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Original
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CONTENTS

Series 40

M25 - Axial Piston

Fixed Displacement Motor
Service Parts Manual

BLN-2-41692 September, 1996

 Series 40
saueContents Genuine Parts
M25 Motors
BLN-2-41692
CONTENTS

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Ersatzteile September, 1996

Unit and Service Parts Identification ............................................................................................................... 3-4

Order Code .........................................................................................................................................................5

Seal Group ..................................................................................................................................................... 6-7

Shaft ............................................................................................................................................................... 6-7

Cylinder Block Kit ........................................................................................................................................... 6-7

End Cap Group .............................................................................................................................................. 8-11

Housing Group ............................................................................................................................................ 10-11

Overhaul Seal Kit .............................................................................................................................................. 11

SB-9410 ...................................................................................................................................................... 12-13

Copyright 1996 Sauer-Sundstrand. All rights reserved.

Contents subject to change. Information contained herein should be confirmed before placing orders.
2 in U.S.A.
Printed
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Service Parts Identification

The following information and procedure is used to identify the module group, item number, manufactured date,
part number, and part name of the parts included in the Series 40 M25 motors.

The parts listed include all parts which may be used when performing either "Minor Repairs", "Major Repairs", or
"Conversions" on the M25 motors.

- Nameplate -

Each motor will have a nameplate affixed to the housing. The

name plate will include the following information.
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Model Code Ames, Iowa, U.S.A. Neumünster, Germany
Model Code Typ
The Sauer-Sundstrand model code completely defines the
specific unit and must be used when ordering the complete unit MMF025C A E
for the first time or for ordering parts to service the product.
G A C NNN
Model Number Model No. Ident Nr
The Sauer-Sundstrand model number is used by the factory in 4253001
manufacturing. On repeat orders, a complete unit can also be A – 92 – 26 – 12345
ordered by the model mumber. Serial No. Fabr Nr
MADE IN U.S.A.

Serial Number
The Sauer-Sundstrand serial number is used to identify the
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manufacturing location, manufacturing date and the unit se-
Ames, Iowa, U.S.A. Neumünster, Germany
quence in the build. The serial number is also used to identify Model Code Typ
the unit's warranty time period.
MMF025C A E
Identification Number G A C NNN
Motors manufactured in Germany will have an identification
Model No. Ident Nr
number instead of a model number.
123456
N – 92 – 26 – 12345
Serial No. Fabr Nr
The letter code indicates the location of original manufacture MADE IN GERMANY

(assembly). "A" indicates the unit was originally assembled

in Ames, Iowa, USA. "N" indicates the unit was originally
assembled in Neumünster, Germany.

The first number (2 digits) indicates the year of manufacture.

("92" would indicate the unit was manufactured in 1992)

The second number (2 digits) indicates the calender week of

manufacture.

The third number (5 digits) is a sequential number used to

identify a specific unit.

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Date Code

The date code is defined as the year and week of manufacture. The same item number may list more than one
part number. This indicates that there is more than one configuration for that item number. You will see that there
are different date codes for the different part numbers. Find the date code of your unit via the nameplate to
determine which service part number you need to order.

EXAMPLE: The service part desired is ItemC01.

Order Date Code Qty. per

Code Item Begin → End Part Number Description Model/Kit
E D01 93-07 → 4250078 Shaft, 13 tooth spline 1

All units using this order code with a date code of 93-07 and beyond use part number “4250078”.

Service Bulletins

A Service Bulletin Number (SB- _ _ _ _) may follow the “Description” of the part you desire. You must read that
Service Bulletin prior to ordering that part. A copy of each of these Service Bulletins, as of the print date of this
bulletin, are included at the end of this manual. Service Bulletins contain more detailed information such as
interchangeability, what additional parts are involved, etc. It is suggested that you add additional Service Bulletins
to this manual as you receive them.

Procedure to Identify a Given Part/Part Number

General
The modular design of M25 units results in a simplified Service Parts List and Part Identification Procedure.

The same item numbers are used for same part description on all units within a product type. (Example: The
cylinder block kit - Item Number B22 has the same item number on all motors.)

A part number that has another number following it in parentheses is done to make this a world wide Service
Parts Manual. The first number is sold in Germany. The number in parentheses is sold in the United States.
(Example: 5000093 (9008000-0132), Customers would order 9008000-0132 if ordering the part in the United
States.)

Example of a Part Identification

The nameplate on an M25 motor has an Order Code of MMF025C A E G A C NNN. Use the following procedures
to determine the part number of the shaft used on this motor.

1) Referring to the input shaft module, in the Order Code (see page 5), the input shaft option for this unit is
identified by the code “E” (MMF025C A E G A C NNN)
2) Referring to the Service Parts List, find the shaft group. Next find the order code that relates to this unit, which
is “E”. The shaft is found to be item D01 and part number 4250078.

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Order Code

Displacement C D E F G M
MM F 025 C A E G A C NNN
Product Type

C: Seal Group

D: Shaft

E: End Cap

F: Cylinder Block

G: Housing

T: Special Harware

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D08

D07
B02
D06
D05
B45
B45A D04

D01

B21

B45A
B40
B45 B32

B22 B36

(B25)
B26
B25
B28

B52

Enlarged Bold type item numbers

are recommended parts to be
stocked for servicing

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M25 Fixed Displacement Motor

Order Date Code Qty. per

Code Item Begin → End Part Number Description Model/Kit
B21 93-07 → 3103218 Thrust plate 1
B40 93-07 → 688606 (9004800-0100) Pin 2
B45 93-07 → 681296 (9005110-7500) Plug 2
B45A 93-07 → 001131 (9004201-5000) O-ring 2
B52 93-07 → 4250073 Valve plate 1
D04 93-07 → 374447 (9001310-0008) Bearing 1
D05 93-07 → 5000095 (9006300-0094) Retaining ring 1
D06 93-07 → 505536 (9004100-0350) O-ring 1
D07 93-07 → 4250002 Seal carrier 1
D08 93-07 → 5000097 (9006200-0256) Retaining ring 1

Seal Group
A B02 93-07 → 5000093 (9008000-0132) Lip seal 1

Shaft
E D01 93-07 → 4250078 Shaft, 13 tooth spline 1

Cylinder Block Kit

A B22 93-07 → 4250062 Cylinder block kit (SB-9410) 1
B25 93-07 → 5000073 (9009625-0106) Washer 2
B26 93-07 → 3103199 Spring 1
B28 93-07 → 9006250-0131 Retaining ring 1
B32 93-07 → 4510030 Piston assembly (SB-9410) 9
B36 93-07 → 3103197 Slipper retainer 1

C B22 93-07 → 4250097 Cylinder block kit w/speed ring 1

B25 93-07 → 5000073 (9009625-0106) Washer 2
B26 93-07 → 3103199 Spring 1
B28 93-07 → 9006250-0131 Retaining ring 1
B32 93-07 → 4510030 Piston assembly (SB-9410) 9
B36 93-07 → 3103197 Slipper retainer 1

Bold Items indicate recommended parts to be stocked for servicing

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B39

B37
B38
B41
E01

B39
B47A E26A

B47 E26
E27
E29
E01
E26
E26A
E10
B41
E09
B47A E18B E07
E06A
E18A
B47
E18
E06

E16
E15
E13
E11A E11

Enlarged Bold type item numbers

are recommended parts to be
stocked for servicing

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CONTENTS

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M25 Fixed Displacement Motor

Order Date Code Qty. per

Code Item Begin → End Part Number Description Model/Kit
B37 93-07 → 4250068 End cap gasket 1
B38 93-07 → 5000046 Needle bearing 1
B39 93-07 → 015701 (9004700-1910) Pin 1
B41 93-07 → 5000091 Screw 4
B47 93-07 → 001511 (9005100-4400) Plug 2
B47A 93-07 → 001123 (9004201-2500) O-ring 2

End Cap Group

G E01 93-07 → 4250067 End cap, w/o loop flushing 1
R E01 93-07 → 4250079 End cap, w/loop flushing 1
E06 93-07 → 4800365 Plug 1
E06A 93-07 → 085043 (9004201-3700) O-ring 1
E07 93-07 → 4800225 Spring 1
E09 93-07 → 8800551 Spring guide 1
E10 93-07 → 8800550 Shuttle spool 1
E11 93-07 → 4800280 Plug 1
E11A 93-07 → 015818 (9004201-3100) O-ring 1
E13 93-07 → 9510447 Shim kit 1
E15 93-07 → 7668853 Spring 1
E16 93-07 → 4800397 Relief valve poppet 1
E18 93-07 → 4800365 Plug 1
E18A 93-07 → 000836 (9004100-0200) O-ring 1
E18B 93-07 → 085043 (9004201-3700) O-ring 1
E26 93-07 → 4800365 Plug 1
E26A 93-07 → 085043 (9004201-3700) O-ring 1
E27 93-07 → 4800225 Spring 1
E29 93-07 → 8800551 Spring 1
S E01 93-07 → 4250079 End cap, w/loop flushing 1
E06 93-07 → 4800365 Plug 1
E06A 93-07 → 085043 (9004201-3700) O-ring 1
E07 93-07 → 4800225 Spring 1
E09 93-07 → 8800551 Spring guide 1
E10 93-07 → 8800550 Shuttle spool 1
E11 93-07 → 4800280 Plug 1
E11A 93-07 → 015818 (9004201-3100) O-ring 1
E13 93-07 → 9510447 Shim kit 1
E15 93-07 → 7668853 Spring 1
E16 93-07 → 4800397 Relief valve poppet 1
E18 93-07 → 4800365 Plug 1
E18A 93-07 → 000836 (9004100-0200) O-ring 1
E18B 93-07 → 085043 (9004201-3700) O-ring 1
E26 93-07 → 4800362 Plug 1
E26A 93-07 → 085043 (9004201-3700) O-ring 1

Bold Items indicate recommended parts to be stocked for servicing 9

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G01

G01

G02A
G02

G03
B37
G04A
G04

B39
E26A

E26
E27 B38
E29
E01

B41
E10
E06A
B47A E06
E18B
E18A
B47
E18

E16
E15
E13 Enlarged Bold type item numbers
are recommended parts to be
E11A E11 stocked for servicing

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M25 Fixed Displacement Motor

Order Date Code Qty. per
Code Item Begin → End Part Number Description Model/Kit
B37 93-07 → 4250068 End cap gasket 1
B38 93-07 → 5000046 Needle bearing 1
B39 93-07 → 015701 (9004700-1910) Pin 1
B41 93-07 → 5000091 Screw 4
B47 93-07 → 001511 (9005100-4400) Plug 2
B47A 93-07 → 001123 (9004201-2500) O-ring 2

End Cap Group

T E01 93-07 → 4250079 End cap, w/loop flushing 1
E06 93-07 → 4800362 Plug 1
E06A 93-07 → 085043 (9004201-3700) O-ring 1
E10 93-07 → 8800550 Shuttle spool 1
E11 93-07 → 4800280 Plug 1
E11A 93-07 → 015818 (9004201-3100) O-ring 1
E13 93-07 → 9510447 Shim kit 1
E15 93-07 → 7668853 Spring 1
E16 93-07 → 4800397 Relief valve poppet 1
E18 93-07 → 4800365 Plug 1
E18A 93-07 → 000836 (9004100-0200) O-ring 1
E18B 93-07 → 085043 (9004201-3700) O-ring 1
E26 93-07 → 4800365 Plug 1
E26A 93-07 → 085043 (9004201-3700) O-ring 1
E27 93-07 → 4800225 Spring 1
E29 93-07 → 8800551 Spring 1

Housing Group
A G01 95-34 → 4250096 Housing 1
G02 95-34 → 4800432 Speed sensor adapter assembly 1
G02A 95-34 → 001149 (9004201-6200) O-ring 1
G03 95-34 → 8800884 Speed sensor 1
B G01 96-17 → 4250096 Housing 1
G04 96-17 → 315325 (9005110-8700) Plug 1
G04A 96-17 → 001149 (9004201-6200) O-ring 1
C G01 93-07 → 4250077 Housing, 20 cc 1

Overhaul Seal Kit

93-07 → 4510035 Overhaul seal kit 1
B02 93-07 → 5000093 (9008000-0132) Lip seal 1
B37 93-07 → 4250068 End cap gasket 1
B45A 93-07 → 001131 (9004201-5000) O-ring 2
D06 93-07 → 505536 (9004100-0350) O-ring 1
E06A 93-07 → 085043 (9004201-3700) O-ring 1
E11A 93-07 → 015818 (9004201-3100) O-ring 1
E18A 93-07 → 000836 (9004100-0200) O-ring 1
E18B 93-07 → 085043 (9004201-3700) O-ring 1
E26A 93-07 → 085043 (9004201-3700) O-ring 1
G02A 95-34 → 001149 (9004201-6200) O-ring 1
G04A 96-17 → 001149 (9004201-6200) O-ring 1
Bold Items indicate recommended parts to be stocked for servicing 11
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Service Bulletin SB-9410

PRODUCTS AFFECTED: Series 40 - M25 Variable Pumps, Tandem
Pumps, and Fixed Motors
SUBJECT: Part Number Reduction

DESCRIPTION:
All cylinder block kits used in the M25 product line will be commonized to a single part
number. A lapped slipper will now replace the non-lapped slipper on the piston as-
sembly.

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Service Bulletin SB-9410

MODELS AFFECTED:
All M25-2xxx Pumps, M91-25xx Tandem Pumps, and M25-3xxx Fixed Motors.

SERIAL NUMBERS AFFECTED:

94-22 and beyond

PART NUMBERS AFFECTED:

Old Cylinder New Cylinder Old Piston New Piston

Block P/N Block P/N Assembly P/N Assembly P/N
3103200 4250062 9510651 4510030
4250021 4250062 9510651 4510030

PARTS DISPOSITION:
Not Applicable
X Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
13
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Hydraulic Power Systems CONTENTS

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enable SAUER-SUNDSTRAND to offer a wide range of
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SAUER-SUNDSTRAND is Your World Source for
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Look to SAUER-SUNDSTRAND for the best in WORLDWIDE SERVICE.

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SAUER-SUNDSTRAND COMPANY SAUER-SUNDSTRAND GMBH & CO.

2800 East 13th Street Postfach 2460 • D-24531 Neumünster
saue Ames IA 50010 • U.S.A.
Phone: (515) 239-6000 • FAX: (515) 239-6318
Krokamp 35 • D-24539 Neumünster • Germany
Phone: (04321) 871-0 • Fax: (04321) 871122
BLN-2-41692 • September, 1996