< : H SABIC HOUSING PROJECT on ning K ALJAAR, YANBU Contract # EPC-LS-17-sapic-o1 |!NTHCO- (KIC) OF MEETING :|QC - 2 tes |DESCRIPTION a One vrRTOH RogeD-AN FOR STAUATAN oF [DATE/TIME 20 Mnpen-20D —_(J'00R}\ [LOCATION KIC, ALJAAR Office, Site Office, Conference Room ATTENDEES No. Name Designation Signature 1 | Gresiay PE Cae Qem 40 2 [Mohd hme Pall | GAloc noe be 2 | Smeran Yolde de CA(bO Frey 4 | Tea Payee Qc. jis feerer. Tz na s_ | Amyno Aa OA /Bc em) |= | 6 Mo SADIO AHMED Civil Ske ena noes 10 a 12 13 14 as& KHONAINIINTERNATIONAL COLTD, SABIC HOUSING PROJECT AL JAAR, YANBU cK KHONAINI INTERNATIONAL CO.LTD. DEV’T. & HOUSING PROJECT DIVISION JUBAIL, SAUDI ARABIA SABIC HOUSING PROJECT AL-JAAR, YANBU STANDARD TEST METHOD FOR INSTALLATION OF GYPSUM BOARD QUALITY CONTROL ORIENTATION PROGRAM CONDUCTED BY: Mr. Sreejith. PS, QA/QC Manager IHONAINL INTERNATIONAL CO.L3D, SABICHOUSING PROJECT AL JAAR, YANBU «-KHONAIN! INTERNATIONAL COLTD, 2 SARIC HOUSING PROJECT AL JAAR, YANBU SCOPE OF STUDY The aim of this method is to execute the scope of work, provide and maintain an effective quality control in compliance with SABIC Standard and good practices in all stages of activities for gypsum board. HONAIN! IVTERNATIONAL CoLLTD, SABIC HOUSING PROJECT AL JAAR, YANBUKYONAIN INTERNATIONAL. CO.L7O, 3 SABIC HOUSING PROJECT AL JAAR, YANBU 1. SCOPE OF STUDY 2. SCOPE OF WORK 3. REFERENCES 4, RESPONSIBILITIES 5. MATERIALS, EQUIPMENT & TOOLS a. Material delivery b. Material storage c. Materials . Equipment /Tools: 6. SITE INSTALLATION WORKS: . Site survey . Settings Out Frame work |. Inspection and testing ._ Installation of Gypsum Board Organization, Responsibilities & Supervision pean gee HONAINI INTERNATIONAL COLLTO, SABIC HOUSING PROJECT ALIAAR, YANBUK KHONAINUINTERNATIONAL COLLTD, 4 SSABICHOUSING PROJECT AL JAAR, YANBU Scope of Work: This method statement covers all sequence of the framing system on both wall and ceiling prior to installation of gypsum board where ever needed all throughout completion of the project. 3, References: 1.SES -NO; A-01-FO1 (Rev-03), DATED SEPT. 2015 2.Approved Shop Drawings. 4, Responsibilities: © Construction Manager: The responsibilities of the Construction Manager is to ensure that his team is effectively following the work as per the schedule and in compliance with the specification, approved materials, drawings and all relevant approved documents. © Site Engineer: His responsibility is to execute and monitor that the work is executed is in compliance with the specification, approved material, approved drawings and relevant documents and the work schedule, 5. Materials, Equipment & Tools a. Material delivery All approved materials will be delivered to site and stored in safe covered storage Until its inspection and approval for installation, Material data sheet & delivery note to be provided to main contractor (KICL) during delivery of material to request inspection. AHIONAINI INTERNATIONAL CouLTD, SABICHOUSING PROJECT AL JAAR, YANBU& IONAINI INTERNATIONAL CO.LTD, 5 SABIC HOUSING PROJECT AL JAAR, YANBU b. Material Storage: Gypsum panel products shall be stored in a warehouse or other suitable structure where they will not be exposed to inclement weather or to temperatures that frequently exceed 125°F (52°C). Stocks of gypsum panel products shall be stored supported evenly on a firm, dry, level, and structurally sound floor. Stocks of gypsum panel products shall be limited to a maximum height of 17 feet (5 m). Gypsum panel products shall always be stored flat. Gypsum panel products shall not be stored in areas of excessive humidity nor shall they be stored beneath overhead equipment which may have a tendency to drip grease, oil, or water. Exposure of gypsum panel products to rain and other high moisture levels may result in water stains, discoloration, mold, and sag. This sensitivity of most gypsum panel products to adverse moisture conditions requires that gypsum panel products NOT be stored outdoors without complete protection from the weather. The plastic covering provided for product protection during shipment on rail flatcars or flatbed trucks is not suitable for storage of the gypsum panels and shall be removed upon arrival at the destination prior to warehouse storage. Failure to remove this plastic covering can result in damage to the gypsum panels due to moisture, condensation, wet product, and/or mold. Framing members shall be located within the building envelope and shielded from direct contact with moisture from the ground and outdoor climate. Materials Moisture resistant gypsum board (12mm) Regular Gypsum board (12mm) Perimeter angle (2Smrmx25mmx.S4mm x 3m) Furring channel (22mm x 35mm x22mm x 12mm x 54mm) Runner (75mm x .54mm x 3.0 m) Stud (75mm x 54mm x 3.0m) Screws (11mm and 25mm) Wire connecting clips (for furring channel) AMONAINI INTERNATIONAL. CO.LTD, SABIC HOUSING PROJECT AL JAAR, YANBU Kig KHONAIN INTERNATIONAL cD.LTD, 6 SABIC HOUSING PROJECT AL [AAR, YANBU 4. Equipment /Tools: metal cutting saw powered screw Powder-Actuated Tool (Hilti Gun) drill with bit for concrete and metal jig saw metal cutting scissors sprit level chalk line t square hammer utility knife Cabie drum Handsaw 6, Site Installation works: 1. Site survey: The receipt of the shop drawings approved by SABIC/Consultant, the site will be surveyed and any discrepancy found will be notified KIC for clarification 2. Setting Out: Setting out & marking will be done as per approved shop drawing. Surveyor will carry out the lay out markings as per the approved drawing in concurrence with the schedule of works. Ceiling heights of values areas shall be marked based on the benchmark provided by KIC. For the wall (pipe chase), mark the distance according to the size of the pipe chase 3. Frame Work: a. Ceiling: From the datum the ceiling level is marked and the wall angle is fixed Position of the ceiling hangers are marked at 1200 mm centers both directionally. Hangers will be fixed on the structural soffit as per the approved shop drawing along the main carrier/channe! Hanger spacing shall not exceed 1200mm The bottom of the hanger is fixed to the carrying channel by using self-tapping screws. To the carrying channels the furring channels are fixed perpendicularly at 600 mm centers. The furring channels are fixed by using self-tapping screws. The bottom level of the furring will be level of the wall angle fixed. KHONAINT INTERNATIONAL COLD, SSABIC ROUSING PROJECT ALJAAR, YANBU && KONI INTERNATIONAL CO.-TD, : 7 SABIC HOUSING PROJECT AL JAAR, YANBU b. Wall: ‘* From the provided concrete upstand for the pipe chase measure the required approved distance on both ends mark with chalk line for the position of the bottom runner. Project 90 degrees up to the ceiling level to position the top runner. © Fix the bottom runner and Top runner. ‘* Cut stud to a neat fit into the required height of the wall, * Locate the studs into the runner as marked spacing (verify as per approved drawing), twist into position and fixed with self-tapping screw. * Locate and fix the stud bracket or support * Fix the horizontal runner at 600 mm spacing starting to the bottom channel by self- tapping screws, * Stud partition wall must fit or coincide to the dimension of gypsum board to be installed in this manner; we can avoid cutting the board. = Inspection and Testing Upon completion of framework, respective areas shall be offered for KIC and SABIC PMT inspection. inspection request will be raised. Framing system shall be inspected together with the block-outs for electrical & mechanical items prior to installing of gypsum board. Provide a MEP clearance and there should be hold points before next activities, 5. Installation of Gypsum board: * For wall, install board vertically & provide board length which will minimize end joints. * For ceiling. The gypsum board is fixed to the framing by staggering adjacent layer of the boards and perpendicular to the furring channel. * Install exposed gypsum board with face side out. Do not install imperfect, damaged or damp board. After attaching one board to frame fix it by screwing using powered screw driver. The gap or space between boards is not more than 1.5 mm. * Do not place tapered edges against cut edges or ends. * Maximum spacing of fasteners for gypsum board to be 400 mm. * For the required opening for electrical work, mark the board using pencil on the actual dimension of opening &cut it using cutting machine. KHONAIN] INTERNATIONAL.CO.LTD, SABICHOUSING PROJECT AL JAAR, YANBU &KIONAIN1 INTERNATIONAL COLTD, 8 SABIC HOUSING PROJECT ALJAAR, YANBU * Completed work should not be more than 1.5 mm difference at joints, not more than 3 mm in deviation from true plane, plumb level. 6. Organization, Responsibilities, & Supervision * Project Manager -The overall command responsible for all phases of work. * Construction Manager -The overall in charge of work production, + Q.C. Manager - Supervise the overall activity of the work as regards to quality & conformity to the specifications of the material, * Q.C. Engineer - Keeping the shop drawing and supervise the storage of the ) materials to be used, * Q.C. Inspector - Checking the materials and ensure the work is done to the highest standard procedure set by the Client. * Q.C Assistant - Assisting the work in all discipline as it may arise. * Foreran/Lead man - Directing his people on the procedure and work methodology of the work (gypsum works), + Store Keeper - Responsible for the inventory, delivery, & keeping of the materials to be used. * Installer-responsible for the installation of framing works and gypsum board + Helper- assist the installer. RHONAINI INTERNATIONAL. COL:TD, SSABICHOUSING PROJECT AL JAAR, YANBU