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MP (Automatic) Video melting point apparatus

Installation, operation, and performance validation scheme / report

HANON ADVANCED TECHNOLOGY GROUP


CO., LTD.
Program review and approval

Manufacturer: HANON ADVANCED TECHNOLOGY GROUP CO., LTD.


date
function sign one's name
(year.moon.sun)

compile Validation Kai-di wang 2019.12.15


Engineer
Audit Validation Manager Lou Xiaoqian 2019.12.20

Approval leading official Liu Yifeng 2019.12.23

User unit:

Date
Functions Signature
(Year.Month.Day)

Audit

Audit

Approval

Version History:
edition Change description

01 In April, 2020

Statement: This verification scheme reserves the right to modify it and is subject to
update without notice.
If you have any valuable suggestions or comments on this validation protocol, please
contact us below.
Manufacturer: HANON ADVANCED TECHNOLOGY GROUP CO., LTD.
Address: Floor 4, Building A3-1, Hanyu Jinyu Valley, No.7000,10 Road, High-tech Zone,
Jinan, China
Service Tel.: 400-618-6188
Email: China@hanon.cc
URL:www.hanon.cc

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operation and performance confirmation scheme / report

catalogue
1 Purpose.................................................................................................................................................................................3
2 Reference file...................................................................................................................................................................3
2.1 Instrument verification procedures.......................................................................................................................3
2.2 Operation file...............................................................................................................................................................3
3. Analysis of the risk factors.....................................................................................................................................3
4 Scope of application.......................................................................................................................................................3
5 Responsibilities...............................................................................................................................................................3
5.1 Responsibilities of sea energy instruments.......................................................................................................3
5.2 Responsibilities of the user unit.........................................................................................................................3
6 Personnel training..................................................................................................................................................................4
7 Installation confirmation.............................................................................................................................................5
7.1 Instrument information...............................................................................................................................................5
7.2 Environmental requirements.......................................................................................................................................5
7.3 Document inspection.....................................................................................................................................................6
7.4 Control system inspection.........................................................................................................................................8
7.5 Installation Checklist...............................................................................................................................................9
8 Run confirmation.............................................................................................................................................................11
8.1 Instrument operation confirmation.......................................................................................................................11
8.2 Confirmation of user management...........................................................................................................................13
8.3 Confirmation of the audit tracking.....................................................................................................................15
8.4 Test confirmation under extreme conditions.....................................................................................................17
9 Performance confirmation.............................................................................................................................................18
9.1 Confirmation of the instrument display value error and repeatability.................................................18
10 Deviation report...........................................................................................................................................................21
11 Annex List.......................................................................................................................................................................23
12 Review and approval performed.................................................................................................................................24

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operation and performance confirmation scheme / report

1 Purpose
This verification scheme is to confirm the sea energy instrument MP4 (Fully automatic)
The video melting point apparatus has been correctly installed in the user unit, which can
meet the operation and use of the instrument in the current laboratory environment, and can
meet the needs of acceptable standards and daily work needs.

2 Reference file
2.1 Instrument verification procedures

JJG 701-2008 melting point tester verification procedure


2.2 Operation file

Instrument use instructions


3. Analysis of the risk factors
Please prepare relevant test reagents and installation requirements according to the
manufacturer to prevent the installation, operation and performance confirmation scheme of
the equipment due to unsatisfactory conditions.

4 Scope of application
The verification scheme is applicable for the sea energy instrument MP4 (automatic)
video melting point apparatus, used to confirm the correct installation of the MP4
(automatic) video melting point apparatus, and the instrument is running normally, so that
the installation and operation evaluation meet the requirements of the sea energy
instrument.

5 Responsibilities
5.1 Responsibilities of Haineng Company
1. Program preparation
2. Guide the execution of IQ, OQ, and PQ tests
3. Prepare for deviation reports and recommendations for deviations
4. In case of deviation, coordinate with an authorized person of the customer
5.2 Responsibilities of the user unit
1. Review and approve of this plan before implementation
2. Participate in the execution of IQ, OQ, and PQ tests
3. Preparation of the report

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operation and performance confirmation scheme / report

4. Define solutions for non-conformities


5. Review and approve the verification report
6 Personnel training

1. Purpose
Confirm all program personnel and confirm that program personnel have been trained.
2. Program
All personnel involved in the program implementation should be trained to implement it.
3. Acceptable standards
All personnel (names, signatures and departments) have been recorded.
All programpersonnel have been trained.
4. Results
Fill in Form 1, if not applicable, "N / A" and indicate the reason in the remarks column.
Nonconformities occurring during implementation are recorded in the deviation report.

Table 1 Personnel confirmation


Training has been
surname and Department /
duty date
received?
personal name Company
(Yes / No)

Is □, no □

Is □, no □

Is □, no □

Is □, no □

Is □, no □

Is □, no □

Is □, no □

Acceptable standards Yes / no

All personnel have confirmed their names, signatures and department / Is □, no □


company

All the personnel have been trained Is □, no □

remarks:

4
operation and performance confirmation scheme / report

executor date

auditor date

7 Installation confirmation
7.1 Instrument information
7.1.1 Instrument description

The MP4 (fully automatic) video melting point apparatus is launched by Hanon to meet
the needs of modern laboratories, which allows you to get the experimental results faster,
making the experimental analysis more flexible and more efficient.The image detection and
video shooting technology into the melting point measurement, not only provides users with
stable and reliable melting point test function, but also can clearly intuitive sample
change curve and real-time high-definition sample image, and realize the automatic
recording video, video add watermark, video playback and map synchronization function,
easily through real-time video images observe color change and decomposition temperature.The
use of layered insulation design is to effectively resist external environmental
interference to ensure a stable and accurate temperature, and has a faster heating and
cooling speed to reduce the waiting time.Instruments can be widely used in chemical
industry and pharmaceutical research. It is one of the necessary instruments to produce
drugs, spices, dyes and measure other organic crystal materials.
Instrument principle: an instrument that judges the melting range through the change of
light transmittance of a solid melt usually adopts photoelectric measurement, which can
measure the initial and final melting temperature of a solid.
7.1.2 Equipment information

Instrument name Instrument model

manufacturer Instrument number

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operation and performance confirmation scheme / report

7.2 Environmental requirements


1. Purpose

Confirm the installation environment of the instrument and will not affect the normal placement and

operation of the instrument.

2. Program

Check the instrument use environment and record the information including ambient temperature and

humidity, and power supply voltage.

3. Acceptable standards

All environmental conditions comply with the requirements.


4. Results
Fill in Form 2, if the requirements are not applicable, fill "N / A" and indicate the
reason in the remarks column.
Nonconformities occurring during implementation are recorded in the deviation report.

Table 2 Confirmation of the instrument installation environment requirements


Whether in
scope of
ask test method bear fruit
conformity with
examination
(Yes / No)

No strong electromagnetic field and

Work, high frequency instruments; good


visualization Is □, no □
environment ventilation, no high concentration of

dust; no strong vibration, no

corrosion or corrosive gas; no direct

sunlight or other heat sources.

Relative No more than 80% hygrothermo


Is □, no □
humidity of graph

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operation and performance confirmation scheme / report

environment

The instrument shall be installed

away from the large electrical

installation site equipment without strong visualization Is □, no □

electromagnetic field interference,

and the instrument shall be at least

10cm away from the wall to ensure

timely heat dissipation.

Instrument power supply AC voltage:


Instrument
source 110240V, 50Hz (use AC stabilizer if frequency: Is □, no □
measuremen
voltage instability) and ensure landing:
t
reliable grounding foot.

Acceptable standards Yes / no

All environmental conditions and utilities shall comply with the


Is □, no □
requirements

remarks:

executor date

auditor date

7.3 Document inspection


1. Purpose
Ensure that the documentation required for the installation, operation, and maintenance
of the instrument are available.
2. Program
Verify that the following documents are complete
Instrument instructions, and list of accessories
3. Acceptable standards
All of the required files must be available.
4. Results

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operation and performance confirmation scheme / report

Fill in Form 3, if the requirements are not applicable, fill "N / A" and indicate the
reason in the remarks column.
Nonconformities occurring during implementation are recorded in the deviation report.
Table 3 Document confirmation
Is available
FD document name
(Yes / No)

Instrument specification Is □, no □

List of accessories Is □, no □

certificate Is □, no □

Acceptable standards Yes / no

All of the reference files are available Is □, no □

remarks:

executor date

auditor date

7.4 Control system inspection


1. Purpose
Ensure that the hardware composition and parameters of the control system shall meet the
requirements.
2. Program
Record the application software information.
3. Acceptable standards
The hardware composition and parameters of the control system shall meet the instrument
requirements.
4. Results
Fill in Form 4, if the requirements are not applicable, fill "N / A" and indicate the
reason in the remarks column.

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operation and performance confirmation scheme / report

Nonconformities occurring during implementation are recorded in the deviation report.

Table 4 Inspection of the control system

project content test method physical truth

vender visualization
Software

information
edition visualization

Acceptable standards Yes / no

The hardware composition and equipment parameters of the Is □, no □


control system meet the instrument requirements

remarks:

executor date

auditor date

7.5 Installation Checklist

1. Purpose
Verify that the instrument is open and install key points in the installation process.
2. Program
Check whether the number of host, accessories and the list correspond without damage;
confirm that the installation key points have been correctly installed, with no abnormality.
3. Acceptable standards
The host and accessories match the list with no damage; the required key points have been
installed normally.
4. Results
Fill in Form 5, if the requirements are not applicable, fill "N / A" and indicate the
reason

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operation and performance confirmation scheme / report

in the remarks column.


Nonconformities occurring during implementation are recorded in the deviation report.

Table 5 Installation confirmation list


Whether in
test
project content
conformity
method
with

1. The instrument packaging is intact, without


visualiz Is □, no
disassembly, damage, touch, soaking, damp, ation □

deformation, etc.

2. No external appearance damage, rust, touch, etc.;


visualiz Is □, no
the instrument shall identify the instrument name,
ation □
instrument model, instrument number, manufacturer and
Out of the other information.
box
3. Check the specifications, models, configuration and
visualiz Is □, no
quantity of the host machine and accessories, which
ation □
shall meet the instrument packing list and contract

requirements.

4. The inspection instrument shall be equipped with the

technical instructions of the instructions and the visualiz Is □, no

instrument qualification certificate. The relevant ation □

information of the qualification certificate shall be

consistent with the instrument nameplate.

5. Records of other configuration parts besides the


visualiz Is □, no
packing list configuration: □
ation

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operation and performance confirmation scheme / report

1. Place the instrument flat on the solid instrument visualiz Is □, no

Install key operating table at least 10cm away from the wall. ation □

points 2. Use AC 110-240V, 50Hz AC power supply, plug the visualiz Is □, no

power plug into the power socket and ensure that the ation □

grounding

foot is reliably grounded.


Acceptable standards Yes / no

The host and accessories match the list with no damage; the required key Is □, no
points

have been installed normally.
remarks:

executor date

auditor date

8 Run confirmation
8.1 Instrument operation confirmation
1. Purpose
Verify that the instrument can be normally started, operated and turned off.
2. Program
Start the instrument according to the instrument operation manual and enter the working
interface. After the instrument components operate normally, press the operation manual
normally
shut down.All operating procedures can meet the expected requirements.
3. Acceptable standards
The instrument can be switched on and off according to the operation manual without
abnormality.
The instrument can operate normally, and the instrument keys can operate normally.
4. Results
Fill in Form 6, if not applicable, "N / A" and indicate the reason in the remarks column.
Nonconformities occurring during implementation are recorded in the deviation report.

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operation and performance confirmation scheme / report

Table 6 Confirmation of the instrument operation


inspection Description of instrument operation Check the Whether in

item method conformity

with

Instrument Plug in the power, turn on the instrument switch and Is □, no


boot enter the main interface window. □

Select the user name and enter the password to enter


Is □, no
users login
the instrument operation interface (M P420 is not □
required).

The parameter setting of selecting the test boundary


parameter
face menu can be entered to the parameter setting Is □, no □
setting
interface, thus setting the starting temperature,
As described
termination temperature, heating rate, etc.
Operation

Enter the test interface, when the instrument warms up execution

to the starting temperature, put the sample and start


test Is □, no □
to heat up after stabilization. The instrument can

automatically test or manually test the initial

melting and final melting points.

Select the data menu, you can query historical data,


Data query,
select single data, single page data and all data,
delete, Is □, no □
selected data can be deleted and printed, view the
print, and
details of individual data, you can export P DF
export
files

to the U disk.
Basic Go to the basic setting, you can set the time
Is □, no □
language,
Settings
etc
Enter the method library setting interface, you can
Method
Is □, no □
perform the method to edit, modify, delete and
setting
other

operations.
Other You can make the connection settings for the network. Is □, no □

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operation and performance confirmation scheme / report

settings

Melting Entering the calibration interface, the instrument can

point be calibrated using standard samples. Is □, no □

calibratio

Instrument Turn off the instrument power supply, and the


Is □, no □
shutdown instrument can be turned off normally

Acceptable standards Yes / no

The instrument can be shut down normally according Is □, no □


to
the operation manual without abnormality
The instrument can operate normally, and the Is □, no □
instrument
keys can operate normally
remarks:

executor date

auditor date

8.2 Confirmation of user management (MP420 model excluding)


1. Purpose
Verify that only pre-authorized users have access to the control system.
2. Program
For each user level, enter the correct and incorrect password to check if access is
allowed. Try to perform the appropriate level and check for design compliance.
3. Acceptable standards
Enter the appropriate password to allow access to its user level, and entering the wrong
password is denied.
An admin administrator can create and delete supervisor and operator, supervisor cannot
create and delete supervisor, and operator cannot create and delete operator.
4. Results
Fill in Form 7, if the requirements are not applicable, fill "N / A" and indicate the
reason

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operation and performance confirmation scheme / report

in the remarks column.


Nonconformities occurring during implementation are recorded in the deviation report.
Table 7 Confirmation of User Management
system be Whether in
console
Permission type test method
administr respons operator conformity with

ator ible (Yes / No)

for
□ data deleted √ Is □, no □

□ data Is □, no □

printing
Perm
□ data export √ Is □, no □
issi An admin
The □ creates administrator Is □, no □
on

Sett / deletes the can create and

ings user delete

affi □ user supervisor and Is □, no □



rm management operator,

supervisor
□ Basic Is □, no □
√ cannot create
Settings
and delete
□ way base √ Is □, no □
supervisor, and
□ network operator Is □, no □

settings cannot create

□ melting and delete Is □, no □


√ operator
point

calibration

Light Is □, no □

adjustment was

detected by □

□ Factory Is □, no □

Settings

□ audit trial √ Is □, no □

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operation and performance confirmation scheme / report

□MD5 √ Is □, no □

□ update √ Is □, no □

Whether in
inspection
order ask
item conformity with

(Yes / No)

Enter the correct user name and the correct Is □, no □


entry
password, you can log in normally, enter the wrong
Username and

password user name and password can not log in

settings Turn on the automatic login and jump to the test Is □, no □


Automatic login
check interface

Log out and Is □, no □


It can be introduced to the login interface
modify the to modify the password

password

Acceptable standards Yes / no

The privileges of each group meet the system requirements. Is □, no □

An admin administrator can create and delete supervisor and operator, supervisor Is □, no □
cannot create and delete supervisor, and operator cannot create and delete operator.

Enter the appropriate password to allow access to its user level, and entering the Is □, no □
wrong
password is denied
remarks:

executor date

auditor date

8.3 Confirmation of the audit tracking

1. Purpose
Verify that the instrument has the audit tracking function, track the use and operation
records of the instrument, and leave the basis for query information to the operation content

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operation and performance confirmation scheme / report

for the historical operator.


2. Program
Check if the contents of the operation can be logged.
3. Acceptable standards
For operation records, user login and other records, you can query.
This feature is excluded from the MP420 and MP450 models.
4. Results
Fill in Form 8, if the requirements are not applicable, complete "N / A" and indicate the
reason in the remarks column.
Nonconformities occurring during implementation are recorded in the deviation report.
Table 8 Confirmation of the audit tracking

project content test method Whether in conformity with

Log in / log out visualization Is □, no □

File MD5 visualization Is □, no □


audit trial
Data export visualization Is □, no □

Time modification visualization Is □, no □

calibration visualization Is □, no □

Method editing visualization Is □, no □

Acceptable standards Yes / no

For operation records, user login and other records, you Is □, no □


can
query
remarks:

executor date

auditor date

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operation and performance confirmation scheme / report

8.4 Test confirmation under extreme conditions


1. Purpose
Conify that the function of the instrument is affected under extreme test conditions.
2. Program
Testing of extreme use conditions, such as sudden power outage, abnormal parameter
setting, etc.See if it meets the use requirements.
3. Acceptable standards
After power off, power will not cause damage to the equipment.The instrument does not
operate after the parameter is input over the range.
4. Results
Fill in Form 9, if requirements are not applicable, fill "N / A" and indicate the reason
in the remarks column.
Nonconformities occurring during implementation are recorded in the deviation report.
Table 9 Confirmation of operations under extreme conditions
Whether in
inspectio
order ask
n item conformity with

(Yes / No)

Inspectio Suddenly power off, then on The instrument is used Is □, no □


normally
n of the
Is □, no □
extreme The parameter settings are The instrument will prompt that

condition beyond the range the action is not performed

Acceptable standards Yes / no

Sudden power off and then power instrument is normal use, parameter
Is □, no □
setting
abnormal instrument will not operate.

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operation and performance confirmation scheme / report

remarks:

executor date

auditor date

9 Performance confirmation
9.1 Confirmation of the instrument display value error and repeatability
1. Purpose
Verify that the display value error and repeatability of the MP4 (fully automatic)
video melting point apparatus are within the scope required by the instrument without
affecting the experimental accuracy.
2. Program
The GBW13238 approved No.335 (1989).This instrument uses three of the standard substances for testing

and verification, generally using naphthalene, hexadienic acid, anthraquinone, or p-nitrobenzoic acid.

The samples to be tested were prepared in an agate mortar and dried.Take a long dry, clean glass tube of

about 80cm and stand upright on the glass plate.The capillary equipped with the tested sample was placed from

the top mouth to fall freely and repeatedly dropped several times, so that the sample powder is tightly

assembled at the bottom of the tube, at a height of about 3-5mm.

Enter the parameter setting page, enter the sample number, sample name, start temperature, stop

temperature and coordinate axis length, select the automatic detection or manual test items, and click "OK" to

enter the corresponding interface.When the actual temperature stabilizes to the set starting temperature, put in

the tested sample and click the "Start Heating" key.The test was completed, the initial and final melting

temperature was displayed, the experimental data was recorded, and the measured samples were removed.

The schematic value error indicating the instrument is calculated by formula (1):∆

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operation and performance confirmation scheme / report

∆ = ̅ − ……………………………………(1)

In formula:

∆—— indicating error


̅Meverage of —— melting point measurements

Standard values of the standard material at the —— melting point

The difference between the instrument measurement mean and standard value is the value error of the

measurement.

The experimental standard deviation s indicates the repeatability of the instrument as calculated by formula

(2):

2
∑ ( −̅

=1
= −1
……………………………………(2)

In formula:

—— experimental standard deviation;

—— The schematic value of each measurement;

̅ —— schematic value average;

n —— n =6, number of measurements.

3. Acceptable standards
indicating error:
±0.4℃(<200℃),±0.7℃(<400℃)
repetitiveness:
At a heating rate of 1℃ / min, S ≤0.4
4. Results
Fill in Form 10, if not applicable, "N / A" and indicate the reason in the remarks
column. Nonconformities occurring during implementation are recorded in the deviation
report.

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operation and performance confirmation scheme / report

Table 10 Confirmation of the instrument indicated value error and reproducibility

RM Criteria value of melting point

Number of measurements 1 2 3 4 5 6

test value

Measure the mean

indicating error

standard deviations s

RM Criteria value of melting point

Number of measurements 1 2 3 4 5 6

test value

Measure the mean

indicating error

standard deviations s

RM Criteria value of melting point

Number of measurements 1 2 3 4 5 6

test value

Measure the mean

indicating error

standard deviations s

Acceptable standards Yes / no

Show value error: ± 0.4℃ (<200℃), ± 0.7℃ (<400℃) Is □, no □

Repeatability: s ≤0.4 Is □, no □

remarks:

executor date

auditor date

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operation and performance confirmation scheme / report

10 Deviation report
All deviations that do not meet user requirements and GMP requirements must be formally
recorded in the Form 11 differential report.In Table 12 record all the deviations occurring
in, execution.

11 Annex List
Record all the attachments attached to this document in Table 13.
12 Review and approval performed
At the end, the implementation results are reviewed and approved by relevant personnel,
see Table 14

Table 11 Deviation report


test report The deviation number

Description of the deviation and the proposed corrective measures

Authenticator
date
signature

Review and approval of corrective measures

Signature of the
date
auditor

Result tracking

Manager
date
signature

Yes / no
Is the deviation resolved?
Yes, no

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operation and performance confirmation scheme / report

Table 12 The deviation list


number description remarks

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operation and performance confirmation scheme / report

Table 13 List of attachments


number description paginal remarks

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operation and performance confirmation scheme / report

Table 14 Review and approval performed


The test results and the raw data were reviewed, and the MP4 was obtained Final
conclusion of the (fully automatic) video melting point apparatus:
The implementation process and results meet the requirements.No unresolved bias exists.

The implementation and the results do not fully meet the requirements.There were
unresolved biases present, but they did not affect the final results of the validation.
The implementation and the results do not meet the requirements.There are unresolved
deviations present and which affect the final results of the validation.Further measures
must be taken.The correction results were recorded separately.
explanatory note:

24

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