HOPPER CLEANING & MOLD SET-UP/SET DOWN

MACHINE NUMBER :
TECHNICIAN / QC
CLEAN HOPPER / CHANGE COLOUR DOWN MOLD UP MOLD
START UP / CHANGE COLOUR
1ST SHOT SUBMIT TO SAMPLE
BY APPROVAL BY QC APPROVAL
BY BY APPROVAL BY
SHIFT

SHIFT

SHIFT

START END SET UP / START END START END TECHNICAL PRE-HEAT

DATE DATE MOLD NO. SET UP REMARKS DATE MOLD NO. SET UP REMARKS MOLD NO. QC SUPERVISOR REMARKS
TIME TIME MH TIME TIME TIME TIME SUPERVISOR (START TIME)
(NAME) (NAME) (NAME)
(NAME) (NAME)
TIME DATE TIME DATE
NOTE : CM : Change Mould CC : Change Colour RM : Repair Mould DM : Down Mold UM : Up Mold SU : Start Up CL : Change Label YB - MLD- MSUSD-0001 REV 02
CR : Change Raw part CI : Change Insert CRM : Change Raw Material AR : After Repair - / NA : Not Applicable
 Report: YB - 01 - PROC - GEN - 23 - 0040 REV 00
PT. YEAKIN PLASTIC
HOPPER CLEANING & MOLD SET-UP / SET DOWN By : Riolan Sinantra
FLOW CHART Page : 1 of 1
PROD'N INJECTION
Date : 29-Nov-2023

*Unload the previous material and make sure the hopper is empty
1. Turunkan material sebelumnya dan pastikan hopper dalam kondisi kosong
*Open the hopper
2. Buka Hopper
Cleaning Hopper/ Change *Clean Filter by Vacum Cleaner
Material or Colour 3. Bersihkan Saringan menggunakan penyedot debu
*Clean by Air Gun
4. Bersihkan dengan semprot angin
*Close the hopper again as before
5. Tutup kembali Hopper seperti semula
*Filling material into the hopper according to the material to be used
6. Pengisian material ke hopper sesuai dengan material yang akan digunakan
*Make sure the barrel is cleaned from the previous material, if the material to be used is different
7. Pastikan barrel dibersihkan dari material sebelumnya, jika material yang akan digunakan berbeda.

* Turn on the hopper

1. Nyalakan Hopper
*Setting hopper temperature according to material type & follow molding parameter
Pre-Heat Material 2. Atur Temp. Hopper sesuai jenis material & ikut molding parameter
Start Time *Wait for it to heat according to the specified time
3. Tunggu Panas Sesuai waktu yang telah ditentukan
*If ok, progress to Start-Up
4. Jika OK, proses untuk Start-Up

*If there is a check for moisture

1. Jika ada pengecekan untuk moisture
Check Material use moisture analyzer *Only for Dehumidifier Hopper. Follow to form no.YB - MLD- MSUSD-0001 REV 02.
2. Khusus untuk Dehumidifier Hopper. Ikut ke form no.YB - MLD- MSUSD-0001 REV 02.

*Flushing the cooling hose

1. Bersihkan selang cooling
*Spray anti rust, after the mold temperature decreases
2. Lakukan proses anti rust, setelah suhu mold menurun.
Down Mold *Install elbow for the process down mold
3. Pemasangan elbow untuk proses penurunan mold.
*then direct the mold directly to the storage area
4. Kemudian arahkan mold langsung ke tempat penyimpanan

*Process of taking mold according to the job order given.

1. Proses pengambilan mold sesuai Job Order yang diberikan.
*Install the mold to the machine in the right position
2. Pemasangan mold ke mesin dengan posisi yang presisi.
*Make sure the machine ejector rod has the appropriate mold to be used.
3. Pastikan ejector rod mesin dengan mold, sesuai yang akan digunakan.
*Do the mold binding with clamps
4. Lakukan pengikatan mold dengan clamp.
*Make sure the safety between the mold core and cavity has been removed
Up Mold 5. Pastikan safety antara mold core dan cavity sudah dilepaskan.
*Before open mold (if there Hydraulic Core). Immediately report to supervisor.
6. Sebelum open mold (jika ada Hydraulic Core). segera informasikan ke Supervisor
*After open mold, adjust the clamping.
7. Setelah open mold, lakukan adjust clamping.
*Installation of cooling after the mold is closed
Start-Up Mold 8. Pemasangan cooling setelah mold dalam keadaan tertutup.
*Then reinstall the limit switch ejector, slide, core, intallation hottip and shut-off (If there)
9. Kemudian, pasang kembali limit switch ejector, slide, core, pemasangan hottip dan shut-
off (Jika ada).

Submit for QC approval

QC
NG Check OK Approved Running production

WRITTEN RIOLAN.S
APPROVED JOJO
REMARK
Lot 20 Jalan Gaharu Mukakuning BIP
Property of PT Yeakin Plastic Industry
YB - MLD- MSUSD-0001 REV 00