Benefits & Details

24V DC power supply

Photo electric
PNP sensor
Sensor 1
Detects the presence of a bucket. VFD page no 1 0f 2
variable frequency drive
Stop drive before changing parameter.
- + Set to the motor nameplate rated voltage
220V AC
and frequency.
INPUT

3 PHASE 380 AC VOLTS

220V AC CONVEYOR GEAR MOTOR
INPUT
S/O
S/O

Photo electric A1 A2
PNP sensor A1 A2
24V DC+
PIN 1
24V DC+
CANTROL WIRE
PIN 2

Sensor 2 24V DC-

PIN 4
Identifies the bucket’s position.
Initiates actions such as stopping the conveyor.

NC

SPDT RELAY
NO
COM COM
SAFETY FIRST
380
3 PHASE AC
MULTI FUNCTION OUTPUT
TIMER Anyone working around high voltage systems
should receive proper training on safety procedures and precautions
understand the risks associated with energized equipment and
FUNCTION (R) how to handle them
always wear appropriate PPE when working with high voltage equipment.
page 1 of 1 DESIGN BY OMAR
 1. Sensor 1 (Bucket Availability)

Detects whether a bucket is present on the feed conveyor.

If a bucket is detected:
The VFD starts the feed conveyor, allowing material movement.
If no bucket is present:
The VFD keeps the feed conveyor off.

2. Sensor 2 (Bucket Ready for Filling Line)

Senses when the bucket is ready to move from the feed conveyor to the filling line conveyor.
Initiates the following actions:
Motor Stop: When Sensor 2 detects the bucket’s readiness, it stops the feed conveyor.
Motor Start: Once the filling line conveyor is ready, Sensor 2 allows the feed conveyor to start again.
This process ensures smooth transfer of buckets.

Energy Efficiency and Material Flow:

By stopping the feed conveyor when not needed, you optimize energy consumption.
The system ensures efficient material flow without congestion or collisions.

This conveyor system efficiently manages bucket movement, prevents jams, and conserves energy.

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