User Manual EPC48601800-F3 Outdoor Power System

Safety Precautions
To reduce the chance of accident, please read the safety precautions very carefully before operating the system.
The ’Caution, Note, Warning, Danger’ in this book and on the product do not represent all the safety points to be
observed, and are only supplement to various safety points. Therefore, the installation and operation personnel
must receive strict training and master the correct operations and all the safety points before operating the
system.
When operating Vertiv products, you must strictly observe the safety rules in the industry, the general safety
points and special safety instructions specified in this book.
Electrical Safety
Hazardous voltage
Danger
Danger
Some components of the outdoor power supply system carry hazardous voltage in operation. Direct contact or indirect
contact through moist objects with these components will result in fatal injury.
Observe safety rules in the industry when installing the AC power system. The installation personnel must be
licensed to operate high voltage and AC power.
In operation, the installation personnel are not allowed to wear conductive objects such as watches, bracelets,
bangles, rings.
When the water or moisture is found on the cabinet, turn off the power immediately. In moist environment,
precautions must be taken to keep moisture out of the power system.
Attach ‘Prohibit’ warning label to the switches and buttons that are not permitted to operate during installation.
Danger
Danger
High voltage operation may cause a fire or electric shock. The connection and wiring of AC cables must be in compliance
with the local rules and regulations. Only those who are licensed to operate high voltage and AC power can perform high
voltage operations.
Danger
Danger
Electric shock hazard may happen in outdoor power system operation, the non-professionals are prohibited to operate or
maintain the outdoor power system.
Tools
Warning
In high voltage and AC operation, special tools must be used.
Thunderstorm
Danger
Danger
Never operate on high voltage, AC, iron tower or mast in the thunderstorm.
EPC4860/1800-F3 室外型电源系统用户手册

In thunderstorm climate, a strong electromagnetic field will be generated in the air. Therefore the equipment
should be well earthed in time to avoid damage by lightning strikes.
ESD
Note
The static electricity generated by the human body will damage the static sensitive elements on PCBs, such as large-scale
ICs. Before touching any plug-in board, PCB or IC chip, wear ESD wrist strap to prevent body static from damaging the
sensitive components. The other end of the ESD wrist strap must be well earthed.
Short circuit
Danger
Danger
During operation, never short the positive and negative poles of the DC distribution unit of the system, or the
non-grounding pole and the earth. The power system is a constant-voltage DC power equipment, and short circuit will result
in equipment burning and endanger human safety.
Reverse connection
Warning
Never reverse-connect live line and neutral line of the AC input cables, or else the system will be damaged.
High energy
Warning
Keep away from 240VA energy source.
Check carefully the polarity of the cable and connection terminal when performing DC live operations.
Do not touch the DC output and signal terminals (such as dry contacts) in a live system, especially in
thunderstorm or moisture climate, otherwise electrical shock will occur!
As the operation space in the DC distribution unit is very tight, please carefully select the operation space.
Never wear a watch, bracelet, bangle, ring, or other conductive objects during operation.
Use insulated tools.
In live operation, keep the arm, wrist and hand tense, so that when the tool in operation slips, the movement of
the human body and tool is reduced to a minimum.
Battery
Danger
Danger
Before any operation on battery, read carefully the safety precautions for battery transportation, and use the correct battery
connection and replacement method in replacing batteries.
Warning
If customers prepare batteries by themselves, the battery installation and maintenance should meet relevant safety standards.
Non-standard operation on the battery will cause danger. In operation, precautions should be taken to prevent
battery short circuit and overflow of electrolyte. The overflow of electrolyte will erode the metal objects and PCBs,
thus causing equipment damage and short circuit of PCBs.
Before any operation on battery, pay attention to the following points:
1. Remove the watch, bracelet, bangle, ring, and other metal objects on the wrist.
2. Use special insulated tools.
3. Use eye protection device, and take preventive measures.
4. Wear rubber gloves and apron to guard against electrolyte overflow.
5. In battery transportation, the electrode of the battery should always be kept facing upward. Never put the
battery upside down or slanted.
Others
Sharp object
Warning
When moving equipment by hand, wear protective gloves to avoid injury by sharp object.
Power cable
Note
Noti
Warn cein g
Please verify the cable labels before connection.
Signal cables
Note
Noti
Warn cein g
The signal cables should be bound separately from power cables, with binding interval of at least 150mm.
Cabinet
Warning
Do not stand on the cabinet or place object on the cabinet.
EPC4860/1800-F3 室外型电源系统用户手册

Contents
Chapter 1 Overview ..................................................................................................................................................... 1
1.1 Model Description ........................................................................................................................................................... 1

1.2 Composition & Configuration .......................................................................................................................................... 1
1.3 Technical Parameters ....................................................................................................................................................... 3
1.4 Operating Principle .......................................................................................................................................................... 4
1.5 Main Features .................................................................................................................................................................. 4
Chapter 2 Installation ................................................................................................................................................... 6
2.1 Safety Regulations ........................................................................................................................................................... 6

2.2 Installation Preparation .................................................................................................................................................... 6
2.3 Mechanical Installation .................................................................................................................................................... 7
2.3.1 Opening And Closing Cabinet Door ...................................................................................................................... 8
2.3.2 Wall Installation ................................................................................................................................................... 9
2.3.3 Mast Installation 1 (Diameter: Ф75 ~ Ф210mm) ................................................................................................. 10
2.3.4 Mast Installation 2 (Diameter: Ф210 ~ Ф350mm) ................................................................................................ 11
2.3.5 Base installation ................................................................................................................................................. 11
2.3.6 Installing Rectifiers ............................................................................................................................................ 12
2.4 Battery Or User Equipment Installation .......................................................................................................................... 13
2.5 Equipment Installation ................................................................................................................................................... 13
2.6 Electrical Installation ..................................................................................................................................................... 14
2.6.1 Connecting Power Cables ................................................................................................................................... 14
2.6.2 Connecting Communication Cables .................................................................................................................... 16
2.6.3 Sealing Cable Entry Holes .................................................................................................................................. 17
2.7 Installation Check .......................................................................................................................................................... 17
Chapter 3 Testing .......................................................................................................................................................18
3.1 Testing Power Distribution Unit And Rectifiers .............................................................................................................. 18

3.2 Setting System Parameters ............................................................................................................................................. 18
3.2.1 Setting System Parameters Of Standard Controller .............................................................................................. 18
3.2.2 Setting controller parameters (replacing controller on site) ................................................................................... 19
3.3 Alarm Check And System Operation Status Check.......................................................................................................... 26
3.4 Final Steps ..................................................................................................................................................................... 26
Chapter 4 Maintenance...............................................................................................................................................27
4.1 Routine Maintenance ..................................................................................................................................................... 27

4.2 Handling Alarm And Fault ............................................................................................................................................. 27
4.2.1 Handling Controller Alarm ................................................................................................................................. 27
4.2.2 Handling Rectifier Fault (R48-2000e3, R48-2000A3) .......................................................................................... 29
4.3 Replacing Parts .............................................................................................................................................................. 30
4.3.1 Replacing Rectifier ............................................................................................................................................. 30
4.3.2 Replacing Logic Board ....................................................................................................................................... 31
4.3.3 Replacing Fan .................................................................................................................................................... 31
4.3.4 Replacing Fan Control Board .............................................................................................................................. 33
4.3.5 Replacing AC SPD ............................................................................................................................................. 33
4.3.6 Replacing DC SPD ............................................................................................................................................. 33
4.3.7 Replacing Controller Board ................................................................................................................................ 34
4.3.8 Replacing Heater ................................................................................................................................................ 35
4.3.9 Replacing Door Status Sensor ............................................................................................................................. 35
Appendix 1 Spare Part List..........................................................................................................................................37
Appendix 2 Parameter Setting Of The Controller..........................................................................................................38
Appendix 3 Menu Structure Of The Controller ..............................................................................................................41
Appendix 4 Schematic Diagram ..................................................................................................................................43
Appendix 5 Wiring Diagram.........................................................................................................................................45

Chapter 1 Overview 1
Chapter 1 Overview
EPC4860/1800-F3 outdoor power system (power system for short) is a small power system used outdoors directly. It
can be installed flexibly, supporting wall-mounted, tower-mounted and base-mounted installation modes. It can
supply as much as 4kW power.
This chapter introduces the model description, composition & configuration, technical parameters, operating theory
and main features of the power system.
1.1 Model Description

There are four configurations in the EPC48600/1800-F3 power system: EPC48600/1800-FA31,
EPC48600/1800-FA32, EPC48600/1800-FB31, and EPC48600/1800-FB32.
The model description of the power system is given in Figure 1-1.
EPC 48 60 /1800 - F A 3 1
Configuration number
Version
A: No heating function
B: With heating function
Temperature control: forced air cooling
Rectifier power: 1700W ~ 2000W
Output current: 60A
Output voltage: -48V
Emerson outdoor
Vertiv outdoor power
pow system
er system
Figure 1-1 Model description
1.2 Composition & Configuration

Composition
The power system is composed of a power distribution unit, controller, rectifier, cooling fan, heater (only applicable to
EPC4860/1800-FB31, EPC4860/1800-FB32) and reserved space used to accommodate user equipment. The
reserved space in cabinet can be installed with lead-acid battery or standard 19-inch equipment. When lead-acid
battery is installed, the power system structure is shown in Figure 1-2 and Figure 1-4. When the 19-inch equipment is
installed, the structure of the power system is shown in Figure 1-3 and Figure 1-5.
Cooling fan
Power distribution unit
Controller
Rectifier
Lead- acid battery
Figure 1-2 Structure of EPC4860/1800-FA31 power system (battery is installed in cabinet)
EPC4860/1800-F3 Outdoor Power System User Manual

2 Chapter 1 Overview
Cooling fan
Controller
Rectifier
User equipment or
lithium iron battery
Figure 1-3 Structure of EPC4860/1800-FA32 power supply system (19-inch equipment is installed in cabinet)
Cooling fan
Controller
Rectifier
Lead- acid battery
Heater
Figure 1-4 Structure of EPC4860/1800-FB31 power supply system (battery is installed in cabinet)
Cooling fan
Controller
Rectifier
User equipment or
lithium iron battery
Heater
Figure 1-5 Structure of EPC4860/1800-FB32 power supply system (19-inch equipment is installed in cabinet)
Configuration
The configuration of the power system is given in Table 1-1.
Table 1-1 Configuration list
Component Configuration
Controller board M225S 1 pcs
R48-2000e3,
Rectifier Full configuration: 2 pcs
R48-2000A3,
SPD at AC side: In = 20kA, Im = 40kA
Power distribution unit AC distribution
1 MCB input: 1 × 63A/2P

Component Configuration
1 socket output: 10A socket (max. output current is less than 5A)
Note:
10A circuit breaker, used to protect AC output socket (only for
AC distribution EPC4860/1800-FA31/32)
10A MCB, used to protect AC output socket and the heater (only for
EPC4860/1800-FB31/32)
Heater (only for EPC4860/1800-FB31/32): PTC heater, 315W
SPD at DC side: In = 10kA, Im = 15kA
DC distribution 1 battery input MCB: 63A/1P
5 BLVD: 1 × 32A/1P, 2 × 16A/1P, 2 × 10A/1P
EPC4860/1800-FA31: 1 battery temperature sensor, 1 axial fan, 1 fan control
board;
EPC4860/1800-FA32: 1 axial fan, 1 fan control board;
Thermal control unit EPC4860/1800-FB31: 1 battery temperature sensor, 2 axial fan, 1 fan control
board, 2 temperature relays closed at 15°C;
EPC4860/1800-FB32: 2 axial fans, 1 fan control board; 2 temperature relays
closed at 15°C
Install lead-acid battery 1 battery string (voltage: 48V, capacity: 40Ah), optional
Install 19-inch
4U
Reserved space equipment
Install lithium iron
4U
battery
Others 1 door status sensor
1.3 Technical Parameters

The technical parameters of the power system are listed in Table 1-2.
Table 1-2 Technical parameters of power system
Parameter
Parameter Description
category
EPC4860/1800-FA31/32: -10°C ~ +45°C
Operating temperature
EPC4860/1800-FB31/32: -40°C ~ +45°C
Storage temperature -40°C ~ +70°C
Environmental Relative humidity 5%RH ~ 95%RH
Altitude ≤ 2000m (derating is necessary above 2,000m)
Pollution level III
Others No conductive dust, erosive gases. No risk of explosion
AC input system TN system, single-phase three-wire
Rated input phase
220Vac
voltage
Input voltage range 85Vac ~ 300Vac
AC input Input AC voltage
45Hz ~ 65Hz
frequency
Max. input current ≤ 29A (including 5A user socket)
Power factor ≥ 0.99
Over voltage category III
Output DC voltage range -43.2Vdc ~ 57.6Vdc
DC output
Output DC voltage -54.0Vdc
0 ~ 60A (output voltage: -54V)
When battery is installed in cabinet: User load output is 0 ~ 40A, battery
Output DC current charging current is 0 ~ 20A.
DC output When user equipment is installed in cabinet: When equipment heat generating
capacity reaches 200W, max. user load output is 40A
≥ 94% (R48-2000e3);
Efficiency
≥ 93.5% (R48-2000A3)

4 Chapter 1 Overview
Parameter
Parameter Description
category
EPC4860/1800-FB31 (2)：
610mm × 290mm × 700mm (excluding base).
Cabinet
EPC4860/1800-FA31 (2)：
610mm × 250mm × 700mm (excluding base)
Mechanical Dimensions (W× D × H)
Install lead-acid
428mm × 173mm × 430mm
Reserved battery
space Install 19-inch
485mm × 180mm × 390mm
equipment
≤33 (packing materials and two modules
included, excluding battery string, rectifiers, and
installation kit)
Cabinet Base installation accessories: ≤ 1.5
Mechanical Weight (kg)
Wall installation accessories: ≤ 2
Small mast installation: ≤ 4.5
Big mast installation: ≤ 5
Rectifier ≤2
1.4 Operating Principle

Electrical principle
The schematic diagram of the power system is shown in Figure 1-6.
Rectifier
220Vac
AC 220Vac - 48Vac DC Load
Distribution Distribution
Thermal
control unit Controller
Figure 1-6 Operating principles of power supply system
The AC distribution unit introduces and feeds the 220Vac power to the rectifiers, which convert the 220Vac power
into -48Vdc power and deliver it to the DC distribution unit, through which the -48Vdc power is outputted to each load.
The controller has functions of battery management, BLVD, signal acquisition and alarm, and it can communicate
with the host.
Heat dissipation principle

The thermal control unit in the power system uses fan to forcedly dissipate the heat.
The air flow enters the cabinet through dust filter from the air inlet port at the left side of the cabinet. The air flow
passes through the rectifier and user load (or battery) and then expulsed by the fan from the right wall of the cabinet.
When the fan is not started, the power system uses natural air cooling to dissipate the heat.
1.5 Main Features

Rectifier
⚫ Power factor up to 0.99, efficiency over 93.5%.
⚫ Wide AC input voltage range from 85Vac to 300Vac. When the input voltage is between 85Vac and 175Vac, the
rectifier will derate the output power.
⚫ Hot pluggable. It takes less than one minute to replace a rectifier.

System
⚫ Perfect battery management. The system has BLVD function, and can perform functions such as temperature
compensation, automatic voltage regulation, stepless current limiting, battery capacity calculation, and online
battery test.
⚫ Can realize remote monitoring and unattended guarding.
⚫ Perfect lightning protection at both AC side and DC side.
⚫ Complete fault protection and fault alarm functions.
⚫ Safety performance: Satisfy IP*5 waterproof requirement and IP5* dustproof requirement.
⚫ Application of rectifier dormancy technology, which saves energy.
⚫ Efficiency above 93.5%.

6 Chapter 2 Installation
Chapter 2 Installation
This chapter introduces the installation and cable connection of the power system. Please strictly follow the
instructions provided in this chapter to carry out the installation and cable connection.
2.1 Safety Regulations

Certain components in this power system carry hazardous voltage and current. To ensure personnel safety, always
follow the instructions below:
1. Only the trained personnel with adequate knowledge of the power system shall carry out the installation. The
Safety Precautions listed before the Contents of this manual and local safety rules in force shall be adhered to during
installation.
2. All the external circuits that are connected to the power system and are below -48V must meet the SELV
requirements defined in IEC60950.
3. Do not operate and maintain the system under thunderstorm or moist climate to avoid electric shock.
4. Make sure that the power system is cut off before carry out any operations within the system.
5. The power cables should be routed and protected properly, so that the cables are kept away from the operation
and maintenance personnel.
2.2 Installation Preparation

Unpacking inspection
The equipment should be unpacked and inspected after it arrives at the installation site. The inspection shall be done
by representatives of both the user and Vertiv Tech Co., Ltd. To inspect the equipment, you should open the packing
case, take out the packing list and check against the packing list that the equipment is correct and complete. Make
sure that the equipment is delivered intact.
 Note
Take the rectifier out of the cushioned pads in the box after opening the box, and installing follow the steps of 2.5 Equipment
Installation.
Preparing cables
The cable should be selected in accordance with relevant industry standards.
It is recommended to use the RVVZ cables as AC cables. The cable should reach at least +70°C temperature
durability. Select the AC cable CSA according to Table 2-1.
Table 2-1 AC cable CSA selection
Connector Specifications AC cable CSA
AC input MCB 1 × 63A/2P ≤ 25mm2
Note: With cable length shorter than 30m, the CSA calculation should be based on the current density of 2.5A/mm 2. The
suggested CSA value is not smaller than 6mm2
The DC cable CAS depends on the current flowing through the cable, the allowable voltage drop and load peak
current. The recommended load peak current is 1/2 to 2/3 of MCB or fuse capacity.

Chapter 2 Installation 7
Select the battery cable CSA according to Table 2-2. Select the load cable CSA according to Table 2-3.
Table 2-2 Battery cable CSA selection
Battery MCB rated Max. battery Max. cable length (volt Max. cable Max. cable length (volt drop: 0.5V,
Min. cable CSA
current current drop: 0.5V) CSA with max. CSA)
63A 50A 6mm2 3m 25mm2 12.5m
Note:
1. The specifications are applicable at ambient temperature of 25°C. If the temperature is too high, the CSA of the cable should be
increased.
2. The battery cable should reach at least +90°C heat durability. It is recommended to use double-insulated copper-core
flame-retardant cable as battery cable.
3. If the battery is installed in cabinet, this cable has already been configured. If user equipment is installed in cabinet, users should
prepare the battery cables by themselves
Table 2-3 Load cable CSA selection

Max. cable length (volt Max. cable length
Load route rated Max. output
Min. cable CSA drop: 0.5V, with min. Max cable CSA (volt drop: 0.5V,
current current
CSA) with max. CSA)
32A 20A 2.5mm2 3m 25mm2 30m
2
16A 10A 1.5mm 3.5m 25mm2 60m
10A 6A 1.5mm2 6m 25mm2 100m
Note: The specification are applicable at ambient temperature of 25°C. If the temperature is too high, the cable CSA should b e
increased
The CSA of the system earth cable should be the same as that of the largest power distribution cable and not less
than 10mm2. The earth terminal of the earth busbar is an M8 screw.
Preparing tools
The installation tools are given in Table 2-4. The tools must be insulated and ESD-proof processed before they are
used.
Table 2-4 Installation tools
Tool Specification Tool Specification
Combination wrench Wrench set (10#, 13#, 16#, 18#,
Cross screwdriver 100mm, 200mm
(hatch, club) 21#)
Adjustable wrench 200mm Slotted screwdriver 100mm, 200mm
Electrician diagonal
150mm Wire cutters Maximum 300mm2
pliers
Electrician sharp nose Hydraulic-pressure
150mm Maximum 300mm2
pliers compaction pincher
Three and a half bit digital
Steel tape 5m Digital multimeter
display
Electricicn knife Normal type Impact electric drill With Φ12, Φ14 impact aiguille
Gradienter Normal type Power socket With 5m cable
To prevent puncture and for
Blinkers To prevent splash Safety shoes
insulation
Fireproof mud Configured in the accessories Hammer
Box wrench 16mm
Preparing shielding metal pipes

It is recommended to use metal pipes to shield and protect the AC input cables and other cables. Plastic coated
metal hoses are recommended. Prepare the metal pipes according to the amount and size of cables.
2.3 Mechanical Installation

The power system must be installed onto cement floor or other flame resistance surface, and should be kept away
from other combustible materials.

The power system supports three installation modes: wall installation, mast installation and base installation, where
the mast installation includes mast 1 installation and mast 2 installation. The mast 1 installation is suitable for the
mast with diameter of 75～210mm, and the mast 2 installation is suitable for the mast with diameter of 210～350mm.
An installation kit for the installation mode required by the user is delivered with the power system.
The installation kit is fixed in the bottom of the cabinet by screws when delivery. Please open the cabinet and
disassemble the installation kit before installing the cabinet.
Following figures display the installation kit mounting positions in the cabinet.
Screws
Screws
Screws
Figure 2-1 Installation kit positions
The installation procedures of each installation mode are introduced in following sections.
 Note
1. In wall installation, make sure that the wall is strong and thick enough to bear the weight of the power system and meet the
installation requirement of the expansion bolts. In mast installation, make sure that the mast is strong enough to bear the weight
of the power system. The power system weighs up to 90kg when fully configured with batteries.
2. As the cabinet is heavy, at least two persons are required to install it.
3. If the base installation is adopted, after base installation kit being installed, please use fireproof mud (configured in the
accessories) to seal the four holes.
4. If wall installation or mast installation is adopted, after wall installation kit or mast installation kit being installed, use fireproof
mud to seal the four holes configured in the accessories, and the four holes configured in base installation.
2.3.1 Opening And Closing Cabinet Door
You need to open and close the cabinet door during installation, operation and service of the power system.
Procedures for opening and closing the cabinet door are as follows:

1. The power system has two locks. Insert the keys into the keyholes one by one, turn the keys 90°clockwise to
unlock the door, and the door is open.
2. To close the door, insert the two keys respectively into the two keyholes, turn the keys 90°counter-clockwise, and
the door is locked.
2.3.2 Wall Installation
Procedures for installing the power system side against wall are as follows:
1. As shown in Figure 2-2, mark the central points of the four installation holes on the wall. Use an electric drill
(aiguille: Φ12) to dig holes (depth: 80mm) at the marked points. Clean the holes off dust. Insert four expansion bolts
M10 × 80 respectively into the four holes, with 20mm height protruding out the wall.
290
20
Wall
Expansive bolt M10

X 80
765
Figure 2-2 Installing expansion bolts (unit: mm)
2. As shown in Figure 2-3, use M10 × 80 expansive bolts to fix the wall installation upper bracket on the wall.
Wall installation upper bracket
Flat washers Φ10 × 4,

Gourd hole spring washers
Expansive Φ16 X×80
bolt M10 4
and nuts M6 × 16
Figure 2-3 Installing wall installation upper bracket
3. As shown in Figure 2-4, fix the wall installation lower bracket onto the lower part of the rear panel of the cabinet
with flat washers Φ10 × 4, spring washers Φ16 × 4 and nuts M6 × 16.
4. Align the two screws (see Figure 2-3) on the top of the rear panel of the cabinet respectively with the two gourd
holes (see Figure 2-2) of the wall installation brackets on the wall, and push them into the holes. Press the cabinet
forcibly to ensure that the cabinet is firmly hanged on the wall.

Screw
Wall installation
lower bracket
Figure 2-4 Installing wall installation lower bracket
5. As shown in Figure 2-5, use two M10 × 80 expansive bolts to fix the wall installation lower bracket on the wall.
Expansive bolt M10 X 80

Figure 2-5 Fixing wall installation lower bracket
2.3.3 Mast Installation 1 (Diameter: Ф75 ~ Ф210mm)
1. As shown in Figure 2-6, use four groups of screw M6 × 16, flat washers M6 and spring washers M6 to fix the lower
bracket on the cabinet.
Cabinet
Mast installation
lower bracket
Screw M6 X 16, flat washers M6,
spring washers M6
Figure 2-6 Fixing mast installation lower bracket
2. As shown in Figure 2-7, hitch an upper bracket to the U-shape hold hoop, so as to clip the mast. Note that the
installation height should be adjusted as that the bottom of the cabinet is more than 0.5m above the ground when the
installation is complete. Then use two groups of M10 nut, flat washer and spring washer to lock the upper bracket and
U-shape hold hoop.

Mast installation M10 nut, flat

upper bracket U-shape washer, spring
hold hoop washer
Mast
Figure 2-7 Installing upper bracket and U-shape hold hoop
3. As shown in Figure 2-8, hang the cabinet to the fixed upper bracket, use the U-shape hold hoop to fix the bottom of
the cabinet to the mast, and then use two groups of M10 nut, flat washer and spring washer to lock the lower bracket
and U-shape hold hoop. And the cabinet is fixed to the mast.
Figure 2-8 Installing cabinet
2.3.4 Mast Installation 2 (Diameter: Ф210 ~ Ф350mm)
Except that the connection bends and fixing brackets for mast installation 2 are longer, and that the connection bends
should be fixed to the outside holes (see Figure 2-5) of the mast installation upper bracket and lower bracket, the
procedures for mast installation 2 (mast diameter: Φ210 ~ Φ350mm) and mast installation 1 (mast diameter: Φ75 ~
Φ210mm) are the same.
2.3.5 Base installation
The power supply system can be installed directly on cement floor. The procedures for base installation are as
follows:
1. Determine the installation position.
It is recommended to determine the installation position according to the clearance requirements given in Table 2-5.
Table 2-5 Installation clearances
Front Top Left Right Back
Clearances 750mm 300mm 100mm 100mm 100mm
2. Install base.
As shown in Figure 2-9, use four combination bolts M8 × 16 to install the base at the bottom of the cabinet. Note that
the combination bolts M8 × 16 are provided by the cabinet base.

Base Combination bolt M8 X 16
Figure 2-9 Installing base
3. Install expansion pipes

By referring to Figure 2-10, mark the central points of the installation holes on the floor. Use an electric drill (aiguille:
Φ14) to dig holes (depth: 70mm) at the marked points. Clean the holes off dust. Insert the expansion pipes into the
holes.
160
493
Figure 2-10 Installation size of the cabinet bases (unit: mm)
4. Fix the cabinet

Move the cabinet to the installation position. Align the installation holes on the base with the expansion pipes in the
floor and then use M10 × 55 anchor bolts to fix the base.
After installation, the cabinet should stand firmly no matter how it is shaken.
2.3.6 Installing Rectifiers
 Note
When installing the rectifiers, hold the handle and push the rectifier into the slot gently, otherwise the slot might be damaged.
The procedures for installing the rectifiers are as follows:

1. Take the rectifier out of the cushioned pads in the box. Use a cross screwdriver to loosen the fixing screw (see
Figure 2-11) of the rectifier handle.
Fixing screw of handle
Figure 2-11 Rectifier handle
2. Push the rectifier gently into the cabinet, until it gets stuck.
3. Use the cross screwdriver to tighten the fixing screw of the rectifier handle, and the rectifier is locked in the cabinet.

2.4 Battery Or User Equipment Installation

If user installs lead-acid battery inside cabinet, he can install one group of (12V × 4) square lead-acid battery with
dimensions of single cell less than 197 (W) × 165 (D) × 170 (H). For standard system, the default battery capacity is:
40Ah.
 Note
1. The installed lead-acid battery must be four cells of the same specification, otherwise, there is a risk of explosion!
2. Make sure that the battery cable polarities are correct. Otherwise, both the battery and the power system will be damaged!
3. Insulate the installation tools. Be careful not to damage the plastic battery case or the battery terminals during installation.
The battery installation procedures are as follows:

1. Open the battery MCBs and AC input MCBs, as shown in Figure 2-12.
AC input MCB L Battery MCB

AC input MCB N
Grounding terminal
Figure 2-12 Locations of battery MCB and AC input MCB
2. The method shown in Figure 2-13 is recommended for placing the battery and connecting the battery in sequence.
3. Place the batteries one by one in the battery compartment from bottom to top (when removing the batteries,
remove from top to bottom) to avoid tilt of the cabinet, with distance between adjacent batteries at least 10mm.
4. Remove the battery terminal covers, and connect the plate electrodes between the batteries in turn.
5. Connect the positive battery cables BAT+ (black) in the battery compartment to the battery positive terminals.
Connect the negative battery cables BAT- (blue) in the battery compartment to the battery negative terminals.
6. After installing the battery strings, use the 3M double-side adhesive tape pasted on the battery temperature sensor
to attach the sensor onto the center of the battery string surface.
7. Measure the battery string voltage. If the voltage value is correct, replace the battery terminal covers.
Figure 2-13 Installation of square shape battery
2.5 Equipment Installation

If you install equipment instead of battery in cabinet, the height of the equipment shall not exceed 4U. To ensure
good heat dissipation, there should have the enough space to the device, the height should not be more than 4U, and
the depth should not exceed 310mm.

The installation method is as follows:

1. Hang user equipment to the bracket inside the cabinet (see Figure 2-14).
2. Use screws to fix the user equipment to the bracket and Figure 2-14 shows the cabinet with user equipment
installed.
User equipment installation bracket
(one on left and one on right)
User equipment
Figure 2-14 Installation of user equipment
2.6 Electrical Installation

It is recommended to route all cables in metal pipes, plastic-coated metal hoses are recommended, to protect the
cables. The metal pipes should be properly connected to the earth bar.
 Note
1. The earth cable and the AC input cables enter the cabinet from the cable entry hole on the left bottom of the cabinet, see
Figure 2-15.
2. The communication cables, cables of user equipment and DC cables enter the cabinet from the cable entry hole on the right
bottom of the cabinet, see Figure 2-15.
2.6.1 Connecting Power Cables
Danger
Danger
1. Open all MCBs before connecting the power cables.
2. Only qualified personnel shall connect the power cables.
Connecting earth cable

Refer to Figure 2-15 and use the following procedures to connect the earth cable:
1. Use an electrician knife to cut open the wiring protective ring mounted at the cable entry hole at the bottom of the
cabinet.

Earthing terminal
Cable bracket
Cable entry hole
Figure 2-15 Connect earth cable
2. Guide the earth cable through the cable entry hole and route the cable along the cable holder.
3. Connect one end of the earth cable to the earth terminal in cabinet, and solder the other end to the earth bar
outside of the cabinet reliably.
4. Fix the earth cable to the cable holder with nylon ties.
Connecting AC input cables

1. The routing method of the AC input cables is the same as that of the earth cable, as shown in Figure 2-15.
2. Connect live line (L) and neutral line (N) of the AC input cables respectively to the lower terminals of the power
distribution unit AC input MCB L and AC input MCB N, as shown in Figure 2-16.
Danger
Danger
Never reverse-connect the live line (L) and neutral line (N) of the AC input cables, or else the power system will be damaged.
AC input MCB N
AC input MCB L
Figure 2-16 Locations of AC input terminal
Connecting load cables

1. Load distribution scheme
The power system can sustain five routes of loads that are respectively controlled by five load MCBs, as shown in
Figure 2-17. The load MCBs in the power distribution unit are defined as load MCB 5 to load MCB 1 from left to right
(load MCB 6, 7, 8 are reserved for extended MCB).

Extended
load MCB
(reserved)
Battery MCB
Load MCB 5 ~ 1
Figure 2-17 Load MCB and DC output positive bus
The specifications of the load MCBs and load cables are given in Table 2-6.
Table 2-6 Specifications of load MCBs and load cables
Load MCB Load MCB capacity Load cable CSA Remark
Total load capacity is not larger than rated
Load MCB 1 ~ load MCB 5 32A × 1, 16A × 2, 10A × 2 ≤ 25mm 2
current of corresponding MCB
 Note
Upon mains failure, the battery powers the load. When the battery voltage drops down to 45.6V (default), the system will
disconnect all the loads to avoid battery over-discharge.
2. Connecting load cables

1) The routing of the load cables is the same as that of the earth cable, except that the load cables enter the cabinet
through the right cable entry hole at the bottom of the cabinet, as shown in Figure 2-15.
2) Connect the negative load cables to the underpart of the load MCBs. Connect the positive load cables to the DC
output positive busbar, as shown in Figure 2-17.
2.6.2 Connecting Communication Cables
Communication ports
As shown in Figure 2-18, the power system provides two kinds of communication ports: Dry contact alarm output port
and RS232 port used to connect to the host.
Figure 2-18 Communication ports

Connect dry contact alarm output port

The definition of dry contact alarm output port is given in Table 2-7. Users shall connect according to actual need.
Table 2-7 Definition of dry contact alarm output port
Port No. Definition Remark
Mains failure, BLVD, Door status sensor alarm, DC high/low voltage, SPD alarm, rectifier
DO1 Major alarm
failure, load shunt disconnect, battery shunt disconnect
Observation
DO2 AC high/low voltage, battery discharge, battery over-charge, output voltage/current abnormal
alarm
Note:
1. The dry contacts are open by default if there is no alarm, that is open contacts for normal status and closed contacts for al arm.
2. The dry contacts in this table are defined as the default. If you need to change, change it through the LCD of the controller
Connecting RS232 port

The RS232 port is used to connect host computer for communication with the host. The monitoring system provides
one DB9 port to realize RS232 connection, as shown in Table 2-8.
Table 2-8 Port definition
RS232 port DB9 port
1（Rx） 2
2（Tx） 3
3（DGND） 5
2.6.3 Sealing Cable Entry Holes
After cable connection, use fireproof mud to seal all the cable entry holes on the bottom plate of the cabinet. If you do
not seal or the sealing is not tight, water or more dust may enter the cabinet, which may affect the normal operation
and life-span of the system and rectifiers.
2.7 Installation Check

After installation, check the installation against the list given in Table 2-9.
Table 2-9 Installation check list
No. Description
1 Check that the cabinet is horizontally, vertically and steadily fixed
Check that all the bolts are tightened, especially those in electrical connections. Check that the bolts have plain
2
washers and spring washers and are not reversed
3 Clean up the cabinet: Check that there are no irrelevant materials in the cabinet, and clear them away if any
Check that the cabinet paint is intact. If there are scratches, paint them immediately with antirust paint to prevent
4
corrosion
5 Check that the door can move freely, the locks are in good condition
6 Verify the specifications of all MCBs and cables
Check that the input, output and earth cables, and communication cables are connected properly and reliably.
7
Check if the cabling is neatly and complies with regulations
8 Verify the battery number, connection and polarity are correct
Measure the resistance value between the positive terminal and negative terminal of the DC loop, and
9
phase-to-phase resistance value in the AC loop. Make sure that there is no shortcircuit
Check the AC wiring and power distribution: Check that the color of the AC cables is normative, the cables are laid
10
stably, and the safety labels are complete
11 Check that the rectifiers are properly fixed
12 Check that all MCBs are open

18 Chapter 3 Testing
Chapter 3 Testing
This chapter introduces the testing after installation. Conduct the test in compliance with relevant safety rules and
testing procedures. If any abnormal phenomenon is found, shut down the system immediately and do not proceed the
next step until the cause is found and the fault is cleared.
3.1 Testing Power Distribution Unit And Rectifiers
 Note
Before test, inform the manufacturer representative. Only trained electrical engineers shall conduct the testing. Remove any metal
objects that may cause short-circuit, including rings, watches and so on.
Watch out foor hazardous voltage and avoid personnel injury and property loss. The power system must be properly
earthed before power-on. Installation check (see Table 2-9) must be conducted before testing. Do not charge the
battery only after the testing is done.
Startup preparation
Check item OK Comments
Check that all MCBs are open. 
Measure the AC input voltage. Make sure the input voltage is within the rated input range.  Umin= V
Check that the communication cables and alarm cables are connected to the signal transfer board 
Check that the temperature sensor has been correctly installed. 
Measure with a voltmeter across the connection points of each battery and make sure that the
 Umin= V
polarity is right. If the voltage of certain pcs is lower than 12.0V, that cell must be replaced.
Check with an ohmmeter that there is no shortcircuit between the DC output positive and negative
busbars, positive pole and negative pole of battery and AC input MCBs (Note: Pull out all rectifiers 
before the check and replace them after the check).
Startup
Check item OK Comments
Close the AC input MCBs. The green run indicator on the rectifier will turn on after a certain delay. 
If the ambient temperature exceeds 35°C, the fan should run; if the ambient temperature drops

below 25°C, the fan should stop running.
Close the load MCB and use a multimeter to check the load voltage, if the voltage is 54V±0.5V,

then the system is normal.
Close the battery MCB. 
For EPC4860/1800-FB31(2) power system, the AC output socket MCB (see Figure 2-15) should be

closed
3.2 Setting System Parameters
3.2.1 Setting System Parameters Of Standard Controller
The system parameters have been set in factory. The default values can meet the requirements of system operation.
Users can also change the system settings according to actual requirements through background software of the
controller (such as AC high/low voltage point, DC high/low voltage point), or through the LCD of the controller to reset
the common parameters of the power system. Upon parameters setting, only correct password allows you to enter
and set the parameters of the controller. The password of M225S controller is 1.
The parameters that users can view and set through LCD of the controller are listed in Table 3-1.

Chapter 3 Testing 19
Table 3-1 Settable parameters of the power system

Parameter Setting range Default value
Battery capacity 10Ah ~ 600Ah 40Ah
LVD1 40 ~ 60V (must lower than LVD2) 45.6V
Float voltage 42V ~ 58V (lower than boost voltage) 54V
Boost voltage 42V ~ 58V (higher than float voltage) 56.4V
Shunt Coeff (A) 1 ~ 500A 100A
Shunt Coeff (mV) 1 ~ 150mV 50mV
LVD2 Enable Yes/No No
LVD2 Volt 40 ~ 60V (must high than LVD1, lower than DC low voltage) 46.6V
Relay 2 Load failure/alarm output Alarm output
Rectifier Walk-in T 0S ~ 128S 8S
Note:
1. The LVD1 should be set according to the requirement of battery manufacture
2. According to the requirement of battery manufacturer to set the charging parameters when configuration the Fe battery.
3.2.2 Setting controller parameters (replacing controller on site)
If the controller of the system with standard configuration is replaced, users should set the parameters listed in
Table 3-2 through the background software of the controller first, and then set the common parameters listed in
Table 3-1 through the LCD of the controller, to meet the normal requirements of the power system.
Table 3-2 Parameters setting through the background software
Parameter Default value Factory setup Note
Setting through the background
Voltage low (DC voltage low point) 45.0V 48.0V
software of the controller
Test end voltage 45.2V 48.2V
Rectifier default voltage 53.5V 54.0V
Battery temperature low 0°C -10°C
The setting procedures are as follows:

1. After installing M225S controller into the system, connect it to the background computer (with Powerkit software)
by using RS232 communication cable.
2. Start the system. Then start the Powerkit software when M225S controller is operating normally, Authority
Verification interface as shown in Figure 3-1 will pop up.
Figure 3-1 Authority verification
3. Type Username: admin and Password: 123, the click the Confirm button. If the password is valid, then dialogue
box as shown in Figure 3-2 will appear.

Figure 3-2 Login successfully
4. Click the Confirm button, interface as shown in Figure 3-3 will pop up. Select the controller type: M225S from those
listed in the drop-down list box.
Figure 3-3 Selecting controller type
In the main interface (see Figure 3-4), select the Port No.: COM1 by default (corresponds to the serial port number of
the computer to which the controller connects), Port Config: 9600, N, 8, 1, Equipment Address: 1 (the software will
recognize it automatically even though you don’t type it by yourself).

Figure 3-4 Getting equipment address
After typing the relevant information, click the Get Equipment Address button, the PowerKit software will recognize
the M225S controller address. The recognition time may be long, please be patient. If the communication cable is
wrong connected, the prompt ‘the equipment address is mismatched’ will appear; otherwise, the prompt as shown in
Figure 3-5 will pop up.
Figure 3-5 Getting equipment successfully
5. Set the parameters of M225S controller. Set the background parameters of the controller according to the contents
listed in the Table 3-2.
(1) Setting the alarm value of Voltage Low (DC voltage low point):
Click the relevant grid and type alarm value according to the interface as shown in Figure 3-6.

Figure 3-6 Typing alarm value
Right click the grid, and then select Download listed in the pop-up shortcut menu, as shown in Figure 3-7.
Figure 3-7 Downloading

After downloading successfully, dialogue box as shown in Figure 3-8 will pop up.
Figure 3-8 Setting successfully
(2) Setting the alarm value of Test End Voltage:

Set the value according to Figure 3-9, Figure 3-10 and Figure 3-11.

(3) Setting the alarm value of Rectifier Default Voltage:

(4) Setting the alarm value of Battery Temperature Low:

6. After setting the parameters above, users can set the common parameters listed in the Table 3-1 through the LCD
of the controller, you can refer to 3.2.1 Setting System Parameters Of Standard Controller.

3.3 Alarm Check And System Operation Status Check

Alarm check
Check that all functional units can trigger alarms that can be displayed on the controller.
OK Comments
Pull out one rectifier. The “Rect N Com Failure” alarm should be triggered. Insert the rectifier in. The

alarm should disappear. Repeat the same procedures on other rectifiers.
Remove battery MCB 1. The “Batt1 Failure” alarm should be triggered. Put on the MCB. The alarm

should be cleared. Repeat the same on battery MCB 2.
Switch off a load MCB connected to a load route. The alarm “Load 1 Failure” should be triggered.

Switch on the MCB, and the alarm should be cleared. Repeat the same on the other load MCBs.
Remove all the battery input MCBs. Keep only one rectifier in operation. Through the controller, adjust
the rectifier FC voltage to make it lower than the alarm point. The alarm “DC Voltage Low” should be 
triggered.
Keep the rectifiers in operation. Set through the controller the battery management parameter to
“Manual”. Enter the maintenance menu at the controller. Select “Disconnect” and confirm it. The

battery protection contactor should be open, and the “BLVD” alarm should be displayed at the
controller.(M225S controller without need to make this check)
Note: when the preceding alarms are generated, the controller will give alarms after approximately 3s.
System operation status check

There should be no alarms during normal system operation. The system operation status check can be conducted
through the controller.
OK Comments
Check that the system type agrees with the actual system when the system operates 
The controller should display the correct AC voltage. 

The controller should be able to display the DC voltage. The difference between the displayed voltage

and that measured at the bus bar should be less than 1%.
The controller should display the battery current. The difference between the displayed and measured

battery current should be less than 3%.
Check the number of the rectifier through the controller. The number should be consistent with the

actual number.
Check the voltage, current, current limiting point of rectifiers through the controller. They should agree

with the actual parameters.
For the system configured with temperature sensor, the controller should be able to display the battery
ambient temperature. Hold the probe of the temperature sensor with hand and watch the controller, 
which should display the change of temperature
3.4 Final Steps

OK Comments
Disconnect all test equipment from the system and make sure that materials irrelevant to the

equipment have been all removed.
Restore the equipment to its original condition and close the power subrack door. 
Check and handover the equipment that the user has purchased. 
Note down all the operations taken, including time of the operation and name of the operator 
If any defect is found in this equipment, inform the personnel responsible for the contract.
If repairing is needed, please fill in the FAILURE REPORT and send the report together with the defective unit to the
repairing center for fault analysis.

Chapter 4 Maintenance 27
Chapter 4 Maintenance
This chapter describes the routine maintenance, alarm and fault handling, and part replacement of the power system.
 Note
1. The maintenance of the power system must be conducted in compliance with relevant safety rules.
2. There are hazardous voltages at AC side, so be sure to disconnect the AC input when maintaining the AC part.
3. Only trained personnel with adequate knowledge about the power system shall work on the internal parts of the system.
4.1 Routine Maintenance

Inspect the power system periodically and shoot the troubles in time if any. The routine maintenance items are given
in Table 4-1.
Table 4-1 Routine maintenance list
Item Frequency Inspection method Guide
Measure the voltages between the load MCBs and the DC
DC output Once half a year Multimeter
output positive busbar. Check that the voltages are normal
If the fan operates abnormally, refer to 4.3.3 Replacing Fan
Fan operation Once half a year Visual inspection
to maintain or replace the fan
Indicators of the
See 4.2.1 Handling of Controller Alarms and 4.2.2 Handling
rectifier and the Once half a year Visual inspection
Rectifier Fault
controller
Paint, galvanization
If there is any paint peeling or scratches, paint them
layer no peels and Once half a year Visual inspection
immediately
scratches
If dusts have accumulated in the air filter, use a brush to clean
Air filter Once half a year Visual inspection
the filter. If the cleaning effect is not good, replace the filter
Fixing screws
of air air filter
Air filter
Figure 4-1 Air filter
4.2 Handling Alarm And Fault
4.2.1 Handling Controller Alarm
User can query the alarm information through the LCD of the controller.

28 Chapter 4 Maintenance
Alarm type
The controller alarms are classifies into three types: major alarm, observation alarm and no alarm.
Major alarm: This type of alarms has strong impacts on the system performance. Whenever the alarm is generated,
you should handle them immediately. The alarm indicators will be on and audible indication will be given (see Figure
4-2).
Observation alarm: When this type of alarm is raised, the system maintains normal output for a while. If the alarm
occurs during watch time, it should be handled immediately. If the alarm occurs during non-watch time, handle it
during watch time. In case of an observation alarm, only the observation alarm indicator will turn on (see Figure 4-2).
No alarm: Alarms set as ‘no alarm’ by users, who allow the system to continue normal operation without giving any
visual or audible indication.
Indicators of controller
The controller displays the alarms on its LCD screen that is on the protective cover, as shown in Figure 4-2. See
Table 4-2 for the description of indicators.
Observation alarm indicator (yellow)
Run indicator (green) Major alarm indicator (red)
Figure 4-2 Indicators of controller
Table 4-2 Controller indicator description

Indicator Indicator color Normal state Fault state Fault cause
Run indicator Green On Off No power supply to the controller
Observation alarm indicator Yellow Off On There is an observation alarm
Major alarm indicator Red Off On There is a major alarm
Handling of normal alarms

The handling methods of normal alarms are given in Table 4-3.
Table 4-3 Handling methods of normal alarms
No. Alarm Handling method
If the failure does not last long, the battery will power the load. If the cause is unknown or the failure
lasts too long, a diesel generator is needed. Before using the generator power to supply the power
1 AC Failure
system, it is suggested to run the generator 5 minutes to stabilize the power output to reduce the
impact to the power system during the startup of the diesel generator
Check if the AC over-voltage point is too low. If yes, change the value.
A mild over-voltage does not affect the system operation. However, the rectifier will stop operation
2 AC Voltage High
when the mains voltage is more than 305V. Therefore, if the power supply is constantly over-voltage,
discuss with the grid maintenance personnel to improve the mains grid
Check if the AC under-voltage value is too high. If yes, change the value.
When the mains voltage is lower than 176V, the output power of the rectifiers will be derated and the
3 AC Voltage Low
rectifier will stop working if the AC input voltage is below 80V. If the power supply is constantly
under-voltage, discuss with the grid maintenance personnel to improve the mains grid
Check the AC SPD status. If the AC SPD is damaged, replace the damaged AC SPD. See 4.3.5
4 AC SPD Fault
Replacing AC SPD

No. Alarm Handling method

1. Check the system DC output voltage and the DC over-voltage value through the controller. If the
set value is inappropriate, correct it.
2. Find out the rectifier that has caused the alarm. Under the condition of ensuring that the batteries
5 DC Volt High
can operate normally, remove all rectifiers. Power on the rectifiers one by one. If the over-voltage
protection is triggered when a certain rectifier is powered on, that rectifier is the faulty one. Replace
the fault rectifier
1. Check the system DC output voltage and value of “DC Bus Under Volt Alarm Point” set through
the controller. If the set value is improper, correct it
2. If the alarm is due to rectifier failure, that is, the rectifier has no output current, find out the faulty
rectifier and replace it
6 DC Volt Low 3. Check the total load current, and compare the total load current with the rectifier current, and the
former should not be bigger than the later at FC voltage, otherwise partial loads must be
disconnected to ensure the safe operation of the whole system, or add several rectifiers to make the
total rectifier current bigger than 120% of the total load current. In addition, there must be at least one
rectifier for redundancy standby
Load Fuse Alarm, Check if the MCB of the route is switched off. If the MCB is open, find out the fault and remove it.
7
Batt Fuse Alarm Otherwise, the alarm loop is faulty. Please contact Vertiv
1. Check if there is mains failure, or the battery voltage is lower than the BLVD value.
8 BLVD
2. The battery is disconnected from the system manually
The rectifier with the fault indicator (red) on is faulty.
9 Rect Failure
Power off the rectifier, and then power it on after a while. If the alarm persists, replace the rectifier
Check if the mains voltage is above 305V or under 80V. If the mains voltage is under the AC
10 Rect Protect
under-voltage value or above the AC over-voltage value, the mains grid should be improved
Pull out the rectifier to check if the fan is obstructed. If yes, clean it and push the rectifier back. If the
11 Rect Fan Fails
fan is not obstructed or if the fault persists after cleaning, replace the rectifier
Rect Not Check if the communication cable is connected properly between rectifier and controller. If yes,
12
Respond restart the rectifier. If the alarm persists, replace the rectifier
Check if the temperature of the temperature sensor is too high. If yes, find the causes and cool down
13 High temperature
the battery compartment.
4.2.2 Handling Rectifier Fault (R48-2000e3, R48-2000A3)
The symptoms of usual rectifier faults include: run indicator (green) off, protection indicator (yellow) on or blinking,
and fault indicator (red) on or blinking.
The indicators of the rectifier are shown in Figure 4-3.
Power indicator (Green)

Protection indicator (Yellow)
Alarm indicator (Red)
Figure 4-3 Rectifier indicators
The methods of handling rectifier fault are given in Table 4-4.

Table 4-4 Rectifier fault handling methods
Indicator Normal Abnormal
Indicator Causes Handling method
color state state
Run Make sure that there is input voltage and
Green On Off No input or output voltage
indicator output voltage
AC input voltage exceeds Make sure that the AC input voltage is
Protection normal range within normal range
Yellow Off On
indicator PFC output OverVolt/LowVolt
Replace the faulty rectifier with a new one
protection

Indicator Normal Abnormal

Indicator Causes Handling method
color state state
Current sharing imbalance
Replace the faulty rectifier with a new one
strongly
Rect over temp:
1. Fan blocked
1. Remove the object that blocks the fan
On 2. Ventilation path blocked at
Protection 2. Remove the object at the inlet or vent
Yellow Off the air inlet or vent
indicator 3. Decrease the ambient temperature or
3. Ambient temperature too
remove the heat source
high or the inlet too close to a
heat source
Rectifier communication Check whether the communication cable
Blinking
interrupted is properly connected
Restart the rectifier. If the protection is
Rectifier over-voltage
triggered again, replace the rectifier
Fault On
Red Off Check whether the rectifier outputs
indicator Fuse fault
over-voltage. If not, replace the rectifier
Blinking Fan fault Replace the fan
4.3 Replacing Parts
4.3.1 Replacing Rectifier
Replacing R48-2000e3 rectifier

It is recommended not to repair any other parts of the rectifier. When faulty, the rectifier should be replaced, not
repaired. See the following procedures to replace the rectifier.
1. Place the rectifier into an unoccupied mounting slot without sliding it in completely.
2. Loosen the captive fastener securing the top of the latch mechanism to the front of the rectifier. Pull the top of the
latch mechanism away from the rectifier (this will retract the latch mechanism located on the underside of the
Rectifier). Refer to Figure 4-4 for latch mechanism illustration.
把手固定螺钉
Handle fixing bolts
Figure 4-4 Installing a rectifier
3. Push the Rectifier completely into the shelf.
 Note
Surface temperature of the removed module is still high, hold the module to avoid falling.
4. Push the top of the latch mechanism into the front panel of the rectifier and secure by tightening the captive
fastener. This locks the Rectifier securely to the shelf.
5. Repeat the above steps for each Rectifier being installed in the system
6. After the Rectifiers are physically installed in the mounting shelf(s), they are ready for operation immediately after
power is supplied to them.

7. Certain functions (i.e. rectifier current limit, rectifier addressing) may require adjustment when adding or replacing a
Rectifier Module. Refer to the subrack power system documentation for instructions replacing rectifier Fan.
4.3.2 Replacing Logic Board
As shown in Figure 4-5, the logic board is located on the left side of the cabinet top and it facilitates the controller to
converse the control signal of the contactor. The replacing procedures of the logic board are as follows:
1. Remove the OT terminals on the logic board. Well insulated and properly kept.
2. Remove the cable terminals on the logic board and properly keep.
Logic board
Fixing screws (four)
Figure 4-5 Replacing logic board
3. Loosen the fixing screws on the logic board and remove the logic board.
4. Replace with a new logic board and four the screws.
5. Resume the cable connections of the logic board.
4.3.3 Replacing Fan
Replacing heat dissipation fan

If the fan terminals are well connected and the temperature relay connected to the fan is closed and the fan does not
work, then the fan must be faulty. See the following procedures to replace the fan:
1. Remove the fan terminal.
2. As shown in Figure 4-6, unscrew the fixing screws of the fan protective cover, open the cover and take out the fan.

Fixing screw
Fan
Fan protective conver
Figure 4-6 Replacing fan
3. Install a new fan and tighten the fan protective cover.

4. Plug the fan terminal.
Replacing the fan used for cooling heater (only for EPC4860/1800-FB31/32)
If the fan terminal is well connected and the temperature relay connected to the fan is closed and the fan does not
work, then the fan must be faulty. See the following procedures to replace the fan:
1. Remove the fan terminal.
2. As shown in Figure 4-7, unscrew the two fixing screws of the heater protective cover.
Protective cover of heater

Fan Heater
Figure 4-7 Replacing the fan used for cooling heater
3. Unscrew the fixing screws of the fan protective cover, open the cover and take out the fan.
4. Install a new fan and tighten the fan protective cover.
5. Install the heater protective cover and tighten the fixing screws.
6. Plug the fan terminal.

4.3.4 Replacing Fan Control Board
The fan control board is located on top of the cabinet, as shown in Figure 4-8. The replacing procedures of the fan
control board are as follows:
1. Disconnect all the cable connectors connected to the fan control board.
2. Loosen the three fixing screws of the fan control board, pay attention to screw falling during operation, and properly
keep the removed screws.
3. Remove the faulty fan control board.
4. Install a new fan control board and tighten it with the fixing screws.
5. Re-connect all the cable connectors of the fan control board.
Fixing screw (3 pcs)

Fan control board
Figure 4-8 Position of fan control board
4.3.5 Replacing AC SPD
The AC SPD is located in the power distribution unit, as shown in Figure 4-9.
AC SPD
Figure 4-9 Location of AC SPD
When the AC SPD works normally, the indication window, which is a small rectangle window located on the AC SPD,
is green. When the AC SPD is damaged, the indication window is red.
Users only need to replace the damaged AC SPD. The procedures for replacing the AC SPD are as follows:
1. Switch off the AC MCBs of the power system.
2. Disconnect the cable of the AC SPD.
3. Remove the damaged AC SPD.
4. Replace it with a new one and re-connect the cable.
4.3.6 Replacing DC SPD
The DC SPD is located on top of the cabinet. Replace the DC SPD according to the following procedures:
1. Switch off the battery MCBs and AC input MCBs (see Figure 2-15).

2. Disconnect all the cables that are connected to the cabinet from outside.
3. Remove the two fixing screws of the DC SPD shown in Figure 4-10, and remove the DC SPD.
DC SPD board Fixing screws

(2 pcs)
Figure 4-10 Replacing DC SPD board
4. Reverse the preceding steps to install the new DC SPD, as shown in Figure 4-10. Re-connect all the cables, and
switch on the battery MCBs and AC input MCBs.
4.3.7 Replacing Controller Board
Refer to Figure 4-11, see the following procedures to replace the controller board:
1. Security preparation
Put one end of the effective grounding strap at the wrist and the other end attached to a suitable ground.
2. Loosen the captive screw of the monitoring unit, as shown in Figure 4-11. Pull out the monitoring unit slowly until
the J2 terminal is completely exposed.
Captive screw
Figure 4-11 Replacing controller board (1)
3. Pull out the connected terminals from J2, J6 and J7 carefully (as shown in Figure 4-12), and do insulation
respectively.

J7 J2
J6
Figure 4-12 Replacing controller board (2)
4. Push the new controller into the monitoring unit. Insert connection connect terminals to the corresponding J2, J6
and J7 terminals respectively, and make sure that the connection is fixed, then push the monitoring unit into the
subrack.
5. Tighten the captive screw of the monitoring unit.
6. After controller startup, refer to 3.2 Basic Settings to set basic parameters.
 Note
When plugging and unplugging the cables on the controller board, take care not to damage the cables.
4.3.8 Replacing Heater
If the temperature relay that controls the heater is closed but the heater does not work, then replace the heater by
using the following procedures:
1. Disconnect the sockets MCB of the AC output (see Figure 2-15), and remove the heater terminal.
2. Unscrew the two fixing screws of the heater protective cover, as shown in Figure 4-13.
Heater cover
Fixing screws(2 pcs) Heater
Figure 4-13 Location of heater
3. Unscrew the fixing nut of the heater and take out the heater.
4. Install a new heater and tighten the fixing nut of the heater.
5. Install the heater protective cover and tighten fixing screws.
6. Plug the heater terminal.
4.3.9 Replacing Door Status Sensor
There is a door status sensor installed in the power system for detecting the close and open status of the cabinet
door. The door status sensor requires no particular maintenance; just replace it when it is damaged. If the door is
closed, when the door status sensor alarm occurs, the sensor must have been damaged and needs to be replaced.
The position of the sensor is shown in Figure 4-14.

The replacement procedures are easy.

1. Unplug the cable terminal from the switch that is in the rear of the door sensor. Remove the door sensor follow the
Figure 4-14.
2. Replacing the old sensor with a new one, be sure to plug the cable connector terminal to the terminal switch that is
in the rear of the door sensor, as shown in Figure 4-15 and Figure 4-16.
Door sensor
Figure 4-14 Position of the door status sensor
Figure 4-15 Door switch removal
Figure 4-16 Door switch removal

Appendix 1 Spare Part List 37
Appendix 1 Spare Part List
Table 1 Spare part list

Part Specification BOM
Controller M225S 02311702
R48-2000e3 02130748
Rectifier
R48-2000A3 02130869
DC SPD M2433X2 03028477
Fan control board P4423U1 03035497
AC SPD Class C SPD 02470074
Distribution board of the battery Manufactured board -W5433X3-W5433Z
03020714
protection distribution board
Manufactured board -W5433X2-W5433Z
Double-rectifier backplane 03020713
Double-rectifier backplane
Heater 315W 02510041
Ф120mm × 120mm × 38mm 32010500
Blower
Ф80mm × 80mm × 25mm 32010297
Strip filters 180mm(W) × 160mm(H) × 8mm(D) 21503194

38 Appendix 2 Parameter Setting Of The Controller
Appendix 2 Parameter Setting Of The Controller
This chapter gives the description of the controller parameter setting.

Table 2 Parameter setting of the controller
Factory
Category Parameter Range Value description
setting
Lang Chinese/ English English Set the language.
The addresses of power systems
Address 1-254 1 that are at the same monitored
office should be different
Comm Mode MODEM RS232 /
Make sure that the baud rates of
1200bps ~
BaudRate 9600bps both the sending and receiving
9600bps
parties are the same
The system type of the controller
has been set according to the
actual instance before the
Communication controller is delivered with power
supply system. You do not need to
48V/100 change the value except that the
48V/300 controller needs to be replaced
System Type 48V/500 48V/SET with a new one.
48V/1000 After changing the type, the
48V/SET controller will restart and the other
parameters will resume the default.
You need to reset and change
some parameters according to the
battery and equipment configured
with the system
Manage the system through the
Sys Mode Auto, Manual Auto
controller or manually
Set it according to the actual
Bat. Fuse 0~4 1
battery configuration
The battery nominal capacity. You
should set this parameter
Capacity 20Ah ~ 5000Ah 200Ah
according to the actual battery
Basic
configuration
Bat. Shunt1 Y
Y, N
Bat. Shunt2 N You can set shunt parameters
Shunt Coeff when system type is ‘SET’
1A ~ 5000A 200A
-Current
Battery
Shunt Coeff -Volt 1mV ~ 500mV 25mV
LVD1 Enable N Y: to enable LVD1/ LVD2 function;
Y, N N: to disable the LVD1/ LVD2
LVD2 Enable Y function
By time, by
LVD Mode By voltage You can set LVD Mode
voltage
LVD1 Volt 46.6V Select battery voltage as standard,
LVD
when the controller detects that the
battery voltage is lower than the
40V ~ 60V preset LVD1 Volt, the load will be
LVD2 Volt 45.6V
disconnected, and so does the
battery when the battery voltage is
lower than the preset LVD2 Volt

Appendix 2 Parameter Setting Of The Controller 39
Factory
setting
Float 54V Battery float charge voltage
Battery boost charge voltage, and
42V ~ 58V
Boost 56.4V the ‘Boost’ must be higher than the
‘Float’
0.1C10 ~
Limit 0.1C10 Maximum battery charging current
0.25C10
Battery charge over-current alarm
Over 0.3C10 ~ 1.0C10 0.300C10
point
Select Y to enable this function;
Auto Boost -Enable Y, N Y
Select N to disable this function
Cyc Boost
Cyc Boost -Enable Y, N Y
-Enable
Cyc Boost -Period 48h ~ 8760h 2400h The ‘Cyc Boost Period’ means the
interval between the two cyclic
Charge boost charge. The battery charging
30min ~
management Cyc Boost -Time 720min voltage is the preset ‘Boost’, and
2880min
the time is the preset ‘Cyc Boost
Time’
Const Boost 0.002C10 ~ The system in the BC state will
0.02C10
-Current 0.02C10 enter the FC state when the
charge current decreases to the
‘Const Boost Current’ and after the
30min ~
Const Boost -Time 180min ‘Const Boost Time’. The battery
1440min
charge voltage then will be the
Float state
To ensure the system safety, the
controller will forcefully control the
60min ~
BoostLimitTime 1080min system to enter the FC state from
2880min
the BC state, if the boost charge
Battery time reaches the ‘BoostLimitTime’
Volt 43.1V ~ 57.9V 48.2V The controller will stop the test if
Time 5min ~ 1440min 300min the battery voltage reaches the
End Test ‘End Test Volt’, or the discharge
Condition 0.01C10 ~ time reaches the ‘End Test Time’,
Cap 0.7C10
0.95C10 or the battery capacity reaches the
‘End Test Cap’
Short Test-Enable Y, N N If the battery is not discharged
Short Test-Alarm 1A ~ 100A 10A within the ‘Short Test Period’, the
Short Test-Period 24h ~ 8760h 720h controller will start a short test,
whose operation time is set by the
parameter ‘Short Test Time’. By
the end of the test, if the difference
Short Test-Time 1min ~ 60min 5min in the discharge currents of
batteries is bigger than the ‘Short
Battery test Test Alarm’, the battery charge
abnormal alarm will be generated
Whether using the stable test
Stable Test -Enable Y, N N
function
Stable Test Battery dischaging current upon
0 ~ 9999A 9999A
-Current stable test
Center Temp 10°C ~ 40°C 25°C FC voltage derated value = (Batt
Temp – ‘Center Temp’) * Temp
Coeff.
Upon alarms such as rectifier
72mV/°C communication interruption, DC
Coeff 0 ~ 500mV/°C
/string over/under voltage or battery fuse
alarm, the controller will not do
temperature compensation to the
battery FC voltage

40 Appendix 2 Parameter Setting Of The Controller
Factory
setting
Over Volt 50V ~ 300V 280V AC over-voltage alarm point
AC low-voltage alarm point, must
Low Volt 50V ~ 300V 180V be lower than AC over-voltage
AC
alarm point
AC PH 1-PH, 3-PH 1-PH
configuration
Over Volt 58.5V DC over-voltage alarm point
DC low-voltage alarm point, must
Low Volt 1 48.0V be lower than DC over-voltage
40V ~ 60V alarm point
DC under-voltage alarm point,
Low Volt 2 48.0V must be lower than DC low-voltage
DC alarm point
Set the ambient temperature high
Amb. Temp High -5 ~ +100°C 50°C
point.
Set the ambient temperature low
Amb. Temp Low -40 ~ +40°C -10°C
point.
L-Shunt Y, N N
instance
HVSD 56V ~ 59V 59.0V Rectifier over-voltage alarm point
Default output voltage when
Default V 48V ~ 58V 54V communication is interrupted. Must
be lower than the ‘HVSD’ voltage
Walk-in On Y, N Y The output soft start function
means the rectifier voltage will rise
Walk-in T 8s ~ 128s 8s from 0V to the ‘Default V’ after the
‘Walk-in T’
The controller can set the DC-DC
interval start of the modules.
Interval T 0 ~ 10s 0s
Rectifier DC-DC start time = module
address * interval time
The controller can set the rectifier
to ‘Over Volt En’, meanwhile, the
rectifier can start forcibly. The
controller will automatically set the
AC OverV On Y, N N rectifier with least address to have
this function. If the rectifier always
exceeds the normal voltage for
60s, the function will be canceled
automatically
The 4 corresponding connecting
DI No. 1~4 1 terminals, queued up in the order
that the hardware switches are put
Alarm Mode Off, On Off /
Customized DI Numbers or When there are DI alarms, this
Digital
DI Name Setting letters, 10 at parameter shows the alarm name
Alarm
most you have actually defined.
Digital
DI Name / Figures or letters, 10 at most
Alarm

Appendix 3 Menu Structure Of The Controller 41
Appendix 3 Menu Structure Of The Controller
Figure 1 Menu structure of the controller

42 Appendix 3 Menu Structure Of The Controller
Battery Settings System information
Mgmt Mode Auto

DC voltage
Bat. Fuse 0
DC current
Capacity 40Ah
Normal
Bat. Shunt 1 Y System State
Alarm
Basic Batt Shunt 2 N
Auto
Shunt Coeff-Current 75A Control Mode
Manual
Shunt Coeff-Volt 75mV
FC
Power Management
Mode
BC
Temp Comp
LVD1 Enable Battery State Cyclic Boost

N
LVD2 Enable Y Test
LVD
LVD1 46.6V Short Test
BLVD 45.6V Cyc Test
Battery1 Current
Float 54V
Battery1 Remaining Capacity
Boost 56.4V
Battery2 Current
Limit 0.1C 10
Battery2 Remaining Capacity
Over 0.3C 10
AC voltage
Automatic
Enable Y
Boost Enable System Power
Auto Boost Cyc BC After
Charge Current 0.06C 10
Enable
Automatic Bat. Temp
Capacity 80％
Boost
Const Boost Amb. Temp
Current 0.01C 10
Current
Energy Saving
Const Boost Time 180 Min
Cyclic Boost Enable Y

Cyclic Boost Cyclic Boost
2400 Hour
Enable Period
Cyclic Boost Time 720 Min
Note:
Boost Limit Time 1080 Min 1 . System information is queried in system information page.
2 . Press ESC at system information screen, you can query the serial
Boost OverTemp Enable Y number and software version of the monitoring module.
3 . Basic parameters should be reset according to actual configuration.
.
4 Parameters on the right side are default values set before delivery.
End Test Volt 45.2V
End Test Time 300 Min
End Test Cap 0.7C 10
Cyc Boost-Enable N
Cyc Boost-Time 1 11 M 1 D 0 H
Cyc Test Time 2 4M1D0H
Cyc Test Time 3 7M1D0H

Bat. Test
Cyc Test Time 4 10 M 1 D 0 H
Short Test-Enable Y
Short Test-Alarm 10A
Short Test-Period 720 Hour
Short Test-Time 5 Min
Stable Test-Enable N
Stable Test-Current 9999A
Center Temp 25℃
Coeff 72mV/℃
Temp Batt Temp

Temp Comp
Batt Over
50℃
Temp
Batt High Temp 50℃
Batt Low Temp 0℃
Figure 2 Menu structure of the battery parameter

Appendix 4 Schematic Diagram 43
Appendix 4 Schematic Diagram
U1 ST1
M3_AVREF
X4-1 X4-2
Controller 1
J2 2 V_TEMP TEMP
3
U2 J6 J7
CAN- 1 1 POWER- DC Distribution Unit QFB
X1-2 2
1 CAN+ 2 2 POWER- BAT-
OC1+ 3
J3
3
J1
DO3 OC1- 4 POWER+
PD
4
OC2+ -48V
1
DO4 5 5 BLVD_CTRL-
Dis Board J1 QFD1
OC2- 6 BLVD_CTRL+
100A/50mV
BAT1_SH+
6
7 7 DI_SPD+
J3 FL
J2
DO5
8
8 BAT1_SH- DI_SPD-
9 BAT_FUSE1
8
DI_DOOR+ MJ 1 LVD_Ctrl- QFD2
DO6 BAT_FUSE2 9
10 10
DI_DOOR- 2 LVD_Ctrl+
LOAD_FUSE NC
11 11
DO2M 3 BUS+ QFD3 Battery string
GND 12 12 D02 NO 4 BUS- Battery LVD
Optional M225S1X1 CREALY3 13 C 5 FL+ KM1
CREALY4 14 6 FL- QFD4
+5V 15
M225S
J2 QFD5
AC Distribution Unit -48V
0V BAT+
N PE
COM
NO
NC
CAN X2 0V
PE L X1-1
2
1
To M225S
CA N +
H1
AC SPD
J12 DC- H3
C AN -
J41
J22 DC+
DC SPD
AC input MCB V- V+
J2
L N
QFA1 DC SPD PE
DC+
H2
PE
L H2
J1
+ -
J3
+ -
J2
+ -
J21 DC+
DC-
J11 DC-
N PE
QFA2
L N
PE Inverter unit
PE PE - +
J1
H1
J42
CA N +
C AN -
N AC AC DC
2
1
PE Inverter
L Input Output Input
AC maintenance outlet
QFA3 L N
NL Rectifiers
MS1
PE Q1 Q2 Q3 JX1
Heating components Cooling fan L L L N

HEATER KT3
Thermal relay
Inverter output Optional
FAN1 KT1
FAN2 KT2 Thermal relay
Thermal relay
Figure 3 Schematic diagram of EPC4860/1800-FB31/32 power system

Appendix 4 Schematic Diagram 44
U1 ST1
M3_AVREF
X4-1 X4-2
1
J2 2 V_TEMP TEMP
Monitor 3
J6 J7
U2 CAN- 1 1 POWER- DC Distribution Unit Battery MCB QFB
X1-2 2
1 CAN+ 2 2 POWER- BAT-
OC1+
J3 3 3
J1
DO3 OC1- POWER+ PD
4 4
-48V
1
OC2+ QFD1
DO4 5 5 BLVD_CTRL-
Dis Board J1
100A/50mV
OC2- 6 6 BLVD_CTRL+
BAT1_SH+
7 DI_SPD+
J3 FL
J2
DO5 7
8
8 BAT1_SH- DI_SPD-
9 BAT_FUSE1
8
DI_DOOR+
MJ 1 LVD_Ctrl- QFD2
DO6 BAT_FUSE2
9
10 10
DI_DOOR-
NC 2 LVD_Ctrl+
11 LOAD_FUSE
11
DO2M 3 BUS+ QFD3
GND 12 12
D02 NO 4 BUS- Battery string
Optional M225S1X1 CREALY3
13 C 5 FL+ KM1 Battery LVD
CREALY4
14 6 FL- QFD4
+5V 15
M225S
J2 QFD5
AC Distribution Unit -48V
0V BAT+
N PE
COM
NO
NC
CAN X2 0V
PE L X1-1
2
1
To M225S
AC SPD C AN +
H1
J12 DC- H3
CA N-
J41
J22 DC+
DC SPD
AC input MCB V- V+
J2
DC SPD
L N
QFA1 PE
H2
DC+
PE
L H2
J1
+ -
J3
+ -
J2
+ -
J21 DC+
J11 DC-
DC-
N PE
FU1 Inverter unit
L N
PE
PE PE - +
J1
H1
J42
CA N+
C AN -
N AC AC DC
2
1
PE
L Input Output Input Inverter
AC maintenance outlet QFA3
NL L N
Rectifiers
MS1
PE Q1 Q2 Q3 JX1
Cooling fan L L L N
Inverter output Optional
FAN1 KT1
Thermal relay
Figure 4 Schematic diagram of EPC4860/1800-FA31/32 power system

Appendix 5 Wiring Diagram 45
Appendix 5 Wiring Diagram
MJ
8 7 6
DCSPD
Top view
BUS+
5
W5433X3 (inside the cabinet)
NC Terminal of the module subrack in the cabinet door
7-J3-3 6-J6 W05 W03
NO 3-J7-9 J3 7-J3-4
C 3-J7-10 W06 KMD2 FL 10-1 J5 W06
1 W03
PE
W03 PE
3-J7-4
J1
PE
3-J7-1 W06 The door earth terminal
W04 PE Cabinet earth terminal PE
J1 2 1-DC+
W03
9-2 W04
W04 J6 Terminal of the module subrack in the cabinet door
6 1
W05 5-1
+
J2 3 W07
- + - + + -
J3 BAT.-V+
(to the positive terminal on the lead acid battery)
3-J6-8
3-J6-7
6-J3-2
3-J7-6
6-J3-1
3-J7-5
17-+ 4
J2 16-1 W06
5
17 W06 6
FAN1
16 J4
KT1 7
J7
- 9-3 8
2 1 6-J2-2 W05
-
FAN1 6-J2-1 W06 9
+ Top view J2
3 X2-1 X2-2
M225S 1 Temp Temp sensor
2
Motherboard socket of the contro ller 3 W06
J6
X1 1-J41-2 J7
W06 1-J41-1 1 CAN- 6-J1-2 W06
2 CAN+ 1
Front view 4-J1-1 3 2
W06 4-J1-2 3
The open door of the module back panel
4-J1-3
4 6-J1-1 W06
5 4 7-J3-1 W06
1 4-J1-4
7-J3-5
6 5 7-J3-2 W06
W5433X2 W06 7 6 13-COM W06
7-J3-6 8 7
W06 10-QFB-2 13-NC W06
W04 W05 9 8 8-C W06
9 3-J6-2 10 9
1-DC-
W01
W06
H3
6-J7
CAN+
W06 8-NO W06
7-J2
PE 3-J6-1 11-QFD 10
11
1-J2-L
1-J1-L
CAN-
BUS- 4-J1-5 11
J41
W02 12
W01 W01 4-J1-6 12
J12 DC-
W04 13
J22 DC+
PL 1 2 3 4-J1-7
14
7-J1
W01 Connection bar
4-J1-8
U1
15
1 3 L 1 1 1 1 1 1 1 13-N
L N
W01 13-L
QFA1
QFD5
QFD4
QFD3
QFD2
QFD1
QFB
J2
W04 5-2
N L
2 2 2 2 2 2
DC-
2
DC+
H2
COM
2 4 N
NO
NC
3-J6-9 BAT.-V- W07
W06 3-J6-11
W04 9-2
L N
3-J7-8
3-J7-7
1-J2-N
1-J1-N
W06
DC+
W01
11 10
DC-
J21
W06 W01 W01
QFD QFB
J11
U2
(to the negative terminal on the lead
12 13 14 15 acid battery)
QFA1 ACSPD FU1 MS1 13-N
L N
W01 13-L
J1
H1
CAN-
W06 J42
CAN+
1
2
Figure 5 Wiring diagram of EPC4860/1800-FA31/32 power system

Chapter 5 Wiring Diagram 46
8 7 6 Top view 5
MJ DCSPD
(inside the cabinet) BUS+
W5433X3
Terminal of the module subrack in the cabinet door
NC 7-J3-3
W06
6-J6 W05 W03
J3 7-J3-4
NO 3-J7-9 FL J5 PE PE
3-J7-10 W06 KMD2 10-1 3-J7-4 1 W03 W03
PE
C PE
J1 3-J7-1 W06
W04 Cabinet earth terminal The door earth terminalPE
J1 2 W03
1-DC+ W04
W04 9-2 J6
5-1 Terminal of the module subrack in the cabinet door
6 1 W05
+
J2 3 BAT.-V+ W07
- + - + + -
J3 19-+
W01
17-+
(to the positive terminal on the lead acid battery)
3-J6-8
3-J6-7
6-J3-2
3-J7-6
6-J3-1
3-J7-5
17 J2 16-1 4
FAN1
16
18-1 W01 5
KT1
- W06 6
2 1 6-J2-2 J4
FAN1 6-J2-1 W01 J7 7
+ W05 9-3 - 8
9
Top view J2
Heater in the door
3 X2-1 X2-2
of the cabinet 19 M225S 1 Temp Temp sensor
FAN2 18 2
Close to the fan (side-mounted)
KT2
Motherboard socket of the contro ller 3 W06
-
FAN2
2 1 6-J2-2
6-J2-1 W01 X1 J6
Install in the left of the conver on the heating cartridge 1-J41-2 J7
+ W06 1-J41-1 1 CAN-
6-J1-2 W06
2 CAN+ 1
Front view 4-J1-1 3 2
In the left of the heating box left(top view) 20 test terminal W06 4-J1-2
21 KT3 The open door of the module back panel 4 3 6-J1-1 W06
Heater 4-J1-3 5 4
2 1 14-2 1 4-J1-4 7-J3-1 W06
Heater N
L
13-N W01 6 5 7-J3-2 W06
7-J3-5 6
W5433X2 W06 7-J3-6 7 13-COM W06
7
W04 W05
W06 10-QFB-2 8
9 8 13-NC W06
9 3-J6-2 9 8-C W06
10
1-DC-
W01
H3
10 8-NO
6-J7
CAN+
W06 3-J6-1 W06 W06
7-J2
PE 11-QFD
11
1-J2-L
1-J1-L
BUS- CAN-
4-J1-5
W02
J41
12 11
4-J1-6 12
J12 DC-
W01 W01 W04 13
J22 DC+
Connection bar PL 1 2 3 4-J1-7
14
7-J1
W01 4-J1-8
U1
15
L
1 3 1 1 1 1 1 1 1 13-N
L N
W01 13-L
QFA2
QFD5
QFD4
QFD3
QFD2
QFD1
QFA1
QFB
J2
W04 5-2
N L
2 2 2 2 2 2 2
DC-
DC+
H2
COM
NO
NC
2 4 N
3-J6-9
BAT.-V- W07
3-J6-11 9-2
20-1
W04
L N W06
3-J7-8
3-J7-7
21-N
1-J2-N
1-J1-N
W06
DC+
W01
11 10
DC-
W01 W01
J21
W06 W01 W01
QFD QFB
J11
U2
12 13 14 15 (to the negative terminal on the lead
acid battery)
QFA1 ACSPD QFA2 MS1 13-N
L N
W01 13-L
J1
H1
CAN-
W06 J42
CAN+
1
Figure 6 Wiring diagram of EPC4860/1800-FB31/32 power system 2

User Manual EPC48601800-F3 Outdoor Power System

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Safety Precautions

In high voltage and AC operation, special tools must be used.

EPC4860/1800-F3 室外型电源系统 用户手册

Keep away from 240VA energy source.

Please verify the cable labels before connection.

Do not stand on the cabinet or place object on the cabinet.

EPC4860/1800-F3 室外型电源系统 用户手册

1.1 Model Description ........................................................................................................................................................... 1

Chapter 2 Installation ................................................................................................................................................... 6

2.1 Safety Regulations ........................................................................................................................................................... 6

Chapter 3 Testing .......................................................................................................................................................18

3.1 Testing Power Distribution Unit And Rectifiers .............................................................................................................. 18

4.1 Routine Maintenance ..................................................................................................................................................... 27

Appendix 1 Spare Part List..........................................................................................................................................37

Appendix 2 Parameter Setting Of The Controller..........................................................................................................38

Appendix 3 Menu Structure Of The Controller ..............................................................................................................41

Appendix 4 Schematic Diagram ..................................................................................................................................43

Appendix 5 Wiring Diagram.........................................................................................................................................45

1.1 Model Description

1.2 Composition & Configuration

Lead- acid battery

Figure 1-2 Structure of EPC4860/1800-FA31 power system (battery is installed in cabinet)

EPC4860/1800-F3 Outdoor Power System User Manual

Lead- acid battery

EPC4860/1800-F3 Outdoor Power System User Manual

1.3 Technical Parameters

EPC4860/1800-F3 Outdoor Power System User Manual

1.4 Operating Principle

Figure 1-6 Operating principles of power supply system

Heat dissipation principle

1.5 Main Features

EPC4860/1800-F3 Outdoor Power System User Manual

EPC4860/1800-F3 Outdoor Power System User Manual

2.1 Safety Regulations

2.2 Installation Preparation

EPC4860/1800-F3 Outdoor Power System User Manual

Table 2-3 Load cable CSA selection

Preparing shielding metal pipes

2.3 Mechanical Installation

EPC4860/1800-F3 Outdoor Power System User Manual

Figure 2-1 Installation kit positions

2.3.1 Opening And Closing Cabinet Door

EPC4860/1800-F3 Outdoor Power System User Manual

2.3.2 Wall Installation

Expansive bolt M10

Figure 2-2 Installing expansion bolts (unit: mm)

Flat washers Φ10 × 4,

Figure 2-3 Installing wall installation upper bracket

EPC4860/1800-F3 Outdoor Power System User Manual

Figure 2-4 Installing wall installation lower bracket

Expansive bolt M10 X 80

2.3.3 Mast Installation 1 (Diameter: Ф75 ~ Ф210mm)

Figure 2-6 Fixing mast installation lower bracket

EPC4860/1800-F3 Outdoor Power System User Manual

Mast installation M10 nut, flat

Figure 2-7 Installing upper bracket and U-shape hold hoop

Figure 2-8 Installing cabinet

2.3.4 Mast Installation 2 (Diameter: Ф210 ~ Ф350mm)

2.3.5 Base installation

EPC4860/1800-F3 Outdoor Power System User Manual

Base Combination bolt M8 X 16

Figure 2-9 Installing base

EPC4860/1800-F3 室外型电源系统用户手册

EPC4860/1800-F3 室外型电源系统用户手册