Webinar -

Shop floor & Quality Data Management - Industry 4.0 Platform

Date : 21- 09 - 2017

Time : 2:30 PM to 3:30 PM
From : Carl Zeiss India, Bangalore
Speaker : Nitheen Kumar, National Manager

Agenda

1. Introduction : Speaker Profile

2. Pi Web over view : Video - 5min
3. Pi Web detailed information : Presentation - 20min
4. Pi Web in Practical usage : Video - 5min
5. Project example : Presentation -10min
6. Question and Answer session : Audio feedback on messages

Contact Us
Email : news.in@metrology.zeiss.com
Phone : +91 80 4343 8102
HOUSEKEEPING

YOUR PARTICIPATION

• All participants are muted

• Use the orange arrow button to
open/close your control panel
• Please submit your text questions
and comments using the Questions panel
• Questions will be answered at the end
of the presentation
Pi Web Concept Video
Pi Web - Data management software - Industry 4.0
Industry 4.0 - Fourth industrial revolution

Production using Batch Production Mass Production, Mass Production

Water and steam with Electric power IT, robotic & automation IT, robotic and
power automation with IOT

The basic principle of Industry 4.0 is creating smart factory using essence of IOT.
Pi Web - Industry 4.0 platform

Close the gap

Process
information correlation
 Answers your daily questions

At Shop floor At Quality

• What is the overall equipment effectiveness. • Which machine corrections has to be given.

• How is machine/line/plant Productivity. • How are the quality figures of the last night shift?

• How are the quality figures of the last night shift? • How many bad parts has been produced in last month.

ZEISS has the answer!

From Suppliers For Management

• How many bad parts has been received from suppliers. • What is the plant productivity of day/week/month.

• What is the results of FAI of part number 0000 • What is the monthly rejection rate to customer 1111.

• Which supplier is doing better performance. • Which place I have to focus on improvements?
Pi Web - Concept
Interfaces for Piweb

DFQ, DFD, DFX ,

Non ZEISS DMO, TXT, HOL, CSV,
equipment

ZEISS
Native
equipment

Production
metrology
equipment  Measurements are loaded with a standard interface
to the database
PiWeb
 Calypso / Caligo writes its own interface to the
monitor
Hand gauges database
 DFQ, DMO and CSV data can be loaded from
Supplier external measuring devices into the database
 Integration of production instruments
portal  Integration of suppliers
Metrology  Evaluation of measurement data via intranet
data
PiWeb – Solutions of ZEISS

Why
- should a customer
invest in PiWeb?

What
- benefit would he
experience?
Pi web - Capabilities

One database Interactive graphical reports,

for all relevant quality data CP, CPk , Gauge R&R, Charts, Customized reports

Easy report generation Target group tailored

by drag & drop reports
Pi web software tools
Pi web - Functions

Auto ballooning and control plans creation

Ballooning Inspection plans data in Pi web

Auto Inspection plans updates
Reports with bands and symbols
Real time results on 2D drawings
Real time data on CAD
Production dash board - Real time data
Display – Shift / Line
Manual measurements integration
Manual measurements integration
Supplier data management
Interactive reports
Versatile data evaluations

Machining centres Spindle Tool

Characteristic comparison Production lines Plant comparison

Pi web Data management software - Benefits

Integration Statistical Analysis

• CMMs & Instruments • Cp / Cpk, G R&R

• Gauges, CNC Machines • Histogram/Run chart
• Excel data, Cloud information • Cad reports with signals

Transparency and Efficiency Industry 4.0

• One central data base • Higher productivity

• Real time data • Cost reduction.
• Quick reports generation • Increase in competitiveness
 Return on investments

• Auto ballooning and inspection plan will reduce 70%+ redundancy of manual inputs and manual errors.

• Data from CMM and numerical control machines is automatically updated in Soft ware for all kind of reports.

• In line inspections, Manual inspections, directly in to software, reduce writing on paper and typing in excel.

• Real time data visibility to understand the live process and act quickly to avoid rejection and rework.

• Traceability of past data any time from any where with one click, which reduces heavy time in finding.

• Defined monthly management reports generation with out any person involvement, once it is set up.

• Paper less documentation not only save money, it also helping our nature for environmental friendly.

• Customer trust on transparency and professionalism data management, yields better business opportunity.
Major customers
Pi Web - In Practical Usage
 Shop floor charts in Digital charts with Pi web

Before After - With Pi web

Charts for manual entry at shop floor

Advantages:

• No manual entry at shop floor.

• User friendly software to handle the shop floor data and take
instant actions on visible deviations.
• Paper less by automated data capture in the software.
• Real time statistics analysis Pi web for auto charts
 Word/Excel Inspection plans in digital mode with PI web

Before After - With Pi web

Word/ Excel sheet for manual entry Pi web for auto data capturing at time interval

Advantages:
• Customized report template design on PI web software
• Automatic updation on daily and summary report with Cp & Cpk.
analysis after measurement and data transfer.
• Manpower and time can be saved for separate data entry.
 CMM excel reports to Pi web customized reports

Before After - With Pi web

CMM excel report Customized excel report PI web report

Advantages:
• Design of customized report with Dwgs, balloon numbers, signals in.
• No manual entry of results.
• No manual error.
• Automatic updation on customized report after CMM run.
• Error indication with color for eye catch
• Manpower and time can be saved for separate data entry.
Time based CMM inspection in Pi web

Before After - With Pi web

Pi web for auto data capturing with statistical analysis

Excel sheet for manual entry

Advantages:
• Customized report template design on PI
web software
• Automatic updating all reports after each
CMM run and calculation of Cp & Cpk.
• Manpower and time can be saved for
 Multiple instruments data in Pi web designed report

Before After - With Pi web

Check list- Customized report manual entry PI we report for auto data capturing.

Advantages:
• Design of inspection plan as it is in Pi web
• Integration of the Multiple machines in to one server
• Display of the Multiple measurements in one report page.
• Designing of Final Report of customer
• Manpower and time can be saved for separate data and report management.
 Part or Fixture validation in Pi web

Before After - With Pi web

Pi web automated data capturing with Graph for analysis

Excel reports prepared after measurement

Advantages:
• Customized templates design in Pi web for auto data
capturing and display
• Interactive CAD model report with automatic SPC.
• Cp & Cpk by showing the location and characteristic
• Easy gauge validation with statistics visibility
 Real time CAD reports in Pi web

Before After - With Pi web

CMM out put reports

Advantages:

• Visualization of critical parameters on CAD

• Visualization of single part and multiple parts
measurement results with trends.
Pi web reports
 Consolidated reports in real time with Pi web

Before With Pi web

CMM reports

Form reports

Roundness reports Pi web Consolidated reports

Advantages:

• Single consolidated report from multiple instruments output.

• Visualization of accept and reject.
 Real time shop flor operations info in Pi web

Before After - With Pi web

Excel and word check list reports Pi web real time dash board

Advantages:

• Real time results on operation wise.

• Visualization of the high-level info through dash board.
• Quick actions by looking in to issues and get in to roots for corrections.
Real time Inline & CMM data - Management dash board

Before After - With Pi web

Excel statistics reports prepared manually

Advantages:

• Manual entry from man to paper to excel is done directly

in Software.
• CMM data is automatically uploaded to software
• Dashboard of the each operation/Shift with critical data.
• Easy segregation of ok and not ok with SPC analysis.
• Management reports in real time for quick actions &
decisions.
 Real time Supplier data - Management dash board

Before After - With Pi web

Excel statistics reports prepared manually

Advantages:
• Data received through multiple supplier through network in
respective format.
• Automated data upload in to software server.
• Auto mated Supplier performance visibility in real time.
• Management reports in real time for quick actions &
decisions.
• Manpower and time can be saved for separate data entry.
Paper less shop floor
Paper less shop floor
Paper less shop floor
Contact us for more information

To schedule a live demo, please contact:

Mr. Rinil Mamba

Manager - Marketing
Industrial Metrology Division

Carl Zeiss India (Bangalore) Pvt. Ltd.

ZEISS Group
Plot No. 3, Jigani Link Road
Bommasandra Industrial Area
Bangalore – 560099, India.

Email : news.in@metrology.zeiss.com
Phone : +91 80 4343 8102