UPDATED PROJECT PROFILE ON ALUMINIUMCASTFURNITURE

PRODUCT CODE : 7201

QUALITYANDSTANDARDS : As per ISStandard

PRODUCTIONCAPACITY : 1200 Set per year

MONTH ANDYEAROF: Feb, 2021 PREPARATION

PREPAREDBY : MSME- AJ(METS) -NAVI MUMBAI

UPDATED PROJECT PROFILEON

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ALUMINIUMCASTINGS FURNITURE
Product and ItsUses:
Aluminium Cast Furniture plays a major role in the modern world of
urniturethrough its innumerable applications, because of its intrinsic and
versatile properties of lightness, strength to weight ratio, corrosion resistance,
electrical and thermal conductivity, non- toxicity etc. In the form of castings,
either as cast or heat treated, aluminium Cast Furniture is gradually replacing
Wood, Steel and many Plastic and The typical products and fields of use are
mentioned below.
The combination of lower cost and reliable durability makes cast aluminium an
excellent choice for a number of metal components and product in both
domestic and commercial appications. And for these reasons it is the perfect
material for the production of outdoor and garden furniture.

MarketPotential:

Outdoor furniture market size by material(Metal, Plastic., Wood, Textile) by

product (Chairs, Tables, Seating Sets, Dining Set, Loungesrs& daybeds) by
end use ( Residential, Commercial, Industry Analysis Reports, Regional
Outlook, Growth potential, Price Trends, Competitive Market Share
&Forecast.Demand for the following items in theworld wide country:-
Residential
Commercial
Hotel And Beaches
Industrial
Aluminium Cast furniture (Outdoor And Garden) Market growing home
improvement industry globally along with positiveoutlook for
consumerspending in emerging nations is expected to drive the demand for
aluminium cast furniture.
Production Targets (PerAnnum):
Production targets is fixed at 1200 set of finished good aluminium cast
furniture in ( Chairs, Table, Seating Set, Dining Set, Loungers &Baybeds)

Basis and Presumption:

The production target fixed is on the basis of single shift of 8 hours and 300
working days in a year. In this scheme, only Aluminium Cast Furniture
process is economical only if the items are mass produced in hundred per
day. In the initial phase, the production will be restricted to only such items
like- Aluminium Cast Furniturepatterns, moulding flasks, various components
and fittings for Machine;
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ImplementationSchedule:
Project implementation will take a period of 3 months the date of approval of
the project. Break-up of activities with time-period for each activity is shown
below:
Sr. Nature of activities Time period in moths
No. (Estimated)
1. Scheme preparation and approval 0-1
2. SSI Provisional registration 1-2
3. Sanction of loan 1-2
4. Clearance from Design department 1-2

5. Placement of order for delivery of 0-1

Machinery
6. Installation of machines 1-2
7. Power connection 0-1
8. Trial run 1-2
9. Commencement of production 3 months
Technical Aspects:
Production Details & Process ofmanufacturing:
The Aluminium alloy ingots along with other additions are melted in
Crusiblefurnace.
The molten metal at specified temperature is transferred by
permanentmould.
The Specified Design are taken out from the Sandmoulds when cold
andfettled.
The Aluminium Cast Furniture are inspected and sent fordispatch.
The rejectedAluminium Cast Furniture are returned to melting furnace forre-
use.

Quality Control andStandards:

In the present scheme, Furniture Design And Shape of required specification
are selected as mentional properties. Accordingly,Design adjustment
isnormallynecessary. But in using the scrap, composition adjustment will be
necessary since during each melting the loss of alloying elements or the
AluminiumIngot has to be compensated by suitable addition of Virgin Metals
or master alloys. The correct amount of addition can be arrived at only if the
bath composition is ascertained by chemical analysis which may take some
time. However, control of composition is important and is to be resorted to
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particularly when the customer’s specification is quite rigid. Melting of
Aluminiumingot and its alloys must be controlled as per the norms for a
Chemical Composition to be produced. Similarly, quality control of Ingot with
respect to finish goods size, Design And strength is equally important. A
proper surface either in the castmouldor in the mould for must and good
surface finish of theFurniture.
Ingot alloys selected are those conforming Special Alloys And After That it
goes to mechanical departmentfor good finishing. Then it goes to Color
Departments as per customer required powder coating then packaging and
forwarding departments.

Process FlowChart:
Preparation of Raw MTL

Melting of Metal

Pouring the metal into SandMould

Knocking of the moulds after solidification

Testing for Mechanical & Finishing properties

Colour Departments

Final Dispatch

ProductionCapacity:
Quantity : 1200 set per Annum
Value: Rs.2,52,00,000/-
MotivePowerRequirement : 10HP

Pollution Control Measures:

While heating provision for smoke emitting equipment be made with chimney
to pass through flue gases.
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Energy Conservation:
Energy audit is an essential part forenergyconservation. The following
factors should be taken care of with regard to fuel economy in
industrialfurnace.
Proper heat distribution, complete combustion with minimum excess air.
Operating at the desiredtemperature
Reducing heat losses from openings, Waste heat recovery from fuel gases
Control of chimneydraught.

Financial Aspects:
Land andBuilding
Built up shed – 50’ x 50’–Rented/Owner Rs.50,000/-

Machinery and Equipment:

Sr. Particulars Nos. Rs.

No.
1. CrusiableFurnance (150Kgs) 02 1,00,000/-
2. Sand Mould 100 1,00,000/-
3. Weight scale 500Kg Cap 01 25,000/-
4. Weight Scale 100 kg Cap- 1 No, 5kg-1 no 03 15,000/-
5. Leath Machine 01 70,000/-
6. Welding machine Arc 3 Phase with 01 65,000/-
accessories
7. Gas Cutting machine Oxygen Gas 01 5,000/-
8. Cutter Machine 02 50,000/-
Drill Machine 02 20,000/-
9. Office 01 20,000/
10. Other 50,000
Total: 5,25,000/-
Erection and commissioning @ 10% of the 52,500/-
cost of machinery and equipment
Total: 5,77,500/-

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Staff and Labour (Per Month): IndirectLabour
Sr. Particulars Nos. Amount
No. (Rs.)
1. Manager (Technical) 01 40,000/
2. Supervisors (Technical) 01 20,000/-
3. Store-keeper 01 10,000/-
4. Clerk-cum-Typist 01 10,000/
5. Watchman 01 10,000/
Total: 90,000/
Direct Labour
Sr. Particulars Nos. Amount
No. (Rs.)
1. Skilled workers 03 60,000/-
2. Semi-skilled workers 02 30,000/
3. Helpers 04 40,000/
Total: 2,20,000/-
Insurance and PF at the rate of 15% 33,000/-
Total: 2,53,000/-
Raw Materials (PerMonth):
Sr. No. Particulars Amount (Rs.)
1. 7 Ton per Month Aluminium Ingot Price for 10,50,000/-
150 per Ton
2. Various Other Material 20,000/-
Total: 10,70,000/-

Utilities (Per Month):

Sr. No. Particulars Amount (Rs.)
1. Power, light and water 25,000/-
2. Coal 3 Ton@ Rs. 20/- kg 75,000/-
Total: 1,00,000/-
Other Expenses (Per Month):
Sr. Particulars Amount
No.
1. Repairs and renewals 5,000/-
2. Postage and stationery 5,000/-
3. Advertisement 10,000/-
4. Travelling and conveyance 20,000/
5. Packing and transport
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6. Rent
7. Insurance 20,000/-
Total: 60,000/-
8. Consumables:
1. Foundry sand, , die coats, degreaser, 20,000/-
refractories etc. 10,000/-
2. Chemicals for chemical testing lab.
9. Miscellaneous 10,000/-
Total: 40,000/-

Working Capital (PerMonth):

Sr. No. Particulars Amount

1. Raw materials 10,70,000/-
2. Staff &Labour 2,53,000/-
3. Utilities 1,00,000/-
4. Other expenses 1,00,000/-
Total: 15,23,000/
Total CapitalInvestment:

Sr. No. Particulars Amount

1. Machinery and equipment 5,77,500/-
2. Working capital for three months 45,69,000/-
Total: 51,46,500/-
Cost of Production (PerAnnum):

Sr. No. Particulars Amount

1. Working capital 1,82,76,000/-
2. Interest on total investment @ 12.5% 6,43,312/-
Total: 1,89,19,312/-
Minus the generated to the extent of 1200Set 60,000/-

Total: 1,88,59,312/-

Total Sales (PerAnnum):

1000 SetAluminiumCasting Furniture of different Shape and design and color
at an average rate ofRs. 21,000/-2,10,00,000,/-

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Net Profit PerYear:
= Turnover peryear- Cost of Production peryear

= 2,10,00,000/- - 1,88,59,312/-
21,40,688/-

Net ProfitRatio:
Net Profit per yearx 100
= Turnover peryear

21,40,688/-
= x100 = 10.19%
2,10,00,000/-

Rate ofReturn:
Net Profit peryear x 100
= Total Investment

21,40,688/-
= -------------------------------------x100 = 41.59%
51,46,500/-

B.E.P.:
Fixed Cost(FC):

1. Rent 50,000/-
2. Interest on totalinvestment 6,43,312/-
3. Insurance 20,000/-
4. 40% Salary &Wages 1,01,200/-
5. 40% Contingentexpense 40,000/-

Total: 8,54,512/-

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Net Profitperyear: 21,40,688/-
Fixedcost x 100
= Fixedcost + Profit
8,54,512/-x 100
= 8,54,512/- + 21,40,688/-

= 28.52%

Names and Addresses of Machinery and EquipmentSuppliers:

M/s. WesmanEngg. Co. Private Limited, A1-Lenby Road,Calcutta-20.

M/s. Design Engg. Co., 633, Old Laxmi Mill Compound, Wadala, Mumbai –31.
M/s. Leading Engineering Works, 31, Rohtak Road, NewDelhi.
M/s. Machine Tool Traders, 25, Ganesh Ch. Avenue,Calcutta-10.
M/s. M E Technical Service, Navi Mumbai-410218.

Names and Addresses of Raw Materials, Components SparesSuppliers:

M/s. Rashtriya Metal Industries Limited, Kurla, Andheri Road,Mumbai.
M/s. Madras Aluminium Co. Limited, Mettur Dam-636 402,Salem
M/s. Achoe Foundry Flux & Co., Hadapsar, Poona –13.
M/s. Greaves Foseco Ltd., Jolly Bhawan, 2, New Marine Lines, Mumbai–
Import