Incinerator

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,.

",

IMO SHIP
IDENTIFICATION NO. IMO 9398395
DEP'T SHIP NO. SHIP TYPE
00330 S349 .8,400 TEU Ck,ASS OONTAINER CARRIER
TEL. SHIP DESIGN OFFICE SHIP NAME
2988 MACHINERY OUTFITTING DESIGN DEP'T ZIM LOS ANGELES
TITLE
APPROVED BY S, T. Cheong

"

INCINERATOR
CHECKED BY H, S. Kee

DRAWN BY D. J. Park

SCALE DWG NO. REV ,NO

~
Hyundai Samho Heavy Industries Co., Ltd.
NONE
DATE
2009.07.01
6U-2852-302
mNSOLIDATED NO.
M70
F
INSTRUCTION MANUAL
FOR
I
T
Waste Oil Incinerator
Type: KFB-129
"
\

CUSTOMER: Hyundai Samho Heavy industries co., Itd.

HULL NO. S349


~
ORDER NO. : IBC07HLS349

IT.**~I~ <**) KANGRIM HEAVY INDUSTRIES CO.,LTD.

l!l1*I~ CHANGWON FACTORY


l!l1* mIlfl Wi iIil 40 jf it!! 40, WOUNGNAM-DONG, CHANGWON, KOREA

-
TEL. : +81-55-269-7700 TEL. : +81-55-269-7700
FAX. : +81-55-269-7795 FAX. : +81-55-269-7795
E-MAIL: techl@kangrim.com E-MAIL: techl@kangrim.com

KANGRIM INSULATION CO.,LTD.

!ilt~I~ PUSAN FACTORY


!ilt ~ m;:J>"f [j[ *Jf 2ji iIil 505 jf it!! 505, SINPYUNG-DONG, SAHA-KU, PUSAN, KOREA
TEL. +81-51-220-6000 TEL. +81-51-220-6000
FAX. : +81-51-220-6006 FAX. : +81-51-220-6006
Waste Oil Incinerator

-

• ~
~:: rM@;:.:Alilpro\T,a 1 Type,
0_

• 0
0
o.

Rev.O
Customer H.S.H. I
Hull No. S349
Classification LR
Work Order No. IBC07HLS349

Specification
Type : KFB-129
IMO Cert. No. : IMO-INC-83

L O_S_P_N_O_I_BO_7D-_AO_O_OC ~ J
,.
I
\

K~M KANGRIM HEAVY INDUSTRIES


40, WOUNGNAM-DONG, CHANGWON CITY, KOREA
TEL 055) 269 - 7700(REP) / 7775COiR)
TAX 055) 269 - 7795-9
E-MAIL: tech1@kangrim.com
DOC. No.1 18-8349-01

~ INDEX

1. Specification

2. Drawings

3. Elec. Drawings

4. Accessories

5. Spare parts

PLAN HISTORY
6-
6- 01. 03. o~ foR FINAL PI>!"'TltfA (W~) AL.~, :J X »t ~
~
-
l....
fl::, cE.ILol t:"oR tJcP~ pM!>l:W&i Aim. 5- :r A :-~ ""2? r. ~""
& 06 DS J1 For- YAK\> RlA~P~UAL ft/. -;z 9r~
b -...,

&. efl.o!> .2t Fort YAAPAPP!<ovAl /}./


i:: 4...L~
REV. DATE DESCRIPTION PREPARED CHECKED APPROVED
1. Specification

K~M KANGRIM HEAVY INDUSTRIES CO., LTD.


Technical specification

Technical data

General specification

Rule and regulation ANNEX V - APP. IT, MEPC 76(40)


IMO Approval
&ANNEXVI-REG l60FMARPOL
73/78 Type

Power source

-Main circuit AC 440V / 60Hz, 3"

-Control circuit AC 220V / 60Hz, 1" by transformer

Unit-- The metric system

Language of name plates


-------
-Application English
I
-Instruction

-Caution
English

English
--===1
- ----~~---_ .. ~._-
--·----1

Painting color
.-- --- --------------

-Incinerator body Munsell No. 7.5 BG 7/2 I,


- ---- -----------------------1,
-Electrical panel and box RAL 7032 I

-Electric Motor

Incinerator / furnace
Munsell No. 7.5 BG 7/2
-===J
-
Model No. KFB-129

Capacity 1,290,000 kcal/hr


-----------
-Waste oil only 150 kg/hr / based on IMO rule C.V=8600 kC3iikg
------

-Solid waste 188 kg/hr C.V=2400 kcailkg

Double shells of steel plate with


Composition
firebrick

Combustion air system Induced drafting by fan


Cooling system Air cooling between shells

Operation system Semi automatic control


-------

KangRim Heavy Industrit's Co., Lld


Technical spt'Cificatioll

Solid waste charging door I assembled on upper of incinerator

Method Put-in to flat bed through drum charger

unit (double door)

Sluice feeder opening 320 x 450

Burner unit I assembled on front of incinerator

Model No. KJS-IO 2 sets

Burning method Air atomizing system Only sludge


.--~~-

Capacity . 75 kg/hr x 2 (150 kg/hr)


-- .. ----_.~ ----- -

3
Primary air fan Max. 1500 Nm /hr
~._-j
El. motor 0.63 kW x 21', IP55 Insulation class F __ II
AC 440V / 60 Hz, 3., ,
- ---,---.- ------------1

Flame detector & relay QRB I/FE-6IR i


... _-------------

19oition Burning nozzle tip 3.5 gal/hr,60 ' , 5.5 gal/hr, 45 . OnlyD.O I,
-~---~---o

19oition transformer EBI

Electrode _____ ~
I
___ _.J

Waste oil line equipment

Waste oil pump Trochoidal gear type I pc x 2


._-

-Oil rate 150 kg/hr


.-._--------
-Working pressure 0.8 - 1.5 kg / cm' (0.08 - 0.15 MPa)
. __ ._~---- .. _ - - ~

Pressure transmitter For waste oil burner I pc


, -_. __ .~

~. -Type 8240.73 PT 1/2


".-,
,;:
-Range 0-1 kg/cm' (0-0.1 MPa)
.._--_...•. _--

Pressure gauge For waste oil burner I pc


._-~._-_ .. -
-Type A-type 60.,(Oil Filled) , PT 1/4

-Range 0- 2.5 kg / cm' ( 0 - 0.25 MPa)


---

KangRim Heavy I ndustrit's Co., Lld


Teclmical specificatioll

Thermocouple For waste oil low temperature I pc

-Range 20 - 150'C

-Low temperature alarm Setting point 50 "C at oil pump inlet

Diesel oil line equipment

Diesel oil pump Gear type I pc x 2


I

~
-Oil rate 20/31 Uhr

-Working pressure Max. 16 kg 1 cm' ( 1.6 MPa)


j
-El. motor 0.63 kW x 2P, IP55 ;
~---
)
AC 440V 1 60 Hz I
- --------,- ------~._._, ... -

Solenoid valve For burner on 1 off control 3 pes x 2 j


----I,
-Bore 8A
---,--~--
I,
-Power supply AC 220V 160Hz
--------------_._._--~._. __ .,,
. __

-Normal valve position Closed


. .·· .. -·_·--··.. ··i
i
!
Pressure switch For diesel oil burner i pc x 2 ,
----_.. _---,._._-_.. _-- -.
;
-Type 9BO.2080
~
PT 1/4

-Range 2 - 25 kg 1 cm' ( 0.2 - 2.5 MPa)


._~--,-_._-_._-,--j
i
Oil pressure gauge For burner I pc x 2 I

-Type A-type 60" PF 1/4


--j
-Range 0-25 kg 1 cm' (0 - 2.5 MPa) II
.J

Flue gas fan

f-:-:-~-:-m-e-I-M~ax-.-b-a-ck~p-re-s-su-r-e~+-~-:3-ntr-m-i~/-:-~-~-:-i:--:-:_i~~mA~q~~~~~~f-a-lt-:;o~~~1
I
\~

"

Revolution abt. 2330 rpm


/ - - - - - - - - - - + - - - - - - - - - - - - + - _....... -._..._- ..
El. motor 25.3 kW x 4P, IP55 Insulation ch;.,:::; r-
r--~~--~~~~~_+~~~~~~~---------1o--- -----.-.-------.-------
AC 440V 1 60 Hz, 3"

KangRim Heavy Industries Co., Lld


Technit.-al specification

Air line equipment

Solenoid valve For sludge burner on I off control I pc x 2

-Bore lOA

-Power supply AC nOY 160Hz

-Nonnal valve position Closed


";')

Pressure switch Air pressure I pc x 3

-Type 9BO.2078 PT 1/4

-Range 1-10 kgl cm' (0.1 - 1.0 MPa)


._._-

Oil pressure gauge Air pressure I pc x 3 1

-_ .... _-_!
-Type A-type 60" PF 1/4 I
_ _ _._0 ___.0- __ .J
-Range 0- 10 kg I cm' ( 0 - 1.0 MPa)
J
i
Bilge water line equipment
··_-_·········---··-1
Bilge water pump Piston type I pc
._-----~---
!,
,,
-Oil rate 1000 Llhr ,
"!
-Max. Discharge pressure 4 kg I cm' ( 0.4 MPa)
i
----j

-El. motor 0.4 KW, IP54


---,,
AC 440Y I 60 Hz i
Bilge water nozzle I pc
1
-Oil rate 250 Llhr I
-Working pressure 2 kg I cm' ( 0.2 MPa)
..
---1
_-_.-,i
Bilge water strainer Basket filter type I pc I
._._--~
-Screen size 150 mesh 16K-25A
J
Oil pressure gauge For bilge water pump I pc I
.____....J
-Type

-Range
A-type 60"

0-10 kg I cm' (0 - 1.0 MPa) .


PF 1/4

-J
KangRim Hl'avy Industries Co., Ltd
Technical specificatioll

Primary Air Fan

Type . One stage centrifugal fan I set

Capacity 1,500 m31hr

Revolution Ab!. 3420 rpm

El. motor 2.53 kW x 2P, IP55 Insulation class F

AC 440V 1 60 Hz, 3"


.~

Electric control panel

Construction Wan mounting type, IP44 I set


----~---
I
Enclosure rating
.. .
Refer to electric dwg. part
__..J
!

Waste Oil Strainer


..
,
---~-......,

Type Duplex screen basket flange type I set


._- _._--~
Normal Size 5K-25A, 25mesh
--~
!

Thermocouple for furnace

Model 1Type HT201-S 1 S I sct


I
Max. Operating Temperature 1600"C II

Size PF 3/4" x 400L


=J
Thermocouple for flue gas

Model 1Type HT201-K/K I se

Max. Operating Temperature 950 "C


'r
Size PF 3/4" x 270L

KangRim Heavy IndustJ'ies Co.. Lld


Technical specification

Damper Controller for exhaust gas

Model/Type SIEMENS 13 1.1 E I set

OperatingTemperature Max.350"(;

Size 5K-500A x 300L

Damper Controller for primary fan

Model/Type SIEMENS 161.1A 1 set


--
•Op~ratjllg Te.i))p"raiure 100"(;
I
I
Size 140mm x 115mm
---
__J
Door Locker

. -
Model/TyPe
--. -- ".
AZM 161CC-33RK
2 sets -------1,
PoWer; AC220V

Expansion Joint for inlet of flue gas fan

~~~_-1_5_K-_500_A
-T---,--ype--,.
- -tt=~t----J
Length 300mm !
I
_~_ _~ --'-_ _ __ I

Circulation Pump equipment

CirctilatioIi,pump Centrifugal Type I pc


--1
i
---~
-Oil rate 12mJ /hr

-Max. Discharge pressure 0.2 Mpa

-El. motor 2.53 Kw x 2P , IP44

AC 440V / 60 Hz
._- -------- --~----_._-

-Working pressure range 0.07 - 0.15 MPa


-------
Oil pressure gauge For Circulation Pump I pc
--------
-Type A-type 60", PF 1/4

-Range 0-0.25 MPa


----

KangRim Heav)' Indllstries Co., Ltd


Technical specification

Quote from IMO RULE

AI-EMISSION STANDARD FOR SHIPBOARD INCINERATORS WITH CAPACITES OF UP TO


1,500 kW
,.
AlA FUELIWASTE SPECIFICATION FOR TYPE APPROVAL TEST
(% BY WEIGHT)

Sludge oil cousistiug of : 75% sludge oil from heavy fuel oil
5% waste lubricating oil
20% emulsified water
Heating value abt. 36,000 K.J/kg (8,600 Kcal/kg)

Solid waste (class 2) : 50% Food Waste


Consisting of 50% rubbish containing
Approx. 30% Paper,
Approx. 40% Cardboard,
Approx. 10% Rags,
Approx. 20% Plastic.
The mixture will have up to 50% moisture and 7% incombustible solids.
Classes of waste
Reference : Waste Classification from Incinerator Institute ofAmerica
Class 2 Refuse, consisting of approximately even mixture of rubbish and garhage by weight
This type waste is common to passenger ships occupancy, consisting of up to 50% moisture, 7%
incombustible solids and heating value of about 10,000 KJ/kg as fired.

A1.6.3 ON-BOARD OPERATIONIEMISSION CONTROL

( For a shipboard incinerator with IMO TYPE APPROVAL, emission controVmonitoring



should be limited to the following:

1. ControVmonitor 0, content in combustion chamber (spot checks only).


2. ControVmonitor temperature in combustion chamber flue gas outlet.

KangRim Heavy Industries Co., Ltd


Technical specification

Interface description

Property of exhaust gas


--

~
TOTAL EXHAUST GAS
- TEMPERATURE VOLUME
PIPE PRESSURE LOS,S -
,;
TYPE
--'" '-
- ~ <"C> <'M3/HR>
<mrnAq>
-

KFB-129 Max. 50 350 abt.20,000

Amount of air consumption


•• i- -, - 0
,

ITEM VOLUME 0

- _.PURPOSE,
.
ir -0
-

3
Flue gas fan 333 m /min Surface cooling & comhllsti()1l air

Weight list

"" ' -- ~
-- ~
- - .
-l'fEM -
WEIGHT.~kg REMARK I
-- -
-

Waste oil incinerator abt. 7680


-j
Flue gas fan abt. 635
--

Waste oil tank

KangRim Heavy Industries Co., Ltd


Technical specificatiou

Lubrication oil chart

'.
APPLICATION POINT FAN BEARING, EACH DOOR HINGE

INITIAL FILLING Q'TY SUITABLE CHARGE

B.P ENERGOLGR - XP 100

CALTEX MEROPA LUBRICANT 68

CASTROL ALPHASP68
I
i'lL GEAR COMPOUND 68 !
CHEVRON
MECHANISM LPS 68 I,
i
i
ESSO SPARTAN EP 68

GULF GULF EP LUBRICANT R68 !


{
BRAND _._------ -------I

MOBIL
MOBIL GEAR 626
MOBIL DTE 16M :
i
-_._--_._._.._----~
SHELL OMALA OIL 68
SHELL
TELLUST68
--

TEXACO RANDO OIL HDZ68


!
--j
ZIC SUPERVIS AW 68, 100

SK
ZIC SUPERVIS X 68, 100 I
!
SUPER GEAR EP 68, 100
YK TURBINE OIL 68, 77, 100
--1I

~I
ELF VISGA68

ANY TEMPERATURE RATE: -IO'C - 100'C


BRAND NORMAL GREASE: 2 SPECIES - 2 NUMBER
.-

REMARK
1. Initial filling Q'ty is provided by maker I
I
I
2. Oil charge interval Every 6months (suitable cbarg<) •
I

KangRim Heavy Industries Co., Lld


Technical specification

Table list of control I alarm I safety


KFB-IOO
CUTOFF
INFORMATION L1MITER
OF
ITEM
Fuel F.G Text Lamp Buzzer Setting Remark CK
Fan

1 SOURCE o
;.;
2 EMERGENCY STOP o o o
1-----1-----------1---1---1----+---1---1-------+-----+----
3 F/G TEMP HIGH o o o 350t;
4 C1CTEMPHIGH 0 - 0 - 0 1200t;
1--+--------+---+--+--+-----+---1------+-----1--1
~5__1_-FL-A-M-E-FA_I_L-U.R_E-A---_I__-O-_I___-__l__-O-_I___-__1--0-__l__---__1_-----t--i
1---6-1-.FL_A_M_E_FA_I_L_U_RE_B -!--_O_+-_+_O_+-_-+__O_+ --1-- ..J__
I
J
.
7 MOTOR OVERLOAD 0 - 0 - 0 - I i
I---l---------+---l-------.jl----I---I---+-----+-------+---l
1---8--1-F_/G_FA_N_O_V_ERL_O_A_D_ _-+_0-l_O_+-_O_+--_-+_O_-+ -+ t_J
9 DRAUGHT FAILURE ° - 0 - 0 -5mrnWG I I
10 F/O PRESS LOW -A o o o II kg/cm' --i---i
I-----I----------+--+--+--+--+--+----+------T[
11 F/O PRESS LOW- B 0 - 0 ° -
11 kg/cm' i'
12 DOOR NOT CLOSED o o o i
I

13 WO TEMP LOW o o o 50t;

14 W_OTEMPHI o o o 95t; .

15 WO PRESS LOW o o o
0.4 kg/cm'

16 AIR PRESS LOW-A o o - 0 1 kg/cm'


1---+-------+--+--+--+---+---+---+---+-- 1
17 AIR PRESS LOW-B 0 - 0 - 0 I kg/cm' "
1----1------------+--+--+---+--+--+-----+-------...1-----1
! ,
18 AIR PRESS LOW COM o o o 4 kg/cm' I
I I

19 WO TANK TEMP HI

20
o o Ilot;
I
>---l--W·.O-TA-N-K-LV-L-H-1----1---1---I----I----If.--- - + - - - - - 1 - - - - - -
o o
r--
,---
21 WO TANK LVLLOW o o o I

KangRim Heavy lndllstrks Co., Lld


Technical specification

Note

1. Source (Voltage)
2. Case of Emergency
3. Flue gas above max. temperature
= Exhaust gas abovc max. temperature
4. Combustion chamber temperature above maximum temperature
5. Poor or no flame at A
6. Poor or no flame at B
7. Protection relay cut out
8. Protection relay cut out
9. Combustion chamber pressure falling bellow set point.
10. Fuel oil pump press low at A
= Diesel oil pump press low at A
11. Fuel oil pump press low at B
= Diesel oil pump press low at B
12. Micro switch in door lock not closed.
13. Waste oil temperature Iow
= Sludge oil temperature Iow
14. Waste oil temperature high
= Sludge oil temperature high
15. Waste oil pressure Iow
= Sludge oil pressure Iow
16. Air pressure Iow at A
17. Air pressure Iow at B
18. Air pressure low at COM
19. Waste oil temperature high
= Sludge oil temperature high
20. Waste oil tank level high
= Sludge oil tank level high
21. Waste oil tank level Iow
= Sludge oil tank level Iow

KangRim Heavy Industries Co., Lld


Technicnl specification

Motor data

w.o cmCUL' BILGE PRIMARY


BURNER I.D FAN DOSAGE
PUMP
PUMP PUMP FAN

Power
0.63 kW 25.3 kW 0.43 kW 2.53 kW 0.4 KW 2.5 kW
Consumption

Quantity 2EA 1 EA 2EA 1 EA I EA 1 EA

,
Rating
l.38A 42A 1.09 A 4.7 A 1.0 A 4.7 A 1
Current
~--+---j-----+---t----+----··--i ·------·--1
Starting Time Abt. 10 sec Ab!. 10 sec Ab!. 10 sec Ab!. 10 sec Abt. 10 'cc ,
Ab!. lU sce !
!

Efficiency 72.8% 90.7 % 68 % 83.5% 74.2%


I
f - - - - - - f - - - - - t - - - - - t - - - - - t - - - - - - t - - - - - . - !------ --'-
81.3 %1
Rated speed
~~
3340 1764 1670 3480 1734 I, 3420 i,

fu''::'" • • • • • 1---;.----1 :

f------+-----+--------+------t------t----..._------- 1
Operation ! I
duty
SI SI!
.
SI I
I
SI SI SI

f------1-----+-----+-----+-----j------j-------
Rated power
0.85 0.91 0.78 0.84 0.69 0.9!
faclor
f------1-----+-----+-----+-----j------+,- . - - - -
I
1)'peof
DOL DOL DOL DOL DOL
starting
I
!
Bearing type 6202 6310 6202 6205 6203 I 6205
6204
f-----+---+--+-----+---+-------+-----
I
Protection i
degree
IP55 IP55 IP55 IP55 IP54 I IP55
f------j------+-----+-----+-----j----r----
i
Voltage AC 440 V AC440V AC 440 V AC 440 V AC 440 V I AC 440 V

KangRim Heav)' Indush;es Co., Ltd


Techniclll spec.ification

Supply scope

Supply items for Waste Oil Incinerator in accordance with maker's standard

Supply
No. Name Description Q'ty Remark
Kan2rim Yard
1
2
Burner unit
Flame eye
•• 0
0 -
KJS-1O 2 set
2 set
Assembled
Assembled
3
4
Thermocouple for furnace temp.
Diesel oil straiuer
•• 0
0
S-Type
DLF-06
1 set
1 set
Assembled
Assembled
5
6
Primary fan
Electric coutrol pauel
•• 0
0
1500 ml/hr
-
1 set
1 set
Assembled
Assemhled
7 Alarm and safety devices
• 0 - 1 set Assemhled .. ~

Loose Supply items for Waste Oil Incinerator in accordance with yard's p. o. spec.

Supply
No. Name Kang Description Q'ty Remark
Yard
rim
2-01-01
2-01-02
Flue Gas Fan
Flue Gas control damper
•• 0
0
333 ml/min
5K-500A
I set
1 set
I
i
Ln~JS{~

f Loose
2-01-03
2-01-04
Expansion Joint
Waste oil strainer
•• 0
0
5K-500A
Duplex lype
I 1 set
I scl
I Loose
! Loose
2-01-05
2-01-06
Thermocouple for Exh. Gas temp.
Square flange for W.O strainer
•• 0
0 -
K-Type 1 sct
2 ea J Loose
Loose
-~--_ .. _.-

Loose Supply items for Electric in accordance with yard's p. o. spec.


•.. - ------
Supply
No. Name Kang Description Q'ty Remark
Yard
rim i
2-02-01
2-02-02
Flue Gas Starter Panel
Emergency Switch Box
•• 0
0
-
-
I set
I scl
!I Loose
i Loose
._-~-_._-_.~----

Loose Supply items for Bilge Water Pump in accordance with yard's p. o. spec.
..----
Supply
No. Name Kang Description £l'ty i
I Hemark
Yard
rim I
••
._-----~-

2-03-01 Bilge Water Pump 0 100011 hr I set i Loose


i
2-03-02 Strainer 0 Simplex Type I set j Loose
2-03-03 Gauge Board
• 0 - 1 set i Loose

KangRim Heavy Industries Co., Ltd


Technic1l1 specification

Loose Supply items for Waste Oil Tank in accordance with yard's p. o. spec.

Supply
Kan
No. Name Description Q'ty Remark
gri Yard
m
2-04-01
2-04-02
Level Switch for High
Level Switch for Low
•• D
D
Test device type
Test device type
1 set
1 set
Loose
Loose
2-04-03
2-04-04
Thermostat for high temp.
Circulation Pump with motor
•• D
D
20-150"C
12m3 /hr
1 set
1 set
Loose
Loose

KangRim Heavy Industries Co., Ltd


2. Drawings

'.

K~M KANGRIM HEAVY INDUSTRIES Co.,LTD.



, I , I I , , A

,----, Ifr''=-~I'ROW SLUOCE piP I


I .l. £XH. GAS DUCT, 600.0. 111.

EXPANSION ..IOlNT. eOOA

OH CAS rAN 5000'

~ L~ : EXPANSION JOINT. SOOA ~ r-~ -------, l 2-02 01 : :

frL.__._.... .::.JI-ira" <E3 r·····_······t:1' ~ ~ !{='"-!-=;l i : i i


- : EKP"tlS~~O~I~ 500.'~1 ~: w ~7--------~=~ STA~~RF;:El 'l...-.- : r\ v/1: :
I
I
----
UfI
li -- --"TU
r-T"1...-
I L-
=..J
~
I I
I
t
1
I
I
I
I
o t I • I 2 01 01) I ----- I I I 1
g I I fLUE Got.S DNoolPER. 500A-----'-"~_----.., ,.... I LlIl--J;----:l--e J I

,, l
-.1
I I ~ I I SIGNAL I If,-=---=---=--=--=--=---=---=--=--=--=---=-~ ~ nl T -ll(1' I
c
'E I
I
I
I ~
fl..UE CAS DUCT.500A~--r-=- I
~
2-01-QV I
I
I
I
r--=-:..-=--=--=-:.-:::.-=--=--=--:.::.-:.::::::.:.::::.-=.J
1 r
JlL
Jl..... -,
, Ill,
11 (
>" , UI
III
TI :I ISYMBOL LISTI
I 1 ~ Th.rmOCl)Upl.----........... . I I 1 I r
r--------------- J1t-- --, I III RI

1 , BOSS PF 3/4-
- . . . . . . ., -
_ N...:.;. I
I
I
I
1
I I I I ,---------------~------.., III
I I t I I r-------------------..,
III
1I
Ill
ill
.....
1.
T
JIl
T
I
I
I
I i ._...._...
~i .., lJJ ~-~~"oiLSE~~Ci}--H---_~------~
G"
I YARD SUPPLY/INSTALLATION

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~==============::::_== ~:.~:::.====~ LC' 03 00 ('-03-02:
l WITHIN MAX. 10M FROM INCINERATOR.

THIS SYSTEM COMPLIES WITH ANNEX V-APPENDIX 11 OF MARPOL 73/78, MEPC76(40)


. <E01-0~
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9 PRESSURE TRANSMITTER 1 SLUDGE 18 PRIMARY AIR FAN 1 1500 nT /hr x 3QOmmAq I ,:_::c0~__
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_>

8 PRESSURE SWITCH 3 AIR _ -01 FLUE GAS FAN 1 333CMM x 25.3kW -01 LEVEL SWITCH 1 HIGH 35

7 ELECTRODE 4 -
I - - t - - - - - - - + - t - - - - - - - - t f - = " t - - - - - - - - + - f - - - - - - - - - - ! '2-0
_g' FLUE GAS CONTROL DAMPER 1 SODA ,i2,=:8:!'J...::LEV::..:.::E__
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5 0.0 BOOSTER PUMP 2 SUNTEC 1 J4·C 14 w.o DOSAGE PUMP 2 O.37kW x 4P 23 0.0 FILTER DLf·DS 32 .,
2 0' W.O STRAINER
-0 DUPLEX TYPE 13 D.P.TRANSMITIER -4 ..... 40mmWG /2 o0' EXPANSION JOINT SOOA x 300l 31

3 SOLENOID VIV 2 0.0 LINE 2 -g1 EXH. GAS THERMOCOUPLE K- TYPE 21 DOOR LIMIT SWITCH 2 220V 30
-0
2 SOLENOID VIV 2 0.0 LINE , 11 FURNACE THERMOCOUPLE S-TYPE 20 BURNER 2 KJS-10
-0 Sf~AINER
, SIMPLEX TYPE

SOLENOID VIV 2 COMMON 10 FLAME EYE 2 QRB1 '9 SOLENOID VALVE 2 GSR 1 3/4"
o 0.4 KW x 4P
-0'
NO. DESCRIPTION O'TY REMARKS DESCRIPTION NO. O'TY NO. Q'TY
NO. REMARKS DESCRIPTION REMARKS
,
DESCRIPTION REMARKS

HEAVY INDUSTRIES CO, LTD. FLOW


WASTE OIL INCINERATOR
DIAGRAM lIDB MODEy
I DWG. NO. KFB129DG

I I E I D i e I , A
8 I 7 I 6 I 5 I 4 I 3 I 2 1

H
16
f? 14 r--------------------------------------,,----.
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N N I II 25
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337 310 614 1000 1000 613 481 6 F
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9
539 1234 392 339
REMOVAl SPACE SUCTION
_1_' WEIGHT 7680 Kg

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0
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i -'8 ~ ~ i ~ \'6. ,--CABl£ TRA' I 23 Inspection Hole for Feed Door CIS .74

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2008089
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16 ~rd Chamber Brick AHCT-6 4005004
- / \ 1000 \ 00 1000 1000\ "" 15 2nd Chamber Brick AHCT-6 4oo5004~
/ @ ~ ~ 0 22 @ 14 1st Chamber Brick AHCT-6 4005004

,/
13 INo.2 Burner KJS-10 2021601
12 iNo.1 Burner KJS-10 2021601
c 11 [lCh. Gas Outlet 5K-SOOA 2001133 C
/

I l
10 .Control Ponel C/S 1 1000WlC1000H
5K-500A

0
9 Inspection Hole 2 075
0,0 INLET(10K-20A) / - - ---- , B
8 Furnpce Thermocouple - 1 S-Type 3001009
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-
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3004834

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5 Waste Oil Pump _ 1 Trochoid Pump 3002592

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\ ') 11 1-c4'-t_ _':::h:::,,:.;:::gin9,--000c:.:.:.'
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-
W.O,OUTLET(10K-25A)X 150 150 7.... n'
=+::!I / / ,I J="~
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No. IDESCRIPTION
I
MATERIAL QT'y

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(kg) SOlA NO. -

2006.12
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I

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DIMENSIONS OF MAIN BODY A

I
I DWC. NO.
KFB-129

Q,ji>, KAHGRIM
'.
HEAVY INDUSTRIES CO., LTO. 18-1001001

8 1 7 I 6 I 5 I 4 I 3 2 I
3. Elec. Drawings

~M KANGRIM HEAVY INDUSTRIES Co.,LTD..


~ ., ~' ~,

I 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 I 10 I 11 I 12 I 13 I 14 I 15 I 16 , 17 I

INCINERATOR CONTROL PANEL

ORDER NUMBER IBC07HLS349 N52

CUSTOMER H,S,H,I

HULL NO, S349N52

INCINERATOR KFB-129

OILBURNER PRESSURE JET AND AIR AUTOMIZING TYPE

POWER SUPPLY 440 VAC, 60 Hz

CONTROL VOLTAGE 220 VAC, 60 Hz

CLASSIFICATION LR

PA:O..JECT CUSTOMER:
TITLE: INCINERATOR 5349-52 H.5.H.1
COVER SHEET Y.H.LEE DATE 2008.03 CLASS
APP. LR
W/O NO.
0, FOR FINAL OWG. 2009.03 J,W,PARK CHK. J.G.KIM IBC07HL5349-52
~ KANGRIM HEAVY INDUSTRIES CO., LTD, S.R.CHEON DWG. NO.
KFB-129 1 SHEET
01
REV, DESCRIPTION DATE NAME DWG.
~ v,
c

I 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 I 10 I 11 I 12 I 13 I 14 I 15 I 16 I 17 I

PAGE OVER VIEW


PAGE TITLE PAGE TITLE
1 COVER SHEET 17 F.G FAN STARTER PANEL CIRCUIT DIAGRAM
2 PAGE OVER VIEW, INTERPRETATION GUIDE 19 EMERGENCY SWITCH BOX LAYOUT
3 MAIN CONTROL PANEL LAYOUT DIAGRAM 20 TERMINAL LIST - X1
4 F.G FAN STARTER PANEL LAYOUT DIAGRAM 21 TERMINAL LIST -X 1
,6.18,23-19 SPARE 22 TERMINAL LIST -Xl,-X6
7 MAIN CIRCUIT OIAGRAM-l 30 PART LIST
8 MAIN CIRCUIT DIAGRAM-2
9 MAIN CIRCUIT DIAGRAM-3
10 CONTROL CIRCUIT DIAGRAM-l
11 CONTROL CIRCUIT DIAGRAM-2
12 CONTROL CIRCUIT DIAGRAM-3
13 CONTROL CIRCUIT DIAGRAM-4
14 CONTROL CIRCUIT DIAGRAM-5
15 CONTROL CIRCUIT DIAGRAM-6
16 CONTROL CIRCUIT DIAGRAM-7

INTERPRETATION GUIDE
WIRING
MAIN POWER CIRCUITS BLACK INTERNAL WIRING
PROTECTIVE EARTH CONNECTIONS GREEN/YELLOW ------------- EXTERNAL WIRING
CONTROL CIRCUITS 220V AWG2D GRAY
TERMINALS
CONTROL CIRCUITS 24VDC AWG22 [ + = WHITE
- = BLACK -Xl TERMINALS IN MAIN CONTROL PANEL
-X2A TERMINALS IN BURNER-A
CONTACT -X2B TERMINALS IN BURNER-B
2 2.6 -X6 : TERMINALS IN FLUE GAS FAN STARTER PANEL

HIt
1

j
-
CONTACT SET a TO BE FOUND ON SHEET 2,
CURRENT PATH 6
CONTACT SET a TO BE FOUND ON SHEET 2

PROJECT CUSTOMER
- TITLE: INCINERATOR 5349-52 H.5.H.1
PAGE OVER VIEW, INTERPRETATIONGUIDE APP. DATE CLASS
Y.H.LEE 2008.03 LR

e KANGRIM HEAVY INDUSTRIES CO, LTO.


0
REV.
FOR FINAL OWG.
DESCRIPTION
2009.03
DATE
J.W.PARK
NAME
CHK,

DWO.
J.G.KIM
S.R.CHEON
W/O NO.

DWG. NO.
IBC07HL5349-52
KFB-129 1 SHEET 02
r ,t,

T 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 T16 I 11 I 12 I 13 I 14 I 15 I 16 I 17 I
1000 I
I 950
I 300 I I• •I
I , fB F.f

·
I, ...,-- I
IIHCMJIATOIl CB'flMlI. p..;ul - NOTICE -
®J 1, BUZZER
.
D . 2, MAIN S'JITCH 440V

P
L 3, EMERGENCY STOP PIB LAMP
4, TOUCH SCREEN
5, SoUCE SUPPL Y
1 6, Po'JER FAILURE
8 7, PLC FAILURE
8, COOLING FAN

~ s l~ I ~
9, SLUDGE PUMP START PIB

~
I [ '.11TH RUNNING LAMP
ID, SLUDGE PUMP STOP PIB

~
=
~ g' , ~
. . - NOTICE -

®J ®J D . .
- HULL NO. ,
- SHEET STEEL CONSTRUCTION
- DOOR 23MM
- REAR 'JALL 2.3MM

5 l t J 1r;:::;::O0;;;:00~O0 MO0Y
~
- PROTECTION IP 44
I Effi3 - FOUNDA nON ANGLE lOO X 100 X lOt
-L- - CoLoR INSIDEIoUTSIDE
RAL 7032
- 1000 X 1000 X 300 120KG

280
• "" ,'" FUU ITCH UF-12A23

• n I I~ 7
"" PILOT lAIoIP
"'" """NO AAP-A2-Rf

~![I ,• "'
i'WI yOUNG ARP-A2-RF

I]-l-
PILOT LAMP

L...j
P ,•
, -
"'TS
SI.HZ
PILOT LAMP

TIUCH SCREEN

PUSH BunON SWITCH

MAIN SWITCH i'WIOLE


TELEl.lECANlOUE Z-BVllS/HO\IAC
Of.1RON

"'0

"
~T31-ST'

104,062,2

06~6-212
23B-EVJ

(3P 400&.)
, B\JZZER' KH-40J 220\1

.,,,
"
" .... "' ...
KUN HUNC

~~SCRJPTION ""r\'''_ "r ...


, --- ._--
-- CUSTOMER
:::l.,~4!::1""'''L H.S.H.I
APP. DATE CLASS
Y.H.LEE 2008.03 LR
o W/O NO.

<6> KANGRIM HEAVY INDUSTRIES CO., LTD. REV.


FOR FINAL DWG.
DESCRIPTION
CHK. J.G.KIM
owo. S.R.CHEON OWG. NO.
IBC07HLS349-52
KFB-129
SHEET
03
~ ,.
I \ 2 I 3 I 4 I 5 I 6 I 7 8 I 9 I 10 I 11 12 I 13 I 14 I 15 I 16 17 I
450
~ 9
tsi''/"
I.. 200
.. I
- ,

-.~
h" 'N"NERATQR •
CAHAN STARTER PANEe
~2 ~~--l
, 10
1
1
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CURRENT TRANSFORMER

EOCR
LIGHT STAR

SAM HWA
60/5

EOCR-SS 60A

11 K61 MAG. CONTACTOR TELEMECANIQuE LCl-5011M7


- NOTICE - 10 02 M,C.C.B HYUNOAI HBS-l03C 75A
-
-
HULL NO. ,
SHEET STEEL CONSTRUCTION
, FS....8 FUSE SAMBOO lA

- - DOOR 2.31'11'1 8 K12 AUX, RELAY 10EC RJ2S-CL AC220V

000 -
-
-
REAR VI ALL 2.31'11'1
PROTECTION IP 44
FOUNDATION ANGLE 100 X 100 X lOt
7

6
18

51'
TRANSFORMER
PUSH BUTTON SWITCH
DONG KWANG
HANYOUNG
440/220/24V SOYA
ARF-F'112G

- - COLOR INSIDE/OUTSIDE 5 510 SELECTOR SWITCH HANYOUNG ARS-S3LR12


RAL 7032 , 5' SELECTOR SWITCH HANYOUNG ARS-S212
- 400 X 600 X 200 40KG 3 H12,lJ,14 PILOT LAMP HANYOUNG ARP-A2-'r
- CABLE GLAND 2 - MAIN SWITCH HANDLE HYUNDAl THF-21H
- - 25B 1 EA AM-METER R1SESUN
1 AM' 60/5A
- 30A 2 EA
NO CODE DESCRIPTION MAKE TYPE

-
TITLE: INCINERATOR PROJECT
S349-52 CUSTOMER
H.S.H.I
FLUE GAS STARTER PANEL LAYOUT DIAGRAM APP. DATE I CLASS
Y.H.LEE 2008.03 LR
W/O NO.
'0 FOR FINAL OWG. 1- 2009.03 I J.W.PARK CHK. J.G.KIM IBC07HLS349-52
~KANGRIM HEAVY INDUSTRIES CO., LTD. DESCRIPTION S.R.CHEON DWG. NO.
KFB-129 SHEET
04
REV. DATE NAME DWG.
• -f ."
I I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 I 10 I 11 12 I 13 I 14 I 15 I 16 I 17 I

~
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H, L
H, L
H, !=i r ~=======:~; ~;j::
!=J=r L1/8.T

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,0< '4fl. ... 1L{;i la.. $

* =t=roso
lQ.4 Id'
SOURCE SUPPLY 43 ~ TU
ll-f.!!IU iLfji \U !Lf'.!! 12.11 13.15
440V

oso oso oso


-I I I I -K2
(12.6)
~
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-
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121-415
-
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-
5
-K4
(12.8)
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-I I I I UT
" WT UT
" UT
" WT

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" " " M M M
3- 3- 3- 3- 3-
-I
POWER SUPPLY 2.5 kw 0.63 kw 0,63 kw 2,$ kw 0.4 kw
440Y.60Hz 4.7 A 1.38 A 1.36A 4.7 A 1.0 A
11 J=ob20A
R U (RED) PRIMARY AIR FAN BURNER A BURNER 8 W.O CIRCULATION BILGE SUPPLY
-I S V (WHITE) PUMP PUMP
T W (BLACK)

- TITLE: INCINERATOR PROJECT


S349-52 I
CUSTOMER
H.S.H.I
MAIN CIRCUIT DIAGRAM-l APP.
Y.H.LEE
DATE
2008.03 l eLAss
LR
o FOR FINAL DWG. 1 2009.031 J.W.PARK CHK. J.G.KIM W/O NO.
IBC07HLS349-52
(S> KANGRIM HEAVY INDUSTRIES CO, LTD.
REV. DESCRIPTION DATE NAME owe. S.R.CHEON owo. NO.
KFB-129 SHEET
07
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:
INCINERATOR PRO,JECT
TITLE: S349-52 CuSTOME:R
H.S.H.I
MAIN CIRCUIT DIAGRAM-2 APP. DATE CLASS
Y.H.LEE 2008.03 LR
W/O NO.

<8> KANGRIM HEAVY INDUSTRIES CO., LTO. REV.


0 FOR FINAL OWG.
DESCRIPTION
2009.03
DATE
J.W.PARK
NAME
CHK. J.G.KIM
owe. S.R.CHEON owe;. NO.
IBC07HLS349-52
KFB-129 I
SHE:ET
08
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(MAKER SUPPLY)" - (
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PROJECT CUSTOMER
TITLE: INCINERATOR 5349-52 H,5,H.1
- MAIN CIRCUIT DIAGRAM-3 APP. DATE CLASS
Y.H.LEE 2008.03 LR
J.G.KIM w/o NO.
IBC07HL5349-52
0 FOR FINAL OWG. CHK.
<S>KANGRIM HEAVY INDUSTRIES CO, LTO. DWG. S,R,CHEON OWG. NO.
KFB-129 SHEET
09
REV. DESCRIPTION
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I 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 I 10 I 11 I 12 I 13 I 14 I 15 I 16 I 17 I

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LOCK OVERLOAD PRESSURE PRESSuRE PRESSURE PRESSURE PRESSURE
SWITCH SWITCH SWITCH SWITCH SWITCH
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BURNER A BURNER B COMMON BURNER A BURNER B

<
TITLE: INCINERATOR PROJECT
5349-52 CUSTOMER
H.5.H.1
-
CONTROL CIRCUIT DIAGRAM-l APP. DATE CLASS
Y.H.LEE 200B.03 LR
- <::6> KANGRIM HEAVY INDUSTRIES CO, LTD. 0 FOR FINAL OWG. 2009.03 J.W.PARK CHK. J.G.KIM W/O NO.
IBC07HL5349-52
REV. DESCRIPTION DATE NAME DWG, S.R.CHEON OWG. NO.
KFB-129 I SHEET 10
i·,-

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ON ON TANK LOW LEVEL HIGH TEMP HIGH ALARM MOTOR UNDER MOTOR LEVEL LOW
BURNER A BURNER B LEVEL SWITCH SWITCH SWITCH RUN VOLTAGE OVERLOAD SWITCH
J

" TITLE: INCINERATOR PROJECT


S349~52
CUSTOME~
H,S.H.I
-
CONTROL CIRCUIT OIACRAM-2 APP. DATE c~ss
Y.H.LEE 2008.03 LR
W/O NO.
L FOR FINAL OWG. 2009.03 J.W.PARK J.G.KIM IBC07HLS349-52
°
CHK.
@KANGRIM HEAVY INDUSTRIES CO, LTO
REV. OESCRIPTION S.R.CHEON DWG. NO.
KFB-129 IS~EET 11
DATE NAME DWG.
1'- ,.

I 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 I 10 I 11 I 12 I 13 I 14 I 15 I 16 I 17 I

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AUTO START MOTOR A 8 MOTOR
<
PRO.JECT CUSTOME:R
- TITLE: INCINERATOR S349-52 H.S.H.I
CONTROL CIRCUIT DIAGRAM-3 APP.
Y.H.LEE
DATE
2008.03 CLASS
LR
-
<a> KANGRIM HEAVY INDUSTRIES CO., LTO.
W/O NO.
0 FOR FINAL DWG. 2009.03 JW.PARK CHK. J.G.K1M 18CD7HLS349-52
OWG. S,RCHEON OWG. NO. KF8-129 I SHEET 12
REV. DESCRIPTION DATE NAME
~ .
I 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 I 10 I 11 I 12 I 13 I 14 I 15 I 16 I 17 I

A ,,~ ..o 2.20VAC


L!12.17 L/u"
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- F2003/ ,06
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21
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FX2N-48MR

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DOOR ASH DOOR SOLENOID SOLENOID
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W.O srn
LEVEL HIGH
PLC
FAILURE
BILGE WATER
SUPPLY VALVE
BILGE SUPPLY PLC FAILURE
PUMP
FOR SLUDGE POWER FAILURE
PUMP SOL MOTOR EMERGENCY STOP
K AUTO STOP
2'ND COMMON ALARM
PROJECT CUSTOMER
TITLE: INCINERATOR 5349-52 H.S.H.I
-
CONTROL CIRCUIT 0IAGRAM-4 "PP. DATE
2008.03 CLASS
LR
Y.H.LEE
L
e KANGRIM HEAVY INDUSTRIES CO., LTD.
REV.
0 FOR FINAL DWG.
DESCRIPTION
2009.03
DATE
J.W.PARK
NAME
CHK.

DWG.
J. G. KIM

S.R.CHEON
W/O NO.

DWQ. NO.
IBC07HLS349-52
KFB-129 I SHEET 13

_ . _ _ _ _ _ _ _ __ I
...
I 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 I 10 11 I 12 I 13 I 14 I 15 I 16 I 17 I

A nOVAe 220VAC
L/1J.17 L!lS.,

-
3

- COM1 COM2

- 0- I I I I I
FX-8EYR

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D Y30 Y31 Y32 Y33 Y34 Y35 \ Y36 \ Y37

-
E Y7/ 1O.9

-
F
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BuRNER AIR
-X2A 1 -X2A J -X2A 5 -X2A 7 -)(28 1 -X28 3 -)(28 5
H DAMPER CONTROL DAMPER CONTROL

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- -Xl 31 -Xl
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1 N/1.!.17 N!15.1

- IGNITION DIESEL Oil DIESEL OIL DIESEL OIL BURNER AIR IGNITION DIESEL OIL DIESEl OIL DIESEL OIL BURNER AIR
TRANSFORMER . SOLENOID SOLENOID SOLENOID DAMPER TRANSFORMER SOLENOID SOLENOID SOLENOID DAMPER
BURNER A COMMON NOZZLE1 NOZZLE2 CONTROL BURNER B COMMON NOZZLEl NQZZLE2 CONTROL
J
BURNER A BURNER A BURNER A BURNER A BURNER B BURNER B BURNER B BURNER B

K
PRO,JECT CUSTOMER
TITLE: INCINERATOR 5349-52 H.S.H.I
-
CONTROL CIRCUIT DIAGRAM-5 APP. DATE CLASS
Y.H.LEE 2008.03 LR
L J. G. K1M W/O NO.
0 FOR FINAL OWG. 2009.03 J.W.PARK CHK. 18C07HLS349-52
~ KANGRIM HEAVY INDUSTRIES CO,LTD. OWe>. S.R.CHEDN OWG. NO.
KF8-129 SHEET
14
REV. DESCRIPTION DATE NAME

I 1 I 2 I 3 4 I 5 I 6 7 I 8 I 9 I 10 11 12 I 13 I 14 I 15 I 16 I 17 I

A 220VAC
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18+ COIolB
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D lHo '0'2+ 12+ COM2 13+ COM,} '0'4+ 14+ COM4-
'" 16+ COt.l6 lit COM?

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L C06A i 202

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-
T201/8. 17
F T202/8.17

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- THERMOCOUPLE THERMOCOUPLE THERMOCOUPLE THERMOCOUPLE COMBUSTION W.O


COMBUSTION FLUE GAS W.O HEATER CHAMBER PRESSURE
J CHAMBER DOSAGE PUMP TRACING PRESS TRANSMITIER
(S-TYPE 0-'200) (K-TYPE) (K-TYPE O-BOO) (K-TYPE)

-
K

INCINERATOR PR:OJECT CUSTOMER


TITLE: 5349-52 H.S.H.I
-
CONTROL CIRCUIT DIAGRAM- 6 AF'F'. DATE: CLASS
Y.H.LEE 2008.03 LR
CHK, w/O NO.
L 0 FOR FINAL OWG. 2009.03 J.W.PARK J.G.KIM IBC07HLS349-52
~ KANGRIM HEAVY INDUSTRIES CO., LTD. S.R.CHEON OWG. NO.
KFB-129 I
SHE:ET
15
REV. DESCRIPTION DATE NAME owe.
• • •
I 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 I 10 I 11 12 I 13 I 14 I 15 I 16 I 17 I

\
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. Ul0C/S.l2 (13.14)
14
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1502 91
-
; I , , 9 -K17
21
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K151
-52 -53 12
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j
92 93
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GREEN
COMMON START STOP
I N/e.17

- TO PRIMARY PLC SLUDGE PUMP SLUDGE SLUDGE PUMP


INVERTER AIR FAN FAILURE AUTO STOP PUMP START/STOP
UNIT DAMPER (Ne) RUN
J

-
(

- TITLE: INCINERATOR PROJECT


5349-52 CUSTOMER
H.5.H.1
CONTROL CIRCUIT DIAGRAM-7 APP. DATE CLASS
Y.H.LEE 2008.03 LR
-
<a> KANGRIM HEAVY INDUSTRIES CO, LTD. °
REV.
FOR FINAL OWG.

DESCRIPTION
2009.03
DATE
J.W.PARK

NAME
CHK.

owe.
J.G.KIM
S.R.CHEON owe.
W/O NO.

NO.
IBC07HL5349-52
KFB-129 ISHEET 16
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J 26 KW
5(V) - WHITE 42A
T(W) - BLACK
- FLUE GAS FAN FLUE GAS
MOTOR FAN
MOTOR RUN
<
-
TITLE: INCINERATOR PROJECT
5349-52 CUSTOME"R
H,5.H,I
FLUE GAS FAN STARTER PANEL
APF>. DATE: CLASS
CIRCUIT DIAGRAM Y.H.LEE 2008,03 LR
W/O NO.
o CHK.
IBC07HL5349-52
4Biiiif> KANGRIM HEAVY INDUSTRIES CO" LTO. REV.
FOR FINAL DWG.

DESCRIPTION
2009.03
DATE
J.W.PARK
NAME
J.G.KIM
owe. S.R.CHEON owe. NO.
KFB-129
SHEET
17
.'
I 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 10 11 I 12 I 13 I 14 I 15 I 16 I 17 I

\
MAKER SUPPLY

- 80

3 60 1
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85

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tl7 I EMERGENCY STOP, I
INC' ERATOR ~ f-- - !- INCINERATOR EMERGENCY STOP
- NAME PLATE
~ !!
i
I t>------ WEIGHT 300 9
I I CODE NO, 6000440
I ,
- 4-05,5 HOLES

I NOTE

- 30 i THIS SWITCH lOCATED OUTSIDE THE COMPARTMENT


WHICH STOP All POWER TO THE EQUIPMENT,
J

- CABLE GLAND 20C

CUSTOMER
TITLE: INCINERATOR PROJECT
5349-52 H.SXI
- E.M.G SWITCH BOX APP. DATE CI..ASS
Y.H.LEE 200B.03 LR
- 0 FOR FINAL DWG, 2009.03 J.W,PARK CHK. J.G.KIM W/O NO. 18C07HLS349-52
~KANGRIM HEAVYINDUSTRIESCO.,Lm S.R.CHEON DWG. NO. KFB-129 I SHEET 19
REV. DESCRIPTION DATE NAME DWG.
0
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0
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N u-
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0 '"
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0
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>
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TERMINALS CONTROL PANEL -Xl

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;
I --L. --L. --L. --L. :.L..:.L
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DAMPER
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<I
TITLE: INCINERATOR PROJECT S349-52 I CUSTOMER H.S.H.I
TERMINAL LIST -XI APP.
Y.H.LEE DATE 2008.03 ICCASS LR
CHK.
0 FOR FINAL DWG. 2009.03 J.W.PARK J.G.KIM W/D NO. IBC07HLS349-52
~ KANGRIM HEAVY INDUSTRIES CO., LTD. DWQ,
S.R.CHEON owe. NO. KFB-129 I SHEET 21
REV. DESCRIPTION DATE NAME
N
I--- N
I---- I
1I1
I---- I '"- '
I---
I- I----
I---
<D
1 ~~-, r FLUE GAS FAN RUNNING (11.13)
i:>:l U1 l- _I I
z oD --, r
- t6 ----;-~ _I I
~ ~l_~ J FLUE GAS FAN MOTOR OVERLOAD (10.3)
D::: <'") l-~ MPYC-12 L~
!z ~ I I
o C'l I--.J L
u~ I I FLUE GAS FAN START (12.1)
I- ~ oD 1---1 L ci
~
~
---=--- z
"'- -
FLUE GAS FAN MOTOR (17.4)
-
-
- ~i c
- ~ l-H~~c~6----
POWER SUPPLY (17.1)
440, 60Hz
ow
3 , ci
I- ~ ~-I
"
c
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o
N
SLUDGE PUMP AUTO STOP (16.12)
-
"'
o w
SLUDGE RUNNING SIGNAL (16.12)
'"g ~
0
N
SLUDGE PUMP STOP (16.14)
SLUDGE PUMP START (16.13)
o
SLUDGE PUMP COMMON (16.13)
RUNNING INDICATION (12.17)
Cl z
is 0
I- ABNORMAL ALARM (12.17)
-'
>=
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SECONDARY ALARM
~ 0':
0:: '-'
1I1
f--- '"
I-
m
~--, I~
m 2 0w
10 I I 00
~-, I-~
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I") I MPYC-12 L <0 X FLUE GAS FAN PANEL
I- ~I l~l
<'\l .J L III
f--"'- I I I----
;0 I--.J L
<D '-- , '==''=-L
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,
I- I :
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*&v ~~~Elf'~~ (11.7) (YARD SUPPLY)
J
:
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W
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:: -l M," _ ~ (MAKER SUPPLY) 0':
I- 1'--
~
d ~ I-}-------MPYC-=~------------~
HIGH TEMP.(11.9)
W.O SERVICE TANK
~~
g ~ ~}------MpyC-=2------------j ~ ffi--v
-I-
HIGH LEVEL (11.8)
W.O SERViCE TANK
~~
I-
~ I ~ ~}uu--"PYc::2uu-u-----j i;i~ LOW LEVEL (11.7)
W.O SERViCE TANK x
~ e-:-- I
~
'" FLUE GAS DAMPER MOTOR (12.4)
-
e-- ,
~~ U
h1 -;P~R;i(~S~)~TYP~E;y-;;;;;~:;;;n;;-;O';I-[=~:::::::
MAKER SUPPLY FROM BODY, 10M +;;;
THERMOCOUPLE (15.5)
FLUE GAS
~
T m () T n I ,., I r T I I I I
I 1 I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 I 10 I 11 12 I 13 I 14 I 15 I 16 I 17 I

\ PARTS LIST MAIN CONTROL PANEL


- CODE BOM.NO. DESCRIPTION SPEC. MAKER O'T'( CODE BOM.NO. DESCRIPTION SPEC. MAKER Q'T'(

01 6009031 MAIN SWITCH 065006- 212(3P AOA) G.E 1 B2 6003221 BUZ2ER KH-403 (220V) KUN HUNG I
3
F2,FB,F9 6003555 BREAKER GV2-ME10 TELEMECANIOUE 3 FAN 6003204 FAN UF-12A23 FULL TECH 1
- F4,F5 6003552 BREAKER GV2-ME06 TELEMECANIQUE 2 T1 6001668 TRANSFORMER 440/220/24V lKVA DONG KWANG 1

, Fl1 6000133 BREAKER GV2-LSOB TELEMECANIOUE 1 F24 3004519 DIFF. PRESS. TRAN5MIITER PI-lOOD GREEN SENSOR I
,
FlO 6000132 BREAKER GV2-lS07 TELEMECANIQUE 1 51,H2 60030.34 EMG. P/ B SWITCH(LAMP) 704.062.2 EAO 1
- F12,F13 6003487 THERMAL OVERLOAD RELAY LRD-066 TELEMECANIQUE 2 HI 6001228 PILOT LAMP ZB2-BV9S-BV07 TELEMECANIQUE I

K2,4,5,8,9,10 6003451 MAG CONTACTOR LC1-D096M7 TELEMECANIQUE 6 H9,H15 6001203 PILOT LAMP ARP-A2-RF HANYQUNG 2
)
F2,4,5,8, 10, 11 6002423 BREAKER AUX. BLOCK GV2-AN11 TElEMECANIQUE 6
- F14,F20 6000031 AUTO FUSE C60N-C4 MERLIN GERIN 2
C60N-C2
-- F21 6000027 AUTO FUSE MERLIN GERIN 1 FLUE GAS FAN STARTER PANEL
~H9.K15,K17,K20,K2 AUX. REtAY RJ2S-CL AC220V IDEC 7 1
6006307 02 6000850 BREAKER HIBS103 75A HYUN DAI
- F22 6000695 FUSE lA SAM BOO 2 - 6000149 M.C.C.B HANDLE TFH-21 H HYUN CAI I

0 15 6005069 TOUCH SCREEN NT31-ST123B-EV3 OMRON I K5 5000937 MAG CONTACTOR LC1 -501 1M7 TELEMECANIQUE I

Ul0 6004016 lNVERTER ATV31 HU29N4 TELEMECANIQUE I MAG. CONTACTOR AUX LAD-8N20 TELEMECANIQUE 1
- CON 6003533 SERViCE CONSENT 220V 2 HOLE ANAM 1 FlO 6008809 EOCR EOCR-SS 50 SAM HWA 1
FRA,FR8 6000620 FLAME RELAY FE-61R SUNFLAME 2 K12 6006307 AUX. RELAY RJ2S-CL AC220V IDEC 1
G
PS 6003714 POWER SUPPLY CP SNT 70W 24V 3A WEIOMULlER 1 16 6001678 TRANSFORMER 440/220 60VA OONG KWANG 1
- PLC 5002686 BASIC UNIT FX2N-48MR ESjUL MITSUBISHI 1 AM4 6009015 AM-METER 8E-72 50/SA 300% RISESUN 1
PLC 6004018 ANALOG INPUT MODULE FX2N-8AO MITSUBISHI 1 CT5 6000180 CURRENT TRANSFORMER 60/5A UGHT STAR 1
H
PLC 6002673 ANALOG OUTPUT MODULE FX2N-4DA MITSUBISHI 1 F5-8 qOOO69S FUSE lA SAMBOQ 4
- PLC 5002627 PLC OUTPUT MODULE FXON-8EYR ES MITSUBISHI 1 H12 6001204 PILOT LAMP ARP-A2-WF HANYOUNG 1
PLC 5002626 PLC MEMORY FX-EEPROM-8 MITSUBISHI 1 H13 6001202 PILOT LAMP ARP-A2-GF HANYOUNG 1
I
PLC 6002683 ADD COMMUNICATION CARD FX2N-232BD MITSUBISHI 1 H14 6001203 PILOT LAMP ARP-A2-RF HANYOUNG 1
-
Til 600???? TIMER RELAY H3BA-220V OMRON 1 S14 6001272 PUSH BUnON SWITCH ARF-F112G HANYOUNG 1

J 52 6001272 PUSH 8UnON SWITCH ARF-F112G HAN YOUNG 1 59 5001)45 SELECT SWlTCH ARS-S212 HANYOUNG 1
S3 6001273 PUSH BUnON SWITCH ARF-F112R HAN YOUNG 1 S10 6001346 SELECT SWITCH ARS-S3LR12 HANYOUNG 1
-
Ul 6003525 THERMO SIGNAL CONDiTlONER WAS5-PRO WEIDMULLER 1

- TITLE: INCINERATOR PRO.JECT


5349-52 CUSTOMER
H.5.H.1
PART LIST APP. DATE CLASS
Y.H.LEE 2008.03 LR
L J.G.KIM W/O NO.
0 FOR FINAL OWG. 2009.03 J.W.PARK CHK. IBC07HL5349-52
4ijip KANGRIM HEAVY INDUSTRIES CO., LTD.
REV. OESCRIPTION OATE NAME owe. S.R.CHEON owe. NO.
KFB-129 1 SHEET 30
4. Accessories

~~M I(ANGRIM HEAVY INDUSTRIES CO.,LTD.



6 5 4 3 2

F
[4
P&l DIAGRAM PART NO. @ F
NOTE
1. WEIGHT BURNER 36 KG
MOTOR 11 KG
TOTAL : 47 KG

E Sf
~
_
r _
_
E
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65
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,
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.

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11 I ......... 1/'i=iF
Il~ :;"~S$!

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Diesel oil inlet 55156'
::~

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DP.12 . ~[ ]
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, 01 _ , "-WC~1002

No.1 DESCRIPTION MATERIAl. lOT' SIZE J~)IREMAR


2-018 DRILL. THRU ~ mu: ~tt

A
16X17
" 18Y19
NOZZLE ADAPTER ARRANGEMENT OF BURNER A
~
KFlI-129
0Ml. MO.
@KANGRIM HEAVY INDUSTRIESCO.. lTD 18-1001300

6 5 4 3' 2 I 1

- - - - - 1
-
7• , I I 5 4 I 3 2 I
B I 6 I

<DETAil or INLET n.ANCE> <CE;T"'L OF OUTl£T FlANGE>


H ~OllA a..g(om' &OM Skg!em' K

-
~.
__ L~ ~
--+-- P&l DIAGRAM PART NO. :@
I--

o 7 12
, 12~
W," ~ ~ o

i\ '" I '6'.5
PI'D7'~

.770
- I--
I 11 <Foundation Dimensions>
~I 00'
F I, <ocr"'L or IIolPEL.l.ER>
,~rr
NOTE 1. HUll NO. , 5349/50/51/52
F
~ "" I 2. IN/OUTLET CONN , GAS TYPE 5K-500A/600A
----,
!, \km 3. MOTOR COlOR , MUNSEll NO, 7.5 BG 7/2
-
L r -~~
.[ 141J.l- ,1
•N
~
for onc he• 4.
5.
6.
CABLE GLANO , 30A
GREASE NIPPLE, JIS B1575 . A-PT 1/8"
TOTAL WEIGHT; 690Kg
I-

10
,
,>0
,I

F'LuE GAS Fm
[

- Fm lYf'! TURBO toe!: NO.


I ~
AP""OlL ,/;"
(roR SEINICE AREA)
APPROX, '110
(FOR SEfMCE AAEA) """'N
STATIC PRF;S5.
1.13 m3 /min
200 mmNl
rEt.lPERATURf,:
REYOlIlTION
~ 'C
2400 rpm
SIWT BEARINCl LOAD: 6313 Cl UHlOAD : U1I C3
D 2.5.3kW • 4P • Jf. 44lJ\1 D
6) (4) (13) ( 5) 2 3) ( 1 ""'
NS."ClASS. r CLASS. I AM8.101P. I !>D"e
""" ."
- J " ~
" -=-- -- - ----
..
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IS - -
ANTI. VIS. RuatlER ~UBBER
•, YJ.S~

" 5Ho1F'1CMR Cl'


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~
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c ~I Cl' 2S.3kW ~ 4P c
, I '" " 1II0TOR
,
" IWPDJ.[R - , --
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- ~I~
ill ~I
", CCQJNG COUPUHG
MOTOR PU.L£Y
cl'
-
-
, C4 11" ..8. kl)'14
,
,• FAN PlJI.lEl' C4 S" .42. kly12
V.BELT ",,'
"',. •, " ".+
~ • UNLOAD BUIJIINIl
,
&311 C3 5N~1J

• S"'"
LOAD BE.AAINC PUR"
- , 6313 CJ
-
+ 5NS16
B • ,
B

~I ~, ,J llUT fUIlGE Cl'


, "'--
, 0<ffiLT f\N<OE
FAN CASING
Cl'
Cl' , "'--
-
- ~
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A
." t-l~'T

450

.'
I .500
mcE

FLUE GAS FAN


~OO6.12

Oiit,ttO
@KANGRIM HEAVY INDUSTRIES CO., LTD.
I 6 -, 5 I 4 I 3 2 I
P&l DIAGRAM PART NO. @
300
792.5
90 139 61 10
.655
CABLE LENGT~~
;-.10 HOLE~
75
,
75
'"
ABT.l M N .605

(( "' .508
!/5K-500A

r-", ...
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0
0
4-M4 TAP
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"'-.....:. THRU_
.490 JI
465
300 490.4 \5K-500A
180 7BO.4

~
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7
6
5
JUNCTION
PIN
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CIS
CIS
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,
2
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E 2 ACTUATOR SI[ldD-lS GBB1Jl.lE,24Nm

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J- Kfa-lOO .. CWS/1M.£

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3
FLUE GAS DAMPER ~JC1l[ I~r:
------------=
/ ASS'Y
mm N!5

~KAftGRIM HEAVY INDUSTRIES CO.. lTD.


......
./O~ ..

~B-l0002020

- - - - - -----
l-\i-rc;'z-oor-c;Zl 'ON ~MO -I
SPECIFICATION
P&l DIAGRAM PART NO. : @ ~OOEL I OATF'-12.:l(S.S) TURBO FAN

CAPACITY 1,500
3
m /hr CAS TE~P I 20 'C

G.t.S HANDLED I
STATIC PRESS

SPEED
'00

3420
mm'"

'pm BEARING [-
"'"
<DETAIL OF' IMPELLER>
I
M
,....... <DETAIL OF' OUTLET F'LANGE>
f.lOTOR

PAINT
(TEte-IPS:»

I
2.6 Kw

£-1-4389
2 P 3420 RPf.I

I SERIAL NO.
440 V J' 60 Hz

...1 r C/S,.PL4.5T

.,' PU

~I
:H~l~ ~I
1SET
MATERIAJ..I Ir.lP£LLER - C/S CASINO - C/S SHAFT -

l.uL WEIGHT I F'AN APP. 70k9 \ MOTOR APP, 2-4k9 I TOTAL APP.9-4kg

Wk~ ,., <NOTE> 1. INLET EXP-ME:rAL


"
".
0"

...
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1 ,').. 1 ,.. ,)11.0'"
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I
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TITLE
TURBO FAN ASS'Y
<DETAIL OF' SLACKET>
MAKER USER
DDNG-A KFB-129

~E3
ITEM NO. SERIVCE

APPROVAEO I CHECKED DRAWING I SCALE 1 DATE

RJH C.M.u 1/15 2004.08.09

c$>KAHaRIM HEAVY INDUSTRIES CO., LTD.


/~6 :@
1 00) P&l DIAGRAM PART NO.
1/ I N-o>d

"1= Ul JL / Jl-b~,-
J-~-
"'j
CORRUGATION N
t
-
I \
~G
..f
FLOW~
. ;j
) ~- -

8
0
-E
I I

f- f- f- - '-
- f- I-
'-
'- '- - C- C-
-
r-*'
~rnING LENGTH 300 I
I
DIMENSION TABLE

SIZE A D C t N-0d AXIAL MOV. LAT.L MOV. CODE NO. CONN.


c::> 5K-250A 267.4 385 345 22 12-023 +20/-20 +2/-0 3000174
c::> 5K-300A 318.5 430 390 22 12-023 +20/-20 +2/-0 3000177
c::> 5K-350A 355.6 480 435 24 12-025 +20/-20 +2/-0 3000179 JIS B 2no
c::> 5K-400A 406.4 540 495 24 16-025 +20/-20 3000184 5K
+2/-0

...
c::> 5K-450A 457.2 605 555

c::>
5K-500A 508.0
550A 558.8
655
660
605
620
24
24
16
16-025
20-025
16-023
+20/-20
+20/-20
+20/-20
+2/-0
+2/-0
+2/-0
3000183
3000185
3001457
c::> 600A 609.6 710 670 16 16-023 +20/-20 +2/-0 3001458 JIS F 7805
c::> 650A 660.4 760 720 16 16-023 +20/-20 3001459 F-TYPE
+2/-0
c::> 700A 711.2 815 775 16 16-023 +20/-20 +2/-0 3001460

* NOTE
- - : 1. FLUID : EXHAUST GAS
2. DESIGN TEMPERATURE : SOOT
3. MAX. DESIGN PRESS. : 2.0Kg/cm 2
4. HEAT RESISTANCE SILVER PAINT SHALL BE APPLIED ONCE
5. TAKE OUT STAY BOLT & NUTS(4) AFTER PIPING.

SIZE 250A 300A 350A 400A 450A 500A 550A 600A 650A 700A
6 BRACKET C/S 6 6 8 8 10 10 10 10 10 10 L50x50x6t

'. 5
4
SET BOLT/NUT C/S
SLEEVE -
4
1
4
1
4
1
4
1
4
1
4
1
4
1
4
1
4
1
4
1
3/4
t2.0
3 BELLOWS - 1 1 1 1 1 1 1 1 1 1 t1.2
2 END PIPE - 2 2 2 2 2 2 2 2 2 2 t6.0
1 FLNGE C/S 2 2 2 2 2 2 2 2 2 2 JIS STD
ITEM DESCRIPTION MAT'L Q'TY REMARK

TIT L E DRAWING NO.


QWKANGRIM
HEAVY INDUSTRIES CO., LTD.
EXPANSION JOINT
EXJNT
BELLOWS TYPE
P & I DIAGRAM PART NO. G])

~~ ~
2
• .r-.
~

\iL;! -11
JJ
>-
-
I~)
,/ - =
wj'XY
PF 3/4"~ .,
FLEXIBLE CONN. ~
375 25 25 100

525

R:RED
R B B:BLACK
THERMOCOUPLE FOR FURNACE TEMP.
Pt . Rhodium 10" Pt
-$- MAX. TEMP. : 1600'C
-$- +
I--

(DNAME PLATE TERMINAL BLOCK

t.;'
6 1 ISPECIFICATION I
5 1 IP GRADE 54
4 PROTECTING TUBE INCONEL ELEMENT THERMOCOUPLE-S
3 PROTECTING TUBE CERAMIC MAX. TEMP. 15DO'C
2 NAME PLATE - 1 USE FOR FURNACE TEMP.
1 HEAD - 1 DIE-CASTING CODE NO. 3005820
NO. DESCRIPTION MATERIAL Q'TY REMARK

TIT L E DRAWING NO,

<6>KAttGRIK
HEAVY INDUSTRIES CO" LlD. THERMOCOUPLE TCS1600
P&l DIAGRAM PART NO.

ABT.270 35

6
SUS304 PF3!4 M24xPl.5

"\ ~~~~
~t1 7-
-fL-~~~~e-~~If-.:S-~~~IT~ -~-
cvJ ~ '--.--/, =
240 15

255 18

BORED POCKET

R: RED
R B B: BLACK
THERMOCOUPLE FOR EXH.GAS TEMP.
Chromel Alumel
MAX. TEMP. : 950'C +

0) NAME PLATE TERMINAL BLOCK

"
6 COPPER PACKING - 1 ISPECIFICATIONI

5 THERMOWELL - 1 IP GRADE 54
ELEMENT THERMOCOUPLE-K
" 4 PROTECTING TUBE - 1
3 HEX. NUT - 1 MAX. TEMP. 950'C

2 NAME PLATE - 1 USE FOR EXH. GAS TEMP.

1 HEAD - 1 DIE -CASTING


NO. DESCRIPTION MATERIAL O'TY REMARK CODE NO. 3003536

TIT LE DRAWING NO.


<ij;>KANGRIM
HEAVY INDUSTRIES CO., LTO. TH ERMOCOU PLE TCK950
P&l DIAGRAM PART NO.

PT 3/4"

118

I .I 1.5

I
/' ~
\
:J 1.0

,
N

I "'
0
N
E
.'0'
0.5
'0
78
'"TI
Q
Q

ID
5w
W
ID

~ 1/
0:

1/
t 0 500 1000

ELEVATION .. - Flow rate O/min)

NOTE
1. Max. pressure: 7 kg/cm A 2
'l 2, Its element is the stainless net of standard type with 100 mesh.
3. As it is readily disassembled by loosening lower cap nut. il is easy to cleam and replace.
4. Flow: 70 I/min
5. Code no. : 3004526

TIT L E DRAWING NO.


<§j>KANGRIM
HEAVY INDUSTRIES CO., LTD. D.O FILTER DLF -06
L1
P&l DIAGRAM PART NO. :0
L4

O-ring type (RC or RP type)

Markin arrowhead of flow

With air vent plug (PP or RP type)

er

Strainer z
Reference Pedestal cylinder Cock and body Flange 0
aJ Bolt 2.
~ ~3
() 0 ~
0
-< L, L. d
" 00 0- '" ~, ~D ~
9. ;-
::IUlW£
GU'--"'O
(Il

"
0
l2 L. L5 H5 t, D, D, D, (~H. H, Hz L L, t •
"
0 i;; 0

-
-. 0 '" .....
UI , t o ii> I 0 H, "-
'-' ro '-'
(b
a. d, (~
d, Ca
ptO•.)

16.0 12 1010( 128 100 5 67 48 100 7 70250 80 52.5 105 90 235 14MlO 4 75 78 196 167 25 25

25.6 15 14 13 156 120 8 88 67 140 8 90 295 0 75 130 112 315 16 MlO 4 90 95 240 211 32 32

31.6 15 14 15 (76 155 8 107 86 180 8 11 330 2 78 150 132 355 16 MtO 4 95 12 280 241 40 40

Remark 10Th.. flange bolt pitch circle of nomim;1l diameter 25 and J2.ond the flange of nominal diomet"r 40 sholl conform to nomirlOl pres,",r" 5K of JIS B 2210.
2.Th.. threadS of dl and the yol<." bolt shall conform to J1S 8 020S.ond of Ihe p10g to JfS 6 0207
3,Th" .Iotol orea of filtering hOles shall be oppn,.imolely 16 times of the inlet ore<l(d),ond. diameter and pitch of the holes shall be Bmm and 10mm.
4.The mesh of gouze wire shall be specified by the purchaser (refer to JIS F 7202)
5.One strainer cylindershall. os a rule, be provided os spare.
6.The parts of Nos.2. B to 17,19,20 ond 22 to 24 sholl be in common with Ihe parts specified in c.ccordcnce ..ilh JtS F 7209_
7.The colculated mass ore of valve in PC type_

TIT L E DRAWING NO.


~~KANGRIM
HEAVY INDUSTRIES CO., LTD. DUPLEX STRAINER DU-STRAIN
• ,.

P&l DIAGRAM PART NO. @ 409

80 120 184 25
I
iT ,\
o
'"
SUCTION. JIS 16K-40A
1 -+ +4 o

I --l-j- gN
"o
'"

"'" ,
I
I
; 11, S!I
"
~

~~~+d
DISCHARGE. JIS 1SK-40A
234 I
~~
20 ::: ~I
20

1.-----
8
~---------------~~

....!.-.-.-.------....."
I-.J "\ 'j \~ DISCHARGE

~ ~
1~ . ~::
-~--~-
CENTER OF GRAVITY " ....... , ,
~
.............

PUMP MODEL: KRCP-122HS ~( ", t:l= I-


CAPACITY; 12m3/H at 2 Bar Discharge "
N I ( . . . , '"" '" I
MATERIAL; SUS304 c I I " ',,",,', I
I I I '" '- "'1
~
WEIGHT; 12 KG
: I : " ~: __ -1-.-
MOTOR MODEL; 7AA90LD2
OUTPUT; 2.53KW (2 POLE)
i i, l
I
)------1
INPUT; 3 x 440 V 60H2 , I ,' 11 l4 ~
OEGREE OF PROTECTION: ABOVE IP44
-, F

:J~
, )' I SUCTION
,
INSULATION; CLASS F
SPEED; 3456 [mln-1 ] l_ ... )
WEIGHT; 15,7 KG
-,-
T,T WEIGHT: 27.7 KG
192

0.0.... 2006.12
0''', I..,.,•• i~~OJCCTID>O
W,O Circulation Pump
with Foundation mm' xf$E3
4iiil> KANaR'M HEAVY INDUSTRIES CO" lTO. J0066.34
-er --,-

- - - - - - 1
P&l DIAGRAM PART NO. : @ ,@
fl:j-
4-r,b15 Holes

9 I

-f

[ v

~~T115

14
5 125 150 T
64 280
1
er,:;,
\S

FOR HIGH LEVEL =--= ,----:-1


7 o
U) IC~AI
L "-~

11

C-A MAKES ON RISING LEVEL

-== ,FOR LOW LEVEL IT


LEFT VIEW

i + C-B MAKES ON FALLING LEVEL

I Spc;f;cat;on (KD-12H-2T) I
Installation Side mounting 14 CABLE GLAND - 1 15b
Max. working press. 10 kgjcm2 13 EARTH BOLT - 1
Max. working temp. 120'C 12 NAME PLATE - 1
Allow. specific gravity 0.75 - 1.3 11 FLOAT - j
Switch type Micro switch 10 TEST LEVER BODY - 1 5K-65A STANDARD
Contact form SPDT 9 COVER - 1
Contact rating 250V 3A 8 BODY - 1
Enclosure water proof IP56 7 MICRO SWITCH 1
-
'. Test body paint
Code No.
Hammer tone (gray)
3000415
6
5
MAGNET
MAGNET -
1
1

--
Supply scope Tank name & Purpose
W.O Service tank low
W.O Service tank high
4
3
2
1
GUIDE
LEVER
SPRING
CAP
-

-
-
1
1
1
1
NO. DESCRIPTION MATERIAL Q'~ SIZE REMARK

TIT L E DRAWING NO.


<6>KAttGRIM TEST DEVICE lYPE
HEAVY INDUSTRIES CO., LTO. LVLSW
FLOAT LEVEL SWITCH
P&l DIAGRAM PART NO.

06.5

SW17

SW27

., Liar 9 o CABLE LENGTH


THERMOSTAT v ab\. 3 m

I
f-
PF 1/2" <:)
Z
w
0 -l
0::
0
Ul
z 19
w
86 Ul
max.6 64
100
JJ
v v

°1
,

2 1 3

Connections
( Specifications )

Trofog Range in Sensor mox. Switching diff.


Swich type No, Cable Length Code No.
Type C- 'C K ('C)

471.2331 20... 150 'C 165 'C 23 5.0 obt. 3m 3004186

Mill(. housing temperature : -30 ... +70·c


Pressure proofness of protection tube : Mm:. 25 bar

-
Supply scope CABLE GLAND Use Setting point Sensing point

M20 x P 1.5 Thermostat for w.o high temp. 110'C W.o tank

( Information)
· Salt mist tested
· Oil proof sealings
· Accuracy t2% of full scale
· Viraction resistance to 49 (GL)
· Set poing point drift due to ambient temperature drift from
20't to 55't. samaller than 2.5't.

( Microswitch ratings )
. Switch type No. 23, 26 and 12 TH£RYOSTAT 471.2331
-AC250V-10(3)A g • 3JI (kg) EJOl,l NO
- DC 12V - 24V- 110V - 250V-
2A 2A O.SA 0.25A
THERMOSTAT

~ KANGR.M HEAVY INDUSTRIES CO,. LlD.


• "

""4
1'in

0 0 0 o~n PI~
,,- hiHHl t' i"\ 1'iO '65
~
o~L-J
H-
J.l o

0
0 0

.. ..
0
I>'
0
I>'
0
In\/~ ~
0
A

I10-.< 1\
A

11
I1I
--
I: 11 ~/ "-
,Q

"I
't-"- I
r• • '(
0
v
0
v 1/ Ih >0' c:O'
~tt~11 -~
11 I
11 ~v
l• 11


6d llf
"ru IsK 25A OUTLET
0 0
~
"' i"-- ') <ill <ill
-+ L,
5K 32A INLET
I" 0
1

~~ 11
If)
1/ ~45 ~60
1

3~o

<!J13 X 4HOLE

NOTE
L \;I71£~ 2Ai2.1 !l.! BURR ;IV! iI 3!,
2 • ,. ... ... at
<;;> ', EA TIT~t DATE
-
5c.o.~t "ROJEC1'O~
3, INeOK ~Af ( 'i'i / 'i') DIM.

4. ~<?~JJ: 200 Id!


5, gJ:JIliXI : 200 \;!
~
'i!
\11
\11
BILGE WATER PUMP
mm
X -$E
OWO.l'lo.

<ii>KANGRIM HEAVY INDUSTRIES CO" LTD. BWP-1


'.

I.
, • ,
1 • • L

Simplex Oil Strainers 16kg/c~ .(~


r-
I )
I , LI
r--~----_.--

:;1

e::::> . e::::> i e::::> it - I

....! :;1
; f
-----.""-,.l
J i ~_._.c::+=
~".

,
~
''LA"1YPE
"s" TYPE
-+
"LS" TYPE

,
~

~,'-
I,~.:-
t4 -----~
.~ >.!.;
.-
(2"
'.::./ .~ " '..,or / '?-
/.''-/'
r=R 13: f/" 11 I O-RlNC
I
I
I
N Il R ,
~i"!"'d'~~~~2-J
10 Ct6IC£T f'lFE

-tr1f=f==9t~L
c::::> 9 I OR_ PLUC ,ss
, (i.)"- 8 I GASK£T I PTF[
. I; -~-+
7 j NR \'ENT PLUG I ss
...z. ," I 11£
Gc;o MESH]!
1~6-::'-----
'lI'Ij
Ix; i ~ \".- .
!I U.. ';0' 6 I WIRE GAUZE 1 SUS :lO4
',,_~t'
[
02· r ~ 1 FILTER CYUlIOrR I SS ••
,.>,,".;{
01
.
:2 _ •. _-'.
, /,,"" \ 1J '.
".-,.' .~.) • I YOKE BOU I ss 41
\'-~---~~~~;~~'~~,
] . ~~
_ _J_
3
2
YOK£
COVER
rCD 45
reo .5
BODY I reo 45
NO NAMr or PAIlT I lUITERlAL Ro.ARK

srMPL.D. OlL aT""..,.


OlM£NSIONlUSr TITLE 1Atlc..' 25A I-
APP CND DES DMII I SCALe MIll
L1 H I HI I HZ I H3 I H. Id. I d2
DATE iOii,'I.ao
I I I __•.1--1 0"''''0., . """'_
95 eKANGRIM HEAVYINDUSTRIESCO..LTD.
I'
~
250 !

i I----rI

~
2 '., W,O INCINERATOR

BILQE PUMP

H~- H H--H
o
o
n 4
L50x50x6t
1 --,
l
c
~t _r:
d _
:Ji
<.0

PT 1/4"
o
10 230 10
-50 .,-

4 I NEEDLE VALVE 2 PT 1/4 "


3 r PRESS. GAUGE FOR DISCHARGEl - o .... 10kg/cml!
2 I PRESS, GAUGE FOR SUCTION 76cmHg-6kg/cm 2
1 I GAUGE BOARD CIS 300x250l<St
NO.I DESCRIPTION MATERIAL REMARK
m" "'Oll~~ NO

GAUGE BOARD .. ~ .... ~C'T'O"

FOR BILGE PUMP MM '/{ I (iji) Cl


~ ...".
~I(AtlGRIM HEAVY INDUSTRIES CO., LTD. GAUGE BOARD
5. Spare parts

'.

~M KANGRIM HEAVY INDUSTRIES Co.,LTD.


WASTE OIL INCINERATOR
IKFB-1291
SPARES OF INCINERATOR
SUPPLY
SPEC. REMARK
PER SHIP
NO. DESCRIPTION SKETCH
CODE NO. WORK'G SPARE WEIGHT(KG)

0~25 kg/cm'

V)~OI
A-TYPE 600
2 1 0.0 LINE
PRESSURE x PF1/4
S-
101
GAUGE
~ PF 1/4 LIQUID FillED
.
3007715 0.15

0~2.5 kg/cm'
A-TYPE 600
S-
102
PRESSURE
GAUGE
V)))3 x PF1/4
2 1 W.O LINE

V PF 1/4
LIQUID FillED
3007713 0.15

0~10 kg/cm'

r7»: CJ[ A-TYPE 600 2 1 STEAM/AIR


PRESSURE
S- x PF1/4 LINE
GAUGE
103
~ PF 1/4 LIQUID FillED

3007714 0.15

-1~3 kg/cm'
A-TYPE 600

S-
PRESSURE
GAUGE
V )3 x PF1/4
LIQUID FillED
1 1 W.O LINE

104
~ PF 1/4

3007716 0.15

~
"
S-
105
NOZZLE TIP
E&
, ~.
"-J>---'
lL-wa
5.5USG/hr, 45" 2 1 BURNER

3004435 0.04
.

S- ~
'u\~3
3.5USG/hr, 60" 2 1 BURNER
106 NOZZLE TIP
((
-"---~
&

3004433 0.03

MAK'S NAME
KANGRIM HEAVY INDUSTRIES CO., lTD.
40, WOONGNAM-DONG,
<="2"'=> KMGRIM
& ADDRESS CHANGWON CITY, KOREA HEAVY INDUSTRIES CO., LlD.
WASTE OIL INCINERATOR
IKFB-1291
SPARES OF INCINERATOR
SUPPLY
SPEC. REMARK
PER SHIP
NO. DESCRIPTION SKETCH
CODE NO. WORK'G SPARE WEIGHT(KG)

.'
fJ
~Cf?
S- STRAINER 25A(1 ")x25MESH 2 1 W.O STRAINER

~
107 FILTER
100
125

2003408 0.15

~
~

S- Q>
012 x 162L 2 2 BURNER
108 ELECTRODE
l(J-2

3003014 0.11

LANDIS&GYR

S-
109
FLAME
DETECTOR
H A068B70B

6006256
2 1
ORBl

0.05

~=m
SPARE 1
S~
PARTS BOX
110 500 .00
WITH KEY N

3001887/5001930 1

6.3\

S-
1 11 SIGHT GLASS
[J 2 1 INSPECTION
DOOR

3002658 0.15

KANGRIM HEAVY INDUSTRIES CO., LTD. <S>KANGRIM


MAK'S NAME
40, WOONGNAM-DONG,
& ADDRESS CHANGWON CITY, KOREA HEAVY INDUSTRIES CO., LTD.
-
IWASTE OIL INCINERATOR
IKFB-129!
SPARES OF CONTROL PANEL
SUPPLY
REMARK
NO. BOM.NO. DESCRIPTION SKETCH SPEC. PER SHIP
WORK'G SPARE WEIGHT(KG)

S-
6003451
MAGNETIC
~
~' "' ....
~
~
TELEMECANIQUE
LC1-D096 M7 6 1
301 CONTACTOR
~ ~ 0.8
.
'
8 • • •

S- SAMBOO
302
6000695 FUSE
tOJfITD SC-l lA 6 2

0.12

S-
303
6006307 AUX.RELAY
@ "
"------ ~
IDEC
RJ2S-CL
AC220V
6 1

0.4

'.

MAKER'S NAME
& ADDRESS
KANG RIM HEAVY INDU::TRIES CO., LTD.
40, WOONGNAM-DONG,
CHANGWON CITY, KORE,\
<e> KANGRIM HEAVY INDUSIIlIES CO" LIIl.
IKFB-129!
SPARES OF FIG FAN
SUPPLY
MATERIAL REMARK
PER SHIP
NO. DESCRIPTION SKETCH
SIZE WORKING SPARE WEIGHT(KG)

~
(\J 5313ZZ C3 1 1 FRONT SHAFT
~

IDF- B.
BEARING "-
101 0
«)// '"
~

B. 5311ZZ C3 1 1 REAR SHAFT

3.5

IDF-
102
BEARING

@In 5310ZZ C3 2 2
FIG FAN
MOTOR
25.3Kwx4P

1.2

IDF-
103
V-BELT
()~ C-91" 4 4 C4

--=--
0.03

MAK'S NAME KANGRIM HEAVY INDUSTRIES CO., LTD.


40, WOONGNAM-DONG,
4a'~KANGRIM
& ADDRESS CHANGWON CITY, KOREA HEAVY INDUSTRIES CO., LTD.
WASTE OIL INCINERATOR

INSTRUCTION MANUAL

MODEL KFB-129 Type

KangRim Heavy Industries Co.,Ltd.


KANGRIM
WASTE OIL INCINERATOR

CONTENTS

"

1. Safety Precautions

2. Instruction

3. Preparation

4. Alarm System

5. Incineration of Solid waste

6. Operating Instruction

7. Operating Description

8. Maintenance Instruction

9. Cleaning Instruction

10. Trouble Shooting

11. Inspection

12. Check Sheet


'.

* APPENDIX CONTENTS ( A - N)

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
e
KANGRIM
1. Safety Precautions

I) The ignitor has 10,000 volts between its electrods.

Don't work on the burner assembly unless the power on/off switch is in off position.

2) The incinerator uses 440 volts. Personal contact with any hot wire can be fatal.

3) The slag and ashes must be cooled offifit being removed manually from combustion

chamber.

4) Make sure all materials fed into the incinerator do not contain explosive or ammunition,

or highly inflammable liquids.

These materials must not be loaded into the incinerator.

5) Don't open ash door or inspection cover before the incinerator is cold.

6) The incinerator is designed for destruction of burnable waste; Glass and bottles should

not be fed into the furnace as this material cannot be incinerated.

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
KANGRIM
2. Instruction

The Kangrim waste oil incinerator ofKFB type is designed for on board incineration of

solid and sludge waste generated from ship max. capacity of 129 x 104 kcallhr.(1500 kW)

The incinerator is capable of burning all types of solid waste

Type of solid waste Heat value

Class 11 waste 2400 kcal/kg

Class 11 waste defined as in even mixture of and garbage by weight and containing up to

50% moisture and up to 7% incombustible.

I
Max. Burning rate of Class 11 solid waste 50 - 150 kglhr
.~
Temperature in combustion chamber working Max.1200·C

temperature 850·C - 1150 ·C in operati.'ln

Temperature on the exh. Gas working temperature Max.350"C

250·C - 320"C in operation

Negative pressure in combustion chamber -10 - -35 rnmWG

Outside surface temperature 20·C above ambient temperature

The incinerator plant consists offive(5) parts flue gas fan & damper, combustion chamber,

electric control panel, and oil berner.

The purpose of the flue gas fan is transportation of exhaust gas from combustion chamber

and the fan creates negative pressure in the furnace.

KangRim Heavy Industries Co.,Ltd.


~
WASTE OIL INCINERATOR
KANGRIM
The same fan draws ambient air through the cooling jacket on the furnace outside and

hot gas from the furnace is diluted with the cooling air at the exhaust gas outlet on the

combustion chamber in order to reduce the exhaust temperature to max. 350·C.

The combustion chamber is of steel structure, lined with specilly designed refractory castable.

The refractory materials are made in a low cement, high alumina quality being slag resistant and

very good thermal shock resistance.

The oil burner has four stages, which are automatically regulated from furnace temperautre

This oil burner is controlled by PLC system and has built in combustion air fan and diesel oil

pump.

The electric control panel is installed on front of the incinerator and "it contains flame relay,

difference pressure transmitter, touch screen, indicators and switches.

This control panel is builted according to international standard for marine equipment.

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
e
KANGRIM
3. Preparation

3.1 Water or particles contained in waste oil may cause some clog to strainer and some troubles

to pump and valves. They may also cause bad combustion; black smoke will be exhausted and

soot and unburned oil will stick to furnace wall.

3.2 Waste oil should be heated before combustion, because it takes some difficulties for

transporting and atomizing to fine drips at low temperature, and because it cannot be burnt its

flash point 80 - 100 "C may be recommended for usual inlet temperature, but the range is so

various depending on oil property that readjusting had combustion. Besides heating-up will assist

to evaporate contained water

3.3 Waste oil had better be agitated and averaged before combustion in order to turn into

suspension including fine water drips and to disturb any layers by difference of densities in tank.

Also agitation is efficient for evaporation

3.4 Furnace should be warmed up by diesel oil or kerosene at first, because the best combustion

cannot be established in cool furnace. For burning of diesel oil or kerosene using waste oil bume,-,

return oil burner, return oil should be turned to inlet of waste oil strainer in order to save useless

flow of the oil to waste oil tank.

3.5 Damper in duct should be fully opened to exhaust burnt gas easily, if there are.

3.6 Any leak should be checked over on pipe line after incinerator begin to be supplied with.

fuel oil

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
43>
KANGRIM
4. Alarm System
The following safety controls indicate alarm signals for the given conditions;

When a external alann signal is given, Alann list will be display on touch screen panel.

4.1 Furnace low negative pressure

The controller with pressure transmitter operates the exhust gas damper and if the negative

pressure drops below -5mmAq in the furnace an alann is indicated.

The burner stops and alann & text will be indicated on the touch screen panel.

In order to start the incinerator again the Reset mode has to be activated.

4.2 Exhaust gas temperature high

The exhaust gas temperature system with a sensor placed in the exhaust gas duct will stop oil

burner if exhaust gas temperature exceeds 350"C, and then an alarm & text will be indica'cJ .:,,: ,h.:

touch screen panel.

In order to start the incinerator again the Reset mode has to be activated.

4.3 Flame failure

"

A photo register is located in the burner to control the flame and if no completion flame after

3 sec. from ignition, starting an alann and text will be indicated on the touch screen panel.

In order to start the incinerator again the Reset mode has to be activated.

KangRim Heavy Industries Co.,Ltd.


<:;~w
WASTE OIL INCINERATOR
KANGRIM
4.4 Furnace temperature high

The furnace temperature system with a sensor placed in the body of combustion chamber will

stop oil burner if combustion chamber temperature exceeds 1200'C, and then an alann & text will be

indicated on the touch screen panel.

In order to start the incinerator again the Reset mode has to be activated.

4.5 Low diesel oil pressure

If the diesel oil pressure drop below II bar, the diesel oil pump will be stop and alarm &

text is indicated on the touch screen panel.

In order to start the incinerator again the Reset mode has to be activated.

4.6 Motor overload

All motors are protecting in all phase by a motor circuit breaker and if a motor is being

overloaded the motor and burner stops, an alarm & text is indicated.

In order to start the incinerator again the Reset mode has to be activated.

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
KANGRIM
5. Incineration of Solid Waste (trash, rag, wood, etc.)

5.1 Because solids bum up rapidly, charging volume of them should be considered to control.


5.2 For simultaneous burning of solid and oily wastes, also the rate of oil should be decreased for

avoiding over heat trip.

5.3 Especially for burning of high calorific materials (styro-foam, plastics etc.), the most care

should be taken to their charging volume.

5.4 Furnace had better be enough warmed up before waste are charged for incineration.

They may be good burnt without smoke, ember and damage to the furnace wall when they are

put into furnace a little at a time after sufficiently drained and dried.

5.5 Ash had better be taken out before running.

5.6 At least fans for combustion and cooling air should be driven even while only solids burning.

Burning without cooling air will cause important damages further-more fire to equipm"nt.

5.7 Disposal materials in furnace should not be piled up high for good ventilation.

5.8 Soot may be put on main burner, ignition nozzle, flame detector etc. even while solids burning,

so the devices should be cleaned after fans stop to finish incineration.

5.9 Doors should be closed or forced draft fans are interlocked to stop burner.

If some burning remains, fans should be driven again after door closed.

KangRim Heavy Industries Co.,Ltd.


<:;KAftGR~
WASTE OIL INCINERATOR
KANGRIM
6. Operating Instruction

6.1 Reference

For capacity, dimensions and connections refer to;

Technical data of incinerator

Technical data of components

Dimension drawings

System flow diagram

Control circuit diagram

6.2 Preparation for start-up the incinerator

Before start up of the incinerator, some general work and check procedures must be cOlIsidel ed.

I) Check that ignition fuel oil and sludge oil valves are opened

2) Check the combustion chamber.

Remove all ash and slag after burning is finished.

The combustion chamber air inlets in the furnace bottom must always be cleaned.

3) Check filter on waste oil line, and clean if necessary.

4) Check that waste oil temperature for operation is approximately 80·C.

Preheat the fuel oil if the bumer should operate on waste oil.

5) Check all safety device and calibrate if necessary.

6) Check that combustion air inlets and cooling air inlets are free from obstructions.

Clean if necessary

7) Check that combustion steam/air working pressure is controlled from 2 to 4 bar.

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
KANGRIM

63 Start-up of the incinerator

Activate the main switches

Select the reset mode to buzzer stop and to reset for operation.

I) Sludge Mode

CD Select "SLUDGE" mode

@ If the sludge temperature is below 80·C, "WTG FOR SLUDGE TEMP" will display.

<ID Flue gas fan start and the combustion chamber under pressure is controlled at -10-35mmWG
@ When normal flame is detected in the combustion chamber the display will show

"BURNER STAGE NO 3".

When burner stage no 3 is showed, 0.0 nozzle no. I and no. 2 and the combustion air damper

at max. position.

® When the combustion chamber temperature is above 650'C, the sludge dosing pump i,v
combustion starts at 600 -700rpm., diesel oil nozzle no. I open and nozzle no. 2 closed.

® When the combustion chamber temperature exceeds 650·C, burning of sludge will start.
Q) When the combustion chamber temperature exceeds 850·C, the incinerator will be burning sludge

alone from 850'(: to 1200'C.

® If the flue gas temperature increase above 305-315 "C or the combustion chamber temperature
increase above I 140-1 150'C, the control logic will start stepping down the burner stage at

60 or 120sec. interval.

2) Solid Waste Mode

ill Select "SOILD" mode

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
e
KANGRIM

® Flue gas fan start and the combustion chamber under pressure is controlled at -10~35mmWG

@ When normal flame is detected in the combustion chamber the display will show

"BURNER STAGE NO 3".

@ When burner stage no. 3 is showed, burner diesel oil nozzle I+2 and the combustion air

damper at max. position.

® When the combustion chamber temperature exceeds 650-700·C, feeding of solid waste
can start.

® If the flue gas temperature increase above 305-315·C or the combustion chamber temperature
increase above 1140-1150·C, the control logic will start stepping down tlje burner stage at

60 or 120sec. interval.

3) Slagging Mode

ill Select "SlaglLoad" mode, the flue gas damper will close for 30sec., and flue gas fan wiH ,tut.
® When the combustion chamber temperature is lower than 180·C, ashs and slag shvdd Le
removed. To be used for slagging of the incinerator, avoiding ash dust in to the roOiD.

6.4 Stop of the incinerator

I) When the solid/sludge wastes has been incinerated, select the "STOP" mode in touch screen

panel.

2) After cooling the furnace temperature 180·C, the flue gas fan & burner combustion fan will

stop automatically by PLC system.

3) When the incinerator has stopped, activate the main switch to off.

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
~
KANGRIM

Charging procedures are as follows.

i ) Check that there are no flames and available space in the combustion chamber;

i i ) Open the sluice door and then feed solid waste.

iii) Close the sluice door

iv) Drum handle should be turned up to upset drum.

v ) Normal position

I
U

Q) OPEN COVER TO CHARGE o TURN TO RESET ['Rut'A

@ NORMAL POSITlON

(J) CLOSE COVER o NORMAL POSITION

HANDLING OF CHARING DOOR

Note! Only rags and high-calorific materials must not be located in small quantities

Note! Unless the hand valve return to the close position whitin I min. all burning lInit art

shllt-off and buzzer rings up immediately.

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
e>
KANGRIM

4) Drum handle should be returned to charge with waste

5) Furnace gas is sealed again at the normal position.

6) Handle lock should be slid to lock drum at the position.

7) Drum should be locked at the nonnal running position preventing its door lock system from

flame or heat any time except for charging of waste.

8) For easy handling, wet or oily waste should be drained and packed in some bag or

the like before charging.

6.7 Emergency stop

I) Push the emergency stop switch or turn the main switch at the control panel "off"

Note! If furnace temperature is above 180't or solid/sludge waste are still burning, start the

flue gas fan switch manually.

KangRim Heavy Industries Co.,Ltd.


<:;;~iY
WASTE OIL INCINERATOR
KANGRIM
7. Operating Description

7.1 Flow Chart for Fully Automatic Operation


Waste Oil Incinerator CHART. 1

FLOW CHART FOR AUTOMATIC OPERATION


(INITIAL STARTING)

·1 ) sw: SOUO W"5TE t,lOO£


SL : SlUOCE 1.400£

SLUQGE TANK
I.EVEL LOW

NO

WTG FOR
OIL TOolP

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
KANGRIM

Waste Oil Incinerator CHART. 2

A c
o

NO ~
CP<-5rnrnW~""-~ --./ DRAUGHT
FAILURE

L_~ _ _-.J } PURGE TIME 'DSEC

TIMER = O,>Y:.:E::5_ _<: FLAME ON >Y:.:E:.:S~--./ wrG FLAME


IN CHAMBER

1110<01>25SEC YES WTG FLAME


SET TlI,4ER "" 0 ~--./ IN CHAkABER

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
KANGRIM

Waste Oil Incinerator CHART. 3

A c
o

NO
nMER>3~SEC

f"LAME .. l,>~N=O'- ~.frt:.E FAJLUR',I-----~

YES

QUO WASTr,;N:O~ ~
PRoe

See Chort-4
Auto bumin

COMB. YES COI.lB. YES


,EMP TEMP COOLING
COOLING
>220" >17crC

NO
~~-------'

• } PURGE ""E ZOSEC

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
KANGRIM
Waste Oil Incinerator (AUTO BURNING) CHART. 4
"1) S/'#I : SOUO WASTE
2) CCI : COIoIBUSTION CHAt.rIIER TEIolP
$.UoI[P1,£ T1lK : SOUO WASTE ..OOE (.JOS£C) 0.0 " SLUOCE
TEt.lP : 1JtCRQ.S[ lESS (2.S·C) NOZZLE

3) SMl£PL£ lIWE : SUJOCE t.IOOE (3OSEC)


fOIl' : ~ l£SS (S'C) ""'"
00'
00'
00' .. 2

, DOl+-SL
D02+SL

•, 001+2+-Sl.
~

_0

ER STAGE
NO.~

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
KANGRIM

7.2 Description for Operating

I) Structure

Logic control system consist of one main menu and several submenus in the order as

described bellow

(MAIN MENU )
(MENU CHOICE )
rlSETfING-1 )
HOUR COUNTER ) r l SETfING-2 )
CONSUMPTIONS ) HSETfING-3 . )
-
(MANUAL ) HSETTING-4 )
SETTING }-- HSETfING-5 )
(I/O )-- L....( SETfING-6 .
..-
, i
TREND INPUT ; I
... _. - !
,DATA & TIME ) OUTPUT
~ I

aANGR~
--
KANGRIM HEAVY INDUSTRIES Co.,LTD.

T"l : 82-55-269-7700
Fax : 82-55-269-7795/6
[ NEXT )
htt://www.kangrim.com

Fig.! Title display

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
KANGRIM
2) Main menu display
F/G [P/A IBOOSTIBURN 11 HTR ISL.C I SL.T 1
1 FAN FAN PUMP A.B TRAC PUMP PUMP
FLUE GAS TEMP 0000 °C r:lLARM &
COMB Q-Ir:lM TEMP 0000 °C HISTORY
CHru1BER PRESS 0000 mmWC
'. SLUDGE TEMP 000°C lBUZZER)
STOP
SLUDGE SPEED 0000 rpm
SL. PRESS.
SL. HTR TRAC. 000°C
0.0 bar IALr:lRM )
RESET
BURNING TI ME 0000 min
TIME LEFT 0000 min
r-----------------------,
, I~ I
Q-IOICE

mu
I
------------------------

STOP SLr:lGGING WASTE SLUDGE


F'ig.2 Main display

DESCRIPTION RANGE REMARK


I
Flue gas temp

Comb cham temp


O't-800't

O·C-1200't
Display actual flue gas temperature

Display actual combustion chamber


J
temperature I
Chamber Pressure -40-{)mmWG Display actual combustion chamber pressure

Sludge press. - Display actual sludge pressure

Display actual sludge heater tracing temperature in


Sludge tracing 0- 120't
sludge pipe on the incinerator

Sludge speed O-1500RPM Display the sludge dosing pump rpm

Sludge temp O't-IOO't Display actual sludge temperature at pump

Burning time G-9999min The time elapsed from start of burner

Time left G-9999min The remaining of selected burning time

[9999min) displayed means continues burning

KangRim Heavy Industries Co.,Ltd.


(;kANGR~
- -
WASTE OIL INCINERATOR
KANGRIM

3) Manu choice

FAN I P/A
I F/G FAN IBOOSTI
PUMP BURN
A. B 11.TRAC
HTR ISL.
PUMPC I SL.
PUMPT

~LARM &
I MRIN MI::NU I HISTORY
BUZZER
IHOUR-COUNTER r- ---t SETTING STOP

I CONSUMPTIONS r- H IJ0
I MANUAL I- H TREND

r-------------------
1DATE & TIME
---I
I
------------------------ I
Fig.3 Menu choice display

4) Hour-counter

I
F/G
FAN
I P/A filOOSTIBURN 1I HTR ISL.CISL.TI
FAN LPUMP. A. B . TRAC . PUMP .. PUMP

HOUR COUr-..lTER
LAST RUN
(rni nl
TOTAL
( hrl LARM &
ISTORY
BURN MOTOR "MMm M!!!TIlTIlftM

F/G FAN Mi¥JJMM M!~ BUZZER


NOZZLE 1 mDmJ] !liIMW!II!!M STOP
NOZZLE 2 "MMm ~ MENU
SL. BURNER Mi¥JJMM CHOICE
SL. erR pp mPW ~
l~c__:OO__:L:_I
r------- ----- ----
.. '-Ni----.J<::---~ ~~~
__N__G=_=_::_:_L..--Ml-
I:_
..
----I
I
------------------------I
FigA Hour counter display

KangRim Heavy Industries Co.,Ltd.


<;KANGR~
WASTE OIL INCINERATOR
KANGRIM
•• LAST RUN : Shows information regarding running hour, for present or last run.

Are reset at any new start up.

•• TOTAL: Show total running hours. The time for last run is added at any new start up.

5) Consumption

:=::ONsur"'lPT I or...~
I..--- --r- --,-_U_N_IT_:---,L LARM &
LAST RUN TOTAL ISTORY
FUEL NOZZLE i 00000 0000000 BUZZER
STOP
FUEL NOZZLE 2 00000 0000000 MENU
FUEL TOTAL 00000 0000000 CHOICE
:~~~~~
I
~~~~~ ~000000 I~~~~
I
I
Fig-5 Consumption display

•• LAST RUN : Shows consumption of diesel and sludge for present or last run .

Is reset at any new start up.

•• TOTAL: Shows total consumption of diesel and sludge.

Consumption from last run is added at any new start up.

KangRim Heavy Industries Co.,Ltd.


~i;>
WASTE OIL INCINERATOR
KANGRIM

r·,·lAr···JUAL
.

TAR OPEN
fON7lroN71
lQEEJ lQE[J

STOP LOS •I •
~0000:
min
[ONI
OFF
r-----------------------I
I
------------------------I
Fig.6 Manual display
Manual operation display

U* FIG FAN: start/stop of flue gas fan. Is reset at any new start up.

*** FIG DAMPER: Open/close of flue gas damper


*** SI. CIR PUMP : Start/stop of sludge circulating pump
*** SL. TK HEATER: On/off of sludge tank heater
*** SL. TRANSF. PUMP: Start/stop of sludge transf. pump
*** Burning time: Setting of wanted burning time

KangRim Heavy Industries Co.,Ltd.


<;;uai;>
WASTE OIL INCINERATOR
KANGRIM
6) Setting

SETT I NC3-1

CTHA j00001'STCTSW'~--001 T~~~R~


CTLA i~0001 CTSASL ~~0001 B~f~~R
CTMAX ~00001 CTSLAL 1~0001 C~6~~E
CTOO COO] CTCCP ij] I~~~I
~~~~~~~~~~~~~~~~~~~~~~~~: IiIIIIIlIIIIIIII
Fig_7 Setting-l display

KangRim Heavy Industries Co.,Ltd.


( Working Pressure for each gauge)

.,

1. Diesel Oil Pressure: setting 16 bar


Working pressure range : 15 bar ~ 17 bar

2. Waste Oil Pressure: setting 1 bar


Working pressure range : 0.7 bar ~ 1.5 bar

3. Air Pressure:
Air common pressure: setting 7 bar
Working Pressure range : 6 ~ 8 bar

Air pressure for burner "A" : setting 3 bar


Working Pressure range : 2 bar ~ 4 bar

Air pressure for burner "B" : setting 3 bar


Working Pressure range : 2 bar ~ 4 bar

KangRim Heavy Industries Co.,Ltd.


Function Standard
Range Description
Code Setting

Combustion chamber Temperature High Alarm point.


CTHA 1200 "C 1200 "c When the combustion chamber temp. reached
at 1200 "C (CTHA), Incinerator will be tripped.

Combustion chamber Temperature Low Alarm point.


CTLA 800 "C 800 "c When the combustion chamber temp. decreased
below 800 "C(CTLA), Incinerator will be tripped.

Combustion chamber Temperature Maximum point.


When the combustion chamber temp. reached
above 1050 "C(CTMAX), W.O dosage pump rpm will
1000 "C decrease every 5 rpm (RPMDEC) according to CTSLR
CTMAX 1050 "c
-1100 "C and STCTSL. Also when the combustion chamber temp.
decreased below 1050 "C(CTMAX), w.O dosage pump
rpm will increase every 3 rpm (RPMINC) according to
CTSLR and STCTSL.
Combustion chamber Temperature Solid Waste Rise
20 "C point. If the combustion chamber temp. doesn't increase
CTSWR 25 "c
- 30'C above 25 "C(CTSWR) within 30 sec (STCTSW),
no.2 nozzle will be open.
20 sec Sample Time Combustion chamber Temp. Solid Waste.
STCTSW 30 sec
- 30 sec Sample time for control of CTSWR

Combustion chamber Temperature for Starting


Sludge burning.
CTSASL 650 "C 650 "c When the combustion chamber temp. reached
at 650'C (CTSASL), Sludge is supplied to the burner
with Diesel Oil.

Combustion chamber Temperature for


Sludge burning Alone.
CTSLAL 850 "C 850 "c
When the combustion chamber temp. reached at 850"C
(CTSLAL), only Sludge is supplied to the burner.

Combustion chamber Temperture Control Combustion


chamber negative Pressure.
950 ·c
CTCCP 980 "c When the combustion chamber temp. reached at 950 "C
- 1050 ·c
(CTCCP), combustion chamber negative pressure will be
controlled by flue gas damper.

Combustion chamber Temperature SLudge Rise Point.


If the combustion chamber temp. doesn't
5 "C
CTSLR 10 "c icrease{decrease) above{below} 10'C (CTSLR) within
- 20 ·c
10 sec(STCTSL), w.O dosage pump rpm will
incerase{decrease} 3 rpm{5 rpm}( RPMINC{RPMDEC}).

5 sec Sample Time Combustion chamber Temp. SLudge.


STCTSL 10 sec
- 20 sec Sample time for control of CTSLR

Combustion chamber Temperature COoling down point.


CTCO 220 ·c 220 "c Flue gas fan perpare for stop when combustion chamber
temperature decreased below 220 ·c (CTCO).

V""' .... ,.,Di ....... u ...........,,,, Inrl,.cotrinr r,... I trl


Function Standard
Range Description
Code Setting
Hysteresis Combustion chamber Temp. COoling point.
You can open doors When Combustion chamber temp.
HCTCO 50 ·c 50 ·c decreased below 170 ·c (CTCO - HCTCO) . Flue gas
fan will stop about 160 ·c [( CTCO - HCTCO) +
postpurge 20sec]

Flue gas Temperature High Alarm.


FTHA 350 ·c 350 "C When the flue gas temperature reached at 350 ·c
(FTHA), incinerator will be tripped.

Flue gas Temperature Maximum point.


When the flue gas temp. reached above 310 ·c
(FTMAX), W.O dosage pump rpm will decrease every 5
300 ·c
FTMAX 310 "C rpm(RPMDEC) according to CTSLR and STCTSL.
- 320 ·c
When the flue gas temp. decreased below 310 ·c
(FTMAX), W.O dosage pump rpm will increase every 3
rpm (RPMINC) according to CTSLR and STCTSL.

Flue gas Temperature Control Start negative Pressure.


When the flue gas temperature reached above 295 ·c
(FTCSP), combustion chamber negative pressure will
290 ·c - increase 3 mmWG (CPINC) up to 28 mmWG(CPMAX)
FTCSP 295 "C
310 ·c every 30 sec(STCP). When the flue gas temperature
decreased below 295 ·c (FTCSP), combustion chamber
negative pressure will decreased 3 mmWG(CPDEC)
down to 10 mmWG(CPMIN) every 30 sec(STCP).

20mmWG Combustion chamber negative Pressure Start Burner.


CPSB - 25 mmWG negative pressure of combustion chamber when the
30mmWG burner is started.

25mmWG Combustion chamber negative Pressure MAXimum.


CPMAX - 28mmWG Max. negative pressure of combustion chamber when
35mmWG the incinerator is operating.

10mmWG Comb. chamber negative Pressure Start Sludge burning.


CPSSL - 12 mmWG Negative pressure of combustion chamber when the
15mmWG incinerator starts sludge burning.

20mmWG Combustion chamber negative Pressure COOling down.


CPCOO - 25mmWG negative pressure of combustion chamber during cooling
30mmWG down.

Combustion chamber negative Pressure MINmum.


CPMIN 10mmWG 10 mmWG Min. negative pressure of combustion chamber when the
incinerator is operating.

Combustion chamber negative Pressure Low Alarm


point. When the combustion chamber negative pressure
CPLA 5mmWG 5mmWG
decreased below 5mmWG(CPLA), the incinerator will be
tripped after delay time of 5 sec.

KangRim Heavy Industries Co., Ltd.


Function Standard
Range Description
Code Setting

Combustion chamber negative Pressure INCRease.


2mmWG When flue gas temp. increased above 295 'C(FTCSP),
CPINCR - 3mmWG combustion chamber negative pressure will increase 3
5mmWG mmWG (CPINC) up to 28 mmWG(CPMAX) every 30
sec(STCP).

Combustion chamber negative Pressure DECRease.


2mmWG When flue gas temp. decreased below 295 ·c (FTCSP),
CPDECR - 3mmWG combustion chamber negative pressure will decrease 3
5mmWG mmWG (CPDEC) down to 10 mmWG(CPMAX) every 30
sec(STCP).

20 sec- Sample Time Contorl combustion chamber negative


STCP 30 sec
30 sec Pressure.

Sludge Temperature Start Point.


70 ·c When the incinerator was operated by sludge mode,
SLTSP 70 "c
-80 ·c the Waste Oil will be just circulated by circulation pump
until Waste Oil temperatuer reaches at 70·C.

SLudge Temperature Low Alarm point.


SLTLA 20 ·c 20 ·c When the Waste Oil temperature decreased below 50'C
(SLTSP-SLTLA), the incinerator will be tripped.

SLudge Temperature High Alarm point.


SLTHA 25 ·c 25 "c When the Waste Oil temperature increased above 95'C
(SLTSP+SLTHA), the incinerator will be tripped.

SLudge Heat Tracing Normal.


When temp. of Electric heater reached above 80 ·c
SLHTN 75 ·c 75 "c (SLHTN+SLHTHY), Electric heater is turned off.
When temp. of Electric heater decreased below 70 ·c
(SLHTN-SLHTHY), Electric heater is turned on again.

SLHTHY 5 ·c 5"c SLUdge Heat Tracing Hysteresis.

SLPRLA 0.1 Bar 0.1 Bar SLudge Pressure Low Alarm point.

Bilge water Spray Pump Start point.


1000 ·c When the combustion chamber temperature reached
BSPST 1050 "c
-1050 ·c above 1050 ·c (BSPST), Bilge water pump is run and
bilge water is supplied to combustion chamber.

Bilge water Spray Pump StoP point.


900 ·c When the combustion chamber temperature decreased
BSPSP 950 "c
-1000 ·c below 950 ·c (BSPSP), Bilge water pump is stopped and
bilge water is not supplied to combustion chamber.

KangRim Heavy Industries Co., Ltd.


Function Standard
Range Description
Code Setting

N1CAPA 20.03 I1 hr 20.0311 hr CAPAcity of Nozzle no. 1

N2CAPA 31.471/hr 31.4711 hr CAPAcity of Nozzle no. 2


0.0012 0.0012 11
SLCAPA CAPAcity of Slauge.
11 rev rev
waste oil dosage pump RPM MAXimum.
200 rpm- When the incinerator burns Waste Oil, the waste oil
RPMMAX 1250 rpm
1670 rpm dosage pump rpm can increase to max.1250 rpm
(RPMMAX).
waste oil dosage pump RPM MINimum.
200 rpm- When the incinerator burns Waste Oil, the waste oil
RPMMIN 300 rpm
1370 rpm dosage pump rpm can decrease to max.250 rpm
(RPMMIN).
waste oil dosage pump RPM STAter rpm.
300 rpm-
RPMSTA 400 rpm When the incinerator burns Waste Oil, the waste oil
600 rpm
dosage pump rpm will start 400 rpm.
50 rpm-
RPMCO 50 rpm . RPM COmpensation.
70 mm
10 sec- Steam 1 Air Flushing Time.
SAFT 15 sec
20 sec It is not used.

20 sec- SLudge Flushing Time.


SLFT 30 sec
30 sec It is not used.

1 min.- Time running at fixed rpm (RPMSTA) at starting Waste


TSSR 1 min.
20 min. Oil burning, prior to automatic controlled rpm.
waste oil dosage pump RPM DECrease.
When the combustion chamber temp. reached above
1050 'C(CTMAX), waste oil dosage pump rpm will
2 rpm decrease every 5 rpm(RPMDEC) according to CTSLR
RPMDEC 5 rpm
- 5 rpm and STCTSL. Also when the flue gas temperature
reaches above 310'C(FTMAX), waste oil dosage pump
rpm will decrease every 5 rpm(RPMDEC) according to
CTSLR and STCTSL.
waste oil dosage pump RPM INCrease.
When the combustion chamber temp. reached above
650 "C(stage 4,D.O+W.O) on Sludge Mode, waste oil
dosage pump rpm will increase every 3 rpm(RPMINC)
2 rpm
RPMINC 3 rpm up to 1050 'C (CTMAX) according to CTSLR and
- 5 rpm
STCTSL. Also when the flue gas temperature decrease
below 310'C(FTMAX), waste oil dosage pump rpm will
increase every 3 rpm(RPMINC) according to CTSLR and
STCTSL.

o = No automatic start of flue gas fan after a power loss


or emergency stop.
AUTO 0-1 1
1 = Automatic start of flue gas fan after a power loss or
emergency stop.

K"nnRim Heavv Industries Co.. Lld.


Function Standard
Range Description
Code Setting

Combustion Chamber Temperature for Primary Air Fan


500 ·c Starting point.
CCTPAF 600 "C
- 650 ·c When the combustion chamber temp. reached at 600 ·c,
the primary air fan is run.

an Angle of Primary air Damper.


500 ·c When the combustion chamber reached(decreased) at
PDA_10 600 "C
- 650 ·c 600 ·c (PDA_10), primary air damper open(c1ose) an
angle of 10 degrees.

an Angle of Primary air Damper.


550 ·c When the combustion chamber reached(decreased) at
PDA_20 640 "C
- 1050 ·c 640 ·c (PDA_20), primary air damper open(c1ose) an
angle of 20 degrees.

an Angle of Primary air Damper.


550 ·c When the combustion chamber reached(decreased) at
PDA_30 680 "C
-1050 'c 680 ·c (PDA_30), primary air damper open(c1ose) an
angle of 30 degrees.

an Angle of Primary air Damper.


550 ·c When the combustion chamber reached(decreased) at
PDA_40
- 1050 ·c
740 ·c 740 ·c (PDA_40), primary air damper open(c1ose) an
angle of 40 degrees.

an Angle of Primary air Damper.


550 ·c When the combustion chamber reached(decreased) at
PDA_50 800 "C
- 1050 ·c 800 ·c (PDA_50), primary air damper open(c1ose) an
angle of 50 degrees.

an Angle of Primary air Damper.


550 ·c When the combustion chamber reached(decreased) at
PDA_60 840 "C
- 1050 'c 840 ·c (PDA_60), primary air damper open(c1ose) an
angle of 60 degrees.

an Angle of Primary air Damper.


550 ·c When the combustion chamber reached(decreased) at
PDA_70 900 "C
- 1050 ·c 900 ·c (PDA_70), primary air damper open(c1ose) an
angle of 70 degrees.

an Angle of Primary air Damper.


550 ·c When the combustion chamber reached(decreased) at
PDA_80 940 'C
- 1050 ·c 940 'C (PDA_80), primary air damper open(c1ose) an
angle of 80 degrees.

an Angle of Primary air Damper.


550 'C When the combustion chamber reached(decreased) at
PDA_90 980 "C
- 1050 ·c 980 'c (PDA_90), primary air damper open(c1ose) an
angle of 90 degrees.

KangRim Heavy Industries Co., Ltd.


WASTE OIL INCINERATOR
KANGRIM

7)UO

I r"~PUT STATUS - 1
DOOR LOCI{
- - - --
'OPEN A-DO TEMP(H) - - - --
' __ -
I
_..I
'HIGH '
._ - - _..I

OVERLOAD 'NO I B-DO TEMP(L) IO.K ,


'_ - - _..I '_ - - _..I

A-DO PRESS 'LOW I B-DO TEMP(H) IHIGH '


'- - - _... L J

B-DO PRESS 'LOW I


'- - - _... A-FLAME 'NO
'- - - _...'
COM STEAM PR ~Q~_~ B-FLAME L'NO'J
A-STEAM PRESS'LOW I (L)'LOW '
SLUDGE ~LEVEL '::::~
'_ - - _..I

B-STEAM PRESS'LOW
L I
A
SERVICE (H)'O.K'
- - - --
A-DO TEMP(L) 'O.K l
I
" TANK TEMP :HiGj:r~
l '

,r-----------------------.,
------------------------r = - - - - ,
~ MEW IINPm)Ompm
~ CHOICE - 2 STATUS
Fig.S Input status-l display

I r···~PUT STATUS-2
(L)'LOW '
S LUDGE ~LEVEL ':::::: :: ~
SETTING (H)'O.K'
TANK .----~
TEMP 'HIGH' L_-.:.:.:2
FRQ.. ALARM 'VES'
L J

F/G FAN RUN 'OFF'


L "

VOLATAGE 'ALARM'
L A

r-----------------------.
I
------------------------I
r===,r.:--:-:::-:-:-='o.1
~ MEW [INPm)Ompm LARM &
~ CHOICE - 1 STATUS ISTORY
Fig.9 Input status-2 display

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
KANGRIM
Name Address Status Display Description
DOOR LOCK XO 0 OPEN Door open
I CWSED Door closed
OVERLOAD XI 0 NO None motor over current released
I YES One or motor over current released
A-D.OPRESS Xl 0 WW Pressure switch DO not active
I OK Pressure switch DO active
B-D.OPRESS X3 0 LOW Pressure switch FO not active
I OK Pressure switch FO active
COM STEAM PR X4 0 LOW Pressure switch not active
I OK Pressure switch active
A-STEAM PR X5 0 LOW A-Pressure switch not active
I OK A-Pressure switch active
B-STEAMPR X6 0 WW B-Pressure switch not active
I OK B-Pressure switch active
A-DO TEMP(L) X7 0 WW A-DO temp. below set point
I OK A-DO temp. above set point
A-DO TEMP(H) XIO 0 HIGH A-DO temp high alarm
I OK A-DO temp normal
B-DO TEMP(L) XII 0 LOW B-DO temp. below set point
I OK B-DO temp. above set point
B-DO TEMP(H) XI2 0 HIGH B-DO temp high alarm
I OK B-DO temp normal .- ,- .-.-
A-FLAME XI3 0 NO A-Photo resistor detect no flame
I YES A-Photo resistor detect flame
B-FLAME XI4 0 NO B-Photo resistor detect no flame

SLSERVICE XI5
I
0
YES
LOW
B-Photo resistor detect flame
Level in sludge service tank le ".
--~,
TKLEVEL I OK Level in sludge service tank normal
SLSERVICE XI6 0 OK Level in sludge service tank normal
TKLEVEL I HIGH Level in sludge service tank high
SLSERVICE XI7 0 HIGH Alarm for SL service tank temp
TKTEMP I OK Sludge service tank temp normal
SLSETTING XlO 0 WW Level in sludge setting tank low
TKLEVEL I OK Level in sludge setting tank normal
SLSETTING X21 0 OK Level in sludge setting tank normal
TKLEVEL I HIGH Level in sludge setting tank high
SLSETTING X22 0 HIGH Alarm for SL setting tank temp
TKTEMP I OK Sludge setting tank temp normal
FRQ.ALARM X23 0 YES Fault at converter
I NO Converter normal condition
F/GFANRUN X24 0 OFF Flue gas fan motor stop
I RUN Flue gas fan motor running
VOLTAGE X25 0 ALARM Control voltage high/low
I OK Control voltage normal

KangRim Heavy Industries Co.,Ltd.


~~o/)
WASTE OIL INCINERATOR
KANGRIM

:JUTPUT STATUS-l
- - - --
PAF DAMPER 'NO
L J' DO HEATER-A 'OFF ,
t -'

F/G DAMPER C--------~


L J
DO HEATER-B
SL CIRC PUMP
'OFF '
'_ -

'OFF ,
- _..I

"_ - - _..I
F/G FAN 'OFF
L ... _ ... I
_ ~
SL TRA. F PUMP 'OFF '
. _ - - _..I
P/A FAN 'OFF' HEAT TRACING 'OFF '
. ----~
DO BO- PUMP 'OFF .J'
L
t ...

ALARM BUZZER 'OPEN '


t ...

BURNER-A, B 'OFF J'L EXT ALARM 'OPEN'J


L

,r-----------------------.,
rMAINl MENU [OUfPlIT I~I~NP=lIT~r:-L....,...",AR.,...,...M """,,&1
~ CHOICE - 2 STATUS ISTORY
Fig.lO Output status-I display

F/G I P/A IBOOSTI BURN 11 HTR I SL. C I SL. T I


I. FAN . FANPUMP. A. B . TRAC . PUMP. PUMP.
JUTPUT STATUS-2
DOOR LOCK 'OPEN' IGNITION 'OFF ,
'_ - - _..I '- - - - ...
STM/AIR SOL 'NO ..I' L DO.SOL.COM 'OFF '
'_ - - _..I

HEAT SE TANK'OFF ,
HEAT ST TANK'OFF
,,---_ ...• DO.SOL.NOZi
DO.SOL.NOZ2
'OFF '
'- - - _...
'OFF ,

[~
L J

BUR DAMPER L .I

, r-----------------------.
I ,

IMIiJNl MENU[OUfPlIT) INPlIT LARM &


~ CHOICE - 1 STATUS ISTORY
Fig.11 Output status-2 display

KangRim Heavy Industries Co.,Ltd.


~
WASTE OIL INCINERATOR
KANGRIM
Name Address
Status Display Description
PAFDAMPER YI 0 OPEN Primary air fan damper not active
I CLOSED Primary air fan damper active
FIG DAMPER Y2N3 0/0 NOOPR No control
Y2N3 I/O OPEN Opend~per
Y2N3 0/1 CLOSE Closing damper
FIG FAN Y4 0 OFF Flue gas fan not running
I RUN Flue gas fan running
PIA FAN Y5 0 OFF Primary air fan not running
I RUN Primary air fan running
DO BO-PUMP Y6 0 OFF DO Booster pump not running
I RUN DO Booster pump running
BURNER-A, B Y7 0 OFF Burner-a, b not running
I RUN Burner-a, b running
DO HEATER-A YIO 0 OFF DO Heater A off
I ON DO Heater A on
DOHEATER-B YII 0 OFF DO Heater B off
I 'ON DO Heater B on
SL. CIRC PIJMP YI2 0 OFF Sludge eirc. Pump not running
I ON Sludge eirc. Pump running
SL. TRA.F PUMP Y13 0 OFF Sludge transfer pump not running
I ON Sludge transfer pump running
HEAT TRACING YI4 0 OFF Heater tracing off
I ON Heater tracing on
AUDALARM YI5 0 OFF Alarm buzzer off
~,
I ON Alarm buzzer on .. ...... _~-
I
-,.
EXT. ALARM YI7 0 OPEN No alarm '
I CLOSED Alarm ~
DOOR LOCK Y20 0 CLOSED Door lock deenerigised (lockc<l', •
I OPEN Door lock enerigised (open)
STEAM/AIR SOL Y21 0 OFF Sol. Valve for steam/air closed
I ON Sol. Valve for steam/air open
HEAT SE TANK Y23 0 OFF Sludge service tank heater off
I ON Sludge service tank heater active
HEATSTTANK Y24 OFF Sludge setting tank heater off
.- ,
0
I ON Sludge setting tank heater active
IGNITION 0 OFF Ignition transfonner-a,b not active
I ON Ignition tiansfonner-a,b active
DO.SOL.COM Y30 0 OFF Common sol.vlv for DO closed
I ON Common sol. vlv for DO open
DO. SOL. NOZI Y32 0 OFF Sol. Valve for DO nozzle I closed
I ON Sol. Valve for DO nozzle I open
DO. SOL. NOZ2 Y33 0 OFF Sol. Valve for DO nozzle 2 closed
I ON Sol. Valve for DO nozzle 2 open
BUR. DAMPER Y34N35 0/0 MIN Burner damper atMIN position
Y34N35 110 1/2 Burner damper at 1/2 position
Y34N35 III MAX Burner damper at MAX position
----

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
KANGRIM
8) Trend

LARM &
TF~Er"'JD ISTORY

I IL I
I \ \(
~
[B~mJ ~~(ffi
IM8TNl MENU FGT 0000 0 C
l.!!!!U CHOICE - - - ' CCT 0000°C
[BUZZER STOP:] --------. CCP 0000 mmWC
r-----------------------.
I I

Fig.12 Trend display

The real time and historical trend show flue gas temperature and combustion chamber

temperature and combustion chamber pressure. The time range is lOmin and lOsec interval

between data collection. The maximum data quantity that can be recorded for each is 4

hour(1440 point)

KangRim Heavy Industries Co.,Ltd.


<;Km;R~
WASTE OIL INCINERATOR
KANGRIM

9) Date & Time

rM8INl
l..l!!:!LJ DATA &TIME
00-00-00 00/00/00
DATE HOUR ,-----,
11IN ...--.
SEC

o0000000
,----, ,-----,

--------------r- 1

00000000---r-
WEEK:Sun(00J ••• Sat(06)
2

YEAR:Last 2 «itits of
the year
Fig.13 Data & time display

*** I.Date, hour, minute, second setting.

*** 2. Day of week, year, month setting.

DIGIT POSITION INFORMATION YAlUE REMARKS


SECOND 00 to 59
o:tTE
.....---. ............ HIN ...----.
I-OJl ....---. SEC
MINUTE 00 \059

00000000 HOUR
DATE
00 to 23 24-HOUR SYSTEM
00 \0 31
MONTH 00\012
V.fmlT l'!m<; )'Effi ~ YEAR 00 to 99 lAST 2 DIGITS OF THE YEAR

00000000 DAY OF WEEK 00 to 06


YACANT 00

The numeric values that correspond to the days of the week are as follows

DAY OF WEEK SUN MON TUE WED THU FRl SAT

VLAUE 00 01 02 03 04 05 06

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
KANGRIM

7.3 Alarm System

. I) Indication of alarm

When an alarm occurs, the internal audible alarm activates and the alann signal is given to ships

alarm system. The indication "alarm & history" will come up at the operator panel display

line 8(fig.17-4) shows the reason for alarm

F/G
FAN

FLUE GAS TEMP 0000 0 C 1


COMB CHAM TEMP 0000 0 C
a-IAMBER PRESS 0000 mmWC BUZZER
SLUDGE TEMP 000 °C STOP 3
SLUDGE SPEED 0000 rpm
SL. PRESS. 0. 0 bar ALARM
RESET 2
SL. HTR TRAC. 000°C
BURNING TIME 0000 min M 4
J}'_ ~~- ~fJ_ --
f!.~M.~ f~l~~~
~~_~~~_~~i~n..."--h;FflOrJ;ICECEl-
'
STOP SLAGGING SOLID
WASTE
Fig.14 Main display (alann system)

*** I. Alarm indicator and touch switch (alarm history display)

2. Buzzer stop touch switch

3. Alarm reset touch switch

4. Alarm message

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
KANGRIM

All alanns are presented in a separate alann list that is called by pushing key" alarm & history"

I F/G
FAN I P/A
FAN IBOOSTIBURN HTR ISL.e
PUMP. A.B 11 TRAC PUMP JSL.T
PUMP I

I
ALA Fa"l H I
FLAME FAILURE
FUEL OIL TEMP LOW
STOF~'y'
12/01
12101
10:31
10·
I . 2

l~
. I
3
,;:
4
5
'T
1

~
MENU ALARM BUZZER ALARM
MENU CHOICE RESET STOP CLEAR
fig.I5 Alarm history

*** I. All historical alann clear touch switch

2. Alann message, date, time

3. Moving cursor touch switch

4. Alann reset touch switch

5. Buzzer stop touch switch

KangRim Heavy Industries Co.,Ltd.


<;~
WASTE OIL INCINERATOR
KANGRIM

Alarm Lisl Active Sel value Description


SOURCE Lamp MAIN POWER
EMERGENCY STOP Trip . FUEL PUMP AND 1.0 FAN STOP
LOW VOLTAGE Trip 220V -10"10 Conlrol vollage 10% oul of normal
FIG TEMP HIGH Trip 350t Flue gas above Max, temperature
C/C TEMP HIGH Trip 1200t Combuslion chamber above Max. temperature
FLAME FAILURE-A Trip - Poor or no flame A
FLAME FAlLURE-B Trip - Poor or no flame B
FIG FAN OVERLOAD Trip - Prolection relay cut out
MOTOR OVERLOAD Trip - Prolection relay cut out (except FIG Fan motor)
C/CTEMPLOW Trip 800'(: Temperature falling below normal operation
DRAUGHT FAILURE Trip -SmmWG Combuslion chamber pressure falling below set point
0/0 PRESS LOW-A Trip llbar Diesel oil pump(burner) A pressure low
0/0 PRESS LOW-B Trip llbar Diesel oil pump(burner) B pressure low
0/0 TEMP LOW-A Trip 40'(: Dies'el oil temperature low
0/0 TEMP LOW-B Trip 40'(: (Heater elemenl a active for an extended tirn?L•..•
0/0 TEMP H1GH-A Trip 90'(: Diesel oil temperature high
0/0 TEMP HIGH-B Trip 90t (Safety Ihennosl Aor B released require manual resel)
,
I

DOOR NOT CLOSED Trip - Door open when burners are firing. ' .... -
SLUDGE TEMP LOW Trip sot Sludge temperature lower then set point ( dosege pump "ni,)
SLUDGE TEMP HI Trip 9St Sludge temperature higher then set point. ( dosege pump unit)
SLUDGE PRESS LOW Trip O.2bar Sludge pressure lower then set point (dosege pump unit)
ST/AIR PR LOW-A Trip 1.0 bar Steam/air pressure A is low (dosege pump unit)
ST/AIRPRLOW-B Trip 1.0bar Steam/air pressure B is low (dosege pump unit)
ST/AIR PR LOW-CO Trip 4bar Steam!air pressure C is low (common Steam!Air)
SERV TK TEMP HI Trip llOt Service Tank sludge temperature high
SETT TK TEMP HI Trip
----'!
1I0t: Seltling tank sludge lemperature high
SERV TKLVL HIGH Service Tank sludge level high
SETT TK LVL HIGH Settling tank sludge level high
SERVTK LVL LOW Trip Service Tank sludge level low
SETTTKLVLLOW Trip Settling tank sludge level low
INVERT FAILURE Trip Common fail on frequency inverter

• Emergency stop button is located outside the space in which incinerator is located.

See Main Circuit Diagram

KangRim Heavy Industries Co.,Ltd.


~
WASTE OIL INCINERATOR
KANGRIM

7.4 PLC Hardware

I) General

The standard PLC contains of 4unit.


r l

I
r 2
, r 3

I
;4
El
I 0000000000000 000

O( IllSUBISBl

wns:l. n .. --4...
00000000

~9Ooooooooooo
00000000
000
= -
=-
= -
==
n.~

=-
OltrOOOO
0000
=-

~-
=-

~.-

IelE>le r -0
~o
-0
_0

I. Base unit FX2N-16MR ESIUL (8 inputs /8 outputs)

2. Extension unit FXON-8EYR ES (8 outputs)


3. Special module FX2N-4AD (4 analog inputs)

4. Special module FX2N-4DA (4 analog outputs)

KangRim Heavy Industries Co.,Ltd.


~
WASTE OIL INCINERATOR
KANGRiN

2) Base Unit

I 2

I. Transparent terminal cover protects input terminal block.

2. Removable battery for backup and memory cassette(FX-EEPROM-8) is

fitted under the panel cover.

3. Input status indicators.

4. Status indicator for POWER, RUN, BAIT.Y, PROG-E and CPU-E.

5. Connection for extension unit is located under the cover.

6. Output status indicator

7. Transparent terminal cover protects output terminal block.

8. Cover for RS422-interface (programming port) and Run/Stop switch

9. RS232-interface port.

KangRim Heavy Industries Co.,Ltd.


,------------------------------------- -- --------."

WASTE OIL INCINERATOR


KANGRIM

3) Specification of base unit

Power supply IOO/240VAC+lO%-15%, 50/60Hz

J 2 Load capacity 50VA

3 Voltage input 24VDC

4 Type of output Relay

5 Inputs/Outputs 24/24

6 Operating temperature O"C+55t:

Ifbattery is lower than the allowable limit, the BAIT.V.LED on the front panel will light when

power is turned ON. Although, memory data will be retained for approximately one month after the LED

lights for the first time, the battery should be replaced as soon as possible.

AC
-OFF z

/ /\
~
/
) I~:::::::::;} 7
ON 1

Procedure

I. Turn off the power.


".
2. Remove the terminal cover and open the panel cover.

3. Remove the battery from the holder and remove the connector.

4. Insert the connector for a new battery immediately

(within 30 sec. After the removal of the old battery)

KangRim Heavy Industries Co.,Ltd.


@
WASTE OIL INCINERATOR l(ANGRIM

8. Maintenance Instruction

8.1 Daily

I) Check the combustion chamber, remove all ash and slag after firing is finished.

2) The combustion chamber air inlet holes in furnace bottom must be always cleaned.

3) Check diegel oil pressure, max. reading 15-16 bar.

4) Check 0.0 and W.O nozzle and clean if necessary.

8.2 Weekly

I) Clean flame detector on burner.

2) Check those combustion air inlets are free from obstruction clean if necessary.

3) Check filters in diesel oil and sludge oil line and cleans if necessary.

8.3 Monthly

I) Check the flue gas fan belts and tensions.

2) Check the refractOly condition.

3) Check the burner

4) Lubricate all moveable parts.

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
~w
KANGRIM

8.4 6Monthly

I) Change the grease on the flue gas fan bearings.

2) Check visual thennocouples.

8.5 Yearly

I) Check paint works all parts.

2) Check the control and alann system according to Table list of control/alarm/sefety•.

3) Check all sefety devices and calibrate if leakage.

4) Check all valves on oil system for leakage.

5) Check all solenoid valves for leakage.

6) Replace nozzle for oil burner with news ones.

KangRim Heavy Industries Co.,Ltd.


(;KAHGR;>
WASTE OIL INCINERATOR
KANGRIM
9. Cleaning Instruction

No ITEM ACTION

The slag must be removed daily before starting up to incinerator,



I Ash Removal make sure that trash had been incinerated completely and that the fire

is dead and ashes cold, use a hoe for this purpose.

Caution: The power on/off switch must be in Off position whenever

working with the burner. For dismantling and re-assembly, see

Appendix. the blast tube, flame detector, and nozzle should be .


2 Oil Burner and cleaned every weekly. This can be cleaned with kerosene, and brush.

The electrodes should be wiped off with a cloth dipped in one of the

above mentioned agents. The filter on the 0.0 line must be cleaned I
;

every 6 month. For dismantling and re-assembly see Appendix.

The grease in the bearings must be injected every six months.


---I
3 Flue Gas Fan
Also check the tension of the v-belts.
I
;

Waring

Do not put explosive materials, closed containers or aerosols into the combustion chamber.

Do not overload the incinerator.

Do not activate the main power for the control panel before cooling ofthe incinerator is finished

and the incinerator has stopped.

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
KANGRIM

Quote from lMO RULE

Sludge oil consisting of : 75% sludge oil from heavy fuel oil

5% waste lubricating oil



200.10 emulsified water

Heat; abl. 36,000 KJlkg (8,600 Kcal/kg)

Solid waste ( class 2): Solid waste (class 2) 50% Food Waste

consist of Consisting of 500.10 rubbish containing

Approx. 30"10 Paper,

Approx. 40% Cardboard,

Approx. 10% Rags,

Approx. 20% Plastic.

The mixture will have up to 500;0 moisture and 7% incombustible solids.

Classes of waste

Reference : Waste Classification from Incinerator Institute of America

CI~ Refuse, consisting of approximately even mixture ofrubbish and garbage by weight

This type waste is common to passenger ships occupancy, consisting of up to 50% moisture,

7% incombustible solids and heating value of about 10,000 KJlkg(2400 kcallkg) as fired.

KangRim Heavy Industries Co.,Ltd.


.' .' .

10. Trouble Shooting

Symptom Probable cause Checkout procedure


Check main switch
1. No control power 1. Faulty main power supply
Check power supply from main switch
(Main on/off switch on) 2. Emergency switch opens. Check switch

1. Motor circuit breaker tripped (Alarm light Flue gas fan over-load) Reset circuit break

2. Flue gas fan does not start 2. Faulty main contactor Check main contactor

3. Faulty motor Check motor

4. Faulty Incinerator main panel (There is local panel) Check incinerator main panel (There is local panel)

1. Motor circuit breaker tripped (Alarm light Flue gas fan over-load) Reset circuit break

2. Faulty main contactor Check main contactor


-
3. Burner motor does not start 3. Faulty motor Check motor

4. Faulty Incinerator switch Check main switch

KangRiill Hecvy 1n<.;Jstries Co .• Ltd.


..

Symptom Probable cause Checkout procedure

4. Alarm d.o low press 1. No diesel oil supply Check all valve on line
Check set valve for d.o pressure switch
( Activated 10 sec, after 2. 0.0 pressure switch not activated Check the oil pump
Check the d.o oressure
Check the motor
oil pump has started) 3. Motor are not driven or coupling is loose
Check the coupling
Check ignition electrodes position and spark gap.
1. No ignition sparks Check ignition cable
Check i1mition transformer
2. Solenoids valve does not open Check coil and electric connection

3. Dirty oil nozzle Clean filter on the nozzle or change the nozzle & trip

S. Alarm no flame 4. Too much combustion air to the burner Adjust the Min. position of the damper actuator

S. Flame safe guard not activated Check the flame safe guard

6. Faulty flame-detector Check flame-detector and clean if dirty

7. Quality of diesel oil Check oil, incinerator oil pressure (abt IS-16bar)
Check temperature setting value in touch screen
1. Too high flue gas temperature above set value (max 3S0'C)
Check the exh. Gas temperature sensor
6. Alarm 2. Faulty temperature controller Check touch screen

Exhaust gas temp. high 3. Fau,tv exhaust gc.s temperature sensor Check the furnace temperature sensor
'iL.'

KangRi(f, Heavy Industries Co.,Ltd.


0'
'. ,0,

Symptom Probable cause Checkout procedure

7, Alarm combustion I, Too high combustion chamber temp, above set value (1200'C) Check the combustion chamber temperature and set value

chamber temp, high 2, Faulty furnace temperature sensor Check the furnace temperature sensor
Check the motor circuit breaker
8, Alarm burner over load 1. One of the burner motor circuit breaker tripped
Check the motor and set value
Check the motor circuit breaker
9. Alarm flue gas fan 1. One of flue gas fan motor circuit breaker tripped
Check the motor and set value
overload

1. Too low negative pressure in combustion chamber Check the difference pressure transmitter

10. Alarm 2. Flue gas fan switch Turn the Auto position on flue gas fan AutolManu. switch

Furnace low neg. press 3. Set values for furnace neg. pressure Check values and adjust if necessary

4. Faulty exh. gas control damper actuator Check the damper actuator, refer to Appendix F

KangRim Heavy Industries Co. ,Ltd.


WASTE OIL INCINERATOR
KANGRIM
11. Inspection

11.1 Combustion chamber

Monthly check; Check visually the fire brick inside the combustion chamber.

If pieces of fire brick have fallen out, then use of incinerator must be disconnected until a

repair has been carried out, pay attention to residue on the walls.

11.2 Diesel oil pump

Daily check; Check visually for leakage, the pressure is to be checked daily.

If pressure drops below 11 bar and cannot be adjusted by means of the adjustment screw,

clean the filter.

11.3 Flue gas fan

Monthly check; Check the fan belts for sufficient tighness, correct deflection is IOmm using

a force of approx. 3 kg weight load.

11.4 Thermilcouple

Check that there is no flame connection to the thermocouple.

If the thermocouple is replaced, it is important that the compensation cable is connected with

correct polarity.

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
KANGRIM
12. Check Sheet

"
When Incinerator cannot bum Solid Waste or Waste Oil because of alarm, miss-fire or

any problems, Please fill in those check sheets and then send us.

those check sheets are very useful to find problems of Incinerator

12.1 Check Sheet for "Setting valne for Incinerator from Ship"

YOil should fill in this check sheet that is actually inputted Setting value on "TOUCH SCREEN"

How to find Setting value.

Touch the "MANU CHOICE" in main display.

Touch the "SETTING"

12.2 Check Sheet for "Incinerator condition"

You should fill in this check sheet while Incinerator is firing.

If Incinerator has problems as shown below, fill in a Remark

1. When "BURNER STAGE" is changed.

2. When hlack smoke is occnrred.

3. When Incinerator has any alarm.

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR

APPENDIX CONTENTS

APPENDIXA. IGNITION TRANSFORMER

APPENDIX B. FLAME DETECTOR

APPENDIXC. BURNER

APPENDIXD. DIESEL OIL PUMP

APPENDIXE. CIRCULATION PUMP

APPENDIXF. FLUE GAS DAMPER ACTUATOR

APPENDIXG. PRIMARY AIR DAMPER ACTUATOR

APPENDIXH. STEAM/AIR CONTROL VALVE

APPENDIX I. FREQUENCY INVERTER

APPENDIXJ. WASTE OIL PUMP

APPENDIXK. NEGATIVE PRESSURE TRANSMITTER

~ APPENDIXL. DOOR LOCK SWITCH

APPENDIXM. TOUCH SCREEN

APPENDIXN. BILGE WATER PUMP

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
KANGRIM

~ APPENDIXA

A. IGNITION TRANSFORMER --------------------- 7 sheets

KangRim Heavy Industries Co.,Ltd.


Electronic ignition unit
type EBI
Catalogue 6

Contents Application . page 2


. Installation .. page 2
Protection against accidental contact.•......•....•....................•.•..•.......•.........•............ page '3
Design .. page .:
Intermittent operation .. page 4
Ignition .. page 4
Ignition time. graphics . page 4
Technical data and code numbers . page 5
Accessones . page
Dimensions . page 1

520F0179 OKBO.PK040.B8.02
Catalogue Bectronic ignition unit type EBI

Oualily- and Environmental


Management System

Danfoss AlS Burner Components Division


operates a QUallty- and Environmental
Management System which has been
certified to ISO 9001 and ISO 14001.

Application The EBI series are electronic ignition units for Type EBllP Is a 1-pole verslon for ignition
the intermittent ignition of 011 and gas burners. between one ignition electrode and frame.

JYpe EBIIs a 2-pole version for ignition be- The EBI series bolh have a plug on the pri-
tween two ignition electrodes. mary side and secondaly side, which makes
instaIlalion and servicing simple.
Type EBI M is Uke type EBI a 2-pole ignition
unit. but with the secondary midpoint con- Low weight and smail dimensions make the
nected to ear1IL EBI series very suitable for use on modem
compact burners as well as on more conven-
Ilonal burners.

Installation Hlgh-vo/tBge connection


The EBI series can be installed in any position. High-voltage connection is via a 4 mm luurid
There are two sets of mounting holes, one set plug. Ignition cables must be fitted with a
of which allows inslanation under the burner corresponding female connector, e.g. AMP
con1ml box. 00.925688.

E1ect1icaI connection Note: " the high-voltage connections on EBI


The pr1maJy side Is connecled with a special are led through the burner hoUsing, there
plug fitted with a lock. The plug can be re- must be an adequate insulation gap.
leased by inserting a screwdriver under the
lock and pullIng the plug upwards. Pay attention 10
• air space between cable and frame
Phase and neutral can be connected at ran- • leakage path
dom without affecting function. • the Insulation provided by the Insulalion
materiai
Type EBI is double-insulaled and musl nol be
coMecled 10 earth.

Type EBI M and EB/1 P must be connected to


frame using the tab on the side of the enclo-
sure. The connection must be secured with at
laast a 3 mm SCOlW with serrated washer.

2 520F0179 DKBD.PK.04O.B8.02
Catalogue Electronic Ignition unit type EOI

Installation (contlrwed) Avoid the secondary electrodes lying adjacent particularly when the insulation surface is
to the frame. Keep an airspace of min. 2 covered by grease and dirt.
mm as shown In Fog. 1, andlor use suitable This is a familiar occurrence in car ignition
insulation. Leakage CUlTel1t at high voltages systems.
can aeep over long distances (up to 50 mm).
;.;
,

C> C> _.
."'"
Eal sec;:ondaty

Fig. ,

' - - - - - - - - - - - - - - - - - - - - - - - _ . _ . _.._ - - '


The Insulation property of ignition cables de- touch each other or the frame. Divergent elec-
pends on the mater1al used and the thickness trodes put a higher electrical load on lIle in-
of the lnsuIation. If cables with Insufficent In- sulation than convootional :qr·jtior; eh:.:~tr')dHS.
sulation are used, especially together with This is because the Ignition spark is c.onst&nt-
cf_nt electrodes, there Is a risk of elec- Iy blown out and must be regenerated. and
trical insufalion breakdown should the cables the ignition voltage Is typically higher.

Guidelines:
Cable tvDes m"",ctice Remarks -~--._-
"'---'-
02.5 mm Tellon Not recommended
03 mm Tellon m practice used a good deal
Risk of eIectricaIlnst.dation breakdown with divergent electrodes
05 mm and f?J7 mm PVC Recommended at normal temperatures
gecomos stiff with age
l!:02.5 mm Silicone Recommended - particularfy at higher tempe~s. _____.._ ...."

Protection against Protection against accidental contact must be EMC


accidental contact ensured In connection with installation. When To guard against eleetromagnetic inter-fer-
the bUrner Is connected It must not be ence. the primary cable and nth", ""hies
possible for the final user without uslng tools should be placed at tl;e gr!",ah~5'. >,_,::,;'"\t'l".
to touch insuftlclenUy insulated parts of the
Ignition circuit. The ignition circuit must be
distance from the Ignition cables, "''''ill..
distance between the Ignition cables should
adequately insulated from metal parts which not be too great. Particularly for radiated
might not be earthed and which are not noise - frequencies above 30 MHz - 1 kD
protected against accidenlaJ oontact. resistance In series with the ignition cables
can reduce the radiated noise.
Notes: It can be exlnm1e1y dangerous to The resistor must be located at the end of the
touch high-voltage terminals when the cable at the Ignition electrodes.
ignition unit Is onl

520F0179 DKBD.PK04O.B8.02 3
Catalogue Electronic Ignition W1il: type EBI

Design EBIIs compact because It incorporales an EBI unUs are robust, built up In a plastic
electronic circuit operating on a frequency enclosure with moulded-in electronic circuit.
of approx. 20 kHz. Increasing the frequency This ensures thermal stability and outstanding
makes It possible to reduce the magnetic resistance to mechanical Influences, moisture
circuit of the high-voltage coD and also and dirt.
enables the transfer of the same amount of
-. energy as with lracfrtlonaJ transformers. The design and materials used In the EBI
llflSlD'e high operational stabUity with reliable
ignition characteristics.
,
Intennittent operation AA ignition unit for intermittent operation must A precondition for Intermittent operation is
normally be cut in only for a certain length of that the burner control ensures cut-in and cut-
time. The cut-In time is given as a percentage out of the ignition unit so that at no time can
of an operating cycle of 3 minutes. the ignition unit become overheated, which
would damage the ignition unit.
The stated EO applies as standard to an
ambient temperature of 5O'C:
33% EO for 3 mln. at 6O'C.

See also special versions page 5.

Ignition It is essentiaJ that the fuel is ignited rapidly • Avokl dlvergenl electrodes
and reliably so that hannfuI substances such • Use thinner electrodes < 01.6 mm
as unburnt oiVgas and carbon monoxide are • Choose a greater electrode distance
reduced as much as possible during the start
phase. Ag. 2 shows the significance of electrode di-
This is ensured with type EBI by COfTecl elec- ameter In relation to ignition time on rising air
trode location, electrode fonn and spark gap. velocity around the ignition spark.

Compared with traditional ignition transform- Rg. 3 shows the signJficance of ele,-;:tm..f1e . .!(s~
ers, there is no difference in the requirements tance in relation to Ignition time. The optimum
on the selection of electrode fonn. electrode distance Is burner-dependent.

If at relatively high air veIocfties around the


electrodes there Is a need to optlmlze Ignition,
the following guidelines can be helpful:
-------------------------_._-
Ignition time

-=t
tuo t stc

~L
d d
~
d,

d,

, .-----T----'j
.,' ~~
, ,
IF~.: •
It m/sec
"
Fig. 2

4 520F0179 OKBO.PK04O.B8.02
Catalogue Electronic ignlllon unit type EBI

Technical data and


code numbers
Code number 052RJ030 052F0036 052F0033 I ll52FOO4O I 052F0052 I 052F0055 052F0057
Type EBI EBI EBIM I EBllP I EBI I EBIM I EBllP
Enclos<Jre Fig. 4 F'9.5 Fig. 4

Primary connection·
Voltage 230 V I 120V
• Current 0.25 A I 0.2 A I 0.5 A
Frequency 50160 Hz
Consumption ooVA I 45VA I OOVA
WakIng range 187-255 V I 102-138 V
Man fuse lOA
EO" In 3 mill. atOO-c 33% I 50% I 25%

Voltage [peal<J 15kV I 2x7.5kV I 11 kV I 12 kV I 2x8.5kV I 12 kV


Short cln:uit current (nnsJ 40mA I I SOmA I 30mA I 40mA I 40mA
Frequency 20kHz

General data:
Amblenttemperalur9 -10-c to _"C I
Sto<age tempe<alure
Enc:losunI
-25OC to + 85°C
Primary connection: IP 40
... __..-
EMC emission EN 55014-1
Immunity EN55014-2 ,~--_. ....
Primary connection Cable with special plug, see accessory table ._..
Secondary coooection Eel and EBI M: 2 x 04 mm plugs
EBllP: 1 x 04 mm plug _._ ..-
Earthing (refemnce earth) EBI is double""'-
EBI U and EBllP with earth connection
DIstance between elecl.-s Recommended 2.5 mm to 5 mm .-.•. _-_. . .
WeIght 300g
...-

520F0179 DKBD.PK.040.B8.02 5
Catalogue Electronic Ignition unit type EBl

Accessories Cable length in mm Code no.


180 052F0106
250 052F0100
315 052F0103
Primary cable with plug for 355 052F0105
other ignition unas than 052F0036 400 052F0101
500 052F0104
630 052F0102
2000 052F0120
Primary cable with plug for 052FOO36 300 052F0130

Contents Code no.


100 bushes 052Rl060
"""""'soryset 052F0061
2 ignition cables with 04 mm _ plug
2 x 04 mm electrode plug
2 x 06.35 nvn electrode plug
1 x U4screw
1 xM5saew
2 x 4..2 mm self-cutting screws
1 x doubIe-adhesive foam ~c
. Eal! 052F0030 052F0063
Primary cable ! 052F0102
ADces&:>cy set ! 052F0061
2 bushes
052f0064
2 x 04 mm electrode plug -,_. •• _"U _ _
I
,

EBI accessoty sel 052F0061 Is used when It is sufficient to use a singte screw and the
changiang over from, for example, Danfoss double-sided adhesive foam pad for mount-
Ignition transformer type 521. (or another ing EBI. Thus, EBI can be mounted In most
make) to type EBt In addlllon to high-voltage existing Installations without drilling new holes
cables and electrode plugs, the access"'}' in the burner.
set also contains an assortment of screws for
mounting EBt In addition to the access"'}' set just de-
scribed, EBI accessOty sel 052F0063 contains
an EBI wlth primaty cable.

The sketch on page 7 shows how the acces-


sory set can be used.

6 52Of0179 DKBD.PK.04O.88.02
Catalogue Electronic ignition unit type Eal

Dimensions a: Left terminal


EOI EBlM EBl1P
b: Right terminal
a+b a+b+c b+c c: Earth connection

f--<.~
I--
FIT
I
!
Rg.4 Bush 1--27.• :1_______
I~ .-1 I
EB/: 052F0036
1'\' " '}
b
~
1<.....
1-2.7
-.

;
I,
1L~' .•
1011
t
""--'
1)/
1
I~ ,I-
~

L -8- -~
1-'- - - - - I-'
n ~
....
N
.;
"
I ~ '.' --.!
I I
1----.7 - - - l I-- .... ~
ss
"n
t--...~;
••

..
Rg.6
)J cable
R lE !:~
L-L
U

Bush

Rg.6

620F0179 DKBD.PK.04O.B8.02
f '0

7
WASTE OIL INCINERATOR
~
KANGRIM

~ APPENDIXB

B. FLAME DETECTOR 4 sheets

--------------------_._-
KangRim Heavy Industries Co.,Ltd.
SIEMENS

ISO 9001

Photoresistive Detectors QRB...

QRB1 •..A With large flange QRB1••.A with small flange QRB1 •••B QRB3•••
and clamp and clamp with plug with flange and clamp

Photoresistive flame detectors for use with Landis & Staefa burner controls,
for the supervision of oil
flames in the visible light spectrum.
The flame detectors are used primarily in connection with burner controls for
small burners.

The QRB.•. and this data sheet are intended for use by OEMs which integrate
the flame detectors in their products.

Use
- - - - - - - - - - - - - - - - - - - - - - _...
The ORB... are designed for the supefVision of yellow-ouming oil flames.
__ .~-

Photoresistive detector For use with burner controls e


ORB... LAl...• LOA...
For ORC... blue-flame detectors. refer to data sheet IT16.

Mechanical design Compact photoresistive detector with infused two-wire thermopla.stic eaole.
The flame detector is available with normal or high sensitivity and with or without
flange I clamp or soft plastic plug (refer to «Type summary»).

ORB1 ...A Flame detector without soft plastic plug.


This type of detector is fitted with the help of a securing flange.
A guide groove in the securing flange and a earn on the detector :Iamp ~\!l<'
vibraliorHree mounting and make certain that the detector is always correctly sited
towards the flame.

Accessories • Securing flange with 22 mm spacing for use with QRB1 ••.1
the
• Securing flange with 36 mm spacing for use with QRB1 •••2
the .
• Clamp

ORB1 ...B Rame detector with soft plastic plug.


For mounting this type of detector on the burner, all that is required is a hole with a
lateral groove (refer to «Dimensions»).
The sealing and securing ribs of the soft plastic plug hold the detector firmly in the
hole.
The guide guarantees correct alignment of the photoreslstive element with lhe ilmt'le.

ORB3... The detector is supplied with a protective tube of 17 mm diameter.


This type of detector is always secured with a flange and a clamp (refer to
«Accessories»).

Landis & Staefa Division CC1N7714E June 14, 1999 114


Warning notes To avoid injury to persons, damage to properly or the environment, the
following warning notes should be observedl

It is not pennltted to open, Interfere with or modify the flame detectorl

• Before perfonning any wiring changes in the connection area of the ORB...• the
burner control must be completely Isolated from the mains supplyl
• Ensure protection against electric shock hazard on the detector itself and on all
electrical connections through appropriate mounting!
• Check the wiring and aD safety functionsl

Installation notes • Installation end commissioning work may only be canied out by qualified staff!
• Obselve the permissible length of the detector cable!
-+ Refer to .Technical data»
• Atways run the detector cable separate from other cables. especially from the
Ignition cable. whlle obsetving the greatest possible distances!
• The relevant national safety regulations must be complied with!
• The detector should not be subjected to mechanical shocks!

Commissioning notes The intensity of the radiation of fight on site is checked by measuring the detector
current .

Measurement circuit 23 22 lAL1... legend


,2223 ,At?t1

LOA._ A Inc:idence of ligM


M DC microarnmetef (internal
n>sislanoe

I• max. 5000 a) .

For the minimum detector current values required, refer to the data sheet of the
respective bumer control.

Service notes Do not use any burner cleansing sprays.


~'
When cleaning the photoresislive detecl('f', always use a etean c1olh.

214 CC1N7714E June 14. 1999 Landis & Staefa Division


.
Type summary

~lt~I'hlt
ORB1 ... QRB1

~/darTp
2: largaf!allle/ darTp

Plug
'" WIhat pug
a Voilhl:lug
L-- SIriwed Ierglh"m" in mn
Enddc:atfe
"'UlSlrfRJed
B: wth te i I i ocdii "slEe'I.eS
L \.lsll1ecallle Iergth.," in on

' - - - - - l}pedcasing
'" saldaId cairo Ierglh "B" = 9) on
a saldaId cairo Ierglh "B" = re on
~----SersiIMIy
'" run& (<XlIo<6d_rg: bIad<l
a tilt> (<XlIo<6 d cmOg: ""'l

Available dimensions r(cm) 18/20 28/30 28130 33/35 48/50 48/50 58160 68170 78/80 148/
150
m (mm) 40 25 40 40 40 70 25 70 70 70

" Wfth p1U11/wIUlout ~

ORB3... Type Flange Clamp Feature Sensitivity


reference
QRB3 Without Wllhout Protection pocket Normal
--_.- -Normal- _.--
QRB3(1) WIth With Protection pocket
QRB3S Wllhout Wllhout Proteclion pocket High
QRB3S(1) With With Protection pocket High

Accessories Item For use with Part numb". 'I


Flange with 21 mm spacing ORB1 ••• 42411462 0
Flange with 36 mm spacing ORB1 ... 424116000
Clamp ORB1 ... 418610960
Flange ORB3... 428614900
Clamp ORB3••. 418688060

') When ordering Individual Items:


Items are supplied together with the flame detector, depentfmg on the type of detector
(refer to .Type summary.).
- - - - - - - - - - - - - - - - - - - - . - . _ ..
Ordering When ordering, please give type reference according to «Type summary•.
The ORB1 ... with plug Is always supplied without flange I clamp, and \lice VeJSll.

Example QRB1 •••: normal sensitivity


standard casing length 50 mm
visible cable length 200 mm
slripped length 40 mm
with terminating sleeves
wlIhout plug
wlIhout flange I clamp
QRB1A"AOZOB4OA

QRB1 •••: as abova


but with a small flange I damp
QRB1A.A020B40A1

Landls & Staefa Division CC1N7714E June 14, 1999 3/4


Technical data EnvIronmental conditions Degree of protection IP 4~
T.....port IEC 721-3-2 Mounting orientation optional
ctimalic conditions dass2K2
Temperature range -20...+60 ·C Cable length for detectors used
Humidity < 95" r.h. in connection with LOA... I lAL.. malt. 1.5 m
Mechanical conditions dass 2M2
OpenlIon IEC 721-3-3 Detector cable 2 x 0.75 mrnZ: 5.1 mm dia.
Climatic conditions dass3K5
Temperature range ·20...+60 ·C Weight
Humidity < 95" ,.h. -QRBt .•• (depending on type) 20..•35 9
Condensation, formation of Ice and - QRB3.•• (wllhout cable) approx. 35 9
Ingress of water are not permlttedl

Function With this type of flame supervision, the radiation of oil flames in the visible tight
speclrum is used for generating the flame signal.
The light-sensitive element is a photoresistor.
When there is no tight, the detectol's resistance is in the MO range.
Its resistance drops as the Intensity of illumination inaeases (kG range).
In contrast to the selenium photoceD of the RAR... detectors, glowing firebrick in the
combustion chamber can be detected.

Dimensions Dimensions in mm

424114620
411110160

.. 2I6t49)0
QR83.•• 41"88010

.'

o 1999 lendls & Staefa Produldlon Deutschland

4/4 CC1N7714E June 14, 1999 Landis & Staefa Division


~~fS)
WASTE OIL INCINERATOR
KANGRIM

~ APPENDIXC

C.BURNER 4 sheets

.'

.'

KangRim Heavy Industries Co.,Ltd.


~
WASTE OIL INCINERATOR KANGRIM

Combustion Air Damper Actuator

06 0

~~ON
BLUE

BLACK

ORANGE

RED

1. Air Damper Position

1) Mininum Position (Blue Color)

• Combustion air increase tha damper setting by turning the blue color cam clockwise.

• Combustion air decrease tha damper setting by turning the blue color cam counter clockwise.

2) Middle Position (Orange Color)

.' • Combustion air increase tha damper setting by turning the orange color cam clockwi<e.

• Combustion air decrease tha damper setting by turning the orange color cam counter clockwise.
-:

3) Maximum Position (Red Color)

• Combustion air increase tha damper setting by turning the red color cam clockwise.

• Combustion air decrease tha damper setting by turning the red color cam counter clockwise.

KangRim Heavy Industries Co.,Ltd.


<e;>
WASTE OIL INCINERATOR KANGRIM

Burner

Dam r Actuator Maintenance Cover

0.0 pump Junction Box

2'--"--
4

4
0.0 Nozzle 1 0.0 Nozzle 2
Waste Oil Nozzle
Ignition Electrode
L-_~ _ _- - ' : ~ = = = ~ ~ -.. •

.' Caution: The main switch of incinerator must be OFF position for maintenance.

.:
The blast tube, flame detector, and nozzle should be cleaned every weekly.

This can be cleaned with kerosene, and brush.

The ignition electrodes should be wiped off with a cloth dipped in one of the above rr,cntioned agents.

The filter on the D.O line must be cleaned every 6 month.

KangRim Heavy Industries Co.,Ltd.


<;;KAHGRj>
WASTE OIL INCINERATOR KANGRIM

Diesel oil not reaching the nozzle

CD Electromagnetic(Solenoid) valve not working correctly


<2l Filter or pump clogged
® Lack of diesel oil in tank
@ Dirty or defective nozzle

(5) Air in the suction intake tube

® Obstructions in the intake tube

The burner does not start

CD Dirty, defective or worn out flame detector


<2l Electrodes positioned badly or discharge to earth
® Starting transformer burnt out
@ Break in the electric circuit

(5) Diesel oil too cold

® Air badly regulated (excess) of combustion head badly regulated (not open wide enough)
(J) Flame detector lights up before the e1ectro-valve is opened

® Nozzle does not spray well


J <ID Defective control box

.:

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR KANGRIM
STANDARD NOZZLE FOR KFB TYPE INCINERATOR

MODEL NOZZLE 1 NOZZLE 2 Max. PRESSURE D.OTEMP.

KFB-32 2.0 GPH 60' 4.0 GPH45 • 16 bar 50 "C

KFB-40 2.0 GPH60· 5.0 GPH45· 16 bar 50 "C

KFB-50 2.0 GPH 60 • 5.5 GPH 45· 16 bar 50 ·C

KFB-73 3.5 GPH 60· 5.5 GPH45 • 16 bar 50 ·C

KFB-100 3.5 GPH 60· 5.5 GPH45· 16 bar 50 ·C

KFB -129 3.5 GPH60· 5.5 GPH45 • 16 bar 50 ·C

Maintenance
Burner nozzle cannot be repaired and must be replaced with new.

Capacities

OIL BURNER NOZZLE CAPACITIES IN IIh AT VARIOUS PRESSURES

Rated flow (7 bar) PRESSURE IN BAR -. - ...


G.P.H Vh 9 10 11 16
1.00 3.785 4.29 4.52 4.74 S.72
1.50 5.68 6.44 6.79 7.12
7.57 8.58 9.05 9.49
9.46 10.73 11.31 11.86
11.36 12.88 13.57 14.23
13.25 15.02 15.83 16.61
15.14 17.17 18.10 18:98
17.03 19.31 20.36 21.35
18.93 21.46 22.62 23.72
20.82 23.60 24.88 26.10
22.71 25.75 27.14 28.47
24.60 27.90 29.41 30.84 .
7.00 26.50 30.04 31.67 33.21 34.69 36.11 37.47 38.78 40.06
7.50 28.39 32.19 33.93 35.59 37.17 38.69 40.15 41.56 42.92
.' 8.00 30.28 34.33 36.19 37.96 39.65 41.26 42.82 44.33 45.78
8.50 32.17 36.48 38.45 40.33 42.12 43.84 45.50 47.10 48.64
9.00 34.07 38.63 40.72 42.70 44.60 46.42 48.18 49.87 51.50
9.50 35.96 40.77 42.98 45.08 47.08 49.00 50.85 52.64 54.36
10.00 37.85 42.92 45.24 47.45 49.56 51.58 53.53 55.41 57.22

~ G.P.H : Gallon Per Hour


1 Gallon US : 3.785 Liter

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR
KANGRIM

~ APPENDIXD

D. DIESEL OIL PUMP ------------------------------------ 2 sheets

KangRim Heavy Industries Co.,Ltd.


OIL PUMP TYPE J
GEAR SIZES 4-6-7

J - 11 - Ed 11 - July 2003

This Is a general specification leaflet; for specific applications not


covered herein, contact Suntee.

. The SUNTEC J oil pump incorporates a pressure regulating valve with cut-
off function".

APPLICATIONS

- Ught and medium oil.


- One or two-pipe system.
- Normally associated with in-line solenoid valve.

PUMP OPERATING PRINCIPLE

The gear set draws oil from the tank through the built-in filter and transfers it to
the valve that regulates the oil pressure to the nozzle line. All oil that does not
go through the nozzle line will be dumped through the valve back to the return
line in two pipe installation or, if it is a one-pipe installation, back to the suction
port in the gear-set In that case, the by-pass plug must be removed from the
retum port and the return port sealed by steel plug and washer.
The valve also has a cut-offfunction" as follows:
During starting period when the gear-set speed is increasing, all the oil passes
through a special flat on the piston, backto the return. Once the speed reaches
a certain value and the flow can no longer pass through this flat, then the
pressure increases rapidly overcoming the valve spring force and opens the
valve.
Duringthe stop sequence, the gear-set speed slows down and the valve closes
when the gear-set capacity is lower than the flat flow.
The cut-on and cut-off speeds depend on the gear-set size and set pressure.
Bleed:
Bleeding in two pipe operation is automatic. but it may be accelerated by
loosening the plug in a pressure gauge port.
In one pipe operation. a pressure port must be opened to bleed the system.

" Owing to the presence of the nozzle by-passhole, J 1002 models have no cut-
off function. Cut-off must be proVided by an external solenoid valve.

• Oilundersuclioo Inlet . .

_ Oilunderpressure

@!)jl!I By-passed 011


'. retumed 10 tank,
or to suction

.
Back
to suction

~ :~ass
a .. removed
By-pass
~
Insefted
Return
plugged
ONE PIPE
INSTALLATION
lWOPIPE
INSTALLATION
.IJJ.
Return
TECHNICAL DATA Pump capacity
Capaci1y (LIh)

General
40-
J7
Mounting Flange mounting according to EN 225. 300
Model 1000 Models 1001/1002 J6
Connection threads Conical Cylindrical (according to ISO 228/1) I I
Inlet and return 1/4"NPTF G 1/2 200J- J4
Nozzle outlet 1/8"NPTF G 1/4
Pressure gauge port 1/8"NPSF G 1/8
VaaJurn gauge port 1/4"NPTF G 1/2
100
Valve lunction Pressure regulating and cut-oCf (except lor 1002 models).
Strainer Open area: 45 an'
Opening size: 170 I'm 0
Shalt 121 l1mm according to EN 225. 10 15 20 25 30 Pressure
By-pass plug Inserted in retum port lor 2 pipe system; (bars)
to be removed with a 3116· Alien key for 1 pipe system. Viscosity =5 cSl - rated speed =2850 rpm
Weight 4 kg
Data shown take into account a wear margin.
Oonotoversize the pump when selecting \he
gearcapac:ily.

Power consumption
Hydraulic data
Power(W)
Nozzle pressure range C: 10-21 bars
800 I I
E: 10-30 bars
Delivery pressure selting 12 bars
700
I
>-.t-
J7 t-
I;if'~ j---
Operating viscosity 2,8 - 200 mm'ls (CSt) 600
J6
Oil temperature 0- 9O'C in 1he pump. 500 ~ I
Inlel pressure 1,5 bars max. 400 J4 t-
Return pressure 1,5 bars max. 300
Suction height . 0,45 bars 1'!l8X. vaaJum to prevent air separalion from Of1. 200
Rated speed 3600 rpm max. 100
Torque (@ 45 rpm) 0,30N.m o
10 15 20 25 30 Pressure
(bars)

VIScosity = 5 CSt - Rated speed = 2850 rpm

_ Example shows ·C· rotation arnJ nozzle outlet.

1+----88 10 ---""I

O
SuctJoo or
V3aJum
e Pressue
gaugepol1

.. gaugepol1

VaaJum
Return and
8 Internal o gaugepol1
by-pass plug or suction

A'A
.ffiilo o Nozzfeou1let
o
Press;re
adjustment
~11

We reserve \he right to change specifx:ations wlthout prior notice. J -11 - Ed 11 - July 2003
<;~
WASTE OIL INCINERATOR
KANGRIM

~ APPENDIXE

E. CIRCULATION PUMP ------------------------- 8 sheets

.'

.'

KangRim Heavy Industries Co.,Ltd.


'. 0,

6 I 5 I 4 I 3 I 2
P l A N HISTORY

OUTLET REV. I DATE I DESCRIPTION I OWN 1 CH' I >1'P'O

I
~ I '06,03,,,1 IM.s. PAR,I

~~
IF
F
2,
...--~

" '\
.,....
EI /I II J'hff/ /Y;lY/-1./' I1 1 (,\ 1
--- I IE

\ I
oI 11 1 I1 / ID
~ ~\\ ~ ~/lvl..~.,. \1 1V/////-I1 1

DETAIL "A"
c
y"A"
c
I

B i , I
CASE 2
i
SUS304
I I i i I8
IMPElLER I SUS304

CASE 1 I SUS304

NO.I DESCRIPTION MATERW. lOT SIZE Ir'fo)!REMAR


~1tOJEC1 ) f'!7'(
,..""" C\AS$/~UU:

--- --- mer


"" / ~ ~I/,I~IA
DN. SCIU iI'RD.ItetoN
AI I I I W.O CIRCULATION PUMP
SECTIONAL DRAWING
." ~
,"Diiii""iiO.
,
$KANaRIII HEAVY INDUSTRIES CO., lTD.
6 I , I 4 3 i 2
"
" "

8 cv OIL SEAL
8'
7 I \ ! , I '
o I
i
I !
/

CD 8 8
e;--~ a -W-

TYPE 1
7 I CASE
6 I BOLT & VlASHER
5 I IMPELLER
4 I MECHANICAL SEAL SET
3 I CASE 2
2 I PUMP SHAFT

~~
MOTOR FOR CIR. PUMP I 1 I 2.53kw x 2P
NO I DESCRIPTION I Q'TY I REMARK
..•
TITLE I CIRCULATION PUMP ASSEMBLY I SCALE I NI A

~ M,~f?$.~!ktJ HEAVY INDUSTRIES CO, LTD.


" '.

OIL SEAL
0~ 0)
JOIL SEAL
(0 0
SNAP RING 0)
0 II~ 8 0)

e---~ ~--ill-l~ D ! 0)
-ID-

J~
TYPE 2
8 I CASE
7 I BOLT & \"IASHER

6 I IMPELLER
5 SEAL COVER \,,11TH SNAP RING
4 I MECHANICAL SEAL SET
2 \...-.-/-1'4111 3 CASE 2
2 I PUMP SHAFT
MOTOR FOR CIR, PUMP 2.53kw x 2P

cb NO I DESCRIPTION
TITLE I CIRCULATION PUMP ASSEMBLY
Q'TY
SCALE
REMARK
N/A

~ !J£~{fgMifi H£AVi INDUSTRIES CO"


~
LlD-
'. '.

Oil SEAL
0~
r O i l SEAL
(0 f'2l CD
SNAP RING CD
CD ~ 0) 8·
~
0
e---~ ~--flJ--t
• W-

3~
TYPE 3
8 CASE
7 BOLT & IVASHER
B I I 6 IMPEllER
5 SEAL COVER
4 MECHANICAL SEAL SET
3 CASE 2
2 PUMP SHAFT
\ MOTOR FOR CIR, PUMP I 1 I 2,53kw x 2P
i
r~':' NO I DESCRIPTION I Q'TY I REMARK
• \ ;' ~
\....j
TITLE I CIRCULATION PUMP ASSEMBLY I SCALE I N/A

~ M,.~{ig!JMJ HEAVY INDUSTRIES CO,. LTD.


PROCEDURE FOR PAGE 1 of 4

THE REPLACEMENT OF DATE 01-Feb-08


W.O.CIRC_
MECHANICAL SEAL EQUIP. PUMP
3* Required tools: 1) L-Type Hex Wrench(size=5.0mm)
2) L-Type Hex Wrench(size=4.0mm)
3) Spanner(size=17.0mm)
4) Wheel Nut Wrench or Air Impact Wrench(size=19.0mm)
5) Snap Ring Flier for type 2 or type 3 of circulation pump
6) (-) screw drive or similar shape of screw drive
3* We have developed circulation pump. So there are type 1, type 2 and type 3.
please refer to the documents.
But type 2 and type 3 are similar to the procedure for the replacement.

(PROCEDURE for DISASSEMBLE)

O. Turn off the electric power, drain system,


disconnect the piping and remove bolts
holding motor to foundation.
<picture 0>

<picture 0>

1. Using 4mm L-Type Hex Wrench, remove socket screw bolts (3 piece) <picture 1>
and then disassemble the suction & discharging pump casing <picture 2>

<picture 1> <picture 2>

-------------- ---
i 3* CAUTION: Between impeller and pump casing,
the gap should be kept about 0.3-0.5 mm,

KANGRIM HEAVY INDUSTRIES CO. LTD.


PROCEDURE FOR PAGE 2 of 4

THE REPLACEMENT OF DATE 01-Feb-08


W.O.CIRC.
MECHANICAL SEAL EQUIP. PUMP

2. Using 19mm Wheel Nut Wrench, remove nut (1 piece) <picture 3>
and then disassemble the impeller <picture 4>

<picture 3> <picture 4> <picture 5>

When you disassemble the impeller from pump casing,


you can see <picture 4> ,<picture 5> or <pitcure 6>
<picture 4> is type 1, <picture 5> is type 2 and <picture 6> is type 3 that has projecting :,pr;ng,
If you have type 2 or type 3 circulation pump, you should remove the snap ring
by using snap ring flier. <picture 7>
and then disassemble the spring <picture 8>

<picture 6> <picture 7> <picture 8>

r* CAUTION :--Take-car'~-iopreventa-d'amag-eo~ dirt~;:;-la-pped-facesoTihe- new


mech.seal.
Apply a thin coat of light oil on the friction surfaces of the mechanical
~_. __.. seal.
_-_._--~._-_._------_ _
.. _----_ _--_ .. _-_._._.- .. '_ __
_-' _.. _--_._--.._ _ __
_ _.__._-...•....._._ _.. __ __._ _._,

KANGRIM HEAVY INDUSTRIES CO .. LTD.


PROCEDURE FOR PAGE 3 of 4

THE REPLACEMENT OF DATE 01-Feb-08


W.O.CIRC.
MECHANICAL SEAL EQUIP. PUMP

3. Using 17mm Spanner, remove bolts (4 piece) <picture 9>


Using (-) screw drive, disassemble the pump casing from elec. Motor
<picture 10>, <picture 11>, <picture 12>

<picture 9> <picture 10>

*NOTE: Make certain the polished surface of new mech. seal ceramic ring should not
be turned over in its lapped surface direction. For your reference, the ceramic
ring is jointed with viton ring reversedly to prevent its surface damage during
its delivery. So, please check and install this correctly while your installation.
----------_.__ __ _--_ __
_---_._---_. .__ _-_._-_.--_ _---_.--_._----_._ .. .__ _._.___ _ ._-_.
_. __ _--_ .. ..__

<picture 11 > <picture 12>

4. When you assemble the circulation pump, you can do this procedure and vice versa

KANGRIM HEAVY INnlJSTRIFS r:o ITn


PROCEDURE FOR PAGE 4 of 4

THE REPLACEMENT OF DATE 01-Feb-08


W.O.CIRC.
MECHANICAL SEAL EQUIP.
PUMP

* Mechanical Seal Assembly

Unpolished Surface Polished Surface

This surface should come in contact with polished surface.

KANGRIM HEAVY INDUSTRIES CO .. LTD.


WASTE OIL INCINERATOR
4riw
KANGRIM

~ APPENDIXF

F. FLUE GAS DAMPER ACTUATOR 4 sheets

KangRim Heavy Industries Co.,Ltd.


SIEMENS 4 626

OpenAir™ GBB.,,1
Air damper actuators GIB... '1
Rotary version. AC 24 V I AC 230 V

Electronic motor driven actuators for three-position and modulating control.


nominal torque 20 Nm (GBB) or 35 Nm (GIB). self-centering shaft adapter,
mechanically adjustable span between 0._90·, pre-wired with 0.9 m long
connection cables.
Type-specific variations with adjustable offset and span for the positioning
signal. position indicator, feedback potentiometer and adjustable auxiliary
switches for supplementary functions.

Remarks This data sheet provides a brief overview of these actuators. Please refer to the Tech-
nical Basics in document Z4626E for a detailed description as well as information on
safety, engineering notes. mounting and conunissioning.

Use

• For damper areas up to 4 nf (GBB) or 6 m2 (GIB). frictiolHlependent


• Suitable for modulating controllers (DC 0..•10 V) or three-position controllers (e.g. for
outside air dampers).
• For dampers having two actuators on the same damper shaft (tandem-rllOunted
actuators or powerpack).

CM2N4626E Siemens Building Technologies


08.02.2002 HVAC Products
Type summary

Control type Three-position control Modulating control

Operating voltage
AC24V
x x x x x x x
Ope<ating voltage
At: 230 V
x x x
Positioning signal Y
r---'DC"-"'-O:<:."-,.1"'0--'V'-- -+_._f-. f--_-t-_ _-t-_ _+-__t--'X"--+_ _-t-_ _+---"X'---l
DC 0...35 V with characteristic
function Uo ~U
x x.
Position indicator
U=DCO...10V
x x x x
Feedback potenliometer 1 k!l x x
Awdllaty switches (two) x x x x x x
Rotary direction switch x x x x
Powerpack (two actuators,
tandenH110Untedl
x x x x x x

Functions

Control type Three-position control Modulating control

DC 0...35 V at
Posltloning signal with adjustable
Offset Uo = 0 5 V and
characterislic function
Span AU = 2 30 V
.-
Clockwise or counter-dockwise direction
...the type of control. With no power applled.
Rotary direcllon the aduator remains in the respective posi_ ... the selling of the rotary direction switch
lion. clockwise I couoler-dockwise

Position indication: Mechanical RolaIv aR!lIe position indication bv usina a oosilion indicator.
The feedback potentlometer can be connected Position indicator:
to external voltage to indicate the position. output voltage U = DC 0...10 V is generated propor-
Position indication: Electrical
tional to the rolaty angle. U depends on the rotary
direction of the switch setling.
The switching pons for auxiliary switches A and B can be set Independent of each
Awciliary switch other In lnctemenls of SO within 0" to 90·.
I---------+------_--:~~~;..:,..:;~~...:..:._----_._.- .....__ ..._-
Mounting two of the same aduator types on
Powerpack the same damper shaft results in a double Not permilled.
to"l"e.

Rolaty angle limitation The rotary angle of the shaft adapter can be IimHed mechanically a\ increments of 5·.

Ordering

Note Potentiometer and auxilialy switches C8mot be added In the field. For this reason,
order the type that includes the required options.
Delivery Individual parts such as position indicator and other mounting materials for the actuator
are not mounted on delivery.
Accessories, spare Accessories to functionally extend the actuators are available, e.g" rotaryllinear sels
parts and weather protection cover; see data sheet N4699.

2/4
Siemens Building Technologles Air damper adual9fS GBBlGIB...1. Rotary v8fSlon CM2N4626E
HVAC Products 08.02.2002
Technical data

A AC 24 V supply Operating voltage I Frequency


Power consumption GBBlGIB13.. 1 Running
AC 24 V ± 20 % IS0160 Hz
5 VA, SW 110VA, lOW
(SELVIPELV)
GBB/GIB16.. 1 Running 4 VA, 2W 16 VA, 4 W
GBB/GIB16.. 1 Holding lW/2W
A AC 230 V supply Operating voltage I Frequency
Power consumption GBB/GIB33..1
AC 230 V ± 10 % 150160 Hz
8 VA, SW I 13VA, lOW
Function data Norninallorque 20Nm GBB
3SNmGIB
Maximum torque (blocked) 40NmGBB
7SNmGIB
Nominal rolaly angle I Max. rotaly angle 90- I max.. 95- ± 2-
Runtime for 90" rotary angle lSO s (SO Hz) 1125 s (60 Hz)
Positioning signal for Input voltage Y (wires 8-2) DC 0... 10 V
GBBlGlB16.. 1 Max. pennissible input voltage DC35V
Olaracleristic functions Input voltage Y (wires 8-2) DC 0 35 V
forGBBlGIB161.1,l66.1 Non-adjuslabfe characteristic function DC 0 10 V
forGBBlGIB163.1,l64.1 Adjustable characteristic function Offset Uo DC 0 5V
Span t.U DC 2 30 V
Position in<icalor output voltage U (wires 9·2) DC 0... 10 V
for GBB/GIB16...1 Max. output current DC ± 1 mA
Feedback polentiorneter Change of resistance (wires Pl-P2) 0...1000 n
for GBB/GIB13S.1 , 335.1 Load <lW

A Auxiliary switches
ConIaet rating
Voltage (no mixed ope<ation AC 24 V I AC 230 V)
6 A resistive, 2 A inductiva
AC 24_.230 V
for GBB/GIB..4.1/•.S.1/..6.·1
Switching range for auxifl8ry switches 5·...90"
selling increments 5'
Connecfioncabfes Cross-seclion 0.75 mm'
S1andardlenglh 0.9 m
Degree of proteclion of housing
Protection class
Degree of protection as per EN 60 529 (note mounting instructions) IP 54
=':-=.-::.:.====-=::::...!:.::...::.:.:.=--=-=:..:.::..:=~==~=-=-=--_.
Insulation class EN 60 730
_... - -
AC 24 V, feedbaCk potentiometer II
AC 230 V, auxiliary switch •
Environmental conditions Operation I Transport IEC 721-3-3/IEC 721-:'-2
Temperature -32...<-55·C 1-32...+70·C
Hun1idify (non-condenslng) < 95% f. F./ < 95% f. F.
Standards and directive» Product safely: Automatic electrical controls for household and EN 60 730-2-14
similar use (Type 1)
Beetromagn8llc compatibility (EMC):
Immunity for aD models, except GBB/GIB.3S.1x IEClEN 61 ()()()..6-2
Immunity for GBBlGIB.35.1x IEClEN 61 ()()()..6-1
Emission for aD models IECIEN 61 000-6-3
(€ Confamity:
EJeetromagnetlc compatibility 800361EWG
Low voltage onetive 73/23/EWG
G Confonni1y:
Auslnlfian EMC Framewor1< Radio Communication Act 1992
Radio Interference Emission Standard AS/KZS3546
DImensions Actuator W x H x 0 (see 'DWnensions") 100 x 300 x 67.5 mm
Damper shaft: round 8...25.6 mm
Square 6...18 mm
Min. shafllength 20 mm
Welghl Wdhout packaging 2kg

Disposal

The document on technical basics and the environmental declaration provide informa-
tion on environmental collll8tibility and disposal of this device.

3/4
Siemens Buflding Technologies PJr damper actuators GBBIGlB_.1, Rotary v9fSlon CM2N4626E
HVAC Producls 24.01.2002
Internal diagrams

;~;~E:f.!J:~'~Ql~J~lJ.;i{~iiB.f41~~i1;;{T;i::'.a~;f{~t:;S;;~gQl¥.~»iiJl:t?;f't;:,~/·;\g·:;;t
Three-position control Modulating control
Lt I &,
SEt.V1PE1.V DC 0...10 V 10...35 V
..
0_10000.

PI P2 P3 :
: AI: 2. V...230V/B(2)A
I T
$1
T
54

Lt
SEl.V/PElV
<@> N.;24V DCO_l0V
GBBtl_ ... T
GIBI6_ I 8

&,
IQ\ .. .
AC230V

GBBIG1B33._
SELVIPB.V

..
0-10000
lh
:AC24V....230Vf6(2)A
I" ..
8 7 PI P2 P3 I S1 $4
ss
~
S3 56
e
" B

Cable labeling cable


Pin Meaning
Code No. Color . Abbreviation
Actuators G 1 red RD System potential AC 24 V
AC24V GO 2 black BK System neutral
Yl 6 purple VT Position signal AC 0 V. cIocl<wise
Y2 7 orange OG Position signal AC 0 V. counler-do<:l<wise
Y
U
8
9
grey
pink
IGY
PK
Position signal DC 0... 10 V, 0...35 V
Position indicallon DC 0•. III 'e.
,
Actuators N 4 blue BU
- - J
Neutral conductor
AC230V Yl
Y2
6
7
black
white
BK
WH
Control signal AC 230 V, ckY-'<wise
Control AC 230 V. rounter~~
siiinat
I
I
Aul<iIiary switch all
a12
Sl
52
l1"ylnld
greyIblue
IGYRO
GYBU
Swltch A Input
SwildI A Nonnally _ COlIIal;l I
a14 53 grey/pink GYPK Switch A Nonnally open contact
a21 54 bIad<1red BKRO Switch B Input
Q22 S5 b1acklblue BKBU Switch B Normally dosed oontact
a24 56 b1ac:k/pink BKPK SwildI B Normally open contact
Feedbacl< a P1 whiteIred WHRD Potentiomeler 0.•.100 % (p1-¥.!)
polenliomeler b P2 whitaIblue WHBU Potenliomeler pick-off
c P3 white/pink WHPK Potenliometer 100...0 % (P3-P?)

Dimensions
...

•"

4:>2000 Slemens Build1ng Technologies Lld.


Jl
Dimensions In mm

Subject to alteroll:>n
4/4

Siemens Building Technologles AJr damper actuators GBBlGIB...1. RoIary version CM2N4626E
HVAC Products 08.02.2002
WASTE OIL INCINERATOR
~iw
KANGRIM

~ APPENDIXG

G. PRIMARY AIR DAMPER ACTUATOR --------------- 4 sheets


(INSTALLED KFB-lOO/l29)

KangRim Heavy Industries Co.,Ltd.


SIEMENS 4 634

OpenAir™

Air damper actuators GDB 1


GLB 1
GSF 1
Rotary version, AC 24 V / AC 230 V

Electronic motor driven actuators for three-position and modulating control,


nominal torque 5 Mm (GDB), 10 Nm (GLB) or 2 Mm (GSF), mechanically adjustable
span between 0_.90·, pre-wirecl with 0.9 m long connection cables.
Type..pec:ific .variations with adjustable offset and span for the positioning
signal, position indicator, feedback potentiometer, self-adaption of rotational
angle range and adjustable auxiliary switches for supplementary functions.

Remarks This data sheet provides a brief overview o! these actuators. Please refer to the Tech-
nical Basics in document Z4634E for a detailed desaiption as well as information on
safety, engineering notes, mounting and commissioning Z4634E.

Use

• For damper areas up to 0.8 m2 (GDB) /1.5 m2 (GLB), friction-dependent for GSF..• 1
up to 0.3 m2
• Suitable for use with modulating controllers (DC 0... 10 V) or three-position controllers
for air dampers or air throttles.

CM2N4634E Siemens Building Technologies


15.09.2003 HVAC Products
Type summery

Control type ThreeilOSition control ModiJating control


Operating voltage
AC24V
X x X X X X X

Operating voltage
X X X
AC 230 V
Positioning signal Y
X X
DCO... 10V
DC 0...35 V with characteristic
X X
function Vo, AV
Position indicator
V:OCO...l0V
x x X X

Feedback potentiometer 1 kU X X
SeIf-adaption of rotational angle
ranoe
X X x X

Auxiliary switches (two) X X X X

Rotary direction switch X X X X

Functions

Control type Three-position oontrol Modulating control I


Positioning signal --. adjustable
characteristic fmction
Y:DC 0...35 V at
Offset
Span
Uo = 0...5 V
AV : 2 ..30 V _.. .__
I
Clockwise or counteo--dockwise direction dePends... ~
Rotary direction ...on the type of control. V\Iith no power appied, ...on \he setting of the rotary direction OIL switch
the actuator remains in \he respective position. clockwise I COlReo-..<:fockwise
\
Position indication: Mechanical Rotary angle position ildicalion by using a position indicator.
The feedback potentiometeo- can be COlllleded Position indicator:
to external voltage 10 In<flC8le the position. 0utpIJ voltage U : DC 0 ...10 V is generated propor-
Position indication: E1ectrlcal
tional to the rotary angle. U depends on the mlaJ'I
direction of the OIL switch setting.
The switcting points for aUldli~ switches A and B can be set independent of each
...A_ ma_'Y_swil_·_ch
ux_ +- -=-01her=..:;In.:.;ln:;;.lQ:;;.et:;;.m..:;lE!l..:;nlsT.-:of::-5".:......:wilhin..:;·'::·::.:...':0"_I:.:.O-=9O"~-:___::____::---:-.-----
IMlen sefHdaplation is active, the aCllJafl)( alAa-
matIcaIy deleRTines the mechanical end positions of
5e1f-adaplation of finear span
the Unear span and maps the characteristic function
(Vo, AU) 10 the caJculaled 6near span.
The actuator can be manual,! adjusted by pressing the gear train disengagemenl tu;t~p
------1
Rotary angle linitation The rotary angle of the shaft adapter can be Hmlted mechanicaRy allncrements of 5·.

Ordering

Note Potenliometer and auxiliary switches cannot be added in the f'l8ld. For this reason,
order the type that includes the required options.

Accessor~s,spare Accessories to functionally extend the actuators are available, e.g., rolaryl1inear sets,
parts see data sheet N4698.

214
Siemens Building Ted1noIOgies AA damper actua1Drs. rotary versionS, /l£ 24 V I AC 230 V CM2N4634E
HVAC Producls 15.09.2003
Technical data

A AC 24 V supply Operating vollage I Frequency


PowerconsOO1ltion GDB13.•1/GLB13..1 Running
AC 24 V±20 %/50160 Hz
2VA/1W
(SELVIPElV)
GDB16_1/GLB16..1 Running 3VAl2W
Holding 1W
Power COflSOO1llion GSF16.1 Running 4VA/3.7W
Holding 2W

A AC 230 V sl4'PlY Operating voltage I Frequency


Power consOO1ltion GDB33..11GlB33..1 Rumlng
AC23OV± 10 %150160 Hz
2VA/1W
Function data NoninaI torque 5 ro.m (GOB)/10 Nm (GlB)' 2 Nm (GSF)
Maximum torque (blocked) 7 ro.m (GDB)/19 Nm(GlB)'3.5 Nm(GSF)
Noninal rotary angle I Max.. rotary angle 90"/95" ±2"
Runtlme for 90" rotary angle (GDBlGLB) 150 s (50 Hz) /125 s (60 Hz)
(GSF) 20 s (50 Hz) 117 s (60 Hz)
Positioning signal for Input voltage Y (wires 8-2) DC 0...10 V
GOB16_11GLB16..1/GSF16..1 Max. pennissible input voltage DC 35 V,lnternally limited to DC 10 V
Charac1eristlc functions for Input Voltage Y (wires 8-2) DC 0...35 V
GDBlGLBlGSF161.1/
GOBlGLB166.1 Nor>-adjuslable characteristic function DC 0 10 V
GDBlGLBl63.1, GDB/GLB164.1 Adjustable characteristic function Offsel Uo DC 0 5 V
Span &U DC 2 30 V
Position Indicator for Ou1put vottage U (wires 9-2) DC 0...10 V
GDBIGLBIGSF16...1 Max. output anent DC ± 1 mA
Feedback potentlometer for Change of resistance (wires P1-P2) 0...1000 0
GOBlGLB132.1, GDBlGLB332.1 Load <lW

A Auxrliary switches for Contact rating


Voltage (no nixed operation AC 24 V I AC 230 V)
6 A resistive, 2 A inductive
AC 24_.230 V
GDB.JGLB..6.1, GDBlGLB164.1
SwI1ching range tor auxirlary switches 5"...90·
Selling Increments 5"
Connection cables Cross-section 0.75 mm'
Standard length 0.9 m
Degree of protection of housing Degree of proiection as per EN 60 529 (nole rt1Ol!1ling instru::lilns) IP 54
Protection class insulation class EN 60 730
AC 24 V, feecIlack potentlomeler 11
AC 230 V, auxiiary swI1ch I
Environmental conditions Operation I Transport tEe nl-3-3 I lEe 721.;3-2
Ternperall.fe ...;32...+55"C 1-32...+70"C
Humidity (non-condenslng) < 95% r. F.I < 95% r. F.
Slandards and directives Product safely: Automatic electrlcal controls for household EN 60 7»-2-14
and simlar use (Type 1)
Electromagnetic oompaSbllity (EMC):
ImmuniIy tor si models, ext:ept GOBlGLB.32. 1x IECIEN 61 llOO-6-2
Immunity for GOBIGLB.32.1x lECIEN 61llOO-6-1
Emission tor 81 types IECIEN 61 llOO-6-3
(E Conformity: Electromagnetic COfl1l8Iibilily 8913361EW3
Low voltage directive 73123IEWG
C Conformity: AuslraUan EMC FrameWOl1<. RadIo Communication Act 1992
Radio Interference Emission Standard AS/NZ.S 3548
Dimensions . Actuator W x H x 0 (see "Dimensions") 68 x 137 x 59.5 mm
Damper shaft: round GOB 8 16 mm
roundGLB 8 10 mm With cenlering element
round GLB 10 16 mm wilhout centering element
4-kant 6 12,8nvn
Min. shall length 30 mm
Shallha/dneSS < 300 AV
Weight Wthout packaging: 0.48 kg

Disposal

The document on technical basics and the environmental declaration provide infonna-
tion on environmental compatibility and disposal of this device.

3/4

Siemens Building Tec:hno;ogies A6 damper actuators. mtsry -U-. AC 24 V I AC 230 V CM2N4634E


HVAC Products 15.09.2003
Internal diagrams
Three-position control
AC24V AC 230 V
~ ~
SE\.V6"B.V
o.~,ooo Q
: ~
: M; 24 V•. .23O V le (2) A-


1 P2 P3 I
I ..
S1
..
54

'"--F.--+----HEt.!rnrn...J I
., ",1.-:
Modulating control . '.~:

AC24V
,Lh
/@'... : saV/PELV
'\Y N.:/OC. 24 V I ex; 0.•.10 V
1 ..
G.Bl6.. 1 : 3

Cable Iabeling Pin

AcluatDrs
AC24V
Code
G
GO
Yl
Y2
No.
1
2
6
7
Cable
CoIor
red
bleck
PUIP!e
orange
Abb"'vlatIon
RO
BK
VT
OG
Meaning

System potential AC 24 V
System neutral
Position signal AC 0 V, clockwise
Position signal AC 0 V, COl,lIl1"'-do, ~ ....""
--1 I
Y
U
8
9
grey
I pink
GY
PK
Position signal DC 0..10 V. iUIS'J
Position indication DC 0..,10 V
Neutral condudor
i
ActualofS
AC230V
N
Yl
Y2
4
6
7
blue
bIac:k
white
BU
BK
VIlli
Conlnll signal N:; 230 V, clock""...
Control sional AG 230 V COUI1\~r-<.KJc:kwise
I
Auxiliary switch 011 51 grey/red GYRO SWitch A Input
012 52 greylblue GYBU SWitch A Normally closed contact
014 53 greyfpink GYPK SWitch A NonnaIIy open contacl
021 54 blad<1red BKRO SWitch B Input
Q22 SS black /blue 8KBU SWitch B NonnaIIy closed contact
024 56 black1Plnk BKPK Switch B Norrnalh, 0DeIl contacl
Feedback a Pl white /red VIIliRD Potentiometer 0._100 '" (Pl-P2)
potentiometer b P2 _/blUe I VIlli BU Pat8ntiomeler pic:k-otf
c P3 whitelDink I \'Wi PK PoIentiometer 100...0 % fP3.P2\

Dimensions

_ ...."":10••
.,- ~

..
~
§11
po..."
00IL1E
e OU_1E GlB-1E
x= r:..,
_100 o 1.1C:'lZ= 0 --.
."
'ijl'""

o 12.Snn 0 tafll1l
_eo . o 15nwn 01$,..

I ~l~
- ."
Ofmenslons in mm

414 C2oo1 Siemens Buiking Technologies Ud. SUbject 10 alteration

Siemens Building Technologies AIr damper ectuelofS, rotary WBions, AC 24 V / AC 230 V CM2N4634E
HVAG Products 15.09.2003
~~w
WASTE OIL INCINERATOR
KANGRIM

~ APPENDIXH

H. STEAM/AIR CONTROL VALVE --------------------- 4 sheets

KangRim Heavy Industries Co.,Ltd.


!
li
S. R Boureihe 22 - type 22
212Wege fremdgesteuertes 'lentil I
212
t-- _ _-woy
__e_xli_erno
__l_/y_con_fr_O_II_ed_VO_fv,_e__ _ _ _ I!

standordlype I .'" . ==jl


In Ruhestellung 1st dos Ventil durch Fader- und Mediumdruck. I .
geschIossen. Wird der Anlrieb mit steuerdruck beaufschlagt, hebt I
dieser den Steuel1<oIben und gIelchzei1ig ouch den Ventill<egeI an - I
dos Ventil 6ffnet Ventile dleser Bauart k6nnen ouch mit der Funktion \.
durch Feder1<raft ge6ffnet gefJefert werden. Aul3erdem gibt es einen
doppeltwil1<enden Kolben- anlrieb, der elne belieblge DurchfiuB-
I
richtung errn6glicht.
Valve closed by spring force in rest position - Ne: 'Nhen the actuator
(cylinder) is pressurissed the piston (spindle) is lifted of the seat
(orifice) direcfty. Further functions like NO - by spmg force in rest
position or doUble acting actuators are also available.

SteuElflllgSClrt: clructgesteuert. d1relctgesteuel1 Venfilgeh(iuse: ../04.J.. - ~ GG-2S1cost ion


lype of control: extemallV. direct controlled valve housing: ../05../.. = Stah1gu3 G5-{;25/ cost sleel
../08.J.. = Edelstahl/ stainless steel
Sitzllenfl mn Tele<dichlung ON 15-ON50 1.4581IlAlSl 316Tl)
pappet design DN65-lJN100 1.44081 (AJSl3161.)
AnschIuB: FIansch ONl5-lJN100 melall. Innentelle:' MessIrQ und Edelstctll
COIYleClion: flanges ON I5-ON 100 melalGc iltemas: bross ard slainless s1ee1
DrucJc 0- max. 40 ba (s. TabeIIe) SllZdIch1Ung: NBR, PTFE
pressure: o-max. 40 ba (see lable) seal seat:
DuchfluSmedit.nl: neutraIe, gast6lmige u. 00ss1ge Medien Splndeldichtung: NBR. PTFE (GG-25. G5-{;25, EdeIs1ahl) i
bZw. In EdeIsld1I t <JR. Medien spindle seal: NBR (bUna). PTFE (eG· 25. Gt· f'''< "t"'N£W :;!pp!;
neutrof. gaseous crd IqUc1 flulds
In slcr4ess slesllor <JR. me<fum

VIStosilOt/lliSC 6lJ()nm2!S
8rboUage:
1nsl<:*Jtion: I
~ N8R =-10bls{uplo +8O"C Steuerdrucl:: 2biS 10ba
rnee:lUn I~e: PTffifKM = -40 bls ( up la + 200"C pilot pressure: 2 up la 10 ba
~atur.
crnbient fefrperat......:
+6O'C
+6O"C
Steue<rnedllm:
pflOt medi<.m:
Lull, neulrOle FUssiglcel1en
air, neu1TOIlIuIds (dean)
I
SItz Kv-v.ert S~ Il'lQl<tnalel Druckbelelch bel 6 ba Steue<ctuck
ON orifice fbw...ate s1anc:lc1'd lype max. pressure ronge wtlh 6 ba control pressure
I2ln1m m>ih PNI6 7005 7008 7013 I 7015 7058 7063 8005 I 8OOEl; 6013
15 20 6.8 02201104011.... 0_16 0-16 - 0-13 0-16 - 0_16 0-16 I -
20 20 6.8 02202f0401{.... 0_16 0-16 - 0-13 0_16 0-16 0_16 0_16 I
25 25 11.0 02203lO4O1{.... 0_12 0-16 - Q_8 0-15 0-16 0_1~. '-_ O-!£...j ..._......
32 32 18.0 D2204/0401{.... 0_8 0-16 - 0_5 0_9 0_16 0_«' 0-16 ·)·'i.:
40 40 27,0 D22O!iI0401{.... 0-5 0-14 0_16 0-3 0-6 0-16 0_:;' 0_15 .... cf:"f6'-
50 50 43.0 D2206/lJ401{.... 0-3 0-9 0_16 0-2 0·4 0_16 0_3 0_9 0·16
65 65 71.0 02207104O1{.... - 0-6 0-13 - 0·1 0-10 - 0-5 0_13
80 80 111,0 0220810401/.. _. - 0-4 0-9 - - 0-5 I - 0-3 0·9
100 100 173.0 D220910401l.... - 0-2.5 Q..6 - Q-3 I ...~..9~,
G5-{; 251(:as! Iron PNdn I
11\ ?O 68 D22Qlfi·;(llI... 0-2/\ 0-040 - n..l:\ 0-40 - 0_16' 0:4() ----
20 20 6,8 02202J0501{.... 0-25 0-40 - 0_13 0_23 0-40 0_16 0·40 -
25 25 11.0 02203f0501,.... 0_12 0-25 0-40 Q_8 0·15 0-40 0_12 0_30
32 32 18,0 D2204I0501{.... Q_8 0-20 0-40 o-s 0_9 0-40 0_8 0_22 0-40
40 40 27.0 022051O5O1{.... 0_5 0-14 0-31 0·3 0-6 0_25 0_5 0_15 0_32
50 50 43.0 0~1{.... 0-3 0-9 0-21 - 0-4 0_16 0-3 0-9 0_22
1----;;6;;5_;_-;65~_+,;7:_;1-';,0;-+_.;;0~220~7''''105O~1~{.''' +-=--_+"'0-6'7--;----;:0-;=;1"'3:....;.......:-:.--\--'0""-.!...1-+_0_~1 0,,-'+_.......:.-t-'0;;:-'t5-t-~
1-~80~-+--;-i80~-t1~I;;;lA'0;--+_-;;D2206I05O~~~I""{."' +-=--_+"'0-4""rl--;:0-:-;9;-+_-_-\_..:.-_+-0;<:-5':;'--+_..:.-_rO~3_+ ~
100 100 173.0 02209AJ501/....· 0-2.5 Q-6 - - 0-3 - 0-2 D-6
E<1AI.<lmVst. <feel PN4I1

25 25 11.0 E22O.W8041.... 0-12 0-25 Q_4O Q_8 0_15 0-40 0_12 0·30 •
1-~32;;_-t-~32;;_-f--;1~8;';,O;-+__;;0;;2204f0804f~;;'ffiS"F.."-
.. ;.-;0S-8.......+~0-~2~0_t~Q-40-if_j_-7-0-i_i5i-+_0-~9 _ _+_,Q-40~>'-\_*Q-8~--j-~0~.2~2 0-10
40 40 27.0 ~.... 0_5 0-14 0-3\ 0_3 Q.6 0-25 0·5 0_15 0-32
50 SO 43.0 O~.... 0-3 0-9 0-21 - D-4 0-16 Q..3 0·9 0-22
65 65 7LO D2207,us{)4J.... - G-6 0-13· 0-1 0-10 _ 0-5 0-13
80 80 111.0 .... 0_4 0_9 - - 0-5 0_3 ~
100 100 173.0 D220910804{.... 0-2.5 Q.6 - - 0-3 0·2 Q.6 I
SIond{Sde: 10{2003
GSR-MK-J\1..0622 b1lrn und AncleM1gen \'QfbehaIlen - No responslblJlv Is accep1ed fa the aa::uroey Of trIs Information I
l
MoClzei:1nrlg Slondrn:lousIlhun
dimension dIawIng 01 standoICl t,.pe
-1
o
A
--t>--ITLJM
p
Antriet>/oc1uatOf 7015. 7058. 7063 Antriebloc1uator 7005. 7008. 7013
gegen Medlumslrom schllellenc1 mit dem MedioJnstrom schreeend. In
in Ilttlestelung geschJossen RLtlestellmg geschlossen
Closing against flow cIec1ion closing with lbw directbn In rest-posilion
in resl-positlon closed • NC. closed- NC.

(Keine S<;hIeCl- l61d Offrungsschl6ge bel (Es kiimen SchieB- l61d Otfr-...ngsschJ(ige
FlU55igI<eitenlonfi·watemcrnmer design) bei go6er DU'<::hflU3geschwindlgl<eit \IOfI
FlUssigl<enen outlrellWconsider
wateltomner when con1ToIing fi:1Uids
wilhhq> I
A A

-t>-~ --t>-hID-<l--
p
P
AntriebloctuatOf 6005.8008.8013
gegen MedlLtnstrom SCflIlelleocl.
Antliebloctuator 9005. 9008. 90 13
doppeIwnend. fUr beiebIge
I
In RLtlestelUng often DoJc:hIluGrlch1ung
dosing ogoins1 flow direcfion dolble acting Iunction fO< a:rv flow
In rest-poslllon c:pen - NO. dlreclion.
I
7008
2203 2204 2205 2206 2207 2208 2209 2206
25
94
32
94
270
40
94
50
94
65
94
80
94 100
94 I 50
145
370
250 290 310 320 330 340
160 180 200 230 290 310 350 230
18 18 18 20 22 24 24 20
7.0 10.0 11.0 15.0 25.0 30.0 45.0 49.0

AIIe Angoben sind freil::Jleibend U1d uO\'etbindndl/otllnformofoon is given in good fanh bJI withouf wonontyl

Steuelzytinderl 050 P1assmess1ng/llll=.OO5 Steueaytlnderl 080 Alu-D!ocJ<guBIaumnIum= .008


~ Pr~assrkldeploled=.OO5 cyIilder Alu-DllJckguB I1OYOlectiertl= .508
EdeIsIet1l1.458l1st. steel (AlSl3161i) oItrnInIum flCM)fected
(Feir9A'cast)= .305 Edelsld1Vsl. sleel= .308
Steueayftnder/ 0125 AII.mIniurTVMes= .013
c-,1indel (oIlrnlniLrT'lt><lSSj

Welta-e Ven1iloustihungen op11onoI extras

opt. Stellungsonzelge= MA (fUr AnlrIeb 80.. u. 90..) elelctT. Stelungsanzelger (Endschot1e~= EH


mech. positton lndIcotOf= MA (only OCluotOf 80.. and 90..) posIfion indicator (reed conlocfJ= EH

.\
ondere DurehlkJBmedlen l61d Vlsk09f61en HonbetOfiQLl19= HA
'IOr'/Ing mediLm and II1scosIfy ranges rnorm opE!IatIoc I HA

a:>wek:heode Termerofuren IJ:ld lllticke 61- unci fettfTel= OF


vaying tefTl)efO!l.Je and pressue rmges free 01 oil and geose= OF (!Of oX)gefl appl.)

gr66ere Nemwel1en CL'! Anfroge VoIcwmouslltmslg mII Welc:hdIchtu1g= VU


Iagef comectton sizes on cuslomeIs request >OCU.m desIglwith n.tJber seaing = \Ill

VdcuLmousfOtvung mit Weichdichtung. CIlJCh fCf D!UCk= VD


'IOCUln1 deslgn with n.tlbef seaing also usOOle for pressure= VD
K1.l Am1altJ" f valve body
K2.1 Decl<e11 bomel
"K3.1 Venfllfellell voIve pla1e
"K3.2 SitzcflChlung I oritIce seollng
"K3.3 Haltesdleibe I fIXing disk
KM Hauptventisplndell rem
"K3.5 Befestigu~er Ilocl<Ing nut
'K3.6 SpindelI stem
"K3.7 Ol:>elwurtrrutter I cop nut
K3.8 VetSChraubung I screw joint
K3.10 lJnJcla1ng I ttvust ring
K3.11 Kolben I piston
K3.1 2 Flansch Illonge
K3.13 Zylnder I C',1inder
K3.14 Dislanzrohr I dlstance tube
K3.15 SChelbe I d1sI<
K3.16 SCheibe I disk
K3.18 lJberMnfmJ1ter I cop nut
"K3.19 V-Manschettensatz I v-pacl<ilg .
*K3.20 lJnJcla1ng 11hruSl ring
"K3.21 Fedef I spI1ng
"K3.23 Q-RIng I o-ring
"K3.25 Q-RIng f a-ring
"K3.27 Q-RIng I o-mg
*K3.28 o-ning I o-mg
"K3.29 Nutmg I u-cl-P seal
. 'K3.30 DU-Glei1buchse I DU-bushing
"K3.31 Kerbstlft f slud boil
K3.32 8efesllgungs-nutter flocldng nut
K3.33 Sprengrlng I re1aining ring
K3.34 Masc:hInenschla hexagon nut
K3.35 Feden1ng I spring washer
K3.38 Federring I spring washer
"K3.39 Fedef I spring
"K3.40 }\J)Sfreife< f scraper ring
*K3.41 Senkschraube I screw
"K3.42 Nutring I U-Cl-P seal
K3.43 Spindell stem
K3.44 ZylndefschlaUbe I cylinder screw
K3.45 Verschrat.tlu1g I screw joint Ausfi:hUng mit NBR • Dichtung
design v.t1h NBR • seal

"= Bes1andfeif des ErsatztellpOckchens 3.45--- -1~

De nach AusfChung fielblelbend)


'= 011 compooenls of spcre parts and 3.43---_--ff,,~1tj~~
seMce sets ae varteble lA ref"'ence 10
clIfferenl velSlons and execullons. (These 3.39---'-----hift==t
specillcallons Ofe wtthoUI obligation).

-,

op1Ische Stelungsoozelge
mech<rllcalpasltlon lnd1catOf
2.1
Bel denAusfihungen 7.05.7.15.7.08.7.58. 7.13lJ1d
7.63 slnd die Pes. 3.43(Splndel) und 3.45
(VelSClYalbung4ranspaenlJ standard

lhe folIowi1g pats 3.43(stem) and 3.45 lscrev\' Joint)


ae standad for !he versions 7.05. 7.15. 7.08. 7.58.
7.13 and 7.63
K3.4 Spindell stem 3.53
K3.10 Flansch I flange
K3.11 Zyinder I cyt1ndef
K3. 12 KoIben I plsIon 3.52
K3.19
K3.20
K3.27
K3.35
Befeslfg.Jngsmuttef Ilod<ing nut
Nutring I U<LP seal
DU-<;leibuchse I DU-bushlng
FecIe< I sPring
.~=- __ ---3.51

K3.49 Dich1Iing I seafing ring


K3.50 Schraube I screN
K3.51 HatlenJng I holding device
K3.52 6·1d. Muner I hexagon nut
K3.53 Sfellrohf/ ContrOl1Ut>e
K3.56 Handrad I handwheel

3.4
In R\.t1estellung ge6ffnef . NO
In rest·pOSItIon open . NO

K3.4 SpIndeII s1em


K3.10 F1ansch I flange
K3.11 :Mnder I cylinder
K3.12 Kolben I piston
_---3.11
K3.19 BefeslQJngsmutter I locking nut
K3.20 Nutrrg I u-et.P seal 3.19
K3.22 o-Rirg/o-mg
K3.27 DU-<;lenbuchse I DU-bushing
K3.35 Fader I spring
K3.48 VoodYalbung I screw joint
K3.49 VerscIYaWung I screw joint
.....' r f - - - - 3.20

3.48

i=:::Jl,.--t'-:r----- 3.35

1&4---3.22

3.10

GSR Venlillechnlk GmbH & CO. KG


Postfach 2060 . D-32595 \I1ofho . Im Meisenfeld 1 . 0-32602 Vlotho
Telefon (05228) 779-0 . Telefax (05228) 779-90
EmaY: Info@Venlillechnlk.de
<;;~
WASTE OIL INCINERATOR
KANGRIM

~ APPENDIXI

I. FREQUENCY INVERTER ------------------------------ 2 sheets

KangRim Heavy Industries Co.,Ltd.


FREQUENCY INVERTERALTIVARll

SPECIFICATION
.'
ATVllHU09M2E
Power supply 200!240V ± 10%
50/60Hz ±5Hz
Motor power rating 0.37 kw
Une current 5.3A
Permanent output 2.1 A
current
Maximum transient 3.1 A (60sec)
current
Power dissipated at 20.5 W
normal load
Dimension(WxHxD) 72x142x101 mm
Weight 0.67 kg

TERMINAL BLOCKS

li.eteriU:lOi!
~~bft·

A •....V 1 .. llU OOp".t~C


-=-. tilT.. vh":? Wrr3

(1) Fault relay contacts, for remote indication of the drive status.
(2) Internal +15V. Ifan external source is used (+24V max.), connect the OV of the
source to the OV terminal, and do not use the + l5V terminal on the drive.
(3) Galvanometer or low level relay.
TERMINAL FUNCTION ELECTRICAL CHARACTERISTICS
L1 Power supply
L2
U Output to the motor
V
W
RC Fault relay contact Min. switching capacity: 10mA for24VDC
RA (open if there is a fault Max. switching capacity :
or the drive is off) - 2A for 250VAC and 30VDC on inductive load
(cos It =O.4-L!R=7ms)
- 5A for 250VAC and 30VDC on recsistive load
(cos It =1-L!fl=O)
OV I/O common OV
AI1 Voltage or current analog Analog input 0-5V or 0-1OV:impedance 401&, 30V max
input Analog input 0-20mA or 4-20mA:impedance 250Q
(with no additional resistor)
+5V Power supply for - Precision: 0+5% !
reference - Max. current available: 10mA
potentiometer 2.2 to 10
1& . , _ . _ •.•. . - f

DO Output which can be PWM open collector analog output at 2kHZ :


configured as analog - voltage 30V max., impedance 11&, 10mA max.
or logic output Open collector logic output :
- voltage 30V max., impedance 100W, 50mA max.
L11, L12 Programmable logic - Power supply +15V(max.30V). Impedance .=.iI,Q
L13,L14 inputs - State 0 if< 5V, state 1 if > 11V

+15V Logic input power supply +15V ± 15% protected against shorts-circuits and
overloads.
Max. customer current available 100mA _ _. . _____ • .-r>o _ _ _ _ ~. _ _

".
WASTE OIL INCINERATOR
~
KANGRIM

~ APPENDIXJ

J. WASTE OIL PUMP 4 sheets

KangRim Heavy Industries Co.,Ltd.


~
WASTE OIL INCINERATOR KANGRIM

Waste oil pump & Relief valve

1. Construction and principle

I) This pump is one of gear type having trochoid-curved teeth, which gives high efficiency and

small abrasion

2) Elemental mechanism for pumping is composed of inner rotor and outer rotor, which are

eccentrically assembled in gear body.

3) The inner rotor has four teeth and the outer one has three grooves.

Between two rotors the teeth divide space to five chambers in internal contact with the groovc~

When the inner is driven, the outer is rotated to the same direction.

4) At suction port the pumping chamber is enlarged and sucks oil in, while at delivery po:, the charlh;,·

is compressed and sends oil out.

Then pumping action is carried out continuously without pulsation and noise.

2. Caution for running

., I) Before operation valves and cocks should be fully opened.

2) Direction of motor rotation should be confirmed. Pump must not drive in reverse direction in order

to protect it from damage.

3) Pump must not drive in empty for 30 seconds or longer for protection of oil seal etc.

KangRim Heavy Industries Co.,Ltd.


<;~
WASTE OIL INCINERATOR KANGRIM

4) Some particles produced during installation of line may enter pump at first operation after

installation. If abnormal condition is found about noise, vibration etc., pump should be stopped and

• the cause should be checked up.

5) Flow rate stamped on maker's plate shows the value using turbine oil No. 140 (ISO grade 46 cSt).

The higher viscosity will give the lower rate.

ROTATION
---------------

WASTE OIL PUMP

TO THREE WAY
VALVE ADJUSTING BOLT

CAP COVER

.,

t FROM PUMP LOCK NUT

RELIEF VALVE

KangRim Heavy Industries Co.,Ltd.


~~
WASTE OIL INCINERATOR KANGRIM

.'

r- , I

WASTE OIL PUMP WITH MOTOR

KangRim Heavy Industries Co.,Ltd.


l!l.. ~rt
ROTATION 3-~6. 6
~, ,C:::::".
~ 12. 5.1")";0. 5
~1Z.5spot !acIOI, depllO, 5

~
Ill"

77 11

~67

~a2


It>

,cP- ,{! I
,
,I '
i I
I
I
2-Re 1/4
i
f... "'~-~'!r-- i 7f(:.-:t(±!Il~U~~
I
. I -
I_~ __

I
~
-
J!.--- i
1
PUMP SPECIFICATIONS & DIMENSIONS
__e1:l
. M"•
~
lIML,(1)ltn UW!l. ~
MAX, APPROX.
DISPLACEMENT THEORETICAL FLOW RATE MAX.
i, o
N
fl'lt
TYPE
ITEMS
l/mln
em'/rov 115 OOm I n-, lBOOm I n-'
PRESS.
MP'
SPEEO
ml n
-,
MASS
KS
A B C

Im=+nr~t~
TOP-IRA-lOO 1. 16 1. 74 2.06 O. 5 2000 1.0 86. S 47. 5 40
TOP-1RA-200 1. 80 2. 70 3.24 O. 5 2000 1,1 90. 5 51. 5 44
TOP-IRA-aoO 2. 50 a. 75 4.50 O. 5 2000 1.2 94. 5 55. 5 48
·1ll:.-lIot. ~l'\O))';jqJl~lIDEl, 1:e, iIlAlJ, tttl!llJlittJ')~ttA..
-0.01 j ,s
fIllen"" dlrectl" the ,.., " "t.t.~ rn. oil " .. 1111 In onc dl,,,t1e~
I 5 -0. O.
~
~s f ·/=:::Ul
~
~36f7:g:g:: I ~
i
~

~'.
""
WASTE OIL INCINERATOR
~
KANGRiftl

~ APPENDIXK

K. NEGATIVE PRESSURE TRANSMITTER -------------- 2 sheets

KangRim Heavy Industries Co.,Ltd. -


GT-543
General Model PI-1000 12 -99
Specifications
Compact Differential & Pressure Transmitters

FEATURES
o Pressure Range:
0-10,0-50,0-100,0-500,0-1000,0-2000,
• 0-5000 mmH20, 0-1,0-2, 0-4, kg!ar/
o Accuracy:
± 0.25% [non-linearity repeatability, hysteresis]
o Temperature coefficient [0.1 % per 10'(;] may be
optimized for a specific operating temperature.
o Zero and Span adjusted
o Operating temperature Range: -40 '(; to +125 t:
o Long Term Stability: ± 0.25%
o Electromagnetic Interference [EMI] Protection

ADVANTAGES
o Utilizes ceramic capacitive sensing technology.
GREEN SENSOR o ceramic characteristics provide extremely low
AS A QUALITY MANUFACTURER hysteresis and high repeatabllity.
o Ceramic Capacitive sensor can directly withstand
For low pressure measurement [differential], Green nearly all process media with temperature'," (I)
Sensor PI-1oo0 Series offers combined repeatabllity and 125 'C continuous
hysteresis errors that are typically below 0.03'" of full
scale. Long term minimization of these errors is
maintained after millions of full scale overpressure
cycles, making electronic set point virtually drift-free.

Use of ceramic materials In the sensing element and Its


APPLICATIONS
mounting provides excellent resistance to most liquids
and chemicals. Ruggedness and reliability are also o Process Control 0 Petrochemical
enhanced by a stainless steel housing to ..eslst o Transmissions 0 Water Management
corrosion. Pressure sealing for media compatibility Is o Air Conditioning and Refrigeration
provided by selection of O-ling seals. o Pneumatic and Hydraulic Controls
o Pump and Compressors
Green. Sensor patented ceramic sensing element o Engine Monitoring and Test Equipm~nt
contains an Integral, reliable, solid state, costom hybrid o Agricultural Chemical Controls
circuit signal conditioner. ThIs circuit provides o environmental control Systems
temperature compensation for a stable output through o Level I Depth Instrumentation
use of computer-eontrolled laser trimming of hybrid
circuit components.
Unlt~o-unlt uniformity Is assured with no adjustment
or recallbratlon· required by the user. In addition, the
PI-1 000 OPERATION
PI·1000 Is Ideal for remote battery operation because of
Its low cu....ent drain and ratlometrlc output.

The PI-1000 Series provides a high level output, which


allows It In most cases to match low level Indicators, PRESSURE
SENSOR
scanners and data loggers. The ratlometrlc output of
the PI-100D Is ideal 10; digital monitoring. By using the
supply voltage as the reference for the conversion
circuit, measurement accuracy Is maintained regardless
of supply voltage variations•

•••••••••••••••••••••••••••••••m
Green SenSor E-5
GT-543
2/2 12 -99
-
DIMENSIONS (mm)

~--- •• ----i

n~'O~
o
,.

.0 . . 0
z "
0'0-.0:
G fi. p:;;

F~ONT SIDE

TECHNICAL DATA HOW TO ORDER


Non-Unearlty ± 0.1 "
Hysteresis and Repeatability ± 0.03% typical
Temperature Error PI- 1000 - A - G - 1 - B-1
Zero. ·20t to +100t ± 0.1% pedOt
Span. -20't to +100't ± 0.1% per 10'b
OperatIng Temperature -40t to+1ZS'b
± 0.1% typical Range(mmH20) Output Sillnal
Stability [1 tear]
Span adjust 30%-100% 0-10 ..•..... A 1" 4-20 mA
O-SO •....... B 2" 0-5 V
Protection IP-OO 3" 0 - 10 V
0-100 C 4" 1-5 V
0-500" 0 5" Others
MEASURUING RANGES 0-1000 ••.... E
Seal Material
[Custom Ranges and Compound Ranges Available] 0-2000 F
0-5000 G B" Buna-N
Gauge Pressures Overpressure Burst C" Neoprene
0.001.0.005.0.01, 10 X F.S. 10 kglcm2 0-1kg1cm2" H D" Vllon
0-2kglcm2" I E •• Auorosiiow'1e
0.05. 0.1. 0.2.0.5. 1, 2, 4kg/cm2
0-4kg1cm2" J F" Ethylene
Absolute Pressure Propylene
0.001. 0.005. 0.01, 10 X F.S. 10 kgIcm2 0.2 - 1 0 k9'cm2 K Z·· Others
'(FOR P'I CONVERTER)
0.05. 0.1, 0.2. 0.5, 1, 2, 4kglcm2 OTHER RANGES L Process Connection
Differential Pressure 1" 1/8" Hose
0.001,0.005,0.01, 10 X F.s. 10 kg/cm2 2" Others
0.05, 0.1, 0.2, 0.5, 1 kg/cm2
Referance
D" Differential
ELECTRICAL
Supply Voltage 18 -32 Volts
output signals 4-20 mA [2-wlre], o-s V [3-wIreJ
Load Resistance: 4-20 mA [R=(Supply-12V)7 20mA]
0-5 V [R=150 kohm Mln]
RFI and Reverse PoIarfty Protected All speclficatlons subJed to change wltl10ut prior notice.

Head 0IIlce : _ . 551-4, Younsu-Dong Y~ Inchon, K...... /TEL:e2-32..17.o.414..1a.saca I FAX:I2-32"17~

Green SenSor••••••••••••••••••••••••••••n •
E-5-1'
WASTE OIL INCINERATOR
~~
KANGRIM

.,
~ APPENDIXL

L. DOOR LOCK SWITCH 6 sheets

KangRim Heavy Industries Co.,Ltd.


2. Dispositivos de bloqueo por solenoide
2.1 Serie AZM 161

Caraete- • Caja tEl<lTlOplastico


rlslicas • Rearme ManuaVEmergenc;a
• l..arga vida
• DobIe aislamiento I£j
• Fuerza de bloquso 2000 N
• Fuerza de ,etenci6n 30 N
• Caja de conexiones
• Accionaniento por tensi6n
°PO' !a11a de tensi6n
• 3 ent'adas de cables
• Juego del ectuador, 5,5 mm
en direcci6n del acciooamiento

Varlantes • 24VCNCC
detensl6n • 110VCNCC
• 230VCNCC
Es necesario cancreta, la tensi6n
aI pasar pedido!

,
~

r--- ~~ _----~-~m
.. _..
~

.,
56
130

Reanne Reannede
manual emergencla

• Para reanne manual mediante lave • Para cases de pe!jgro


triangular IJS suministrable CClm) eccesorio • Acceslble Unicamente desde
• Para manleninlento, conflgurad6n etc. la zona cerrada

Infonnacl6n 8 sufijo apIlcable delle ai'ladirse al final de Ios Ac4Jp- Il!il ® ~


nLrn8lOS del interruptor de 8eguridad. taciones o USA CAN
• Sumlnistrable con conector, bajo pedido
• Con agujeros de entrada de cables
M 16 xl,S, sufijo -M16 en pedidos
2. Dispositivos de bloqueo por solenoide
2.1 Sene AZM 161

Versi6n LED Prolegido conlra polaridad invertida y contra


transilorios de tensl6n, sufijo en pedidos G

• Seccl6n del cableado. max. 0,75 mm2

~'-. .'H
Accionamil!flto
porfalta
detensi6n !_--: Al 52 64

33-L=;"';~'=L~1~
041~C2 21----228

1.. 1..1
.."!,,"',-::,,"'s, z'''Ir.:'''''I,,
1'-'-1,"','-1,,:-1'' ',,'-1,,::11'' ,,1:1,,"'I-:: 0O1
I
=
2NA bNA
4NC ~3NC
.•• .,: ....'l'.: •...

Contactosl
o 8 !; 0 8

~
13-14
Diagrama , ~13-14
~ ~:~
21-22
recorridos 31-32
41-42 ~
8,4®
I J 41-42

i__~~f2 t5
n
~
0 8.4$

~~~
t5
~
Con lenninales a tornilo AZJ11161SK-24rk ~ AZJ11161SK-33r1<
Con jaula abrazadera AZJ11161ce-24rk ~ AZJ11161 CC-33rk

Accionamiento w . 5163
portensi6n
~~-"'H
'-~-'-' 5264
~--"'"'''--'''
(:J 31-1-'-32
lk-14
t:l4t---U. !1--e.....22B-

rt
2NA pNA
4NC hNC

Contactos{ o 8

~
13-14
Diagrama 21-22
recon'Idos 31-32
41-42
~4~

illlr-••~~~
\5

Con terminales a lomillo AIM 161SK-24rka


Con jaula abrazadera AIM 161ce-24rka

Nota (') Los contactos 51-52 y 63-64 son bajo el prlnclpio de bloqueo per solenoide 0 desconexl6n de la bobina A1-A2.
Los diagramas de circuilo muestran !os contactos con el cflSposilivo Sin tenslOn Y el actuador introducido
(0 en el diagrama de reconidos).
Los dispositivos de enclavamiento per IBrlSi6n. solo deben se< utiflzados. en cases especiaJes. una vez debidarnente evaluado el
riesgo de ac-eldenle, ya que en caso de !aIIa de suminlstro el9clrloo,o per simple desconexl6n de la maquina.
Los actuadores deban pedirse per separado. ve, caphulo 2,2.
2. Dispositivos de bloqueo por solenoide
2.2 Actuadores

Actuador recto AZM 161-81

• En puertas pivotantes eI radio minimo de


acclonarrOento sera de 180 mm a 90" del
plano del actuador
• De forma similar, el ralflO minimo 150 mm
en linea con eI piano del actuador


t~I
5
~ &.
• El eje de giro debenl. estar 5 mm par encima
del horde superior del int...ruplor de Seguridad.
y hallarse en eI mismo piano.

Actuador recto AZM 161-81E '

• En pt.e1as pivotanles eI raalO rrinimo de


accionamiento sool de 180 mm a 90" del
piano del ac1uador
• De lorma similar, el raalO minimo 150 mm
en linea con eI piano del actuador

I---"--.-----T-'--'--'-ll rr=---- ~
00
1
• El eje de giro debenl. estar 5 mm par encima
del boole superior del iltBlT\4'lor de Seguridad,
Yhallarse en et mismo piano.
• Befes1igungsmaOe wie AZM 180-615
11

Actuador flexible AZM 161-86

• Actuador ajustable a angulos de acdonamienlo


muy pequeiios
• En puertas pivotantes, moo minino de acciona-
mlenlo 95 mm a 90" del piano del actuador, ajustable
medianle una Rave hexagonal de 2,5 mm (b).
• De loona Amlar, eI radio rrinimo de accionamiento
de 95 mm en Ilnea con el piano del actuador,
es ajustable rne<fl8llle una lava hexagonal de
2,5 mmNF (a)

!~I
P £
• El eje de gilO debenl. estar 11 mm par enclma
del borde superior del interruplor de Seguridad,
y hallarse en et rrismo piano.
2. Dispositivos de bloqueo por solenoide
2.3 Accesorios

Tornillos de Seguridad con ranura para un solo sentido

,; longitud T"'ni!1os coo ran-pa en cabeza


detomillos • M 5 x 12.ld.-Nr.: 402 530 3000
• M 5 x 16, Id.-Nr.: 402 530 3001
• M 5 x 2O.1d.-Nr.: 402 530 3002

Se suninistran en grupos de 2 lomillos

• Pata monlaje del ac1uador


• Ma protecci6n contra manlpIJaci6n
• Protecci6n contra desmontaje del
acluador no autorizado
• Suministro en diversas longitudes

Cubierta de proteccion de rendijas AZM 161

• Para la prolecd6n conlra la errtrada de suciedad


• Pata tapar!as ranuras de actuador no utirlZ3das
• Montaje par simple presi6n
• Cantldad requerida: 3 unidades par cada
disposilivo de enclavarriento
2. Dispositivos de bloqueo por solenoide
2.3 Accesorios

Grupo de montaje MS AZM 161

• Para el montaje silT'4llificado en sislemas de perfiI 16


P1etina de
• Posibifidad de monlaje del inlemJplor paralelo fijacl6n 6.2
o perpendicular at resguardo AZ 161AZM 161 1

Nota • Los grupos de montaje solamenle pueden ser -


uti~zados con eI actuador AZM 161-86.
• 8 acluad()( y €I intelTl4llo< no se Incluyen
i' . --<1>--
{ ...
--$-- - h4~
,
-
en eSla mferencia. J
leyenda 1 T()(niRo de cabeza redonda MS x 16 segoln ISO 7380
2 AtandeIa segUn DIN 125-5,3
3 Tomlllo aveflanado MS x 16 segUn DIN 7991
4 Pletina de monra;e /IZ. 161AZM 161
5 POOd en U AZM 161
6 Angula de fijad6n AZM 161
7 Tomillo de cabeza redonda MS x 10 segtin ISO 7380
PerlilenU 2143
No sumini_os: AZM 161
8 Solenoide de b!oquoo AZM 161
9 Aduad()( AZM 161-86

MSAZM161P
!_~:Jntaje paralelo..-:::;:;,~:::~
a la prolecci6n
de Seguridad

160

.
'.
" Anllulo de
fijacl6n
AZM 161

MS AZM 161 RIP


Montaje
perpeodIClAar
a la prolecci6n
de Segur1dad

[I, ,
2. Dispositivos de bloqueo por solenoide
2.27 Datos tecnicos

AZM 161 AZM 170 AZM 170-ST


AZM 170i AZM 170i-ST
AZM 170SK
'C"1"'"' ~...... - .. ,~.r:, .. ~·""Pr.!);r. C~?ZT!"WT.·:r.-~ ..~...: ~----:""~~!1'"'"" ''21:- ~. T'~ 01 :)' . . . . .~·"".v"- _;;iI';i1';
,/' "',.: ~~~~ ...~ - I~ I; ~~"i!"~~~~--';~":,,'{ :~':\;E;f;:F~;~~ ~t4 ·~1wt~· '~~..~ ~ ., . ~ /,f-I '.~~~-

separados gaMln1camente

temlnales a tcmIIlo

~~~~?r~~?~:}'~~~'i~~~~.~~~~~~~;%f#..~i~ttr~~4ri~~~2i:~f~~~1~~~~~':

.. 1~~~~
6 N para cada contae:to Ne

230 YeA, 5OIllO Hz 230 VCA. 501'60 Hz

Temperatura arOOIente: -25"C ... +60'C

Fuerza de bIoqueo F.....: 2000N l000N

«(
WASTE OIL INCINERATOR
KANG1<IM

~ APPENDIXM

M. TOUCH SCREEN ------------------------------------ 16 sheets

KangRim Heavy Industries Co.,Ltd.


10. Use a lwisted-pair cable of at least 2 rnm2to COMect to

NT31-ST123 (B) -EVO


omRon the power supply tennU1als and always use an M35
aimp tenninal. TJghfen the tenninal saews to 0.8 N • IlL
Make sum the screws am properly lightened.
NT31c-5T143 (B) -EVD 11. Tum OFF the power supply to !he NT311NT31C before
Programmable Tenninal connectingordiSCOlolBCling cables between devices.

I INSTRUCnONSHEET
12. Always lighten the connector SCIllWS after comecting
communicalions cables.
13. The maximum pull load for cables is 30 N. Do not apply
loads greater than ttWs.
Thank you lorpu!Chasing this OMRON product. Please read this 14. Confirm the safety of the system before turning ON or
inslruclian sheet and lttoroughIy famijarizll yourseII wiIh 1IIe funcli)ns
and c:haracIerislic c1lhe prolllct beIOI8 u.... PIe_ rat'*' Ihls sheet OFFthe~supplyor~~there~~~
lor luIure refellKlCG. 15. Start actual system application only after sufliciendy
For more illIannaIian on specifICations and usage, please ...Ier 10
checking screen daIa an:lthe oper.ltion of the program in
each PT & Support Tool manual.
- the PC (host).
16. When usflg the Progamming Console hJncliJns, conflnn

cri
system safety and then perfonn the following operations:
• Changing monltor data
• Changing operation modes
• Forced setling 01' resetting
• Changing present values 01' set values
17.00 not press the touch switch with a force greater than
3ON.
--..:::... t 8. 00 not accidentally press touch swllches when the Back-
right is not. Ofwhen the display does not appear. Confirm
OMRON Corporation the safety of the system before pressing touch switches.
COMRON C<lIporallon 2006 AI RigIIts _ 067S133-7A 19. Set memory addresses so that the PT Control Area and
PT NotiflCalion Area do not oveltap. When using the NT
rlllk 1:N. allocate these areas for every PT connectecJ.
Safety Precautions 20. When transferring daIa ... screen data units, also transfer
• ~finltion of Precautionary Information data associaIed with changes in the memocy tables or dl-
rect conneclion.
&OANGER Indicates an imminenUy hazardous situation 21. 00 not ~to disassembla, repair, or mocily the Uni1s
wI1Ich, If not avoided, will result il death or serious in anyway.
injury. 22. To assure system safety. incorporate a program that peri-
odically caBs PT opel3lion bits from !he host side to check
&WARNING Indicates a potenlially hazardous situation which, that the PT is property operating.
if not avoided, could result In death or serious 23. Dispose of any ba!lerythat has been droppod G.llhe !lour
injury. or otherwlsa subjected to excessive shock. Batteries that
have been subjected to shock may leak if !hay are used
& caution Indicates a potentially hazardous situation wJjch, 24. Dispose et the proc1Jct and batIeries accordn!;! ID kx:aJ or-
if not avoided, may JeSljf i1 minor or moderate h- OIlW1CllS as they apply.
jUlY, or property damage. Have qualified specialists properly orspose of used bat-
teries as industrial waste.
• Warnings
& WARNING Do not attempt to take the Unit apan and do not
touch any Internal parts while the power is bm9
supplied. Doing either et these may result In 25.The backlight in the PT contains mercury. Do not dispose
eleclric shock. of the f:r IDgelher with 0IIler waste to be sent to a dspos-
al sle.
Notice Dispose 01 the PT accorlffllQ to local ordinances as they
1. When WlPllcking the Units, d1eck carefully for any exter- apply.
nal SCIlIlches or other damage. AJso, shake the Units 26. Do not install the Unit in any of the foU~\'ing IocaOOI13.
genIIy and check for any abnonnaJ sound.
• locations subjeclto rapld changes in temperature.
2.. Turn OFF the power supply to the PT before IllOI6Iling or
• Locations subject to lempemtures or humidilies lllllsida
dismounting IIF Unlts such as a Lfemory UnIt. ConeclIy the range specified In the specifications.
mount the IIF Units according 10 Ihe User's Manual of the
PT. • Locations subject to condensation as the result of high
humidity.
3. 00 not louch peBs with bare hands. Dischalge sialic
electricity accumulaled 1n)'Ot8' body Kt advance. • Locations subject to splashing chemicals orsofvents.
4. The mounting panel must be between 1.6 and 4.8 mm • Locations subject to 01 splashes.
thick. TIQhIen the MOI.IIling 8IacIcets evenly to a torque 01 • Localions subject to conosive or flarrmable gases.
between 0.5 and 0.6 N • m to maintain water and dust re- • Loca1ions subject to strong shock or vb"ation.
sislanca. Make SUIllIhe panells not cIrty 01' WSJped and • Locations outdoors subjecI to direct wind and rain.
that It is strong enough to hold the Units. • Locations subject to strong ultJaviolet ight.
5. 00 not let metal particles enter the Unils when preparing 27. Take appropriate and suIlIcIent oountermeasulllS when
the panel. tnstaIftng systems in the folowing locations.
6. DoubI&d1eck al the wiring before lUmng ON Ihe power • Locations Sl1lIect 10 static electricity or other forms of
supply. noise.
7. Do not oonnect an AC power st4JPIy to the DC power sup- • Locations subject to strong eIectromagootic or magna'-
ply terminals. ic fl8lds.
8. 00 not perform a dielectric voltage test. • Locations close to power supply lines.
9. Use a DC power supply with mlninaIlIucJuaIion voila9\'. • Locations subject to possilJle exposum to radi<=livity.
Rated power supply wIlage: 24 VOC 28. The whole system may stop depenlflOg on how the power
(Alowable range: 20.4 ID 26.4 VDC) supply is turned ON or Off. Tum ON or OFF the po'Ner
capacily: 15 W min. supply according 10 the specified proeedui"B.
29. An after-image wil remail il1he same patterns are dis- 2. External Dimensions
played conlinuously for extended periods of lime (e.g., 24 (When NT-MF261 Memory Unit is Mounted)
hours). Use the screen saYllf or periodically change the
<isplay to prevent atter-images. • FrontSide
30. Signals mm
!he touch switches may
not be Input if the
swiclles are pressed conseculively at high speed. Con-
Ilrm each input before proceelfll1g to !he next one.
31. To ensure {ll8ater safety for numeric inpcis, use the up-
.
[/
0--
.
~ ~

perIlower rmit setting funcllon.


32. Do not use belIzene, paint thinner, or other volatile sol-
vents. and do not use chemically treated dolhs.
33. Confirm that lite aJITOOt capacily 0 the a>llneded device
is 250 mA or less before using the 5V power supply from
pin 6 of the serial port A. The 5V output of the
NT31/NT31 C is 250 mA max. at 5 V ±5%.
....
a .
-
rJ ~ Ft 11.
. r-:-
1

• Checking of Accessories
ConIlnn that the NT31-sT123 (B)-EVO or NT31e-sT143 (B)-EVO
I= :~ ~I·.,.,.
.5.5~"1
.~
q
'M?;;;;;;=:;~~~iT'i' ..... ,

.5
(referred to as 'NT31/NT31Cj Is supplied with the following parts. 7·Cln)
34I'.34l(mlnJ
• Mounting Braclcels: 6 sets 38 '.5)(-.)

1. Nomenclature and Functions


The front and rear vieWs of lite NT311NT31 C am shown below. Check
the names and fooctions.

• FrontSfde
• Rear Side
) e
_Is

-- - _
LAUMgopelalOA

As<t
"'Y_
G<-. l J I c U q _
O<w1gE1JI _ _

"'Y_
~
. , . .. nonnal
caIon when blIl·
1JI......
__
.....
I8¥lIf t; low.
'" .....
_ Is _Is Iow. and
f-l"

.
J
/
.....
K. A bd1 SWft::ft can be rr.-~
tM ~ .. any P*1t. I:nlI can
be L88Cf tBn1" ora ~

_.. . . _T_
• RearSide
3. Connector Pin Arrangement

---
~"'VDC.

-----"e-j
6Rud. . ttm*W to prewnI: med:ftn::tion <lie 10 IPse.

_ ........,..un""... .......·
nw -...n bdElfyls8lDNd iI'tsi* "cower. fWtemnAeabeb'e
"'Y_"'__ -"CFF" _ _
• Connectors for Printer

~
Pin No.
1.6,13.
15.18.20
GND
Signal nlUlls
Signal Ground

PmssIng IhIS oddi


~r ICI-.: ..
N1'31JtfD1C 10 15 dBIauft ca.l4
.....,_the~wiII::tt nat
2 0' •• - ••• ·11
2, 7, 14,
19
- Nolused

4II8ctId 1tIIus is . . . ..-ne.ubeftA .....


3 P05 SeildDa!a5
_101ItIiIe:..-(IIodor
_ _ _ IoO ..... ...-""_Uo!lo
IUdI a NT-lF2S1 llloCII8d ~ U.1IblIL
UWj
4 P04 SendDala4
RII!ImOW'I.,.Iabl!lI-.n ~"1II'moryIN.
5 PD3 • _ 03la
Sentf _ _ _2_ ~. -4

I~~~~ 8
9
POO
smos
&loll Data il
Strobe Signal
to BUSY Ilusy
11 P07 Send0Bla7
12 PD!i SenclDala6
16 P02 Send Dala 2
17 POt SendDala 1

• Serial Port A Connector


_ .... A

-
5 1 PinNa. Signal nllllls
RS-232CClCInn8CIarsc:onneded to 0. ~ToaI and used
tor hNfenfng SCHen cfU or cammur*dont ..,. the
....-IdIor..........!l'...... roforto3. ~".,
host @ \00° 0·00007@ 1 - Not used
_ _ _ bo_d. 2 SO SendDala

---
9 8
3 RD Receive DaIa
Do not CClIII the baddIgttt cover.
4 RS Request la Send
RS-232O'RS422N4COMeC1Orbuseclfrof~ • 5 CS crOO;- io Se'ld . ~
. . hod 0ClfIl:Pll*. RS-232C or RS42ZN48S can bII GetecIed U5-
~~~~m"~~~h~~ 6 -t5V -t5 V output
mere.
_
Rlll8rto3. ~ Pr. ~ For rec:amm.ndBd (251) mA max.!
N13fNT31C~_
--
_.....-
L-.<:on .......
~.....--
7
8
9
-
-
SG
Not used
Nolused
Signal Gn,..1d
....... __.__ .. . ._.
__ .. __. __.. _._~._._ --·--0·----.
- _. . __ __
__.__ ._ . _ "'. __ . _._ _
._---

• Serial Port B Connector 4. Installation in a Panel

I@ \! -"'1~1
Pin No. Sigrwl ....... The NT311NT31 C is IlOnnaIIy used insla1led on a flat surface In an Gp-
_. ~ 1,6, B. 12, ....
13, 14.17.
Nolused eraJion panel. Use a Type I EnclosLWeforthe operalion panel. Attach
using the following procedure:
2S 14 18, 19.20. " 2, 3- 1. Creale an opening in the panel.
21.22,25 Panel thickness: 1.6 10 4.8 mm

D~--
2 SO SendDala
3 AD FleceMl 0aIa
4 RS AS Control 0Wput
5 CS CS Control Output
7 SG Signal Gmund 1.....!!!.l7-"'1 ....- ,I
9 mM TennInating Re-
sistance 2. Instal tile NT311NT31C from the fronI of the panel.
10 ROB A5-422A FleceiIIe

G1J
DaIa(+)
11 SOB FlS-422A send
DaIa(+)
15 SOA RS-422A Send
DalaH
16 ADA R5-422A Receive 3. With lite provided Mounting Brackels, secure the
DalaH NT311NT31 C 10 the panel. Tighten them evediy to the
23 ASS AS Control 0uIput specified torque. Excessive tightening or insuIficienl
(+) lightening may delonn the front sheet. To maintain water-
24 RSA RS Control Oulpul
H
resistant performance, the tightening torque must be 0.5
100.6 N. m.
Note. The terminating resislance can be connected by short-dn:uil-
ing l!le mM terminal (Pin 9) and ROB (Pm 10).
Wiring I1llIlhods of lite Conneclion cables to lite PLC varies depoo<flllg
on the PLC connector specificallons.
For details on l!le Connection Gables, refer to lite NT3tlNT3tC
Operation Manual.
• Power Supply Terminal Block 5. Connection Cables
• ConneclIon of support Tool and Host
ConnectIon Cables (Sold separately) am requlHtll 'c. ~omM"J.'9 t'l;;,
ji24VDC Support Tool to the Nl31JNT31 C for inage data Uansllli Of for 000-
neding the Host. For delails on the Connection Cables, ref9r!o the
NT311NT3tC 0peIati0n ManuaL
• Crimp TemlinaJs
• Cvnnec:Iion 10 Printer
Screens lispIayed on the NT31/NT31C, its aJann history, and screen
display hislocy can be printed out using a printer. Use the loDowing
cables (sold separately) to ooonect to the prner.
Use a prtnter equlvaJent to the ESCIP 24-J83C or ESCfP' 24-J82 print-
er manufactumd by Epson, PCt.5 Printer manufactured by Hp, or a
printer that aIows PC-PR201 H 10 be emulaled.
NT.QIT,21 ~_'5 _~0l0Fl0f4
~"'''(CoUoiollglo:15 _ .... HEel
Recommended Crim~ Terminals (For 24-VDC Input)
II8nufIK:lurer Fork-type R_d-type Confonninll wino
On=I=1===laB
Japan SoIdGctess
TeminalMFG
~ TllIriIaIs
NichiIu TeminaJs
2-YS3A

2-YAS3.5
2Y-'3.5
2·3.5

V2-S3.s
2-'3.5
(twiNd)
2.0 to 2.63 mm2
IlD1MT3'C lido

• ConneclIon to Bar Code Reader


--
Text string data can be klpul from a bar code reader connected 10 the
serial port A on the NT31/NT31C. For deIaIIs on the ConneCtion
.! • GroundIng Cables. referlO the NT311NT31C ~ ManuaL
The NT311NT31C has a functional ground termJnaJ (tf\).
Carry out wiring under the following concfllions. 6. Calendar, Clock, and Memory Switch Setting
The calendar and clock are set 10 COIl'llct dale and lime when the pr0d-
1. In cases where there is a potential difference between the grounds
uct is shipped. set the memory swiIch acconing 10 the application by
01 the NT311NT31 C and the host, ground as shown ~ the foIowing fig- referring 10 the NT3t1NT31C Operation ManualbeIore touching c0m-
ure. 1l1llere is some distance between the NT311NT31C and host and ponents.
grounding at a single point is diffICUlt, do not connect the functlonal
ground lenninal (+) of the NT311NT31C. 7. Changing the System Program
2. "the NT311NT31C is inslalIed in the same panel as equipment that Use the following procedure to cfIange the system program.
generates noise, such as a motor or inverter, do not ground the func- 1, 2, 3_ 1. While pressing the louch switch on the top left corner 01
tional ground terminal (tf\ ) of the NT311NT31C. the NT311NT31C. turn ON the power supply. The system
instaIer will start up. Execute "System Pr<-'J'"llm !:low,..
Ioad.' ..
2. Using the system Installer on the personal computer side,
instal a new system program.
3. Once the system program is prql8I1y dowmladed, press
the "Syslem Program Start" switch. .
Note. Use the syslem ins1aI1er included with NTST version 4.80 or lat-
Note. Cany out grounding cooectIy in order to prevent operating er- er. System programs for NT31/31G-V2 or earlier cannot be
rors due 10 noise. transferred 10 a NT31/31G-V3 PT.
Operating Precautions
& WARNING Do not use an input funclion 6UCh as the touch
switch d a PT in places where they may endanger
hunan ives or cause serious damage. Also. do
not use an input ftn:tion such as the lot.d1 switch
of a PTas an emefgBClCy swlch.
You must allow sufficienlleeway In ratings and perfonnance and pro-
vide proper fail-safe and olher safety measures when using the Unit k1
any of the following applications. Be SUR! also to consult with your
OMRON representative before actually attempting any of these
applicallons.
1. AppflClllions urder conditions or environments not speci-
fied In user manuals.
2. Applications for nuclear reactor control, train fac:ifllies,
, aviation facilities. motorized vehlcles. ftmaces. medical
equipment, amJ3ernent ~ipmenl, and safety equip-
menl
3. Applications strongly related to human lite or property,
particularly those requiring safety.

omRon
OIIRONCuiiMOItion OMBON ASIA PACIFIC !'re. LlD.
~a..r-Illwiol
... HA 83 CIom_u Avon....
5l1IoIooji HarIca.... ~ '11.()1. UE Squono,
KyatD. 8OGll53II Japan 5k1gapore 239lI2O
TeI: (81/75-344-7109 Tot (65)6ll35.3011
Fu:{Bl~l49 Fax: (6SJ683S-2711

The_
BogIpnoI !ltIlIquw!m
OMBON (CH1NA) CO, LlD.
0IIIl0Il EIlBOPE av. Boom2211.IIa..,.,ot 0"",, ·P.N."'.
WeglIIaon &Toe. 200 ViI Cl1eng-2IIo!lg H'....
NL-2I32.1l Hoa!ddoIp PuIlong _ . Sllanghal,
200120 CIW1lI
ToI: (31)2351;.11"'100 TeI: (86)21-5C37-2222
Fax: (31)2:l56.ll1-388 Fax: (86)21-50:S7-2200
1OIIRON
_ ElEtTRONCS
Conmon:oo DlMo. u.c
Sc!IIumIxog,L60173
U.s.A.
TeI: (1)847~7900
Fax: (1)ll47~
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lineup of Models with Versatile Display Features'and Easy Operation
Select the most suitable PT according to the display device from
three large and two medlum·slze models. The functions and operability
of all models are unified, msklng replacement with another model easy.
Screen data can be used not only from other models, but also from previous models.

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TFT color display STN color display Hlgh-conlrasl EL STN color display STN monochrome display

211 x 158 mm 229 x 172 mm 211 x 158 mm 11Sx89mm

6.0 x.80 dOl' ~~O x 2,0 dot'


32 X24 sWitch~s 16X 12'swllche,

-t C200HX(·Z), i::200~GI'Z), C200HE(·Z). 9~09~~~9PY20.end C~OOHS:CPU!P


I' "0'

ULJCS,.;t;tO;;~i:rd'"
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,RS.~32C"R~~22,~~S,~~5.,.,nd p,nn,terport ..

and'EC D1recUv~,
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CS1H,:CS1G, C200HX(.Z). C200HG(:tl:CioOHE(,ZI. and S.R.Ml'EV2

CS1H, CS1G, c200.(llH'Z), C~OOHG('Z);,C2~HE(:Z),


C200HS·CPU2O, C200H5-CPU3G jnd CS.1Communlcellon,·Unlls
'. • •• 1 I ~ '. , _ ." ,., ,~

,.,r . - - - - ..---.""._.-!.:,,,,-..:.,:,::i'.'.:'..:.....,I'c,,• ...'-'-;-=-.,.;-


.;~,.;,·:..Ti_;>,;:.,-'.'c. ...,..,...,....,. _

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Nole I: There.,e lometlrm.:.,· • _n n"tlIlhtlun be cOn!'1ecnd, Aeflr to \he PT mutU*IOl' dellil.,


'-: The Englittl.,e,elon 01 t , NT Support Tool mutt be u.. d,
3: Connldlon pOlllble~:t\ ·EV'· ""ndlon only.

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Improved SYSMAC Compatibilit y for
Easier System Construction

....
@
The device monitor function make. 1I pOlllble 10 read and
@D
Full-area Access to SYSMAC CS1-series PLCs over High-speed NT Link
. p.~, ' •• • ." ~ l - -,'::"I,...., ",--. ..
OMRON D.ta Comp.rllon
~ '" ,.,

write 110 memory dala and display conseeullve lactlon. of Connect to SYSMAC CS1·.e,le. PLC
PLC data .rell. Thl' function greatly ImprovII the ,mdency ove, Hlgh.epeed NT Link
of PLC ,.tup Wt:I~. Ineludlng set "alue InpUllnto the Speelel • The Industry', hlgh..t ..,rial communicatlon. speea,
1/0 Unit. IiInd chicks on the "lUngs. oall een be read from • Up 10 eight NT631INT31 Unltl can be connected 10 a 11ngle port.
110 memory from a user-ereated tcree" 10 enlblt Ipptlcatlon • Extends 10 a maximum 01 500 m,
on melntenance aauna fOr monitoring. • E..enU.Uy the lame performance Is aehlaved for NT Unks with
eight PTa al for .n NT L.lnk 'NIth 8 sIngle PT (for refreshing
numeric dllplay.).

on....
HTUlIl1131

i NtlUV] NnlV] HT.,! V]

t-
Greater Area Access
.Addr..... Acc... lbl. In SYSMAC C51·..,I.. PLC.
FOf 1·lo-N NT L.1Ms

0'"

Using this function, data can be Wl1tten to and read from the
host (PC memory or PT memory) In table format, enabling
multiple settings to be transferred between the PT and the
hoslln a single operation,

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Enhanced Screen Creation and B efter DI lan Efficiency with
Improved Support SoftWare
@
, Complete Display Functionality for Guide Characters and Numeric/Character Strings
- ""'.' ,"'- " •... _. " ... ... ....."'" ...... " ,,-
~~ .,.~_. ". ",,' ,' '~

'Mndowa Look and Feel environment ensures ell)' operallon, Guide Characte.. Numerlc/Charecter Strings
allowing anyone to create acreeM quickly and easily. The GuIde char8etera for touch switches and lamps can be A tingle element makea It possible to create and display
enhanced ON/OFF simulation function of the NTe31INT31 and displayed on multiple lines, can be tumed ON and OFF, and • touch switCh or lamp, greatly saving the number of
easy application of existing screen data accelerate product can be left·, nght-, or center·allgned, atepa previously required for Image creatlon.
development and desIgning.

.,....."... M'".ft .......,...·f4·,· ~"'" ....... _'.c~T ....


OtMI•• II.'.ol.,..II....... IIn.. If.......... IN C... ,.<Io, '\tlr>II TlW
•D1a,.,. ,It_ tM NUf _1lM1
• tM _ . , . - . ".....
• : ..... "'''IOO'll.
~. DfIl'" .'.T'. '"
.
MI ...... , ....

1 """"'1kHl M.""..,,'o'TTF !fIl" I


Easily confirm the ON/OFF status of lamps and touch switches from a personal computer.
A almulated tcreen wIth stendard
elements provided can Include
touch _witches and lamp. that are
easily registered INlth the Symbol
Manager.
t-
@ @
•.. -.n
In addition to ISO symbols. approximately 1.000 limp and touch • Thtlmagt edMI)( msku It P055!bte 10 enlargt or
Ills pouJbI& to load acreen. and table. Independent. swllch elemenls ere provided ea atandarrl elements, The preview rtduct ImtgtJ,
funcllon mikes II pOlllble to aelect and edit these element. with

·-11
ly from different ICf1len dill tile., The NT831fNT31
can now use existing .cr••n deta etftelenlly, eaae, Furthennore, Ills possIble to copy image tables or library
tables IndependenUy.
Improved CompatibilIty with NT30 and
NTl20Serl••
• Image and library dala ...'Odir,Q .
• Image and Ilb18-y data insertion into character
strings. _
• The word ::'"....'f,l1uraUO''''l
and functions fn: the
NT6J11NT31 status COf'..
lre t i"U an:. "o:,ncatlvn
ale ...
"""•• t.,.. C.Io, ... loft.

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4:::::
Windows Look and Feel Environ ment for Easier Operation
and Image Creation

Error Log Viewer VO Comment Tabla Currently. translation for label contents In NTST can only be
Oouble-dlck the error mallsg. to track down the error All PLC addrl!luts and 110 comments can be manaOed together. perfonned manually by opening and editing Individual visible
on the screen. Addresses that have been allocated are automatically registered Itring contenls In NTST, before downloadlng appllcatlonl 10 a
In mal/O comment lab/e, dltferenllanguage PT. The Translation Support UIJllty
enable. you to load the memory mlp Image nl. (.MMI) for
trI. louree langulg. Ind be Ible to translate trle new siring
contents of the appllcaUon end generate Independent
memory map fil.. (.MMI) tor trle specified larget language,

Io<!C.......... r.blo

1 @

t
:r:1iliJil:'S] rn"F.m I.Jn~ r.
Fllter~
Element Alignment
Elements can be top., bottom-, left-, rlghh Of cenler-allgned
The nlter function makes adlllng easIer by displaying only automatically. • Short-cut Key.
the elem.ntl you III.et for modrncatlon.

El
-- Search Function
Onllno Holp
Click the Help IconmJ Whenever you are not sure how
10 proceed. The Informallon you need wUl appear by
touching the element. on the ter..n.

.. " ..."",, :..

&;iQ.jH'irvi:jiijWm.,w,,!,'f"U
::=::=.":':-..-::=::.~-==-- - .....,.. -1""1 ... _ .
In ...
~._
_w Io.Wo. "C1It." .... Ino '" ealod,," .,.tfIod loo' .......
.... e-tKo'.
Ie';:%:=~=~.-.-Ioa,""''''.'_.''''''''_'''_
)1fj!lllt11111l
_ ........ .,w

~.:....--r""~:.":1.-:z;:: - ::-..:--_.-...._--..
• ;'....--01
_ _ _ _ _ _ _ _ _- . J

". • CPU: Fantlum 100 MHz min.


• RAM: 3": MS mIn.
• Hlrd disk
Softwlfe ceplcity: 17 MS
Instiller: 3 Me
Simple elements: 32 Ma
• os: 'NlndoWl 15/98 Of
lMndows NT '.0
• Media: CO·ROM

I'" ~ ... ~IIo""""Ir


etI.... wllll.blo u
.""'"wo..... ".
_ '. . .loIo nlllloulld.

" 11

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New User-friendly Functions for
Greater Display Versatility
@
JJ.."'II,r.
-.T. . . .

The malhllmlUcalllnlerlodt runctlon ean be used 10 Cl'ute Enhanced Graphlce


acreena, grelUy elimInating the size ot ladder programs and en.... The enhanced graphIc l\m<:llon anows predle settings, Indudlng IndlNlet settings
bllng luler progrem modifications. This fundlon allows up to for analog meters, Irend graphl, sequential line graphl, and b.r graphS,
nve ar1thmetlc operaUonl (I.e.• additIon, SUbtractIon, multiplica-
tion. and division) or booles" operatlonll (8,g" AND and OR) 10
be used on the NT631/NT31.

tumpl.: 'MlIl.lIlt mllCh!n.1I not"My to op"'l., ·SIMl~ IfdI .pp.."


on ll'l' tough ,wllCh Pl'oNbitnlt lII. opHllIon olth. mach!ll., 'Ml.." Ill.
mKNn.l. rully to op.nl., "R.ldy" dIPp..r on 01. loudl 'Ilr1te1\
p.rmltfnIJ rClmmlltllf Inputt.

N.... ,.,.NcoII•• 1o

1 Machln'l' OFF.
InputprohlbltH.

ON/OFF

Mtenln.lt ON.
Bit
~ OFF
dJ ON
t-
Inputpanlbl., Alarm List for Real·tlme Display of Errors Alarm History Helps to Improve Equipment
A history 0' malfUnctions displayed on the .er..n ean be alT1nged In
order of occurrence or ttequency, The history can be referred 10 at
any tlm., even during operatIon, making analyzlng mechlne prob-
lems lar easier. The history can also be uploaded to the NT Support
Software•
•r.lf.'. . . n..··HJ ..
Up to three windows can be displayed slmultaneoully. A
window can be moved with the touch of a tlnger. Further·
more, window. can be opened and dOled from Ihe PLC
using operations In the 'Mndow Control Area.

lA. ploor.m wil .t"; -rid di.pl~


ltl. d,taih of Ill. uror.
12
"

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\;~~: Easier On-site Maintenan,

••·....l •• FO

By transftlning a new system program, tundlans The NT631INT31 dIsplays acre.ns, such U lamps,
end perlonnance ean be updated without changing touch swlICh.I, and memory table numbers, with·
hardware, out Ihe PLC connected, to enable etfident debug·
System Prognml Provldtd glng.
• For NT31JNT631: OMRON veralon (Memory
link) and Mitsublshl versIon
• For NT30!NT620: OMRON version, Mltsublshl
version, and Memory LInk v'r1lon
eForNT11S

'l"I,mlNtdtr

1 Simply .!tamlng the Memory Unit 10 the back of the


NT631INT31 atroWl en)' transfer of tanna. Up to
two banks can be regIstered Rnd Ill. poulble to
trantf,r both system programs and ,ere.n dat•.
The NT631/NT3111 compatible with DeviceNet for
1/0 a1tocaUonl and musag. communications, pro.-
moting l\lrther allndardlzallon. VVilh the DevlceNet
Interface Unit (under development) mounted, ver·
slon 1 or older vel"lllona 01 NT6311NT31 can also
be connected 10 the DevlceNel.
t-
Special Utility to Transfer Screen Data
••1-,', .~.. " .... '.' ". ",'

It I, possible to transfer screen, by using a .paelal


lol'lwar. application Instead at the NT Support Soft..
ware, The software application can be set up
separately.
nn;}:1.-':1iI re;.'

80th European and Engllah languages are supported by ·EV1 modela.


Furthermore. model a.upportlng Chinese, Taiwanese, and Korean are av.i1able.
The NT Support Software also aupports all 01 these languagas.
Contact your OMRON repres.ntaU.... for details.

" "

=n ~ rF
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Improved· Communications Intertac' Specifications
NT631C/NT631
_Otn"" sptOlnoatlonl

Three Types of Built-In Communications Flat, Thin-profile Model Only


Ports Enable Easy External Interfaces 54 mm Thick
All model. ha'" rl81. smooth surfaces and are only 54
mm thick, Which Is Ideal for space.savlng designs built
Inlo equlpmenL

Conformance to IP65F Ensures


a High Degree of Resistance to
the Environment
The NT831INT31 hal. f1ush-aurface construction and
Is highly r..l.n..... to .evere operatIng environments.
The front panel conlonns to IP65F.
IP; Intemational Protection
6 : Resistant 10 dust (protected from solid objects) H.t,: l.llM .....-nlcamM .. "'"It! INIt rMtdt ..... 1HI"'1iIHI~IlpM' "',wilt.", 'hI.
tCtfllwlNllf IctlllOO+oltl ZWO-" tllplltrlM)
5 : Resistant to water spray from any direction (protect
ad from waler Immerllon)
F : Re.l,tant to oil drops or sprayed 011
T~. HTU1/HUl .M"Mno,Irl".'toIlI'loll.,.IIYo4l1bllubjlclldIO tU 'ploy
IY" .,,~. ,.011 ••, ........

i
Conformity to International
Standards Ensures Suitability for
Exports
The NT831/NT31 conforms to UUC$A .landsl'ds and
EC Directives,
t-
® $. CE
Protective Cover (Sold Separately)

~
Helt: I. Tho.,. ......... II.,...... ~.,I\II,"""MrllllllHrf'ttllll.lnd_llloIridIt.
t lilt' Will" III ar~I.1l!'M lit IlOl,........
• Ollllltlon SpeoUIc.tlonl

Polynt.,ftlm
Ooubl...ld.d lip'
NT3' C·K8AIl5
NT831C·KBM5
Tht l"f.l\I¥io Cl..., IIl'Mt1ll \I\e Nrf••• 01l1'li NTCllNn, h ... d.
"tt,.IMflnt"lIMI..

" 17

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Specifications
NT31C/NT31
_O.neral Speo!"ottlon.

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;;-

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....Io:Ctt'lu''IIItIl!Cfll)(lO..4.4tlJWlpIIn'.''''¥ .....)

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1 ·1 U'lIlI 11ft -etl'" 'MN"" 1ft. ""*"11....,. U 1ft 'llJlIIlll1l~relll. TllIrtloll,l'l'htft' "",,",,11I11IlIlplr,..4,1PI1 ~1'!MlI1IWI1lt •• ncr"l'~ tr~ It'''N,
'2W1tft'lI~""""'.,,~.,h'lIb1ditntIft_" IMa""'IIIIIMI""UI'Ytf"
.....r.~"..
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"VIlbIt....,wlIfft ..om.. l·lt(Il..,.,. ...lfC1tdllllltSllJlll'l!l TH!

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WASTE OIL INCINERATOR

~ APPENDIXN
"

N. BILGE WATER PUMP ------------------------- 3 sheets

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR

Bilge water pump

1.... '"
J I"""
'"
m I~
.1
LJ J!fl.t- 7", "\

r~ E~
T ~'
e- \S) ~ /

II ,,"

BILGE WATER PUMP

* Note!
If Bilge water is not supplied in furnace inside for the proper time,

" It is a possibility to melt Bilge Water Spray Nozzle by high temperature.

Also, It has influence on the capacity of Incinerator.

KangRim Heavy Industries Co.,Ltd.


WASTE OIL INCINERATOR

1. Purpose of Bilge Water Pump

Purpose of Bilge Water Pump is more suppling Waste Oil to the burner
by spraying bilge water in furnace.
"

2. How to use Bilge Water Pump

You can control the point of operation for Bilge water pump by changing Setting value on Touch Screel

I. touch "MENU CHOICE" in main display.

2. touch "SETTING"

3. touch "BSPST" and then put new setting value. (range: 1000 'C - I050'C )

4. touch "BSPSP" and then put new setting value. (range: 900'C - I OOO'C)

* BSPST : Bilge water Spray Pump Start point.

When the combustion chamber temperature reached above 1050 'C (BSPST),

Bilge water pump is run and bilge water is supplied to combustion chamber.
"
• BSPSP : Bilge water Spray Pump StoP point.

When the combustion chamber temperature decreased below 950 'C (BSPSP),

Bilge water pump is stopped and bilge water is not supplied to combustion chamber.

KangRim Heavy Industries Co.,Ltd.


~~ KangRim Heavy Industries Co., Ltd.

BILGE WATER PUMP & MOTOR


DATA SHEET

1. DATA FOR PISTON PUMP

Model P-1 01 B

Maker IL-SUNG Precision Industry Co. ( IPCo )

Type PISTON PUMP

Max. Discharge Capacity 1000 L / hr


2
Max. Discharge Pressure 4 kg / cm (0.4 MPa )

Max. Suction Pressure 580 mmHg

Revolution at pump 280 rpm

2. DATA FOR MOTOR

Power Consumption 0.4 KW

Rated Speed (RPM) 1734 rpm

Quentity 1 EA

Efficiency 74.2 %

" Insulation Class F

Rated Power Factor 0.69

Protection Degree tP 54

Rated Current 1.0 A

Voltage / Phase / Hz 440 V / 3 PH / 60 Hz

Maker HYOSUNG CORPORATtON


INSPECTION &. TEST REPOH I
",

c;~i> KMGRIM HEAVY INDUSTRIES CO., LTD.


QUALITY ASSURANCE DEPARTMENT
40, WOUNG NAM-OONG, CHANGWON CITY, KYOUNG, KOREA
TEL)055-269-7753-8 FAX)055-269-7798
E-mail )marineqa@kangrim.com
, ) ,

CUSTOMER H.S.H.I REPORT No. QA - S349 -R401

CLASS LR ITEM No. S349

DATE OF ISSUE 18 FEB. 2009 W!O No. IBC07HLS349


DISTRIBUTION H.S.H.I! LR SERIAL NO.

J1 ~/Jr)
D WITNESSED! D REVIEWED BY APPROVED BY
r
I:-
REVIEWED BY
:;:?C::;%-

~
PREPARED BY
KR-QA-172-00(1998.04.17l total ( ) pages with cover
KANG RIM HEAVY INDUSTRIES CO .. LTD.

"

No. ----==D:..::E::::S:.:::C~R::..:.I
P--.:.T..:..::IO::..:N..:...- _ PAGE

1. SHOPTESTPROCEDURE 3-4

2. GENERAL SPECIFICATION 5-6

3. TEST & INSPECTION RESULT 6

4. BURNING TEST REPORT 7

5. CONTROL PANEL TEST REPORT 8

6. LIST OF CONTROL / ALARM / SAFETY 9


7. SURFACE TEMP. CHECK SHEET 10

8. DIMENSION CHECK SHEET 11

KR-QA-081-00( 1996.12.05)
1 APPLICABLE CODE & SPECIFICATION
1.1 This Incinerator will be tested according to "SAFETY & ALARM TEST REPORT"

2 SHOP TEST
, 2.1 Visual & Dimension Inspection
This inspection to be checked in accordance with the applicable
-. code, Specification and approval drawing

2.2 Incinerating test


2.2.1 Negative Pressu re test
The combustion process shall take place under negative pressure
which mean that the pressure in the furnace under all circumstance
shall be lower than the ambient in the' room where the incinerator
is installed

2.2.2 Capacity test


The capacity may be checked by "FLOW METER" Which is installed
between waste oil tank and incinerator

* Heat Value 8.600 Kcal/kg


* Oil Capacity for 180,000 Kcal/Hr kg/h
* Oil Capacity for 320,000 Kcal/Hr kg/h
* Oil Capacity for 400,000 Kcal/Hr kg/h
* Oil Capacity for 520.000 Kcal/Hr kg/h
* Oil Capacity for 730.000 Kcal/Hr kg/h
* Oil Capacity for 1,032,000 Kcal/Hr kg/h
. * Oil Capacity for 1.290.000 Kcal/Hr : 150 kg/h

2.2.3 Burning test


This incinerator shall be required for operation \ following conditions

DMaximum Combustion Chamber flue gas outlet temperature : 1200 ·C


DMinimum Combustion Chamber flue gas outlet temperature 850 "C
DPreheat temperature of combustion chamber 650 ·C
DThe surface temperature of incinerator is not to exceed 60 "C
2.3 Control panel test for alarms and safety devices
"This test shall be tested according to "TABLE LIST OF CONTROL I
ALARM I SAFETY" on approval drawing

ITEM TEST METHOD


., FLAME FAILURE Remove the Flame Scanner on W.O Burner in operation
0/0 PRESS LOW Decrease the pressure below the setting value
FIG TEMP HIGH Decrease the temp. setting value the indicating temp
CIC TEMP HIGH Decrease the temp. setting value the indicating temp
W.O LOW TEMP Increase the temp. setting value above the existing temp
After check the pressure by "OPT". Increase the pressure
DRAUGHT FAILURE
setting value above the checking pressure
MOTOR OVERLOAD Push the O,C. R Button of test mode

3 FINAL DOCUMENTATIONS

When the products are completed. final documentations shall be


prepared for submission.
Following are included in the final documentations

- SHOP TEST report for control panel

- SHOP TEST report for incineration

- Table for list of control I safety I alarm

"

KANGRIM HEAVY INDUSTRIES CO .. LTD.


KANG RIM HEAVY INDUSTRIES CO ., LTD

TEST REPORT OF INCINERATOR


ITEM NO. S349 CUSTOMER H.S.H.I
DWG. NO. IBl 001 001 CLASS LR
W.ONO. IBC07HLS349 REPORT NO. QA - S349 - R402

", 1. GENERAL SPECIFICATION


RULE AND REGULATION ANNEX V-APP. 11 MEPC76(40) & ANNEX VI-REG.16 OF MARPOL 73/78
MAIN CIRCUIT AC 440V 60HZ 3C1J
POWER SOURCE
CONTROL CIRCUIT AC 220V 60HZ lC1J BY TRANSFORMER

2. Main Unit / Combustion Chamber


Out dimensions ( L x W x H ) 4521 x 2265 x 2140 mm
Sluice feeder opening 320 x 450 mm
Total weight 7680 kg
Incineration capacity nominal 1502 / 1,290.000 kW / kcal/hr
Sludge oil burning capacity nominal (IMO rule) 150 kg/hr
Solid waste capacity 150 kg/hr
Max surface temperature 60 "C
Negative pressure 10-35 mmWg
Max combustion chamber temperature 1200 "C
Max flue gas temperature 350 'c
Diesel oil viscosity (max) 13 cSt at 40
Diesel oil consumption 40/63.06 £/ h
Diesel oil heater capacity (Option) 4 kW
., Total Elec. Power rating 45 kW
Burner air blower capacity 1500 m' / hr

Steam or compressed air requirement 40 - 7 kg/hr - bar

Pipe connection steam or air 20A JIS 16K


Pipe connection for diesel line (suPPly/return) 20A JIS 16K
Pipe connection for sludge line(supply/return) 25A JIS 16K
Flue gas damper inlet/outlet dimension 500A JIS 5K
Flue gas duct clearance from control cabinet 100 mm
Calor MUNSELL 7.5 BG 7/2

KR QA 069 01(2000.02.01 )
KANG RIM HEAVY INDUSTRIES CO LTD
3. FLAME EYE & FLAME EYE RELAY
TYPE RELAY MODEL NO.

I LAND/S& GYR I ORB 1 I


4. FLUE GAS FAN
Flue gas fan capacity 20000 m' / hr
. Back pressure ( Max ) 200 mmwg
Flue gas duct dimension ( inlet / outlet) 500/600A JIS 5K
" Flue gas fan weight 690 kg
Flue gas fan outer dimensions ( L x W x H ) 1445x1480x1450 mm
Impeller SUS304

5. FLUE GAS DAMPER


Flange dimension inlet ( from incinerator) 500A JIS 5K
Flange dimension outlet ( fan side) 500A JIS 5K
Weight 63 kg
Distance between flanges 300 mm
Blade SUS304

6. THERMOCOUPLE FOR FURNACE


TYPE MAX. OPERATING TEMPERATURE FITTING & INSERT LENGTH
S 1600 'C PF 3/4 x 450L

7. THERMOCOUPLE FOR EXHAUST GAS


TYPE MAX. OPERATING TEMPERATURE FITTING & INSERT LENGTH
K 950 'C PF3/4x250L

TEST & INSPECTION RESULT


FUNCTION TEST FOR IGNITION DEVICE PRE-COMBUSTION JUDGMENT
PRE-COMBUSTION GOOD GOOD ACCEPT
CHECK-UP OF JUDGMENT
ACCORDING TO THE TABLE
SAFETY DEVICE ACCEPT
BODY CONDITION JUDGEMENT ACCEPT
" HEAT VALUE SURFACE FURNACE TEMP EXH.GAS PREHEATING
OFW.O TEMP<60'C 850 'C <T<1200'C TEMP<350'C TEMP 650'C /5min
8,600 kcal/kg 9 t: 1150 t: 265 t: 4'45'
COMBUSTION COMBUSTION CAPACITY NEGATIVE PRESS JUDGMENT
CONDITION 1,290,000 Kca//hr 20 mmAq ACCEPT
PRESSURE TEST GOOD

WITNESSED / REVIEWED BY APPROVED BY


~ hr//??
REVIEWED BY
. 7 6;H-=
PREPARED BY < ",)k- r
KR QA 070 01(2000.02.01)
KANG RIM HEAVY INDUSTRIES CO LTD

SJ::iOE..IESLBEEOBI OElMOTYPElNClNEROB

TYPE KFB - 129 CUSTOMER H.S.H.I

"
HULL No. S349 DATE 16 FEB. 2009

PREHEAT EXH.GAS NEGATIVE


FURNACE TEMP. FLOW
TEMP. TEMP. PRESS REMARK
850"C<T<1200"C (//min.)
650"C/5min. T:::;350"C (mmAq)

1 4'45" 1025 °C 232 "C 2.2 {Imin. 20 mmAq

2 - 1053 "C 220 "C 2.1 {Imin. 20 mmAq

3 - 1150 "C 245 "C 1.9 {Imin. 20 mmAq

4 - 1080 "C 265 "C 1.8 {Imin. 20 mmAq

---r---------
5
r------- "C "C {Imin. mmAq

6
---~
"C ~/min. mmAq

.,
7 "C °c {Imin.
--- ~A"'''~
r-------.
WITNESSED I REVIEWED BY APPROVED BY
,kUrlt0
REVIEWED BY
7~~

PREPARED BY
:=5Dv l
KR-QA 071-00(1996.12.05)
KANG RIM HEAVY INDUSTRIES CO .. LTD


ITEM NO . S349 CUSTOMER H.S.H.I

D.W.G NO. IBl 001 001 REPORT NO. QA - S349 - R403

TYPE KFB - 129 INSP. DATE 14 FEB. 2009

ELECTRIC TEST
RATED TEST VOLTAGE TOLERANCE ACTUAL
TEST JUDGEMENT
VOLTAGE FOR 1 Min. CURRENT CURRENT

MAIN CIRCUIT 440 V 2.500 V lA BELOW 10 mA ACCEPT

CONTROL CIRCUIT 220 V 2.000 V lA BELOW 10 mA ACCEPT

INSULATION TEST
TOLERANCE
TEST VOLTAGE ACTUAL RESISTANCE JUDGEMENT
RESISTANCE

500 V 5 MQ ABOVE 1000 MQ ACCEPT

TEST EQUIPMENT
APPROVAL No.
DESCRIPTION MAKER / MODEL INSTITUTION
VALIDITY
E~ JIJlI I~F?@ 210045-1
HIGH VOLTAGE TESTER H S W / HS-PC-AI
K.I.M.M -2009.03.14
.......).
."
~, ..' ~~ JIJlI ~:;:'~ 210045-2
MEGGER TAE KWANG / TKM-9107
K.I.M.M -2009.03.14
E~ JI JlI ~:;:'@ 311109-2
DIGITAL THERMOMETER T.E.S /1319
K.I.M.M -2009.09.07

SEQUENCE & OPERATION TEST


., MAIN CIRCUIT GOOD
CONTROL CIRCUIT GOOD
• PROTECTIVE CIRCUIT GOOD
ALARM AND LAMP INDICATION TEST GOOD

WITNESSED / REVIEWED BY APPROVED BY


ku ./

REVIEWED BY
7 c;%--'>.
PREPARED BY . <3DL---- r
KR-QA-072-00( 1996.12.05)
KANG RIM HEAVY INDUSTRIES CO LTD

SAEEIY & ALABM..IESI..REPOB

ITEM NO. S349 CUSTOMER H.S.H.I


D.W.G NO. IB100l00l REPORT NO. QA - S349 -R404
TYPE KFB - 129 INSP. DATE 18 FEB. 2009

SHUT DOWN INFORMATION L1MITER


NO ALARM
FUEL I.D.FAN TEXT LAMP BUZZEf SETTING REMARK

1 SOURCE - - - 0 - - -

2 DOOR NOT CLOSED 0 - 0 - 0

3 EMERGENCY STOP 0 - - 0 - -

4 LOW VOLTAGE 0 - 0 - 0 220V -10%

5 FIG TEMP HIGH 0 - 0 - 0 350 <;

6 CIC TEMP HIGH 0 - 0 - 0 1200 <;

7 FLAME FAILURE-A 0 - 0 - 0 -

8 FLAME FAILURE-B 0 - 0 - 0 -

9 MOTOR OVERLOAD 0 - 0 - 0 -

10 FIG FAN OVERLOAD 0 0 0 - 0 -

11 DRAUGHT FAILURE 0 - 0 - 0 - 5mmWG

12 0.0 PRESS LOW-A 0 - 0 - 0 1.1 Mpa

13 0.0 PRESS LOW-B 0 - 0 - 0 1.1 Mpa

14 W.OTEMP LOW 0 - 0 - 0 50<;

15 W.O TEMP HIGH 0 - 0 - 0 95<;

16 W.O PRESS LOW 0 - 0 - 0 0.01 Mp.

17 AIR PERSS LOW-COM 0 - 0 - 0 0.4 Mpa

18 AIR PERSS LOW-A 0 - 0 - 0 0.1 Mpa

19 AIR PERSS LOW-B 0 - 0 - 0 0.1 Mpa

20 W.O TANK TEMP HIGH 0 - - 0 - 0 110<; YARD SCOPE

'. 21 W.O TANK LVL HIGH 0 - - 0 - 0 - YARD SCOPE

22 W.O TANK LVL LOW 0 - 0 - 0 - YARD SCOPE

WITNESSED BY OWNER APPROVED BY


}::'/(pb}
WITNESSED BY YARD REVIEWED BY ___ ,/../A

WITNESSED BY CLASS PREPARED BY ;sJ:>k f

KR-QA-050-06(2004.02.20)
KANG RIM HEAVY INDUSTRIES CO .. LTD.

SURFACE TEMP CHECK SHEET


ITEM NO. S349 CUSTOMER H.S.H.I

TYPE KFB-129 REPORT NO. QA - S349 - R404

BODY.1

...,
3

I I
BODY.2

DOOR

4 0 0 [ 2
TP
5

I I

0
1

Burning: 13:00 -16:30 Room Temp.: 9"C

~ 1 2 3 4 5

13:30 9.5 10.8 9.4 11.4 12.5

15:00 9.1 9.7 9.6 10.9 11.8

16:30 9.0 9.8 10.8 10.1 12.5

* THE SURFACE TEMP' WAS NOT EXCEEDED 60 DEGREES AND CONTINUED.

WITNESSED / REVIEWED BY APPROVED BY


~ 1I,e;//77
REVIEWED BY
7~/I'~

PREPARED BY .=sp{/-r-

74 01(2000.02.01)
KANG RIM HEAVY INDUSTRIES CO ., LTD

~
DATE: 16 FEB. 2009

ITEM NO. 5349 CUSTOMER H.S.H.I

TYPE KFB - 129 REPORT NO. QA - S349 - R406

...J 4521

3227
2265
1000 391
539 1234 '_I
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WITNESSED I REVIEWED BY APPROVED BY


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REVIEWED BY
7~%"""

PREPARED BY
:3D 'L '
KR QA 076 01 (2000.02.01 )

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