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s2.0 S0263876217X001291 s2.0 S0263876217306524main - PDFX Amz Security Token IQoJb
s2.0 S0263876217X001291 s2.0 S0263876217306524main - PDFX Amz Security Token IQoJb
s2.0 S0263876217X001291 s2.0 S0263876217306524main - PDFX Amz Security Token IQoJb
Muhammad Furqan Ali a, Jieqing Gan b, Xiaochun Chen a,∗, Guangren Yu a,∗,
Yuan Zhang a , Mujtaba Ellahi c , Ahmed A. Abdeltawab d
a Beijing Key Laboratory of Membrane Science and Technology, College of Chemical Engineering, Beijing University of
Chemical Technology, Beijing 100029, PR China
b Laboratory of Simulation and Modeling of Particulate System, Department of Chemical Engineering, Monash
a r t i c l e i n f o a b s t r a c t
Article history: The green solvent ionic liquids (ILs) are getting attention in variety of industries, because of
Received 29 May 2017 their unique properties. Few studies explain the hydrodynamics of ILs, but the comparison
Received in revised form 27 October with conventional amine solvents in CO2 capture process has not so far been reported. The
2017 primary target of this research is to develop a state of the art computational fluid dynamics
Accepted 20 November 2017 (CFD) model that would be useful to understate hydrodynamic parameters of both ILs and
Available online 28 November 2017 conventional amine solvents in a glance. In present study, three ILs are investigated inside
a 3D flat bubble column and their higher viscosities are examined vigilantly by compar-
Keywords: ison with three amine solvents. The flow pattern, liquid velocity magnitude, CO2 holdup
Bubble column and bubble size distribution are explained. It is reported that current CFD model may be
Conventional amine solvents used for higher viscous ILs and amine solvents. Compared with amine solvents, CO2 plume
Hydrodynamics meandering behavior was not observed and very low gas holdup was obtain in ILs. The
Ionic liquids velocity magnitude of ILs increased with the height in bubble column, but a decreasing
Numerical modeling trend with column height was followed in the case of amine solvents. CO2 exhibited non-
coalescence behavior in ILs, but coalescence and breakup phenomena were seen in amine
solvents. Finally, baffled type industrial tray column is also investigated and some useful
hydrodynamic aspects in the comparison of pure ionic liquid, 90%-solution of ionic liquid
and 30%-solution of MEA are drawn. The experimentally validated CFD model would be
useful for switching to ILs from corrosive amine solvents and further investigation of new
economical ILs.
© 2017 Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
1. Introduction class of ILs treated as green solvent, is used to purify acid gases to
reduce global warming from different power plants and oil refineries
Ionic liquids (ILs) are basically organic salts composed of organic (Keskin et al., 2007). These ILs have unique properties with the com-
cations and inorganic anions. At ambient temperature ILs are molten parisons of conventional amine solvents, such as low vapor pressure,
below decomposition point. There are more than million types of ILs less-corrosive, thermal stability, non-inflammable, easy regeneration,
presenting with their uncountable dissolving properties. Recently, a less contamination as biological aspects. Because of these properties,
ILs provide a wide range of applications and become an attractive agent
in variety of chemical industries (Plechkova and Seddon, 2008; Prado
and Weber, 2016). In a glance, ILs have the ability to become a designer’s
∗
Corresponding authors. solvent and replace conventional amine solvents efficiently.
E-mail addresses: chenxc@mail.buct.edu.cn (X. Chen), gryu@mail.buct.edu.cn (G. Yu).
https://doi.org/10.1016/j.cherd.2017.11.034
0263-8762/© 2017 Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
Chemical Engineering Research and Design 1 2 9 ( 2 0 1 8 ) 356–375 357
capture process in CO2 /N2 -[bmim]BF4 system and predict the Sauter
mean diameter in gas-ILs system was proposed by an experimental
Nomenclature
correlation. Recently, Götz et al. (2016) measured the gas holdup in ILs
CD Drag coefficient experimentally and compared it with other organic liquids in a slurry
CL Lift coefficient bubble reactor. Although, reliable experiments conducted to explain
the variety of hydrodynamic parameters in these previous studies but
CWL Wall lubrication coefficient
the reactor size was small, and the dynamic parameters to differen-
CVM Virtual mass coefficient
tiate the hydrodynamics between ILs and conventionally used amine
d Bubble diameter (cm)
solvents in acid gas removal process were not mentioned. Industries
d32 Sauter mean diameter (cm)
are looking forward to overcome the bottleneck of conventional amine
F Interphase interaction force (N) solvents. A hydrodynamic comparison study between ILs and conven-
f Volume fraction of bubbles tional amine solvents may give rise to a significant replacement of
g Gravity force (m/s2 ) conventional corrosive amine solvents in CO2 capture system.
P Pressure (Pa) Besides experimental techniques, CFD gets more attention which
Si Source term (1/m3 s) requires simple calculation and provides broad spectrum view of veloc-
u Velocity,(m/s) ity field rather than particle image velocimetry (PIV) experiments for
Ug Superficial gas velocity (m/s) ionic liquids. A summarization of some CFD simulation studies of ILs in
Table 1 demonstrates that most researchers focused on single bubble
|Vg | Total volume of gas (m3 )
rising in ILs, and few revealed the hydrodynamics of ILs (mainly consist
M0 Morton number +
of [bmim] cation and BF4 − , PF6 − anion).
Re Reynolds number
The present study aims to provide a CFD model to understand the
Eo Eotvos Number hydrodynamics of new ILs with conventional amine solvents in a large
size laboratory scale bubble column. This objective is obtained by inves-
IUPAC name tigating three ionic liquids, involved with two different cation [bmim]
+
MDEA Methyl-di-ethanolamine
MEA Mono-ethanolamine 2. Simulation methodology
Greek letters
A flat rectangular bubble column has quiescent liquid height
˛ Void fraction [–]
of 45 cm, width of 20 cm and depth of 5 cm as shown in Fig. 1(a).
! Surface tension (N/m)
To cover the whole column analysis three portions are virtu-
" Collision rate (m3 /s)
ally divided at the height of 13, 25 and 37 cm. CO2 gas jetted
# Viscosity (Pa s)
with low superficial gas velocity of 0.0014 m/s is introduced
$ Density (Kg/m3 )
for partial aeration in the bubble column to maintain homo-
% Volume of bubble
geneous steady state flow. The superficial gas velocity is kept
constant at 0.0014 m/s for all simulation cases. The dimension
Subscripts
of rectangular bubble column with superficial gas velocities
eff Effective
from 0.0014 m/s to 0.0083 m/s is used previously by Buwa et al.
i, j Bubble classes
(2006), Buwa and Ranade (2002, 2003), Díaz et al. (2008), Díaz
l,g Liquid, gas phases
et al. (2006), Ma et al. (2016), Pfleger et al. (1999). CO2 gas
lam Laminar flow
acted as a disperse phase and six different types of continuous
t turbulent flow
phases are used in rectangular bubble column as described
Abbreviations in Table 2. Initial bubble diameter (0.83 cm) of CO2 gas at the
CFD Computational fluid dynamics sparger is calculated here by the proposed correlation of Zhang
ILs Ionic liquids et al. (2014), which is more specific for ILs (relative experimen-
LDA Laser doppler anemometry tal deviation is ±7%).
PIV Particle image velocimetry The bubble column is systematically transformed into
PBM Population balance model modeling setup. In the preliminary step, grid generation plays
a vital role in computational modeling. To describe more
real phenomena, a 3D model is generated by GAMBIT 2.4 as
shown in Fig. 1(a). Grids have non-uniform structure cells
In spite of the wide use of ILs in commercial plant, few queries (more refine near inlet and center line of the column) con-
still need more research. For example, are they really different from sist of hexahedral cells and quality of mesh is fairly under
conventional amine solvents in the absorbing column? In which man-
control (skewness is almost zero and orthogonal quality is
ner the hydrodynamics of ILs behave differently from conventional
unity). In course grid, the total number of cells is 2975 with
amine solvents? In past few years, Kaji et al. (2009) investigated the
&x × &y × &z = 17 × 25 × 7. The medium grid has 16,544 cells
hydrodynamics of ILs experimentally by using conductivity method to
calculate the gas holdup. One ionic liquid [emim]EtSO4 was compared
with &x × &y × &z = 32 × 47 × 11 and the fine grid has 106628
with 85% of glycerol mixture. After that, Dong et al. (2010) conducted cells with &x × &y × &z = 61 × 92 × 19. Time step size is esti-
a single N2 bubble in ILs. An experimental drag coefficient was pro- mated through CFL condition (&t ≤ &y/|'|), where &t is the
posed for ILs, presenting good agreement with experimental data. time step size, &y is the minimum characteristic size of grid
Zhang et al. (2012), adopted cylindrical bubble column to set a CO2 cell and |'| is the magnitude of bubble rising velocity. The abso-
358
Table 1 – Contribution of CFD modeling for the hydrodynamics of ILs.
Reactor ILs used CFD model Remarks
Hollow fiber [N1111 ][Gly] 2D finite element method CO2 removal on membrane base is studied and IL Razavi et al. (2016)
contactors acted as absorbent
Gas–liquids flow rates affected on mass transfer
Bubble column [bmim]BF4 , [bmim]PF6, 2D level set method Hydrodynamic behavior of single bubble formation, Carvajal et al. (2015)
glycerol–water mixture detachment and rising is studied
Different drag coefficient is compared
Stirred tank [bmim]BF4 3D Eulerian–Eulerian Hydrodynamics study of CO2 dispersion in IL is Ouyang et al. (2015)
transient model investigated
Fig. 1 – Flat rectangular bubble column (sizes: 20 cm × 45 cm × 5 cm) (a) 3D-isometric domain with medium grid, gas sparger
in red color 2.4 × 1.2 cm and (b) grid independency, time-averaged vertical liquid velocity in bubble column at height 25 cm.
CO2 superficial velocity is 0.0014 m/s. (For interpretation of the references to color in this figure legend, the reader is referred
to the web version of this article.)
lute medium grid size is 0.0063 m and the bubble rise velocity, loss during the whole process and temperature keep uniform
as proposed by Pfleger et al. (1999) and Buwa and Ranade throughout the column. Thirdly, liquid is completely filled and
(2003), is set to 0.2 m/s. With this, better computational stabil- keep at rest initially i.e., no gas traces was present inside the
ity was achieved when using time step size &t ≤ 0.03 s. The grid column. Fourth, the sparger thickness is almost zero hence
independency is examined for ILs-CO2 as shown in Fig. 1(b). pressure drop at inlet is negligible. Finally, the working fluid is
Results did not show significant change in these three grid res- assumed to be isothermal and incompressible. The governing
olutions. Experience from the previous literature (Buwa and transport equations for each phase are assembled in Eule-
Ranade, 2002; Díaz et al., 2008) demonstrated that medium rian approach after substituting averaged Reynolds number
grid is preferred to achieve more precise results with less com- as follows:
putational efforts, and thus it is used for the rest of studies.
CFD codes are used to solve 3D domain and governing equa-
tions are described for numerical modeling in the preceding 2.1.1. Mass conservation equations
Section 2.1. For gas dispersed phase:
where Si is the source term. It is normally taken as zero; when correlation gives good agreement with experimental data
single bubble group size is assumed. fi is volume fraction of within the range of ±10%.
bubbles group size-i. More detail is discussed in Section 2.2.
For liquid continuous phase: ⎧
⎨ 22.73Re−0.849 Mo0.020 , 0.5 ≤ Re ≤ 5
∂ CD = ,
($ ˛ ) + ∇. ($l ˛l ul ) = 0 (3) ⎩
∂t l l 20.08Re−0.636 Mo0.046 , 5 ≤ Re ≤ 50
$l |ug − ul |d32 (10)
Re =
2.1.2. Momentum exchange equations #l
For gas dispersed phase: g#4 ($l − $g )
Mo =
! 3 $l 2
∂
($g ˛g ug ) + ∇. ($g ˛g ug ug ) = −˛g ∇P′
∂t Second, the Grace et al. (1976) drag correlation, as given in
! " #$
+∇. ˛g #eff,g ∇ug + ∇uTg + Fg,l + $g ˛g g (4) Eq. (11), is used here for amine solvents because these solvents
exhibit lighter densities and lower viscosities relative to ILs.
D ( 7 )
FVM
l,g = 0.5˛g $l (ug − ul ) (8)
Dt CWL = max , 0.0217Eo (14)
Re1.9
It was found that the impact of drag force (FDl,g ) on flow pat-
→
tern is more significant than other interfacial forces by Li and where nw is the unit normal vector pointing direction away
Zhong (2015). The drag force per unit volume in an infinite from the wall. The wall lubrication coefficient CWL is proposed
liquid is given as (Clift et al., 1978). by Hosokawa et al. (2002). As described in Eq. (14), it depends
on the relative Reynolds Number Re and Eotvos Number Eo.
3 ˛g $l
FD
l,g = CD |ug − ul | (ug − ul ) (9)
4 d32
2.2. CFD-PBM coupling
where, CD is the drag coefficient. In present study two drag
coefficients are incorporated. First, the correlation proposed General concept of population balance model (PBM) in reac-
by Dong et al. (2010), as given in Eq. (10), was considered tors can be found in the literature (Ramkrishna, 1985). The
and specifically used for ILs-CO2 system in bubbly flow which basic population balance equation (PBE) based on Ramkris-
depends on Reynolds number and Morton number. Predicted han’s (Ramkrishna, 2000a) work is described as:
Chemical Engineering Research and Design 1 2 9 ( 2 0 1 8 ) 356–375 361
*v *∞ *∞
∂ 1
($g ni ) + ∇.($g ug ni ) = $g ( ′ ′ ′ ′
a(v − v , v )n(v − v )n(v )dv − n(v)′ ′ ′
a(v, v )n(v )dv +′
m(v′ )b(v′ )p(v, v′ )n(v′ )dv′ − b(v)n(v) )(15)
∂t 2 + ,- .
0 o v
+ ,- . + ,- . + ,- . deathrateduetobreakupintosmallerbubbles
internal coordinate are tracked directly rather than tracking ni (t) = n(v, t)dv (17)
vi
the moments and it is possible to describe multi-variate cases
in this method. Moreover, the difference in velocity increases
The bubble birth and death rates are formulated as follows
the particles interaction and segregation. With this, secondary
phase should be divided in three subclasses to move with j≥k
different velocities (Fan et al., 2004), so that, three extra equa-
/ 1
BiC = (1 − ı )"(vj + vk )a(vj , vk )nj nk ,
tions and source terms are involved in DQMOM method. 2 jk
vi−1 ≤vj +vk ≤vi
In all moments method, transport equations are solved for (18)
/
M
moments only not for entire distributions, so that number dis- DiC = a(vi , vj )ni nj
tribution and Sauter mean diameter is obtained from lower j=1
order moments later on.
Beside this, the discretization of population balance equa-
/
M
tion or stochastic approach is classified as second category BiB = '"ij g(vi )ni
(Bertin et al., 2016; Vanni, 2000), which is famous for entire (19)
j=1
distributions and number density function. This method is DiB = g(vi )ni
applied to get Sauter mean diameter directly rather than
moments of particles. This robust numeric gives PSD as
where the breakage rate " ij is
reasonably accurate as moments method but more scalars
(classes) are needed to solve simultaneously. The discrete * vi+1 * vi+1
vi+1 − v v − vi−1
homogenous method (Ramkrishna, 2000b) assumes one dis- "ij = ˇ(v, vj )dv+ ˇ(v, vj )dv (20)
vi+1 − vi vi − vi−1
perse phase (M = 1), in which all classes travel with same vi vi
362 Chemical Engineering Research and Design 1 2 9 ( 2 0 1 8 ) 356–375
⎧ " #
⎪
⎪ vi+1 − vj + vk " # 3. Numerical model
⎪
⎨ , vi ≤ vj + vk ≤ vi+1
vi+1 − vi
"= " # (21) Different momentum equations are solved for amine solvents
⎪
⎪ v + v − vi−1 " #
⎪
⎩ j k , vi−1 ≤ vj + vk ≤ vi
and ILs as described in the previous Section 2.1 and shown in
vi − vi−1 Fig. 2. The model description is as follows:
For all amine solvents, a transient formulation to solve
" #
where ˇ v, vj is fragments size distribution; and Navier–Stoke equation, second order implicit discretization is
Finally, the local mean bubble diameter (also known as applied. QUICK interpolation scheme is used to solve momen-
Sauter mean diameter d32 ) which shows the mean bubble size tum and continuity equations. Pressure–velocity equations
for all the bubbles in the domain is obtained. It is an essen- are solved by SIMPLE scheme. Eulerian frame work is adopted
tial parameter to couple the interaction in bubbly flow. d32 is for transient pressure based multiphase flow. Added mass
evaluated every time step according to Eq. (22) and return to force (Eq. (8)), drag coefficient (Eq. (11)), lift force (Eq. (12)),
the momentum equation as shown in the modeling analogy and wall lubrication force (Eqs. (13) and (14)) are incorporated
of Fig. 2. in momentum equation. The continuous phase is static at
inlet and no-slip boundary condition on the wall is imposed
1N for both dispersed and continuous phases. The outlet of the
ni d3i
d32 = 1i=1
N 2
(22) column was at atmospheric pressure. Turbulence multiphase
nd
i=1 i i mixture model is governed by standard k–epsilon equations
(Selma et al., 2010a). CFD–PBM coupling is applied to obtain
where ni is the number of bubbles against the bubble diameter
the bubble size distribution as describe in Fig. 2. CO2 gas is
di .
Chemical Engineering Research and Design 1 2 9 ( 2 0 1 8 ) 356–375 363
Fig. 3 – Validation of the model with IL ([bmim]PF6 ). Predicted and measured gas holdup at (a) 10–20 cm and (b) 50–60 cm of
bubble column at 310 K.
treated as disperse phase so that eleven classes are classified third order (10−3 ) magnitude of mass residue drop down.
in homogeneous discrete class models as shown in Table 3. Approximately less than 100 internal iterations are required
Around 9–15 classes were sufficient for bubble size distribu- for convergence at medium size grid. Simulation was going on
tion with 0.0014 m/s superficial gas velocity and same size of until a periodic behavior achieved for all variable that is up to
bubble column (Bannari et al., 2008; Selma et al., 2010b). Break- 200 s physical time. Time-averaged values were obtained after
age kernel (Lehr et al., 2002) and aggregation kernel (Luo, 1993; skipping first five seconds of initial simulation. In the present
Luo and Svendsen, 1996) models are adopted for breakup and simulation for amine solvents, fixed time step size of 0.01 s was
coalescence of bubbles phenomena respectively. found quite comparable with medium mesh size. Medium grid
The value of under relaxation factors was set as 0.3 for exported on commercial CFD codes of ANSYS Fluent Release
pressure and 0.7 for momentum. Convergence criteria for all 16 for simulation. Economical computation trade is achieved
momentum, turbulence and population conservation equa- on medium resolution, i.e., less than 24 h for 200 s of dynamics.
tions were set as every time step will be converged after
Fig. 4 – Instantaneous snapshots of flow pattern and white stream lines shows vortices in bubble column; air volume
fraction 4% or above is represented by white color, black color is 100% water volume fraction. (a) Right tilt plume
experimental (Upadhyay et al., 2013), Ug = 0.0013 m/s; (b) Left tilt plume experimental (Upadhyay et al., 2013),
Ug = 0.0013 m/s; (c) Right tilt plume experimental (Upadhyay et al., 2013), Ug = 0.0083 m/s; and (d) Left tilt plume
experimental (Buwa et al., 2006), Ug = 0.0083 m/s.
In ILs-CO2 system, the fifth class (0.83 cm) of CO2 bub- size was used with first order implicit scheme. Momentum
ble size was set as initial bubble diameter at the gas sparger and phase equations were solved by QUICK method. Up to 120
(described in Section 2). No back flow of gas is imposed at the internal iterations were required to get convergence for every
upper layer of the ionic liquid because of the high viscosity. It time step. On parallel processing, 3–4 h are required for 1 s sim-
means only CO2 can pass through the liquid surface. Nine bub- ulation. Special correlation (Eq. (10)) of drag coefficient was
ble classes stated in Table 3 are spread for the distribution of written C++ language using visual studio professional 2012.
CO2 bubbles. These nine classes are found sufficient because User Define Functions (UDF) was directly compiled by Graph-
in most of the cases, gas is stratified in ionic liquids (Kaji ical User Interface (GUI) after define the exchange property
et al., 2009). Increasing number of classes generates more con- macro.
servation equations which slow down the overall numerical
model without significant improvement of results. Experi- 3.1. Model validation
enced gained from previous literature, drag coefficient (Eq.
(10)) is adequate to resolve the interphase between gas and ILs To verify the current CFD model, experimental data is taken
(Bao et al., 2015; Carvajal et al., 2015; Onink et al., 2010; Wang from the previous study of Wang et al. (2010a). Ionic liquid
et al., 2010a). Inclusion of more forces poison the momen- ([bmim]PF6 ) is used in cylindrical bubble column and inlet gas
tum equation, like lift and turbulent dispersion terms create flow consist of 10% CO2 & inert N2 gas. Experimental procedure
divergence. Second order implicit formulation failed to get the and operating conditions can be seen from the experimen-
convergence. To reduce the truncation error, 0.0005 s time step tal work of Wang et al. (2010a). Here, 60 cm long simulation
domain of cylindrical bubble column is created to verify the
Chemical Engineering Research and Design 1 2 9 ( 2 0 1 8 ) 356–375 365
Fig. 5 – Time-averaged vertical liquid velocity validation with experimental data of (Pfleger et al., 1999) at air
Ug = 0.0013 m/s, (a) Time-averaged vertical liquid velocity at height 37 cm, 25 cm, 13 cm, and (b) Time-averaged vertical liquid
velocity and mean stream tracer in 3D-bubble column. An isometric view shows different heights.
gas holdup in the range of 10–20 cm and 50–60 cm of column Flow circulation mainly depends on bubble size and gas
at 310 K. Experimental gas holdup in the absorbing column is holdup. Instantaneous snapshots of fully developed plume
compared with present simulation as shown in Fig. 3(a) and in three ILs are shown in Fig. 6(a)–(c) at CO2 flow rate is
(b). It can be seen that the predicted gas holdup is satisfac- 1.33 × 10−5 m3 /s. In the range of viscosity from 0.02 Pa s to
tory agreement with experimental measurements and given 0.16 Pa s, all ionic liquids showed the same non oscillatory
model is valid for ILs-CO2 . flow pattern and CO2 plume did not oscillate in ILs. Two small
The results obtained from proposed CFD model is bench- stationary vortices formed just above the sparger and then
marked in Figs. 4 and 5 for given medium grid resolution in CO2 moved upward continuously in viscous ILs in straight
rectangular bubble column. Experimental data from the litera- direction without swirling mode. Fully developed plume was
ture (Buwa et al., 2006; Pfleger et al., 1999; Upadhyay et al., 2013) consist of continues cluster of CO2 gas. Liquid moved down-
on the water–air system with same physics and operating con- ward near wall and upward along with CO2 plume at the center
dition is validated. Gas plum meandering behavior which is of rectangular column. Morton number in Eq. (10) played a sig-
also observed in conventional amine solvents is compared nificant effect for interaction of CO2 with viscous media, as it
with experimental snap shots in Fig. 4(a)–(d). At a relatively is directly proportional to the fourth power of liquid viscos-
higher superficial air velocity (0.0083 m/s), plume oscillated ity.
after every 5–6 s and air is seen to detach from the main Flow regime of amine solvents was totally different from
plume unlike the lower superficial air velocity. The predicted ILs-CO2 system. In all three amine solvents, relatively similar
time-averaged vertical liquid velocity at different height of dynamics is visualized and liquid circulation is observed. Slow
the rectangular column (13 cm, 25 cm, and 37 cm) is compared speed vortices are seen that attached at the bend of plume
with LDA measurements in Fig. 5(a). The results show that the oscillation. Direction of circulation of vortex depends on the
proposed CFD model gives good agreements with experiment plume bends direction. Clockwise and anticlockwise vortices
data and is also applicable for lighter viscosity liquids. occurred beneath the plume bends. These meandering behav-
iors are shown in Fig. 6(d)–(f). From the animation videos (not
depicted here because it takes large memory), it is noticed that
4. Results and discussions fully developed plume started oscillation after 20 s and com-
pleted its one cycle in average of 12–13 s. No detachment of CO2
4.1. Flow pattern gas phase or separate recirculation was obtained. The time-
averaged flow pattern of [hmim]PF6 and MEA is compared in
Flow pattern is characterized in disperse phase with super- Fig. 7. It revealed that CO2 gas exhibited steady state flow in all
ficial velocity of 0.0014 m/s along pseudo steady state flow. ILs, while unsteady state flow was found in all amine solvents.
The given CFD model in Section 3 is capable to capture both
instantaneous and time-averaged flow regime.
366 Chemical Engineering Research and Design 1 2 9 ( 2 0 1 8 ) 356–375
Fig. 6 – Instantaneous snapshots of flow pattern. ILs (a–c) in the comparison of amine solvents (d–f) with superficial CO2
velocity of 0.0014 m/s.
Fig. 8 – Time-averaged velocity magnitude. ILs (a–c) in the comparison of amine solvents (d–f) with superficial CO2 velocity
of 0.0014 m/s.
and (e), ILs velocity magnitude increased gradually along with trend of CO2 total gas holdup is observed along the height
height. In bubble column, the increase of mean liquid velocity of bubble column. At the height of 13 cm (Fig. 10(a)), CO2
with height is explained as that the ionic liquids are already gas distribution was more concentrated at central region and
in straight upward circulation and the continuous flow rate negligible volume fraction traces were found at the lateral
of coming gas exhibits less efforts to create a path in viscous part of rectangular column. A damping gas hold profile near
media. It is noticed that viscosity effects is more pronounced sparger, as previously observed in Fig. 7(a), is explained as
than other physical properties of ionic liquid. Viscosity gov- that the much higher viscous media of ([hmim]PF6 ) tried to
erned the flow behavior of ionic liquids rather than surface bifurcate the CO2 plume. Although, viscosity has found to be
tension and density. In amine solvents, viscosity values were the governing factor in flow regime and higher viscosity has
very low with respect to ILs, so that CO2 oscillated freely a pronounced decrease effect on the overall gas holdup at a
and the liquid velocity kept higher throughout. As shown in given flow rate in bubble column (Lange et al., 2013; Urseanu
Fig. 9(b), (d) and (f), the velocity of liquid adjacent to wall was et al., 2003). At the height of 25 cm (Fig. 10(c)) and 37 cm
high because of vortex formed along the wall of column. A (Fig. 10(e)), negligible decreasing trend was found along with
gradual decreasing pattern in mean velocity profile along with column height. One possibility could be that the gas holdup
height of the column is observed, which is more significant kept higher viscosity (>0.01 Pa s) within the narrow range of
far from gas sparger (25 cm–37 cm). The time-averaged veloc- investigated ILs (0.02 Pa s–0.1 Pa s), almost in the same way as
ity magnitude of ILs was almost 10 times less than the other liquids. In other words, viscosity loses its significance at above
three amine solvents. 0.01 Pa s. In this condition the surface tension plays a govern-
ing role on gas holdup rather than viscosity effect. Xing et al.
(2013) also concluded that total gas holdup was almost inde-
4.3. Gas hold-up pendent in a narrow range of liquid viscosity. Moreover, ionic
liquids with cation [bmim]+ keep relatively higher value of
Another key parameter to explain the flow behavior inside the surface tension than ionic liquids with cation [hmim]+ (see
bubble column is the gas holdup. Fig. 10 compared the time- Table 2). Minute difference in surface tension (0.006 N/m) gives
averaged CO2 gas holdup in ILs and amine solvents. In ILs different peaks of time-averaged gas holdup at three sec-
systems (Fig. 10(a), (c) and (e)), higher viscosity of ionic liq- tions of the bubble column. Therefore, it can be concluded
uids shrank down the gas holdup, consequently a decreasing
368 Chemical Engineering Research and Design 1 2 9 ( 2 0 1 8 ) 356–375
Fig. 9 – Height wise analysis of time-averaged velocity magnitude in ILs and amine solvents. Column height of 13 cm (a,b)
25 cm (c,d) and 37 cm (e,f).
that in homogeneous flow, ionic liquids with higher value In amine solvents, as shown in Fig. 10(b), (d), and (f), much
of surface tensions exhibits relatively lower gas hold up, as higher gas holdup is obtained than the ILs system. CO2 gas
conformed by the experimental investigation of Götz et al. continuously injected at a fix flow rate of 1.33 × 10−5 m3 /s. In
(2016). less viscous media, CO2 plume can easily move in the lat-
eral direction. The time-averaged gas holdup was affected
Chemical Engineering Research and Design 1 2 9 ( 2 0 1 8 ) 356–375 369
Fig. 10 – Height wise analysis of time-averaged CO2 gas holdup in ILs and amine solvents. Column height of 13 cm (a,b),
25 cm (c,d) and 37 cm (e,f).
by plume oscillation. Gas plume was less windy at above to confide at the center of the column in ILs, while it spread
the column height of 25 cm. The combined effect of liq- throughout in amine solvents. The mean gas holdup was 15–30
uid properties (density, viscosity and surface tension) was times higher in amine solvent because of the lower viscos-
observed in amine solvents. As the comparison of the gas ity.
holdup between ILs and amine solvents, CO2 plume tended
370 Chemical Engineering Research and Design 1 2 9 ( 2 0 1 8 ) 356–375
Fig. 11 – Bubble size distribution at the center plane, 12 different sizes of CO2 is shown by 12 bands. ILs (a–c) in the
comparison of amine solvents (d–f).
4.4. Bubble size distribution (BSD) in axial direction. Another reason could be that the low coa-
lescence behavior of ILs was predominated. The same kind
In ionic liquids system, CO2 bubble sizes are pivoted in 9 of non-coalescence behavior of ILs was found experimentally
classes with diameter from 0.24 cm to 2.76 cm in a geo- by Kaji et al. (2009). It was explained that the intermedi-
metric series as vi+1 = 2r vi . The smallest bubble volume is ate size bubbles traveled together in ionic liquids but did
v1 = 7.23 × 10−3 cm3 and size ratio is set as r = 1.3. Similar not coalescence. ILs [hmim]PF6 & [hmim]BF4 exhibited non-
scheme was adopted for amine solvents with 11 classes. In coalescence bubble behavior more obviously than [bmim]SCN.
Fig. 11(a)–(c), contours of Sauter mean diameter predicted It is observed that the variation of viscosity played important
by current CFD model demonstrated that the small bubble role in BSD. With the viscosity of ionic liquid increases, the
size localized in lower section (below 13 cm) of bubble col- turbulence decreases consequently, and the bubble breakup
umn. Small stationary eddies near the gas sparger had enough rate decreases. Thus, the predicted sequence was observed
energy to break up the big bubbles and then those bubbles in the order of [hmim]PF6 > [hmim]BF4 > [bmim]SCN. Further-
became a part of large circulation loop along the wall. The large more, large bubble size was observed to accumulate in the
vortex loops carried out those small bubbles in a recirculation upper section (above 37 cm) of bubble column. In that sec-
where small bubbles interacted with each other, and the bub- tion, the bubble size distribution was more stable than the
ble size changed from 0.31 cm to 0.82 cm due to coalescence. middle and lower sections, because of the negligible breakage
Those phenomena could be seen along the column wall more rate near the wall region. Coalescence dominated on breakage
in [bmim]SCN & [bmim]BF4 , and less in [hmim]PF6 . Hence, the as bubble moved upward. Upper section consisted of uniform
lower section of the bubble column had highest fractions of bubble size distribution ranging from 0.89 cm to 0.95 cm.
small bubbles due to high breakage rate. Minute coalescence As shown in Fig. 11(d)–(f), amine solvents exhibited very
was seen apart from wall region (away 0.04 m from both sides different bubble breakage and coalescence phenomena. Large
of wall, Fig. 12(a)). One reason could be that coalescence and bubbles were seen at the central line of the column and
brakeage of bubbles were in dynamic equilibrium or because uniformly decreased towards the wall. Bubble coalescence
that high viscosity bubbles did not break at the center part occurred in axial direction and large bubble broke down into
Chemical Engineering Research and Design 1 2 9 ( 2 0 1 8 ) 356–375 371
Fig. 12 – CO2 bubble size at the mid length (22.5 cm) of bubble column. (a) ILs and (b) amine solvents.
Fig. 14 – Time-averaged velocity magnitude (a–c) and CO2 gas holdup (d–f) with superficial CO2 velocity of 0.00288 m/s.
edges of baffles area. Here, the design of bubble column may 5. Conclusions
be helpful to improve the mixing flow between ILs-CO2 . Real
industrial column of bubble cap or sieve trays (Shenastaghi The hydrodynamics of ILs and amine solvents is success-
et al., 2018; Tang et al., 2017) can be further investigated in fully distinguished and explained by the developed numerical
future for the CFD hydrodynamics of ILs-CO2 system. model in this work. Experimentally validated numerical model
As discussed above in Section 4.4, the BSD under goes sev- used to explain the hydrodynamic characteristics (flow pat-
eral types of phenomenon (segregation, breakage, effect of tern, average liquid velocity profile, mean gas holdup and
small eddies and large vortex loop etc.). In tray column, BDS is BSD) inside the bubble column are successfully revealed to
frequently changed because of additional effect of baffles. As differentiate the behavior of ILs-CO2 and conventional amine
shown in Fig. 15(a) and (b), near the edges of baffles more coa- solvents-CO2 . The following conclusions can be drawn:
lescence is achieved which is not observed in column without
baffles in Fig. 11(b) and (c) where constant BDS is depicted. In
30%-MEA solution, breakage and coalescence phenomenon in • All the three investigated ILs have shown identical flow pat-
the middle region of two baffles is more rampant because of tern that leads to the opportunity of utilizing reported flow
lighter viscosity than other ILs as shown in Fig. 15(c). Hence, pattern in industrial column for new kind of ILs. On the
for Ionic liquids, tray column may be a suitable option with other hand, instable winding plume is observed to affect
respect to achieve strong mixing. the dynamics in amine solvents.
Chemical Engineering Research and Design 1 2 9 ( 2 0 1 8 ) 356–375 373
Fig. 15 – Bubble size distribution at the center plane, 10 different sizes of CO2 is shown by 10 bands. (a) Pure [BMIM]BF4 (b)
90%-[BMIM]BF4 and (c) 30%-MEA.
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