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616838-05a - Mechanical Maintenance - 58508
616838-05a - Mechanical Maintenance - 58508
616838-05a - Mechanical Maintenance - 58508
5 Mechanical maintenance
CAUTION
Lift or jack up the truck and support it with safety blocks or rigid stands.
Apply wheel chocks to the load wheels to prevent the truck from moving.
Figure 18 below indicates the correct jack points for lifting the truck up for maintenance.
Copyright© 2013 by MCFE. All rights reserved. Revision: B Document ID: 616838 36 (322)
NSP Service Manual
Figure 19 below indicates the correct hoist points for hoisting the truck up for
maintenance. Make sure that the capacity of the lifting device is sufficient.
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NSP Service Manual
5.2 Transportation
When transporting the truck, it is important that you secure it safely to prevent it from
moving. Also support the traction wheel with blocks and lower the mast. If the truck is
equipped with an operator’s platform, lift the operator’s platform up.
CAUTION
Do not tie the truck from the tiller arm or it may break.
Figure 20 below shows an example on how to secure the truck safely for transportation.
When ordering spare parts, always contact your maintenance centre. Only use original
spare parts. To ensure that you receive the correct parts, include the following
information in your order:
• Truck type
• Serial number of the truck
• Order number of the part
• Name of the part
• Number of parts ordered
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NSP Service Manual
CAUTION
Before opening the truck’s covers, turn the key switch to the OFF position and
disconnect the battery plug/connector.
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NSP Service Manual
Copyright© 2013 by MCFE. All rights reserved. Revision: B Document ID: 616838 40 (322)
NSP Service Manual
NOTE: You must remove the front cover and open the battery cover before you can
open the truck’s control panel.
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NSP Service Manual
Open the battery cover by simply lifting it and close it by lowering it back down.
There is no need to change the transmission gear lubricant during the truck's lifetime.
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NSP Service Manual
CAUTION
There is no need to change the bogie bearing lubricant during the truck's lifetime.
• The bearing rotates easily when the traction wheel is raised up.
• The drive unit’s mounting bolts are tightened properly.
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NSP Service Manual
CAUTION
Before installing the traction wheel, make sure that the wheel shaft, the face of the rim
mounting, the wheel nuts and wheel bolts are clean, free from grease and undamaged.
NOTE: To access the traction wheel, lift the truck up (see the correct lifting points in
section 5.1 of this manual) and turn the transmission gear so that there is enough
space for you to access and remove the wheel.
When replacing the traction wheel, lower the castor wheel down. For instructions,
see section 5.8.1.
• When the traction wheel’s diameter reaches 220 mm, adjust the castor wheel as
instructed in section 5.8.1.
• When the traction wheel’s diameter reaches 214 mm, replace the traction wheel
and adjust the castor wheel as instructed in section 5.8.1.
Copyright© 2013 by MCFE. All rights reserved. Revision: B Document ID: 616838 44 (322)
NSP Service Manual
If the wheel shaft bolts of the traction wheel are defective, you need to replace them.
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NSP Service Manual
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NSP Service Manual
NOTE: To access the castor wheel, lift the truck up (see the correct lifting points in
section 5.1 of this manual).
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NSP Service Manual
The castor wheel’s height needs to be adjusted according to the wear of the traction
wheel to straighten the truck vertically. The allowed deviation in the vertical straightness
of the truck is ± 6 mm at the height of 2 meters (see Figure 30). The castor wheel’s
height can be adjusted by ±6 mm.
NOTE: Before you start adjusting the castor wheel, lighten the castor wheel load by
jacking the truck up slightly.
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NSP Service Manual
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NSP Service Manual
During the installation of the tiller arm, tighten the bolts of the tiller attachment crown
first by hand to make sure they fit the threads correctly. After that, cross-tighten the
bolts with a power tool, making sure that the crown is aligned correctly.
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NSP Service Manual
1. Remove the tiller arm and the tiller attachment crown. For instructions, see
section 5.9.
2. Remove the tiller head. For instructions, see section 8.1.1.
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NSP Service Manual
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To assemble the tiller arm joint, repeat the steps in reversed order.
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NSP Service Manual
CAUTION
To service mast units, you must be qualified to work on both mechanic and hydraulic
systems.
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Figure 39. Duplex mast with free lift and initial lift
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Figure 43. Triplex mast with free lift and initial lift
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NSP Service Manual
Copyright© 2013 by MCFE. All rights reserved. Revision: B Document ID: 616838 68 (322)