Professional Documents
Culture Documents
Incinerator
Incinerator
Incinerator
",
IMO SHIP
IDENTIFICATION NO. IMO 9398395
DEP'T SHIP NO. SHIP TYPE
00330 S349 .8,400 TEU Ck,ASS OONTAINER CARRIER
TEL. SHIP DESIGN OFFICE SHIP NAME
2988 MACHINERY OUTFITTING DESIGN DEP'T ZIM LOS ANGELES
TITLE
APPROVED BY S, T. Cheong
"
INCINERATOR
CHECKED BY H, S. Kee
DRAWN BY D. J. Park
~
Hyundai Samho Heavy Industries Co., Ltd.
NONE
DATE
2009.07.01
6U-2852-302
mNSOLIDATED NO.
M70
F
INSTRUCTION MANUAL
FOR
I
T
Waste Oil Incinerator
Type: KFB-129
"
\
-
TEL. : +81-55-269-7700 TEL. : +81-55-269-7700
FAX. : +81-55-269-7795 FAX. : +81-55-269-7795
E-MAIL: techl@kangrim.com E-MAIL: techl@kangrim.com
• ~
~:: rM@;:.:Alilpro\T,a 1 Type,
0_
• 0
0
o.
Rev.O
Customer H.S.H. I
Hull No. S349
Classification LR
Work Order No. IBC07HLS349
Specification
Type : KFB-129
IMO Cert. No. : IMO-INC-83
L O_S_P_N_O_I_BO_7D-_AO_O_OC ~ J
,.
I
\
~ INDEX
1. Specification
2. Drawings
3. Elec. Drawings
4. Accessories
5. Spare parts
PLAN HISTORY
6-
6- 01. 03. o~ foR FINAL PI>!"'TltfA (W~) AL.~, :J X »t ~
~
-
l....
fl::, cE.ILol t:"oR tJcP~ pM!>l:W&i Aim. 5- :r A :-~ ""2? r. ~""
& 06 DS J1 For- YAK\> RlA~P~UAL ft/. -;z 9r~
b -...,
Technical data
General specification
Power source
-Caution
English
English
--===1
- ----~~---_ .. ~._-
--·----1
Painting color
.-- --- --------------
-Electric Motor
Incinerator / furnace
Munsell No. 7.5 BG 7/2
-===J
-
Model No. KFB-129
•
Cooling system Air cooling between shells
3
Primary air fan Max. 1500 Nm /hr
~._-j
El. motor 0.63 kW x 21', IP55 Insulation class F __ II
AC 440V / 60 Hz, 3., ,
- ---,---.- ------------1
19oition Burning nozzle tip 3.5 gal/hr,60 ' , 5.5 gal/hr, 45 . OnlyD.O I,
-~---~---o
Electrode _____ ~
I
___ _.J
-Range 20 - 150'C
~
-Oil rate 20/31 Uhr
f-:-:-~-:-m-e-I-M~ax-.-b-a-ck~p-re-s-su-r-e~+-~-:3-ntr-m-i~/-:-~-~-:-i:--:-:_i~~mA~q~~~~~~f-a-lt-:;o~~~1
I
\~
"
-Bore lOA
-_ .... _-_!
-Type A-type 60" PF 1/4 I
_ _ _._0 ___.0- __ .J
-Range 0- 10 kg I cm' ( 0 - 1.0 MPa)
J
i
Bilge water line equipment
··_-_·········---··-1
Bilge water pump Piston type I pc
._-----~---
!,
,,
-Oil rate 1000 Llhr ,
"!
-Max. Discharge pressure 4 kg I cm' ( 0.4 MPa)
i
----j
-Range
A-type 60"
-J
KangRim Hl'avy Industries Co., Ltd
Technical specificatioll
OperatingTemperature Max.350"(;
. -
Model/TyPe
--. -- ".
AZM 161CC-33RK
2 sets -------1,
PoWer; AC220V
~~~_-1_5_K-_500_A
-T---,--ype--,.
- -tt=~t----J
Length 300mm !
I
_~_ _~ --'-_ _ __ I
AC 440V / 60 Hz
._- -------- --~----_._-
Sludge oil cousistiug of : 75% sludge oil from heavy fuel oil
5% waste lubricating oil
20% emulsified water
Heating value abt. 36,000 K.J/kg (8,600 Kcal/kg)
Interface description
~
TOTAL EXHAUST GAS
- TEMPERATURE VOLUME
PIPE PRESSURE LOS,S -
,;
TYPE
--'" '-
- ~ <"C> <'M3/HR>
<mrnAq>
-
ITEM VOLUME 0
- _.PURPOSE,
.
ir -0
-
3
Flue gas fan 333 m /min Surface cooling & comhllsti()1l air
Weight list
"" ' -- ~
-- ~
- - .
-l'fEM -
WEIGHT.~kg REMARK I
-- -
-
'.
APPLICATION POINT FAN BEARING, EACH DOOR HINGE
CASTROL ALPHASP68
I
i'lL GEAR COMPOUND 68 !
CHEVRON
MECHANISM LPS 68 I,
i
i
ESSO SPARTAN EP 68
MOBIL
MOBIL GEAR 626
MOBIL DTE 16M :
i
-_._--_._._.._----~
SHELL OMALA OIL 68
SHELL
TELLUST68
--
SK
ZIC SUPERVIS X 68, 100 I
!
SUPER GEAR EP 68, 100
YK TURBINE OIL 68, 77, 100
--1I
~I
ELF VISGA68
REMARK
1. Initial filling Q'ty is provided by maker I
I
I
2. Oil charge interval Every 6months (suitable cbarg<) •
I
1 SOURCE o
;.;
2 EMERGENCY STOP o o o
1-----1-----------1---1---1----+---1---1-------+-----+----
3 F/G TEMP HIGH o o o 350t;
4 C1CTEMPHIGH 0 - 0 - 0 1200t;
1--+--------+---+--+--+-----+---1------+-----1--1
~5__1_-FL-A-M-E-FA_I_L-U.R_E-A---_I__-O-_I___-__l__-O-_I___-__1--0-__l__---__1_-----t--i
1---6-1-.FL_A_M_E_FA_I_L_U_RE_B -!--_O_+-_+_O_+-_-+__O_+ --1-- ..J__
I
J
.
7 MOTOR OVERLOAD 0 - 0 - 0 - I i
I---l---------+---l-------.jl----I---I---+-----+-------+---l
1---8--1-F_/G_FA_N_O_V_ERL_O_A_D_ _-+_0-l_O_+-_O_+--_-+_O_-+ -+ t_J
9 DRAUGHT FAILURE ° - 0 - 0 -5mrnWG I I
10 F/O PRESS LOW -A o o o II kg/cm' --i---i
I-----I----------+--+--+--+--+--+----+------T[
11 F/O PRESS LOW- B 0 - 0 ° -
11 kg/cm' i'
12 DOOR NOT CLOSED o o o i
I
14 W_OTEMPHI o o o 95t; .
15 WO PRESS LOW o o o
0.4 kg/cm'
19 WO TANK TEMP HI
20
o o Ilot;
I
>---l--W·.O-TA-N-K-LV-L-H-1----1---1---I----I----If.--- - + - - - - - 1 - - - - - -
o o
r--
,---
21 WO TANK LVLLOW o o o I
Note
1. Source (Voltage)
2. Case of Emergency
3. Flue gas above max. temperature
= Exhaust gas abovc max. temperature
4. Combustion chamber temperature above maximum temperature
5. Poor or no flame at A
6. Poor or no flame at B
7. Protection relay cut out
8. Protection relay cut out
9. Combustion chamber pressure falling bellow set point.
10. Fuel oil pump press low at A
= Diesel oil pump press low at A
11. Fuel oil pump press low at B
= Diesel oil pump press low at B
12. Micro switch in door lock not closed.
13. Waste oil temperature Iow
= Sludge oil temperature Iow
14. Waste oil temperature high
= Sludge oil temperature high
15. Waste oil pressure Iow
= Sludge oil pressure Iow
16. Air pressure Iow at A
17. Air pressure Iow at B
18. Air pressure low at COM
19. Waste oil temperature high
= Sludge oil temperature high
20. Waste oil tank level high
= Sludge oil tank level high
21. Waste oil tank level Iow
= Sludge oil tank level Iow
Motor data
Power
0.63 kW 25.3 kW 0.43 kW 2.53 kW 0.4 KW 2.5 kW
Consumption
,
Rating
l.38A 42A 1.09 A 4.7 A 1.0 A 4.7 A 1
Current
~--+---j-----+---t----+----··--i ·------·--1
Starting Time Abt. 10 sec Ab!. 10 sec Ab!. 10 sec Ab!. 10 sec Abt. 10 'cc ,
Ab!. lU sce !
!
fu''::'" • • • • • 1---;.----1 :
f------+-----+--------+------t------t----..._------- 1
Operation ! I
duty
SI SI!
.
SI I
I
SI SI SI
f------1-----+-----+-----+-----j------j-------
Rated power
0.85 0.91 0.78 0.84 0.69 0.9!
faclor
f------1-----+-----+-----+-----j------+,- . - - - -
I
1)'peof
DOL DOL DOL DOL DOL
starting
I
!
Bearing type 6202 6310 6202 6205 6203 I 6205
6204
f-----+---+--+-----+---+-------+-----
I
Protection i
degree
IP55 IP55 IP55 IP55 IP54 I IP55
f------j------+-----+-----+-----j----r----
i
Voltage AC 440 V AC440V AC 440 V AC 440 V AC 440 V I AC 440 V
Supply scope
Supply items for Waste Oil Incinerator in accordance with maker's standard
Supply
No. Name Description Q'ty Remark
Kan2rim Yard
1
2
Burner unit
Flame eye
•• 0
0 -
KJS-1O 2 set
2 set
Assembled
Assembled
3
4
Thermocouple for furnace temp.
Diesel oil straiuer
•• 0
0
S-Type
DLF-06
1 set
1 set
Assembled
Assembled
5
6
Primary fan
Electric coutrol pauel
•• 0
0
1500 ml/hr
-
1 set
1 set
Assembled
Assemhled
7 Alarm and safety devices
• 0 - 1 set Assemhled .. ~
Loose Supply items for Waste Oil Incinerator in accordance with yard's p. o. spec.
Supply
No. Name Kang Description Q'ty Remark
Yard
rim
2-01-01
2-01-02
Flue Gas Fan
Flue Gas control damper
•• 0
0
333 ml/min
5K-500A
I set
1 set
I
i
Ln~JS{~
f Loose
2-01-03
2-01-04
Expansion Joint
Waste oil strainer
•• 0
0
5K-500A
Duplex lype
I 1 set
I scl
I Loose
! Loose
2-01-05
2-01-06
Thermocouple for Exh. Gas temp.
Square flange for W.O strainer
•• 0
0 -
K-Type 1 sct
2 ea J Loose
Loose
-~--_ .. _.-
Loose Supply items for Bilge Water Pump in accordance with yard's p. o. spec.
..----
Supply
No. Name Kang Description £l'ty i
I Hemark
Yard
rim I
••
._-----~-
Loose Supply items for Waste Oil Tank in accordance with yard's p. o. spec.
Supply
Kan
No. Name Description Q'ty Remark
gri Yard
m
2-04-01
2-04-02
Level Switch for High
Level Switch for Low
•• D
D
Test device type
Test device type
1 set
1 set
Loose
Loose
2-04-03
2-04-04
Thermostat for high temp.
Circulation Pump with motor
•• D
D
20-150"C
12m3 /hr
1 set
1 set
Loose
Loose
'.
,, l
-.1
I I ~ I I SIGNAL I If,-=---=---=--=--=--=---=---=--=--=--=---=-~ ~ nl T -ll(1' I
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fl..UE CAS DUCT.500A~--r-=- I
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2-01-QV I
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r--=-:..-=--=--=-:.-:::.-=--=--=--:.::.-:.::::::.:.::::.-=.J
1 r
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Jl..... -,
, Ill,
11 (
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III
TI :I ISYMBOL LISTI
I 1 ~ Th.rmOCl)Upl.----........... . I I 1 I r
r--------------- J1t-- --, I III RI
1 , BOSS PF 3/4-
- . . . . . . ., -
_ N...:.;. I
I
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I
1
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I I t I I r-------------------..,
III
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ill
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1.
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~i .., lJJ ~-~~"oiLSE~~Ci}--H---_~------~
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I YARD SUPPLY/INSTALLATION
7.
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._
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INClN. BOTTOW:
I
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:I-----~
-----1
ll:
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I I I I I , I I 1I
11111 III1
11 I
III
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TANK
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2-04-01
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KANGRIM SUPPLY
q:>~L__ __ P..
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SOLENOID V IV
PRESS.S/W
HIGH LEVEL S/W
LOW LEVEL $ Iw
THERMOMETER
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M
TSH THERMOSTAT HIGH
TSL THERMOSTAT LOW
I _
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L:- . f---{J~ "" ~ ~: n~ f~ f~ LEVEL GAUGE
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PF3 4-
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ft~
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PT PRESSURE TRANSMITIER
I
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:11
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1. W.O SERViCE TANK MUST BE INSULATED
8 PRESSURE SWITCH 3 AIR _ -01 FLUE GAS FAN 1 333CMM x 25.3kW -01 LEVEL SWITCH 1 HIGH 35
7 ELECTRODE 4 -
I - - t - - - - - - - + - t - - - - - - - - t f - = " t - - - - - - - - + - f - - - - - - - - - - ! '2-0
_g' FLUE GAS CONTROL DAMPER 1 SODA ,i2,=:8:!'J...::LEV::..:.::E__
L.S=-W:..I:..TC:::H::... +-_'__1---L:.:O:..W---------I1
r
_3_4_+~·J.i-·---_----+----_+_·--------
I _ _l
3 SOLENOID VIV 2 0.0 LINE 2 -g1 EXH. GAS THERMOCOUPLE K- TYPE 21 DOOR LIMIT SWITCH 2 220V 30
-0
2 SOLENOID VIV 2 0.0 LINE , 11 FURNACE THERMOCOUPLE S-TYPE 20 BURNER 2 KJS-10
-0 Sf~AINER
, SIMPLEX TYPE
SOLENOID VIV 2 COMMON 10 FLAME EYE 2 QRB1 '9 SOLENOID VALVE 2 GSR 1 3/4"
o 0.4 KW x 4P
-0'
NO. DESCRIPTION O'TY REMARKS DESCRIPTION NO. O'TY NO. Q'TY
NO. REMARKS DESCRIPTION REMARKS
,
DESCRIPTION REMARKS
I I E I D i e I , A
8 I 7 I 6 I 5 I 4 I 3 I 2 1
H
16
f? 14 r--------------------------------------,,----.
I
I
I 3227
I
I
I
I
g
Cl
H
/4? ,
o
o I
:~.
1000 1000 r 1000 I 0
-$- I
I
-$-
I
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! ;L~l---:_j-r--- ~ !;
I I I I
- E I~
I
-
nee
G G
I , I ~
I I I w
I I "
II FOUNDATION DIM EstOS
N N I II 25
~
- I I ~
-
-
@ 0 ~ (i$) 4521 ~
I\R
\ 950 \ \ \ 3227 \950
2265 FOR BURNER \ \ ,\ FOR BURNER
f,\:;;::_=':000:~;;;)~Al:R~S~U~C~TIO~O,,\=\~R~EM~O~VA~L~S~P~AC~Ef-_1
9
539 1234 392 339
REMOVAl SPACE SUCTION
_1_' WEIGHT 7680 Kg
c~~ ~~.\,~No
E ~I E
0 0 0\0 D 0 1
0
.. o
g
-
i -'8 ~ ~ i ~ \'6. ,--CABl£ TRA' I 23 Inspection Hole for Feed Door CIS .74
D
~
g
m
L_o
o
~o
m /
f\I,
~.' ~.
00. I\
I'.:sr . . ~
" \
~.
1
III
•
\ •
"
, \
~
21
20
19
18
I leg
IName Plate
'Air Sol. VIV
,o.ir Control VIV
CIS B
2
2
"75
16 kg/cllT
16 kg/cllT
2008089
2008089
0
ID ~ , ;---- I 010\:--:511 IV
l,J 1\00 "'" 17 ~oar Interlock 2 CS-7156 5009821
16 ~rd Chamber Brick AHCT-6 4005004
- / \ 1000 \ 00 1000 1000\ "" 15 2nd Chamber Brick AHCT-6 4oo5004~
/ @ ~ ~ 0 22 @ 14 1st Chamber Brick AHCT-6 4005004
,/
13 INo.2 Burner KJS-10 2021601
12 iNo.1 Burner KJS-10 2021601
c 11 [lCh. Gas Outlet 5K-SOOA 2001133 C
/
I l
10 .Control Ponel C/S 1 1000WlC1000H
5K-500A
0
9 Inspection Hole 2 075
0,0 INLET(10K-20A) / - - ---- , B
8 Furnpce Thermocouple - 1 S-Type 3001009
-
.' 00 OUTLET(lOK-20A) /~,
"i--- 'lI Jt.-... ~ . "" \ I /11I I
7
6
IPrimary Fan
Moter for Primary Fan
-
-
1
1
1500CMH
2px2.53KW
3006130
3004834
B
\ ') 11 1-c4'-t_ _':::h:::,,:.;:::gin9,--000c:.:.:.'
I Feed
+--,C::IS'--f--''-t..:3:::2::0W:::'..:4::50::":....+--+_-_-I B
~/ ~ ~
3 Door C/S 1 530Wx730H
lJ
~
B,lg, WATER INLET(10K-20A) • a 2
1
Ash Door
h;cinerotor Body
C/S
C/S
1
1
530W x 430H
PLATE 3.2T
-
W.O,OUTLET(10K-25A)X 150 150 7.... n'
=+::!I / / ,I J="~
k./ l'~«DI,\
~ l. \1 -i " mu:
No. IDESCRIPTION
I
MATERIAL QT'y
'<lE
(kg) SOlA NO. -
2006.12
il! :l=iuorn~. Io::bo::::!rn~~u==l~rr rn \,;klrn ~. :;;
::I':I~
AlR UNE(10K-20A) ' /
I
A u·· ~t_ J_
DIMENSIONS OF MAIN BODY A
I
I DWC. NO.
KFB-129
Q,ji>, KAHGRIM
'.
HEAVY INDUSTRIES CO., LTO. 18-1001001
8 1 7 I 6 I 5 I 4 I 3 2 I
3. Elec. Drawings
I 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 I 10 I 11 I 12 I 13 I 14 I 15 I 16 , 17 I
CUSTOMER H,S,H,I
INCINERATOR KFB-129
CLASSIFICATION LR
PA:O..JECT CUSTOMER:
TITLE: INCINERATOR 5349-52 H.5.H.1
COVER SHEET Y.H.LEE DATE 2008.03 CLASS
APP. LR
W/O NO.
0, FOR FINAL OWG. 2009.03 J,W,PARK CHK. J.G.KIM IBC07HL5349-52
~ KANGRIM HEAVY INDUSTRIES CO., LTD, S.R.CHEON DWG. NO.
KFB-129 1 SHEET
01
REV, DESCRIPTION DATE NAME DWG.
~ v,
c
I 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 I 10 I 11 I 12 I 13 I 14 I 15 I 16 I 17 I
INTERPRETATION GUIDE
WIRING
MAIN POWER CIRCUITS BLACK INTERNAL WIRING
PROTECTIVE EARTH CONNECTIONS GREEN/YELLOW ------------- EXTERNAL WIRING
CONTROL CIRCUITS 220V AWG2D GRAY
TERMINALS
CONTROL CIRCUITS 24VDC AWG22 [ + = WHITE
- = BLACK -Xl TERMINALS IN MAIN CONTROL PANEL
-X2A TERMINALS IN BURNER-A
CONTACT -X2B TERMINALS IN BURNER-B
2 2.6 -X6 : TERMINALS IN FLUE GAS FAN STARTER PANEL
HIt
1
j
-
CONTACT SET a TO BE FOUND ON SHEET 2,
CURRENT PATH 6
CONTACT SET a TO BE FOUND ON SHEET 2
PROJECT CUSTOMER
- TITLE: INCINERATOR 5349-52 H.5.H.1
PAGE OVER VIEW, INTERPRETATIONGUIDE APP. DATE CLASS
Y.H.LEE 2008.03 LR
DWO.
J.G.KIM
S.R.CHEON
W/O NO.
DWG. NO.
IBC07HL5349-52
KFB-129 1 SHEET 02
r ,t,
T 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 T16 I 11 I 12 I 13 I 14 I 15 I 16 I 17 I
1000 I
I 950
I 300 I I• •I
I , fB F.f
·
I, ...,-- I
IIHCMJIATOIl CB'flMlI. p..;ul - NOTICE -
®J 1, BUZZER
.
D . 2, MAIN S'JITCH 440V
P
L 3, EMERGENCY STOP PIB LAMP
4, TOUCH SCREEN
5, SoUCE SUPPL Y
1 6, Po'JER FAILURE
8 7, PLC FAILURE
8, COOLING FAN
~ s l~ I ~
9, SLUDGE PUMP START PIB
~
I [ '.11TH RUNNING LAMP
ID, SLUDGE PUMP STOP PIB
~
=
~ g' , ~
. . - NOTICE -
®J ®J D . .
- HULL NO. ,
- SHEET STEEL CONSTRUCTION
- DOOR 23MM
- REAR 'JALL 2.3MM
5 l t J 1r;:::;::O0;;;:00~O0 MO0Y
~
- PROTECTION IP 44
I Effi3 - FOUNDA nON ANGLE lOO X 100 X lOt
-L- - CoLoR INSIDEIoUTSIDE
RAL 7032
- 1000 X 1000 X 300 120KG
280
• "" ,'" FUU ITCH UF-12A23
• n I I~ 7
"" PILOT lAIoIP
"'" """NO AAP-A2-Rf
~![I ,• "'
i'WI yOUNG ARP-A2-RF
I]-l-
PILOT LAMP
L...j
P ,•
, -
"'TS
SI.HZ
PILOT LAMP
TIUCH SCREEN
"'0
"
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104,062,2
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TITLE: INCINERATOR PROJECT
S349-52 CUSTOMER
H.S.H.I
FLUE GAS STARTER PANEL LAYOUT DIAGRAM APP. DATE I CLASS
Y.H.LEE 2008.03 LR
W/O NO.
'0 FOR FINAL OWG. 1- 2009.03 I J.W.PARK CHK. J.G.KIM IBC07HLS349-52
~KANGRIM HEAVY INDUSTRIES CO., LTD. DESCRIPTION S.R.CHEON DWG. NO.
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TITLE: S349-52 CuSTOME:R
H.S.H.I
MAIN CIRCUIT DIAGRAM-2 APP. DATE CLASS
Y.H.LEE 2008.03 LR
W/O NO.
1l/8.17 . -
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TITLE: INCINERATOR 5349-52 H,5,H.1
- MAIN CIRCUIT DIAGRAM-3 APP. DATE CLASS
Y.H.LEE 2008.03 LR
J.G.KIM w/o NO.
IBC07HL5349-52
0 FOR FINAL OWG. CHK.
<S>KANGRIM HEAVY INDUSTRIES CO, LTO. DWG. S,R,CHEON OWG. NO.
KFB-129 SHEET
09
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TITLE: INCINERATOR PROJECT
5349-52 CUSTOMER
H.5.H.1
-
CONTROL CIRCUIT DIAGRAM-l APP. DATE CLASS
Y.H.LEE 200B.03 LR
- <::6> KANGRIM HEAVY INDUSTRIES CO, LTD. 0 FOR FINAL OWG. 2009.03 J.W.PARK CHK. J.G.KIM W/O NO.
IBC07HL5349-52
REV. DESCRIPTION DATE NAME DWG, S.R.CHEON OWG. NO.
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PRO.JECT CUSTOME:R
- TITLE: INCINERATOR S349-52 H.S.H.I
CONTROL CIRCUIT DIAGRAM-3 APP.
Y.H.LEE
DATE
2008.03 CLASS
LR
-
<a> KANGRIM HEAVY INDUSTRIES CO., LTO.
W/O NO.
0 FOR FINAL DWG. 2009.03 JW.PARK CHK. J.G.K1M 18CD7HLS349-52
OWG. S,RCHEON OWG. NO. KF8-129 I SHEET 12
REV. DESCRIPTION DATE NAME
~ .
I 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 I 10 I 11 I 12 I 13 I 14 I 15 I 16 I 17 I
3
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PUMP
FOR SLUDGE POWER FAILURE
PUMP SOL MOTOR EMERGENCY STOP
K AUTO STOP
2'ND COMMON ALARM
PROJECT CUSTOMER
TITLE: INCINERATOR 5349-52 H.S.H.I
-
CONTROL CIRCUIT 0IAGRAM-4 "PP. DATE
2008.03 CLASS
LR
Y.H.LEE
L
e KANGRIM HEAVY INDUSTRIES CO., LTD.
REV.
0 FOR FINAL DWG.
DESCRIPTION
2009.03
DATE
J.W.PARK
NAME
CHK.
DWG.
J. G. KIM
S.R.CHEON
W/O NO.
DWQ. NO.
IBC07HLS349-52
KFB-129 I SHEET 13
_ . _ _ _ _ _ _ _ __ I
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BURNER A COMMON NOZZLE1 NOZZLE2 CONTROL BURNER B COMMON NOZZLEl NQZZLE2 CONTROL
J
BURNER A BURNER A BURNER A BURNER A BURNER B BURNER B BURNER B BURNER B
K
PRO,JECT CUSTOMER
TITLE: INCINERATOR 5349-52 H.S.H.I
-
CONTROL CIRCUIT DIAGRAM-5 APP. DATE CLASS
Y.H.LEE 2008.03 LR
L J. G. K1M W/O NO.
0 FOR FINAL OWG. 2009.03 J.W.PARK CHK. 18C07HLS349-52
~ KANGRIM HEAVY INDUSTRIES CO,LTD. OWe>. S.R.CHEDN OWG. NO.
KF8-129 SHEET
14
REV. DESCRIPTION DATE NAME
•
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DESCRIPTION
2009.03
DATE
J.W.PARK
NAME
CHK.
owe.
J.G.KIM
S.R.CHEON owe.
W/O NO.
NO.
IBC07HL5349-52
KFB-129 ISHEET 16
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MOTOR FAN
MOTOR RUN
<
-
TITLE: INCINERATOR PROJECT
5349-52 CUSTOME"R
H,5.H,I
FLUE GAS FAN STARTER PANEL
APF>. DATE: CLASS
CIRCUIT DIAGRAM Y.H.LEE 2008,03 LR
W/O NO.
o CHK.
IBC07HL5349-52
4Biiiif> KANGRIM HEAVY INDUSTRIES CO" LTO. REV.
FOR FINAL DWG.
DESCRIPTION
2009.03
DATE
J.W.PARK
NAME
J.G.KIM
owe. S.R.CHEON owe. NO.
KFB-129
SHEET
17
.'
I 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 10 11 I 12 I 13 I 14 I 15 I 16 I 17 I
\
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3 60 1
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I I CODE NO, 6000440
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CUSTOMER
TITLE: INCINERATOR PROJECT
5349-52 H.SXI
- E.M.G SWITCH BOX APP. DATE CI..ASS
Y.H.LEE 200B.03 LR
- 0 FOR FINAL DWG, 2009.03 J.W,PARK CHK. J.G.KIM W/O NO. 18C07HLS349-52
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TITLE: INCINERATOR PROJECT S349-52 I CUSTOMER H.S.H.I
TERMINAL LIST -XI APP.
Y.H.LEE DATE 2008.03 ICCASS LR
CHK.
0 FOR FINAL DWG. 2009.03 J.W.PARK J.G.KIM W/D NO. IBC07HLS349-52
~ KANGRIM HEAVY INDUSTRIES CO., LTD. DWQ,
S.R.CHEON owe. NO. KFB-129 I SHEET 21
REV. DESCRIPTION DATE NAME
N
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T m () T n I ,., I r T I I I I
I 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 I 10 I 11 12 I 13 I 14 I 15 I 16 I 17 I
01 6009031 MAIN SWITCH 065006- 212(3P AOA) G.E 1 B2 6003221 BUZ2ER KH-403 (220V) KUN HUNG I
3
F2,FB,F9 6003555 BREAKER GV2-ME10 TELEMECANIOUE 3 FAN 6003204 FAN UF-12A23 FULL TECH 1
- F4,F5 6003552 BREAKER GV2-ME06 TELEMECANIQUE 2 T1 6001668 TRANSFORMER 440/220/24V lKVA DONG KWANG 1
, Fl1 6000133 BREAKER GV2-LSOB TELEMECANIOUE 1 F24 3004519 DIFF. PRESS. TRAN5MIITER PI-lOOD GREEN SENSOR I
,
FlO 6000132 BREAKER GV2-lS07 TELEMECANIQUE 1 51,H2 60030.34 EMG. P/ B SWITCH(LAMP) 704.062.2 EAO 1
- F12,F13 6003487 THERMAL OVERLOAD RELAY LRD-066 TELEMECANIQUE 2 HI 6001228 PILOT LAMP ZB2-BV9S-BV07 TELEMECANIQUE I
K2,4,5,8,9,10 6003451 MAG CONTACTOR LC1-D096M7 TELEMECANIQUE 6 H9,H15 6001203 PILOT LAMP ARP-A2-RF HANYQUNG 2
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F2,4,5,8, 10, 11 6002423 BREAKER AUX. BLOCK GV2-AN11 TElEMECANIQUE 6
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6006307 02 6000850 BREAKER HIBS103 75A HYUN DAI
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0 15 6005069 TOUCH SCREEN NT31-ST123B-EV3 OMRON I K5 5000937 MAG CONTACTOR LC1 -501 1M7 TELEMECANIQUE I
Ul0 6004016 lNVERTER ATV31 HU29N4 TELEMECANIQUE I MAG. CONTACTOR AUX LAD-8N20 TELEMECANIQUE 1
- CON 6003533 SERViCE CONSENT 220V 2 HOLE ANAM 1 FlO 6008809 EOCR EOCR-SS 50 SAM HWA 1
FRA,FR8 6000620 FLAME RELAY FE-61R SUNFLAME 2 K12 6006307 AUX. RELAY RJ2S-CL AC220V IDEC 1
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PS 6003714 POWER SUPPLY CP SNT 70W 24V 3A WEIOMULlER 1 16 6001678 TRANSFORMER 440/220 60VA OONG KWANG 1
- PLC 5002686 BASIC UNIT FX2N-48MR ESjUL MITSUBISHI 1 AM4 6009015 AM-METER 8E-72 50/SA 300% RISESUN 1
PLC 6004018 ANALOG INPUT MODULE FX2N-8AO MITSUBISHI 1 CT5 6000180 CURRENT TRANSFORMER 60/5A UGHT STAR 1
H
PLC 6002673 ANALOG OUTPUT MODULE FX2N-4DA MITSUBISHI 1 F5-8 qOOO69S FUSE lA SAMBOQ 4
- PLC 5002627 PLC OUTPUT MODULE FXON-8EYR ES MITSUBISHI 1 H12 6001204 PILOT LAMP ARP-A2-WF HANYOUNG 1
PLC 5002626 PLC MEMORY FX-EEPROM-8 MITSUBISHI 1 H13 6001202 PILOT LAMP ARP-A2-GF HANYOUNG 1
I
PLC 6002683 ADD COMMUNICATION CARD FX2N-232BD MITSUBISHI 1 H14 6001203 PILOT LAMP ARP-A2-RF HANYOUNG 1
-
Til 600???? TIMER RELAY H3BA-220V OMRON 1 S14 6001272 PUSH BUnON SWITCH ARF-F112G HANYOUNG 1
J 52 6001272 PUSH 8UnON SWITCH ARF-F112G HAN YOUNG 1 59 5001)45 SELECT SWlTCH ARS-S212 HANYOUNG 1
S3 6001273 PUSH BUnON SWITCH ARF-F112R HAN YOUNG 1 S10 6001346 SELECT SWITCH ARS-S3LR12 HANYOUNG 1
-
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P&l DIAGRAM PART NO. @ F
NOTE
1. WEIGHT BURNER 36 KG
MOTOR 11 KG
TOTAL : 47 KG
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P&l DIAGRAM PART NO. @
300
792.5
90 139 61 10
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SPECIFICATION
P&l DIAGRAM PART NO. : @ ~OOEL I OATF'-12.:l(S.S) TURBO FAN
CAPACITY 1,500
3
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STATIC PRESS
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TURBO FAN ASS'Y
<DETAIL OF' SLACKET>
MAKER USER
DDNG-A KFB-129
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ITEM NO. SERIVCE
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I
DIMENSION TABLE
...
c::> 5K-450A 457.2 605 555
c::>
5K-500A 508.0
550A 558.8
655
660
605
620
24
24
16
16-025
20-025
16-023
+20/-20
+20/-20
+20/-20
+2/-0
+2/-0
+2/-0
3000183
3000185
3001457
c::> 600A 609.6 710 670 16 16-023 +20/-20 +2/-0 3001458 JIS F 7805
c::> 650A 660.4 760 720 16 16-023 +20/-20 3001459 F-TYPE
+2/-0
c::> 700A 711.2 815 775 16 16-023 +20/-20 +2/-0 3001460
* NOTE
- - : 1. FLUID : EXHAUST GAS
2. DESIGN TEMPERATURE : SOOT
3. MAX. DESIGN PRESS. : 2.0Kg/cm 2
4. HEAT RESISTANCE SILVER PAINT SHALL BE APPLIED ONCE
5. TAKE OUT STAY BOLT & NUTS(4) AFTER PIPING.
SIZE 250A 300A 350A 400A 450A 500A 550A 600A 650A 700A
6 BRACKET C/S 6 6 8 8 10 10 10 10 10 10 L50x50x6t
'. 5
4
SET BOLT/NUT C/S
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1
4
1
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1
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1
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1
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1
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1
4
1
4
1
4
1
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THERMOCOUPLE FOR FURNACE TEMP.
Pt . Rhodium 10" Pt
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6 1 ISPECIFICATION I
5 1 IP GRADE 54
4 PROTECTING TUBE INCONEL ELEMENT THERMOCOUPLE-S
3 PROTECTING TUBE CERAMIC MAX. TEMP. 15DO'C
2 NAME PLATE - 1 USE FOR FURNACE TEMP.
1 HEAD - 1 DIE-CASTING CODE NO. 3005820
NO. DESCRIPTION MATERIAL Q'TY REMARK
<6>KAttGRIK
HEAVY INDUSTRIES CO" LlD. THERMOCOUPLE TCS1600
P&l DIAGRAM PART NO.
ABT.270 35
6
SUS304 PF3!4 M24xPl.5
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6 COPPER PACKING - 1 ISPECIFICATIONI
5 THERMOWELL - 1 IP GRADE 54
ELEMENT THERMOCOUPLE-K
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4. Flow: 70 I/min
5. Code no. : 3004526
er
Strainer z
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"
0
l2 L. L5 H5 t, D, D, D, (~H. H, Hz L L, t •
"
0 i;; 0
o·
-
-. 0 '" .....
UI , t o ii> I 0 H, "-
'-' ro '-'
(b
a. d, (~
d, Ca
ptO•.)
16.0 12 1010( 128 100 5 67 48 100 7 70250 80 52.5 105 90 235 14MlO 4 75 78 196 167 25 25
25.6 15 14 13 156 120 8 88 67 140 8 90 295 0 75 130 112 315 16 MlO 4 90 95 240 211 32 32
31.6 15 14 15 (76 155 8 107 86 180 8 11 330 2 78 150 132 355 16 MtO 4 95 12 280 241 40 40
Remark 10Th.. flange bolt pitch circle of nomim;1l diameter 25 and J2.ond the flange of nominal diomet"r 40 sholl conform to nomirlOl pres,",r" 5K of JIS B 2210.
2.Th.. threadS of dl and the yol<." bolt shall conform to J1S 8 020S.ond of Ihe p10g to JfS 6 0207
3,Th" .Iotol orea of filtering hOles shall be oppn,.imolely 16 times of the inlet ore<l(d),ond. diameter and pitch of the holes shall be Bmm and 10mm.
4.The mesh of gouze wire shall be specified by the purchaser (refer to JIS F 7202)
5.One strainer cylindershall. os a rule, be provided os spare.
6.The parts of Nos.2. B to 17,19,20 ond 22 to 24 sholl be in common with Ihe parts specified in c.ccordcnce ..ilh JtS F 7209_
7.The colculated mass ore of valve in PC type_
80 120 184 25
I
iT ,\
o
'"
SUCTION. JIS 16K-40A
1 -+ +4 o
I --l-j- gN
"o
'"
"'" ,
I
I
; 11, S!I
"
~
~~~+d
DISCHARGE. JIS 1SK-40A
234 I
~~
20 ::: ~I
20
1.-----
8
~---------------~~
....!.-.-.-.------....."
I-.J "\ 'j \~ DISCHARGE
~ ~
1~ . ~::
-~--~-
CENTER OF GRAVITY " ....... , ,
~
.............
:J~
, )' I SUCTION
,
INSULATION; CLASS F
SPEED; 3456 [mln-1 ] l_ ... )
WEIGHT; 15,7 KG
-,-
T,T WEIGHT: 27.7 KG
192
0.0.... 2006.12
0''', I..,.,•• i~~OJCCTID>O
W,O Circulation Pump
with Foundation mm' xf$E3
4iiil> KANaR'M HEAVY INDUSTRIES CO" lTO. J0066.34
-er --,-
- - - - - - 1
P&l DIAGRAM PART NO. : @ ,@
fl:j-
4-r,b15 Holes
9 I
-f
[ v
~~T115
•
14
5 125 150 T
64 280
1
er,:;,
\S
11
I Spc;f;cat;on (KD-12H-2T) I
Installation Side mounting 14 CABLE GLAND - 1 15b
Max. working press. 10 kgjcm2 13 EARTH BOLT - 1
Max. working temp. 120'C 12 NAME PLATE - 1
Allow. specific gravity 0.75 - 1.3 11 FLOAT - j
Switch type Micro switch 10 TEST LEVER BODY - 1 5K-65A STANDARD
Contact form SPDT 9 COVER - 1
Contact rating 250V 3A 8 BODY - 1
Enclosure water proof IP56 7 MICRO SWITCH 1
-
'. Test body paint
Code No.
Hammer tone (gray)
3000415
6
5
MAGNET
MAGNET -
1
1
--
Supply scope Tank name & Purpose
W.O Service tank low
W.O Service tank high
4
3
2
1
GUIDE
LEVER
SPRING
CAP
-
-
-
1
1
1
1
NO. DESCRIPTION MATERIAL Q'~ SIZE REMARK
06.5
SW17
SW27
I
f-
PF 1/2" <:)
Z
w
0 -l
0::
0
Ul
z 19
w
86 Ul
max.6 64
100
JJ
v v
°1
,
2 1 3
Connections
( Specifications )
-
Supply scope CABLE GLAND Use Setting point Sensing point
M20 x P 1.5 Thermostat for w.o high temp. 110'C W.o tank
( Information)
· Salt mist tested
· Oil proof sealings
· Accuracy t2% of full scale
· Viraction resistance to 49 (GL)
· Set poing point drift due to ambient temperature drift from
20't to 55't. samaller than 2.5't.
( Microswitch ratings )
. Switch type No. 23, 26 and 12 TH£RYOSTAT 471.2331
-AC250V-10(3)A g • 3JI (kg) EJOl,l NO
- DC 12V - 24V- 110V - 250V-
2A 2A O.SA 0.25A
THERMOSTAT
""4
1'in
0 0 0 o~n PI~
,,- hiHHl t' i"\ 1'iO '65
~
o~L-J
H-
J.l o
0
0 0
.. ..
0
I>'
0
I>'
0
In\/~ ~
0
A
I10-.< 1\
A
11
I1I
--
I: 11 ~/ "-
,Q
"I
't-"- I
r• • '(
0
v
0
v 1/ Ih >0' c:O'
~tt~11 -~
11 I
11 ~v
l• 11
•
6d llf
"ru IsK 25A OUTLET
0 0
~
"' i"-- ') <ill <ill
-+ L,
5K 32A INLET
I" 0
1
~~ 11
If)
1/ ~45 ~60
1
3~o
<!J13 X 4HOLE
NOTE
L \;I71£~ 2Ai2.1 !l.! BURR ;IV! iI 3!,
2 • ,. ... ... at
<;;> ', EA TIT~t DATE
-
5c.o.~t "ROJEC1'O~
3, INeOK ~Af ( 'i'i / 'i') DIM.
I.
, • ,
1 • • L
r-
I )
I , LI
r--~----_.--
:;1
....! :;1
; f
-----.""-,.l
J i ~_._.c::+=
~".
,
~
''LA"1YPE
"s" TYPE
-+
"LS" TYPE
,
~
~,'-
I,~.:-
t4 -----~
.~ >.!.;
.-
(2"
'.::./ .~ " '..,or / '?-
/.''-/'
r=R 13: f/" 11 I O-RlNC
I
I
I
N Il R ,
~i"!"'d'~~~~2-J
10 Ct6IC£T f'lFE
-tr1f=f==9t~L
c::::> 9 I OR_ PLUC ,ss
, (i.)"- 8 I GASK£T I PTF[
. I; -~-+
7 j NR \'ENT PLUG I ss
...z. ," I 11£
Gc;o MESH]!
1~6-::'-----
'lI'Ij
Ix; i ~ \".- .
!I U.. ';0' 6 I WIRE GAUZE 1 SUS :lO4
',,_~t'
[
02· r ~ 1 FILTER CYUlIOrR I SS ••
,.>,,".;{
01
.
:2 _ •. _-'.
, /,,"" \ 1J '.
".-,.' .~.) • I YOKE BOU I ss 41
\'-~---~~~~;~~'~~,
] . ~~
_ _J_
3
2
YOK£
COVER
rCD 45
reo .5
BODY I reo 45
NO NAMr or PAIlT I lUITERlAL Ro.ARK
i I----rI
~
2 '., W,O INCINERATOR
BILQE PUMP
H~- H H--H
o
o
n 4
L50x50x6t
1 --,
l
c
~t _r:
d _
:Ji
<.0
PT 1/4"
o
10 230 10
-50 .,-
'.
0~25 kg/cm'
V)~OI
A-TYPE 600
2 1 0.0 LINE
PRESSURE x PF1/4
S-
101
GAUGE
~ PF 1/4 LIQUID FillED
.
3007715 0.15
0~2.5 kg/cm'
A-TYPE 600
S-
102
PRESSURE
GAUGE
V)))3 x PF1/4
2 1 W.O LINE
V PF 1/4
LIQUID FillED
3007713 0.15
0~10 kg/cm'
3007714 0.15
-1~3 kg/cm'
A-TYPE 600
S-
PRESSURE
GAUGE
V )3 x PF1/4
LIQUID FillED
1 1 W.O LINE
104
~ PF 1/4
3007716 0.15
~
"
S-
105
NOZZLE TIP
E&
, ~.
"-J>---'
lL-wa
5.5USG/hr, 45" 2 1 BURNER
3004435 0.04
.
S- ~
'u\~3
3.5USG/hr, 60" 2 1 BURNER
106 NOZZLE TIP
((
-"---~
&
3004433 0.03
MAK'S NAME
KANGRIM HEAVY INDUSTRIES CO., lTD.
40, WOONGNAM-DONG,
<="2"'=> KMGRIM
& ADDRESS CHANGWON CITY, KOREA HEAVY INDUSTRIES CO., LlD.
WASTE OIL INCINERATOR
IKFB-1291
SPARES OF INCINERATOR
SUPPLY
SPEC. REMARK
PER SHIP
NO. DESCRIPTION SKETCH
CODE NO. WORK'G SPARE WEIGHT(KG)
.'
fJ
~Cf?
S- STRAINER 25A(1 ")x25MESH 2 1 W.O STRAINER
~
107 FILTER
100
125
2003408 0.15
~
~
S- Q>
012 x 162L 2 2 BURNER
108 ELECTRODE
l(J-2
3003014 0.11
LANDIS&GYR
S-
109
FLAME
DETECTOR
H A068B70B
6006256
2 1
ORBl
0.05
~=m
SPARE 1
S~
PARTS BOX
110 500 .00
WITH KEY N
3001887/5001930 1
6.3\
S-
1 11 SIGHT GLASS
[J 2 1 INSPECTION
DOOR
3002658 0.15
S-
6003451
MAGNETIC
~
~' "' ....
~
~
TELEMECANIQUE
LC1-D096 M7 6 1
301 CONTACTOR
~ ~ 0.8
.
'
8 • • •
S- SAMBOO
302
6000695 FUSE
tOJfITD SC-l lA 6 2
0.12
S-
303
6006307 AUX.RELAY
@ "
"------ ~
IDEC
RJ2S-CL
AC220V
6 1
0.4
'.
MAKER'S NAME
& ADDRESS
KANG RIM HEAVY INDU::TRIES CO., LTD.
40, WOONGNAM-DONG,
CHANGWON CITY, KORE,\
<e> KANGRIM HEAVY INDUSIIlIES CO" LIIl.
IKFB-129!
SPARES OF FIG FAN
SUPPLY
MATERIAL REMARK
PER SHIP
NO. DESCRIPTION SKETCH
SIZE WORKING SPARE WEIGHT(KG)
~
(\J 5313ZZ C3 1 1 FRONT SHAFT
~
IDF- B.
BEARING "-
101 0
«)// '"
~
3.5
IDF-
102
BEARING
@In 5310ZZ C3 2 2
FIG FAN
MOTOR
25.3Kwx4P
1.2
IDF-
103
V-BELT
()~ C-91" 4 4 C4
--=--
0.03
INSTRUCTION MANUAL
CONTENTS
"
1. Safety Precautions
2. Instruction
3. Preparation
4. Alarm System
6. Operating Instruction
7. Operating Description
8. Maintenance Instruction
9. Cleaning Instruction
11. Inspection
* APPENDIX CONTENTS ( A - N)
Don't work on the burner assembly unless the power on/off switch is in off position.
•
2) The incinerator uses 440 volts. Personal contact with any hot wire can be fatal.
3) The slag and ashes must be cooled offifit being removed manually from combustion
chamber.
4) Make sure all materials fed into the incinerator do not contain explosive or ammunition,
5) Don't open ash door or inspection cover before the incinerator is cold.
6) The incinerator is designed for destruction of burnable waste; Glass and bottles should
The Kangrim waste oil incinerator ofKFB type is designed for on board incineration of
solid and sludge waste generated from ship max. capacity of 129 x 104 kcallhr.(1500 kW)
Class 11 waste defined as in even mixture of and garbage by weight and containing up to
I
Max. Burning rate of Class 11 solid waste 50 - 150 kglhr
.~
Temperature in combustion chamber working Max.1200·C
The incinerator plant consists offive(5) parts flue gas fan & damper, combustion chamber,
The purpose of the flue gas fan is transportation of exhaust gas from combustion chamber
hot gas from the furnace is diluted with the cooling air at the exhaust gas outlet on the
The combustion chamber is of steel structure, lined with specilly designed refractory castable.
The refractory materials are made in a low cement, high alumina quality being slag resistant and
The oil burner has four stages, which are automatically regulated from furnace temperautre
This oil burner is controlled by PLC system and has built in combustion air fan and diesel oil
pump.
The electric control panel is installed on front of the incinerator and "it contains flame relay,
This control panel is builted according to international standard for marine equipment.
3.1 Water or particles contained in waste oil may cause some clog to strainer and some troubles
to pump and valves. They may also cause bad combustion; black smoke will be exhausted and
3.2 Waste oil should be heated before combustion, because it takes some difficulties for
transporting and atomizing to fine drips at low temperature, and because it cannot be burnt its
flash point 80 - 100 "C may be recommended for usual inlet temperature, but the range is so
various depending on oil property that readjusting had combustion. Besides heating-up will assist
3.3 Waste oil had better be agitated and averaged before combustion in order to turn into
suspension including fine water drips and to disturb any layers by difference of densities in tank.
3.4 Furnace should be warmed up by diesel oil or kerosene at first, because the best combustion
cannot be established in cool furnace. For burning of diesel oil or kerosene using waste oil bume,-,
return oil burner, return oil should be turned to inlet of waste oil strainer in order to save useless
3.5 Damper in duct should be fully opened to exhaust burnt gas easily, if there are.
3.6 Any leak should be checked over on pipe line after incinerator begin to be supplied with.
fuel oil
When a external alann signal is given, Alann list will be display on touch screen panel.
The controller with pressure transmitter operates the exhust gas damper and if the negative
The burner stops and alann & text will be indicated on the touch screen panel.
In order to start the incinerator again the Reset mode has to be activated.
The exhaust gas temperature system with a sensor placed in the exhaust gas duct will stop oil
burner if exhaust gas temperature exceeds 350"C, and then an alarm & text will be indica'cJ .:,,: ,h.:
In order to start the incinerator again the Reset mode has to be activated.
"
A photo register is located in the burner to control the flame and if no completion flame after
3 sec. from ignition, starting an alann and text will be indicated on the touch screen panel.
In order to start the incinerator again the Reset mode has to be activated.
The furnace temperature system with a sensor placed in the body of combustion chamber will
stop oil burner if combustion chamber temperature exceeds 1200'C, and then an alann & text will be
In order to start the incinerator again the Reset mode has to be activated.
If the diesel oil pressure drop below II bar, the diesel oil pump will be stop and alarm &
In order to start the incinerator again the Reset mode has to be activated.
All motors are protecting in all phase by a motor circuit breaker and if a motor is being
overloaded the motor and burner stops, an alarm & text is indicated.
In order to start the incinerator again the Reset mode has to be activated.
5.1 Because solids bum up rapidly, charging volume of them should be considered to control.
•
5.2 For simultaneous burning of solid and oily wastes, also the rate of oil should be decreased for
5.3 Especially for burning of high calorific materials (styro-foam, plastics etc.), the most care
5.4 Furnace had better be enough warmed up before waste are charged for incineration.
They may be good burnt without smoke, ember and damage to the furnace wall when they are
put into furnace a little at a time after sufficiently drained and dried.
5.6 At least fans for combustion and cooling air should be driven even while only solids burning.
Burning without cooling air will cause important damages further-more fire to equipm"nt.
5.7 Disposal materials in furnace should not be piled up high for good ventilation.
5.8 Soot may be put on main burner, ignition nozzle, flame detector etc. even while solids burning,
5.9 Doors should be closed or forced draft fans are interlocked to stop burner.
If some burning remains, fans should be driven again after door closed.
6.1 Reference
Dimension drawings
Before start up of the incinerator, some general work and check procedures must be cOlIsidel ed.
I) Check that ignition fuel oil and sludge oil valves are opened
The combustion chamber air inlets in the furnace bottom must always be cleaned.
Preheat the fuel oil if the bumer should operate on waste oil.
6) Check that combustion air inlets and cooling air inlets are free from obstructions.
Clean if necessary
Select the reset mode to buzzer stop and to reset for operation.
I) Sludge Mode
@ If the sludge temperature is below 80·C, "WTG FOR SLUDGE TEMP" will display.
<ID Flue gas fan start and the combustion chamber under pressure is controlled at -10-35mmWG
@ When normal flame is detected in the combustion chamber the display will show
When burner stage no 3 is showed, 0.0 nozzle no. I and no. 2 and the combustion air damper
at max. position.
® When the combustion chamber temperature is above 650'C, the sludge dosing pump i,v
combustion starts at 600 -700rpm., diesel oil nozzle no. I open and nozzle no. 2 closed.
® When the combustion chamber temperature exceeds 650·C, burning of sludge will start.
Q) When the combustion chamber temperature exceeds 850·C, the incinerator will be burning sludge
® If the flue gas temperature increase above 305-315 "C or the combustion chamber temperature
increase above I 140-1 150'C, the control logic will start stepping down the burner stage at
60 or 120sec. interval.
® Flue gas fan start and the combustion chamber under pressure is controlled at -10~35mmWG
@ When normal flame is detected in the combustion chamber the display will show
@ When burner stage no. 3 is showed, burner diesel oil nozzle I+2 and the combustion air
® When the combustion chamber temperature exceeds 650-700·C, feeding of solid waste
can start.
® If the flue gas temperature increase above 305-315·C or the combustion chamber temperature
increase above 1140-1150·C, the control logic will start stepping down tlje burner stage at
60 or 120sec. interval.
3) Slagging Mode
ill Select "SlaglLoad" mode, the flue gas damper will close for 30sec., and flue gas fan wiH ,tut.
® When the combustion chamber temperature is lower than 180·C, ashs and slag shvdd Le
removed. To be used for slagging of the incinerator, avoiding ash dust in to the roOiD.
I) When the solid/sludge wastes has been incinerated, select the "STOP" mode in touch screen
panel.
2) After cooling the furnace temperature 180·C, the flue gas fan & burner combustion fan will
3) When the incinerator has stopped, activate the main switch to off.
i ) Check that there are no flames and available space in the combustion chamber;
v ) Normal position
I
U
@ NORMAL POSITlON
Note! Only rags and high-calorific materials must not be located in small quantities
Note! Unless the hand valve return to the close position whitin I min. all burning lInit art
7) Drum should be locked at the nonnal running position preventing its door lock system from
8) For easy handling, wet or oily waste should be drained and packed in some bag or
I) Push the emergency stop switch or turn the main switch at the control panel "off"
Note! If furnace temperature is above 180't or solid/sludge waste are still burning, start the
SLUQGE TANK
I.EVEL LOW
NO
WTG FOR
OIL TOolP
A c
o
NO ~
CP<-5rnrnW~""-~ --./ DRAUGHT
FAILURE
A c
o
NO
nMER>3~SEC
YES
QUO WASTr,;N:O~ ~
PRoe
See Chort-4
Auto bumin
NO
~~-------'
, DOl+-SL
D02+SL
•, 001+2+-Sl.
~
_0
ER STAGE
NO.~
I) Structure
Logic control system consist of one main menu and several submenus in the order as
•
described bellow
(MAIN MENU )
(MENU CHOICE )
rlSETfING-1 )
HOUR COUNTER ) r l SETfING-2 )
CONSUMPTIONS ) HSETfING-3 . )
-
(MANUAL ) HSETTING-4 )
SETTING }-- HSETfING-5 )
(I/O )-- L....( SETfING-6 .
..-
, i
TREND INPUT ; I
... _. - !
,DATA & TIME ) OUTPUT
~ I
aANGR~
--
KANGRIM HEAVY INDUSTRIES Co.,LTD.
T"l : 82-55-269-7700
Fax : 82-55-269-7795/6
[ NEXT )
htt://www.kangrim.com
mu
I
------------------------
O·C-1200't
Display actual flue gas temperature
3) Manu choice
FAN I P/A
I F/G FAN IBOOSTI
PUMP BURN
A. B 11.TRAC
HTR ISL.
PUMPC I SL.
PUMPT
~LARM &
I MRIN MI::NU I HISTORY
BUZZER
IHOUR-COUNTER r- ---t SETTING STOP
I CONSUMPTIONS r- H IJ0
I MANUAL I- H TREND
r-------------------
1DATE & TIME
---I
I
------------------------ I
Fig.3 Menu choice display
4) Hour-counter
I
F/G
FAN
I P/A filOOSTIBURN 1I HTR ISL.CISL.TI
FAN LPUMP. A. B . TRAC . PUMP .. PUMP
HOUR COUr-..lTER
LAST RUN
(rni nl
TOTAL
( hrl LARM &
ISTORY
BURN MOTOR "MMm M!!!TIlTIlftM
•• TOTAL: Show total running hours. The time for last run is added at any new start up.
5) Consumption
:=::ONsur"'lPT I or...~
I..--- --r- --,-_U_N_IT_:---,L LARM &
LAST RUN TOTAL ISTORY
FUEL NOZZLE i 00000 0000000 BUZZER
STOP
FUEL NOZZLE 2 00000 0000000 MENU
FUEL TOTAL 00000 0000000 CHOICE
:~~~~~
I
~~~~~ ~000000 I~~~~
I
I
Fig-5 Consumption display
•• LAST RUN : Shows consumption of diesel and sludge for present or last run .
r·,·lAr···JUAL
.
TAR OPEN
fON7lroN71
lQEEJ lQE[J
STOP LOS •I •
~0000:
min
[ONI
OFF
r-----------------------I
I
------------------------I
Fig.6 Manual display
Manual operation display
U* FIG FAN: start/stop of flue gas fan. Is reset at any new start up.
SETT I NC3-1
.,
3. Air Pressure:
Air common pressure: setting 7 bar
Working Pressure range : 6 ~ 8 bar
SLPRLA 0.1 Bar 0.1 Bar SLudge Pressure Low Alarm point.
7)UO
I r"~PUT STATUS - 1
DOOR LOCI{
- - - --
'OPEN A-DO TEMP(H) - - - --
' __ -
I
_..I
'HIGH '
._ - - _..I
B-STEAM PRESS'LOW
L I
A
SERVICE (H)'O.K'
- - - --
A-DO TEMP(L) 'O.K l
I
" TANK TEMP :HiGj:r~
l '
,r-----------------------.,
------------------------r = - - - - ,
~ MEW IINPm)Ompm
~ CHOICE - 2 STATUS
Fig.S Input status-l display
I r···~PUT STATUS-2
(L)'LOW '
S LUDGE ~LEVEL ':::::: :: ~
SETTING (H)'O.K'
TANK .----~
TEMP 'HIGH' L_-.:.:.:2
FRQ.. ALARM 'VES'
L J
VOLATAGE 'ALARM'
L A
r-----------------------.
I
------------------------I
r===,r.:--:-:::-:-:-='o.1
~ MEW [INPm)Ompm LARM &
~ CHOICE - 1 STATUS ISTORY
Fig.9 Input status-2 display
SLSERVICE XI5
I
0
YES
LOW
B-Photo resistor detect flame
Level in sludge service tank le ".
--~,
TKLEVEL I OK Level in sludge service tank normal
SLSERVICE XI6 0 OK Level in sludge service tank normal
TKLEVEL I HIGH Level in sludge service tank high
SLSERVICE XI7 0 HIGH Alarm for SL service tank temp
TKTEMP I OK Sludge service tank temp normal
SLSETTING XlO 0 WW Level in sludge setting tank low
TKLEVEL I OK Level in sludge setting tank normal
SLSETTING X21 0 OK Level in sludge setting tank normal
TKLEVEL I HIGH Level in sludge setting tank high
SLSETTING X22 0 HIGH Alarm for SL setting tank temp
TKTEMP I OK Sludge setting tank temp normal
FRQ.ALARM X23 0 YES Fault at converter
I NO Converter normal condition
F/GFANRUN X24 0 OFF Flue gas fan motor stop
I RUN Flue gas fan motor running
VOLTAGE X25 0 ALARM Control voltage high/low
I OK Control voltage normal
:JUTPUT STATUS-l
- - - --
PAF DAMPER 'NO
L J' DO HEATER-A 'OFF ,
t -'
'OFF ,
- _..I
"_ - - _..I
F/G FAN 'OFF
L ... _ ... I
_ ~
SL TRA. F PUMP 'OFF '
. _ - - _..I
P/A FAN 'OFF' HEAT TRACING 'OFF '
. ----~
DO BO- PUMP 'OFF .J'
L
t ...
,r-----------------------.,
rMAINl MENU [OUfPlIT I~I~NP=lIT~r:-L....,...",AR.,...,...M """,,&1
~ CHOICE - 2 STATUS ISTORY
Fig.lO Output status-I display
HEAT SE TANK'OFF ,
HEAT ST TANK'OFF
,,---_ ...• DO.SOL.NOZi
DO.SOL.NOZ2
'OFF '
'- - - _...
'OFF ,
[~
L J
BUR DAMPER L .I
, r-----------------------.
I ,
LARM &
TF~Er"'JD ISTORY
I IL I
I \ \(
~
[B~mJ ~~(ffi
IM8TNl MENU FGT 0000 0 C
l.!!!!U CHOICE - - - ' CCT 0000°C
[BUZZER STOP:] --------. CCP 0000 mmWC
r-----------------------.
I I
The real time and historical trend show flue gas temperature and combustion chamber
temperature and combustion chamber pressure. The time range is lOmin and lOsec interval
between data collection. The maximum data quantity that can be recorded for each is 4
hour(1440 point)
rM8INl
l..l!!:!LJ DATA &TIME
00-00-00 00/00/00
DATE HOUR ,-----,
11IN ...--.
SEC
o0000000
,----, ,-----,
--------------r- 1
00000000---r-
WEEK:Sun(00J ••• Sat(06)
2
YEAR:Last 2 «itits of
the year
Fig.13 Data & time display
00000000 HOUR
DATE
00 to 23 24-HOUR SYSTEM
00 \0 31
MONTH 00\012
V.fmlT l'!m<; )'Effi ~ YEAR 00 to 99 lAST 2 DIGITS OF THE YEAR
The numeric values that correspond to the days of the week are as follows
VLAUE 00 01 02 03 04 05 06
. I) Indication of alarm
When an alarm occurs, the internal audible alarm activates and the alann signal is given to ships
alarm system. The indication "alarm & history" will come up at the operator panel display
F/G
FAN
4. Alarm message
All alanns are presented in a separate alann list that is called by pushing key" alarm & history"
I F/G
FAN I P/A
FAN IBOOSTIBURN HTR ISL.e
PUMP. A.B 11 TRAC PUMP JSL.T
PUMP I
I
ALA Fa"l H I
FLAME FAILURE
FUEL OIL TEMP LOW
STOF~'y'
12/01
12101
10:31
10·
I . 2
l~
. I
3
,;:
4
5
'T
1
~
MENU ALARM BUZZER ALARM
MENU CHOICE RESET STOP CLEAR
fig.I5 Alarm history
DOOR NOT CLOSED Trip - Door open when burners are firing. ' .... -
SLUDGE TEMP LOW Trip sot Sludge temperature lower then set point ( dosege pump "ni,)
SLUDGE TEMP HI Trip 9St Sludge temperature higher then set point. ( dosege pump unit)
SLUDGE PRESS LOW Trip O.2bar Sludge pressure lower then set point (dosege pump unit)
ST/AIR PR LOW-A Trip 1.0 bar Steam/air pressure A is low (dosege pump unit)
ST/AIRPRLOW-B Trip 1.0bar Steam/air pressure B is low (dosege pump unit)
ST/AIR PR LOW-CO Trip 4bar Steam!air pressure C is low (common Steam!Air)
SERV TK TEMP HI Trip llOt Service Tank sludge temperature high
SETT TK TEMP HI Trip
----'!
1I0t: Seltling tank sludge lemperature high
SERV TKLVL HIGH Service Tank sludge level high
SETT TK LVL HIGH Settling tank sludge level high
SERVTK LVL LOW Trip Service Tank sludge level low
SETTTKLVLLOW Trip Settling tank sludge level low
INVERT FAILURE Trip Common fail on frequency inverter
• Emergency stop button is located outside the space in which incinerator is located.
I) General
•
r l
I
r 2
, r 3
I
;4
El
I 0000000000000 000
O( IllSUBISBl
wns:l. n .. --4...
00000000
~9Ooooooooooo
00000000
000
= -
=-
= -
==
n.~
=-
OltrOOOO
0000
=-
~-
=-
~.-
IelE>le r -0
~o
-0
_0
2) Base Unit
I 2
9. RS232-interface port.
5 Inputs/Outputs 24/24
Ifbattery is lower than the allowable limit, the BAIT.V.LED on the front panel will light when
power is turned ON. Although, memory data will be retained for approximately one month after the LED
lights for the first time, the battery should be replaced as soon as possible.
AC
-OFF z
/ /\
~
/
) I~:::::::::;} 7
ON 1
Procedure
3. Remove the battery from the holder and remove the connector.
8. Maintenance Instruction
8.1 Daily
I) Check the combustion chamber, remove all ash and slag after firing is finished.
2) The combustion chamber air inlet holes in furnace bottom must be always cleaned.
8.2 Weekly
2) Check those combustion air inlets are free from obstruction clean if necessary.
3) Check filters in diesel oil and sludge oil line and cleans if necessary.
8.3 Monthly
8.4 6Monthly
8.5 Yearly
2) Check the control and alann system according to Table list of control/alarm/sefety•.
No ITEM ACTION
The electrodes should be wiped off with a cloth dipped in one of the
above mentioned agents. The filter on the 0.0 line must be cleaned I
;
Waring
Do not put explosive materials, closed containers or aerosols into the combustion chamber.
Do not activate the main power for the control panel before cooling ofthe incinerator is finished
Sludge oil consisting of : 75% sludge oil from heavy fuel oil
Solid waste ( class 2): Solid waste (class 2) 50% Food Waste
Classes of waste
CI~ Refuse, consisting of approximately even mixture ofrubbish and garbage by weight
This type waste is common to passenger ships occupancy, consisting of up to 50% moisture,
7% incombustible solids and heating value of about 10,000 KJlkg(2400 kcallkg) as fired.
1. Motor circuit breaker tripped (Alarm light Flue gas fan over-load) Reset circuit break
2. Flue gas fan does not start 2. Faulty main contactor Check main contactor
4. Faulty Incinerator main panel (There is local panel) Check incinerator main panel (There is local panel)
1. Motor circuit breaker tripped (Alarm light Flue gas fan over-load) Reset circuit break
4. Alarm d.o low press 1. No diesel oil supply Check all valve on line
Check set valve for d.o pressure switch
( Activated 10 sec, after 2. 0.0 pressure switch not activated Check the oil pump
Check the d.o oressure
Check the motor
oil pump has started) 3. Motor are not driven or coupling is loose
Check the coupling
Check ignition electrodes position and spark gap.
1. No ignition sparks Check ignition cable
Check i1mition transformer
2. Solenoids valve does not open Check coil and electric connection
3. Dirty oil nozzle Clean filter on the nozzle or change the nozzle & trip
S. Alarm no flame 4. Too much combustion air to the burner Adjust the Min. position of the damper actuator
S. Flame safe guard not activated Check the flame safe guard
7. Quality of diesel oil Check oil, incinerator oil pressure (abt IS-16bar)
Check temperature setting value in touch screen
1. Too high flue gas temperature above set value (max 3S0'C)
Check the exh. Gas temperature sensor
6. Alarm 2. Faulty temperature controller Check touch screen
Exhaust gas temp. high 3. Fau,tv exhaust gc.s temperature sensor Check the furnace temperature sensor
'iL.'
7, Alarm combustion I, Too high combustion chamber temp, above set value (1200'C) Check the combustion chamber temperature and set value
chamber temp, high 2, Faulty furnace temperature sensor Check the furnace temperature sensor
Check the motor circuit breaker
8, Alarm burner over load 1. One of the burner motor circuit breaker tripped
Check the motor and set value
Check the motor circuit breaker
9. Alarm flue gas fan 1. One of flue gas fan motor circuit breaker tripped
Check the motor and set value
overload
1. Too low negative pressure in combustion chamber Check the difference pressure transmitter
10. Alarm 2. Flue gas fan switch Turn the Auto position on flue gas fan AutolManu. switch
Furnace low neg. press 3. Set values for furnace neg. pressure Check values and adjust if necessary
4. Faulty exh. gas control damper actuator Check the damper actuator, refer to Appendix F
Monthly check; Check visually the fire brick inside the combustion chamber.
If pieces of fire brick have fallen out, then use of incinerator must be disconnected until a
repair has been carried out, pay attention to residue on the walls.
Daily check; Check visually for leakage, the pressure is to be checked daily.
If pressure drops below 11 bar and cannot be adjusted by means of the adjustment screw,
Monthly check; Check the fan belts for sufficient tighness, correct deflection is IOmm using
11.4 Thermilcouple
If the thermocouple is replaced, it is important that the compensation cable is connected with
correct polarity.
"
When Incinerator cannot bum Solid Waste or Waste Oil because of alarm, miss-fire or
any problems, Please fill in those check sheets and then send us.
12.1 Check Sheet for "Setting valne for Incinerator from Ship"
YOil should fill in this check sheet that is actually inputted Setting value on "TOUCH SCREEN"
APPENDIX CONTENTS
•
APPENDIXC. BURNER
~ APPENDIXA
•
520F0179 OKBO.PK040.B8.02
Catalogue Bectronic ignition unit type EBI
Application The EBI series are electronic ignition units for Type EBllP Is a 1-pole verslon for ignition
the intermittent ignition of 011 and gas burners. between one ignition electrode and frame.
JYpe EBIIs a 2-pole version for ignition be- The EBI series bolh have a plug on the pri-
tween two ignition electrodes. mary side and secondaly side, which makes
instaIlalion and servicing simple.
Type EBI M is Uke type EBI a 2-pole ignition
unit. but with the secondary midpoint con- Low weight and smail dimensions make the
nected to ear1IL EBI series very suitable for use on modem
compact burners as well as on more conven-
Ilonal burners.
2 520F0179 DKBD.PK.04O.B8.02
Catalogue Electronic Ignition unit type EOI
Installation (contlrwed) Avoid the secondary electrodes lying adjacent particularly when the insulation surface is
to the frame. Keep an airspace of min. 2 covered by grease and dirt.
mm as shown In Fog. 1, andlor use suitable This is a familiar occurrence in car ignition
insulation. Leakage CUlTel1t at high voltages systems.
can aeep over long distances (up to 50 mm).
;.;
,
C> C> _.
."'"
Eal sec;:ondaty
Fig. ,
Guidelines:
Cable tvDes m"",ctice Remarks -~--._-
"'---'-
02.5 mm Tellon Not recommended
03 mm Tellon m practice used a good deal
Risk of eIectricaIlnst.dation breakdown with divergent electrodes
05 mm and f?J7 mm PVC Recommended at normal temperatures
gecomos stiff with age
l!:02.5 mm Silicone Recommended - particularfy at higher tempe~s. _____.._ ...."
520F0179 DKBD.PK04O.B8.02 3
Catalogue Electronic Ignition W1il: type EBI
Design EBIIs compact because It incorporales an EBI unUs are robust, built up In a plastic
electronic circuit operating on a frequency enclosure with moulded-in electronic circuit.
of approx. 20 kHz. Increasing the frequency This ensures thermal stability and outstanding
makes It possible to reduce the magnetic resistance to mechanical Influences, moisture
circuit of the high-voltage coD and also and dirt.
enables the transfer of the same amount of
-. energy as with lracfrtlonaJ transformers. The design and materials used In the EBI
llflSlD'e high operational stabUity with reliable
ignition characteristics.
,
Intennittent operation AA ignition unit for intermittent operation must A precondition for Intermittent operation is
normally be cut in only for a certain length of that the burner control ensures cut-in and cut-
time. The cut-In time is given as a percentage out of the ignition unit so that at no time can
of an operating cycle of 3 minutes. the ignition unit become overheated, which
would damage the ignition unit.
The stated EO applies as standard to an
ambient temperature of 5O'C:
33% EO for 3 mln. at 6O'C.
Ignition It is essentiaJ that the fuel is ignited rapidly • Avokl dlvergenl electrodes
and reliably so that hannfuI substances such • Use thinner electrodes < 01.6 mm
as unburnt oiVgas and carbon monoxide are • Choose a greater electrode distance
reduced as much as possible during the start
phase. Ag. 2 shows the significance of electrode di-
This is ensured with type EBI by COfTecl elec- ameter In relation to ignition time on rising air
trode location, electrode fonn and spark gap. velocity around the ignition spark.
Compared with traditional ignition transform- Rg. 3 shows the signJficance of ele,-;:tm..f1e . .!(s~
ers, there is no difference in the requirements tance in relation to Ignition time. The optimum
on the selection of electrode fonn. electrode distance Is burner-dependent.
-=t
tuo t stc
~L
d d
~
d,
d,
, .-----T----'j
.,' ~~
, ,
IF~.: •
It m/sec
"
Fig. 2
4 520F0179 OKBO.PK04O.B8.02
Catalogue Electronic ignlllon unit type EBI
Primary connection·
Voltage 230 V I 120V
• Current 0.25 A I 0.2 A I 0.5 A
Frequency 50160 Hz
Consumption ooVA I 45VA I OOVA
WakIng range 187-255 V I 102-138 V
Man fuse lOA
EO" In 3 mill. atOO-c 33% I 50% I 25%
General data:
Amblenttemperalur9 -10-c to _"C I
Sto<age tempe<alure
Enc:losunI
-25OC to + 85°C
Primary connection: IP 40
... __..-
EMC emission EN 55014-1
Immunity EN55014-2 ,~--_. ....
Primary connection Cable with special plug, see accessory table ._..
Secondary coooection Eel and EBI M: 2 x 04 mm plugs
EBllP: 1 x 04 mm plug _._ ..-
Earthing (refemnce earth) EBI is double""'-
EBI U and EBllP with earth connection
DIstance between elecl.-s Recommended 2.5 mm to 5 mm .-.•. _-_. . .
WeIght 300g
...-
520F0179 DKBD.PK.040.B8.02 5
Catalogue Electronic Ignition unit type EBl
EBI accessoty sel 052F0061 Is used when It is sufficient to use a singte screw and the
changiang over from, for example, Danfoss double-sided adhesive foam pad for mount-
Ignition transformer type 521. (or another ing EBI. Thus, EBI can be mounted In most
make) to type EBt In addlllon to high-voltage existing Installations without drilling new holes
cables and electrode plugs, the access"'}' in the burner.
set also contains an assortment of screws for
mounting EBt In addition to the access"'}' set just de-
scribed, EBI accessOty sel 052F0063 contains
an EBI wlth primaty cable.
6 52Of0179 DKBD.PK.04O.88.02
Catalogue Electronic ignition unit type Eal
f--<.~
I--
FIT
I
!
Rg.4 Bush 1--27.• :1_______
I~ .-1 I
EB/: 052F0036
1'\' " '}
b
~
1<.....
1-2.7
-.
•
;
I,
1L~' .•
1011
t
""--'
1)/
1
I~ ,I-
~
•
L -8- -~
1-'- - - - - I-'
n ~
....
N
.;
"
I ~ '.' --.!
I I
1----.7 - - - l I-- .... ~
ss
"n
t--...~;
••
..
Rg.6
)J cable
R lE !:~
L-L
U
Bush
Rg.6
620F0179 DKBD.PK.04O.B8.02
f '0
7
WASTE OIL INCINERATOR
~
KANGRIM
~ APPENDIXB
--------------------_._-
KangRim Heavy Industries Co.,Ltd.
SIEMENS
ISO 9001
QRB1 •..A With large flange QRB1••.A with small flange QRB1 •••B QRB3•••
and clamp and clamp with plug with flange and clamp
Photoresistive flame detectors for use with Landis & Staefa burner controls,
for the supervision of oil
flames in the visible light spectrum.
The flame detectors are used primarily in connection with burner controls for
small burners.
The QRB.•. and this data sheet are intended for use by OEMs which integrate
the flame detectors in their products.
Use
- - - - - - - - - - - - - - - - - - - - - - _...
The ORB... are designed for the supefVision of yellow-ouming oil flames.
__ .~-
Mechanical design Compact photoresistive detector with infused two-wire thermopla.stic eaole.
The flame detector is available with normal or high sensitivity and with or without
flange I clamp or soft plastic plug (refer to «Type summary»).
Accessories • Securing flange with 22 mm spacing for use with QRB1 ••.1
the
• Securing flange with 36 mm spacing for use with QRB1 •••2
the .
• Clamp
• Before perfonning any wiring changes in the connection area of the ORB...• the
burner control must be completely Isolated from the mains supplyl
• Ensure protection against electric shock hazard on the detector itself and on all
electrical connections through appropriate mounting!
• Check the wiring and aD safety functionsl
Installation notes • Installation end commissioning work may only be canied out by qualified staff!
• Obselve the permissible length of the detector cable!
-+ Refer to .Technical data»
• Atways run the detector cable separate from other cables. especially from the
Ignition cable. whlle obsetving the greatest possible distances!
• The relevant national safety regulations must be complied with!
• The detector should not be subjected to mechanical shocks!
Commissioning notes The intensity of the radiation of fight on site is checked by measuring the detector
current .
I• max. 5000 a) .
For the minimum detector current values required, refer to the data sheet of the
respective bumer control.
~lt~I'hlt
ORB1 ... QRB1
~/darTp
2: largaf!allle/ darTp
Plug
'" WIhat pug
a Voilhl:lug
L-- SIriwed Ierglh"m" in mn
Enddc:atfe
"'UlSlrfRJed
B: wth te i I i ocdii "slEe'I.eS
L \.lsll1ecallle Iergth.," in on
' - - - - - l}pedcasing
'" saldaId cairo Ierglh "B" = 9) on
a saldaId cairo Ierglh "B" = re on
~----SersiIMIy
'" run& (<XlIo<6d_rg: bIad<l
a tilt> (<XlIo<6 d cmOg: ""'l
Available dimensions r(cm) 18/20 28/30 28130 33/35 48/50 48/50 58160 68170 78/80 148/
150
m (mm) 40 25 40 40 40 70 25 70 70 70
Function With this type of flame supervision, the radiation of oil flames in the visible tight
speclrum is used for generating the flame signal.
The light-sensitive element is a photoresistor.
When there is no tight, the detectol's resistance is in the MO range.
Its resistance drops as the Intensity of illumination inaeases (kG range).
In contrast to the selenium photoceD of the RAR... detectors, glowing firebrick in the
combustion chamber can be detected.
Dimensions Dimensions in mm
424114620
411110160
.. 2I6t49)0
QR83.•• 41"88010
.'
~ APPENDIXC
C.BURNER 4 sheets
.'
.'
06 0
~~ON
BLUE
BLACK
ORANGE
RED
• Combustion air increase tha damper setting by turning the blue color cam clockwise.
• Combustion air decrease tha damper setting by turning the blue color cam counter clockwise.
.' • Combustion air increase tha damper setting by turning the orange color cam clockwi<e.
• Combustion air decrease tha damper setting by turning the orange color cam counter clockwise.
-:
• Combustion air increase tha damper setting by turning the red color cam clockwise.
• Combustion air decrease tha damper setting by turning the red color cam counter clockwise.
Burner
2'--"--
4
4
0.0 Nozzle 1 0.0 Nozzle 2
Waste Oil Nozzle
Ignition Electrode
L-_~ _ _- - ' : ~ = = = ~ ~ -.. •
.' Caution: The main switch of incinerator must be OFF position for maintenance.
.:
The blast tube, flame detector, and nozzle should be cleaned every weekly.
The ignition electrodes should be wiped off with a cloth dipped in one of the above rr,cntioned agents.
® Air badly regulated (excess) of combustion head badly regulated (not open wide enough)
(J) Flame detector lights up before the e1ectro-valve is opened
.:
Maintenance
Burner nozzle cannot be repaired and must be replaced with new.
Capacities
~ APPENDIXD
J - 11 - Ed 11 - July 2003
. The SUNTEC J oil pump incorporates a pressure regulating valve with cut-
off function".
APPLICATIONS
The gear set draws oil from the tank through the built-in filter and transfers it to
the valve that regulates the oil pressure to the nozzle line. All oil that does not
go through the nozzle line will be dumped through the valve back to the return
line in two pipe installation or, if it is a one-pipe installation, back to the suction
port in the gear-set In that case, the by-pass plug must be removed from the
retum port and the return port sealed by steel plug and washer.
The valve also has a cut-offfunction" as follows:
During starting period when the gear-set speed is increasing, all the oil passes
through a special flat on the piston, backto the return. Once the speed reaches
a certain value and the flow can no longer pass through this flat, then the
pressure increases rapidly overcoming the valve spring force and opens the
valve.
Duringthe stop sequence, the gear-set speed slows down and the valve closes
when the gear-set capacity is lower than the flat flow.
The cut-on and cut-off speeds depend on the gear-set size and set pressure.
Bleed:
Bleeding in two pipe operation is automatic. but it may be accelerated by
loosening the plug in a pressure gauge port.
In one pipe operation. a pressure port must be opened to bleed the system.
" Owing to the presence of the nozzle by-passhole, J 1002 models have no cut-
off function. Cut-off must be proVided by an external solenoid valve.
• Oilundersuclioo Inlet . .
_ Oilunderpressure
.
Back
to suction
~ :~ass
a .. removed
By-pass
~
Insefted
Return
plugged
ONE PIPE
INSTALLATION
lWOPIPE
INSTALLATION
.IJJ.
Return
TECHNICAL DATA Pump capacity
Capaci1y (LIh)
General
40-
J7
Mounting Flange mounting according to EN 225. 300
Model 1000 Models 1001/1002 J6
Connection threads Conical Cylindrical (according to ISO 228/1) I I
Inlet and return 1/4"NPTF G 1/2 200J- J4
Nozzle outlet 1/8"NPTF G 1/4
Pressure gauge port 1/8"NPSF G 1/8
VaaJurn gauge port 1/4"NPTF G 1/2
100
Valve lunction Pressure regulating and cut-oCf (except lor 1002 models).
Strainer Open area: 45 an'
Opening size: 170 I'm 0
Shalt 121 l1mm according to EN 225. 10 15 20 25 30 Pressure
By-pass plug Inserted in retum port lor 2 pipe system; (bars)
to be removed with a 3116· Alien key for 1 pipe system. Viscosity =5 cSl - rated speed =2850 rpm
Weight 4 kg
Data shown take into account a wear margin.
Oonotoversize the pump when selecting \he
gearcapac:ily.
Power consumption
Hydraulic data
Power(W)
Nozzle pressure range C: 10-21 bars
800 I I
E: 10-30 bars
Delivery pressure selting 12 bars
700
I
>-.t-
J7 t-
I;if'~ j---
Operating viscosity 2,8 - 200 mm'ls (CSt) 600
J6
Oil temperature 0- 9O'C in 1he pump. 500 ~ I
Inlel pressure 1,5 bars max. 400 J4 t-
Return pressure 1,5 bars max. 300
Suction height . 0,45 bars 1'!l8X. vaaJum to prevent air separalion from Of1. 200
Rated speed 3600 rpm max. 100
Torque (@ 45 rpm) 0,30N.m o
10 15 20 25 30 Pressure
(bars)
1+----88 10 ---""I
O
SuctJoo or
V3aJum
e Pressue
gaugepol1
.. gaugepol1
VaaJum
Return and
8 Internal o gaugepol1
by-pass plug or suction
A'A
.ffiilo o Nozzfeou1let
o
Press;re
adjustment
~11
We reserve \he right to change specifx:ations wlthout prior notice. J -11 - Ed 11 - July 2003
<;~
WASTE OIL INCINERATOR
KANGRIM
~ APPENDIXE
.'
.'
6 I 5 I 4 I 3 I 2
P l A N HISTORY
I
~ I '06,03,,,1 IM.s. PAR,I
~~
IF
F
2,
...--~
" '\
.,....
EI /I II J'hff/ /Y;lY/-1./' I1 1 (,\ 1
--- I IE
\ I
oI 11 1 I1 / ID
~ ~\\ ~ ~/lvl..~.,. \1 1V/////-I1 1
DETAIL "A"
c
y"A"
c
I
B i , I
CASE 2
i
SUS304
I I i i I8
IMPElLER I SUS304
CASE 1 I SUS304
8 cv OIL SEAL
8'
7 I \ ! , I '
o I
i
I !
/
CD 8 8
e;--~ a -W-
TYPE 1
7 I CASE
6 I BOLT & VlASHER
5 I IMPELLER
4 I MECHANICAL SEAL SET
3 I CASE 2
2 I PUMP SHAFT
~~
MOTOR FOR CIR. PUMP I 1 I 2.53kw x 2P
NO I DESCRIPTION I Q'TY I REMARK
..•
TITLE I CIRCULATION PUMP ASSEMBLY I SCALE I NI A
OIL SEAL
0~ 0)
JOIL SEAL
(0 0
SNAP RING 0)
0 II~ 8 0)
e---~ ~--ill-l~ D ! 0)
-ID-
J~
TYPE 2
8 I CASE
7 I BOLT & \"IASHER
6 I IMPELLER
5 SEAL COVER \,,11TH SNAP RING
4 I MECHANICAL SEAL SET
2 \...-.-/-1'4111 3 CASE 2
2 I PUMP SHAFT
MOTOR FOR CIR, PUMP 2.53kw x 2P
cb NO I DESCRIPTION
TITLE I CIRCULATION PUMP ASSEMBLY
Q'TY
SCALE
REMARK
N/A
Oil SEAL
0~
r O i l SEAL
(0 f'2l CD
SNAP RING CD
CD ~ 0) 8·
~
0
e---~ ~--flJ--t
• W-
3~
TYPE 3
8 CASE
7 BOLT & IVASHER
B I I 6 IMPEllER
5 SEAL COVER
4 MECHANICAL SEAL SET
3 CASE 2
2 PUMP SHAFT
\ MOTOR FOR CIR, PUMP I 1 I 2,53kw x 2P
i
r~':' NO I DESCRIPTION I Q'TY I REMARK
• \ ;' ~
\....j
TITLE I CIRCULATION PUMP ASSEMBLY I SCALE I N/A
<picture 0>
1. Using 4mm L-Type Hex Wrench, remove socket screw bolts (3 piece) <picture 1>
and then disassemble the suction & discharging pump casing <picture 2>
-------------- ---
i 3* CAUTION: Between impeller and pump casing,
the gap should be kept about 0.3-0.5 mm,
2. Using 19mm Wheel Nut Wrench, remove nut (1 piece) <picture 3>
and then disassemble the impeller <picture 4>
*NOTE: Make certain the polished surface of new mech. seal ceramic ring should not
be turned over in its lapped surface direction. For your reference, the ceramic
ring is jointed with viton ring reversedly to prevent its surface damage during
its delivery. So, please check and install this correctly while your installation.
----------_.__ __ _--_ __
_---_._---_. .__ _-_._-_.--_ _---_.--_._----_._ .. .__ _._.___ _ ._-_.
_. __ _--_ .. ..__
4. When you assemble the circulation pump, you can do this procedure and vice versa
~ APPENDIXF
OpenAir™ GBB.,,1
Air damper actuators GIB... '1
Rotary version. AC 24 V I AC 230 V
Remarks This data sheet provides a brief overview of these actuators. Please refer to the Tech-
nical Basics in document Z4626E for a detailed description as well as information on
safety, engineering notes. mounting and conunissioning.
Use
Operating voltage
AC24V
x x x x x x x
Ope<ating voltage
At: 230 V
x x x
Positioning signal Y
r---'DC"-"'-O:<:."-,.1"'0--'V'-- -+_._f-. f--_-t-_ _-t-_ _+-__t--'X"--+_ _-t-_ _+---"X'---l
DC 0...35 V with characteristic
function Uo ~U
x x.
Position indicator
U=DCO...10V
x x x x
Feedback potenliometer 1 k!l x x
Awdllaty switches (two) x x x x x x
Rotary direction switch x x x x
Powerpack (two actuators,
tandenH110Untedl
x x x x x x
Functions
DC 0...35 V at
Posltloning signal with adjustable
Offset Uo = 0 5 V and
characterislic function
Span AU = 2 30 V
.-
Clockwise or counter-dockwise direction
...the type of control. With no power applled.
Rotary direcllon the aduator remains in the respective posi_ ... the selling of the rotary direction switch
lion. clockwise I couoler-dockwise
Position indication: Mechanical RolaIv aR!lIe position indication bv usina a oosilion indicator.
The feedback potentlometer can be connected Position indicator:
to external voltage to indicate the position. output voltage U = DC 0...10 V is generated propor-
Position indication: Electrical
tional to the rolaty angle. U depends on the rotary
direction of the switch setling.
The switching pons for auxiliary switches A and B can be set Independent of each
Awciliary switch other In lnctemenls of SO within 0" to 90·.
I---------+------_--:~~~;..:,..:;~~...:..:._----_._.- .....__ ..._-
Mounting two of the same aduator types on
Powerpack the same damper shaft results in a double Not permilled.
to"l"e.
Rolaty angle limitation The rotary angle of the shaft adapter can be IimHed mechanically a\ increments of 5·.
Ordering
Note Potentiometer and auxilialy switches C8mot be added In the field. For this reason,
order the type that includes the required options.
Delivery Individual parts such as position indicator and other mounting materials for the actuator
are not mounted on delivery.
Accessories, spare Accessories to functionally extend the actuators are available, e.g" rotaryllinear sels
parts and weather protection cover; see data sheet N4699.
2/4
Siemens Building Technologles Air damper adual9fS GBBlGIB...1. Rotary v8fSlon CM2N4626E
HVAC Products 08.02.2002
Technical data
A Auxiliary switches
ConIaet rating
Voltage (no mixed ope<ation AC 24 V I AC 230 V)
6 A resistive, 2 A inductiva
AC 24_.230 V
for GBB/GIB..4.1/•.S.1/..6.·1
Switching range for auxifl8ry switches 5·...90"
selling increments 5'
Connecfioncabfes Cross-seclion 0.75 mm'
S1andardlenglh 0.9 m
Degree of proteclion of housing
Protection class
Degree of protection as per EN 60 529 (note mounting instructions) IP 54
=':-=.-::.:.====-=::::...!:.::...::.:.:.=--=-=:..:.::..:=~==~=-=-=--_.
Insulation class EN 60 730
_... - -
AC 24 V, feedbaCk potentiometer II
AC 230 V, auxiliary switch •
Environmental conditions Operation I Transport IEC 721-3-3/IEC 721-:'-2
Temperature -32...<-55·C 1-32...+70·C
Hun1idify (non-condenslng) < 95% f. F./ < 95% f. F.
Standards and directive» Product safely: Automatic electrical controls for household and EN 60 730-2-14
similar use (Type 1)
Beetromagn8llc compatibility (EMC):
Immunity for aD models, except GBB/GIB.3S.1x IEClEN 61 ()()()..6-2
Immunity for GBBlGIB.35.1x IEClEN 61 ()()()..6-1
Emission for aD models IECIEN 61 000-6-3
(€ Confamity:
EJeetromagnetlc compatibility 800361EWG
Low voltage onetive 73/23/EWG
G Confonni1y:
Auslnlfian EMC Framewor1< Radio Communication Act 1992
Radio Interference Emission Standard AS/KZS3546
DImensions Actuator W x H x 0 (see 'DWnensions") 100 x 300 x 67.5 mm
Damper shaft: round 8...25.6 mm
Square 6...18 mm
Min. shafllength 20 mm
Welghl Wdhout packaging 2kg
Disposal
The document on technical basics and the environmental declaration provide informa-
tion on environmental collll8tibility and disposal of this device.
3/4
Siemens Buflding Technologies PJr damper actuators GBBIGlB_.1, Rotary v9fSlon CM2N4626E
HVAC Producls 24.01.2002
Internal diagrams
;~;~E:f.!J:~'~Ql~J~lJ.;i{~iiB.f41~~i1;;{T;i::'.a~;f{~t:;S;;~gQl¥.~»iiJl:t?;f't;:,~/·;\g·:;;t
Three-position control Modulating control
Lt I &,
SEt.V1PE1.V DC 0...10 V 10...35 V
..
0_10000.
PI P2 P3 :
: AI: 2. V...230V/B(2)A
I T
$1
T
54
Lt
SEl.V/PElV
<@> N.;24V DCO_l0V
GBBtl_ ... T
GIBI6_ I 8
&,
IQ\ .. .
AC230V
GBBIG1B33._
SELVIPB.V
..
0-10000
lh
:AC24V....230Vf6(2)A
I" ..
8 7 PI P2 P3 I S1 $4
ss
~
S3 56
e
" B
Dimensions
...
•"
Subject to alteroll:>n
4/4
Siemens Building Technologles AJr damper actuators GBBlGIB...1. RoIary version CM2N4626E
HVAC Products 08.02.2002
WASTE OIL INCINERATOR
~iw
KANGRIM
~ APPENDIXG
OpenAir™
Remarks This data sheet provides a brief overview o! these actuators. Please refer to the Tech-
nical Basics in document Z4634E for a detailed desaiption as well as information on
safety, engineering notes, mounting and commissioning Z4634E.
Use
• For damper areas up to 0.8 m2 (GDB) /1.5 m2 (GLB), friction-dependent for GSF..• 1
up to 0.3 m2
• Suitable for use with modulating controllers (DC 0... 10 V) or three-position controllers
for air dampers or air throttles.
Operating voltage
X X X
AC 230 V
Positioning signal Y
X X
DCO... 10V
DC 0...35 V with characteristic
X X
function Vo, AV
Position indicator
V:OCO...l0V
x x X X
Feedback potentiometer 1 kU X X
SeIf-adaption of rotational angle
ranoe
X X x X
Functions
Ordering
Note Potenliometer and auxiliary switches cannot be added in the f'l8ld. For this reason,
order the type that includes the required options.
Accessor~s,spare Accessories to functionally extend the actuators are available, e.g., rolaryl1inear sets,
parts see data sheet N4698.
214
Siemens Building Ted1noIOgies AA damper actua1Drs. rotary versionS, /l£ 24 V I AC 230 V CM2N4634E
HVAC Producls 15.09.2003
Technical data
Disposal
The document on technical basics and the environmental declaration provide infonna-
tion on environmental compatibility and disposal of this device.
3/4
•
1 P2 P3 I
I ..
S1
..
54
'"--F.--+----HEt.!rnrn...J I
., ",1.-:
Modulating control . '.~:
AC24V
,Lh
/@'... : saV/PELV
'\Y N.:/OC. 24 V I ex; 0.•.10 V
1 ..
G.Bl6.. 1 : 3
AcluatDrs
AC24V
Code
G
GO
Yl
Y2
No.
1
2
6
7
Cable
CoIor
red
bleck
PUIP!e
orange
Abb"'vlatIon
RO
BK
VT
OG
Meaning
System potential AC 24 V
System neutral
Position signal AC 0 V, clockwise
Position signal AC 0 V, COl,lIl1"'-do, ~ ....""
--1 I
Y
U
8
9
grey
I pink
GY
PK
Position signal DC 0..10 V. iUIS'J
Position indication DC 0..,10 V
Neutral condudor
i
ActualofS
AC230V
N
Yl
Y2
4
6
7
blue
bIac:k
white
BU
BK
VIlli
Conlnll signal N:; 230 V, clock""...
Control sional AG 230 V COUI1\~r-<.KJc:kwise
I
Auxiliary switch 011 51 grey/red GYRO SWitch A Input
012 52 greylblue GYBU SWitch A Normally closed contact
014 53 greyfpink GYPK SWitch A NonnaIIy open contacl
021 54 blad<1red BKRO SWitch B Input
Q22 SS black /blue 8KBU SWitch B NonnaIIy closed contact
024 56 black1Plnk BKPK Switch B Norrnalh, 0DeIl contacl
Feedback a Pl white /red VIIliRD Potentiometer 0._100 '" (Pl-P2)
potentiometer b P2 _/blUe I VIlli BU Pat8ntiomeler pic:k-otf
c P3 whitelDink I \'Wi PK PoIentiometer 100...0 % fP3.P2\
Dimensions
_ ...."":10••
.,- ~
..
~
§11
po..."
00IL1E
e OU_1E GlB-1E
x= r:..,
_100 o 1.1C:'lZ= 0 --.
."
'ijl'""
o 12.Snn 0 tafll1l
_eo . o 15nwn 01$,..
I ~l~
- ."
Ofmenslons in mm
Siemens Building Technologies AIr damper ectuelofS, rotary WBions, AC 24 V / AC 230 V CM2N4634E
HVAG Products 15.09.2003
~~w
WASTE OIL INCINERATOR
KANGRIM
~ APPENDIXH
VIStosilOt/lliSC 6lJ()nm2!S
8rboUage:
1nsl<:*Jtion: I
~ N8R =-10bls{uplo +8O"C Steuerdrucl:: 2biS 10ba
rnee:lUn I~e: PTffifKM = -40 bls ( up la + 200"C pilot pressure: 2 up la 10 ba
~atur.
crnbient fefrperat......:
+6O'C
+6O"C
Steue<rnedllm:
pflOt medi<.m:
Lull, neulrOle FUssiglcel1en
air, neu1TOIlIuIds (dean)
I
SItz Kv-v.ert S~ Il'lQl<tnalel Druckbelelch bel 6 ba Steue<ctuck
ON orifice fbw...ate s1anc:lc1'd lype max. pressure ronge wtlh 6 ba control pressure
I2ln1m m>ih PNI6 7005 7008 7013 I 7015 7058 7063 8005 I 8OOEl; 6013
15 20 6.8 02201104011.... 0_16 0-16 - 0-13 0-16 - 0_16 0-16 I -
20 20 6.8 02202f0401{.... 0_16 0-16 - 0-13 0_16 0-16 0_16 0_16 I
25 25 11.0 02203lO4O1{.... 0_12 0-16 - Q_8 0-15 0-16 0_1~. '-_ O-!£...j ..._......
32 32 18.0 D2204/0401{.... 0_8 0-16 - 0_5 0_9 0_16 0_«' 0-16 ·)·'i.:
40 40 27,0 D22O!iI0401{.... 0-5 0-14 0_16 0-3 0-6 0-16 0_:;' 0_15 .... cf:"f6'-
50 50 43.0 D2206/lJ401{.... 0-3 0-9 0_16 0-2 0·4 0_16 0_3 0_9 0·16
65 65 71.0 02207104O1{.... - 0-6 0-13 - 0·1 0-10 - 0-5 0_13
80 80 111,0 0220810401/.. _. - 0-4 0-9 - - 0-5 I - 0-3 0·9
100 100 173.0 D220910401l.... - 0-2.5 Q..6 - Q-3 I ...~..9~,
G5-{; 251(:as! Iron PNdn I
11\ ?O 68 D22Qlfi·;(llI... 0-2/\ 0-040 - n..l:\ 0-40 - 0_16' 0:4() ----
20 20 6,8 02202J0501{.... 0-25 0-40 - 0_13 0_23 0-40 0_16 0·40 -
25 25 11.0 02203f0501,.... 0_12 0-25 0-40 Q_8 0·15 0-40 0_12 0_30
32 32 18,0 D2204I0501{.... Q_8 0-20 0-40 o-s 0_9 0-40 0_8 0_22 0-40
40 40 27.0 022051O5O1{.... 0_5 0-14 0-31 0·3 0-6 0_25 0_5 0_15 0_32
50 50 43.0 0~1{.... 0-3 0-9 0-21 - 0-4 0_16 0-3 0-9 0_22
1----;;6;;5_;_-;65~_+,;7:_;1-';,0;-+_.;;0~220~7''''105O~1~{.''' +-=--_+"'0-6'7--;----;:0-;=;1"'3:....;.......:-:.--\--'0""-.!...1-+_0_~1 0,,-'+_.......:.-t-'0;;:-'t5-t-~
1-~80~-+--;-i80~-t1~I;;;lA'0;--+_-;;D2206I05O~~~I""{."' +-=--_+"'0-4""rl--;:0-:-;9;-+_-_-\_..:.-_+-0;<:-5':;'--+_..:.-_rO~3_+ ~
100 100 173.0 02209AJ501/....· 0-2.5 Q-6 - - 0-3 - 0-2 D-6
E<1AI.<lmVst. <feel PN4I1
25 25 11.0 E22O.W8041.... 0-12 0-25 Q_4O Q_8 0_15 0-40 0_12 0·30 •
1-~32;;_-t-~32;;_-f--;1~8;';,O;-+__;;0;;2204f0804f~;;'ffiS"F.."-
.. ;.-;0S-8.......+~0-~2~0_t~Q-40-if_j_-7-0-i_i5i-+_0-~9 _ _+_,Q-40~>'-\_*Q-8~--j-~0~.2~2 0-10
40 40 27.0 ~.... 0_5 0-14 0-3\ 0_3 Q.6 0-25 0·5 0_15 0-32
50 SO 43.0 O~.... 0-3 0-9 0-21 - D-4 0-16 Q..3 0·9 0-22
65 65 7LO D2207,us{)4J.... - G-6 0-13· 0-1 0-10 _ 0-5 0-13
80 80 111.0 .... 0_4 0_9 - - 0-5 0_3 ~
100 100 173.0 D220910804{.... 0-2.5 Q.6 - - 0-3 0·2 Q.6 I
SIond{Sde: 10{2003
GSR-MK-J\1..0622 b1lrn und AncleM1gen \'QfbehaIlen - No responslblJlv Is accep1ed fa the aa::uroey Of trIs Information I
l
MoClzei:1nrlg Slondrn:lousIlhun
dimension dIawIng 01 standoICl t,.pe
-1
o
A
--t>--ITLJM
p
Antriet>/oc1uatOf 7015. 7058. 7063 Antriebloc1uator 7005. 7008. 7013
gegen Medlumslrom schllellenc1 mit dem MedioJnstrom schreeend. In
in Ilttlestelung geschJossen RLtlestellmg geschlossen
Closing against flow cIec1ion closing with lbw directbn In rest-posilion
in resl-positlon closed • NC. closed- NC.
(Keine S<;hIeCl- l61d Offrungsschl6ge bel (Es kiimen SchieB- l61d Otfr-...ngsschJ(ige
FlU55igI<eitenlonfi·watemcrnmer design) bei go6er DU'<::hflU3geschwindlgl<eit \IOfI
FlUssigl<enen outlrellWconsider
wateltomner when con1ToIing fi:1Uids
wilhhq> I
A A
-t>-~ --t>-hID-<l--
p
P
AntriebloctuatOf 6005.8008.8013
gegen MedlLtnstrom SCflIlelleocl.
Antliebloctuator 9005. 9008. 90 13
doppeIwnend. fUr beiebIge
I
In RLtlestelUng often DoJc:hIluGrlch1ung
dosing ogoins1 flow direcfion dolble acting Iunction fO< a:rv flow
In rest-poslllon c:pen - NO. dlreclion.
I
7008
2203 2204 2205 2206 2207 2208 2209 2206
25
94
32
94
270
40
94
50
94
65
94
80
94 100
94 I 50
145
370
250 290 310 320 330 340
160 180 200 230 290 310 350 230
18 18 18 20 22 24 24 20
7.0 10.0 11.0 15.0 25.0 30.0 45.0 49.0
AIIe Angoben sind freil::Jleibend U1d uO\'etbindndl/otllnformofoon is given in good fanh bJI withouf wonontyl
.\
ondere DurehlkJBmedlen l61d Vlsk09f61en HonbetOfiQLl19= HA
'IOr'/Ing mediLm and II1scosIfy ranges rnorm opE!IatIoc I HA
-,
op1Ische Stelungsoozelge
mech<rllcalpasltlon lnd1catOf
2.1
Bel denAusfihungen 7.05.7.15.7.08.7.58. 7.13lJ1d
7.63 slnd die Pes. 3.43(Splndel) und 3.45
(VelSClYalbung4ranspaenlJ standard
3.4
In R\.t1estellung ge6ffnef . NO
In rest·pOSItIon open . NO
3.48
i=:::Jl,.--t'-:r----- 3.35
1&4---3.22
3.10
~ APPENDIXI
SPECIFICATION
.'
ATVllHU09M2E
Power supply 200!240V ± 10%
50/60Hz ±5Hz
Motor power rating 0.37 kw
Une current 5.3A
Permanent output 2.1 A
current
Maximum transient 3.1 A (60sec)
current
Power dissipated at 20.5 W
normal load
Dimension(WxHxD) 72x142x101 mm
Weight 0.67 kg
TERMINAL BLOCKS
li.eteriU:lOi!
~~bft·
(1) Fault relay contacts, for remote indication of the drive status.
(2) Internal +15V. Ifan external source is used (+24V max.), connect the OV of the
source to the OV terminal, and do not use the + l5V terminal on the drive.
(3) Galvanometer or low level relay.
TERMINAL FUNCTION ELECTRICAL CHARACTERISTICS
L1 Power supply
L2
U Output to the motor
V
W
RC Fault relay contact Min. switching capacity: 10mA for24VDC
RA (open if there is a fault Max. switching capacity :
or the drive is off) - 2A for 250VAC and 30VDC on inductive load
(cos It =O.4-L!R=7ms)
- 5A for 250VAC and 30VDC on recsistive load
(cos It =1-L!fl=O)
OV I/O common OV
AI1 Voltage or current analog Analog input 0-5V or 0-1OV:impedance 401&, 30V max
input Analog input 0-20mA or 4-20mA:impedance 250Q
(with no additional resistor)
+5V Power supply for - Precision: 0+5% !
reference - Max. current available: 10mA
potentiometer 2.2 to 10
1& . , _ . _ •.•. . - f
+15V Logic input power supply +15V ± 15% protected against shorts-circuits and
overloads.
Max. customer current available 100mA _ _. . _____ • .-r>o _ _ _ _ ~. _ _
".
WASTE OIL INCINERATOR
~
KANGRIM
~ APPENDIXJ
I) This pump is one of gear type having trochoid-curved teeth, which gives high efficiency and
small abrasion
2) Elemental mechanism for pumping is composed of inner rotor and outer rotor, which are
3) The inner rotor has four teeth and the outer one has three grooves.
Between two rotors the teeth divide space to five chambers in internal contact with the groovc~
When the inner is driven, the outer is rotated to the same direction.
4) At suction port the pumping chamber is enlarged and sucks oil in, while at delivery po:, the charlh;,·
Then pumping action is carried out continuously without pulsation and noise.
2) Direction of motor rotation should be confirmed. Pump must not drive in reverse direction in order
3) Pump must not drive in empty for 30 seconds or longer for protection of oil seal etc.
4) Some particles produced during installation of line may enter pump at first operation after
installation. If abnormal condition is found about noise, vibration etc., pump should be stopped and
5) Flow rate stamped on maker's plate shows the value using turbine oil No. 140 (ISO grade 46 cSt).
ROTATION
---------------
TO THREE WAY
VALVE ADJUSTING BOLT
CAP COVER
.,
RELIEF VALVE
.'
r- , I
~
Ill"
77 11
~67
~a2
•
It>
,cP- ,{! I
,
,I '
i I
I
I
2-Re 1/4
i
f... "'~-~'!r-- i 7f(:.-:t(±!Il~U~~
I
. I -
I_~ __
I
~
-
J!.--- i
1
PUMP SPECIFICATIONS & DIMENSIONS
__e1:l
. M"•
~
lIML,(1)ltn UW!l. ~
MAX, APPROX.
DISPLACEMENT THEORETICAL FLOW RATE MAX.
i, o
N
fl'lt
TYPE
ITEMS
l/mln
em'/rov 115 OOm I n-, lBOOm I n-'
PRESS.
MP'
SPEEO
ml n
-,
MASS
KS
A B C
Im=+nr~t~
TOP-IRA-lOO 1. 16 1. 74 2.06 O. 5 2000 1.0 86. S 47. 5 40
TOP-1RA-200 1. 80 2. 70 3.24 O. 5 2000 1,1 90. 5 51. 5 44
TOP-IRA-aoO 2. 50 a. 75 4.50 O. 5 2000 1.2 94. 5 55. 5 48
·1ll:.-lIot. ~l'\O))';jqJl~lIDEl, 1:e, iIlAlJ, tttl!llJlittJ')~ttA..
-0.01 j ,s
fIllen"" dlrectl" the ,.., " "t.t.~ rn. oil " .. 1111 In onc dl,,,t1e~
I 5 -0. O.
~
~s f ·/=:::Ul
~
~36f7:g:g:: I ~
i
~
~'.
""
WASTE OIL INCINERATOR
~
KANGRiftl
~ APPENDIXK
FEATURES
o Pressure Range:
0-10,0-50,0-100,0-500,0-1000,0-2000,
• 0-5000 mmH20, 0-1,0-2, 0-4, kg!ar/
o Accuracy:
± 0.25% [non-linearity repeatability, hysteresis]
o Temperature coefficient [0.1 % per 10'(;] may be
optimized for a specific operating temperature.
o Zero and Span adjusted
o Operating temperature Range: -40 '(; to +125 t:
o Long Term Stability: ± 0.25%
o Electromagnetic Interference [EMI] Protection
ADVANTAGES
o Utilizes ceramic capacitive sensing technology.
GREEN SENSOR o ceramic characteristics provide extremely low
AS A QUALITY MANUFACTURER hysteresis and high repeatabllity.
o Ceramic Capacitive sensor can directly withstand
For low pressure measurement [differential], Green nearly all process media with temperature'," (I)
Sensor PI-1oo0 Series offers combined repeatabllity and 125 'C continuous
hysteresis errors that are typically below 0.03'" of full
scale. Long term minimization of these errors is
maintained after millions of full scale overpressure
cycles, making electronic set point virtually drift-free.
•••••••••••••••••••••••••••••••m
Green SenSor E-5
GT-543
2/2 12 -99
-
DIMENSIONS (mm)
~--- •• ----i
n~'O~
o
,.
•
.0 . . 0
z "
0'0-.0:
G fi. p:;;
F~ONT SIDE
Green SenSor••••••••••••••••••••••••••••n •
E-5-1'
WASTE OIL INCINERATOR
~~
KANGRIM
.,
~ APPENDIXL
Varlantes • 24VCNCC
detensl6n • 110VCNCC
• 230VCNCC
Es necesario cancreta, la tensi6n
aI pasar pedido!
,
~
r--- ~~ _----~-~m
.. _..
~
.,
56
130
Reanne Reannede
manual emergencla
~'-. .'H
Accionamil!flto
porfalta
detensi6n !_--: Al 52 64
33-L=;"';~'=L~1~
041~C2 21----228
1.. 1..1
.."!,,"',-::,,"'s, z'''Ir.:'''''I,,
1'-'-1,"','-1,,:-1'' ',,'-1,,::11'' ,,1:1,,"'I-:: 0O1
I
=
2NA bNA
4NC ~3NC
.•• .,: ....'l'.: •...
Contactosl
o 8 !; 0 8
~
13-14
Diagrama , ~13-14
~ ~:~
21-22
recorridos 31-32
41-42 ~
8,4®
I J 41-42
i__~~f2 t5
n
~
0 8.4$
~~~
t5
~
Con lenninales a tornilo AZJ11161SK-24rk ~ AZJ11161SK-33r1<
Con jaula abrazadera AZJ11161ce-24rk ~ AZJ11161 CC-33rk
Accionamiento w . 5163
portensi6n
~~-"'H
'-~-'-' 5264
~--"'"'''--'''
(:J 31-1-'-32
lk-14
t:l4t---U. !1--e.....22B-
rt
2NA pNA
4NC hNC
Contactos{ o 8
~
13-14
Diagrama 21-22
recon'Idos 31-32
41-42
~4~
illlr-••~~~
\5
Nota (') Los contactos 51-52 y 63-64 son bajo el prlnclpio de bloqueo per solenoide 0 desconexl6n de la bobina A1-A2.
Los diagramas de circuilo muestran !os contactos con el cflSposilivo Sin tenslOn Y el actuador introducido
(0 en el diagrama de reconidos).
Los dispositivos de enclavamiento per IBrlSi6n. solo deben se< utiflzados. en cases especiaJes. una vez debidarnente evaluado el
riesgo de ac-eldenle, ya que en caso de !aIIa de suminlstro el9clrloo,o per simple desconexl6n de la maquina.
Los actuadores deban pedirse per separado. ve, caphulo 2,2.
2. Dispositivos de bloqueo por solenoide
2.2 Actuadores
R·
t~I
5
~ &.
• El eje de giro debenl. estar 5 mm par encima
del horde superior del int...ruplor de Seguridad.
y hallarse en eI mismo piano.
I---"--.-----T-'--'--'-ll rr=---- ~
00
1
• El eje de giro debenl. estar 5 mm par encima
del boole superior del iltBlT\4'lor de Seguridad,
Yhallarse en et mismo piano.
• Befes1igungsmaOe wie AZM 180-615
11
!~I
P £
• El eje de gilO debenl. estar 11 mm par enclma
del borde superior del interruplor de Seguridad,
y hallarse en et rrismo piano.
2. Dispositivos de bloqueo por solenoide
2.3 Accesorios
MSAZM161P
!_~:Jntaje paralelo..-:::;:;,~:::~
a la prolecci6n
de Seguridad
160
.
'.
" Anllulo de
fijacl6n
AZM 161
[I, ,
2. Dispositivos de bloqueo por solenoide
2.27 Datos tecnicos
separados gaMln1camente
temlnales a tcmIIlo
~~~~?r~~?~:}'~~~'i~~~~.~~~~~~~;%f#..~i~ttr~~4ri~~~2i:~f~~~1~~~~~':
.. 1~~~~
6 N para cada contae:to Ne
«(
WASTE OIL INCINERATOR
KANG1<IM
~ APPENDIXM
I INSTRUCnONSHEET
12. Always lighten the connector SCIllWS after comecting
communicalions cables.
13. The maximum pull load for cables is 30 N. Do not apply
loads greater than ttWs.
Thank you lorpu!Chasing this OMRON product. Please read this 14. Confirm the safety of the system before turning ON or
inslruclian sheet and lttoroughIy famijarizll yourseII wiIh 1IIe funcli)ns
and c:haracIerislic c1lhe prolllct beIOI8 u.... PIe_ rat'*' Ihls sheet OFFthe~supplyor~~there~~~
lor luIure refellKlCG. 15. Start actual system application only after sufliciendy
For more illIannaIian on specifICations and usage, please ...Ier 10
checking screen daIa an:lthe oper.ltion of the program in
each PT & Support Tool manual.
- the PC (host).
16. When usflg the Progamming Console hJncliJns, conflnn
cri
system safety and then perfonn the following operations:
• Changing monltor data
• Changing operation modes
• Forced setling 01' resetting
• Changing present values 01' set values
17.00 not press the touch switch with a force greater than
3ON.
--..:::... t 8. 00 not accidentally press touch swllches when the Back-
right is not. Ofwhen the display does not appear. Confirm
OMRON Corporation the safety of the system before pressing touch switches.
COMRON C<lIporallon 2006 AI RigIIts _ 067S133-7A 19. Set memory addresses so that the PT Control Area and
PT NotiflCalion Area do not oveltap. When using the NT
rlllk 1:N. allocate these areas for every PT connectecJ.
Safety Precautions 20. When transferring daIa ... screen data units, also transfer
• ~finltion of Precautionary Information data associaIed with changes in the memocy tables or dl-
rect conneclion.
&OANGER Indicates an imminenUy hazardous situation 21. 00 not ~to disassembla, repair, or mocily the Uni1s
wI1Ich, If not avoided, will result il death or serious in anyway.
injury. 22. To assure system safety. incorporate a program that peri-
odically caBs PT opel3lion bits from !he host side to check
&WARNING Indicates a potenlially hazardous situation which, that the PT is property operating.
if not avoided, could result In death or serious 23. Dispose of any ba!lerythat has been droppod G.llhe !lour
injury. or otherwlsa subjected to excessive shock. Batteries that
have been subjected to shock may leak if !hay are used
& caution Indicates a potentially hazardous situation wJjch, 24. Dispose et the proc1Jct and batIeries accordn!;! ID kx:aJ or-
if not avoided, may JeSljf i1 minor or moderate h- OIlW1CllS as they apply.
jUlY, or property damage. Have qualified specialists properly orspose of used bat-
teries as industrial waste.
• Warnings
& WARNING Do not attempt to take the Unit apan and do not
touch any Internal parts while the power is bm9
supplied. Doing either et these may result In 25.The backlight in the PT contains mercury. Do not dispose
eleclric shock. of the f:r IDgelher with 0IIler waste to be sent to a dspos-
al sle.
Notice Dispose 01 the PT accorlffllQ to local ordinances as they
1. When WlPllcking the Units, d1eck carefully for any exter- apply.
nal SCIlIlches or other damage. AJso, shake the Units 26. Do not install the Unit in any of the foU~\'ing IocaOOI13.
genIIy and check for any abnonnaJ sound.
• locations subjeclto rapld changes in temperature.
2.. Turn OFF the power supply to the PT before IllOI6Iling or
• Locations subject to lempemtures or humidilies lllllsida
dismounting IIF Unlts such as a Lfemory UnIt. ConeclIy the range specified In the specifications.
mount the IIF Units according 10 Ihe User's Manual of the
PT. • Locations subject to condensation as the result of high
humidity.
3. 00 not louch peBs with bare hands. Dischalge sialic
electricity accumulaled 1n)'Ot8' body Kt advance. • Locations subject to splashing chemicals orsofvents.
4. The mounting panel must be between 1.6 and 4.8 mm • Locations subject to 01 splashes.
thick. TIQhIen the MOI.IIling 8IacIcets evenly to a torque 01 • Localions subject to conosive or flarrmable gases.
between 0.5 and 0.6 N • m to maintain water and dust re- • Loca1ions subject to strong shock or vb"ation.
sislanca. Make SUIllIhe panells not cIrty 01' WSJped and • Locations outdoors subjecI to direct wind and rain.
that It is strong enough to hold the Units. • Locations subject to strong ultJaviolet ight.
5. 00 not let metal particles enter the Unils when preparing 27. Take appropriate and suIlIcIent oountermeasulllS when
the panel. tnstaIftng systems in the folowing locations.
6. DoubI&d1eck al the wiring before lUmng ON Ihe power • Locations Sl1lIect 10 static electricity or other forms of
supply. noise.
7. Do not oonnect an AC power st4JPIy to the DC power sup- • Locations subject to strong eIectromagootic or magna'-
ply terminals. ic fl8lds.
8. 00 not perform a dielectric voltage test. • Locations close to power supply lines.
9. Use a DC power supply with mlninaIlIucJuaIion voila9\'. • Locations subject to possilJle exposum to radi<=livity.
Rated power supply wIlage: 24 VOC 28. The whole system may stop depenlflOg on how the power
(Alowable range: 20.4 ID 26.4 VDC) supply is turned ON or Off. Tum ON or OFF the po'Ner
capacily: 15 W min. supply according 10 the specified proeedui"B.
29. An after-image wil remail il1he same patterns are dis- 2. External Dimensions
played conlinuously for extended periods of lime (e.g., 24 (When NT-MF261 Memory Unit is Mounted)
hours). Use the screen saYllf or periodically change the
<isplay to prevent atter-images. • FrontSide
30. Signals mm
!he touch switches may
not be Input if the
swiclles are pressed conseculively at high speed. Con-
Ilrm each input before proceelfll1g to !he next one.
31. To ensure {ll8ater safety for numeric inpcis, use the up-
.
[/
0--
.
~ ~
• Checking of Accessories
ConIlnn that the NT31-sT123 (B)-EVO or NT31e-sT143 (B)-EVO
I= :~ ~I·.,.,.
.5.5~"1
.~
q
'M?;;;;;;=:;~~~iT'i' ..... ,
.5
(referred to as 'NT31/NT31Cj Is supplied with the following parts. 7·Cln)
34I'.34l(mlnJ
• Mounting Braclcels: 6 sets 38 '.5)(-.)
• FrontSfde
• Rear Side
) e
_Is
-- - _
LAUMgopelalOA
As<t
"'Y_
G<-. l J I c U q _
O<w1gE1JI _ _
"'Y_
~
. , . .. nonnal
caIon when blIl·
1JI......
__
.....
I8¥lIf t; low.
'" .....
_ Is _Is Iow. and
f-l"
.
J
/
.....
K. A bd1 SWft::ft can be rr.-~
tM ~ .. any P*1t. I:nlI can
be L88Cf tBn1" ora ~
_.. . . _T_
• RearSide
3. Connector Pin Arrangement
---
~"'VDC.
-----"e-j
6Rud. . ttm*W to prewnI: med:ftn::tion <lie 10 IPse.
_ ........,..un""... .......·
nw -...n bdElfyls8lDNd iI'tsi* "cower. fWtemnAeabeb'e
"'Y_"'__ -"CFF" _ _
• Connectors for Printer
~
Pin No.
1.6,13.
15.18.20
GND
Signal nlUlls
Signal Ground
I~~~~ 8
9
POO
smos
&loll Data il
Strobe Signal
to BUSY Ilusy
11 P07 Send0Bla7
12 PD!i SenclDala6
16 P02 Send Dala 2
17 POt SendDala 1
-
5 1 PinNa. Signal nllllls
RS-232CClCInn8CIarsc:onneded to 0. ~ToaI and used
tor hNfenfng SCHen cfU or cammur*dont ..,. the
....-IdIor..........!l'...... roforto3. ~".,
host @ \00° 0·00007@ 1 - Not used
_ _ _ bo_d. 2 SO SendDala
---
9 8
3 RD Receive DaIa
Do not CClIII the baddIgttt cover.
4 RS Request la Send
RS-232O'RS422N4COMeC1Orbuseclfrof~ • 5 CS crOO;- io Se'ld . ~
. . hod 0ClfIl:Pll*. RS-232C or RS42ZN48S can bII GetecIed U5-
~~~~m"~~~h~~ 6 -t5V -t5 V output
mere.
_
Rlll8rto3. ~ Pr. ~ For rec:amm.ndBd (251) mA max.!
N13fNT31C~_
--
_.....-
L-.<:on .......
~.....--
7
8
9
-
-
SG
Not used
Nolused
Signal Gn,..1d
....... __.__ .. . ._.
__ .. __. __.. _._~._._ --·--0·----.
- _. . __ __
__.__ ._ . _ "'. __ . _._ _
._---
I@ \! -"'1~1
Pin No. Sigrwl ....... The NT311NT31 C is IlOnnaIIy used insla1led on a flat surface In an Gp-
_. ~ 1,6, B. 12, ....
13, 14.17.
Nolused eraJion panel. Use a Type I EnclosLWeforthe operalion panel. Attach
using the following procedure:
2S 14 18, 19.20. " 2, 3- 1. Creale an opening in the panel.
21.22,25 Panel thickness: 1.6 10 4.8 mm
D~--
2 SO SendDala
3 AD FleceMl 0aIa
4 RS AS Control 0Wput
5 CS CS Control Output
7 SG Signal Gmund 1.....!!!.l7-"'1 ....- ,I
9 mM TennInating Re-
sistance 2. Instal tile NT311NT31C from the fronI of the panel.
10 ROB A5-422A FleceiIIe
G1J
DaIa(+)
11 SOB FlS-422A send
DaIa(+)
15 SOA RS-422A Send
DalaH
16 ADA R5-422A Receive 3. With lite provided Mounting Brackels, secure the
DalaH NT311NT31 C 10 the panel. Tighten them evediy to the
23 ASS AS Control 0uIput specified torque. Excessive tightening or insuIficienl
(+) lightening may delonn the front sheet. To maintain water-
24 RSA RS Control Oulpul
H
resistant performance, the tightening torque must be 0.5
100.6 N. m.
Note. The terminating resislance can be connected by short-dn:uil-
ing l!le mM terminal (Pin 9) and ROB (Pm 10).
Wiring I1llIlhods of lite Conneclion cables to lite PLC varies depoo<flllg
on the PLC connector specificallons.
For details on l!le Connection Gables, refer to lite NT3tlNT3tC
Operation Manual.
• Power Supply Terminal Block 5. Connection Cables
• ConneclIon of support Tool and Host
ConnectIon Cables (Sold separately) am requlHtll 'c. ~omM"J.'9 t'l;;,
ji24VDC Support Tool to the Nl31JNT31 C for inage data Uansllli Of for 000-
neding the Host. For delails on the Connection Cables, ref9r!o the
NT311NT3tC 0peIati0n ManuaL
• Crimp TemlinaJs
• Cvnnec:Iion 10 Printer
Screens lispIayed on the NT31/NT31C, its aJann history, and screen
display hislocy can be printed out using a printer. Use the loDowing
cables (sold separately) to ooonect to the prner.
Use a prtnter equlvaJent to the ESCIP 24-J83C or ESCfP' 24-J82 print-
er manufactumd by Epson, PCt.5 Printer manufactured by Hp, or a
printer that aIows PC-PR201 H 10 be emulaled.
NT.QIT,21 ~_'5 _~0l0Fl0f4
~"'''(CoUoiollglo:15 _ .... HEel
Recommended Crim~ Terminals (For 24-VDC Input)
II8nufIK:lurer Fork-type R_d-type Confonninll wino
On=I=1===laB
Japan SoIdGctess
TeminalMFG
~ TllIriIaIs
NichiIu TeminaJs
2-YS3A
2-YAS3.5
2Y-'3.5
2·3.5
V2-S3.s
2-'3.5
(twiNd)
2.0 to 2.63 mm2
IlD1MT3'C lido
omRon
OIIRONCuiiMOItion OMBON ASIA PACIFIC !'re. LlD.
~a..r-Illwiol
... HA 83 CIom_u Avon....
5l1IoIooji HarIca.... ~ '11.()1. UE Squono,
KyatD. 8OGll53II Japan 5k1gapore 239lI2O
TeI: (81/75-344-7109 Tot (65)6ll35.3011
Fu:{Bl~l49 Fax: (6SJ683S-2711
The_
BogIpnoI !ltIlIquw!m
OMBON (CH1NA) CO, LlD.
0IIIl0Il EIlBOPE av. Boom2211.IIa..,.,ot 0"",, ·P.N."'.
WeglIIaon &Toe. 200 ViI Cl1eng-2IIo!lg H'....
NL-2I32.1l Hoa!ddoIp PuIlong _ . Sllanghal,
200120 CIW1lI
ToI: (31)2351;.11"'100 TeI: (86)21-5C37-2222
Fax: (31)2:l56.ll1-388 Fax: (86)21-50:S7-2200
1OIIRON
_ ElEtTRONCS
Conmon:oo DlMo. u.c
Sc!IIumIxog,L60173
U.s.A.
TeI: (1)847~7900
Fax: (1)ll47~
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lineup of Models with Versatile Display Features'and Easy Operation
Select the most suitable PT according to the display device from
three large and two medlum·slze models. The functions and operability
of all models are unified, msklng replacement with another model easy.
Screen data can be used not only from other models, but also from previous models.
£~"
lW!\~ll1""ti."!1
::. W?ij')'...
IU~~:~~';
@ '~t
u..--.,lUifl..
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I
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TFT color display STN color display Hlgh-conlrasl EL STN color display STN monochrome display
ULJCS,.;t;tO;;~i:rd'"
I
< ";
,RS.~32C"R~~22,~~S,~~5.,.,nd p,nn,terport ..
and'EC D1recUv~,
""I', . . .'. '''' r _,
- -'I'
.'"
.'
';.
t-
CS1H,:CS1G, C200HX(.Z). C200HG(:tl:CioOHE(,ZI. and S.R.Ml'EV2
,f
il ---r- rF
;p •
lb
Improved SYSMAC Compatibilit y for
Easier System Construction
....
@
The device monitor function make. 1I pOlllble 10 read and
@D
Full-area Access to SYSMAC CS1-series PLCs over High-speed NT Link
. p.~, ' •• • ." ~ l - -,'::"I,...., ",--. ..
OMRON D.ta Comp.rllon
~ '" ,.,
write 110 memory dala and display conseeullve lactlon. of Connect to SYSMAC CS1·.e,le. PLC
PLC data .rell. Thl' function greatly ImprovII the ,mdency ove, Hlgh.epeed NT Link
of PLC ,.tup Wt:I~. Ineludlng set "alue InpUllnto the Speelel • The Industry', hlgh..t ..,rial communicatlon. speea,
1/0 Unit. IiInd chicks on the "lUngs. oall een be read from • Up 10 eight NT631INT31 Unltl can be connected 10 a 11ngle port.
110 memory from a user-ereated tcree" 10 enlblt Ipptlcatlon • Extends 10 a maximum 01 500 m,
on melntenance aauna fOr monitoring. • E..enU.Uy the lame performance Is aehlaved for NT Unks with
eight PTa al for .n NT L.lnk 'NIth 8 sIngle PT (for refreshing
numeric dllplay.).
on....
HTUlIl1131
t-
Greater Area Access
.Addr..... Acc... lbl. In SYSMAC C51·..,I.. PLC.
FOf 1·lo-N NT L.1Ms
0'"
Using this function, data can be Wl1tten to and read from the
host (PC memory or PT memory) In table format, enabling
multiple settings to be transferred between the PT and the
hoslln a single operation,
Il j- rF
lb
Enhanced Screen Creation and B efter DI lan Efficiency with
Improved Support SoftWare
@
, Complete Display Functionality for Guide Characters and Numeric/Character Strings
- ""'.' ,"'- " •... _. " ... ... ....."'" ...... " ,,-
~~ .,.~_. ". ",,' ,' '~
'Mndowa Look and Feel environment ensures ell)' operallon, Guide Characte.. Numerlc/Charecter Strings
allowing anyone to create acreeM quickly and easily. The GuIde char8etera for touch switches and lamps can be A tingle element makea It possible to create and display
enhanced ON/OFF simulation function of the NTe31INT31 and displayed on multiple lines, can be tumed ON and OFF, and • touch switCh or lamp, greatly saving the number of
easy application of existing screen data accelerate product can be left·, nght-, or center·allgned, atepa previously required for Image creatlon.
development and desIgning.
·-11
ly from different ICf1len dill tile., The NT831fNT31
can now use existing .cr••n deta etftelenlly, eaae, Furthennore, Ills possIble to copy image tables or library
tables IndependenUy.
Improved CompatibilIty with NT30 and
NTl20Serl••
• Image and library dala ...'Odir,Q .
• Image and Ilb18-y data insertion into character
strings. _
• The word ::'"....'f,l1uraUO''''l
and functions fn: the
NT6J11NT31 status COf'..
lre t i"U an:. "o:,ncatlvn
ale ...
"""•• t.,.. C.Io, ... loft.
Il ~ iF
dJ ~
4:::::
Windows Look and Feel Environ ment for Easier Operation
and Image Creation
Error Log Viewer VO Comment Tabla Currently. translation for label contents In NTST can only be
Oouble-dlck the error mallsg. to track down the error All PLC addrl!luts and 110 comments can be manaOed together. perfonned manually by opening and editing Individual visible
on the screen. Addresses that have been allocated are automatically registered Itring contenls In NTST, before downloadlng appllcatlonl 10 a
In mal/O comment lab/e, dltferenllanguage PT. The Translation Support UIJllty
enable. you to load the memory mlp Image nl. (.MMI) for
trI. louree langulg. Ind be Ible to translate trle new siring
contents of the appllcaUon end generate Independent
memory map fil.. (.MMI) tor trle specified larget language,
Io<!C.......... r.blo
1 @
t
:r:1iliJil:'S] rn"F.m I.Jn~ r.
Fllter~
Element Alignment
Elements can be top., bottom-, left-, rlghh Of cenler-allgned
The nlter function makes adlllng easIer by displaying only automatically. • Short-cut Key.
the elem.ntl you III.et for modrncatlon.
El
-- Search Function
Onllno Holp
Click the Help IconmJ Whenever you are not sure how
10 proceed. The Informallon you need wUl appear by
touching the element. on the ter..n.
&;iQ.jH'irvi:jiijWm.,w,,!,'f"U
::=::=.":':-..-::=::.~-==-- - .....,.. -1""1 ... _ .
In ...
~._
_w Io.Wo. "C1It." .... Ino '" ealod,," .,.tfIod loo' .......
.... e-tKo'.
Ie';:%:=~=~.-.-Ioa,""''''.'_.''''''''_'''_
)1fj!lllt11111l
_ ........ .,w
~.:....--r""~:.":1.-:z;:: - ::-..:--_.-...._--..
• ;'....--01
_ _ _ _ _ _ _ _ _- . J
" 11
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New User-friendly Functions for
Greater Display Versatility
@
JJ.."'II,r.
-.T. . . .
N.... ,.,.NcoII•• 1o
1 Machln'l' OFF.
InputprohlbltH.
ON/OFF
Mtenln.lt ON.
Bit
~ OFF
dJ ON
t-
Inputpanlbl., Alarm List for Real·tlme Display of Errors Alarm History Helps to Improve Equipment
A history 0' malfUnctions displayed on the .er..n ean be alT1nged In
order of occurrence or ttequency, The history can be referred 10 at
any tlm., even during operatIon, making analyzlng mechlne prob-
lems lar easier. The history can also be uploaded to the NT Support
Software•
•r.lf.'. . . n..··HJ ..
Up to three windows can be displayed slmultaneoully. A
window can be moved with the touch of a tlnger. Further·
more, window. can be opened and dOled from Ihe PLC
using operations In the 'Mndow Control Area.
=n j- IF
dJ
~
lb
\;~~: Easier On-site Maintenan,
••·....l •• FO
By transftlning a new system program, tundlans The NT631INT31 dIsplays acre.ns, such U lamps,
end perlonnance ean be updated without changing touch swlICh.I, and memory table numbers, with·
hardware, out Ihe PLC connected, to enable etfident debug·
System Prognml Provldtd glng.
• For NT31JNT631: OMRON veralon (Memory
link) and Mitsublshl versIon
• For NT30!NT620: OMRON version, Mltsublshl
version, and Memory LInk v'r1lon
eForNT11S
'l"I,mlNtdtr
" "
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Improved· Communications Intertac' Specifications
NT631C/NT631
_Otn"" sptOlnoatlonl
i
Conformity to International
Standards Ensures Suitability for
Exports
The NT831/NT31 conforms to UUC$A .landsl'ds and
EC Directives,
t-
® $. CE
Protective Cover (Sold Separately)
~
Helt: I. Tho.,. ......... II.,...... ~.,I\II,"""MrllllllHrf'ttllll.lnd_llloIridIt.
t lilt' Will" III ar~I.1l!'M lit IlOl,........
• Ollllltlon SpeoUIc.tlonl
Polynt.,ftlm
Ooubl...ld.d lip'
NT3' C·K8AIl5
NT831C·KBM5
Tht l"f.l\I¥io Cl..., IIl'Mt1ll \I\e Nrf••• 01l1'li NTCllNn, h ... d.
"tt,.IMflnt"lIMI..
" 17
Il -j- rF
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Specifications
NT31C/NT31
_O.neral Speo!"ottlon.
',~
."' ~;'--'f
;;-
:"'J
....Io:Ctt'lu''IIItIl!Cfll)(lO..4.4tlJWlpIIn'.''''¥ .....)
'i\4~·,.ii,
1 ·1 U'lIlI 11ft -etl'" 'MN"" 1ft. ""*"11....,. U 1ft 'llJlIIlll1l~relll. TllIrtloll,l'l'htft' "",,",,11I11IlIlplr,..4,1PI1 ~1'!MlI1IWI1lt •• ncr"l'~ tr~ It'''N,
'2W1tft'lI~""""'.,,~.,h'lIb1ditntIft_" IMa""'IIIIIMI""UI'Ytf"
.....r.~"..
,.,~
t-
" l";"'~ ", --\"
~J\) I ' ·
" 10
Il j-- IF
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s:::
o
fA
s:::
(1)
E
--
Cl
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--
-
I
~
•
i
:_:r:.~~~i~
• '11
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I
I
-, I"
~
I
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i
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I
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1
,
I
•
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,
t
c::
-
o
ca
E
I-
.Ec:: •
- I
C) 1;
c:: ~
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"C
l-
Q
WASTE OIL INCINERATOR
~ APPENDIXN
"
1.... '"
J I"""
'"
m I~
.1
LJ J!fl.t- 7", "\
r~ E~
T ~'
e- \S) ~ /
II ,,"
* Note!
If Bilge water is not supplied in furnace inside for the proper time,
Purpose of Bilge Water Pump is more suppling Waste Oil to the burner
by spraying bilge water in furnace.
"
You can control the point of operation for Bilge water pump by changing Setting value on Touch Screel
2. touch "SETTING"
3. touch "BSPST" and then put new setting value. (range: 1000 'C - I050'C )
4. touch "BSPSP" and then put new setting value. (range: 900'C - I OOO'C)
When the combustion chamber temperature reached above 1050 'C (BSPST),
Bilge water pump is run and bilge water is supplied to combustion chamber.
"
• BSPSP : Bilge water Spray Pump StoP point.
When the combustion chamber temperature decreased below 950 'C (BSPSP),
Bilge water pump is stopped and bilge water is not supplied to combustion chamber.
Model P-1 01 B
Quentity 1 EA
Efficiency 74.2 %
Protection Degree tP 54
•
DISTRIBUTION H.S.H.I! LR SERIAL NO.
J1 ~/Jr)
D WITNESSED! D REVIEWED BY APPROVED BY
r
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REVIEWED BY
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PREPARED BY
KR-QA-172-00(1998.04.17l total ( ) pages with cover
KANG RIM HEAVY INDUSTRIES CO .. LTD.
"
No. ----==D:..::E::::S:.:::C~R::..:.I
P--.:.T..:..::IO::..:N..:...- _ PAGE
1. SHOPTESTPROCEDURE 3-4
•
7. SURFACE TEMP. CHECK SHEET 10
KR-QA-081-00( 1996.12.05)
1 APPLICABLE CODE & SPECIFICATION
1.1 This Incinerator will be tested according to "SAFETY & ALARM TEST REPORT"
2 SHOP TEST
, 2.1 Visual & Dimension Inspection
This inspection to be checked in accordance with the applicable
-. code, Specification and approval drawing
3 FINAL DOCUMENTATIONS
"
KR QA 069 01(2000.02.01 )
KANG RIM HEAVY INDUSTRIES CO LTD
3. FLAME EYE & FLAME EYE RELAY
TYPE RELAY MODEL NO.
SJ::iOE..IESLBEEOBI OElMOTYPElNClNEROB
"
HULL No. S349 DATE 16 FEB. 2009
---r---------
5
r------- "C "C {Imin. mmAq
6
---~
"C ~/min. mmAq
.,
7 "C °c {Imin.
--- ~A"'''~
r-------.
WITNESSED I REVIEWED BY APPROVED BY
,kUrlt0
REVIEWED BY
7~~
PREPARED BY
:=5Dv l
KR-QA 071-00(1996.12.05)
KANG RIM HEAVY INDUSTRIES CO .. LTD
•
ITEM NO . S349 CUSTOMER H.S.H.I
•
D.W.G NO. IBl 001 001 REPORT NO. QA - S349 - R403
ELECTRIC TEST
RATED TEST VOLTAGE TOLERANCE ACTUAL
TEST JUDGEMENT
VOLTAGE FOR 1 Min. CURRENT CURRENT
INSULATION TEST
TOLERANCE
TEST VOLTAGE ACTUAL RESISTANCE JUDGEMENT
RESISTANCE
TEST EQUIPMENT
APPROVAL No.
DESCRIPTION MAKER / MODEL INSTITUTION
VALIDITY
E~ JIJlI I~F?@ 210045-1
HIGH VOLTAGE TESTER H S W / HS-PC-AI
K.I.M.M -2009.03.14
.......).
."
~, ..' ~~ JIJlI ~:;:'~ 210045-2
MEGGER TAE KWANG / TKM-9107
K.I.M.M -2009.03.14
E~ JI JlI ~:;:'@ 311109-2
DIGITAL THERMOMETER T.E.S /1319
K.I.M.M -2009.09.07
REVIEWED BY
7 c;%--'>.
PREPARED BY . <3DL---- r
KR-QA-072-00( 1996.12.05)
KANG RIM HEAVY INDUSTRIES CO LTD
1 SOURCE - - - 0 - - -
3 EMERGENCY STOP 0 - - 0 - -
7 FLAME FAILURE-A 0 - 0 - 0 -
8 FLAME FAILURE-B 0 - 0 - 0 -
9 MOTOR OVERLOAD 0 - 0 - 0 -
KR-QA-050-06(2004.02.20)
KANG RIM HEAVY INDUSTRIES CO .. LTD.
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