S.B. Roll. No…………………………………………………..

MACHINE DESIGN
th
6 Exam/Mech./5522/Jun'2022
Duration: 3Hrs. M.Marks:75
SECTION-A
Q1. Do as directed. 15x1=15
a. The ratio of ultimate stress to design stress is known as.
b. Define Stiffness.
c. Name the shaft which is directly connected to prime mover.
d. Give a brief about Stress Concentration.
e. Define Hardness.
f. Define Fatigue failure.
g. Give three Basic units examples.
h. Name three ways of manufacturing of shaft.
i. Define Shaft.
j. Give the formula of Torque.
k. Give the formula for Stress.
l. Name the component which is screw fastening and is round rod threaded at both ends.
m. In a screw thread name the surface joining crest and root.
o m
n. Give formula for Bending Moment is terms of solid shaft.

m
o. Name the material from which the knuckle joint is made of. .r c
o SECTION-B
p e
Q2. Attempt any six questions.
.r c a
6x5=30
i. A plate 100 mm wide and 10 mm thick is welded to another plate by means of double parallel fillets.

p
p e
stress does not exceed 50 MPA

b r
The plates are subjected to a static load of 100 KN. Find the length of weld if the permissible shear

a
ii. Describe Tentative Design Procedure.
iii. Give different modes of Rivet joint failure.

r p
iv. What is the necessity of a coupling and what are its advantages?
v. Explain the various factors required in design considerations.

b
vi. Differentiate between key and splines.
vii. Explain the terms Caulking and Fullering with neat and clean diagrams.

SECTION-C
Q3. Attempt any three questions. 3x10=30
a. Design a flange coupling required to connect two shafts transmitting 21.6 KW of power at 1000 rpm.
Allowable stresses in shaft are 50 N/mm2 and bolt are 30 N/mm2.
b. Find the diameter of solid shaft to transmit 10 kw at 150 rpm. The ultimate shear stress for steel is
300 MPA and factor of safety is 6. If the solid shaft is replaced by hollow one for same given
conditions and the ratio of inside to outside diameter is 0.5. Find both of the diameters.
c. Determine a suitable diameter of a solid shaft which is required to transmit 560 kW at 90 rpm. So
that neither the maximum shear stress nor the angle of twist may exceed from 100 MN/m2 and 1
degree in 1.5 m of length respectively. The shaft is likely to have a maximum torque of 40 percent
more than the mean, G = 8.5 x 104. Mn/mm2.
d. Design a rectangular key for a shaft diameter for a shaft of 50 mm diameter having shearing and
crushing stressing for the key material as 45 MPa and 65 MPa respectively.
e. Compare between design and undesigned work.