8 11.99 440 45.6 24.8 29.76 92.0 100 27.38 43.8
6
8
9
10
Liquid Temp. 21 "c H.T.P. 10
Room Temp. 10 "C Test Liquid F. W.
Bearing Motor Side "c S.G. HYDRO TEST 11/18
Temp. Outer Side "C
1800 100
1700 90
Cl
w 80
w
a.
(J)
"~
-J
70
a 60 f-
>
w ::>
0::
a.
f-
::>
50 a
0::
40
af-
a
::E
30
20 40
10 20
0 -0
min~-lE: kW m
CAPACITY (m'/h)
1791 0 0 100.0 -2.3 102.3 0 440 73.2 19.0 45.6 93.82 100 42.78 0
2 1787 98 188.1 88.0 -2.5 90.5 46.4 440 130.8 36.5 87.6 93.82 100 82.19 56.5
3 1786 132 297.0 70.0 -2.8 72.8 58.9 440 142.8 40.8 97.9 93.82 100 91.85 64.1
4 1787 178 472.5 27.0 -3.5 30.5 39.2 440 127.2 35.5 85.2 93.82 100 79.93 49.0
5 1787 181 485.0 20.0 -3.5 23.5 31.0 440 119.4 33.2 79.7 93.82 100 74.77 41.5
6
7
10
UquidTemp. 20 "C H.TP. 18
Room Temp. 13 "C Test Liquid F.W. ULS 0803634-1
Bearing Motor· Side 26 "C S.G. 2008.08.20
Temp. Outer Side HYDRO TEST 11/11
~'-4I"':1 {:5lBt~ t8 H!f l±8: ~:# ;-~' ~:
1800 100 I
~? RBVgg!1l:ffl1 F.f tt Hg *1 :a.n
!~n ~j" ,~~
...J :-' t-,:; ~=:TI:~~ :=fJ ic: -- -<-........
-<. :-1-::' j:1::: ii±i 4';';' w.~ ~.. . ~lIr~:::E~ ~~lB ~!+! ~. 81 illJ ~::n ~~~; <1!~ !#~ ~:E :_~j:~
1100 90
~§~~~§-~iffiilif§ft§fr§1~iMiH!m§-~~WliliJ~§§i*,~~~~~W1~fl#~Iii§rw
0
w 80
w
a-
U)
Cl
ml fr~ lfd niE
70
Z
:~fff j~
'>
-' ;.,;~r..t~ ~:::;;:ti:,:: :[:lU im~lli t~: ttt!:
0 60 I-
> :J
W
0::
a-
I-
:J
50 0
0::
40
a
I-
a
::;:
30
10 50
o o
o 100 200 300 .. 400 500
fnin' EFF kW m
% CAPACITY (m 3 Jh )
No. REV.
Over Delivery Suction Gauge
Total
W Input Eff Cond.Eff S
PUMP
3
..,
Weir m /h Height V A W EFF
mm mm m m m kW X2400 kW % % kW %
1793 0 0 100.0 -2.4 102.4 0 436 78.0 19.5 46.8 93.84 100 43.92 0
2 1790 98 188.1 88.0 -2.7 90.7 46.5 436 132.0 38.2 91.7 93.84 100 86.05 54.0
3 1789 132 297.0 70.0 -2.9 72.9 59.0 436 144.0 40.8 97.9 93.84 100 91.87 64.2
4 1791 178 472.5 27.0 -3.5 30.5 39.2 436 128.4 36.0 86.4 93.84 100 81.08 48.3
5 1791 181 485.0 20.0 -3.5 23.5 31.0 436 120.0 33.2 79.7 93.84 100 74.79 41.4
6
7
8
9
10
Liquid Temp.
Room Temp.
Bearing
Temp.
1800 100
1700 90
0
UJ 80
UJ
0-
C/)
<.:J 70
Z
'>
-'
0 60 f-
>
UJ
::J
0-
Il: f-
::J
50 0
Il:
0
40 f-
0
::E
30
~in-I EFF kW m
o 100 200 300 400 500
3
% CAP A C IT Y (m /h)
m kW
V A W
XI200
""'"
kW
Eff
%
Cond.Eff
% kW
EFF
%
1785 0 0 45.5 -2.3 47.8 0 438 88.5 49.8 59.76 93.11 100 55.64 0
2 1784 153 373.3 36.0 -2.8 38.8 39.44 438 98.4 55.5 66,60 93.11 100 62.01 63.6
3 1782 204 585.2 27.0 -3.6 30.6 48.77 438 108.9 62.0 74.40 93.11 100 69.27 70.4
4 1782 223 673.6 20.0 -3.9 23.9 43.84 438 110.1 62.8 75.36 93.11 100 70.17 62.5
5 1783 236 736.9 10.0 -4.2 14.2 28.50 438 105.3 59.8 71.76 93.11 100 66.82 42.7
6
7
9
10
Liquid Temp. 21 "c H.T.P. 9
Room Temp. 20 "C Test Uquid F.W.
Bearing Motor Side "c S.G. HYDRO TEST 11/12
Temp.
1700 90
Cl
w 80
w
0-
U)
'-"
Z
70
'>
...J
0 60 I-
>
w :::>
0-
0::: I-
:::>
50 0
0:::
0
40 I-
0
::;;:
30
20 100
10 50
0 0
EFF
",in- kW m
%
8
9
10
1800 100
1700 90
0
w 80
w
0-
C/)
">z
-J
)0
0 60 f-
>
w :::>
0-
0:: f-
50
:::>
0
0::
0
40 f-
0
::;:
30
m: ;;;i "" _eft
~f~ fflfliE ~1
idl,:'J:.,j
",' ~U,; -S-.,'
10 50 IU,; 'i.,.I.fl.:,".I.JU
C~TI :1~,mit,i18,~ !fEll ;:ilin;'~":c: H:;iUl'i
o 0 0 y" j~': ~:rn t~::'1il!':., tm'::;y ';11 illl"']: ![: i s ; : : T "
o 200 400 600 800
CAPACITY (mJ/h)
~a;A
Pump Model: . BHR-40 Weir:
Bore: 40 mm
1
Capacity: 5 m3/h , Total Head: 30 m 3500 min
Motor: HYUNDAI HEAVY INDUSTRIES CO., LTD. Mach.No. 8M656A02-00i Inspected by :
Output: 2.2 kW 3420 . -, Motor Inspection:
mm
60 H2, 440 V, 4.2 A,
N,.
Qv" Del~ Suction Gauge W PUMP
. .. S
REV. Total Input Elf Cond.Eff
1
mm
3502
, Weir
mm
0
3
m /h
0
m
46 -1.7
m
Height
47.7
m kW
0
V
420
A
2.64 19.0
W
X96 kW
1.43
..
EFF
0
2 3445 74 7.55 35 -2.7 37.7 0.78 420 3.74 27.0 2.59 78.5 100 2.03 38.4
3 3435 84 10.3 27 -3.3 30.3 0.85 420 3.84 28.0 2.69 78.5 100 2.11 40.3
4 3435 89 11.9 15 -3.6 18.6 0.60 420 3.84 28.0 2.69 78.5 100 2.11 28.4
5 3454 91 12.6 5 -3.9 8.9 0.31 420. 3.42 24.8 2.38 78.5 100 1.87 '16.6
6
7
8
9
10
Liquid T erop. 19 'C H.T.P. 6 Kgf/cni Remarks ':
,
Room Temp. 19 'C Test Uquid FW.
Bearing Motor Side - 'C S.G. .
.- -
Temp. Outer Side 'C
Cl
3600 100
«
w
:I:
III III .~
..J
«
I-
0
.. ., . . ." ."
-
3500 90
•
~
l-
.~ ~
m_
Cl 80 80
w
w
•
a.
C/l
lIiIIII
70
. "'>
z
..J I-
0 60 ::J 60
a. . ., ...
>
w I- ,. , ... . • d • .... . ..
::J
0: Cl
III
50
0:
40
0
I-
0 40
'"
..
::;;
3D
..
III :.: .
20 4 20 ..
-
10 2
til
11
•
~
~~ el§~
. .
0 0 0
EFF O. 2 . 4 6 8 10 12 14
min- 1 kW m ..
% CAPACITY lm3/h)
,D--=- f.
No. REV.
Over Oerrvery
""- Gauge
Total
W PUMP
.. . S
..
Input Eff Cond.Eff
Weir mJ/h Height V A W EFF
..
m,"
, mm m m m kW X24 kW kW
1 1788 0 0 5.2 ~1.7 6.9 0 416 0.705 7.0 0.168 73.7 100 0.124 0
2 1762 43 2.00 4 ~1.8 5.8 0.032 416 0.735 9.0 0.216 73.7 100 0.159 20.1
3 1780 49 2.75 3 ~1.9 4.9 0.037 416 0.735 9.0 0.216 73.7 100 0.159 23.3
4 1779 54 3.48 2 ~1.9 3.9 0.037 416 0.735 9.5 0.228 73.7 100 0.168 22.0
5 .1780 56 3.81 1 ~2.0 3 ·0.031 416 0.735 9.5 0.228 73.7 100 0.168 18.5
6
7
8
9
10
1800 50
Bearing
Temp.
~
W
_
~:_
.. :
Motor Side
~. .-.
Outer Side
-
-
~
"C S.G.
"C
..
8···._
o1-'
.•_
. . ~
1700 45
I- . :
.- .
0 40
w
w
a.
Ul
35
0
z
:>
i _ '-" _
.J I-
30 ::J
0 a.
>
w I-
::J
Cl: 0
25
.
_ .-
Cl: .
0 . . . .
I- . . .
20 0 4 . . . .
::;:
15
. .
.
10 0.2 2
g ....
5 0.1
~in-ll
o
EFF.
% kW
0
0'-
m
01' 2 3
CAP A C I T Y (m3/h)
4
~a;A
Pump Model: EB2H-40D Weir:
Bore: 40 mm
. -I
Capacity: 7.9 m' /h . Total Head: 120 m 3500 mm
."
Motor: HYUNDAI HEAVY INDUSTRIES CO.. LTD. Mach.No. 8M665D04-001 Inspected by :
. -I
Output: 11 kW 3560 mm Motor Inspection:
60 Hz. 440 V. 18.9 A
No. REV.
QvO' lldi""'Y """'~ Gauge
Total
W Input Eff Cond.Eff S
PUMP
3
Weir m /h Height V A W EFF
. -,
m,n mm m m m kW X320 kW % % kW %
3575 0 0 129.5 0.9 128.6 0 440 8.80 17.0 5.44 88.0 100 4.79 0
2 3563 86 10.9 119.0 -1.4 120.4 3.57 440 13.36 28.8 9.22 88.0 100 8.11 44.0
3 3560 95 14.0 110.0 -2.7 112.7 4.30 440 14.48 31.2 9.98 88.0 100 8.78 49.0
4 3557 100 15.9 100.0 -3.9 103.9 4.50 440 15.04 32.5 10.40 88.0 100 9.15 49.2
5 3557 103 17.1 '90.0 '-4.1 94.1 4.38 440 14.96 32.2 10.30 88.0 100 9.06 48.3
6
7
8
9
10
Uquid Temp, 21 ·c H.T.P. 24 Kgf/cm Remarks:
Room Temp. 16 "C Test Uquid F.W.
Bearing Motor Side "C S.G. HYDRO TEST 11/7
Temp.
'600 100
3500 90
a
UJ 80
w
a.
en
0 70
Z
:>
...J
a
>
w
~
60 f-
:::> 120
a. 1~~:i1~ ,:~m~c~ U~ ;;ti iH ~\:' .
f- I.·.:;~ J'H ~.+. ,;-.~ ..
20 10
ITB""""
4 0 .
fIfi IT11 om" i@L;"nF:.. n!.;"'' ~1r ,,;j:n j:t ':I:1!Uf LiT:: ;11;,;
_
i:
10 5 i:'l!1H
0 0
o ~r~ ::~:t; 1:1 ~~~~~ ~~ ::_~ ~ ~ !~~; ;;;:": it[i i ; ; :~ ~i ::}i ;~;.f~: i;:i;;g~:~ :§
EFF. kW
o 4 8 12, 16 20
min- m
% ,'CAPACITY (m'/h):
No. REV.
Over Delivery Suction Gauge W PUMP
Weir 3 Total Input Eff Cond.Eff S
.., m /Il Height V A W EFF
mm mm m m m kW X320 kW % % kW %
3576 0 0 129.5 0.9 126.6 0 436 6.40 16.0 5.12 88.0 100 4.51 0
2 3562 65 10.6 119.0 -1.4 120.4 3.48 436 13.04 27.8 6.90 88.0 100 7.83 44.4
3 3556 94 13.6 110.0 -2.7 112.7 4.17 436 14.00 30.2 9.66 66.0 100 8.50 49.1
4 3555 100 15.9 100.0 -3.9 103.9 4.50 436 14.80 31.8 10.18 88.0 100 8.96 50.2
5 3555 103 17.1 90.0 -4.1 94.1 4.38 436 14.64 31.5 10.08 88.0 100 8.67 49.4
6
7
8
10
Uquid Temp. 21 "c HTP. 24 Kgf/cm Remarks:
Room Temp. 16 ·c Test Uquid F. W.
Bearing Motor Side "c S.G. HYDRO TEST 11/7
Temp. Outer Side "c
3600 100
,soo 90
Cl
UJ 80
UJ
0-
V)
0 70
~
...J
a 60 I-
>
UJ
:::J
0-
0:: I-
:::J
50 a
0::
40
a
I-
a
::;;:
30
20 10
10 5
0 0
o 4 8 12 16 ·20
min- IE: :
1
kW m
CAP A C IT Y (m'!h)
No. REV.
O~ Delivery SllCtion Gauge W PUMP
W.... mJ/h
Total
V
Input Eff Cond.Eff S
Height A W EFF
. -,
mm mm m m m kW X320 kW % % kW %
3568 O' 0 47.0 1.3' 45.7 0 438 '6.32 9.3 2.98 87.5 100 2.61 0
2 3546 125 27.6 43.0 -0.2 43.2 3.25 438 10.08 19.8 6.34 87.5 100 5.55 58.6
3 3538 154 46.4 29.0 -1.8 30.8 3.89 438 11.84 24.0 7.68 87.5 100 6.72 57.9
4 3540 162 52.6 20.0 -2.7 22.7 3.25 438 11.60 23.5 7.52 87.5 100 6.58 49.4
5 3544 168 57.7 10.0 -2.9 12.9 2.03 438 10.72 21.2 6.78 87.5 100 5.93 34.2
6
7 .
8 .
9
10
liquid Temp. 21 "c HT.P. 18 Kgf/crri Remarks:
3600 100
3500 90 ,
Cl
w 80
w
0-
en
Cl 70
Z
:>
...J
a 60 I-
>
W
::l
0-
0:: I-
::l
50 a
0::
40
a
I-
a
:2
30
20 10
10 5
0 0
I EFF
min- kW m
%
47.0
m
1.3 45.7
m
87.5 "
100
kW
2.75
%
0
2 3548 124 27.0 43.0 -0.1 43.1 3.17 440 10.08 19.5 6.24 87.5 lOO 5.46 58.1
3 3541 153 45.6 29.0 -1.6 30.6 3.80 440 11.60 23.5 7.52 87.5 100 6.58 57.8
4 3542 162 52.6 20.0 -2.4 22.4 3.21 440 11.52 23.3 7.46 87.5 lOO 6.53 49.2
5 3544 168 57.7 10.0 -2.7 12.7 2.00 440 10.64 21.0 6.72 87.5 100 5.88 34.0
6
8
9
10
Liquid Temp. 21 "c H.T P. 18
Room Temp. 20 'i: Test Uquid F.W.
Bearing Motor Side 40 "c S.G. HYDRO TEST 11/11
Temp. Outer Side 40 Gc
3600 100
35Q{1 90
0
w 80
w
0-
en
Cl 70
z
;;
...J
a 60 f-
>
W
=>
0-
0:: f-
50 =>
a
0::
40
a
f-
a
::;;:
30
20 10
10 5
0 0
E
/Din"I :
kW m
No. REV.
0." 0.""", Suction Gauge W PUMP
Total Eft Co"d.Eff S
Weir m
3
/h
Kgf/cm Kgf/cm
Height
Kgf/cm kW
V A W """' EFF
kW
1197 0 6.17 6.17 0 6600 23.0 185.2
"
95.20
"
100
kW
176.3
"0
2 1193 825.3 5.0 5.0 112.4 6600 25.5 204.5 95.20 .100 194.7 57.7
3 1191 1315.4 4.5 4.5 161.2 6600 29.5 259.9 95.20 100 247.4 65.2
4 1190 1682.5 3.5 3.5 160.4 6600 32.5 291.4 95.20 100 277.4 57.8
5 1191 1848.2 2.5 2.5 125.8 6600 31.2 277.2 95.20 100 263.9 47.7
6
8
9
10
Liquid Temp. 22-25 , H.T.P. 10 Kgf/cm Remarks:
1200 100
1100 90
0
w 80
w
(L
(/)
Cl 70
Z
'>
--'
0 60 f-
>
W
::J
(L
0:: f-
::J
50 0
0::
0
40 f-
0
::;:
30
REV.
Over Oelivery Suction Gauge W PUMP
No. Total Input Eff Cond.Eff S
.. , Weir m'/h Height V A W EFF
m," Kgf/cm Kgf/cm Kgf/cm kW kW %
1197 0 6.12 6.12 0 6600 22.8 178.7 95.30
"
100
kW
170.3
~&
0
2 1193 602.2 5.0 5.0 109.2 6600 25.0 196.8 95.30 100 187.6 58.2
3 1191 1315.7 4.5 4.5 161.2 6600 29.0 251.3 95.30 100 239.5 67.3
4 1190 1683.1 3.5 3.5 160.4 6600 31.8 283.1 95.30 100 269.8 59.5
5 1191 1849.1 2.5 2.5 125.9 6600 30.5 269. I 95.30 100 256.5 49.1
6
7
9
10
1200 100
1100 90
0
w 80
w
a.
(f)
Cl 70
Z
'>
-'
0 60 f-
>
w ::>
0::
a.
f-
::>
50 0
0::
0
40 f-
0
:2
30
No. REV.
Delivery Suction Gauge W PUMP
Total Input EIr Cond.Eff S
Height V A W EFF
min-1 mm m m m kW X2400 kW % % kW %
1190 . 0 0 31.0 -2.0 33 0 428 124.2 32.3 77.5 95.12 100 73.72 0
2 1187 157 831.7 25.0 -2.5 27.5 62.3 428 156.6 42.2 101.3 95.12 100 96.36 64.7
3 1186 202 1221 22.0 -3.1 25.1 83.5 428 177.6 48.4 116.2 95.12 100 110.5 75.6
4 1186 249 1683 15.0 -3.9 18.9 86.6 428 182.2 49.4 118.6 95.12 100 112.8 76.8
5 1187 266 1863 10.0 -4.4 14.4 73.1 428 175.8 47.8 114.7 . 95.12 100 109.1 67.0
6
8
9
10
Liquid Temp. 18 "C H.T.P. 8 Kgf/cm Remarks:
1200 100 ~ ~ ill] lllllll_1 ffii HR ;raw flil!lll¥J ,t~lliii ~jlUHillil!mIJ~ !#! ij,w ~ ~ ~!I.~
-'i!ili 1Ettrn!W "ul'" ;·"",d'fIYlill·IillHI!:i1illi ,Ill l !1d1+1
!t
"mH±li'!f .... . =4
g~.! :1# H# ~ £u i! gfl fm'}f# AA ill! ~ m; w,! l! t~!!ftl;; He i ~.I~~ ~ mi flY 1~1 llJj i~ ij
."on+!, ''''' ml
1100 90
.... 1!lU fffi'IT!! ill! ~H Hr ttTI .r. _. t~~ ,flU iH fmT ~~ '!f!:I.!W ~] iT. L:~~ Wf fm' ~! !ffi~TEfF!:! ~~TI ![1 Hi1
Cl
w 40 nii~lfjl tin itH . fi i!!! l!B. ill tm lID 111!!!1 i Hfg!U8 !!IT1llllIHi .H' HIT 11 tu! IIDl mtm Ift,j iH! tin 1Hl
I . ?f!1tf !!!! !!!! iTI'!!!i" !;H mllflL wr~ 'u Jtti 1~ ill! ml)l lift1llli pr DU EH (Hi lW
80
w ffi
a. Hl1 'ne
20 200
IHl! lill.JlU rm W·11tH fill Hi UHllM if UP lU! un HllUU -rm llil Uti till Hr! iUJ Hil HH UB UUlilil
10 100 r!lI Ji tHl1TIt l!it ti~ Iili ~f~ 'mJ ttn~kV. Tin ~di 1ill rm uu nn ITffiTIf nf ~hi ··~i ±;; ~t tt~r -rl1i ~ .;~ti
0 0
~~ {~t ~~;: IEr; iw ;J ~~ ~ll w~ qttrngl~1J lE~.:~ ~r' till'm; ~ :~1
"h'!
ffifJEw ~~111llilrmHn :;;r~¥1
o .dIHU 1.ililtlTI nu trU -t~g rm ID.; m ullltJ li~i Uil.tillt ,~t-t tlliH-i1 rrn TIm"tll-i-J-!:IIffiIL.t.:. j!.h maL.!.! !1!:1
tmi !td
EFF
o 500 1000 - 1500 ' 2000
~in- kW m
% CAPAC'ITY (m'/h)
No. REV.
Delivery Suction Gauge
Total
W Eff Cond.Eff S
PUMP
..,
mm mm
Height V A W ""'"' EFF
m m m kW X2400 kW % % kW %
1190 0 0 31.0 -2.0 33.0 0 428 127.8 33.2 79.7 95.12 100 75.81 0
2 1188 158 839.8 25,0 -2,5 27.5 82.9 428 157.8 42,7 102.5 95,12 100 97.50 84.5
3 1186 203 1230 22.0 -3.1 25.1 84.1 428 178.8 48.6 116.6 95.12 100 110.9 75.8
4 1186 250 1693 15.0 -3,9 18.9 87.1 428 184.8 49.8 119,5 95.12 100 113.7 76.6
5 1186 267 1874 10.0 -4.4 14.4 73,5 428 177.6 48.1 115.4 95.12 100 109.8 66.9
6
7
10
liquid Temp. 22 "c H.T.P. 8 Kgf/cni Remarks:
Room Temp. 16 "c Test Uquid F. W. ULS 0803663-2
Bearing Motor Side "c S.G. 2008.08.27
Temp. Outer Side "c . HYDRO TEST 11/12
1200 100
1100 90
0
w 80
w
0..
(/)
Cl 70
z
:>
-'
a 60 f-
>
w
::>
0..
0:: f-
50
::>
a
0::
40
af-
a
:2
30
20 200
10 100
0 0
.., EFF kW
m'n m
%
1190 0 0 31.0 -2.0 33.0 0 428 125.4 32.5 78.0 95.11 100 74.19 0
2 1188 157 831.7 25.0 -2.5 27.5 62.3 428 154.8 42.3 101.5 95.11 100 96.54 64.5
3 1188 202 1221 22.0 -3.1 25.1 83.5 428 178.2 48.5 116.4 95.11 100 110.7 75.4
4 1186 250 1693 15.0 -3.9 18.9 87.1 428 184.8 49.8 119.5 95.11 100 113.7 76.6
5 1186 267 1874 10.0 -4.4 14.4 73.5 428 177.0 48.0 115.2 95.11 100 109.6 67.1
6 .
7
8
10
Uquid Temp.
Room Temp.
Bearing
Temp.
1200 100
1100 90
Cl
UJ 80
UJ
0-
Cl)
Cl 70
z
:>
..J
0 60 f-
>
UJ
::>
0-
0:: f-
50
::>
0
0::
40
a
f-
a
::E
30
o 500 1000
. 1500
. 2000
min- 1 EFF kW m
% . CAP A C IT Y i m 3jh )
~ NANIWA PUMp· MFG. co.. LlD.
KOB0833074-18 '
I
Tl::.ST RECORD OF No.1 BALLAST PUMP
Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD. Date 14-Nov-2008
Pump Model:
Bore:
FEWV-350
350
Weir: I*- Z.Om -+1
mm
Capacity: 900 m 3 /h, Total Head: 30 m 1750
.
m,n
.,
Motor: HYUNDAI HEAVY INDUSTRIES CO., LTD. Mach.No. 80 I 25K05-00 I Inspected by :
60 Hz, 440 v, A,
Head MOTOR
No REV.
SUCllOfl Gauge
Total
W Input E. Cond,Eff S
PUMP
3
Weir m /h Ho;:ight V A W EFF
.. , mm kW
mlrl m m m kW X2400 %
" kW
"0
1 1785 0 0 39.0 -2.2 41.2 0 438 136.2 38.7 92.9 93.85 lOO 87.19
2 1785 125 588.9 33.0 -2.4 35.4 56.8 438 146.4 41.6 99.8 93.85 100 93.66 60.6
3 1784 167 913.5 27.5 -2.7 30.2 75.1 438 151.8 43.0 103.2 93.85 100 96.85 77.5
4 1784 198 1184 20.0 -3.4 23.4 75.5 438 155.4 44.2 106.1 93.85 100 99.57 75.8
5 1784 220 1391 10.0 -4.3 14.3 54.2 438 151.2 42.9 103.0 93.85 lOO 96.67 56.1
6
7
8
10
.
Liquid Temp. 21 gc HT.P. 7 Kgf/cm Remarks:
~ ~~I I, I jillllli I rfll W! !Ill !' . jlll .~I Up illHll 1Ijll:l rr lIU jJJllf! r fllIlf r[I fill =/li Til
w Iln I J, m f!11 lHJ "" Ml I /1. IHll11HI rm HII ii11 rill" U11 ITI ,I ,lJlI,.rH 11 1111
~ 'ttti j lill 1lll'I III 'I fljUI jJJI I I Hili IlIlill
1800 100
,11;1111; ili; , irii' ill' i ';:'111 I
1700 90
b rm I.
1111'1
,lIT Ill!
'" ill! Hill +ll! l! rH!
IIll f P '
iHl IllUl
1111 j rll
rJ
Ill!
IJri
11·, ,Ill! I I rm III1
IIf n tII tlllllll iffi
o
ttl tm:W .lr1lmt IIHITI Ill, I ,11Pc frfi inl III I fill I /1 Ilf, r I, mrmrr III
III I1 ITIl !In
40 'tfff i111 I till i III mnmr~ I IUI 11111 illl
80
[L
If)
7f .t lli] III rill 11.1r U1111' IlliI
Cl 70 ht III I , IIH Li ?il i I ,I I If 11 liIlf, 1111. ffifi. 1 fro I11 . 1ffi
Z
>: / 1, I jlil?l; I11 III " 100 ill '11, I 11"! I 111,1 '1+ I
~ l'I~lilllif_i:~aijlll 1~lhlli_;:ifl ill! 1,1 ~;I~II~ 1
...J
o 1
>
w
a:
60 30" Ilrtitliiti f
50 ~ .: I i m; If Ih 1I 111I1I111i' I I 1.1 r , 11 kJlti iI [, j ,I III r1 IT
o 11 I ~ i' 1001. lill nI ~ , 'I If. II ~!il . n JII!' HIIIIIIII I ~IH it II~'
40 ~ 20
'" i
I, , d , mr !. ," ".1 r11
I1II 1" , 1 ,. /1 ,' ,ill
d'l 1111 PiII" , [ Ii" ,I
/111 , f 'I
" n,
o iI HI I' 1I, fill! I IWIHI I l f 11 Hr I "11 ,Ill I L ill! 11 1111 1III IIII I) I lliIlliI fllIllllill
30::;; I, iI I ~l IH it f .Ill Iill I 11 . If 1111111, I I i I ,lIT I nIT III H I IIiII iI ilIIlIIT ITIi
Lill 1. II Ii lid IIU Ill! I 1I I mmm r il / 11 lfIll 1111 ,lWill 11 HI 11 111I III II
1
20 100 10 !! !!;l "It. !.:!.!1! :1.1.. nSflK" R,I] i ,~mm n,ll rIfI, ,Lt J!l), IILlI I! 1I I; i:l: ~ it
'4 pl I '! IIi 11,11 ,m rrl mJ 'I III 111' ~ ! 1II1IIIT !~ 111 lill IllfH 11 rh !I IU! !!II lit 11 1/1, il!1 111111i
10 50 'n F,I r11 ill !flh I.i rI n/lllllllllilllH 1111111 ! 111\ Iffi Ii I III I I. I!Hi iI ill III ill mIllI
lill I1 111'11/111 11 1111 Irmrmrrn II! 11111111 "IWlll I III I llli III ,11 II1 I11111 .W
o 0 0 'dl,1 I 1I HI dllll I 1ITI ffillll!lIlIif ill 1,111111 it dH It 11 I Iil I 11111! IlJlI 1I Ii liD
o 500 1000 1500
~in -I EFF kW m
3
% CAPACITY (m /h)
0 438 136.8
X2400
38.6 92.6
"
93.85
"
100
kW
86.91
"0
2 1784 125 588.9 33.0 -2.4 35.4 56.8 436 146.4 41.6 99.8 93.85 100 93.66 60.6
3 1783 168 921.8 21.5 -2.8 30.3 76.1 438 152.4 43.1 103.4 93.85 100 97.04 78.4
4 1783 198 1184 20.0 -3.5 23.5 75.8 436 156.0 43.9 105.4 93.85 100 98.92 76.6
5 .1784 220 1391 10.0 -4.3 14.3 54.2 436 151.2 42.6 .102.2 93.85 100 95.91 56.5
6
8
9
10 .
~ lHil I.·.fflilll.. m. 1.~:W. IIJI~:. ~_.r•.i.~;~~ ~ I '.1.1.T" 'r" I I" ml~" 'I 'IT" J.'" '1" :" "ITI" 'Ij" "lI~" .~" 'I;
1800 100
~ :';rJil; ii,llllllll:j ! ',-, ;,'11; I:;; 11;
b III lilHl l!l . III I
-ill! eT HH1HI
" I , " I, " III .tJlI
IT,
..
~ jl ~~ltl Jm 11J ~ I 1111 lj '; i '; lllm mr~ n11~ 'I: Jfi li i ·;I:JI] I~I fffi
>
il :;! '; t I:j
=cl
W D.
a: ~
=cl
50 0
a: II1 i.l! III ,111111l11 1t·.1111 i.1 I:'j''./ tIiI 111111i I LWI.' !If I '. tll.! ,n.lL,II~'1111
0 11• '1- I11 I"· , 1I1)'
1- HI I ' ft'j'
1ir[tti· - ~l, I ,-1.1
l'lllii .11 II1 i " m.[ ,',l' . +!-4
WII
Itn11
40 20 1-• ,,;H,l l-J,J, 0
~
0
::< III 1i1.IW' I LH1, 11.1 1/ 1 11 lllllllili SiWIHJ f lI!ifH '.·il I iW U,I i.lIi 11IJlIl.i,1I111l11f· ~'11'1
30
11
"r.~
1 111,/1
t. -;-I 1'1'
1,1 I
'l,l!'I,
-,. - '111Ill'
-, t HlI I111 1111 11I,,,,-,1
1,:·,1 " t1 1#Tt
1 I'! .,,! 1'I 11111 i.o 'Ill -
_\,B_"'O_8_3._2.,...6_o_1_-_1_ _--.;,"--_~-----_-
r K_C _ _- _ [ p- I } -
- No: REV.
Over Delivery Suction Gauge
Total
W Input Efl Cond.Eff S
PUMP
Weir Height v A W EFF
mm m m m kW Xl60 kW % % kW %
3584 o o 40 -1.2 41.2 o 412 6.86 25.2 4.03 84.6 100 3.41 o
2 3562 80 52.2 35 -2.0 37 5.26 412 12.9 53.8 8.61 84.6 100 7.28 72.3
3 3558 99 71.5 28 -2.3 30.3 5.90 412 13.8 57.9 9.26 84.6 100 7.83 75.4
4 3560 112 85.9 20 -2.8 22.8 5.33 412 13.8 58.2 9.31 84.6 100 7.88 67.6
5 3561 124 100.0 10 -3.1 13.1 3.57 412 13.4 56.0 8.96 84.6 100 7.58 47.1
6
7
9
9
10
tt!t ~I::j:
ow 80 90
w -'-,..>-,
"r'-'
t+ " '-'-~ j:: C" -;-.
~'l
a.
en i-rt
70
:so"
z
f-
60 ::J 60
a.
>
w f-
+ci-'-·
·:t·r
0::
::J H;
50 o r->-,
0::
o Ht' 'H H-++ ,;+H'· . <-';-H- ·~'-H ·!--H,'- Ho"'- ->+t+ -'+-,-f ,
40 b 40
::iE
'ho_HO'
30
o o 0 :.~
.. .
Total
.
Ne. REV. ,""ut Eif Cond.Eff S
Weir m3/h Height V A W EFF
'. .
mm -. mm m m m kW XI60 kW kW
1 3567 0 0 80 -1.4 81.4 0 416 7.60 27.0 4.32 88.8 100 3.84 0
2 3543 87 11.3 75 -2.1 71.1 2.37 416 10.9 43.0 6.88 88.8 100 6.11 38.8
3 3531 103 17.1 68 -2.8 70.8 3.30 416 12.4 49.5 7.92 88.8 100 7.03 46.9
4 3527 111 20.6 50 -3.2 53.2 2.98 416 12.4 49.5 7.92 88.8 100 7.03 42.4
5 3530 114 22.0 30 -3.5 . 33.5 2.01 416 11.7 46.0 7.36 88.8 100 6.54 30.7
6
7
8
9
10
.
18.5 "C H.T.P. '14
,
Room Temp. 21 "'C Test Liquid FW
Bearing Motor Side - "C S.G.
Temp. Outer Side -
3600 100
i
3500
0
w
w
a.
CIl
Cl
Z
90
80
70
8O_ m E
iI
-
~ 60
I-
::l
60 _ _
a a.
> I-
w
n:
50
::l
a _ !lje§m" .
~-
n:
aI-
40 a
::;:
.~-
30
20 10 20
..jgE
~
10 5
o 0 0
EFF 0 4' 8 12 16 .20 24
fnin- kW m
CAP A CITY . ( m3/h)
r-------,
r-------------------,----------·-..l.!.:..p--.1I..:'\~·-;-"z:>-"_~4
TEST RECORD OF NO,2 F. W. PUMP
Customer: HYUNDAI SAMHO HEAVY INDUSTRIES CO., LTD. Date 5-Nav-2008
Project: S349 Mfg.No. A7-E7419 ---Tested by //tYJJ;.Lk/
Pump Model.
Bore:
BHR-50-3
50 mm
Weir • i(9o;A
Capacity: 10 m3/h , Total Head. 70 m 3500 min- 1
Motor. HYUNDAI HEAVY INDUSTRIES co.. LTO. Mach.No. 8M656C07-002 Inspected by •
• -1
Output. 7.5 kW 3530 mm Motor Inspection:
60 Hz. 440 v, 13.6 A,
6
9
10
I--=U::·OU::1::d-:,T.::em;::p::-. -I-_l:.:8:::.5::-_ _"C+H.::..T:.:.P~. .:...14:..-_ __=Kgf::/~c:::m.:.j· Remarks:
Room Temp. 20 ' "c Test Uquid F.W.
Bearing Motor Side "C S.G.
Temp.
~ ~
,.
3600
3500
100
90
•• .. 111
. . . .~ .
,.~
~
'-
Cl
w
w
a.
Cl)
t.?
Z
:5a
>
60
70
60
f-
60
::> 601lll
a.
f-
Ill!
-III III ~
w ::> .... ~.
a: a
50
III -
a:
af-
40 a
40_.~
..
::;:
30
20 10 20_~_". . . .
. . . . . . . . . , .. , ... , . ,
.". .
. -
. . ' , ...... ,., ... ~ .. , .. ,.,.
~ ..
10 5
~ . ' .
.
' ,
.
. -. ,
o 0 0
EFF 0 4 8 12 16 20 24
~in-l kW m
% CAPACITY ( m3/h )
97
,
Weir
mm
92
mJ/h
12.9
Kgf/cm
0.1
Kgf/cni
-0.2
Height
Total
Kgf/cm
0.30
kW
0.11
V
440
A
3.15
W
X24Q
3.5
Input
kW
0.84
. .
Elf
84.0
Cond.Eff
95.0
S
kW
0.670
EFF
16.4
"
2 97 91 12.6 1.5 -0.2 1.70 0.58 440 3.42 5.0 1.20 84.0 95.0 0.958 60.5
3 96 90 12.2 3.5 -0.2 3.70 1.23 440 4.14 8.5 2.04 84.0 95.0 1.63 75.5
4 96 89 11.9 4.0 -0.2 4.20 1.36 440 4.38 9.1 2.18 84.0 95.0 1.74 78.2
5 96 0 0 5.5 -0.2 5.70 0 440 4.98 11.2 2.69 84.0 95.0 2.15 0
6
7
8
9
10
.
Liquid Temp. 21 °c H.T.P. 7 . Kgf/cni Remarks:
'00 100
0 90
Cl
w 80
w
a.
Cl)
0 70
~
..J
a 60 f-
>
w =>
a:: a.
f-
=>
50 a
Cl:
40
a
f-
a
::E
30
20 4
10 2
0 0
E
min-II : kW
No. REV.
Over DeliYery Suctioo Gauge W PUMP
Total Input Eff Cond.Eff S
Weir . m 3/h Height v A W EFF
min- l mm m m m kW X96 kW % % kW %
3537 o o 30 -1.6 31.6 o 420 1.92 13 1.25 78.5 100 0.981 0
2 3501 74 7.55 25 -2.0 27 0.56 420 2.76 19 1.82 78.5 100 1.43 39.2
3 3490 93 13.3 18 -2.4 20.4 0.74 420 3.00 21· 2.02 78.5 100 1.59 46.5
4 3483 104 17.5 10 -3.0 13 0.62 420 3.00 21 2.02 78.5 100 1.59 39.0
5 3498 108 19.3 -3.2 4.2 0.22 420 2.58 18 1.73 78.5 100 1.36 16.2
6
7
B .
'0
J-_::.L:.::;q=u;::.d..:T:.em=p. -1--.:1:..:7.::.5:...~-"C+H::..T::..:-P.:-----:::5 .:.K::gf::./::c::.m:.j' Remarks:
Room Temp. 13 "c Test Liquid F.W. HYDRO TEST 11/10
Bearing Motor Side "C S.G.
Temp.
~"-t - ;T-+ -,-, . :;:r:-'~ ~m t:l 1 ;:;:LFFtt pH lru
...... - ~t::::L++:.::+. 'ID .
.;-::~'::;::+ +:::j::t:: ;" Wl
3600 100
. .......-r; -t--H=:' ".sn-"4 .~;:t.;. "'=::tt F ',ill
. rat: :t;~;
·!-H+-+ + t"
. :t" mt·
+o·H·1
+t ll·t"tt
:t:ti:t:t
-H!,.'-I.'!.; I-f·
3500 90
,- ~'-n:.W tinE uff fffi
Cl 80 40
w
w
a.
en 70
Cl
z -:r=:. - c"·
:>
...J I-
60 ::J 30
o a.
>
w I-
::J ,f-7+
0: o
50
40 ~ ".-'~.,~"~~.,~~::+",::1 ~~~~
20
... .
'.
-~
,~
~-
.. + •.'->+
. . . .
... ;+,-,- . ;-'
- -,- ........0." .••.,., ,t·~ :r.:.z-l
20 2 '0
rH ~.;L;: P,-, ~~ .• ~ . ~' ~ 4.;.J. ..... • Ei#_; :' :. ,f: Sf .; ...2:t"T :.., ::•.•.;.:,,:; . ·H t···;···
~.,.....
+'H t-ttt -:-, 1'~
!. ·d.,.,;-· .;.•. ,.~ ,':,...,
t"n
ill'±
10 ~-n-"-_~._
~ ++, .• , ... -t: .~ ..,. 0-;---'-+ -i-i--i-! .",.,-~ ',H- •. !+~~
. . .
000 , '-,.~,. !Iu: ,-,-, -t -,--,-;" .. ,.j.,::: .,.,~;.
, EFF o 4 8 12 16 . 20
min- 1 kW m
% CAPACITY (m3/h)
•
7
8
9
10 .
3500 90
Cl 80
w
w
"-
en 70
CJ
z
:>
...J
I-
60 :J 30
a "-
_.
>
w I- Htl ,1
:J
a: a
50
a:
a
I- ..
40 a
::;: .. ~. -,.,. .. .,...,H·.... ..,..,..,..,., '
.
+0,; -. ttl:t ill ; ....
30
20 4
~Ili"
g-+ .
.+~ .~,~, ...... .. w· :tttt
10 2
tt ~'. ·-H, ,'t"-~ mt ~;-;-; H,· ::.::.tttE·;
c':';rtt; ••
0 0 0
0 10 20 30 40 50 60
.., EFF
m,n kW m
% CAPACITY ( m3/h )
HYUNDAI
HEAVY INDUSTRIES CO" LTD.
ELECTRa ELECTRIC SYSTEMS
TEST RESULT:
Checked By:
Tested By:
I~
E.T.D Before *** Afler *** DE 0.4 0.5 0.4
Heater Before *** Afler *** NDE 0.5 0.5 ••• ~80)
High Voltage Test A.C 60Hz Noise Test
Stator Coil 2000 V 60 Sec 80.0 dB(A) at 1 M ~
Rotor Coil *** V *** Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (Q)
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *** ***
Bearing sensor *** *** *** ***
Remarks: * Rotation & Terminal on View Coupling Side
* T.M : Thermo Meter Method * R.M : Resistance Method
* Earthing Test: Good
*Power Factor: 85.99
''',
PAGE
- ., wq.;'l ""3
."
G~
INSPECTI'ON REPORT
~
CHECKED BY
.~ 5'. A}
{j A} AJ ~, Ai .
~ ~!!ElI~
~S_G.
7' 'II-
o - 1-$- w - )t-
L m 11
I\.. I)
G
\
\\
-r
I I
K
01
~
B
~ A B C 0 E
0
SPEC' etJ550 +0.02 etJ660 170±0.75 1393A±12 90
-0.02 . -0.31
CHECK -0.010 +0.50 -0.10 +2.0 -0.10
~ F G I K
~
0 +0.035 +~.52
'"
SPEC etJ85 etJ600 . etJ24
22 -0.052 +0.013
CHECK -0.025 +0.028 +0.20 +0.20 .",,-
RESULT GOOD GOOD GOOD GOOD .
"\
* VISUAL INSPECTION: GOOD
CHECK DEVICE:
* V-CALIPERS(0-300= : SIN-M33418, 0-600mm: SIN-J8194, 0-1000= : SIN-J2247)
* OUT SIDE MICROMETER(0-25ID.Iil: SIN-76570, 50-75mm : SIN-40l! 1,75-100=: SIN-9903)
* DEPTII GAUGE (O-30Omm : SIN-075360)
* CONVEX RULE (O-350Omm)
G:GOOD NG:NOGOOD NA : NOT APPLICABLE FINAL INSPECTIfN .
.,
-----
Efficiency (%) : 93.5 Max Amb.Temp : 45 'C Service Factor: 1.00
Characteristics Test Winding Resistance 0.02398 At 26.0 "C
No Load Locked Rotor Test ............................. U-V V-W U -W
Volts (V) 440.0 56.40 103.93 Stator Coil 0.02399 Q 0.02398 Q 0.02398 Q
Frequency (Hz) 60 30 60 Rotor Coil *** Q *** Q *** Q
Current (A) 63.03 244.80 244.80
Secondary Voltage: - V
Loss (kW) 2.700 7.324 10.620
Load Characteristic(Circle Method)
. Load(Torque) (%) 25 50 75 100 125 Torque and starting current
Current ( A) 84.30 127.00 178.00 234.20 296.00 Max.Torque (%) 212.78
Efficiency (%) 92.65 95.14 95.48 95.19 94.57 Starting Current lA) 1500.00
Power Factor (%) 63.03 81.48 86.87 88.27 87.88 Starting Torque 1%) 208.31
Slip (%) 0.37 0.76 1.17 1.63 2.14 Rated Torque (Kg.m) 123.81
Temperature Rise Test: See attached Certificate No. LR ULS 0801926
100 % 440 V : 244.8 A 6 Hrs 1180 rpm Amb.Temp: 21.0 "C
. Stater Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core '. D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 71.44 *** 43.0 *** *** *** *** *** 49.0 ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over Load Test Vibration Test . Note
y
160 % Load 15 Sec. y
/'-X···"":·-X
Over speed Test ,~..... ~-,
§.1,pr.:" 11 \
\''.
/
'" . 'cC';' .." '.,', .... ~.... ,
.. _ .... A
~
E.T.D Before *** After *** DE 0.5 0.6 0.4
Heater Before *** After *** NDE 0.6 0.5 *** I m 81/ )
High Voltage Test A.C 60Hz Noise Test
Stator Coil 2000 V 60 Sec 80.0 dB(A) at 1 M ~
Rotor Coil *** V *** Sec accessories and other'data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (Q)
Name of item Accessory type Q'ty Check result Remark
.
Windin g sensor *** *** *** ***
Bearing sensor *** *** . *** ***"
Remarks: * Rotation & Terminal on View Coupling Side
* T.M : Thermo Meter Method * R.M : Resistance Method
* Earthing Test: Good
,
*Power Factor: 85.99
1
" ' '" -;:.
"
..
pAGE
0.'. (. '?--4
..""">-
8
INSPECTION· REPORT
~ Aa
,
CHECKED BY
~ .£ At
r ~
~~l1a
~"!l~
-1
/
A} ~ Ai ..£3
PROJ.NO SPEC INSP. DATE
8-NW5-005-001 ~ 150KW, 6P,440V 2008, 08, 20
4-?J8~ %"<l',f§~ ~ ~ At~
CUSTOMER DWG.NO INSPECTOR
NANIWA MJ8XPP62 ~%.§}
'-<-=:%1
T T :£l(!'8§. .
~ At At
PROJ.NAME Q'1Y SERIAL NO
S349 1 Set 8D125KOI-002
'-<-=ljj
T T 4-7f ~'t!'8§.
.7 .........
~
F
...
lr
0
~
~ .',
11
l
0 -
f-T-./
'-.
I
~ w ~
, rJJ}-
I 11 11
G
K
--r
ul
A
B
~ A B C D E
«1>550 +0.02 0
SPEC «1>660 170±O.75 1393A±12 90
-0.02 -0.31
CHECK -0.010 +0040 -0.10 +3.0 -0.10
~ F G I K
I~
SPEC
0
<lJ85
+0.035
«1>600 . <lJ24 ~.52
22 -0.052
"""
+0.013
CHECK -0.025 +0.028 +0.22 +0.20
RESULT
* VISUAL INSPECTION:
CHECK DEVICE:
GOOD
GOOD
GOOD
"
* OUT SIDE MICROMETER(0-25mrn : SIN-76570, 50-75mm: SIN-40111, 75-100mm: SIN-9903)
* DEPTH GAUGE (0-30Omm : SIN-075360) .
* CONVEX RULE (Q-350Omm)
G:GOOD NG:NOGOOD NA : NOT APPLICABLE FINAL INSPECTI~ 141
oJ §. "<l' -ajJ%~g
aj % ¥r ~ ~_G _C E P T J
. HHI A24-478-0 * .'
A4(21OmmX297mm)
.,
._._ ....
Characteristics Test
........- -... No Load Locked Rotor Test
Winding Resistance 0.02393 At
.-..... -
-... ....... U-V V-W
26.0 'C
U -W
Volts (V) 440.0 56.40 103.93 Stator Coil 0.02392 Q 0.02392 Q 0.02394 Q
Frequency (Hz) 60 30 60 Rotor Coil ••• Q H' Q *** Q
Current (A) 61.66 244.80 244.80
Secondary Voltage: - V
Loss (kW) 2.750 7.324 10.620
Load Characteristic(Circle Method}
Load(Torque) (%) 25 50 75 100 125 Torque and starting current
Current ( A) 83.20 126.20 177.30 233.60 295.40 Max.Torque (%1 213.11
Efficiency (%) 92.54 95.09 95.45 95.18 94.57 Starting Current' (A) 1500.00
Power Factor (%) 63.88 82.00 87.21 88.52 88.09 Starting Torque (%1 208.45
Slip (%) 0.37 0.76 1.17 1.62 2.14 Rated Torque' (Kg.m) 123.81
Temperature Rise Test: See attached Certificate No. LR ULS 0801926
100 % 440 V 244.8 A 6 Hrs 1180 . rpm Amb.Temp: 21.0 "C
Stator Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100
*H
***
.***
71.44
*** ...
*** 43.0
.**
***
***
***
** •
*.*
..*
***
**.
*** 49.0
*** ***
***
*H
. Over Load Test Vibration Test Note
160 % Load 15 Sec. .v y
/
Y-~X''''-7''''--X." ../_.......
.
Over speed Test '~~t.. i
~+{J!;)" .- "". ".. ->{.... ,
120 % Syn.Speed 120 Sec. '\~ ..... j ' /, j
Insulation Resistance [ LtQJ (D.C. 500 V) -:"~T--.:C'";"-·:·--, -~:{.
~ If : 'K
Stator Coil Before 500 After 500 "'==.-=:=J mm/s(pk)
Rotor Coil Before *** After .. * position horizontal vertical axial Tested By
E.T.D Before *** After .. * DE 0.5 0.5 0.3
Heater Before *** After
High Vollage Test A.C 60Hz
*** NDE 0.6 0.4
Noise Test
***
~'
7~
Stator Coil· 2000 V 60 Sec ·80.0 dB(A} 'at 1 M \...<-f:-M~b;Y'
'r 1;':;: ~
Rotor Coil *** V *** Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec .. * (v) *** (Q)
Name of item Accessory type Q'ty Check resuit Remark
Winding sensor *** *** *** ***
Bearing sensor *** *** *** ***
Remarks: . * Rotation & Terminal on View Coupling Side
* T.M : Thenm 0 Meter Method * R.M : Resistance Method
* Earthing Test: Good
.. .
*Power Factor: 85:99
,
,
PAGE
. , <..-1.. ~-. .'
.,'
/~
,;
-
INSPECTION REPORT
~
H
CHECKED BY ~~ ...,/
f--:., ')
~ .£ ;;>;} k-~~10,
{] A} Aa ~ Ai ~~~.~
~s-Q
PROJ,NO SPEC INSP, DATE
8-NW5-o05-00l 150KW, 6P, 440V 2008, 08, '20
T?l8~ %o""J, i§ -6J ~ A} 'lJ
CUSTOMER DWG.NO INSPECTOR
">-=;<1 NANIWA MJ8XPP62 7,)%:§:}
T T £,(!'8§. ~ A};;>;}
PROJ.NAME Q'TY SERlALNO
S349 1 Set 8D125KOI·OOJ
">-=1jj
T T "i""J' 'lHi'8§.
FINAL CHECK SHEET
FRAME NO : 280LL
y.- :J-----..l
~,
F
1r
0
. /'+"\
1 _ -t ~
I, T-
c - f- W r/
f--
~
./
11 11
I
G
'-
:'U r-r
K
ul
A
B
~ A B C D E
<I>550 +0.02 0
SPEC <I>660 170±0.75 1393.4±12 90
-0.02 -0.31
CHECK -0.010 +0.50 -0.10 +2.0 -0.10
~
SPEC
0
F
<I>85
+0.035
G I
<I>600 <I>24
K
~.52
.""
""
22 -0.052 +0.013
CHECK -0.025 +0.030 +0.20 +0.20
~
'"
RESULT GOOD GOOD GOOD GOOD
oJ §. ,.
'" "J' gj] 'J Id g ~%-¥f7l"l I!CCEPfj
HHI A24-478-0 . A4(2IOmm X 297mm)
------------ - ~
1-__ -:- -:-~1:.c2: .:5= -:.c~_~: .: "-~:.:.s =:Pp:. :e :. :e d7'd-T-e;:st: _: l:.: 2:.: 0:. .s: .:e:.:c': .'
--:-_ _-1 {~'0< ': ;<': .
Insulation Resistance [W] (D.C. 500 V) "\r. 'w ' •
Slator Coil Before 1000 After 1000 I mm!s(pk)
Rotor Coil Before *** After *** position horizontal vertical axial Tested By
E.T.D Before *** After *** DE 1 1.1 1 4~A
Heater Before *** After *** NDE 1.1 1.2 *** 2008.07.18
High Voltage Test A.C 60Hz Noise Test
Stalor Coil 1880 V 60 Sec 78.5 dB(A) at 1 M ~~!l:3"
Rotor Coil *** V . *** Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (g)
Name of item Accessory type Q'ty Ch eck resu It Remark
Winding sensor *** ***, *** ***
Bearing sensor *** *** *** ***
Remarks: * Rotation & Terminal on View Coupling Side
* T.M : Thermo Meter Method * R.M : Resistance Method
* Earthing Test : Good
j
..
. ~
& HYUNDAI
~;
f
.~~.,~.,."
.... ,.;. 0 ~ ,
(~_ _I_N_SP_ECT_IO_N_&_T_E_ST_RE_PO_R_T_~]
Customer: NANIWA/HSHI/S349
Project 8D125K02,,/ Date of Test: 2008. 08 ......0
Mode I: MNBJ8S0406P Voltage: 3 phase 60 [Hz] 440 [V]
Capac i ty: 110.0 [kW] I 4 [P] Serial No: 8D125K02-001.002
TEST RESULT:
Witnessed B
Checked By:
'" -------::;;~--- ltoyd s Reg iS~_:'!r .o.sia
~~~~Ys1€r
lilsan . .
Tested By:.
. ,
·,
··PAGE
V
. :/(! ., ."':.
7" ~
Q - 1--41)- f-- W 'L ---1 +-
~
I, f./
,
G
\ I'J)
11 -r
01 K
A
B ,
~ A B C D E
550 +0.02 0
SPEC <1>660 170±0.75 II74.4±12 90
<1> -0.02 -0.31
CHECK -'0.010 +0.40 -0.10 +3.0 -0.10
~
-
F G I K
PART
SPEC
0
. 22 -0.052 <1>85
+0.035
+0.013
<1>600 <1>24 +0.52
0
' ' '.""
CHECK -0.025 +0.030 +0.20 .. +0.20· .... '\
RESULT GOOD GOOD GOOD GOOD
'\
• VISUAL INSPECTION: GOOD
CHECK DEVIC~ :
• V-CALIPERS(0-300rnm: SIN-M33418, 0-600rnm: SIN-J8194, 0-1000rnm: SIN-J2247)
• OUT SIDEMICROMETER(0-25mm: SIN-76570, 50-75mm: SIN-40111, 75-100mm: SIN-9903)
• DEPlli GAUGE (0-300rnm : SIN-075360)
• CONVEX RULE (0-3500mm)
G:GOOD NG:NOGOOD NA : NOT APPLICABLE FINAL INSPECTIOt .
--------
Volts (V)
Characteristics Test
...... No Load
440.0
Locked Rolor Test
51.75 91.84 Stator Coil
-
Winding Resislance 0.03809 At
.............-
U-V V-W
25.0 1;
Rotor Coil ***- V ". *** Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V '*** Sec *** (v) *** (Q)
Name of item Accessory type Q'ty '. Check result Remark
Winding sensor *** *** *** ***
Bearing sensor *** -*** *** n • 1'** / I
Remarks: * Rotation & Term inal. on View Coupling Side
* t.M : Thermo Meter Method * R:M : Resistance Method
..
"
.. , W h t7~{). -'J
Uoyd 9 Rag lS1l!r AsIa I T
.J- h.
--
.
~
* Earthing Test: Good
*Power Factor: 88.28
Illsan
!
RJ~Ys1~r
.
, '/
PAGE
- \/.;. 3 ::r
INSPECTION REPORT ;('.~A
{l A} Aa ~ Ai
CHECKED BY
7,:j §. At
~8';\
~ ~ ..,""
~5_(;J;
c
r
r+"\
_I- g- w
I\. f /
01
A
B -
~ A B C 0 E
~ F G 1 K
2 --~-~-'i
· ,
13
, • , I;
'-:. _.
: l
\
~2 ., ,
.'. ;. ~
.-- .. ,
1 -", ,--~-,
·
· :
::,I
i
!
.~
,:.;.
;
1. 'Arts; TBtf i' ··i:f·1 , , ' ,
P' · ; : i
- ~
,
. . .., ... ~.;lllK~jlf2lcl ..1 .. ___ l
i
l ;:; ~"
:::_~
:' .
· ; ;:
f
, 3. ./)/R· 0.'
••.. _U'L.ET
j. ..'
~
·
. •.
.
L,l·FRfWl
19 . :. .".
· .
liof)l ~R/I)~.
1~ '--.
,., .
! j ~
HYUNDAI
HEAVY INDUSTRIES CO., LTD.
ELECTRO ELECTRIC SYSTEMS
(~_I_N_SP_EC_T_IO_N_&_T_E_ST_RE_PO_R_T_--,]
Customer: R~IWA/HSHI/S349
Project : 8D125J03 Date of Test: 2008, 08, 14
Model: llNEJ5S0406P Voltage: 3 phase 60 [Hz] 440 [V]
Capaci ty: 75.0 [kW] / 4 [P] Serial No: 8D125J03-QOl,002
Checked By:
Tested By:
,.
j
"
-------
Volts (V)
Characteristics Test
No Load
440.0
Locked Rotor Test
48.35 82.71
----.-
Winding Resistance 0.07083 At
... U-V V-W
Stator Coil' 0,07080 g 0.07080 g 0,07090 g
28.0 'C
U -W
~:~:<:<.;{ . '-. ;
Insulation Resistance [ W] (D.C. 500 V)
~'~~~.~~.J ~." ./" mm/s(pk)
Stator Coil Before 500 After 500
Rotor Coil Before *** After *** position horizontal vertical axial Tested By
E.T.O Before *** After *** DE 0.6 0.8 0.7
0.6
~"n.~071\
Heater Before *** After *** NDE 0.7 *** rmWJ
High Voltage Test A. C 60Hz Noise Test
~~f.(yI
Stator Coil
Rotor Coil
2000
***
V
V
60 Sec
*** Sec
80.0 dB(A) at 1 M
accessories and other data
-
E.T.O *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (g)
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *** ***
Bearing sensor *** *** *** ***
Remarks: * Rotation & Term inal on View Coupling Side
* T.M : The,rmo Meter Method "* R.M : Resistance Method
* Earthing Test: Good
'"
..
. PAGE
- /~/'7 :.!. '/
.;c
PROJ.NO
-:{} A} Aa ~ Ai
SPEC
:fI .£ A}
INSP. DATE
W iT!!O 1":
l's _"
A
B , ,
~ A
+0.02
B' C 0 E
0
SPEC <1>450 -0.02 <1>550 140±0.75 1030A±8 79.5
-0.31
CHECK -0.010 +0040 -0.10 +3.0 -0.10
"" """"-
PART
SPEC 20
0 +0.030
<1>500 <1>19 +~.52
-0.052 <1>75 +0.011
CHECK -0.025 +0.024 +0.20 +0.20
0'" §.
.
e "if gjj "if Il:J. ~ '*l%-\'!78 jccEP~1
HHI A24-478-0 A4(21Omm X 297mm)
r
• - - -:-:-J
, - .
-
!JA HYUNDAI TEST REPORT OF INdUCTION MOTOR
Customer Name: NANIWA/HSHIIS349 Manufacture Name: Hyundai Heavy Induslries Co.,lId
User: NO.2 M/E JACKET COOL F. W. PUMP ISerial No: 8D125J03-002
Model No: MNBJ5S0406P Shaft No: S02(8D125J03-2)
Type: MNB F.rame: 250S ' Bearing No. DE 6316C3 N.D.E: 6313C3
75 kW 440 Voltsl 122,3 Amp 4 Poles 60 Hz 1765 R.P.M
Encl: IP44 Mounting * Rotation: CW Rotor: Cage G Rating: S1 Insul.Class: F
V1 C.CW G Wound
Efficiency (%) : 92.0 Max Amb.Temp : 45 "C Service Factor: 1.00
"
---------.-
Volts (V)
Characteristics Test
No Load
440.0
Locked Rotor Test
48.35 82.71
-----...-
Winding Resistance 0.07083 At
..
Stator Coil
U-V V-W
28.0 "C
.
!
..
PAGE
"h'. 't ?{
..7 ,
F
.-.=b. ...
11
~
--J /'+"'\
c - I- ~- r- w
/ ,
I\.. f, / '- ~+-
. -
G
I 11 - '--11
K .
0
A
B ,
~ A
+0.02
B C D E
0
SPEC <1>450 -0.02 <1>550 140±0.75 1030.4±8 79.5
-0.31
CHECK -0.010 +0.50 -0.10 +3.0 -0.10
~
PART
F G I K
~
0 +0.030 9 +0.52
SPEC· 20 <1>500 <Ill 0
-0.052 <Il75 +0.0 II
CHECK
RESULT
-0.025
GOOD
+0.026
GOOD
+0.22
GOOD GOOD
+0.20
""'\'\
• VISUAL INSPECTION: GOOD
CHECK DEVICE:
.• V-CALlPERS(0-300mm: SIN-M33418, 0-600mm : SIN-J8194, O~lOOOmm: SIN-J2247)
• OUT SIDE MICROMETER(0-25mm: SIN-76570, 50-75mm : SIN-40111, 75-100mm : SIN-9903)
• DEPTH GAUGE (0-300mm : SIN-075360)
• CONVEX RULE (0-3500mm)
G:GOOD' NG:NOGOOD NA : NOT APPLICABLE FINAL INSPECTION
M(210mm X 297mm)
1
.- -
.
'----
Volts
Frequency
Current
(V)
(Hz)
(A)
Characteristics Test
No load
440.0
60
1.27
locked Rotor Test
***
** *
***
***
***
***
---
Winding Resistance 5.33700 At
Stator Coil
Rotor Coil
U-V
5.33000
H*
Q
Q
V-W
5.33300
***
29 ·C
Q
Q
U-W
5.33200
***
Q
Q
Secondary Voltage: - V
loss (kW) 0.145 *** ***
load Characteristice(Circle Method)
load(Torque) (%) *** *** *** 100 *** Torque and starting current
Current ( A) *** *** *** 4.10 *** Max.Torque ("I 258.00
Efficiency (%) *** *** *** 82.73 *** Starting Current (AI 25.00
Power Factor (%) *** *** *** 86.57 *** Starting Torque ("I 225.00
Slip (%) *** ** * *** 4.86 *** Rated Torque (Kg.m) 0.63
Temperature Rise Test
100 % 440 V 4.2 A 4 Hrs 3420 rpm Amb.Temp: 30 t
State'r Rotor Bearing
Slip
Load (%) -Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 57.6 *** 24.5 *** *** *** *** *** 28.5 ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over load Test Vibration Test Note
160 % Load 15 Sec. .v
/
_Over speed Test
125 % Syn.Speed
Insulation Resistance [ W]
120 Sec.
(D.C.
X.
k' \..
)/\,'
~ ~~t: -'.(~- ./
/'1' "'\..
.-
>< .
160 % Load 155ec. .v /"
-- -
~HYUNDAI TEST REPORT OF IN_DUCTION MOTOR
Customer Name: SAMHO/S349 IManufacture Name: Hyundai Heavy Industries Co. ,Lld
Project Name: SAMHO/S349 ISerial No: 8M656D04-002
Model No: HM163UR1 01 S ITEM NO: Date:
Type: HL-SD/F Frame: 160M Bearing No. DE 6309ZZC3 N.D.E: 6309ZZC3
11 kW 440 Volts I 18.9 Amp 2 Poles 60 Hz 3560 R.P.M
End IP44 Mounting *Rotation: C.W Rotor: Cage G Rating: Cant. Insul.Class: F
._-
B5 C.C.W G Wound
-.-
Efficiency (%) : 88.0 Max Amb.Temp : 45 'C Service Factor: 1.00
- ..-.-...
Characteristics Test
No Load Locked Rotor Test -.-
Winding Resistance
..
0.62400 At
U-V V-W
26.5 'C
U-W
Volts (V) 440.0 •• * •• * Stator Coil 0.62400 Q 0.62500 Q 0.62300 Q
Frequency (Hz) 60 *** *** Rotor Coil *•• Q .*. Q •• * Q
Current (A) 5.49 *•• ••• Secondary Voltage: - V
Loss (kW) 0.483 ••• •••
Load Characteristic(Circle Method)
Load{Torque) (%) ••• ••• • •• 100 ••• Torque and starting current
Current ( A) *•• ••• ••• 18.90 ••• Max.Torque (%) 242.00
Efficiency (%) *•• •• * ••• 88.53 *•• Starting Current (A) 121.00
Power Factor (%) *•• ••• ••• 87.76 ••• Starting Torque (%j 211.00
Slip (%) ••• ••• ••• 0.97 ••• Rated Torque (Kg.m) 3.01
Tem perature Rise Test
100 % 440 V 18.9 A 4 Hrs 3560 rpm Amb.Temp: 29.5 'C
Stator Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
'T.M 'R.M 'T.M 'R.M
100 ••• 61.8 ••• 26.2 ••• ••• •• * .* • *** 35.5 *••
••• •• * **. ••• • ** .* • .*. • •• *** .*. .** ..*
Over Load Test Vibration Test Note
160 % Load
Over speed Test
125 % Syn.Spe8d
15 Sec.
120 Sec.
/ ;/,
~~-)<
,.
~
~
.....
,./
. ¥~-
)(
/',
/
,
?5~.
'
/
.. _ , -
_ --
Efficiency (%) : 87.5 Max Amb.Temp : 45 'C Service Factor: 1.00
Characteristics Test Winding Resistance 1.19900 At 29 "C
..........-...........- - . No Load Locked Rotor Test .... ...... .. U-V V-W U-W
Volts (V) 440.0 *** *** Stator Coil 1.17800 Q 1.17900 Q 1.17700 Q
Frequency (Hz) 60 *** *** Rotor Coil *** Q *** Q *** Q
Current (A) 5.71 *** *** Secondary Voltage: - V
Loss (kW) 0.380 *** ***
Load Characteristice(Circle Method)
Load(Torque) (%) *** *** *** 100 *** Torque and starting current
Current ( A) *** *** *** 13.50 *** Max.Torque (%) 258.00
Efficiency (%) *** *** *** 87.63 *** Starting Current CA) 79.00
Power Factor (%) *** *** *** 83.18 *** Starting Torque (%) 195.00
Slip (%) *** .*** *** 1.81 -*** Rated Torque (Kg.m) 2.07
Temperature Rise Test
100 % 440 V 13.6 A '4 . Hrs 3530 rpm Amb.Temp: 30 'C
Stator Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 64.4 *** 28.0 *** *** *** *** *** 35.0 ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over Load Test Vibration Test Note
160 % Load 15 Sec. y v
/
Over speed Test '., )< '. /
~' )' , - ,
125 % Syn.Speed '120 Sec. ~' ".,., ..(
Insulation Resistance [ l~]
/ X ,/ \
(D.C. 500 V) ' , , \ , " 1 \ mm/s(pk)
Stator Coil Before 1000 After 1000
Rotor Coil Before *** After *** position horizontal vertical axial Tested By
E.T.D Before *** After *** DE
NDE
0.5
0.4
0.4
0.6
0.6
••• ~~ A"...
Heater After
Before ***
High Voltage Test A.C 60Hz
***
Noise Test
2008.07.07f
Stator Coil 1880 V 60 Sec 80.3 dB(A) at 1 M ~tJy
Rotor Coil *** V *** Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater .
*** V *** Sec *** (v) *'* (Q)
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *'* *** ***
Bearing sensor '** *'* *** ***
Remarks: * Rotation & Terminal on View Coupling Side
* T.M : Thermo Meter Method * R. M : Resistance Method
* Earthing Test: Good
j
o
1"HYUNDAI
... "
. . .. - - .
MAlNLO.PUMP
.
I I
TEST ITEMS
FINAL INSPECTION ..
I. Visual and dimensional inspection
2. Measurement ofwinding resistance
3. Locked rotor lest
4. No-load test and Direction of roration check
..
5. Measurement nfnoise leVel
6. Measurement of Ylbndino
7. Over-speed lest
8. Determination of cbarnderistics
9. Temperatnrerise test.
10. Measuremeot of insulation resistance
11. High voltage lest
12. Over-load test
13. Other lCsts (Will. mu. Space beater)
..
.-
~
Checked By:
, _
~' U1san
<jl~?r
TestedB ..
al!.9.0S
~-
~
N~ ~&V161/~cr
HHI A2+ 150-3 M(21Omm X 297mm)
- -\ 3 .
..,
o o ,
. . .<'"'. ,~' -
-
AHYUNDAB
eo..uo.
HeAVY lNl;lUSTflIeS
Test Report of 3 Phase Induction Machine ---
customer NANIWA/5AMHO/5349 Proiect no. 20080082RPH009
model no. HLES 316-66V Serial no. 2008oo82RPH009001
••• MAIN LO. PUMP shaft: no. 8RPH009-1
general rating
;;:. autoul kW 315 00105 6 voltaQe [V- 6600
FreGuencv Hz 60.0 speed [rpm] 1189.0 current [A 36.4
Service factor 1.0 insulation ' F max. ambo I'C] 45
time ratina 51 endose TEFC - IP44 welohl IKo] 2250
DE. bearino: 63200 NOE. bearino: 7219808 efficiene:v I DU 0.9450
...
no load 6600.0 13.87 9.127 60.00 13.92 13.87 13.81 0.41
locked rotor
rotor voltage
1537.08 36.78
[VI
17.785
remark:
- 60.00 ••• ••• ••• •••
...
vibration measurement temperature rise In [K]
vositfon horizontal vertical axial remark stater (RfE) 1****** IM ~.
......
DE 0.2 0.2 0.3 rotor (R)
NDE 0.7 0.6 0.4 mm/slpk) de. bearino ••• lA] •••
.-
•••
I ...
noIse level In d8{A) at 1 [m] ClSblnce from major frame nde bearina kWl
@ averaged value from 4 measured result (measured at fron~ rear, right, left side of machine)
I ... silonno ••• Nm
'mm •••
Insulation resistance In IMO] high voltage with AC 60 Hz
Item
stator
Rotor
E.T.D.
before test
...
2000
1000
after lest
2000
•••
1000
lest voltage
1000
•••
500
M Item
stalor
Rotor
E.T.O.
AC
lest voltage M
•••
AC
14200
...••• ...
duration [sI
60
•••
healer 1000 1000 500 heater AC 1500 60
•••
accessories and other data
soace heater 1 150 rWl 220 M 321.2 Ill]
......
Phase
name of Item acr.essorv tvoe O'lv check resull Remark
Wind/no temperature PTlOO 6 Good
beannq temperature PTlOO 2 Good
ul~ ofxnJ/o /;
.
I]san~~
i
@ <.<l .0
~ fl (;11
we hereby confinn that the spedfied test were carried out In accordance with applica'ble stahdarcl(s)
0 fJ~l>P f
o o ..
..
AHYUNDAI
Co.,l.TD. 1f'Icc)~J:S
Determination of characteristics of 3 phase Induction machine --
HEA.\fY
-
,I . - -
cuslDmer I NANIWA/5AMHO/S349 Project no. 1 20080OB2RPHOO9
iI model no. H1£531&-66V 5erjalno. 1 20080082RPH00900l
basic rating
Output kW 315 poles 6 voltigeM 6600
FreqUef1CY [Hz) 60.0 speed [rpm) 1189.0 current [A) 36.4
5ervice factor 1.0 Insulation F max. ambo ['l:) 45
--
item M [A) [kW] [Hz] [t) liJle-line [Q)
no load 6600.0 13.87 9.127 60.00 *"* •••
***
830.76 36.88 12.0'\0
*-"..
30.00
-* ...... ......
*-*-* -
locked
mtnr
1537.08
2882.92
•••
36.78
.-
73.45
17.785
...
69.909
60.00
60.00
•••
... *"*
•••
*"*
......... .,....
summary of constants
f2 [Hz] 12.000 12.00
_current [A) 36.78 73.45
.
......-,
38105 "
.,....
V1 ·M 3810.5
r! [ohms) 1.310619 1.310619 ".
Iow [A] 0.80 0.80
IoI
R
[A]
,- [ohms)
13.85
2.3616E+OO
13.85
2.2353E+00 ..._. ."...
........, ......
X [ohms) 2.6296E-t{)1 2332SE+Ol
Z [mhos) 2.6402E-t{)1 2.3431E+Ol
Is
!sw
!si
[A)
[A]
[A]
14433
12.91
143.75
162.62
15.51
161.88 ... .....,
swnmary of load characteristics
load [pu) 0.25 0.50 0.75 1.00 1.25 2.47
=rent [A] 15.1 2.1.2 27.8 35.2 43.5 110.9
efficiency [pu) 0.8922 0.9363 0.9186 0.9520 0.9513 0.9004
power faclDr [pu) 0.4782 0.6938 0.7849 0.8220 0.8330 0.6811
. slip [pu) 0.00205 0.00417 0.00640 0.00880 0.01148 0.03681
lDrque [Nm) 628 1259 1892 2529 3170 6421
/
I
I
.
lXAh o-fV 3J-/o I I
Uoyd s Rsg Ister Asia f
Ulsan
t;WJh!~&
i.
. ~ f!ll!~~ I ,_.
• --"1
o I PAGE - - -
I -/I::? ;.....;:.
- - f'~n' n_/,__
jU-1il5
- - -
~
INSPECTION REPORT CHECKED BY":- ( aDl.SO ~ I
~A~ {j <S:j A~ ~ so At ~OI""~
~S-O:
I
I
'm
G
+
ill ~.
I
I~ - - I
S2-........
~' ~
, ' ~[ T ~
........ Sl
(,J w
D
~ L1 F
A
$ -
P~ A B C D E F G Sl S2 \
:to.B :to.S
~6io
±l.Q ~ ~iff+
SPEC
~740 210 ~95 210 25 8-~23 l-PF2" l-PF1 "
1-PF'1/r \
CHECK -,~oro -h>'/ -rP· '} V-,.=fJ ...;-"->- --p-,,-hl- 8-~23 l-PF2" l-PFl"
'-PF'/" \ •
--- --
. RESULT
e:r et 6f et ~ 11 6f ~ G1 \ -
p~K \
SPEC
------- ---r---
CHECK
RESULT
NOTE(er 7 1)
# VISUAL INSPECTION : '1
-- ---
FINAL JNSPECTJO~
~
G : GOOD NG : NO GOOD NA : NOT APPLICATION
('Y~) (~'O' ) (aJI .... ~§ ) ;El ~ l:! ~ ACCEPt
HHI A24-478-0 A4(210mm x 297mm
]
:- - 1
0 0 ,
'J<"
. . 0· ~ ",
•
-'- -
-
AHYUNDAI
CG-L'Rl.
lieAllV IttOU~
Test Report of 3 Phase Induction Machine '- -
. -
.-
cUstomer NANIWA/5AMHO/S349 Proiect no. 20080082FiPHOO9
model 00. Hill 316-66V serial no. 0 - 20080082RPHOO9oo2
MAIN LO. PUMP shaft no. 8RPHOO9-2
general rating
Outout 'tYl 315 DOles 6 vollDge M 6600
Freauencv rHz 60.0 speed [rpm] 1189.0 current fA] 36.4
5ervice factor 1.0 insulation F max. ambo re 45
time ratinQ 51 enclose TEfC • IP44 weight iKQ] 2250
DE. bearinQ: 63200 NDE. bearino: 7219BDB efficiencY iou 0.9450
... ...
chase Ru-v: Rw--u: avelClced: max. deviation f%l
...
Rv-w:
stator 1.974 1.972 1.974 1.973 0.09
rotor ••• •••
no load and short dn:::aIt(1ocked rotor) Olrrent IQ1balance
-fk
... ... ... ...
- --Item ] Iu [A] IV-[A] IW-[Al-- devlation-[9/o] -
,
-
no load 6600.0 14.14 8.679 60.00 14.18 14.12 14.11 0.31
locked roter
rotor voltage
1537.11
... 36.74
N1
17.793
remark:
60.00
IlOSItIoo
DE
NDE
-
\ribration i1~duatl:
0.3
1.9
vertiall
0.2
1.2
noise level In dB(A) at 1 [m] distance from major frame
axial
0.4
0.9
remark
meas. Unit
mm/s(pk)
-1-
...•••
temperature rise in (IC]
_CRJE)
...•••..
.
•••
rotor CR)
......
de. bearino
I fkWl
V1
HzI
A]
•••
I ... ...
nde bearino
.
illSUlatton J€Sis#&aca in [Mn]
-
-
-
-
high voltage with AC 60 Hz
M test voltage M .
...
before test after test test voltage
... ... ......
item item duration [5]
stator
Rotor
E.T.D.
2000
1000
...
2000
1000
1000
500
slater
Rotor
E.T.D.
PI:.
PI:.
14200
•••
•••
60
.** ,. -- ,
-
aa:essorfes ami other daI3
sPace heater 1 Dhase 150 fWl 220 fVl 321.4 fm
-,
name of item
windl
bearino
PTloo
PTloo
O'tv
6
2
ched< resutt
Good
Good -
Remark
.**
• Direction of rotation: c.c.w (viewed from D.E) Tested By
Insan tj~€r
/
@
~f:J~1jfOD~
We hereby wnfi";' that the specified test were carried out in accordance with abplicable slandard(s)
and that the satlsfactDry test result were obtained. •
AHYUNDAB
MIi.AVY INOUSTRULS CD."LTD.
Determination of characteristics of 3 phase induction machine
customer Project no. I - - .
NANIWNSAMHO/5349 I 20080082RPH009-
.
model nD. HLES 316-66V I Serial no. I 20080082RPH009002 -
basic rating
, Output kW -. 315 poles 6 voltage M 6600
Frequency [Hz] 60.0 speed [rpm] 1189.0 current [A] 36.4
Sesvice factor 1.0 insulation F mal(. ambo et) 45
!
winding resistance in [n]
measured value at 28.6 [t] I u-v: 1.974 I v-w: 1.972 I w-u: 1.974
averaged phase resistance (refer to Y connectIon 1.310044 [ll] I at specified temperature 115.00 et] I
,
I no load and short drcuit{locked rotor)
I, ['C]
item M [A) [kW] [Hz] line-line [ll]
,,,
I
,
-
no load
...
6600.0
830.52
...
14.14
36.71
8.679
*..
11.978
60.00
***
30.00
••*
.**
***
...
•••
*.*
-
I,, locked
1537.11 36.74 17.793 60.00 .*.
.**
rotor
...
2882.18 73.01
**.
69.814
***
60.00
***
••*
•*.
**•
**.
summary of constants
f2 [Hz] 12.000 12.00 **. ••*
stator cu rrent [A] 36.74 73.01 *** .**
V1 M 3810.5 38105 ••• .**
r1 [ohms] 1.310044 1.310044 *•• .*.
Iow [A] 0.76 0.76 *•• ***
101 [A] 14.12 14.12 *** •••
R [ohms] 2.3755E+OO 2.3185E+OO **. .**
X [ohms] 2.64S7E+01 2.36S7E+01 **. .**
Z [mhos] 2.6564E+Ol 2.3n1E+01 ••* .**
/s [A] 143.45 160.30 **. .**
!sw [A] 12.83 15.64 ••• •••
/sI [A] 142.87 159.54 .** •••
summary of load characteo htles
load Cpu] 0.25 0.50 0.75 1.00 1.25 2.42
current [A] 16.4 21.4 27.9 35.4 43.7 109.2
effidency [pu] 0.8967 0.9387 0.9501 0.9530 0.9519 0.89B4
power factor [pu] 0.4694 0.6863 O.n93 0.8174 0.8289 0.6796
slip Cpu] 0.00211 0.00428 0.00658 0.00906 0.01182 0.04012
torque [Nm] 628 1259 1892 2530 3171 6317
lff ~~~Jr
~~tij~IV~0-(V
I
,
..
Hyundal Heavy Indusbies ·Co., Url. 8ectro Electrlc Systems
-- - ---- .,
.. ' .
._---- .. ---- . _. - --------~---~----~--~~-~~~-~--~---~ . , -
..-----~--------J---:----:----------.,.,1-----------:---~-~-----
,
-, .-
,
..
0 ~
.0 I PAGE
I···· ._ .}....- . --
L "lU,1D,"\
~
INSPECTION R~PORT ·CHECKED BY : { m.ID;
~Af ~~Al 'lJ 5': At \(Is~~¥
...,.
~ PROJ. NO. SPEC INSP. DATE
*~lCj~ 20080083RPHOO9 %~,~"'l
315KW,6P,6600V ~ Af 'O! 4i"'
fi",.,.../\
CUSTOMER DWG. NO. INSPECTOR I m.IOg I
"* 2jS. Ai SAMHO £~'EjI HM-075466/R.2 ~ AI Af
\t.£.'iF;W
PROJ.NAME Q'TY SERIAL NO.
et 5349 1SET ZOOBOOB3RPHOO900, l.-
A
.-
~
.- 0 .-
A
'it ~t1'EjI
I
I
+ G
~
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, - ~
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ul
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D Ll F
A
$
.
# CHECK DIVIDE' : V-CALlPERS, MICROMETER, DEPTH GAUGE
p~K A B C 0 E F G S1 S2 \
±O-6 ±1.0 ±<l.5 .....,.
SPEC
~6to ~740 210 ~95
~
210 25 8-~23 l-PFZ" l-PF1"
l-Pr1/2- \
CHECK _4 -/"z? D
I -I"P.;r '/-PM -rP.} .-.:<pJf 8-~23 '-PF2" l-PF"
l-PFl/2" \
p~K
RESULT
SPEC'
-- l:1
r--
61 .Gr 61
--- -- ---- -
e--....
61 L:1 61 GI ~ \
\
---
CHECK
RESULT i---
NOTE(~7f)
. fJ VISUAL fNSPECTION : kf
G : GOOD NG : NO GOOD'
(~'<I')
NA : NOT APPUCATlON
(~'fillt g)
. '
FlNAL INSPECTIof m ir
. .. ~ ~ 'Cl ~ACCFPt
(WI)
HHI A24-478-0 M(210mm x ~
29Tri1rnj -
· " ]
) o
~ 1-t+++++-H+++++t+H--H+H--H++++f-++++1-\+1++++t+H--H+H--H+++H++++t++-1t+++tt++H-H ~
1
. 1
--, .--
,</,;). I ()
HYUNDAI
HEAVY INDUSTRIES CO., LTD.
--.
HEAD OFFICE
ELECTRO ELECTRIC SYSTEMS
SEOUL OFFICE
#1. OlEOI<1\\.JXJI,l;, OONG_GU,m.sAN KOREA H\1jiiDAI B/D, KYE-IJ()NG CHO;iCRO-{;lj SEOUL KOREA
TEL: (052)202-8286 F~X: (052)202-8520 TEL: (02)-746-7650 ... 2
TEST RESULT:
/"7n~Qt'( ~5'
Checked By:
Tested By:
(6"~"~
Heater Before *** After *** NDE 0.6 0.4 ***
High Voltage Test A. C 60Hz Noise Test m'W]
Stator Coil 2000 V 60 Sec 80.0 dB(A) at 1 M ",f>";'~""'<;/
Rotor Coil *** V *** Sec accessories and other data -
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (Ql
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *** ***
.Bearing sensor .*** *** *** ***
Rem arks : . * Rotation & Term inal on View Coupling Side
* T.M : Thermo Meter Method * R.M : Resistance Method
* Earthing Test: Good
*Power Factor: 85.98
, ,"
J
I
,
, PAGE
' .. /.:", ~' ,
~
INSPECTION REPORT CHECKED BY
~ :£ A}
~?1
~.8;
'\j'l!l'\)l
9'
~ A} Aa ~ Ai LO
PROJ.NO SPEC INSP. DATE
.• 8-NW5-005-009 132KW, 6P, 440V 2008, 08, 19
?9-l8~ -", %2100, i'§ >-1-. ~ A} ~
CUSTOMER DWG.NO INSPECTOR
NANIWA MJ8LPP62 11 .:g.~
-"-"""I
T T s:.'B'H~ {j A} A}
PROJ.NAME Q'TY SERIAL NO
S349 . I Set 8D125K04-001
-"-""'ll
TT
-"-210
To ~~'H~
rJ c - - $ - f-- W ~
- -1 ~
,1...1
l \ IJ)
rr
/
G
11
.- ~
01 K
A.
0
B 0
~
PART
A B C ·D E
cfl550 +O.Q2 0
SPEC cfl660 170±0.75 1255A±12 90 -0.31
-0.02
CHECK -0.010 +0040 -0.10 +2.0 -0.10
~
0
"',
_"\ • o' •
F G I K
SPEC
0 85 ,+0.035 cfl600 . cfl24 ~.52
22 -0.052 cfl +0.013
CHECK -0.025 +0.028 +0.20 +0.20
RESULT
• VISUAL INSPECTION:
GOOD
GOOD
GOOD GOOD
)
""'\
CHECK DEVICE: .
• V-CALIPERS(0-300mm: SIN-M334 I 8, 0-600mm: S/N·J8194, 0-1000mm: SIN-J2247)
• OUT SIDE MICROMETER(0-25mm : SIN-76570, 5O-75mm : SIN-4011I, 75-100mm : S/N-9903)
• DEPTII GAUGE (0-300mm : SIN-07~360) .
• CONVEX RULE (0-3500mm)
G:GOOI? NG:NOGOOD NA : NOT APPLICABLE
•FINAL INSPECTIOt\t p ~~
'l:f~ ~ "J' -Bll." t:+ \It ~ '3;]'} 'tl- ~ Ace E
0 p
Stator Coil
Insulation Resistance [ UCj
Before
(D.G.
500
500 V)
Aller 500
~~\J~~=~:~J'>< mm/s(pk)
Rotor Coil Before *** Aller *** position horizontal vertical axial Tested By
0.5 0.6
~
E.T.D Before *** After *** DE 0.5
Heater Before After NDE 0.7 0.5 ***
*** ***
Noise Test
I Xffi 81/ J
High Voltage Test A.C 60Hz
Stator Goil 2000 V 60 Sec 80.0 dB(A) at 1 M ~
Rotor Coil *** V *** Sec accessories and other data
E.T.D *** V *** Sec *** phase *** (W)
space heater
Heater *** V *** Sec *** (v) *** (Q)
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *** ***
Bearing sensor *** *** *** ***
Remarks: * Rotation & Term inal on View Coupling Side
* T.M : Thermo Meter Method * R.M : Resistance Method
* Earthing Test: Good
*Power Factor: 85.98 .
.
. -·4
. PAGE
I N SP E C T ION RE P 0 R T CHECKED BY
~ 5'. ;>e}
PROJ.NO INSP.DATE
8-N~5~005-009 132KW, 6P, 440Y 2008, 08, 19
4-9-~~ ~ A}~
CUSTOMER DWG.NO INSPECTOR
NANIWA MJ8LPP62
?9-~ £'B'8§. ~ A};>e}
PROJ.NAME Q'TY SERJALNO
S349 I Set 8D125K04-002
?9-"iJ 4-~ ~i[!'8§.
J.. ........
F
11
~
1 c - e- $ - w
I·
.
~
.
'
.
\..1./
I
G
11
ul
A . . . ..
.- ~. .. ... -
B
. ,
~ A B C D E
0
SPEC 550 +0.02 <1>660 170±0.75. 1255.4±12 90
<l> -0.02 -0.31
CHECK -0.010 -t<l.50 -0.10 +2.0 -0.10
PART
F
.
G I K
~
~
0 -t<l.035. <1>24 +0.52
SPEC <1>85 <1>600
22 -0.052 +0.013 0 ..
* VISUAL INSPECTION:
CHECK DEVICE:
., Y-CALIPERS(()...30Omm: SIN-M33418, 0-600mm: SIN-J8194, 0-1000mm: SIN-n247)
* OUT SIDE MICROMETER(()"'25mm : SIN-76570, 5()"'75mm : SIN-401l1, 75-100mm : SIN-9903)
* DEPTII GAUGE «()...30Omm : SIN-075360) .
* CONVEX RULE «()"'350Omm)
G : GOOD NG : NO GOOD . NA : NOT APPLICABLE
r~Y8
Heater Before ••• After ••• NDE 0.6 0.7 *** . -H'1
PAGE
, l/-
....3}.~. ~'.. .":-
.~
INSPECTION REPORT ,,--
~ ~
CHECKED BY
{l .£ A}
~ A} Aa ~ Ai
('.~ "'I!qj
S _ (}
":
I
1
'-l-'
I 'I
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~\
- -; It-
I~
01 ,
. . -
A . .. . .
B ,
~ A B C D E
+0.02 0
SPEC <1>550 -0.02 <1>660 170±0.75 1255.4±12 90
-0.31
CHECK -0.010 +0.60 -0.10 +2.0 cO. 10
-- - .. ,
~
PART -
F
.
G I
.
K
~ .
SPEC
0 +0.035 eP24 +0.52
'\"
'"
22 <1>85 <1>600
-0.052 +0.013 0
CHECK -0.025 +0.030 +0.20 +0.20
- -
* '"
JffiSULT GOOD GOOD GOOD GOOD
,I' , ,
t I
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21 I !I •' , Ii
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i
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.0/0,//
HYUNDAI
HEAVY INDUSTRIES CO., LTD.
ELECTRO ELECTRIC SYSTEl"S
Checked By:
Tested By:.
Winding sensor
Bearing sensor
-**
***
------ ***
"1**
-*-
I ***
Remarks: * Rotation & Terminal on View Coupling Side
- T.M : Thermo Meter Method - R.M : Resistance Metho
.\1.Ah
'f))?b 7h':? r1/
I
_ Earthing Test: Good . . Lloyds Register Asia
-Power Factor: 88.28 . ~~rUoyr;i~ I· ~;.",.r
llIsan I r" . ":
o~/~(Jr
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'PAGE
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H
~':'9
INSPECTION REPORT
~
CHECKED BY
mu. II
~ .£ A}
~ A} ,
Ad ~ Ai ~~s~o
7 _ w '/
.. D - r-1- - --I t-
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1'-. , ./
G
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11 11 'V
-
K
ul_ .
--- . - .. '
A
.
B . , -, , ,
,
~ A B C D E
<1>550 +0.02 0
SPEC <1>660 170±0.75 1I74.4±12 90
-0.02 -0.31
CHECK -0.010 t{).50 -0.10 +3.0 -0.10
SPEC
CHECK
22
0
-0.052
-0.025
t{).035
<1>85 t{).013
t{).028
<1>600
+0.20
<1>24 't{).52
0
t{).20
""""
RESULT
• VISUAL INSPECTION:
GOOD
GOOD
' GOOD GOOD GOOD
""'\.
CHECK DEVICE:
• V-CALlPERS(0-30Omm: SIN-M334 I8, 0-60Omm : SIN-J8194, 0-1000mm : SIN-J2247)
• OUT SIDE MICROMETER(0-25mm: SIN-76570, 50-75mm: SIN-40111, 75-100mm: SIN-9903)
• DEPTH GAUGE (0-30Omm: SIN-075360) ,
"J&.
NG:NOGOOD NA : NOT APPLICABLE
. 'it~ g
FINAL INSPECTICfN
£j %' ~ '1J
.~
IACe R P T
'2f I
a 'If '"1l
HHI A24-478-0 A4(210mm X 297mm)
:L..
N't\!! /::..
--
Vl C.C.W G Wound
Efficiency (%) : 93.0 Max Amb.Temp: 45 t Service Factor : 1.00
Winding Resistance 0.03806 At 25.0 'C
..•••.• •.
Characteristics Test
No Load Locked Rotor Test .
....._•...............- U-V V-W U- W
Volts (V) 440.0 51.72 91.81 Stator Coil 0.03806 Q 0.03806 Q 0.03807 Q
Frequency (Hz) 60 30 60 Rotor Coil *** Q *** Q *** Q
Current (A) 42.29 175.82 175.82
Secondary Voltage: - V
Loss (kW) 3.400 5.532 7.835
Load Characteristic(Circle Method)
Load(Torque) (%) 25 50 75 100 125 Torque and starting current
Current . ( A) 59.90 92.20 129.80 170.80 215.30 Max.Torque ,%) 225.59
Efficiency (%) 88.38 92.77 93.79 93.85 93.43 Starting Current 'A) 1017.00
Power Factor (%) .. 68.20 88.95 90.07 89.71 Starting Torque 181.54
84.42 ,%)
Slip (%) 0.37 0.76 1.17 1.62 2.12 Rated Torque (Kg.m) 60.53
Tern perature Rise Test
100 % *** V *** A *** Hrs *** rpm Amb.Temp: *** t
..
Stator Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** *** *** *** *** *** *** *** *** *** ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over Load Test Vibration Test Note
y
160 % Load 15 Sec. y'"·--':7'··~···_· ..
y
..
./j[J-AJ/~ r/ :>~Or
r
PAGE
.
-\j'(~~. i / ~ .".-s
INSPECTION· REP0:RT ~
~
CHECKED BY
(all.i11 )
~ £. A}
{} A} .Aa ~ Ai ~
8. 0
PROJ.NO
8-NW5-o05-o10
SPEC
IIOKW,4P;440V
INSP. DATE '-
2008, 08, 15
?9-J8~ 0, 'l'l ....
%2.10 .,l ~ A} '?J
" CUSTOMER DWG.NO INSPECTOR
...... T
=.::<1 NANIWA MJ80PP61 7,1 % :§j-
T £'l!'8§. ~ A} 7'}
PROJ.NAME Q'TY SERlALNO
...... =qj S349 I Set 8D125K05-002
TT 4-PJ: 'lJ~'8§.
J- .......
F
--!-- ...
11
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~
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I 11 T
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<>!
... A _.' . ..
B ,
~ A B C D E
<1>550 +M2 0
SPEC <1>660 170±0.75 1174.4±12 90
-0.02 -0.31
CHECK -0_010 +0.40 -0.10 +2.0 -0.10
-
RESULT GOOD GOOD GOOD . GOOD GOOD
" -
~ F
o .
G I K
1\
+0.035
'""'-"'-
",
SPEC <1>85 +0_013 . <1>600 <1>24 +0.52
22 -0.052 0
CHECK -0.025 +0.028 +0.22 +0.20
OJ' §.
NG:NOGOOD
~ "cl'
NA : NOT APPLICABLE
.
•
Date:
" Type: HL-SD/F Frame: 160M I Bearing No. D.E: 6309ZZC3 N.D.E: 6309ZZC3
11 kwl 440 Voltsl 18.9 Amp 2 Poles 60 Hz 3560 R.P.M
End: IP44 Mounting -Rotation: C.W Rotor: Cage G: Rating: ConI. Insul.Class: F
B5 C.CW (') Wound
--
Efficiency (%) : 88.0 Max Amb.Temp : 45 t Service Factor: 1.00
Volts --
Frequency (Hz)
Current
(V)
(A)
Characteristics Test
No Load
440.0
60
5.77
Locked Rotor Test
***
***
***
***
Winding Resistance 0.62100 At
Stator Coil
Rotor Coil ***
U V
Q
V W
***
26.5 ·C
*** Q
120 Sec.
, ",
'~~)/ ,./
X
,A'v '-'.
,..:..;t ..
~ ~)'~'\
/ ::Y.. . - • . _.-0<#
. ,
/,
- --- --
!JA HYUNDAI TEST REPORT OF INDUCTION MOTOR
Customer Name: SAMHO/S349-N Manufacture Name: Hyundai Heavy Industries Co., Lld
Project Nam e: SAMHO/S349-N Serial No: 8M656C07 001
Model No: HM131UR101HPS I ITEM NO: Date:~
Type: HL-SD/F IFrame: 132S I Bearing No. DE 6208ZZC3 N.D.E: 6208ZZC3
7.5 kwl 440 Voltsl 13.6 Amp 2 Poles 60 Hz 3530 R.P.M
Enc!: IP44 Mounting *Rotation: C.W Rotor: Cage 0 Rating: CONT Insul.Class: F
V1 C.C.W 0 Wound
Efficiency (%) : 87.5 Max Amb.Temp : 45 'C Service Factor: 1.00
Volts
_-.._.-
.~....
(V)
Characteristics Test
...... No Load
440.0
Locked Rotor Test
*** ***
Winding Resistance 1.19900 At
_._.-.........-
Stator Coil
U -V
1.23300 g
V-W
1.23500
29 "t
Q
U-W
1.23200 g
Frequency (Hz) 60 *** *** Rotor Coil *** g *** g *** g
Current (A) 6.26 *** *** Secondary Voltage: - V
Loss (kW) 0.380 *** ***
Load Characteristice(Circle Method)
Load(Torque) (%) *** *** *** 100 *** Torque and starting current
Current ( A) *** *** *** 13.50 *** Max.Torque (%) 258.00
Efficiency (%) *** *** *** 87.63 *** Starting Current (A) 79.00
Power Factor (%) *** *** *** 83.18 *** Starting Torque (%) 195.00
Slip (%) *** *** *** 1.81 *** Rated Torque (Kg.m) 2.07
Tern perature Rise Test
100 % 440 . V 13.6 A 4 Hrs 3530 rpm Amb.Temp: 30 'C
Statdr Rotor Bearing
Slip
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 64.4 *** 28.0 * ** *** *** *** *** 35.0 ***
*** *** *** *** *** *** *** *** *** *** *** ***
Over Load Test Vibration Test Note
160 % Load 15 Sec. .v
/"
Over speed Test '. .x " ,
125 % Syn.Speed 'j 20 Sec.
~~ "
-)~ _'....(/
,/ .
Type: HL-SD Frame: 132S Bearing No. D.E: 6208ZZC3 N.D.E: 6208ZZC3
3.7 kW 440 Voltsl 7.8 Amp 6 Poles 60 Hz 1170 R.P.M
Encl: IP44 Mounting *Rotation: C.W Cage G Rating: CONT
Rotor: Insul.Class: F
B3 C.C.W G Wound
Efficiency (%) : 84.0 Max Amb.Temp : 45 ·c Service Factor: 1.00
Characteristics Test Winding Resistance 3.66000 At 29 "C
....---....... --..... No Load Locked Rotor Test ...-----....... _... U-V V-W U-W
Volts (V) 440.0 ••• ••• Stator Coil 3.67400 Q 3.67400 Q 3.67600 Q
Frequency (Hz) 60 ••• ••• Rotor Coil ••• Q ••• Q ••• Q
Current (A) 3.81 ••• ••• Secondary Voltage: - V
Loss (kW) 0.220 ••• •••
Load Characteristice(Circle Method)
Load(Torque) (%) ••• ••• ••• 100 ••• Torque and starting current
Current ( A) ••• ••• ••• 7.70 • •• Max.Torque (") 220.00
Efficiency (%) ••• ••• ••• 84.19 ••• Starting Current (A) 45.00
Power Factor (%) ••• ••• • •• 74.87 ••• Starting Torque 184.00 ,,,)
Slip (%) ••• ••• ••• 2.17 • •• Rated Torque (Kg.m) 3.08
Temperature Rise Test
100 % 440 V 7.8 A 4 Hrs 1170 rpm Amb.Temp: 30 ·c
Statdr Rotor Bearing
snp
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
·T.M ·R.M ·T.M ·R.M
100 ••• 57.4 ••• 24.0 ••• ••• ••• ••• ••• 28.0 •••
••• ••• ••• ••• ••• ••• ••• ••• ••• ••• ••• • ••
Over Load Test Vibration Test Note
160 % Load
Over speed Test
125 % SYll.Speed
Insulation Resistance [ LlC]
15 Sec.
120 Sec.
(D.C. 500 V)
'J /
.:... A./
~ - .< ~
../
.~
\\
\\
."
,.'
" <.
c,:.
"",,/ '\.
"
"
A
125 % Syn.Speed
15 Sec.
Over speed Test
120 Sec.
1-----,----.,......:.;::.:::..--'-:....::==::-::.::,:-:=-7:.::...~':'-:--::--_;
~~.'
/:,.,
~"
"D" }::~--"//
,v
X -
/ ".
v
, Stator Coil
High Voltage Test A.C
1880 V
60Hz
60 Sec 67.1
Noise Test
dB(A) at 1 M ~lJ.y
Rotor Coil ***. V *** Sec accessories and other data
• E.T.D
Heater
***
*** V
V *** Sec
*** Sec
space heater
***
***
phase
(v)
***
***
(W)
(Q)
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *** ***
Bearing sensor *** *** *** ***
Remarks: '* Rotation & Terminal on View Coupling Side
• T.M : Thermo Meter Method * R.M : Resistance Method
• Earthing Test: Good
lA. HYUNDAI TEST REPORT OF INDUCTION MOTOR
Customer Name: SAMHO/S349-N IManufacture Name: Hyundai Heavy Industries Co. ,Ltd
Project Name: SAMHO/S349-N Serial No: 8M718B02 001
Model No: HM113UR1 01 S ! ITEM NO: Date:
Type: HL-SD/F IFrame: I Bearing No. DE 6206ZZC3 N.D.E: 6206ZZC3
112M
3.7 kW! 440 Volls!' 6.9 Amp 2 Poles 60 Hz 3505 R.P.M •
Encl: IP44 Mounting ·Rotation:
B5
C. W
C.C.W 0
Rotor: Cage 8 Rating: CONT
Wound
Insul.Class: F
•
Efficiency (%) : 85.0 Max Amb.Temp : 45 'C Service Factor: 1.00
Characteristics Test Winding Resistance 2.88500 At 30 't;
._._................. No Load Locked Rotor Test -.- U-V V-W U-W
Volts (V) 440.0 *** *** Stator Coil 2.91400 Q 2.91600 Q 2.91300 Q
Frequency (Hz) 60 *** *** Rotor Coil *** g *** g *** g
Current (A) 2.88 *** ***
F=:..:.:..---,(,.:.kW":":-)+..,::;=-t------1f-----l Secondary Voltage: v
Loss 0.240 *** ***
Load Characteristice(Circle Method)
Load(Torque) (%) *** *** *** 100 *** Torque and starting current
Current (A) *** *** *** 6.80 *** Max. Torque (%1 279.00
Efficiency (%) *** *** *** 85.19 *** Starting Current (AI 42.00
Power Factor (%) *** *** *** 84.49 *** Starting Torque (%1 208.00
Slip (%) *** *** *** 2.50 *** Rated Torque (Kg. m) 1 .03
Tem perature Rise Test
100 % 440 v 6.9 A 4 Hrs 3505 rpm Amb.Temp: 31 'C
Statdr Rotor Bearing
Slip 1---';"";:T"=--1
Load (%) Winding Winding Brush Ring
Core Frame Core D.E N-D.E
*T.M *R.M *T.M *R.M
100 *** 53.5 *** 19.0 *** *** **' *** *** 25.5 ***
*** *** *** *** *** *** *** *** *** *** *** ** *
Over Load Test Vibration Test Note
160 % Load 15 Sec. ,v v
Over speed Test /. ; ) ". / /
125 % Syn.Speed 120 Sec. ~ ~ ...' ""/." •
f----ln-s-ul-a..:tio~n::::...Re-s.:;ls:..ta:::n~c.:;e.:::::[:::LIQ::l=-""(""D-.-C~.::::...:::5::0:::0-V-j----1 ~ / ' " // "\
H \ \
Stator Coil Before 1000 After 1000 mm/s(pkj
Rotor Coil Before *** After * ** position horizontal vertical axial Tested By
E.T.D Before *** After *** DE 0.5 0.4 0.6
4'~;"
Heater Before *** After *** NDE 0.4 0.6 ••• l 2008.09.05
Stator Coil
High Voltage Test A.C
1880 V
60Hz
60 Sec 77.4
Noise Test
dB(A) at 1 M ~~~ ,
Rotor Coil * ** V *** Sec accessories and other data
E.T.D
Heater
***
***
V
V
*** Sec
*** Sec
space heater
I
!
***
*** phase
( j
v
***
***
(W)
(Q)
•
Name of item Accessory type Q'ty Check result Remark
Winding sensor *** *** *** ***
Bearing sensor *** *** *** ***
Remarks: * Rotation & Terminal on View Coupling Side
* T.M : Thermo Meter Method * R.M : Resistance Method
* Earthing Test : Good
J
" '
INSTRUCTION MANUAL
FOR
MOTOR-DRIVEN CENTRIFUGAL PUMPS
naIlI\Va
pump
~c.....l.IIl
i,
;,
<e> NANIWA PUMP .FG.CO••LTD.
"
I-lA
-j
! Page 1 TO! 17
I No. 171A
_
naruwa
pump .
.....,
INSTRUCTION MANUAL
Motor-Driven Centrifugal Pump
Contents I Page
Safety Instructions 2
1. Purpose 3
2. Scope of Application 3
3. Transport 3
4. Prevention of Vibration .
3
5. Installation 3
6. Piping 3
7. Connection . ~
4
8. Operation
8-1 Preparation before Operation
5
8-2 Operation
8-3 Stopping , ..
9. Maintenance
9-1 Cautions during Operation 6
9-2 Cautions durinl! Standstill
10. Inspection
10-1 Periodical Inspection
7
10-2 Overhaul
10-3 Assembly
11. Troubles and Remedies - 10 -
SAFETY INSTRUCTIONS
CAUTIONS FOR YOUR SAFETY
Before using this pump, read tbe INSTRUCTION MANUAL (S). Fullow WARNING LABEL(S),
INSTRUCTION (S) and CAUTION PLATE (S) in order to use it correctly. It is also highly recommended
to ALWAYS KEEP the INSTRUCTION MANUAL (S) at the SAME PLACE for easy access.
TRANSPORTATION, INSTALLATION, PIPING, WIRING, OPERATION INSPECTION and MAINTENANCE
WORK must be done by ONLY a LICENSED and I or AUTIIORIZED PERSON(S) wbo has enougb knowledge
on heahh and safety rules and regulations as well as on his or her profession.
In any respect, we will NOT GUARANTEE any DEATH. INJURIES, DAMAGES AND LOSSES whicb are
result in modification without our written authorization or using and assembling unauthorized parts.
When DISPOSING a pump, any accessories, used parts and oil, they should be treated as a general
INDUSTRIAL WASTE.
WARNING LABEL(S) and SIGN in tbe instruction manual(S) are classified into WARNING, CAUTION and
NOTICE as described below.
I<!>WARNING I: indicates a potentially hazardous situation which, if not avoided, could resuh in death or
serious injury.
rit\ CAUTION I : indicates a potentially hazardous situation ~hich, if not avoided, may result in minor or
moderate injury..
1.6- NOTICE I : indicates a potentially hazardous situatiOn which. if not avoided, may result in damaging
or defecting a product. It will be ouly used for protecting the property, but Dot for
personal safety.
Footnote: ANSI Z 535
,
<!> WARNING - ' ..
TRANSPORTATION and INSTALLATION
* TRANSPORTATION work must be carried by only a LICENSED or AUTIIORIZED PERSON(S) wbo
has enough knowledge on his or her profession: special attention and caution are required when fitting a
HANGING WIRE in relation to its weight and gravity center.
DROPPING or FALLING ~ DEATH or SERIOUS INJURY.
OPERATION and MANIPULATION
* NEVERALWWan UNAUTHORIZED PERSON to operate the pump, DO NOT TOUCH or contact to
ROTATING pan. 01 portion(s).
ROTATING ~ ROLLED IN, BIT, PINCHED and SPILLED (contacted things)
Lh CAUTION
/'::::" NOTICE,
OPERATION and MANIPULATION
* Wuhout a specific purpose, do not manipulate the valves and cocks attached to or supplied for the pump.
WRONG MANIPULATION ~ DAMAGING or DEFECTING tbe pump.
,. ,.
j
. '.
I Page 3 I of 17 i
INSTRUCTION MANUAL
Motor-Driven Centrifugal Pump·
I No. 1-1A I
Date: ---
February 9, 2000
1. Purpose
, This manual has been prepared for the standard motor-driven centrifugal pumps used on commercial
I'~
vessels for the convenience of persons concerned with handling pumps who belong to shipbuilders and
shipowners.
2. Scope ofApplication
This manual is applicable to A.C. motor-driven centrifugal pumps in general such as cooling water pumps,
. sanitary pumps, fresh water pumps, circulating pumps, fire & bilge pumps. ( hereinafter called pump. )
3. Transport
In transport it is necessary to proceed as follows.
a. When lifting, pay attention to the weight of the units lifted and the method of using wires.
b. Be careful to avoid damage to accessories such as piping, valves, cocks, etc.
4. Prevention of Vibration
In order to minimize the vibration of pump and piping, pay sufficiimt attention to the reinforcement of
pump foundation and piping supports.
5. Installation
In instatlation, pay attention as follows
6. Piping
..
~
Sufficient attention must be given to piping since it has a great effect on pump performance.
7. Connection
On completing installation, the alignment must be checked and care must be taken so that no
misalignment will occue after connecting with piping. Since alignment is duly carried out in the factory,
unreasonable readjustment should be avoided.
Even though misalignment occurs, readjustment must be made carefully by loosening both of the bolts on
the suction and discharge flanges and the foundation.
For Horizontal pump, it is desirable that adjustment is made by inserting a liner between common
bedplate and foundation. hut if necessary, shims can be placed between common bedplate and motor base.
7-/ Case where alignment is checked with pump and motor coupled
a. For measurement on the shaft coupling periphery, a dial indicator is ftxed, as shown in Fig.1 (a), on
the motor end coupling periphery, and the pump end conpling is given one complete turning, and io
this case the half valve of readiog is taken as the measurement value, which must comply with the
value io Table 1.
b. For comparing the distance between the faces at foue poiots using a thickness gauge, as shown io
Fig.1 (b), the shaft is given one complete revolution by hand, and the difference between maximum
and minimum readiogs is taken as the value of measurement, which must comply with the value in
Table 1. , -
(a)
(b)
. .".,
Note: A thickness gauge should be adopted for alignment ouly at the times of repair, intenuediate inSpection and
periodical inspection. It is prefemble to use a dial indicator for checkup after initial installation or piping
anangement.
8. Operation
Operation after instal1ation or reassembly must be carried out in the following order.
8-2 Operation .~
a. Start the motor, but at first repeat "ON" and "OFF' operations once or twice and enter into operation
on confuming that there is no abnormal condition.
b. When pump revolutions and pressure have risen, open gradually the valve on the discbarge side until
the pressure drops down to the specified pressure.
c. Avoid absolutely dry operation, especially by careful when a mechanical seal is used. Even though a
vacuum pump is provided, stop the pump if priming is not effected within 5 minutes.
8-3 Stopping .
a. Close the valve on the discharge side.
b. Stop the motor.
c. When the pump stops suddenly during operation, switch off first of all and then close the valve on the
discharge side.
9. Maintenance
In order to maintain an efficient operation over a long period. the utmost care must be taken.
,
.9-1 Cautions during Operation
a. Be careful to operate as near the design point as practical.
b. Check the vibration and noise. If abnormal condition is surveyed, stop the pump immediately.
Particularly, for the pump provided with a mechanical seal, protect against vibration in view of the
service life of the mechanical seal.
c. Pay attention to bearing temperature rise. If the bearing housing can be felt by hand safely, there is no
fear, otherwise;me::sure the temperature with a thermometer.
Keep the permissible bearing temperature at "ambient temperature plus 40"C" or "liquid temperature
plus 20"(;", but in any case keep it below 75"C.
d. Filling too much grease will cause overheating, so when replacing grease, pour it with the drain plug
removed during operation so that the old grease Can be drawn out.
e. Be sure to keep small amount of contiouous leakage through. the gland, which must be in the from of
drops. Too hard tightening of the packing will cause premature wear of the shaft sleeve and
overheating. .
f. When a mechanical seal is used, there is almost no leakage, so if continuous leakage is observed check
the seal.
g. Never throttle the valve on the suction side. Adjust the flow by means of the valve on the discharge
side.
h. Never operate for more than 10 minutes with the valve closed on the discharge side, otherwise a
temperature rise of the liquid in the casing will cause seizure.
J
,.
; Page 7 I of !7
INSTRUCTION MANUAL I No. HA
I
Motor-Driven Centrifugal Pump Date:
narn"11
pump February 9, 2000
--'-.''''
~ ..
"'i. See whether the standby pump is reversing due to the leakage from its non return valve.
j. In the case of a pump with automatic starting and stopping device such as hydrophore system, check
the pressure at the start and stop of pump as well as the interval of operation, and if the interval is too
short, regulate the air amount, water level, etc.
k. In the case of automatic operation under central control system, take care of the indicatiou of gauge On
the control panel board.
to. Inspection .
10-1 Periodical Inspection
Excepting the case of abnormal conditions, it is desirable to carry out inspection periodically in the
•. following way, but since it varies according to the method of mounting, place of installation, liquid
handled, etc. It is preferable that the operator should make a final pIan of inspection in accordance with
conditions. .
., illllUWa
Jllilllp
................""'......
INSTRUCTION MANUAL
Motor-Driven Centrifugal Pump
! Page 8 Iof
No. HA
Date:
February 9, 2000
[7
,
.." Period
Item Action to be taken Every 12 Every 4
Every 3
months or years or
months
8,000 hrs. 20,000 hrs.
Pour oil 0
Ball bearing Check up inner·and outer races as well
balls for exfoliation, and if its trace is 0
found, renew it.
Check up sliding surfaces for conditions
Submerged of contact and flaw. Measure inside
line bearing diameter and take necessary steps 0
according to manufacturer's standard.
Check up conditions of fitting and
Gland
packing
amount of leakage. Renew it if leakage 0
is too much.
Mechanical
seal
Check up conditions of mating faces. 0
Check up contact points and flaw in
portions facing packing and bearing.
Shaft sleeve Measure outside diameter and take 0
necessary steps according to manu-
facturer's standard.
Check up conditions of contact, flaw in
Shaft
sliding faces, and bend of shaft. 0
Check up surface flaw and condition of
"0" ring
deterioration. Renew it if deformed.
0
.
Check up conditions of contact, wear and
Casing
corrosion in sliding faces. Measure
wearing
inside diameter and take necessary steps
® ®
ring
according to manufacture's standard.
SJil~
Check up condition of wear and renew
JxIt;:nIufut . 0
them if abnormal points are found.
rilg;
J Page 9 I of 17 J
INSTRUCTION MANUAL I No. HA
Motor-Driven Centrifugal Pump I
I Date: .
narnwa
pump
-.._..........
February 9, 2000
10-2 Overhaul
When overhauling the pump, attention must be paid as follows.
,.
a. Understand the construction well by referring to the assembly drawing and make no mistake in the
order of overhaul.
b. When separating fit and flange faces, use jack bolts and wooden hammers, and never apply force ~ith
chisels or drivers.
c. When removing the rotating element, take care to avoid flaw on sliding faces and machined surfaces.
Particularly, never damage the mechanical seal mating faces.
d. When removing rotating parts from the shaft, draw off each one carefully after removing the locking
device.
e. Handle the longsized-parts such as shaft carefully So·that it may not bend.
--- .
f. Handle the parts carefully, by arranging them on sheets of paper or cloth in good order.
. g. At overhauling, put suitahle match marks as many as possible to avoid mistakes when reassembling.
10-3 Assembly
Carry out assembly, by reversing the order of disassembly and paying attention as follows.
a. Remove dust and stain from each part by washing it thoroughly with kerosene. Repair it if flaw is
fu~~ .
c. When Jilting the parts with mat~h marks, be sure no follow them.
d. Install the mechanical seal carefully and confirm its movement by hand after installation.
e. Insert each packing ring in good order softly one by one from the bottom, staggering each joint by
0
90° or 180 •
I February 9. 2000
o Adjust packing.
•: :~,.
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namwa
pump
-~
INSTRUCTION MANUAL
Motor-Driven Centrifugal Pump
! Page 11
No. 'HA
II Date:
1
.
.
oi
February 9, 2000
17
I Page 12-1~f 17
INSTRUCTION MANUAL i No. HA
Motor-Driven Centrifugal Pump j'D"a"'tec :--;:--------1
I February 9, 2000
On completing installation, the alignment must be checked and care must be taken so that no
misalignment will occur after connecting with piping. Since alignment is duly canied out in the factory,
unreasonable readjustment should be avoided. Even though misalignment occurs, readjustment must be
made carefully by loosening both of the bolts on the suction and discharge flanges and the foundation.
a. Horizontal pump
It is desirable that adjustment be made by inserting a liner between common bed plate and foundation, but
if necessary, shims can be placed between common bed plate and motor base.
Eccentr j c l¥==k:lf.=+--+--w'
angle
Fig. 1. IE
62
;a
I Fig. 2.
Table .1
ERRORS OF ERRORS OF
COUPLING MOTOR ECCENTRICITY ANGULARITY
SIZE FRAME NO. Amm BI-B2mm
63
3S 0.25 0.45
71
80
4S 0.25 0.55
90L
100L
5S 0.38 0.7
112M
132S
6S 0.38 0.9
132M
.', ,..
i 1
!Page 13 i of 17 .
•
INSTRUCTION MANUAL ,.1 No. HA
Motor·Driven Ceptrifugal Pump
I 13IlI\\a.
,punlll.
On completing installation, the alignment must ·be checked and care must be taken so that no
misalignment will occur after connecting with piping.
Since alignment is duly carried out in the factory, unreasonable readjustment should be avoided.
Even though misalignment occurs, readjustment must be made carefully by loosening both of the
bolts on the suction and discharge flanges and the foundation.
OUTPUT (kW) Alignment for Motor and lmpeller Alignment for lmpeller and Casing
(mm) . . (mm)
(Reference)
Take either of the two measurement methods of alignment, which are described below.
a) After coupling motor and pump shaft, measure the value of the shaft end
periphery, a dial indicator is fixed. as shown in Fig 1 (a), on the motor flange,
and the pump shaft is given one complete turning, and in this case the half
value of reading is taken as the measurement value, which must comply with
the value in Table 1.
b) After coupling motor and pump, measure the value of casing ring inner side, a dial
indicator is fixed, as shown in fig 1 (b), on the shaft, and the pump shaft is given one
complete turning, and iD. this case the half value of reading is taken as
the measurement value, which must comply with the value in Table 1.
W W
, I
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numwa
pump
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,i
INSTRUCTION MANUAL
.
Motor-Driven Centrifugal Pump
i Page 14 ! 01-(71
j No.
,
Date:
HA
February 9, 2000
The numbers in the brackets refer to the part number in the attached Pipeline Diagram Drawing.
1) Check the water level in the circulating water tank and fill it up with water.
Tank volume is approx. 3 liters.
4) Turn the pulley set screw, <D of the vacuum pump automatic valve to the direction of
counter-clockwise until it runs idle, thus allowing the main pump friction pulley @ and the vacuum
pump friction pulley @ to be ~ngaged.
,
5) Start up the pump.
6) The vacuum pump wil1 he stopped automatically by means of the auto cylinder when the main pump
starts sucking water and the pressure in the main pump casing is increased.
._.
IlilfMu.
<$> PIPE LINE DIAGRAM of VACUUM PUMP iiDHD031 <$> PIPE LINE DIAGRAM of VACUUM PUMP In.. I
I§~~
I
NANJWAPUMP uoou I VK-20N NANJWAPUMP
0....1.10 oIloPlJI l JUNI 1111 ·01£1.10 "nu WODEL I VK-20NB
~"O~\fi!j;J
CHECK VALVE CHECK VALVE
MOTOR MOTOR
VACUUM PUMP' VACUUM PUMP '.
- - .
~Z"
oS'1=3
00'
';l ~
rtMj !:td
:;;0 Cl
1 CIRC.W.
. I
I CIRC.W.
. I
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<"':lO
:a
n~ ~ TDK ~
~ Z
AUTO C'ILINDER AUTO CYLINDER
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~~
-e
- ~.>
i3 t'"
'l:l ..
L
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'" PUMP DEL. SUC. PUMP DEL.
/I'"
o z-u
w a ~
EXHAUST AIR & EXHAUST AIR & "'Tl
tl)"
(j) -.lIo
~_
(D
OYER FLOW PIPE OYER FLOW PIPE » _VI
2C"
*WARIS OP PIPINO IXTRACT AIR PIPI BY WAIIR
*WARIS OP PIPINO
IXIRACT AIB PIPI BY WAIIR
DJ
.:<
"
Q,
CIBCULATINO WAIIB PIPI BY WAXIR CIBCULATINO WATIR PIPI BY WAIIR '"'" ~
AUTU CYLINDIR PIPI BY WAIIR AUIU CYLINOIR PIPI BY WAIIR o ....,
:5
'---- ,-- j
"~
1 Page 16 [?f [7 J
INSTRUCTION MANUAL No. HA I
Motor-Driven Centrifugal Pump· I
namwa Date:
Plilllp February 9, 2000
~"",:"'l
Please disjoint and assemble Ibe mechanical seal sealing the pump sectional drawings according to the
following step.
2) Canry up the electric motor, motor bracket (403) and casing cover (010) as a unit by mean of hooking
Ibe wires on the eye bolts of electric motor.
3) Remove the impeller nut (120) and take out Ibe impeller (003).
4) Unfasten the mecbanical seal setting screws (52019) and Iben remove the mechanical seal (520).
It is easy to remove Ibe mechanical seal by means of applying an oil on Ibe bellow (520/4) if
available.
5) Remove the casing cover installing bolts on motor bracket (403) arid take off Ibe casing cover (010).
Remarks; In case of applying an oil on Ibe bellow, please use machine oil or spindle oil equalized
wilb #ISO VG 32-68.
',..-~.;- ,f •
!I Page 17 I' of 17
tt~
~
INSTRUCTION MANUAL
Motor-Driven Centrifugal Pump
,
.jI No . HA
---....
namwa
pump
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-:-.-=t=b~ 20
IlECIlAN IGAl SEAl
003_~~~
12~ --:~:±=-1J
2
9
120
/ I \
PART
i NO.
NAME OF PART
003 IMPELLER
010 CASING COVER
101 SHAFT
120 IMPELLER NUT
124 IMPELLER WASHER
520/4 BELLOWS
520/9 SETSCREW
403 FRAME
621/9 WASHER
, .
...................................................... ....................... ~
~ .....................................•............................ ~ ~
. ..
,,' :"
.==
INSTRUCTION MANUAL
FOR
MOTOR-DRIVEN TANK MOUNT
-;
. , .
CENTRIFUGAL PUMPS
TOM
\.
'~
\ <e> NANIWA PUMP MFG.CO•• LTD.
\
No.4-2A
,
.
!, Page 1 -Ioi 10
tiJ~ I
•
-::" .
INSTRUCTION MANUAL FOR f No. 4-2.0. I
-">'.
-'.-'. f"f','~-
':'-'-",-?
MOTOR-DRIVEN TANK MOUNT I !
narmva Date:
pump CENTRIFUGAL PUMPS -TOM- April 8, 2000
, , - - r - :...
_.
Contents I Page
Safety Instructions 2
l. Purpose 3
2. Scope of Application 3
3. Transport 3
4. Prevention of Vibration 3
5. Installation 4
6. Piping 5
7. Connection 5
8. Operation
8-1 Preparation before Operation
6
8-2 Operation
.
~,
873 Stopping .
9. Maintenance
9-1 Cautions during Operation 7
9-2 Cautions during Standstill
10. Inspection
10-1 Periodical Inspection
7
10-2 OveIhaul
10-3 Assembly
11. Troubles and Remedies 9
'.
I Page 2 I clIo-j
INSTRUCTION MANUAL FOR No.4-ZA
MOTOR-DRIVEN TANK MOUNT Dale:
CENTRIFUGAL PUMPS - TOM - April 8, 2000
SAFETY INSTRU0fIONS
CAUTIONS FOR YOUR SAFETY
Before using this pump, read the INSTRUCTION MANUAL (S). Follow WARNING LABEL(S).
INSTRUCTION (S) and CAUTION PLATE (S) in order to use it correctly. It is also highly recommended
to ALWAYS KEEP the INSTRUCTION MANUAL (S) at the SAME PLACE for easy access.
TRANSPORrlITJ.ON. INSTALLXrION. PIPING, WIRING. OPERATION INSPECTION and MAINTENANCE
WORK must be done by ONLY a UCENSED and I or AunIORIZED PERSON(S) who has enough knowledge
00 health and safety rules and regnlatinus as well as 00 his or her profession.
Iu any respect, vie will NOT GUARANTEE any DEi'JH, INJURIES, DAMAGES AND LOSSES which are
result in modificatioo without our written authorization or using and assembling unauthorized parts.
When DISPOSING a pump,. any accessories, used parts and oil, they should he treated as a general
INDUSTRIAL WASTE.
WARNING LABEL(S) and SIGN in the instr1!ction InannaI(S) are classified into WARNING, CAUTION and
NOTICE as described below.
1<!>WARNING I: ~ a potenDaJiy hazardous situation which, if not avoided, could result in death or
.,serious injury.
ILt> CAUTION I : indicat~ a potentially bazardons situation which. if not avoided. may result in minor or
moderate injury
16 NOTICE I : . indicates a potentially hazardous situation which, if not avoided, may result in damaging
or defecting a product. It will be only used for protecting the property. but not for
. personal safety.
FootD.ote : ANSI Z 535
,
.<J> WARNING .
TRANSPORrlITJ.ON andINSTAU.ATION
* TRANSPORrlITJ.ON work must be carried by only a UCENSED or AunIORIZED PERSON(S) who
has enough knowledge on his or her profession: speciaI atteotion and caution are required when fitting a
HANGING WIRE in relation to its weight and gravily center.
DROPPING or FALUNG -+ DEATH or SERIOUS INJURY.
OPERATION and MANIPULATION
* NEVER AU.OW an UNAurHORIZED PERSON to operate the pump. DO NOT TOUrn or contact to
ROflITJ.NG parts or portion(s).
ROTlITJ.NG -+ ROLLED IN, BIT. PINOIED and SPILLED (contacted things)
Lt CAUTION
6 NOTICE
OPERATION and MANIPULATION
* Without a specific purpose, do not manipuIale the valves and cocks altached to or supplied for the pump.
WRONG MANIPULlITJ.ON -+ DAMAGING or DEFECTING the pump.
I
I Page 3 I of 10 I
8
I
INSTRUCTION MANUAL FOR I No. 4-2A
/:
-.,'. ,~,>". MOTOR-DRIVEN TANK MOUNT Date:
ruJIlI"'lI
pump CENTRIFUGAL PUMPS -TOM- April 8, 2000 .
~r,"-""
.~
1. Purpose
This manual has been prepared for the standard motor-driven tank mount centrifugal pumps used on
commercial vessels for the convenience of persons concerned with handling pumps who belong to
shipbuilders and shipowners.
2. Scope of Application
This manual is applicable to A.C. motor-driven centrifugal pumps in general such as lub oil pump.
3. Transport
In transport it is neceSsary to proceed as follows.
a. When lifting, pay attention to the weight of the units lifted and the method of using wires.
b. Be careful to avoid damage to accessories such as piping; valves, cocks, etc.
4. Prevention of Vibration
,
In order to minimize the vibration of pump and piping, pay sufficient attention to the reinforcement of
pump foundation and piping supports.
'.
,
,,
• - :-:'I
I Page 4 I of 10
INSTRUCTION MANUAL FOR I No. 4-2A
MOTOR-DRIVEN TANK MOUNT I
namwa Dale:
PUlllP CENTRIFUGAL PUMPS - TOM - April 8, 2000
_ r.......
5. Installation
ill installation, pay attention as follows
TOM-300-400
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I Page 5 I of TIfJ
INSTRUCTION MANUAL_FOR
MOTOR~DRIVEN TANK MOUNT
4_-2~A
"IN"O..,.,' 1
n3mwa
_---r.
pump. . . CENTRIFUGAL PUMPS - TOM - . Date:
April 8, 2000
I
6. Piping
a Flanges connecting to the suction and discharge nozzles should be placed correctly in order
to avoid disturbance of pump aligument when flange bolts are unduly tightened.
b. Precautions must be taken so that expansion and contraction due to temperatore and weight
of piping and valves may not abnormally affect the pump..
c. Interior of the piping must be as clean as possible.
7. Connection
On .completing installation. the aligument must be checked and care must be taken so that no
misaJigument will occur after connecting with piping. Since alignment is duly carried out in the factory,
unreasonable readjustment should be avoided.
Even though misaligument occurs, readjustment must be made carefully by loosening both of the bolts on
the suction and discharge flanges and the foundation.
. 7-1 Case where alignment is checked with pump and motor coupled
a For measurement on the shaft coupling periphery, a dial indicator is fixed. as shown in Fig.l
(a) , on the motor end coupling periphery, and the pump etidconpling is given one complete
taming, and in this case the half valve of reading is taken as the measurement value, which
must comply with the valne in Table I.
b. For comparing the distance between the faces at four points using a thickness gange, as
shown in Fig.l (b) , the shaft is given one complete revolution by hand, and the difference
between maximum and minimum readings is taken as the value of measurement, which must
comply with the value in Table 1.
(a)
(b)
Note : A tbickness gauge should be adopted for aligomcnt only at the times of repair. int'efIl]ediate inspection and
periodical inspection. It is preferable to use a dial indicator for cbeckup after initial installation or piping
arrangrnrnt
8. OpeJ1'3tion
Operation after installation or reassembly must be carried out in the following order.
8-2 Operation
a. Start the motor, but at first repeat "ON" and "0IT' operations once or twice and enter into
operation on confirming that there is no abnormal condition.
,
I
b. When pump revolutions and pressure have risen, open gradually the valve on the discharge
side until the pressure drops down to the specified pressure.
8-3 Stopping
a. Close the valve on the discharge side.
b. Stop the motor. .
c. When the pump stops suddenly during operation, switch off first of all and then close the
valve on the discharge side.
-,
of 10 II
INSTRU(:TION MANUAL FOR
MOTOR-DRIVEN TANK MOUNT Dale:
naruwa CENTRIFUGAL PUMPS - TOM -
pump April 8, 2000
_~...J~ ..
9. Maintenance
In order to maintain an efficient operation over a long period, the utmost care must
I
be taken.
10. Inspection
Period
Item Action to be taken Every 12 Every 4
Every 3
months or years or
months
8,000 hrs. 20,000 hrs.
Ponroil 0 .
'---~----'-------'---~-----------'-::'--~-'--:----:-;;--1
f • I Page 8 I of 10-1
;.- INSTRUCTION MANUAL FOR No.4-2A I
MOTOR-DRIVEN TANK MOUNT Date:'
npu31~iip'll CENTRIFUGAL PUMPS - TOM -
-"....: .. April 8, 2000
Period
Item Action to be taken Every 12 Every 4
Every 3
months or years or
months
8,000 hrs. 20,000 hrs. /
Check up conditions of contact, flaw in
Shaft 0
sliding faces, and bend of shaft.
Check up surface flaw and condition of
"0 ring
77
0
deterioration. Renew it if deformed.
Check up conditions of wear and
Impeller 0
corrosion of all parts.
a UnderstaDd .the construction well by referring to the assembly drawing and make no mistake
in the order of overltaul. .. .
b..When separating fit and flange faces. use jack bolts and wooden hammers. and never apply
force with chisels or drivers.
. c. When removing the rotating element. take care to avoid flaw on sliding faces and machined
surfaces. .
d. When removing rotating parts from the shaft. draw off each one carefolly after removing the
locking device.
e. Handle the longsized-parts such as shaft carefully so that it may not bend.
f. -Handle the parts carefully. by arranging them on sheets of paper or cloth in good order.
g. At overhauling. put suitable match marks as many as possible to avoid mistakes when
reassembling.
10-3 Assembly.
Carry out assembly. by reversing the order of disassembly and paying attention as follows .
. a Remove dust and stain from each part by washing it thoroughly with kerosene.
Repair it if flaw is found.
b. Fit the locking device perfectly in each rotating part if necessary.
c. When fitting the parts with match marks, be sure no follow them.
d. Check up alignment as mentioned in Page. 7.
e. Turn the shaft by hand to see whether it turns smoothly.
.
e;pump
, . . .,
naruwa
_ r - . l ..
INSTRUCTION MANUAL FOR
_MOTOR-DRIVEN TANK MOUNT
CENTRIFUGAL PUMPS -TOM-
I Page 9
NO.4'2A
Date:
LOf
April 8, 2000
10 !
I
~-
bts:mwm; • Pump is sucking air. · Check up suction system.
~
lJl
• Abnormal metal contact exists in • Remove contact.
the rotating parts.
Pump starts, • Connection is wrong. . • Check up alignment.
but
• Pump shaft is bent. • Renew shaft.
motor gets
• Pump casing is deformed. • Check up foundation and piping.
overloaded.
• Pump dischaxges too -much. • Throttle dischaxge valve.
• Pump bearing are wrong. • Renew pump bearings.
]
j Page 10 I of to
INSTRUCTION MANUAl.., FOR NO.4-2A
MOTOR-DRIVEN TANK MOUNT Dale:
CENTRIFUGAL PUMPS - TOM - ' April 8, 2000
•••••••••••••••• a a .•••.••• a • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • ~.
•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
INSTRUCTION MANUAL
FOR
MOTOR-DRlVENPISTONPUMPS .
2VP
namwa
pump
~1~LI"".
i
<@> NAMIWA PUMP .FG. (O.g LID.
,i·-
,:,..
No.6-3A
•
. ."--,
I Page 1 i f 9
I
0
lJ.~STRUCTION MANUAL FOR No. 6-3A
MOTOR-DRIVEN PISTON PUMPS Date:
2VP April 24, 2000
Contents Page
Safety Instructions 2
1. General 3
2. Construction 3
3. Transport 3
4. Prevention of Vibration 3
5. Installation 4
6. Piping . 4
7. Operation
7-1 Preparation before Operation
4
7-2 Attention during Operation
7-3 Stopping
8. Maintenance . -
- .
8-1 Cautions during OplfI'lltion 5
8-2 Cautions during Standstill
9. Inspection
9-1 Periodical Inspection 6
9-2 Assembly
10. Troubles and Remedies 7
"
•
I
SAFETY INSTRUCTIONS
CAUTIONS FORYOURSAHITY
Before using this pwnp, read the INSTRUCflON MANUAL (S). Follow WARNING LABEL(S),
INSTRUCflON (S) and CAUTION PLATE (S) in order to use it corre<lly. It is also highly recommended
to ALWAYS KEEP the INSTRUCflON MANUAL (S) at the SAME PLACE for easy access.
TRANSPORfXfION, INSTALLATION, PIPING, WIRING, OPERxrION INSPECflON and MAINTENANCE
WORK must be duue by ONLY a UCENSED and I or AUTHORIZED PERSON(S) who has enough knowledge
on health and safety rules and regulations as well as on his or her professioIL
"
Iu any respect, we will NOT GUARANTEE any DExrH, INJURIES, DAMAGES AND LOSSES which are
result in modification without our written authorization or using and assembling Wliluthorized parts.
Wheu DISPOSING a pomp, any accessories, used parts and oil, they should be treated as a general
INDUSTRIAL WASTE.
WARNING LABEl..(S) and SIGN in the instruction manuaI(S) are classified into WARNING, CAUTION and
NOTICE as descnbed below.
I<!>WARNING I: indicates a potentially hazardons silnation which, if nut avoided, could result in death or
serious injury.
[2& CAUTION I: indicates a potentially ~ns situation which, if not avoided, may result in minor or
moderate iJ1jury
1.6. NOTICE I : indicates a potentially hazardons siiuation which, if not avoided, may result in damaging
or defecting a product. It will be only nsed for protecting the property, but not fur
personal safety.
Footnote: ANSI Z 535
<!> WARNING
.
.& CAUTION
6 NOTICE
OPERxrION and MANIPULATION
* WIthout a specific purpose, do nut manipoIate the valves and cocks attached to or supplied fur the pwnp.
WRONG MANIPULATION ~ DA.'.1AGING or DEFECTING the pwnp.
.
•
..,
I .,
I Page " JOf i
4~
9
,,I
•
INSTRUCTION MANUAL FOR i Nc. -6-3A
.. I
. , - MOTOR-DRIVEN PISTON PUMPS
narnwa ."- Dale:
pmnp
...
""'-'~.....:
. 2VP April 24, 2000
1. General
Naniwa piston pump type 2VP is a vertical, duplex double acting reciprocating pump,
designed and manufactureed for marine applications.
• 2) High efficiency
The pump is intended to be used as Bilge Pump, Oil Transfer Pump, etc. onboard ship.
2. Construction
a Driving method The pump is designed to be driven by an electric motOl:
Pump cylinders are made in cast iron, each fitted with pressed-in
renewable liner.
e. Valve case Valve case is placed at the top of each cylinder, and special attention is
given to its construction to ensure the highest
efficiency.
-.",
Pump'v3Ive assembly is one the most iriJ.POrtaD.t partsof the
pump and adopted are flat type valves to ensure the highest
.. efficiency at minimum operation noise level.
g. Relief valve Relief valve of full flow short circuit type is fitted.
•
3. Transport
In tImJsport it is necessary to proceed as follows.
a When lifting, pay attention to the weight of the units lifted and the method of using wires.
b. Be careful to avoid damage to accessories such as piping, valves, cocks, etc.
4. Prevention of Vibration .
In order to minimize the vibration of pump and piping, pay sufficient attention to the reinforcement
of pump foundation and piping supports.
.. ~
!
l Page 4 IQ f 9
INSTRUCTION MANUAL FOR I Ne. 6-3A
MOTOR-DRIVEN PISTON PUMPS Date:
1
2VP April 24, 2000
5. Installation
In installation, pay attention as follows
i
a. Pump foundation must be as rigid and strong as practical.
b. Considering operation and overhaul, give as ample space as possible.
c. Installation face must be flat.
d. Location of installation must be determined in consideration of pump suction head.
•
6. Piping
Sufficient attention must be given to piping since it has a great effect on pump performance.
a. Suction pipe must be as short as possible, and bends must be as few as possible to minimjze
friction loss.
b. Suction pipe must be free from air pocket or air mvasion.·· •. ;
c. Valves on the suction side must be guarded against air invasion through the gland.
d. Filter must be provided on the suction side for pump protection.
e. Flanges connecting to the suction and discharge nozzles should be placed correctly in order
to avoid disturbance of pump alignment when flange bolts are unduly tightened.
f. Precautions must be taken so that expansion and contraction due to temperature and weight ..
of piping and val'ves may not abnormally affect the pump. And at the same time, precautions
must be taken to avoid misalignment of the flange caused by pipe vibration.
g. Interior of the piping must be as clean as possible.
7. Operation
Operation is to be carried out according to the following manner.
. .
7-1 Preparation before Operation
r-- . --,
! Page 5 lof I
£11~
9 I
INSTRUCTION MANUAL FOR
~. ' . .'1>."
rummOl
MOTOR-DRIVEN PISTON PUMPS
- ~,
NO.6-3A
Dale:
l
pump 2VP April 24, 2000
_ ( _ I ...
a. In case of an electric motor driven, when starting confirm that there are no normal condition
! i with respect to rotating direction, noise, vibration, starting current, etc. by repeating ON" and
"OFF' the electric motor a few times.
b. Check that lubricating oil is supplied sufficiently.
c. Check that there is no abnormal temperature rise in the pump rotating parts.
Remarks: Normal temperature is ambient temperature plus 40"cor liquid
-, temperature plus 20"c, but maximum not exceeding 75"c.
.- d. Check that the gland packing temperature is not abnormally high due to excessive tightening
of the piston holder.
e. Attention should be paid to prevent over speed of electric motor.
f. Never run the pump dry.
7-3 Stopping
8. Maintenance
In order to maintain the'high performance over a long period the following are recommended to be
carried out.
•
INSTRUCTION .MANUAL FOR NC.6-3A
lVlOTOR-DRIVEN PISTON PUMPS I
nmmva Date:
jJlUnp 2VP Apri124,2000
- < ' - . ! ...
9. Inspection
Excepting the case of abnormal conditions, it is desirable to carry out inspection periodically in the
following way, but since it varies according to the method of mounting, place of installation, liquid
bandled, etc. It is preferable that the operator should make a final plan of inspection in accordance
with conditions
Period •
Item Action to be taken Every 12 Every 4 -.
Every 3
months or years or
months
8,000 hrs. 20,000 hrs.
Check up sliding surface for conditions
of contact and flaw.
Plain bearing 0
Measure inside diameter and adjust it by
adjusting liner.
.. ..
Check up inner and outer faces as well - -
Ball bearing balls for exfoliation, and if its trace is 0.
found, renew it.
Foundation
bolts
Confirm they are securely tightened. 0
~ . - '1
I Page . 7 I0 f 9-!
INSTRUCTION MANUAL FOR INo. 6-3A
MOTOR-DRIVEN PISTON PUMPS ._.. Date:
2VP April 24, 2000
9-2 Assembly
Carry out assembly, by reversing the order of disassembly and paying attention as follows.
a. Move dust and stain from each part by washing it thoroughly with kerosene.
Repair it if flaw is found.
b. Fit e locking device perfectly in each rotating part if necessary.
c. When fitting the parts with match marks, be sure no follow them.
" d. Before assembling the sliding contact faces of the bearings and tooth faces, apply enough
.' clean lube oil to them.
. . e. TIghten the bolts with equal force.
f. Rotate the pump by hands to see that it turns smoothly.
'
1l.:;Sectional Drawing
•
"
I
i
1,----------,--~----,---'i~P-a-g-e-',-9'-i'0-r --9---1
L!f,~' lJ.~STRUCTION MANUAL FOR No, 6-3A
~ii~,
"
I'
12. MaterialList
PART O'ry IN~T
10.. NA!lE OF PART MATERIAL o. NAlIE OF PART MATERIAL O'TY
~iNZE
UMP "'STH A 48
CAST IRON IIAl 1 502 !NECK BUSH i""TM 8 584
101 CYLINDER C=3. 3 Si:2. 1 11I:0.5 IIIAX Cu:87 Sn:O In:& 2
CAST
~iNZE
102 INER IASTII 8 584 2 504 ~ IASTM 8 584
BRONZE lux eu:87 Sn:8 Zn:8 hiAx Cu:87 Sn:& Zn:6 2
CYlINOER IASTM A 48 IASTM 8 536
103 CAST IRON lux C:3.3 Si:2.1 In:o.s 2 601 ~ SHAfT ~~CTlLE
AST IRON 1
COVER in C:2.5 W $:0.02
IASTII A 48 ~UNTER ~ON f'ISI 1045
106 BOTT01l COVER CAST IRON ~3. 3 Si:2. 1 11'I:0. 5 2 602 1
SHAFT ''lER
CAST 8 584
110 BUCKET BRONZE IJwr: tu:!1 Sn:6 Zn:ll 2 630 /!ALL BEARI NO ~ 52100 2
COUNTER ~!MA48&
111 BUCKET RINO Ima ITE 4 633 METAL . I:AE 52100 2
~
f'S11I 8 584 CRANK I!ETAL IASTM A 48
112 g:~AHCE law: Cu:87 2 640 CAST IRON !u.x C:3.3 2
Sn:8 In:! COVER 51:2.' "':0.5
~~
IASTII B 584 BEARING /'STM A 48
114 BUCKET w.x tu:87 Sn:1l Zn:8 2 642 COVER CAST IRON !wc C:3. 3 Si:2. 1 In:o. 5 1
/'STM A 48 , BEARING /'STII A 48 '
201 VALVE BOX CAST IRON I.u.x C:3.3 51:2.1 11I:0.5 1 643 COVER CAST IRON lAx 0:3.3 5/:2..1 1n:0.5 1
AISI 1045
202 ~~BOX iCAST IRON
IASTM A 48
lAx C:3.3 51:2.1.,:0.5 1 662 PI NI ON OEAR IGA"BON
TER 1
/'STM A 48 ASTM A 48
lOO !LEo CAST IRON lux C:3.3 SI:2.1 1n:0.5 1 664 BEAR CAST IRON lAX C:3. 351:2.' ":0.5 1
~ST ASTM 8 584 PIJl.LEY ASTM A 48
210 ~ALVE B 674 nmTOR SI DE) AST IRON IL\l 0:3. 351:2.1 "':0.5 1
BRONZE ~::: :'~ In:& ASTM A 48,
213 ~~lIVERY
CAST PUtLEY
BRONZE lAX CU:81 Sn:6 Zn:& • 4 675 iPirMP SIDEI ~ST IRON IIAX C:3. 351:2.1 1,,:0.5 1
ALVE SEAT
ASTM B 584 "
214 ~CTlON
ALVE SEAT RONZE
~ST
lAX Cu:81 Sn:& In:& 4 676 ,; BRT 3
302
305
~
fumpROD
CROSS HEAD
'AllOY ROD IIAX Cu:151 f'b:4.5 F.:Q. 5
sTAINLESS
TER
ISI 304
ASTM A 48
CAST IROII IIAX C:3.3 51:2.1 ":0.5
4
2
2
704 ~ALVE
707 SPRING
it
PIANO \tIRE
lAX Cu:81 Sn:6 In:15
ASTM 8 584
lAX Cu:81 Sn:8 In:8
IASTIl A 230
1
1
1
IASTM A 118 ~PER 1"='74
308 STAY ,
MILD STER IMx P:Q. 25 s:o. 05 4 710 SPRING SEAT lAllOY ROD W tu:61 Pb:4.S F.:o. 5 1
~2874
113 ~T BOLT ~~ROD lux Cu:61
CARBON f'ISI 1045
311 ::':OSS
IN
HEAD
STEEL 2 Pb:4.5 Fe:o. 5 1
COPPER ~2874 BS2874
315 [PuMP ROD NUT AI LOY ROD JMx Cu:61 Pb:4. 5 F.:Q. 5 2 719 CAP LOY ROD ~CU:01 Pb:4.5 fe:o.5 1
....
iJER
800 2874
316 [NuT ILOSTER iIAx p:o.A2S118
/'S11I
$:0. 05 2 LOCK NUT PER
All OY ROO lAX Cu:Ol Pb:4.5 fe:o.5 1
~TM
321 ~ALPIN
~
8 584
lAx Cu:81 Sn:i5 In:O 2
,.sTM 8 536
322 ~~CTlNG I::f
'LE
T IRON fn C:2.5 lAX S:O.02 2
........................... .....•....................·······················a
~