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1 s2.0 S002954932200108X Main
1 s2.0 S002954932200108X Main
1 s2.0 S002954932200108X Main
A R T I C L E I N F O A B S T R A C T
Keywords: Due to high power density, compact structure and easy modular assembly, heat pipe cooled reactor (HPR) is
Heat pipe cooled reactor considered as an excellent candidate for removable power supply system. The heat transfer characteristic of
High temperature heat pipe liquid metal heat pipe, which is the only device to conduct the heat from reactor core, is extremely important for
Frozen startup
the safe operation of HPR. In this paper, the heat transfer performances of high temperature potassium heat pipes
Parameter sensitivity study
(Φ28 × 800 mm) are tested under different heating power (300–1000 W), wick mesh (600 and 800), filling
charge amount (20 g and 50 g) and inclination angle (0◦ , 45◦ , 90◦ ). The results show there is a temperature
difference of 170 ◦ C in condensation section at heating power of 336 W. With the increase of heating power, the
melting and propagation speed of the working fluid in container increases, and the heat pipe performance is
improved. Both wick mesh and filling charge amount increasing can promote the heat transfer performance of
heat pipes, the filling charge amount is the main influencing factor to prevent from overheating at evaporation
section. However, the heat pipes, having 50 g potassium, have a great geyser boiling phenomenon at 45◦ and 90◦
which could threaten the safe operation of HPR. This study provides experimental data support and theoretical
basis for design and optimization of liquid metal heat pipes.
fast reactor (HPCMR) (Gu et al., 2013); with a design power about 100
kWe, which employs lithium heat pipes as reactor core cooler, potassium
1. Introduction heat pipes as radiator to reject the waste heat. Therefore, liquid metal
heat pipe, which is the main heat transfer device of HPRs, is crucial to
The heat pipe cooled reactors (HPRs), which have the advantages of the safe operation for the reactors.
highly power density, compact structure, lower cost and easy modular For heat pipe, the working fluid absorbs heat and vaporizes at one
assembly, have broad application prospects, such as space energy supply side, flows to release heat at the other side through the vapor–liquid
(Koenig et al., 1977); exploration of deep ocean (Wang et al., 2020); density difference, and then returns to continue conveying heat with the
power supply in remote areas (Yan et al., 2020)and so on. The HPRs help of capillary force produced by wick. The sodium, potassium and
usually use highly enriched UO2 or UN as fuel and transfer fission heat to lithium, which have excellent thermal conductivity above 500 ◦ C
energy conversion system with liquid metal heat pipes. Los Alamos (Tournier and El-Genk, 2005), are considered as the excellent heat
National Laboratory (LANL)designed a series of the Heatpipe Operated transfer media for high temperature heat pipe. Due to high conduction
Mars-Surface Fission Reactor (HOMER) in 2000, HOMER-15 (Poston efficiency, great isothermality and super silence, Grover et al. (Grover
et al., 2002) featured 19 sodium heat pipes as heat transfer device and et al., 1964) first designed and tested high temperature sodium heat
Stirling engine as thermoelectric conversion device, and 61 potassium pipes in 1960 s. Since then; there are many experimental researches to
heat pipes convey fission heat to the Stirling engines in HOMER-25 describe the performance of liquid metal heat pipe during frozen startup.
(Amiri et al., 2006). NASA raised Kilopower (Marc and Patrick, 2014) Faghri et al. (Faghri et al., 1991) find that the startup behavior of sodium
in 2006, using sodium heat pipes to conduct heat to Stirling convertors heat pipe greatly depends on the heat rejection rate at condensation
and titanium water heat pipes to remove the waste heat. China Institute section. Wang et al. (Wang et al., 2020) find that the startup
of Atomic Energy also proposed the lithium heat pipe cooled modular
* Corresponding author.
E-mail address: chlwang@mail.xjtu.edu.cn (C. Wang).
https://doi.org/10.1016/j.nucengdes.2022.111754
Received 16 June 2021; Received in revised form 2 December 2021; Accepted 27 March 2022
Available online 2 April 2022
0029-5493/© 2022 Elsevier B.V. All rights reserved.
H. Yang et al. Nuclear Engineering and Design 392 (2022) 111754
performance of high temperature wick-type heat pipe under constant and analysis, considering the comprehensive influence of heating
heat flux is mainly influenced by capillary and viscosity heat transfer power, wick mesh, filling charge amount and inclination angle. This
limit. Lee (Lee and Lee, 2001) point out that with the heating power study provides data support and theoretical basis for the design and
increasing, the evaporation rate at the vapor–liquid interface increases optimization of liquid metal heat pipes.
and the heat pipe startup time is shortened. Jang (Jang, 1992) in
vestigates the startup characteristic of potassium heat pipe; the result 2. Experimental setup
shows the startup period was significantly reduced with a large heat
input and the heat input should be maintained less than the capillary 2.1. Potassium heat pipe
limit.
The heat transfer performance of heat pipe is also affected by wick Four high temperature potassium heat pipes, as shown in Fig. 1, are
structure. Joon et al. (Boo and Park, 2005) investigate the thermal used to conduct the experimental study. The heat pipe consists of a
performance of sodium heat pipes, the result shows compared with the container, screen mesh wick and heat transfer working fluid (high-purity
screen mesh wick, the wick with lattice structure provides additional potassium). The total length of heat pipe is 800 mm, the o.d. and i.d. of
paths to enhance the return of working fluid, which improves the heat the heat pipe are 28 mm, 24 mm, respectively. Double-layer mesh, 2
transfer performance of heat pipe. Faghri et al. (Faghri et al., 1991) also mm, are rolled into a wick and welded on the inner wall of heat pipe. The
find that the loosely wrapped screen wick can enhance the maximum container and screen mesh wick are made of stainless steel 316. Table 1
heat capacity of heat pipe, due to the annular gaps both between the shows the parameters of heat pipes, the main difference is filling charge
wick and the heat pipe wall and between adjacent screen layers. amount and wick mesh. The performance of heat pipe highly depends on
Besides, several experiments have been performed on the effect of the properties of wick like porosity, permeability and capillary radius
filling charge amount and inclination angle. Manoj et al. (Manoj et al., which are evaluated and listed in Table 2.
2013) investigate the effect of filling ratio on the thermal efficiency of
heat pipes; the result shows the sodium heat pipe with a liquid filling
2.2. Experimental system
rate of 40% has lower heat transfer resistance and better isothermal
property. Lu et al. (Lu et al., 2017) find that with the charging amount
The schematics of experimental system are shown in Fig. 2, which
increases from 22.6 g to 26 g; the sodium heat pipe can start up suc
consist of heating system, angle adjustment system and data acquisition
cessfully, which means a high charging ratio can improve the startup
system. The heating system is mainly composed of heating wires and
performance of heat pipe. However, Tournier et al. (Tournier and El-
voltage regulator. The heating wires are wound clockwise on the
Genk, 2003) discover that excess liquid working fluid accumulates at
evaporation section of heat pipe as heating source, and heating power is
the end of condensation section, causing temperature sharply drop. In
adjusted through the voltage regulator which is connected to the ends of
addition, Wang et al. (Faghri et al., 1991) discover that the inclination
heating wires.
angle is beneficial to lower the minimum input power required for
The angle adjustment system includes a reducer and clamping de
successful startup and shorter the startup time. Liu et al. (Liu et al.,
vice. One end of clamping device is fixed with the output shaft of
2010) find that the inclination angle plays an important role on the
reducer, and the other end is locked with the condensation section of
thermal performance of heat pipe and the inclination angle of 45◦ is the
heat pipe. Handle rotation drives the transmission of worm gear, which
best option to enhance heat transfer. However, Tian (Tian et al., 2021);
is inside the reducer, to realize the heat pipe angle adjustment.
Sukchana (Sukchana and Jaiboonma, 2013)and Kang (Kang et al., 2019)
In terms of data acquisition system, it is mainly composed of K-type
point out that the best inclination angle is 30◦ ,60◦ ,90◦ respectively.
thermocouples, data acquisition card and computer. The heat pipe outer
In a word, the previous researches are only based on single influ
wall temperature is measured along axial direction using K-type ther
encing factor and there is no comprehensive parameter sensitivity
mocouples, the temperature values are acquired and recorded by data
analysis. In this paper, four potassium heat pipes with different pa
acquisition card and computer. The positions of the measuring point of
rameters are designed and manufactured for comparative experiment
K-type thermocouple are 60 mm, 160 mm, 260 mm, 360 mm, 460 mm,
2
H. Yang et al. Nuclear Engineering and Design 392 (2022) 111754
800 mesh 0.72 5 mean molecular free path and D means the diameter of vapor region.
1.55 × 10− 10 2.3 × 10−
When Kn is more than 0.01, the vapor is rare. Otherwise, the vapor is
continuous. As a result, the transition temperature Ttr is about 294 ◦ C,
560 mm, 660 mm and 760 mm from evaporating end, respectively (see which is calculated from formulation (4) (Jang, 1992). In this paper, the
in Fig. 3). Each measuring point is arranged two thermocouples at 180◦ temperature of measuring point 8 reaching 294 ◦ C is considered as the
to increase the measurement accuracy, and each thermocouple is buried standard for successful start of heat pipe, and the time of point 8
in the groove and then tightened with steel hoop to reduce the mea reaching 294 ◦ C is the heat pipe startup time.
surement errors. Besides, the evaporation and adiabatic section of po
tassium heat pipe are wrapped with a novel thermal insulation brick to
3
H. Yang et al. Nuclear Engineering and Design 392 (2022) 111754
( ) √̅̅̅ 2
√k̅̅B Tv
λ 2πd DPs (Ttr )Kn
Kn = =
2 πd2 P
(3) Ttr = Tv = , Kn = 0.01 (4)
D D kB
4
H. Yang et al. Nuclear Engineering and Design 392 (2022) 111754
5
H. Yang et al. Nuclear Engineering and Design 392 (2022) 111754
Fig. 6. Comparison temperature distribution of heat pipe 1 and heat pipe 3 at 910 W.
6
H. Yang et al. Nuclear Engineering and Design 392 (2022) 111754
Fig. 9. Comparison temperature distribution of heat pipe 1 and heat pipe 2 at 910 W.
caused by bubble bursting is greater, making the wall temperature The filling charge amount is the main influencing factor on heat
fluctuation cycle and amplitude greater. This may seriously threaten the transfer performance of heat pipe. Insufficient filling charge amount
safe operation of heat pipe cooled reactor. limits the maximum heating power of heat pipe. Increasing filling
charge amount can avoid heat transfer deterioration caused by the
4. Conclusion overheating at evaporation section and significantly improve the
heat transfer performance.
In this paper, the heat transfer performance of potassium heat pipes The thermal performance of heat pipes, having 20 g potassium, in
with different parameters is experimentally investigated. The effects of creases at 45◦ and 90◦ . The gravity facilitates the backflow of heat
heating power, wick mesh, filling charge amount and inclination angle transfer working fluid, making the wick stay moist and prevent from
on the heat transfer performance of heat pipe are conducted. The con drying out at evaporation section. However, the heat pipes, which
clusions are below: have 50g potassium, has a great geyser boiling phenomenon at this
condition. It may seriously threaten the safe operation of heat pipe
The wick mesh increasing is beneficial to improve the heat transfer cooled reactors.
performance of heat pipe. The 800-mesh wick has a smaller capillary
radius, producing strong capillary force, which can increase the
reflux rate of working fluid to promote the heat transfer ability. CRediT authorship contribution statement
However, the 600-mesh wick has a higher permeability, which
makes the liquid working fluid return more stable without Haiwang Yang: Investigation, Data curation, Formal analysis,
fluctuation. Writing – original draft. Chenglong Wang: Conceptualization,
7
H. Yang et al. Nuclear Engineering and Design 392 (2022) 111754
8
H. Yang et al. Nuclear Engineering and Design 392 (2022) 111754
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Writing – review & editing, Funding acquisition. Jing Zhang: Visuali state experimental data with numerical predictions. J. Heat Transfer 113 (4),
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Tian, Z., Liu, X., Wang, C., Zhang, D., Tian, W., Qiu, S., Su, G.H., 2021. Experimental
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