PTW NO REF NO:

TASK RISK ASSESSMENT (as per MPCL MSP: as per MSP-HSE-06) Company FACILITY:
GTH Gas Processing Facility
Activity: Installation & Removal of PSV Date:
Dapartment: Facilities Management
SPECIFIC LOCATION: MPCL, SGPC
PPES: PERSONAL PROTECTIVE EQUIPMENT & TOOLS NEEDED TO WORK ACTIVITIES: Hard hat, Safety Shoes, Safely Goggles, Hand Gloves, Hammer,Spanner, Gas Monitor, Airline
Base Risk Ranking Base Risk Ranking (With
(Without Controls) Controls)
No ACTIVITY HAZARDS HAZARD EFFECT CONTROL MEASURES RESPONSIBILITY
Risk
L S L S Risk Rating
Rating

Plan the work involving personal responsible for

Breakdowns, Elevated Stress,
Lack of Communication 2 2 4 preparation (Isolation, depressurization, draing &
Lowered moral
gas testing etc) of the valve to be replaced.

Obtain the required work permits & Conduct Tool

Non-Compiance of HSEMS Procedures Untrained Person 5 5 10
Box Talk.

Identify the PSV to be replaced referring P & ID &

Ensure the upstream as well as downstream of the
1 Pre-Work Incorrect Isolation Propert Damage (fire / Explosion) 4 5 20
PSV to be replaced are isolated property, Use Lock
& Tag

Depressurize / drain the fluid to safe location &

Presence of Flammable / Toxic vapors Cause of Serious explosions or fire 3 6 18 Override the gas detectors if required & Carry out
gas test for safe working area.

Injuries to employees & cause of

Incorrect Valve 3 4 12 Arrange correct specification PSV for replacement. 1 4 Low
Environmental Hazard

Confirrm Upstream / Downstream isolation valve

Upstream / Downstream Isolation Valve Passing Property Damage (fire) 4 4 16 integrity b opening slightly the nearest vent / drain
point.

Refer to lifting / Ladder Procedures / Training /

Fall, Slip Trip Injury e.g Sprains and Fractures 2 6 12 Ask for assistance of a co-worker if needed / Keep
area clean & free of trip hazards

Verify the work area is gas free & use non

Spark Generation / Fire Site Eng. Supervisor, Foreman,
sparking tools in hazardous location

2 Valve Replacement Check the work area is free from Toxic vapor &
Skin or eye irritation or burns, or
Exposure to Toxic Vapor Slightly open one bolt / stud to confirm no pressure
poising
& Use air line unit if required

Cause severe burns when touched,

Use safety goggles & Loosen the bolts / studs
Splash of Hazardous Fluid damage eyesight, & cause harm to the
slowly.
respiratory tract

can pollute groundwater and surface

Leak / Spill water it impact people health & Remove old PSV & install new valve safely
liquids end up in our food or drinking

Electrocution, burns, crushed body Refer to Loukout / Tagout Procedure / Training to

3 Lockout energy sources Energy Hazard parts, cutting, lacerations, amputated eliminate discharge of steam or hot water into
limbs, and broken bones workspace

Refer to Loukout / Tagout Procedure / Training. In

Electrocution, burns, crushing,cutting, some cases, steam will have to be discharged in a
De-energize system Being burnt lacerating, amputating or fracturing controlled manner in oreder to perform work.
body parts & others Maintain safe distance and direction in discharging
steam.

Ensure proper wind up & housekeeping at worksite

Un-cleared waste could become fuel
4 Windup & Housekeeping Scattered Material &The lifting tools, tackles, scaffolding must be
for the spread of fire
removed after ensuring valve stability

GENERAL / ADDITIONAL COMMENTS: MANDATORY REQAUIRMENTS (to be filled by PH and verified by Approving Authority, Tick YES/NO):
1 1 Is joint survey conducted and all site specific hazards and controls incorporated ? Yes No
2 2 Is formal joint meeting conducted by team with key stake holders, inputs incorporated ? Yes No
3 3 Is formal job execution plan/method statement developed & attached as per Procedure? Yes No
4 4 TRA contain both job specific & site specific hazards Yes No
5 5
6 6
7 7
8
S. # ROLES NAMES DESIGNATION/COMPANY TASK RISK ASSESMENT APPROVAL RECORD

Prepared By:
PH (Performer)’ or
1st Review:
1 Supervisor of ‘Permit HSE / SZS
(By Supervisor of Permit Holder)
Holder’ in consultation with
AA

2nd Review:
2 TRA Team Member 1
(by site HSE rep)

Approved By:
3 TRA Team Member 2
(Issuing Authority/his designee)

4 TRA Team Member 3

RISK ASSESSMENT & CONTROL GUIDELINES
1. Executing Steps:
1.1. Planning
a) Construction and HSE team must ensure that hazard identification is complete.
b) Construction and HSE team must prioritize the hazard issues, which are of significant in nature. (It means that risks have well establish
c) Construction and HSE team to prepare the risk assessment plan for the priorities identified hazards for these
potential high risks.
1.2. Risk Assessment
Risk is the probability of an event occurring in a given set of circumstances. The ‘event’ is an exposure to hazard. The
1.3. Risk Assessment Process
The process of carrying out a risk assessment should be as follows.
1. Identify the hazards.
2. Identify who might be harmed and how.
3. Evaluate the risk and implement the control measures.
4. Record the significant findings.
5. Review the assessment and update if necessary.
1.4. Examination of the Hazards and Risk Associated
 Competent staff must be used in examining the risk associated with the identified hazard.
 Competent staff should examine following aspect to determine the risk involved:
o Examine the existing control measures in place.
o Identify employees at risk.
o Likelihood of risk.
o Severity
o Risk level and their tolerability.
1.5. Evaluating the risk:
Once the necessary information has been obtained on the hazards encountered by work activities, next stage is to
1.5.1. Risk Rating Score
Risk rating score is a combination of two factors.
 The severity of the risk that could injure persons or cause damage to plant.
 The likelihood of the risk that it could happen (Probability).
RISK RATING = LIKELIHOOD X SEVERITY
NOTE: Each activity has to be assessed for the risk value for determining the level of Severity and likelihood are mentioned in
the table below.
SEVERITY
No Injury (1) Minor Moderate Injury (3) Major Injury (4)
Injury (2)
Rarely (1) 1 2 3 4
Unlikely (2) 2 4 6 8
Possible (3) 3 6 9 12
Likely (4) 4 8 12 16
Almost Certain (5) 5 10 15 20
LIKELIHOOD
RISK LEVEL:
Low Medium High
 means that risks have well established legal requirements, potentially high risks).

e to hazard. The hazard is the potential to cause harm. The risk assessment is the technique of evaluating not just the likelihood of an

ext stage is to access the risks.

kelihood are mentioned in

Catastrophic (5)

5
10
15
20
25
he likelihood of an event occurring, but also the outcome will be in terms of injury, loss, damage or harm.