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Method Statement For Installaation of Hydronic Piping With Specialities
Method Statement For Installaation of Hydronic Piping With Specialities
Method Statement For Installaation of Hydronic Piping With Specialities
OTHER REMARKS:
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Building Knowledge General Contracting Company LLC - KSA
A BK Gulf Group of Companies
Version 0
Date 09-04-2023
Authored by:
Sayed Saifi Akhtar Name:
QA QC Manager Role:
Signed:
09-04-2023 Date:
Reviewed by:
Hafiz Mohd Basheer Name:
Construction Manager Mechanical Role:
Signed:
09-04-2023 Date:
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Building Knowledge General Contracting Company LLC - KSA
A BK Gulf Group of Companies
1 DESCRIPTION OF WORKS 4
4 RESPONSIBILITY 4
6 WORK METHODOLOGY 5
7 RESOURCES 15
9 PERMITS 17
11 RISK ASSESSMENT 22
12 ANNEXES 42
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Building Knowledge General Contracting Company LLC - KSA
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1. Description of Works
Describe the works covered by this Method Statement. Include or attach sketches, maps, drawings if applicable.
This method statement covers the detailed procedure for installation of Chilled Water Pipe Works and Fittings. This
procedure defines the method used to ensure that the pipe work and fittings installation has been carried out as per the
contract specification requirements and meet both British and ASTM Standards.
4. RESPONSIBILITY
Project Manager:
To ensure that all the preparation and application works are carried out according to the Contract Specification
and the approved drawings.
To ensure that the progress of work is carried out according to the planned program and as per the approved
method of statement.
To ensure that all the equipment and material required to execute the work are available according to the
planned construction program.
To coordinate with Site Engineer and Safety Officer, for a safe and proper execution of the works.
Construction Manager:
Overseeing the logistical requirements of a project.
Delegating work to colleagues within your team.
Meeting regularly with clients, third parties and other managers to report on progress.
Setting targets, objectives, and responsibilities for all supervised staff.
Regularly reviewing timings, budget, labor, risk and project plans to ensure work stays on track.
Setting and agreeing budgets.
Conducting site visits to inspect work, check materials and ensure staff are following health and safety guidelines.
Dealing with contracts and mitigating the impact of any issues.
Ensuring the delivery of high-quality work within contract timescales.
Working in an office and on a construction site.
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Site Engineer:
To ensure that the works are carried out according to the Contract Specification, approved method statement the
shop drawings.
To provide all necessary information and distribute responsibilities to his construction team.
To monitor the progress of work in relation to the work program and to report to the project manager.
To coordinate with the Safety Officer and to ensure that the work is carried out in safe practicing methods.
Foreman:
The foreman will carry out his duties by maintaining continuous coordination with the Site Engineer on daily basis
and ensure proper distribution of the workforce in the required and planned locations.
To ensure that his group is aware of the job requirements, and they have enough information to carry out their
duties properly.
To ensure that the daily work is progressing as planned and advise the Site Engineer of any requirement for
additional resources.
To control disposal of waste materials according to the instructions received from the Site Engineer.
To ensure full coordination with the Safety Officer to maintain safe working and proper housekeeping of the site,
following the approved safety measures and further ensure that all his work team are aware of the same to
prevent accidents and losses.
To inform the Site Engineer about the areas ready for inspection. Distribution and the control of material shall be
monitored by Foreman and storekeeper.
Quality Engineer:
Shall ensure that the quality of the work is accordance to the project’s specification & standard.
The process was performed to ensure conformance with contract requirements & Quality Standards.
This process includes quality planning, operational techniques, training, providing clear decisions and directions,
constant supervision operational / Techniques, immediate review of completed activities for accuracy and
completeness, and documenting all decisions, assumptions, and recommendations.
Ambulance
997
Traffic
Police Civil
Defense
998
993 Emergency
without
mobile SIM
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112
Police Road
Safety
999 996
SEC
933
6. Work Methodology
The work methodology associated with the installation process of according to project specification section.
In procedure BKGCC will follow the project standard specification. Our main target will be to work at.
1. Construction Quality Plan.
2. MIS Drawings/ Shop Drawings.
3. MIS Project’s Specifications.
4. Manufacture Installation Procedure.
5. Material Control Procedure.
6. Inspection and Test Plan.
6.1.2. HANDLING/STORAGE
a. The materials shall be handled with care and shall be stored in designated areas.
b. The Pipes & Fittings will be handled and stored in accordance with the manufacturer’s instructions.
c. Pipes will be stacked on a flat surface free from sharp projections, stones, or other objects likely to cause point
loading or pipe deformation.
d. The pipes can be laid on stout timber blocks, placed at not more than 1 m max centres along the length of the
pipe.
e. The storage area should be a clean, dry space and have adequate air circulation and protected from dirt,
fumes, water. The storage area should be free of vehicle traffic to prevent physical damage to the products. All
stored materials should be lifted off the floors.
6.2.1 Ensure that all safety requirements are in place in accordance with the project safety plan.
6.2.2 On receipt of the material at site, QA / QC Engineer/ Site Engineer shall inspect the material for any physical
damage, dents & scratches internally and inspection shall be offered to the Engineer for approval in MIR (Material
Inspection Request) form.
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6.2.3 Ensure all the materials used have passed receiving inspection in accordance with QA procedures and are not
damaged or defective. Any non-conforming materials must be labeled by storekeeper and returned to quarantine
area in accordance with procedure.
6.2.4 Ensure that all pipe fitters and helpers are aware of the correct materials handling and installation procedure to
ensure the best quality of workmanship. Training shall be provided by Site engineer/Supervisor as and when
required.
6.2.5 All Pipe and fittings will be cleaned before installation.
6.2.6 The Main Contractor to ensure that prior to installation of piping, all building surfaces to which supports are fixed
are completed to acceptable tolerance and are in a suitably clean and dry condition. Any unsatisfactory conditions
are to be reported to the Project Manager and installation shall not proceed until corrective action measures have
been taken by him.
6.2.7 Ladders, Step ladders and scaffolding during construction shall be used at site as per the safety plan.
6.2.8 Prior to starting the work, HVAC engineer/ supervisor from the execution team shall ensure that the latest
approved shop drawings are available at site.
6.2.9 Installation of piping will be coordinated with architectural, structural, and other MEP services work. Any deviation
shall be intimated to the Engineer for approval prior to installation.
6.2.10 Supervisor shall ensure equipment and correct tools are available for installation-operation and to achieve
compliance with contract requirement.
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6.3.7 The pipes shall be tightened with pipe wrench to the required tightening pressure protecting the outer surface of
pipe from the damage of wrench teeth.
6.3.8 Install sleeves for pipes passing through concrete and masonry walls and concrete floor and roof slabs. Install
sleeves that are large enough to provide 6.4 mm annular clear space between sleeve and pipe or pipe insulation.
Use Steel Pipe Sleeves: For pipes smaller than DN 150.
6.3.9 All joints shall be carefully reamed and jointed with jute with boss white compound on male thread only.
6.3.10 Install piping as indicated unless deviations to layout are approved on Coordination Drawings.
6.3.11 Install piping indicated to be exposed and piping in equipment rooms and service areas at right angles or parallel
to building walls. Diagonal runs are prohibited unless specifically indicated otherwise.
6.3.12 Install piping above accessible ceilings to allow sufficient space for ceiling panel removal, to permit valve
servicing, free of sags and bends, to allow application of insulation. Install fittings for changes in direction and
branch connections. Reduce pipe sizes using eccentric reducer fitting installed with level side up.
6.3.13 Install unions, in piping DN 50 and smaller, adjacent to each valve and at final connection to each piece of
equipment.
6.3.14 Install flanges, in piping DN 65 and larger, adjacent to flanged valves and at final connection to each piece of
equipment.
6.3.15 Unless otherwise indicated, install branch connections to mains using tee fittings in main pipe, with the takeoff
coming out the bottom of the main pipe. For up-feed risers, install the takeoff coming out the top of the main pipe.
6.3.16 Provide adequate provision for expansion and contraction in portions of the piping systems, to prevent undue
strains on piping and connected equipment.
6.3.17 Provide approved bolted, gasketed flanges for each piece of equipment to permit easy connection and
disconnection. Screwed unions with steel faces may be used on piping 1 inch and smaller.
6.3.18 Inlet/outlet piping connections to coils and equipment shall be provided with offsets and shutoff valves arranged
such that equipment can be serviced or removed without dismantling the pipe.
6.3.19 Ensure and confirm the jointing between lengths of pipe work and fittings shall be carried out in such a manner
that a continuous smooth bore is maintained within the joint.
6.3.20 If pipes are being joined together using nuts & bolts, bolt should be of correct length and diameter.
6.3.21 After tightening of the bolts end of the bolts should be either beyond the nut or it should be flushing with the nut
face.
6.3.22 All valves, flexible connections and as far as possible all piping shall be easily accessible for inspection,
maintenance, and operation.
6.3.23 Install drain valves at all points for draining and locate where easily accessible. Dirt pocket to be provided at
lowest level of each riser.
6.3.24 Lifting of pipes shall be carried out using approved lifting equipment based on the size, length, and specific
location of installation with appropriate briefing to the personals involved in the activity as per HSE guidelines.
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6.3.25 Pipes of smaller size and shorter in length shall be installed in position by manually and larger diameter pipes
shall be lifted on to the installation by using chain blocks or appropriate lifting mechanism complying with HSE
guidelines.
6.3.26 Appropriate work at height platforms shall be used for safe working at heights.
6.3.27 Provide gates, double regulating and check valves in all piping systems as required for satisfactory operation and
control of equipment.
6.3.28 Approved types of inserts shall be provided at support locations in line with the thickness of insulation materials
for the chilled water pipe works. For insulated piping, rubber support inserts shall be provided at all pipe support
locations to prevent crushing of insulation.
6.3.29 Insulation shall be applied on chilled water pipe work without as per approved schedule ensuring no air gap
between insulation, pipe surface and at the adjoining support insert locations to prevent any sort of condensation.
6.3.30 Pipe joints shall be left uninsulated till the completion of pressure testing of chilled water pipe works and insulation
shall be completed on approval of installation.
6.3.31 Provide strainer upstream of each pump suction with blow-off valve and as shown in the drawings.
6.3.32 Pressure gauges with a gauge cock & pressure snubber and thermometers shall be installed in the piping as per
the locations shown in the approved shop drawings.
6.3.33 Bypass connections between the supply and return pipe works shall be provided in appropriate locations as
indicated in approved shop drawing for flushing and chemical cleaning applications.
6.3.34 All pipes shall be fixed and run in vertical risers in parallel in-service shaft and provide easy access to repair and
maintenance free. All pipes shall be supported on the wall with thrust supports to bear and hold the weight of
risers.
6.3.35 All pipes shall be inspected for cleanliness prior to installation and cleaning shall be carried out by using approved
cleaning agent and further cleaning shall be carried out after the works completed.
6.3.36 Valves and other inline equipment shall be installed as indicated as per the manufacturer’s recommendation and
in line with flow direction.
6.3.37 All open ends shall be protected by plastic caps and shall be removed at the time of straight joints for successive
pipe connection.
6.3.38 All open ends shall be protected by plastic caps and shall be removed at the time of straight joints for successive
pipe connection.
6.3.39
6.4 Installation of Metallic pipe works by grooved mechanical-joint.
6.4.1 The Floor where the grooving machine is placed will be protected with a cover of PVC sheets to avoid oil splash
portion on the concrete floor.
6.4.2 The roller of the grooving machine will be checked for wear and tear.
6.4.3 Pipes will be inspected to ensure plain ends. (NO Beveled ends). Grooving will be provided to DN 65 and larger
pipe sizes.
6.4.4 The OD of the groove will be measured. The OD of the groove should be within the manufacturer recommended
range. Before assembly, the grooved joints will be cleaned from any dust, debris, etc.
6.4.5 Before assembly, the grooved joints will be cleaned from any dust, debris, etc. The branches will be assembled at
the fabrication shop or on spot. All the ends will be plugged.
6.4.6 Fabrication of Pipe at Location of Mechanical Tee
The pipe will be marked at the location of the mechanical Tee.
The pipe will be holed drilled to the suitable size of the branch and in accordance with the manufacturer’s
recommendations.
The hole will be filed to assure soft surface.
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A BK Gulf Group of Companies
6.5.1 Threaded fitting shall be used for chilled water pipes of sizes including DN 50 and smaller.
6.5.2 Threaded fittings of approved type and size shall be used for the installation of chilled water pipework.
6.5.3 Pipe ends shall be threaded for installation of threaded fittings while joining the pipes.
6.5.4 Pipes shall be installed on routes as indicated in approved shop drawings.
6.5.5 Threaded surfaces of the pipes and fitting shall be cleaned properly prior to joining the pipes using threaded
fittings.
6.5.6 Appropriate thread sealant shall be applied on the treaded face of the pipes for proper installation of the threaded
fittings.
6.5.7 Threaded joints on the pipe works shall be left uninsulated to carry-out the pressure testing of the pipework and
insulation shall be completed upon approval of pressure testing of pipe works.
6.6.1 Pipe Support spacing shall be provided as per the approved shop drawing and supporting details and sections.
given in the specification.
6.6.2 Drill holes with rotary impact hammer drills using carbide-tipped bits. The drill bits shall be of diameters as
specified by the anchor manufacturer. Unless otherwise shown on the Drawings, all holes shall be drilled
perpendicular to the concrete surface. Exercise care in drilling to avoid damaging existing reinforcing or
embedded items.
6.6.3 Piping shall be braced to resist seismic forces as per the ‘Seismic Restraint Requirements’ Provide a seismic
bracing system to restrain piping from excessive motion when subjected to horizontal seismic forces, to prevent
damage to adjacent equipment and building structure. Bracing shall permit thermal expansion of pipe and ensure
that vibration isolators, if present, are not short circuited.
6.6.4 Pipelines, which are not subject to thermal expansion, shall be supported directly to the building fabric.
6.6.5 Chilled water or hot water pipe runs of over 20m without changes in direction shall always be supported on roller
based or sliding supports.
6.6.6 Heavy-duty steel trapezes to support multiple pipes shall be designed for the combined weight of pipe, water and
adjacent fittings, and field fabricated from ASTM A36 structural steel channel.
6.6.7 Vibration isolators shall be provided at first five pipe hangers and support locations adjacent to isolated rotating
mechanical equipment, to minimize transmission of noise and vibration to the building structure.
6.6.8 Riser clamps (MSS Type 8) shall be provided at each floor to support steel riser pipe which has not been installed
with engineered acoustic riser anchors and guides. For steel riser piping installed with acoustic anchors and
guides, riser clamps shall be provided for stabilization of pipe at all floors where riser guides are not present.
6.6.9 For insulated pipes where effective outer diameter does not correspond to a standard pipe size, intermediate
sizes of riser clamps shall be provided to ensure a close fit. Oversized clamps will not be accepted.
6.6.10 Maximum horizontal support spacing for grooved steel pipe is 6 meters.
6.6.11 Provide hanger or support within 300 mm of horizontal elbows and tees. Install additional hangers at concentrated
loads including valves, flanges, strainers, expansion joints and other pipeline ancillaries. Install spring hangers in
header piping at the location of all suction and discharge drop risers to pumps, chillers, heat exchangers.
6.6.12 Pipe supports to the beam shall be provided with two number clamp type fasteners on each side of beam.
6.6.13 Pipeline supports shall not be attached to any plant or terminal unit.
6.6.14 All supporting arrangements shall be provided with proper fixing arrangements.
6.6.15 All angles/u-channels, threaded rods, bolts, nuts, washers should be galvanized iron material.
6.6.16 Any galvanized iron material if cut & fabricated at site should be painted with galvafroid zinc rich paint.
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The system shall be visually inspected by Contractor to ensure that the correct installation procedures have
been followed and that the pipes and fittings are adequately supported and restrained in the prescribed
manner. The inspection shall be offered for Engineer’s approval.
6.9 Painting
Pipes and fittings shall be wire brushed to remove scale & rust and will be painted with approved primer.
6.10Hydro-Testing
6.10.1Ensure that all testing equipment is calibrated and ready for use.
6.10.2Take all due precautions to prevent damage to the building. Tests shall apply full test pressure to the piping for a
sufficient period to detect leaks and defects (minimum 24 hours).
6.10.3Ensure that clean water source is available without unwanted sediments for hydro-test.
6.10.4Ensure that the piping to be tested is supported properly as per the approved support details. Temporary anchor
points are provided near the bends and tee to withhold the thrust exerted by the line pressure.
6.10.5Ensure and confirm that automatic air vents and any other sensitive instruments are either removed or blanked off
prior to hydro test.
6.10.6Tests shall be conducted prior to the installation of any required fitting insulation. If delicate control mechanisms,
not including control valves, are installed in the piping, they shall be removed to prevent shock damage.
6.10.7Pressure shall be applied to the system by means of a hand pump drawing from a water container. The pump
discharge shall be connected to the system through pressure relief or safety valve, a globe valve, check valve
and recently calibrated pressure gauge of suitable range to have the pointer read in the middle of the range.
6.10.8The section of piping to be tested shall be brought up to the specified test pressure. If the test pressure falls more
than the specified amount during the test period, the point of leakage shall be found, repaired and the test
repeated. This procedure shall be repeated until the piping system has been proved tight.
6.10.9After the required test pressure is achieved, the pump shall be blocked off by closing the globe valve and the
variations of line pressure in the system monitored on the pressure gauge.
6.10.10Check the pipes, pipe joints and accessories for the leakage of water while pumping and if there is any sign of
leaks, to be rectified.
6.10.11Leaks shall be repaired by removing the valve, fitting, joint or section which is leaking and reinstalling new
materials and joints as specified. Use of mastic, "no-leak" compounds or other temporary means of repairing
leaks shall not be permitted.
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6.10.12Ensure and confirm that the air vent installed at higher point to release the air while the water pressure build up
gradually during water pumping under pressure test.
6.10.13For riser, testing shall be done in such a way that the pressure builds up due to water head does not count in
testing pressure.
6.10.14One pressure gauge will be fixed near the pump and another gauge will be fixed at the highest point of pipe work.
6.10.15Drains installed at low points shall be used to completely draining of test liquid as required while carrying out or
completion of pressure test. We make sure that drain of water shall be carried out in different locations if possible
and gradually through drain valves.
6.10.16Expansion tanks in the chilled water system shall be isolated from the testing and ensure that the pipe work
network under pressure test is filled with water.
6.10.17Pipe works shall be pressurized in steps to a hydrostatic test pressure of not less than 1.5 times of the system's
working pressure.
6.10.18 The range of the pressure gauge shall be twice as the rated test pressure.
6.10.19 Inspections shall be offered for Engineer inspection and approval for full insulation of pipework.
6.10.20 Ensure all the leakages are rectified after the correction is made, the pressure test shall be repeated until a
completely tight system is ensured and the testing procedure shall follow as:
a) Pressure line at 1035 KPa (10.0 bar) pressure or pressure not less than 1.5 times the working pressure,
whichever is greater, shall be maintained for 24 hours.
b) Ensure that during hydro testing, calibrated pressure gauges are used. After obtaining the required
test pressure without any leak up to 24 hrs, the system will be offered to the Engineer for inspection
and approval.
6.10.21Pressure testing documentation shall be submitted along with inspection request for consultant’s approval.
6.11 CLEAN UP THE JOB SITE
Prevent development of safety hazards.
Pick up all equipment and tools from the activity area after use.
Store tools, equipment, and unused materials properly at the end of the workday.
Collect and dispose of remaining pieces of used pipes.
7. Resources
a. Site Key Personnel and Workforce
Task Specific Training Required (if applicable) No. Required Title
Red man Green man, LCT training, and site driving rules Engineer/Supervisor
Red man Green man, LCT training, and site driving rules QC Engineer
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Red man Green man, LCT training, and site driving rules Supervisor
Red man Green man, LCT training, and site driving rules Plumper
Red man Green man, LCT training, and site driving rules and third party Operator and Driver
certificates
Red man Green man, LCT training, Surveyor and Chainman
d. Chemicals Required
Specific Requirements MSDS Number Item
N/A
e. Task Specific PPE Required (Refer control measures from Risk Assessment)
Reason for use Item
For Head protection Safety Helmet
For eye protection Safety Glasses
Feet protection Safety shoes
Body protection Coverall
For visibility Safety Vest
For hand protection Cotton Gloves
Protect fall from height Body Harness
Note that all works require mandatory PPE as follows Hardhat, safety boots, hi-vis vest.
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9. Permits
Any Permits Required (from MIS ESH Manual or 3rd Party)
Additional Information (Reference No. etc) Issued By Permit Type
HSE Lifting permit
HSE Plant checklist
Work supervisor STARRT CARD
Lifting Supervisor Lifting calculation sheet/lifting plan
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Acknowledgement Signatures
The personnel listed below confirm receipt of the method statement and have had the contents
explained to them, understand it and are aware of the site ES&H requirements.
Note to FE, CS & FCS – Any significant change from this method statement requires it to be
revised and resubmitted before work can commence.
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Sequence of Work and how operations are controlled. 2. Installation of barricade and sign boards
Adequate supervision and HSSE coverage
Area should be proper Barricaded during the work.
Other necessary signage also posted on the site according to the site
condition.
3. Lifting operation with crane/ boom truck
• Do not stand under the suspended load.
• Provide the certified rigger.
• All rigging gear must be inspected by 3rd party
• Crane must be inspected by 3rd party.
• Ground level must be compacted.
• Lifting checklist and permit must be available with.
• Lifting Area barricaded with lifting signage’s.
If lifting is near the road area, provide flagman to give direction to
the vehicles.
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4. Transportation of material.
• Only drive to the designated areas.
• Ensure all personnel have undertaken the site induction, ensure all
personnel have the correct PPE hard hat, safety glasses, coveralls or
covered clothing, safety footwear, Hand gloves and ear protection.
• Once you have access to the project access roads you must use the
correct speed limit 20 KPH inside working areas.
• Ensue that the driver is trained and competent and must hold KSA
licenses.
• Check that the vehicle is fit for purpose and must be inspected prior
to going on site.
• Driver must obey the project speed limits 40KPH for access roads
and 20 KPH in work area and must obey site rules.
• Bring down the pole and detach apart from base to top.
load the conduits from warehouse to designated area
5. Housekeeping
• Housekeeping will be done on a regular basis.
• All the waste material will be segregate material wise and
disposed of at land fill area provided by the client.
• During the Works, HSH is to segregate waste into the
following categories:
• General Construction Waste (concrete, blocks, bricks, rubble,
wood, etc...)
• Metals, hazardous Waste (fuels, oils, paints, solvents, gas
bottles, etc…)
• Domestic Waste (plastics, food, bottles, cans, etc…)
• HSH will provide adequate number of skips or containers
(bins, etc…) clearly identifiable (preferably color-coded) for
each category of waste.
HSH will educate employees through toolbox talks and
signage on segregation of the above wastes and the use of
the waste receptacles.
8.
•
Site Supervision and arrangement Project Manager Manish Jain +966 535431642
Site Engineer Hafiz Mohd Basheer +966 539367781
Safety Engr. Eid Jaan +966 535734188
Pre-Task briefing
Work permit.
Equipment Checklist
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QA/QC Engr.
Plant and equipment to be used/ tools Carbon Steel Pipes and Fittings Measuring Tape.
Channel, Angle, Threaded Rods. Power Tools.
Paint/Primer Ladders/Scaffolding.
Operator training requirements The supervisor shall conduct a prestart meeting (STARRT) prior to
commencing equipment operation and he must deliver enough
knowledge to workers about the task. The operator shall also attend
the meeting and sign the attendance sheet. Operator competency
certificate and SAG heavy licenses.
Flag man Training, life critical requirement training, and Safe driving
on the job
Risk Assessment Attached
All equipment and operators shall be registered in HSE office along
with third party’s valid certificate.
No Equipment can operate at site without ES&H inspection, and
authorization.
All equipment and operators shall be oriented for the project "Life
Critical” training shall be conducted for all work force at site.
Provision of an approved method statement prior to starting the
work.
Field safety officers will be available throughout the activity, STARRT
Cards shall be implemented, and sign boards, barricades, Operator,
and rigger shall be insured and available at site.
All operators from third parties must be wear PPE on site all time
Environmental Control Housekeeping will be done on a regular basis.
All the waste material will be segregate material wise and disposed
of at land fill area provided by the client.
Spill kit available at work site.
Spill response training shall be conducted.
No repair to equipment activity will be done at the site.
Repairing of all equipment is allowed within the workshop areas
If there is dust in the area water spray will be done on a regular
basis.
Use dust extractor/ventilation fan
Area safety officer step by step analyze the activity and follow
hierarchy of hazard controls.
Protective and PPE requirement Safety Helmet Safety Shoes Safety Glasses
Face shield Safety visible Vest Safety Gloves
Emergency Procedure ACTIONS TO BE TAKEN ON HEARING THE EMERGENCY ALARM
In an emergency every Supervisors shall ensure the following:
Stop all work in the area of any kind of emergency at once.
Switch off all the running equipment (mobile or non-mobile) and
vehicles.
Park vehicles on side of the road that shall not block the access
road.
All men must be evacuated at the assembly point.
No one shall be allowed to come near the fire or accident area
except for the authorized.
persons only (ERT)
Head counting shall be done in the assembly area by the site
supervisor.
All people shall stay in the assembly area until all clear alarm
activated or someone responsible person give information of all
clear.
In case of emergency the work permit will be automatically cancel.
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Severity (S)
10 8 6 4 2 2 Minor Minor / <3 Days Injury Low – L 1-3 Acceptable
15 12 9 6 3 3 Moderate Moderate / >3 Days Injury Medium - M 4-9 Before task commences
Major / Permanent Disability 10-16 Before task
20 16 12 8 4 4 Major Injury High - H commences
25 20 15 10 5 5 Catastrophic Catastrophic / Fatality Very High - VH 20-25 Immediate
Certain or Imminent Very May
Likely Unlikely
Likely Happen
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Crushing of hands
Works in a group avoid can lead to
twisting, bending, and disability
stooping.
Provide proper training to Musculoskeletal
operative for manual handling. injury
Task briefing to be conducted
by work supervisor prior to Dislocation or back
start the work. pain, can lead to
corrective surgery.
3 1 3 Materials and consumables 9 3 3 Moderate/ Minor Fire / Collapse of badly Storage and stacking of 3
shall be protected from the injury stacked materials materials
elements, stored on pallets, leading to impact or
and covered. Damage of
crushing injury
Items shall be stacked safely property
and secured.
Heavy items of equipment
shall not be stacked or stored
at high level and shall be
stored so that easy access is
available for the tele
handler / forklift.
Temporary storage at the site
should be agreed with
construction team.
No Materials to be stacked
such a way that it blocks the
pedestrian
walkway/Emergency Exit,
Access to the Fire point etc.
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not practical.
Organize manual handling
tasks in safest way with
consideration size of the load,
task, involved individuals’
physical conditions with
working environments,
adequate rest and instructions
and trainings.
Strictly follow manual handling
techniques.
Do not twist bend and turn
the body, always face the
direction of travel, make sure
with a good grip before lifting
the weight.
Take care of Pinch point /
sharp edges while handling.
Visual inspection to be done
prior to use hydraulic pallet
trolley.
SWL to be followed while
using hydraulic pallet trolley.
Foreman & operatives shall
ensure the access is free from
obstruction before starting the
material shifting.
Close supervision &
monitoring should be on
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Building Knowledge General Contracting Company LLC - KSA
A BK Gulf Group of Companies
place.
Safety gloves to be worn in
additional to the project
mandatory PPE’s.
4 1 4 Only competent persons shall 12 3 4 Minor/Major 6
be used electrically operated Injury/fatality
plant / equipment. Working with damage Use of Electrically
User shall ensure that Respiratory illness electrical tools, wire, Powered tools -Drill
electrically operated tools and Electric shock, Fire. Machine for drilling the
Hand and arm wall / floor for fixing the
equipment are inspected daily
vibration exposure Moving tool bits, high brackets/supports/
and that damaged, or
nonfunctioning equipment is can lead to carpal speed blades and parts stands/frames etc.
returned to stores tunnel syndrome of machinery.
immediately. and other
All electrically operated tools Torque / sudden
ergonomic-related movement of tools
and equipment’s shall be 110
injuries, causes
V and inspected prior to the
work. direct injury to the Flying particles from
fingers and hand, the tools
Lifting/lowering of tools
should do by hand or ropes affecting feeling,
Dust
not with extension dexterity, and grip.
Leads/cables.
Vibration
All power tools must be
inspected periodically.
Slips, trips and fall Trailing electrical
Adequate cable management
cables causing trips and
to be followed. Colour coding Hearing loss due to slips
must be placed for machine noise Entanglement with
identification the inspection is
moving parts.
carried out plan on monthly
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Building Knowledge General Contracting Company LLC - KSA
A BK Gulf Group of Companies
basis. Noise.
Burns
A permit should be obtained Damaged or worn tools
to work with 220V operated Explosions, Heat / Fire.
equipment prior to use. Property damage
All tools must be turned off
immediately after the activity
to ensure energy consumption
is kept to minimum.
Protect all electrical cables,
tools, and equipment.
All power tools to be with
industrial sockets.
All electrical boards are
earthed with ELCB.
Ensure the use proper and
safe Electrical Accessories.
Limit the time spent of
workers with the vibrating
tool.
Suitable fire extinguishers
stored at strategic locations.
Trained personnel to carry out
work with power tools Tool
maintenance and record
keeping.
Use of suitable PPE (body /
hands / face / eyes /ears)
Workers and everyone
adjacent or near the work area
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Building Knowledge General Contracting Company LLC - KSA
A BK Gulf Group of Companies
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Building Knowledge General Contracting Company LLC - KSA
A BK Gulf Group of Companies
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Building Knowledge General Contracting Company LLC - KSA
A BK Gulf Group of Companies
MEWP.
Adequate ventilation should
be provided in working area.
No work under direct sun as
stipulated by ministry.
Cold drinking water should be
available.
All employees working in the Fatigue, heat
area exposed to hot weather cramp, headache, Heat Stress, Heat
Extreme hot / humid
4 1 4 conditions should be 16 4 4 muscle cramps, exhaustion, heat stroke 10
working conditions
instructed on heat hazards, vomiting, heat / occupational ill health
different heat related illness. stroke, fainting
Frequent breaks shall be given
where extra physical effort is
required.
Provide dehydration drink.
Provide proper welfare
facilities.
2 1 2 Criticism of competent staff 8 2 4 Occupational ill Work stress and Verbal During the activity 11
should not be allowed. health abuse
Appreciation.
Welfare facilities. Aggression and
Verbal abuse and threats to be violence
avoided injuries
Setting up a system for
reporting.
No shouting is allowed. Unfair
treatment is not allowed.
Regularly ignoring individuals
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Building Knowledge General Contracting Company LLC - KSA
A BK Gulf Group of Companies
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Building Knowledge General Contracting Company LLC - KSA
A BK Gulf Group of Companies
10. ANNEXES
Acknowledgement Sheet
Job Safety Analysis
Inspection Test Plan
Check List
ACKNOWLEDGEMENT SHEET
The below-listed personnel confirm receipt of the method statement and have had the contents explained
to them, understand it and are aware of the site ES & H requirements.
Hafiz Basheer
Construction Manager +966539367781
Sayed Saifi Akhtar QA/QC Manager
+966 534064997
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Building Knowledge General Contracting Company LLC - KSA
A BK Gulf Group of Companies