Chapter: - 2

Production Department

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 Plant location

R.S.NO.95, Block No. 80/A,

Moti Naroli, Taluka-Mangrol,

Dist. Surat, 394110

Plant Layout

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 Production system used

Spoton coatings, Pvt, Ltd. sell their products to the business (B2B). So when job is arise
the production is done. It means they use Intermitted Production system. In Intermitted
production system they use Batch Production system. Batch production system means different
products, different sizes of products produced at different time.

Range of Products

Release Paper and Film:

Spoton coatings private limited manufacturers and exporter of Silicone Release Paper, Glassine
Release Paper, MGK Release Paper, Polyester Release Film, Kraft Release Papers and many
more. Their products are designed using the finest grade raw material and sophisticated
technology in accordance with the international quality standards. Their offered array is
accessible in a host of stunning designs, colors and sizes as per the variegated requirements of
clients. Besides, customization facility is also available so that clients can get these products as
per their precise requirements. They supply the best quality products at the most competitive
price.

 Glassine Release paper: - The silicone release liners in the glassine category offer the
following characteristics:
 Leading Manufacturer of 62gsm glassine release paper, white
glassine release paper, 90gsm glassine release paper, glassine
release paper and 60gsm glassine release paper.
 Excellent hardness for die cutting, smooth surface for caliper
control, optimum transparency.

Weight Colours Coating

60 to 140 GSM White, Yellow, Honey, Single & Both side

Havana coated

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  CCK (Clay Coated Kraft): - The silicone release liners in the CCK category offer the
following characteristics:

 Providing you the best range of clay coated Kraft release

paper, CCK release paper 55 GSM, 78 GSM Kraft release
paper, 88 GSM CCK release paper and CCK release paper 80
GSM.
 Superior lay-flat properties, excellent smoothness and
backside printable.

Weight Colours Coating

50 to 140 GSM White Single side coated

 MGK (Machine Glazed Kraft) Release paper: - The silicone release liners in the
MGK category offer the following characteristics:

 They offer 35 MGK release paper, 40 GSM MGK release paper

and MGK release paper.
 High tear & tensile strength due to optimum fiber content and
good formation, good printability, excellent for hygiene liners.

Weight Colours Coating

25 to 50 GSM White Single side coated

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  Polyester Release film (PET): - The silicone release coated PET film liners offer
following characteristics:

 Their range of products includes polyester

release film 23 micron, 50 micron polyester
release film, aluminium coated film, and release
coated polyester film and polyester release liner.
 High tensile and tear strengths, high temperature
and solvent resistance, availability in medical
grade.

Weight Colours Coating

19 to 125 Microns Clear, any colour & Single & Both side
metalize coated

 Silicone Release paper: - The silicone release paper offer following characteristics:

 They are Leading Manufacturer of silicone release paper,

silicone coated release paper, easy release paper, tight release
paper and solvent less platinum coated release paper.

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 Machineries used

Coating Coating Coating

machine - 1 machine - 2 machine - 3
Speed 100 meters/min 150 meters/min 300 meters/min

Width Up to 1020 mm Up to 1550 mm Up to 1100 mm

Outer Diameter Up to 1000 mm Up to 1200 mm Up to 1200 mm

Core Max: 152 mm (6”) Max: 152 mm (6”) Max: 152 mm (6”)

Printing Slitting

Speed 1) 150 Meter/min 1) Jumbo slitter [1]-300 Meters/min

2) 250 Meter/min 2) Narrow slitter [1]-400 Meters/min
Narrow slitter [2]- 30Meters/min
Narrow slitter [3]-500 Meters/min

Width up to 1020 mm Max: 1550 mm

Min:20 mm

Diameter Up to 1000 mm Up to 1000 mm (for jumbo width) &

550 mm (for narrow width)

Core Max: 152 mm (6”) Min: 76 mm (3”)

Colour 3 colour / 2 colour

Grammage/Micron Paper: 25 to 140 GSM | PET: 19 to 125 Micron

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 Raw materials used

 Raw paper reel

 Chemicals
 Core
 Ink
 Other materials

Process used

Raw
material

Coating

Printing

Slitting

Packaging

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 I. Raw material: -
Raw material is received from the stores according to production
plan. It is stored in warehouse of company. If any defects
(abnormality) found in raw material, effective communication will
be done to respected HODs. If it is ok it goes for further process.

II. Coating: -
In coating step pre-decided coating plan shall be follow for
production. Before process starts availability of resources shall be
ensured and applicable checks is done here. And now process of
coating on raw material is start on automated coating machine and
its pre-determined parameters of process is monitored. The quality
of coated material is check by QC department. If it is ok then go
for next process

III. Printing: -
For printing process pre-determined plan is follow and checks of
availability of require materials is done here. After check of all
aspect product go for printing process on printing mechine. The
printing is done on other side (non-coated side) of coated paper or
film. Printing is not done on coated side. In printing process
require logo, information, etc. is printed and after printing process
it go for QC check.

IV. Slitting: -
After printing and QC check is done the next step of production
process is slitting. In slitting process coated paper or film come on
slitting machine and as per requirement of Clint’s size or shape is
cut and organized in this step.
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 V. Packaging: -
After slitting process if any defects is arise it is repaired and go for
packaging process in it following process is done
o Reel stretch rapping process
o Pallet verification and numbering
o Packing standard
o Visual inspections
o Labelling

After packaging the finished goods move to warehouse and ready

for delivery.

Description of layout
There are many types of layouts like Product layout, Process layout, Fixed position
layout, Hybrid layout, etc. Spoton coatings private limited use process layout. In this type of
layout machines are arranged according to the function or process. Spoton coatings private
limited use batch production system so process layout best suitable for their requirement.

Packaging area

Slitting area

Coating area

Printing area

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 Material handling equipment used

 Forklift: -

 Hand pallet truck

 Cranes

 Hand truck

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 CRP

COATING MACHINE COATING MACHINE COATING MACHINE

1 2 3

SPEED 100 Meter / Min 150 Meter / Min 300 Meter / Min

WIDTH up to 1020 mm up to 1550 mm up to 1100 mm

OUTER up to 1000 mm up to 1200 mm up to 1200 mm

DIAMETER
CORE Max:152 mm (6’’) Max:152 mm (6’’) Max:152 mm (6’’)

QUALITY CONTROL TECHNIQE

 Procedure for manufacturing and inspection shall be followed by production quality team

1 Quality process will be catagorized as below: QA & QC HOD

I. Quality assurance
II. Quality control

2 Quality assurance : QA & HOD

Quality assurance criteria and scope will be as be:
I. Calibration criteria and scope will be as below
II. Handling customer complain

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 MPS

 Monthly weekly , daily , mps plan shall receive from ppc

 Effective planning of resource like man -machine -material -method.

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 Silicon coated release liner

29 to 140 GSM 60 to 140 GSM less then 80 GSM

Polyester release liner

23 micron 50 microns 100microns

Job training

Spoton coating on the job training

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