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Journal ofFlora

Chemical Technology
Tsvetanova, andPetrova,
Penka Metallurgy, 53, 4,
Kaloyan 2018, 683-696
Petrov

MICROBIAL PRODUCTION OF 1-BUTANOL – RECENT ADVANCES


AND FUTURE PROSPECTS
(Review)
Flora Tsvetanova , Penka Petrova2, Kaloyan Petrov1
1

1
Institute of Chemical Engineering, Bulgarian Academy of Sciences Received 02 November 2017
“Georgi Bonchev” str., bl. 103, Sofia, Bulgaria Accepted 05 April 2018
2
Institute of Microbiology, Bulgarian Academy of Sciences
“Georgi Bonchev” str., bl. 26, Sofia, Bulgaria
E-mail: florablue@abv.bg

ABSTRACT

Butanol is an alcohol that can be obtained by fermentation of organic feedstocks sugars. Biobutanol is soon
expected to surpass ethanol as a renewable fuel due to the intensive scientific efforts aimed at substrates broadening,
process parameters improvement and genetic manipulations of butanol producing bacteria. This review focuses on
the biotechnological synthesis of 1-butanol by natural isolates (Clostridium acetobutylicum, C. beijerinkii) and re-
combinant producers (E. coli, C. cellulovorans, C. cellulolyticum, C. thermocellum, S. cerevisiae, etc.). Concerning
the economical butanol fermentation, the contemporary utilization of cheap renewable and non-food substrates
(lignocellulosic materials, glycerol, syngas, and algae) is decribed. Different strategies for advanced 1-butanol pro-
duction are considered. Along with media optimizations, immobilization, and co-culturing, the exploration of the
strains’ tolerance to butanol, and their genetic improvement is widely applied. The recombinants obtained in case
of naturally producing strains application as hosts possess enhanced metabolic flux, shifted towards higher butanol
titer, yield, and productivity. Another approach refers to the insertion of “butanol pathway” genes in a non-solvent
producing host, which is resistant to high butanol concentrations. The present review analyses and summarizes the
problems and the future prospects of the development of economically feasible bio-processes for butanol production.
Keywords: butanol, ABE fermentation, Clostridium, fuel.

INTRODUCTION Significant efforts are made to achieve an eco-


nomical microbial production of butanol in view of its
The increasing demand for alternative fuels employ- advantages over other fuels. It is superior to ethanol in
ment due to natural resources depletion has forced sci- many regards including a high energy content and low
entists to explore different strategies in this direction. To vapor pressure as it is less volatile [1]. Butanol’s low
date, ethanol is classified as the most proper biofuel due hygroscopicity defines its low degree of corrosivity to
to its simple production through existing fermentation engines. It can be directly applied with no engines modi-
technologies. However, ethanol is not the best choice fications; it blends with gasoline at any ratios and can
as a biofuel because of its high vapor pressure and its be easily transported. Table 1 shows the fuel properties
hygroscopicity. of butanol compared to those of ethanol and gasoline.
Butanol is probably the most promising among the Combined with gasoline, higher alcohols like butanol
possible conventional fuel alternatives because of its can contribute to minimization of the global warming
undoubtable advantages over the other known biofuels effect as smoke gases formation is thus decreased. The
and the fact that it can completely replace gasoline with alcohols OH-group increases their oxygen content which
no engine modifications required (Table 1). leads to decreased smoke gases release [2, 3].

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Journal of Chemical Technology and Metallurgy, 53, 4, 2018

Table 1. Comparison of the fuel properties of butanol, ethanol and gasoline.


Property Butanol Ethanol Gasoline

Energy density (MJ L-1) 29.2 21.2 32.5

Water solubility (mL 100 mL-1) 9.1 miscible <0.01


Vapor pressure 6.4 18 - 22 6.4 – 11.9
Oxygen content (% mass) 21.6 34.8
Octane rate 96 112 - 129 91 - 99

Butanol (butyl alcohol) is a five carbon alcohol with for acetone synthesis, which is a precursor for cordite
four isomeric forms: 1–butanol (n–butanol), 2–butanol, production [10]. In 1980, the strain C. acetobutylicum
tert–butanol and isobutanol. It is considered that 1– that performs ABE fermentation in ratio 7 (acetone) :
butanol and isobutanol have the properties providing 2 (butanol) : 1 (ethanol) is isolated [11]. However, C.
their use as biofuels. Butanol is an important precursor acetobutylicum is Gram-positive spore–forming anaero-
in plastic and polymers production [4]. It is used as a bic bacterium that can survive just a couple of hours in
solvent in the production of antibiotics, hormones, vita- aerobic atmosphere. This strictly anaerobic physiology
mins, in the textile industry [5], and as a parfume base impedes its application [10].
in the cosmetics [6]. C. acetobutylicum conducts a two–phase fermen-
Butanol can be obtained from fossil fuels by chemi- tation process. Acetic and butyric acids, as well as H2
cal synthesis (as petro – butanol) or from biomass by and CO2 are formed during the first phase. Usually this
microbial fermentation (as biobutanol). The chemical phase coincides with the bacteria exponential growth,
synthesis is unprofitable and unfounded because of the when ATP is formed. Then a solvent formation phase
over–consumption of petroleum–based products. follows when the acids are consumed. Thus acetone, bu-
As a fermentation metabolite, butanol is mentioned tanol and ethanol are synthesized [12]. Fig. 1 illustrates
by Pasteur in 1861. Its industrial production on the the metabolic pathway of C. acetobutylicum and the
ground of starch and sugars starts a century ago [7]. metabolites formed. Clostridia secrete enzymes which
Its biological production follows the acetone–butanol– facilitate carbohydrates breaking down to monomeric
ethanol (ABE) fermentation pathway. The products units. α–amylase, α–glucosidase, β-amylase, β–glucosi-
ratio usually is 3:6:1 [8]. A major disadvantage of ABE dase, glucoamylase, pullulanase and amylopullulanase
fermentation is butanol’s low final concentration (< 20 are among these enzymes. The monosaccharides ob-
g L-1) and its low yield (0.28 - 0.33 g g-1) as the other tained are transported into the cell throughout membrane
fermentation products are obtained in higher concentra- bounded transport systems. The carbohydrates are
tions. The high cost of the substrate is another problem subsequently metabolized following the glycolysis or
as feed-stocks are usually used. The cost for its separa- pentosophosphate pathway [13].
tion from the rest of the reaction products is high. Also, As C. acetobutylicum produces the highest concen-
butanol is toxic to the microorganism–producers [9]. tration of butanol among the known microorganisms,
it is the most studied bacterial species in relation to
MICROORGANISMS - PRODUCERS OF 1-BU- optimizing the fermentation process and the butanol
TANOL final concentration. Tsai et al. study the effect of the
Butanol production in nature is extensively per- media components and pH on butanol fermentation
formed with the participation of Clostridium genus by C. acetobutylicum. They add ammonium acetate,
members. In 1916 C. acetobutylicum is isolated by acetate buffer and calcium carbonate in order to control
Chaim Weizmann who discovers that it produces butanol the media pH. They find out that the addition of 6 g L-1
and ethanol from starch. During WWII the strain is used of ammonium acetate increases butanol concentration

684
Flora Tsvetanova, Penka Petrova, Kaloyan Petrov

from 2 g L-1 to 3.6 g L-1. The role of the acetate buffer when pH reaches a certain value above which acids are
is similar as it increases butanol concentration from 2 g re-assimilated and solvents are produced [14]. On the
L-1 to 9.8 g L-1. Calcium carbonate affects pH control. other hand, the way of pH control conductance is also
It sustains pH above 4.8 when added in a concentration of importance [15].
higher than 8 g L-1. According to the authors, the optimal Table 2 lists the natural and engineered microbial
pH for the process is 4.5. The solvent synthesis begins producers of butanol.

Table 2. The natural and recombinant strains used for 1-butanol production.
Organism Substrate Gene Strain engineering Titer Yield Fermentation reactor Reference
overexpressed
C. acetobutylicum Cassava - Genome shuffling 20.1 g L-1 0.23 g g-1 Bioreactor, batch [16]
Glucose pfkA, pykA - 19.12 g L-1 - Bioreactor, fed-batch [17]
Glucose adhE1D485G Δbuk, Δpta 18.9 g L-1 0.29 g g-1 Bioreactor, batch [18]
Glucose groESL operon - 17.1 g L-1 - Bioreactor, fed-batch [19]
C. tyrobutyricum Sugarcane scrB, scrA, scrK - 16 g L-1 0.24 g g-1 Bioreactor [20]
juice
C. pasteurianum Glycerol - - 12 g L-1 0.34 mol mol-1 Bioreactor, batch [21]
C. carboxidovorans CO - - 2.66 g L-1 - Bioreactor, batch [22]
C. cellulovorans Cellulose adhE2 - 1.42 g L-1 0.39 g g-1 Bottle [23]
C. beijerinckii BA101 Glucose - - 18.6 g L-1 0.32 g g-1 Bioreactor, batch [24]
E. coli Glucose atoB, hbd, crt, ΔadhE2, ΔldhA, 15 g L-1 0.36 g g-1 Tube [25]
adhE2, fdh ΔfrdBC, Δpta
E. coli Glucose cimA3.7, leuABCD, Δilvl, ΔilvB 0.524 g L-1 - Flask [26]
kivid, ADH2
E. coli Glucose thrAfbrBC, ilvA, Δilvl, ΔilvB, 1 g L-1 - Flask [27]
leuABCD, kivD, ΔmetA, Δtdh,
ADH2 ΔadhE
E. coli BuT-8 Glucose Δfdh, Δfdh1, 6.1 g L-1 0.31 g g-1 Bioreactor, batch [28]
Δhbd, Δcrt,
ΔadhE2, ΔphaA,
ΔadhE, ΔldhA,
Δpta, ΔfrdA
Glucose yqeF, fucO ΔarcA, ΔadhE, 2.2 g L-1 0.28 g g-1 Flask [29]
Δpta, ΔfrdA,
ΔyqhD, Δeut,
ΔfadR, ato(Con),
crp
TB+glycer atoB, hbd, crt, bcd, ΔadhE, ΔldhA, 0.552 g L-1 - Flask [30]
ol etfAB, adhE ΔfrdBC, Δfnr,
Δpta
S. cerevisiae Glucose CoaA, ΔADH1-5, Δ 130 mg L-1 0.071 g g-1 Batch [31]
adhEA267T/E568K adhEA267T/E568K
Glucose Δgpd1, Δgpd2, 14.1 g L-1 - Flask [32]
Δter, ΔbcdΔatfA,
ΔetfB
Galactose thl,hbd, crt, - 2.5 mg L-1 - Vial [33]
bcd,etfAB, adhE2
T. saccharolyticum Xylose thl, hbd, crt, bcd, Δldh, ermR 1.05 g L-1 0.10 g g-1 Tube [34]
bcd,etfAB, adhE2
P. putida Glycerol thl, hbd, crt, bcd, - 0.122 g L-1 - Flask [35]
bcd,etfAB, adhE1
L. brevis Glucose thl, hbd, crt, bcd, 0.300 g L-1 - Vial [36]
bcd,etfAB
B. subtilis Glycerol thl, hbd, crt, bcd, - 24 mg L-1 - Flask [35]
bcd,etfAB, adhE2
S. elongatus PCC7942 CO2 atoB, hbd, crt, ter, - 15 mg L-1 - Tube [37]
adhE2
C. acetobutylicum/B. Glucose - - 11.2 g L-1 - Bioreactor, batch [38]
cereus
C. beijerinckii/C. Cassava - - 13.26 g L-1 0.42 g g-1 Batch [39]
tyrobutyricum starch

685
Journal of Chemical Technology and Metallurgy, 53, 4, 2018

SUBSTRATES FOR BUTANOL PRODUCTION and temperature of 30°C. Thus 0.34 mol butanol/mol
The price of raw materials for fermentations con- glycerol (starting with 50 g L-1 glycerol) are produced
stitutes about ¾ of the total fermentation cost [40]. It is [21] with the application of this optimal model. Recently,
important to use cheap renewable non-food raw materi- another strain able to convert glycerol to butanol has
als aiming to decrease the substrate expenses. However, been isolated from sediments. C. tetanomorphum GT6
mostly glucose and starch-based substrates are used to produces 11.5 g L-1 butanol for 72 h [46].
date for ABE fermentation [2]. The lignocellulosic biomass is another possible
Different raw materials can be used for butanol pro- substrate for butanol production. It consists mainly of
duction. Butanol producing clostridia are able to utilize a cellulose, hemicelluloses and lignin. It contains a major
wide spectrum of substrates - hexoses, pentoses, syngas, part of the pentoses (mainly D-xylose and L-arabinose),
and glycerol [7]. The ability of engineered cellulitic C. which is about 30 % of the total sugar content of the
cellulovorans, C. cellulolyticum and C. thermocellum lignocellulosic hydrolysate [47]. Butanol producing
to convert directly cellulose to butanol is reported [41]. clostridia are able to convert pentoses to butanol as
These species have cellulosomes for degrading and a sole carbon source. On the other hand, pentose me-
hydrolyzing crystalline cellulose and hemicelluloses. tabolism is repressed in presence of glucose as it is the
Higashide et al. introduce C. cellulolyticum to the isobu- preferred carbon source when compared with xylose
tanol metabolic pathway obtaining 0.66 g L-1 isobutanol and arabinose. The metabolic regulation of pentose
from cellulose in 7 - 9 days. C. cellulovorans produces utilization in clostridia is extensively explored [48].
butyric acid as a main product on the ground of different An over-expression of some of the genes related to the
carbon sources like glucose, xylose, cellulose, hemicel- carbon metabolism (ccpA, talA) and the pentose–phos-
luloses, cellobiose. Small amounts of acetic, lactic and phate pathway (tal, tkl, rpe, rpi) is provoked [49] for
formic acids are formed as by-products. Thus, this bac- pentose utilization acceleration. Thus, a strain capable
terium is a promising host for butanol production from of simultaneous fermentation of hexoses and pentoses
cellulosic biomass [42]. According to Tamaru et al. the as substrates for solvents production is constructed.
high butyrate/acetate ratio (5:1 - 6:1) suggests the exist- Syngas is also a promising substrate for butanol fer-
ence of a favorable metabolic pathway from cellulose mentation. It represents a cheap gas mixture of H2, CO
to butyryl–CoA. Therefore, only one heterologous gene and CO2. It can be obtained from different sources like
(aad/adhE) is required to obtain butanol from cellulose natural gas, coal, and biomass [50]. C. glycolicum [51], C.
as a native metabolic pathway exists from cellulose to ljungdahlii [52], C. autoethanogenum [53], and Acetobac-
butyryl-CoA using C. cellulovorans (Fig. 2) [43]. terium woodii [54] are acetogenic organisms that are able
Glycerol is an attractive opportunity for obtaining to utilize it as a carbon and energy source. These bacteria
valuable metabolites as 1,3-propanediol, ethanol and produce solvents and organic acids via Wood–Ljungdahl
biopolymers. It is synthesized as a by-product in the bio- pathway, where CO or CO2 are converted to acetic acid.
diesel industry. However, the naturally butanol produc- Bruant et al. [55] report the strain C. carboxidovorans that
ing microorganisms (C. acetobutylicum, C. beijerinckii, synthesizes 8.91 mmol butanol per CO mol consumed.
C. saccharobutylicum) can not utilize glycerol as a sole Although syngas has the advantages to be used as an
carbon source. This is possible if only a glycerol–glucose eventual substrate for solvents production, the fermentation
mixture can be used [45]. C. pasteurianum is the most process with the acetogenic bacteria participation has still
studied microorganism capable of utilizing glycerol as a to be optimized to provide a controlled culture media [56].
carbon source. CO2, H2, butanol, 1,3-propanediol, acetic The scientists are lately focusing their attention on
acid, lactic acid, and butyric acid are its fermentation algae utilization. It is an attractive raw material due to
products. Acetone is not formed. Sarchami et al. optimize its low cost. It is not a feedstock; it does not require
the fermentation process using C. pasteurianum DSM agricultural lands, fertilizers and fresh water for cultiva-
525. They study the effects of the innoculum age, the cel- tion [57]. Marine algae are brown, red and green and are
lular density, the initial pH and the temperature. Optimal characterized by their high carbohydrate and low lignin
results are obtained in case of an inocullum age of 16 h, content. The experimental data show that butanol can be
a cellular density 0.4 g L-1CDW, an initial pH value of 6.8 produced by algal hydrolysates [58] although the yields

686
Flora Tsvetanova, Penka Petrova, Kaloyan Petrov

achieved are low. The main disadvantage of the microalgal the medium. The highest butanol concentration is obtained
employment is that the major part of the microorganisms in case of butyric acid addition of 87 g L-1.
is not able to utilize the alginates. The latter can be rapidly
assimilated by Sphingomonas sp. A1 using alginate–lyase Immobilization
enzymes [59]. Wargacki et al. [57] construct an engineered Aiming to increase the butanol yield, Börner et al.
strain E. coli by cloning a 36 kb DNA fragment from [63] apply a new immobilization technique. Cells of C.
the brown microalgae Vibrio splendidus, responsible for acetobutylicum DSM 792 form a macroporous aggregate
alginate metabolism. Wang et al. [60] use Chlorella vul- through cryogelation and simultaneous crosslinking with
garis JSC-6 pretreated with 1 % NaOH and 3 % H2SO4. activated polyethyleneimin (PEI) and polyvinyl alcohol
The high level of glucose utilization (97.5 %) evidences (PVA). The cryogel is a highly porous elastic structure
that the hydrolysate does not contain inhibitors of ABE with walls consisting of densely packed crosslinked cells.
fermentation. 13.1 g L-1 butanol with a yield of 0.58 mol The immobilization increases the cell’s vitality. Unlike
mol-1 sugar and productivity of 0.66 g Lh-1 is reached. the free cells, the immobilized one demonstrate 2.7 fold
increase of butanol concentration and yield - 18.2 g L-1
STRATEGIES FOR BUTANOL PRODUCTION and 0.41 g g-1, respectively. The immobilized cells have
ENHANCEMENT another advantage - they can be used from 3 to 5 times.
Metal ions impact Chen et al. [64] fix cells of C. acetobutylicum CG-
The impact of Zn2+ on fructose and xylose assimi- MCC 5234 on pretreated cotton towel carriers. The sub-
lation as well as on butanol synthesis is investigated. strates used refer to glucose and xylose. The immobilized
Wu et al. [61] report that the addition of 0.001 gL-1 bacterial cells synthesize 10 g L-1 butanol with a yield of
ZnSO4x7H2O to the media including fructose as a sole 0.141 g g-1. The butanol obtained is 11.1 g L-1, while its
carbon source results in 12.8 g L-1 butanol with pro- yield is 0.190 g g-1 in case of using a mixed sugar media
ductivity 0.089 g L h-1, compared to the fermentation (30 g L-1 glucose + 30 g L-1 xylose). These values are by
in absence of Zn2+ (4.5 g L-1 butanol and productivity 28.3 % higher than those found in free cells processes.
0.028 g L h-1). Zn2+ ions have also a positive impact in
experiments with xylose as a carbon source - 8.3 g L-1 Co-culturing
butanol is produced with a productivity increased by Another approach to the increase of the concentration
31.7 %. The fermentations with fructose/glucose (4:1) of the synthesized butanol refers to the co-culturing of two
and xylose/glucose (1:2) mixtures result in an increase of different butanol producing strains. Free and immobilized
butanol final concentration and productivity - by 130.2 cells of C. beijerinckii and C. tyrobutyricum are cultivated
% and 8.5 % in the first case, while by 203.4 % and [65] in media containing glucose, cassava starch and cane
18.4 % in the second one. Zn2+ ions affect probably the molasses. The highest values are reached in experiments
regulatory mechanisms responsible for sugar transport with cassava starch, i.e. 6.66 g L-1 butanol, a yield of
and metabolism of Clostridium acetobutylicum. 0.18 g g-1, and a productivity of 0.96 g Lh-1. According
to the authors, this type of co-culturing can be applied in
Nitrogen and carbon sources impact industry. The same strains are used by Zhang et al. [39].
The importance of glucose concentration, butyric They combine immobilized cells of C. beijerinckii with
acid addition, carbon and nitrogen ratios for ABE fer- C. tyrobutyricum. Sugar cane wastes pretreated with
mentation is reported. Al–Shorgani et al. [62] conduct diluted H2SO4 are the substrates used. Thus, 6.78 g L-1
batch–processes with C. acetobutylicum YM1. They reach isopropanol and 12.33 g L-1 butanol are obtained.
13.87 g L-1 butanol at optimal conditions. Glucose initial The main obstacle in the course of the work with C.
concentration is 50 g L-1, while the nitrogen sources ratio acetobutylicum refers to their high sensibility to oxygen.
(tryptone, yeast extract, ammonium acetate) refers to In this regard Wu et al. [66] co-culture C. acetobutylicum
6:2:3. They find also that the increase of the initial glucose and Bacillus cereus strain at microaerophilic conditions.
concentration above 50 g L-1 leads to diminished butanol The role of B. cereus is to deplete oxygen and to provide
production. Different concentrations of butyric acid favorable conditions for C. acetobutylicum. It is found
(which is a precursor of ABE fermentation) are added to that the ratio between the inoculated cultures is of im-

687
Journal of Chemical Technology and Metallurgy, 53, 4, 2018

portance. Butanol concentration of 11 g L-1 is reached forming (pta, ack, ptb, buk) and those concerning solvents
at the optimal ratio of 5 % C. acetobutylicum: 0.5 % B. production (adc, adhE, ctfAB) (Fig 1). This aims at the
cereus. The total solvents concentration is 18.1 g L-1. direct metabolic flow to synthese butanol and to eliminate
Another disadvantage of working with C. acetobu- acetone and ethanol [18, 69, 70]. High butanol titer (16.7
tylicum is connected with the bacteria low tolerance to g L-1) is achieved by inactivation of the butyrate–kinase
organic solvents. It is considered that the limitation of gene (buk) [71]. The inactivation of pta and buk with con-
16 g L-1 - 20 g L-1 of total solvents concentration is due comitant over-expression of adhE (encoding aldehyde/
to butanol toxicity [67]. It is known [68] that butanol alcohol dehydrogenase) contributes to an increase by 60
penetrates the cell membrane and destructs the hydrogen % of the final butanol titer (18.9 g L-1) and 154 % of the
bonds between the lipids. This leads to disruption of the yield (0.29 g g-1) [18]. The over-expression of the genes
cell membrane and hence to cellular death [68]. aad and thl (encoding acetaldehyde dehydrogenase and
thiolase, respectively) leads to a decrease of the accumu-
Genetic improvement of strains naturally producing lation of acetone, acetic and butyric acid and hence, to
1-butanol a considerable increase of alcohols production (mainly
Genetic engineering is widely applied to strains ma- ethanol) [72]. Some functional transcription regulators
nipulated for obtaining the desired products. In case of C. like solR, spo0A, groESL, grpE and htpG are examined
acetobutylicum, genetic manipulations are focused mainly aiming butanol titer improvement. The inactivation of
on increasing butanol titer, yield and productivity. Experi- putative transcriptional repressor gene (solR) results in
ments are concentrated at the genes responsible for acids 17.8 g L-1 butanol concentration [73].

Fig. 1. Metabolic pathway of Clostridium acetobutylicum for ABE fermentation from glucose [5]. Genes and enzymes:
ldh - lactate dehydrogenase, pfor - pyruvate - ferredoxinoxidoreductase, ack - acetate kinase, pta - phosphotransacetylase,
thl - thiolase, adc - acetoacetate decarboxylase, ctfAB - acetoacetyl CoA:acetate/butyrate:CoA transferase, hbd - 3-hy-
droxybutyryl-CoA, crt - crotonase, bcd - butyryl-CoA dehydrogenase, buk - butyrate kinase, ptb - phosphotransbutyrylase,
1 - acetaldehyde dehydrogenase, 2 - ethanol dehydrogenase, 3 - butyraldehyde dehydrogenase, 4 - butanol dehydrogenase.

688
Flora Tsvetanova, Penka Petrova, Kaloyan Petrov

Fig. 2. Engineered butanol pathway in cellulolytic Clostridium with over-expressed heterologous adhE2 or aad from
C. acetobutylicum with acetate, lactate and butyrate pathways knocked out to produce butanol and ethanol from
cellulose [44]. Wild cellulolytic Clostridium can produce acids and ethanol, but not butanol. Genes and enzymes:
ack - acetate kinase, adhE2 - aldehyde-alcohol dehydrogenase, buk - butyrate kinase, ldh - lactate dehydrogenase,
pta - phosphotransacetylase, ptb - phosphotransbutyrylase.

Under certain conditions of ABE fermentation Genetic manipulations of non–solvents producing


the cells do not switch from acids production to microbial species
solvents accumulation. This constitutes a common Experiments concerning strains which do not syn-
problem. In this regard, Lu [74] achieves an increased thesize butanol naturally, but are capable of growing in
re-assimilation of acetic and butyric acid and there- presence of higher concentrations of solvents are carried
fore, higher butanol concentration in presence of C. out. Genetic engineering approaches manipulating such
beijerinckii by over-expression of CoA-transferase strains find application as they lend them the ability to
(ctfAB) and aldehyde/alcohol dehydrogenase (aad). produce butanol. Usually genes responsible for solvents
The over–expression of the genes encoding the accumulation are cloned and genes responsible for acids
enzymes phosphofructokinase (pfkA) and pyruvate formation are eliminated. Modified organisms should
kinase (pykA) in C. acetobutylicum 824 contributes possess three important qualities: tolerance to butanol, a
to the higher butanol titer. This is due to the increased limited ability to assimilate it (not to metabolize it) and
levels of ATP and NADH in bacterial cells. In contrast ability to utilize substrates used in the industry (glucose,
to the wild type, higher concentrations of butanol and lactic acid, glycerol) [75]. It is presumed that the toler-
ethanol are reached - 29.4 % and 85 %, respectively. ance depends on physico–chemical factors like pH and
In a fed–batch process with a glucose substrate 28.02 cultivation temperature. However, there are not enough
g L-1 of butanol are produced [17]. experiments concerning these effects [76].

689
Journal of Chemical Technology and Metallurgy, 53, 4, 2018

Knoshaug and Zhang [77] screen 24 different culture grows faster at 37°C, but is more sensitive to 1 %
microorganisms for their tolerance to butanol. Some butanol when compared to that cultivated at 30°C [77].
of the yeast strains (Pichia methanolica, Pachysolen It is established that Pseudomonas putida has the
tannophilus, P. guillermondii) are found sensitive to potential to be used for industrial butanol production due
butanol concentrations higher than 2 %. Candida so- to its relatively high tolerance and ability to metabolize
norensis, Saccharomyces cerevisiae, and Zymomonas cheap substrates. According to Molina-Santiago et al.
mobilis withstand 2 % butanol. The representatives of [78] the strain possesses pump systems used for detoxi-
Lactobacillus genus are more sustainable than yeasts. cation. That is to say these systems are the reason for
At 2 % butanol strains of L. delbrüeckii and L. brevis the tolerance to large number of antibiotics and organic
demonstrate a relative growth rate of 55 % and 58 %, solvents of some organisms. Cuenca et al. [75] investi-
respectively. These two strains also withstand 2.5 % gate the tolerance of Ps. putida BIRD-1 and find that the
butanol, but the growth rate is diminished to 30 % and strain shows no significant decrease in its vitality up to
40 %, correspondingly. The authors explore the tempera- 2 % butanol presence. Analyzing a mutant library, the
ture effect on E. coli sensitivity. They find out that the authors find 16 genes responsible for butanol tolerance.

Fig. 3. The convertion of CO, CO2 and H2 to butyric acid, acetic acid and ethanol via Wood-Ljungdahl pathway
[55]. Genes and enzymes: acs - acetyl-CoA synthase, cod - CO dehydrogenase, fd - formate dehydrogenase, ftc -
formyl-THF cyclohydrolase, fts - formyl-THF synthase, hyda - hydrogenase, mtd - methylene-THF dehydrogenase,
mtf - methyl transferase, mtr - methylene-THF reductase.A

690
Flora Tsvetanova, Penka Petrova, Kaloyan Petrov

An aerobic butanol producing bacteria from soil in butanol and besides, they synthesize it in small quanti-
Singapore, identified as Bacillus sp. is isolated [79]. It ties from CO. These properties make them exceptionally
produces 10.38 g L-1 butanol in a batch process. The op- appropriate for genetic investigation and manipulations.
timization of the fermentation conditions by minimizing Fig. 3 shows the Wood-Ljungdahl pathway of CO, CO2
the by-products quantities results in 12.3 g L-1 of butanol. and H2 conversion.
Butanol-tolerant Enterococcus faecalis CM4A is E. coli, another bacterium used intensively by the
isolated from soil polluted with grease [76]. The strain genetic engineering, is also manipulated in order to pro-
sustains 3.5 % butanol without assimilating or degrading duce butanol. Saini et al. [28] construct a recombinant
it. A strain Staphylococcus aureus is reported [39] to with- strain on the ground of clostridia by introducing CoA-
stand 3 % butanol. It is determined that the addition of 10 dependent synthetic pathway. This strain demonstrates
g L-1 - 20 g L-1 glucose increases the bacterial tolerance. enhanced NADH levels and produces 6.1 g L-1 butanol
Another microorganisms found to be tolerant to with a yield of 0.33 g g-1 and a productivity of 0.21 g
butanol belong to genus Saccharomyces-yeast. They Lh-1 [28].
utilize sugar compounds for biomass accumulation L. brevis is modified by Berezina et al. [36]. They
and conversion to ethanol. Saccharomyces cerevisiae, use plasmid shuttle vector pHYc to clone genes encoding
among them, is widely spread in bread preparation, wine enzymes of the lower part of butanol metabolic pathway
and beer production [80]. The species was reported to of C. acetobutylicum - crt, bcd, etfA, etfB, hbd (included
withstand high ethanol concentration [81] and it turns in bcs – operon), and the thl gene. However, butanol is
out lately that it is tolerant to butanol too. Zaki et al. found to be produced at very low levels - just 300 mg L-1.
[83] examine 90 different Saccharomyces strains and
detect that some of them (S. cerevisiae DBVPG 1788, MAIN PROBLEMS AND FUTURE PERSPECTIVES
S. cerevisiae DVBPG 6044, S. cerevisiae YPS 128) are The preferred use of biobutanol refers to the produc-
tolerant to 4 % butanol. It is found out that S. uvarum tion of motor fuels for spark ignition engines by mixing
and S. castelli do not tolerate more than 3 % butanol. with conventional gasoline. The biobutanol concentra-
The authors suppose that the tolerance is related to the tion in the fuel can reach up to 30 % v/v, and since the
over-expression of HOR2 gene [82]. Hansson [83] iso- butanol fuel contains oxygen atoms, the stoichiometric
lates S. cerevisiae strains from different types of beer air/fuel ratio is smaller than that of gasoline and more
and wine. The most tolerant strain is isolated from beer fuel could be injected to increase the engine power for
and is capable to grow in 3 % butanol. the same amount of air induced. The oxygen content is
In regard to its tolerance to butanol, S. cerevisiae is supposed to improve the combustion, therefore lower
used as a host where the synthetic metabolic pathway CO emissions can be expected. That is why biobutanol is
for butanol production from C. acetobutylicum is cloned. currently an exceptionally desired fermentation product,
The authors eliminate the glycerol production pathway superior to ethanol because of its physical properties and
and achieve improved butanol production. In addition, the fact that it can completely replace gasoline.
the gene encoding trans-enoil-CoA reductase is cloned, However, there are several obstacles impeding fer-
and after 48 h of fermentation 14.1 mg L-1 butanol is mentative butanol production. The work with natural
reached [32]. The priority of S. cerevisiae as a host for butanol producers is very challenging. Clostridia are
genetic manipulations is that it is a well-characterized not very suitable because of their intolerance to oxygen;
organism which is genetically tractable [84]. they suffer from butanol toxicity, they grow slowly.
The ability of carboxydotrophic bacteria to tolerate Moreover, butanol is not synthesized in economically
1 % - 3 % butanol is reported [85]. These bacteria utilize desirable quantities. Thus, there is an interest in produc-
syngas compounds (CO, H2 and CO2) for butanol pro- ing butanol by using more appropriate organisms. A
duction. B. licheniformis YP1A, Pediococcus acidilacti possible approach to butanol levels improvement refers
IMUA 20068 and Enterococcus faecalis IMUAU 60169 to the application of methods of genetic engineering and
are found among 11 different strains to be less sensi- manipulation of the genes providing acid formation and
tive to butanol. The advantage of the carboxydotrophic solvents accumulation. Thus, the by-products concen-
bacteria is that they are capable to tolerate up to 3 % trations can be minimized. Another strategy is finding

691
Journal of Chemical Technology and Metallurgy, 53, 4, 2018

organisms, which do not naturally produce butanol, technology, J. Biosci. Bioeng., 119, 2015, 1-9.
but are tolerant to it. They can be included in a butanol 6. O. Harris, S. Wilbor, J. George, C. Eisenmann,
metabolic pathway. Toxicological profile for 2 – butoxyethanol and
Considering the global demand of n-butanol, it is 2 – butoxyethanol acetate, US Dept. of Health and
expected that it will be worth 9.9 billion USD by 2020. Human Services, 1998.
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through import from other regions including Russia, Keiski, Challenges in biobutanol production: How
Taiwan, Malaysia, the U.S., and Germany although vari- to improve the efficiency, Renew. Sust. Energ. Rev.,
ous projects for construction of n-butanol manufacturing 15, 2011, 964-980.
facilities are approved . Since the production deficit is 9. N. Qureshi and H. Blaschek, Recent advances in
still expected to exist in the near future, the production of ABE fermentation: hyper – butanol producing
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global warming and the over-consumption of petroleum formation and xylose utilization in Clostridium
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This work is financially supported by Bulgar- activation of acetate and butyrate in Clostridium
ian Academy of Sciences through Grant DFNP-17- acetobutylicum, Appl. Microbiol. Biotechnol., 20,
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